P121.pdf (En US)

P-121-A.a P-121-A.
Shield-Arc ®
SAE-300 and 400-4.236 Perkins
Model Index
DO NOT attempt to use this Parts List for machine if its code
NUMBERS IN THE TABLE BELOW INDICATE number is not listed. Contact the Service Department for any
WHICH COLUMN TO USE IN EACH PARTS LIST code numbers not listed. (Only those suffixes which require
FOR EACH INDIVIDUAL CODE NUMBER distinction form the basic codes are shown.)
CONTROL PANEL (3 KVA

MODELS EXCEPT 3 KVA
CONTROL PANEL (ALL
OUTPUT STUD PANEL
OUTPUT STUD PANEL

ALT.) (SAE400) ABOVE
(3 KVA ALT. BETWEEN
SCREEN ASSEMBLY
ASSEMBLY (BELOW
RADIATOR SHELL &
ASSEMBLY (ABOVE
CODE 8300 ONLY)
CODE 8400 ONLY)

MISCELLANEOUS
ALT. ABOVE 8800)

CONTROL PANEL
PARTS
BRUSHHOLDER
BRUSHHOLDER
BRUSHHOLDER
1 KW EXCITER
3 KW EXCITER
LIST
8800 & 10100)
GENERATOR
CODE 10100
ASSEMBLY
TITLES
PARTS LIST P-121-C P-25-J P-121-J P-121-F P-25-M

NO. P-25-F P-121-G P-25-K P-25-L P-25-N
CODE NO.
7575 1 17 1 • • 5 • 5 1 •
7576 1 17 1 • • 5 • 5 1 •
7667 1 17 4 • • 5 • 5 • •
7668 1 17 1 • • 5 • 5 • 3
7669 1 17 4 • • 5 • 5 • •
7756 1 17 1 • • 5 • 5 1 •
7764 1 17 4 • • 5 • 5 • •
7770 1 17 1 • • 5 • 5 • 3
7858 1 17 1 • • 5 • 5 1 •
7862 1 17 1 • • 5 • 5 1 •
8270 1 17 1(-U) 6 • • 5 • 5 1 •
8271 1 17 1(-U) 6 • • 5 • 5 1 •
8279 1 17 4(-U) 7 • • 5 • 5 • •
8280 1 17 1(-U) 6 • • • 1 5 • •
8439 2 17 1(-U) 6 • • • 1 5 • •
8440 2 17 1(-U) 6 • • • 1 5 1 •
8444 2 17 1(-U) 6 • • • 1 5 1 •
8455 2 17 1(-U) 6 • • • 1 5 • •
8706 2 17 1(-U) 6 • • • 1 5 • •
8707 2 17 1(-U) 6 • • • 1 5 1 •
8708 2 17 1(-U) 6 • • • 1 5 • •
8709 2 17 1(-U) 6 • • • 1 5 1 •
8813 2 17 • 2(-U)1 • • 1 5 • •
8814 2 17 • 4(-U)3 • • 1 5 • •
9155 3 17 • 4(-U)3 • • 1 5 • •
9501 3 17 • 4(-U)3 • • 1 5 • •
9524 3 17 • 4(-U)3 • • 1 5 • •
9674 3 17 • 4(-U)3 • • 1 5 • •
9766 3 17 • 4(-U)3 • • 1 5 • •
9783 3 17 • 4C • • 1 5 • •
9935 3 17 • 4C • • 1 5 • •
10137 3 17 • • 1 • 1 5 • •
10138 3 17 • • 1 • 1 5 • •
10273 3 17 • • 1 • 1 5 • •
10274 3 17 • • 1 • 1 5 • •
10549 3 17 • • 1 • 1 5 • •
07-31-2006
P-121-A.1.a P-121-A.1.a
RETURN TO MAIN INDEX
Shield-Arc ®
Model Index
Alt. Above Code 8800 Only)

Alt. Below Code 8800 Only)
3 KVA ALTERNATOR (254
3 KVA ALTERNATOR (214

WELDING GENERATOR
REMOTE CONTROL
PARTS
BOX (OPTIONAL)
BRUSHHOLDER
AND COUPLING
3 KW EXCITER
LIST
ALTERNATOR
TITLES
PARTS LIST P-121-D P-25-U P-78-D

NO. P-25-T P-121-H P-121-E
CODE NO.
7575 1 • • • • •
7576 4 • • • • •
7667 6 • 1 • 1 •
7668 5 2 • • • •
7669 3 • 1 • 1 •
7756 4 • • • • •
7764 6 • 1 • 1 •
7770 5 2 • • • •
7858 1 • • • • •
7862 4 • • • • •
8270 1 • • • • •
8271 4 • • • • •
8279 3 • 1 • 1 1
8280 6 • 1 • 1 1
8439 3 • 1 • 1 1
8440 4 • • • • 1
8444 1 • • • • 1
8455 6 • 1 • 1 1
8706 3 • 1 • 1 1
8707 1 • • • • 1
8708 6 • 1 • 1 1
8709 4 • • • • 1
8813 7 • • 1 3 1
8814 8 • • 1 3 1
9155 8 • • 1 3 1
9501 8 • • 1 3 1
9524 8 • • 1 3 1
9674 8 • • 1 3 1
9766 8 • • 1 3 1
9783 8 • • 1 3 1
9935 8 • • 1 3 1
10137 8 • • 1 3 1
10138 8 • • 1 3 1
10273 8 • • 1 3 1
10274 8 • • 1 3 1
10549 8 • • 1 3 1
# Indicates a Change This Printing

07-31-2006
P-121-A.1.b P-121-A.1.b
Shield-Arc ®
M o d e l I n d ex
These suffixes may be part of the machine code number and may be stamped
on the nameplate. They are used in ordering machines.
They are included here to give you a better description of the machine
Suffix Meaning Suffix Meaning
M Optional Voltammeter H Optional Hour Meter
3D 3 KW Exciter P Optional Engine Protection
3K 3 KVA Alternator U Optional Remote Control
NC Optional Muffler
NOTE: Obtain engine parts information from your local Perkins diesel parts distributor.
Winding Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-121-B
06-24-2009
P-121-B P-121-B
Index of Sub Assemblies
WINDING SPECIFICATIONS AND DIAGRAMS
Only those suffixes requiring distinction from the basic codes are shown
EXCITER EXCITER
CODE SHUNT SERIES INTERPOLE ARMATURE FIELD ARM
NO. COILS COILS COILS SPECIFICATION CONTROL SPECIFICATION
7575 FKL-5K FKL-120J S12261-12A & 14A FKL37.4H ø L8707 M4047/24.23 #

7576 FKL-5K FKL-420N S12261-3A FKL37.4WF L8707 M4047/24.23 #
7667 FKL-5K FKL-420N S12261-3A FKL37.4WF Alt.254-7A & 7B Alt.254-7C #
7668 FKL-5K FKL-420N S12261-3A FKL37.4WF FDR125-B ø M7520/24.13 ø #
7669 FKL-5K FKL-120J S12261-12A & 14A FKL37.4H ø Alt.254-7A & 7B Alt.254-7C #
7756 FKL-5AG FKL-420T S12261-3A FKL37.4M L8707 M4047/24.23 #
7764 FKL-5AG FKL-420T S12261-3A FKL37.4M Alt.254-7A & 7B Alt.254-7C #

7770 FKL-5AG FKL-420T S12261-3A FKL37.4M FDR125-B ø M7520/24.13 ø #
8270-U FKL-5K FKL-120J S12261-12A & 14A FKL37.4H ø L8707 M4047/24.23 #
8279-U FKL-5K FKL-120J S12261-12A & 14A FKL37.4H ø Alt.254-7A & 7B Alt.254-7C #
8280 FKL-5AG FKL-420T S12261-3A FKL37.4H ø Alt.254-7A & 7B Alt.254-7C #
8439-U FKL-5K FKL-120J S12261-12A & 14A FKL37.4H ø Alt.254-7A & 7B Alt.254-7C #
8440-U FKL-5AG FKL-420T S12261-3A FKL37.4M L8707 M4047/24.23 #
8707-U FKL-5K FKL-120J S12261-12A & 14A FKL37.4H ø L8707 M4047/24.23 #
8708-U FKL-5AG FKL-420T S12261-3A FKL37.4M AIt.254-7A & 7B Alt. 254-7C #
8813 FKL-5AG FKL-120J S12261-12A & 14A FKL37.4M Alt.214-3B-3C-3D Alt.214-3A #
8814 FKL-5AG FKL-420T S12261-3A FKL37.4M Alt.214-3B-3C-3D Alt.214-3A #
9501-U FKL-5AG FKL-420T S12261-3A FKL37.4M Alt.214-3B-3C-3D Alt.214-3A #
9524 FKL-5AG FKL-420T S12261-3A FKL37.4M Alt.214-3C-3C-3D Alt.214-3A #
9524U FKL-5AG FKL-420T S12261-3A FKL37.4M Alt.214-3B-3C-3D Alt.214-3A #

ø This part is obsolete and no longer available. 06-24-2009

P-121-B.1 P-121-B.1
INTERNAL WELDER ENGINE

CODE GENERAL EXCITER CONTROL CONTROL AMP
NO. DIAGRAM DIAGRAM DIAGRAM DIAGRAM MACHINE
7575 M5076 E276-C T10185 S15687 300

7576 M5570 E276-C T10185 S15687 400
7667 M5570 • S15095 S15687 400
7668 M5570 E1019 T10832 S15687 400
7669 M5076 • S15095 S15687 300
7756 M5570 E276-C T10185 S15687 400
7764 M5570 • S15095 S15687 400

7770 M5570 E1019 T10832 S15687 400
7858 M5076 E276-C T10185 S15687 300
7862 M5570 E276-C T10185 S15687 400
8270 M5076 E276-C T10185 S16753 300
8270-U M5076 E276-C S16790 S16753 300
8271 M5770 E276-C T10185 S16753 400
8279 M5076 • S15095 S16753 300
8279-U M5076 • S16791 S16753 300
8280 M5770 • S15095 S16753 400
8439 M5076 • S15095 S16933 300
8439-U M5076 • S16791 S16933 300
8440 M5570 E276-C T10185 S16933 400
8440-U M5570 E276-C S16790 S16933 400
8444 M5076 E276-C T10185 S16933 300
8455 M5570 • S15095 S16933 400
8706 M5076 • S15095 S16933 300

8707 M5076 E276-C T10185 S16933 300
8707-U M5076 E276-C S16790 S16933 300
8708 M5570 • S15095 S16933 400
8708-U M5570 • S16791 S16933 400
8709 M5570 E276-C T10185 S16933 400
8813 M5076 • S17336 S17555 300
8814 M5570 • S17336 S17555 400
9155 M5570 • S17336 S18134 400
9501 M5570 • S17336 S18134 400
9501-U M5570 • S17338 S18134 400
9524 M5570 • S17336 S19526 400
9524-U M5570 • S17338 S19526 400
9674 M5570 • S17336 M16231 400
9674-U M5570 • S17338 M16231 400
9766 M5570 • S17336 M16523 400
9783 M5570 • S17336 M16523 400
9783-U M5570 • S17338 M16522 400

9935 M5570 • S17336 M16879 400
10137 M5570 • M17535 M16522 400
10138 M5570 • M17536 M16879 400
10273 M5570 • M17535 M16522 400
10274 M5570 • M17536 M16879 400
07-31-2006
Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies Index of Sub Assemblies
Part Numbers Part Numbers Part Numbers Part Numbers P-121-C
126 125
129 151
130
135 149 150 114 116
151
128 148
110
138
137 120
146 121
147 115
195
112
113
111
190
196
136 180
156 197
145 181
140
141 173 178
139
157 174
171
158
172
155
GENERAL ASSEMBLY
170
105
102 106
101 104
100 103
159
175
P-121-C
07-31-2006
Sub Assembly Illustration P-121-C.1.a P-121-C.1.a
Use only the parts marked “X” in the column under the
heading number called for in the model index page.
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9
100 Base 9SL5519-1 1 X X X

101/102 Generator &Engine Mounting Kit Includes:
(2) Generator Mounts & (2) Engine Mounts 9SS25632 1 X X X
103 Doors 9SL3319-C 4 X X X
104 Door Hook 9SS10656-1 4 X X X
105 Door Hook 9SS10656-2 4 X X X
106 Decal (Doors) 9ST11030 2 X X X
110 Radiator, Shell and Screen Assembly See P-25-F 1 X X X
Fan Guard – Both Sides See P-25-F 2 X X X
111 Lower Radiator Hose 9SL5513 1 X X X
Sub Assembly Illustration
112 Hose Clamp 9SS10888-8 1 X X X

114 Upper Radiator Hose 9SM13079 1 X X X
120 Lift Bail Assembly 9SM8889 1 X X X
121 Lift Bail Seal 9ST9129-1 1 X X X
125 Muffler 9SL5524 1 X X X
125 Muffler (Optional) 9SL5675 1 X X X
126 Rain Cap (Must be Ordered with Muffler) 9SS9563-4 1 X X X
128 Roof, Includes 9SL3448-19 1 X X X
Door Bumper 9ST15154 4 X X X
129 Short Roof Hook 9ST8818 2 X X X
130 Decal (Lincoln) 9SS11893-4 2 X X X
135 Fuel Tank Gasket 9SS10437-A 1 X X X
136 Fuel Tank (Below Code 9775) 9SL3398-9 1 X X X
136 Fuel Tank (Above Code 9775) 9SL3398-15 1 X X X
137 Fuel Tank Cap (Part of Fuel Tank) 9SS10149 1 X X X

138 Fuel Line (Below Code 8700) 9ST13934 1 X X •
138 Fuel Line (Above Code 8700) 9ST13934-4 1 • X X
Compression Sleeve (Above Code 8700 Only) 9ST13051-2 1 • X X
139 Fuel Strainer 9SS6185 1 X X X
140 Hose Connector (Not Used Above Code 9700) 9ST13595 1 X X X
141 Fuel Line 9ST10642-60 1 X X X
145 Air Filter 9SL4760 1 X X X
146 Rubber Tube, Filter End 9ST11066-3 1 X X X
147 Tube Clamp 9SS10888-33 1 X X X
148 Tube Clamp 9SS10888-33 1 X X X
149 Air Intake Pipe 9SL5518 1 X X X
150 Intake Tube, Engine End 9ST11066-5 1 X X X
151 Hose Clamp, Air Intake Pipe to Intake Tube 9SS10888-33 1 X X X
151 Hose Clamp, Intake Tube To Engine 9SS10888-33 1 X X X
155 Fuel Tank Rail & Output Panel See P-25-K 1 X • •
155 Fuel Tank Rail & Output Panel See P-121-F 1 • X •

156 Fuel Tank Rail - Oil Filter Side (Below Code 9700) 9SM8886-2 1 X X X
156 Fuel Tank Rail - Oil Filter Side (Above Code 9700) 9SM12005-6 1 X X X
157 Rear Door Support 9SM8237-1 1 X X X
158 Roof Mounting Angle 9ST9428 2 X X X
159 Rear Panel (Lower) 9SM8640-3 1 X X X
159 Rear Panel (Lower) (With Remote Control) 9SM8640-28 1 X X X
159 Rear Panel (Lower) (With 3 KW Exciter Only ) 9SM8640-23 ø 1 X X •

Sub Assembly Illustration P-121-C.1.b P-121-C.1.b

159 Rear Panel (Lower) (With Voltammeter) 9SM8640-9 1 X X X
159 Rear Panel (Lower) (w/Remote Control & Voltammeter 9SM8640-30 1 X X X
159 Rear Panel (Lower) (3 KW Exciter with Voltammeter 9SM8640-24 1 X X •
170 Battery 9SM6583-1 2 X • •
170 Battery 9SM9399-4 2 • • X
170 Battery 9SM9399-7 1 • X •
171 Cable Battery Positive to Solenoid & Start Button 9SM10851-13 1 X • •
171 Cable Battery Positive to Solenoid & Start Button 9SM10851-20 1 • X •
171 Cable Battery Positive to Solenoid & Starter Button 9SS17187-4 1 • • X
172 Battery Jumper Cable 9SS8070-17 1 X • •
173 Ground Cable 9SS8070-28 1 X X •
173 Ground Cable 9SS17187-3 1 • • X

174 Battery clamp Bracket 9SS12471-1 2 X • X
174 Battery Clamp Bracket 9SS16931 4 • X •
07-31-2006
Sub Assembly Illustration P-121-C.2 P-121-C.2

175 Clamp Hook 9ST8818-3 4 X • X
175 Clamp Hook 9ST8818-7 2 • X •
178 Starter Motor 9SG1286 ø 1 X X •
178 Starter Motor 9SG2127 1 • • X
180 Instrument Panel Assembly: (Below Code 9700) 9SM13104 1 X X X
180 Instrument Panel Assembly (With Engine Protection) 9SM13104-1 1 X X X
(Below Code 9700), Includes:
(Above Code 9670), Includes:
180 Instrument Panel Assembly (Between Code 9700 & 9SM16575-1 1 X X X
180 9900)

(Above Code 9700)
180 Instrument Panel Assembly (Above Code 9900) 9SM16575-4 1 X X X
Start Button 9SS13146-1 1 X X X
Thermostat Button 9SS13146-1 1 X X X
Connector on Oil Gauge 9ST11661 1 X X X
Instruction Plate 9SM12063 ø 1 X X X
Temperature Gauge (Standard) 9SS7602-2 1 X X X
Temperature Gauge (Engine Protection Only) 9SS16896 1 X X X
Oil Gauge 9SS7599 1 X X X
Ammeter 9SS7514-4 1 X X X
Magnetic Switch (Engine Protection) 9SS16897 1 X X X
Decal (Engine Protection) 9ST13086-36 1 X X X
Switch (Ignition) 9ST10800-55 1 X X X
181 Oil Line 9SS8133-5 1 X X X
190 Speed Control Lever Assembly 9SS14457 1 X X X
195 Fan 9SL4913 1 X X X
Fan Spacer 9SS15688 ø 1 X X X

196 Fan Belt 9SS19730 1 X X X
Alternator Assembly, Includes: (Above Code 8000) 9SM12883-3 1 X X X
Alternator Assembly, Includes: (Below Code 8000) 9SL5521 1 X X •
197 Alternator (Above Code 8000) 9SM12878-2 1 X X X
197 Alternator (Below Code 8000) 9SL5520 ø 1 X X •
Items Not Illustrated:
Voltammeter (SAE300) 9SS4934-1 1 X X •
Voltammeter (SAE400) 9SS4934-2 1 X X X
Hourmeter 9SS17475-3 1 X X X
Fuel Valve (Engine Protection) 9SS16898 1 X X X
Oil Pressure Switch (Engine Charging System) 9SS14446 1 X X X
Oil Pressure Switch (Engine Protection only) 9SS14446-1 1 X X X
Warning Plate - Mounts on Rear Lower Panel 9SM16197 1 X X X
Caution Decal (Alternator) 9SS17851 1 X X X
Engine Ground Strap 9SL2286-272 1 X X X
Governor Seal 9ST8628 1 X X X

Options:
CV Adapter Order K385
Ether Start Kit Order K785
High Freq Kit Order K799
Water Valve Kit Order K844
Engine Hour Meter Kit Order K865
Linc-Thaw Control Unit 9SL2964-3 ø
07-31-2006
ø This part is obsolete and no longer available.
P-121-D P-121-D
WELDING GENERATOR AND COUPLING

Part Numbers
26
29
27 34
28
33 28
35
4 34A
30
31
8
Part Numbers
6
9
10 5 3
37
39
13
1
12 2
2A
14
19 18 17 16
11
15 7
36
Part Numbers
9-81
1 Frame (Above Code 9150) 9SL5575-3 1 • • • • • • • X

1 Frame (Below Code 9150) 9SL5575-1 ø 1 X X X X X X X X
Interpole Coil & Pole (Set of 2 - 3 & 6 O'Clock) 300 Amp 9SS12261-12 ø 1 X X X • • • X •
Interpole Coil & Pole (Set of 2 - 9 & 12 O'Clock) 300 Amp 9SS12261-14 ø 1 X X X • • • X •
Interpole Coil & Pole (Set of 4) 400 Amp, Includes: 9SS12261-3 1 • • • X X X • X
Part Numbers
2 Interpole Coil (Set of 2 - 3 & 6 O'Clock) 300 Amp 9SS12261-12A 1 X X X • • • X •

2 Interpole Coil (Set of 2 - 9 & 12 O'Clock) 300 Amp 9SS12261-14A 1 X X X • • • X •
2 Interpole Coil (Set of 4) 400 Amp 9SS12261-3A 1 • • • X X X • X
2A Interpole Pole Piece 9SS12260-3 4 X X X X X X X X
3 Shunt and Series Field Coil See Winding Specs 1 X X X X X X X X
07-31-2006
Sub Assembly Illustration P-121-D.1 P-121-D.1
4 Armature, 400 Amp (Above Code 7700) & 300 Amp

with 1 KW Exciter or 3 KVA Alternator 9SL2667-27 1 X • X X • X X X
4 Armature, 400 Amp (Above Code 7700) & 300 Amp
with 3 KW Exciter 9SL2667-11 1 • X • • X • • •
4 Armature, 400 Amp (Below Code 7700) with 1 KW
Exciter or 3 KVA Alternator 9SL2667-28 1 • • • X • X • •
4 Armature, 400 Amp (Below Code 7700) with
3 KW Exciter 9SL2667-22 1 • • • • X • • •
Brushholder 9SM6964-10A 4 X X X X X X X X
Brushholder Parts See P-25-L
6 Dust Cap 9SS7800 ø 1 X X X X X X • •
7 Bracket Cover 9SM5583 2 X X • X X • X X
Thread Cutting Screw 9SS9225-8 6 X X • X X • X X

8 Rocker 9SS5960 1 X X X X X X X X
9 Bearing 9SM9300-22 1 X X X X X X X X
10 Outer Dust Cap with 1 KW Exciter 9SS13608-1 ø 1 X • • X • • • •
10 Outer Dust Cap with 3 KW Exciter 9SS11560 ø 1 • X • • X • • •
10 Outer Dust Cap with 3 KVA Alternator 9SS13557 ø 1 • • X • • X • •
11 1 KW Exciter Bracket 9SM5585 ø 1 X • • X • • • •
11 3 KW Exciter Bracket 9SM7519-1 ø 1 • X • • X • • •
11 3 KVA Alternator Bracket 9SM11120 ø 1 • • X • • X • •
11 3 KVA Alternator Bracket & Frame Assembly See P-121-H 1 • • • • • • X X
12* Exciter Main Pole 9SM8774-1 2 X • • X • • • •
13* Exciter Coil See Winding Specs 2 X • • X • • • •
14* Exciter Armature Coil See Winding Specs 1 X • • X • • • •
15* Exciter Brushholder 9SS6531-A 2 X • • X • • • •
Exciter Brushholder Insulation (1 KW 230 Volt
Exciter Only) 9ST13413 4 X • • X • • • •
16* Armature Sleeve Collar 9ST5345 1 X • • X • • • •
17* Exciter Nut Washer 9ST7090-1 1 X • • X • • • •
18* Jam Lock Nut 9ST6225-1 1 X • • X • • • •
19* Exciter Cover (1 KW 115 Volt) 9SL2594 1 X • • X • • • •

19* Exciter Cover (1 KW 230 Volt) 9SL5062 1 X • • X • • • •
Thread Cutting Screw 9SS9225-8 2 X • • X • • • •
26 Housing Plate (Above Code 9150) 9SL7342 1 • • • • • • • X
26 Housing Plate (Below Code 9150) 9SL5528 ø 1 X X X X X X X X
Hex Head Screws (Housing Plate to Engine) 9ST8833-35 6 X X X X X X X X
Lock Washers (Housing Plate to Engine) 9SE106A-4 6 X X X X X X X X
27 Coupling Disc 9SM6730 1 X X X X X X X X
28 Disc Backing Plate 9SS8042 2 X X X X X X X X
29 Engine Coupling 9SM14343-5 1 X X X X X X X X
29 Engine Coupling (Below Code 9150) 9SM7671-9 ø 1 X X X X X X X X
30 Coupling Stud (Part of Engine Coupling) 9ST9663 1
31 Coupling Ring (outside - Closest to Engine) 9SS14232 1 X X X X X X X X
31 Coupling Ring (Inside) 9SS14233 1 X X X X X X X X
33 Blower Segment (Note: 4 req'd. for complete blower) 9SM10840 4 X X X X X X X X
34 Hex Head Screws (Coupling Rings to Armature Hub) 9ST8833-2 8 X X X X X X X X
35 Hex Head Screws (Blower Segments to Engine Coupling 9ST8833-1 8 X X X X X X X X
36* Exciter Brush (1 KW 115 Volt Exciter Only) 9ST6968 2 X • • X • • • •
36* Exciter Brush (1 KW 230 Volt Exciter Only) 9ST13454 2 X • • X • • • •
9ST344
37 Generator Brush (300 Amp) 8 X X X • • • X •

37 Generator Brush (400 Amp) 9ST12564 8 • • • X X X • X

39 Main Poles 9SS10745-1 4 X X X X X X X X
* For 3 KW Exciter Parts See P-25-T
For 3 KVA Alternator Parts See P-25-U
(For columns 3 or 6 only -254 Alternator)
For 3 KVA Alternator Parts See P-121-H
(For columns 7 or 8 only -214 Alternator)
07-31-2006
P-121-E P-121-E
REMOTE CONTROL BOX

Part Numbers
8
9
10
Part Numbers
7
11
4 5
12 2
3
1
L6311
11-5-82B
Part Numbers
1 Cover 9SL6294 1 X
2 Front 9SL6295-1 1 X
3 Back 9SL6295-2 1 X
4 Rheostat 9SM5090-C 1 X
5 Insulation 9ST14498 2 X
6 Control Handle Assembly 9SS16664-13 1 X
7 Nameplate 9SS16784 1 X
8 Handle Assembly 9SS16803 1 X
9SS9225-36
9 Thread Cutting Screw 1 X

9 Lock Washer 9ST9695-1 1 X
Part Numbers
9 Hex Nut #10-24 2 X

10 Squeeze Connector 9SS7582-3 1 X
11 Cable Assembly 9SS16794 1 X
12 Plain Washer 9SS9262-10 1 X
07-31-2006
P-121-F P-121-F
OUTPUT STUD PANEL ASSEMBLY

Part Numbers
1 2 3 4 6
ELECTRODE TO WORK
SEE DETAIL A
NOTE: DO NOT TIGHTEN SCREWS
ENOUGH TO COMPRESS RUBBER
WASHERS TO LESS THAN 1/8 THICKNESS.
TIGHTEN LOCKNUTS AFTER SCREWS ARE

TIGHTENED
Part Numbers
5
9
ITEM 5 MOUNTED ON 8
ELECTRODE STUD ONLY 10
L6400
6-26-81N DETAIL A
All Models Above code 8300, P-121-F heading number called for in the model index page.

Part Numbers
1 Fuel Tank Rail and Output Panel 9SM9735-11 1 X • • •

1 Fuel Tank Rail and Output Panel 9SM9735-14 ø 1 • X • •
1 Fuel Tank Rail and Output Panel 9SM9735-15 1 • • X •
1 Fuel Tank Rail and Output Panel 9SM9735-16 ø 1 • • • X
2 Hollow Rivet 9ST8973 4 X X X X
3 “Electrode” Marker 9ST3961-2 1 X X X X
4 “To Work” Marker 9ST3962-2 1 X X X X
5 Meter Shunt SAE300 Only 9SS6602-5 1 X X X X
5 Meter Shunt SAE400 Only 9SS6602-6 1 X X X X
6 Engine Idler SAE300 9SL3006-C ø 1 • • X X
6 Engine Idler SAE400 9SL3006-B 1 • • X X
Hex Head Screw 1/4-20 x 1.00 2 • • X X
Plain Washer 9SS9262-23 2 • • X X
Rubber Washer (Small) 9ST10355-2 ø 2 • • X X
Rubber Washer (Large) 9ST10355-1 ø 2 • • X X
Hex Jam Nut 1/4-20 2 • • X X

Output Terminal Kit - Includes Item 7, 8, 9 & 10 9ST14166-9 2 X X X X
Part Numbers
7 Output Terminal NSS 1 X X X X

8 Output Stud Nut 9ST3960 1 X X X X
9 Hex Head Screw 1/2-13x.75 1 X X X X
10 Self Tapping Screw 9SS8025-65 2 X X X X
07-31-2006
NSS - Not sold separately
P-121-G P-121-G
CONTROL PANEL ASSEMBLY

Part Numbers
(3 KVA Alternator)
(Between Code 8800 & Code 10100)
20 3 1
17 19 18
Part Numbers
FUSE
FUSE 9
16 14
22 23 21 13 15 24 12 11 10
4
Part Numbers
7 6 5 2
L6782
4-21-94
Part Numbers
07-31-2006
Sub Assembly Illustration P-121-G.1 P-121-G.1
Complete Asbly, Includes: SAE300 w/3 KVA Alternator

& Optional Remote Control: (Codes Below 9650) 9SL6782-1 1 X • • •
without Remote Control: (Codes Below 9650) 9SL6786-1 1 • X • •
& Optional Remote Control: (Codes Below 9650) 9SL6782-2 1 • • X •
without Remote Control: (Codes Below 9650) 9SL6786-2 ø 1 • • • X
Complete Asbly, Includes: SAE400 w/3 KVA Alternator 9SL8296 1 • • X •
w/Remote Control (Between Code 9650 & Code 10101)
Complete Asbly, Includes: SAE400 w/3 KVA Alternator 9SL8298 1 • • • X
w/Remote Control (Code 9650 & Code 10100)
9SM14471-1
1 Reactor Box & Panel Asbly 1 • X • X

1 Reactor Box & Panel Asbly 9SM14471-2 1 X • X •
2 Selector Handle 9SS16664-9 1 X X X X
3 Nameplate (300 Amp) 9SL3860 ø 1 X X • •
3 Nameplate (400 Amp) 9SL3455 1 • • X X
4 Brushholder Stud 9ST7852 1 X X X X
5 Reversing Switch 9SM7057-1 1 X X X X
6 Rheostat 9SM5090C 1 X X X X
7 Rheostat Handle 9SS16664-13 1 X X X X
8 Brush Holder Assembly, Includes: 9SM6277 1 X X X X
Brush Holder 9SM6264 1 X X X X
Coil Spring 9ST6985 4 X X X X
Contact 9ST7494 4 X X X X
Shaft 9ST8218 1 X X X X
Insulating Tube 9ST8219 1 X X X X
Reactor Spring Clip 9SS7297 1 X X X X
Spring 9ST8236 1 X X X X
9 Reactor Assembly 9SL2036-B 1 X X X X
10 Receptacle (Remote Control) 9SS7709-1 1 X • X •
11 Nameplate (Remote Control) 9SS16786 1 X • X •
12 Switch 9SS7959 1 X • X •
13 Receptacle (Duplex 115V) 9SS15767 1 X X X X #
14 Resistor (Remote Control) 9SS10404-22 3 X • X •
#10-24 x 5.00 RHS 9SCF000045 3 X • X •
Insulating Washer 9ST4479A 6 X • X •
Plain Washer 9SS9262-66 3 X • X •
Lock Washer 9SE106A-1 3 X • X •
#10-24 HN 9SCF000010 3 X • X •
15 Resistor 9ST8280 1 X X X X
#10-24 x 5.00 RHS 9SCF000045 1 X X X X
Lock Washer 9SE106A-1 1 X X X X
#10-24 HN 9SCF000010 1 X X X X
16 Reactor Lead Insulation 9ST10576 1 X X X X
17 Silicon Bridge Assembly 9ST13637 1 X X X X
#8-32 x .875 RHS 9SCF0-00059 1 X X X X
Plain Washer 9SS9262-3 2 X X X X
Lock Washer 9ST4291A 1 X X X X
#8-32 HN 9SCF000042 1 X X X X
18 Diode Assembly 9ST13622-1 1 X X X X
19 Resistor Assembly 9ST14894 1 X X X X
20 Caution Decal 9ST13339 1 X X X X

21 Instruction Decal 9SM14472 1 X X X X
22 Fuse Holder 9ST12386 1 X X X X
Fuse 9ST10728-37 1 X X X X
23 Receptacle (Duplex 230V) 9SS14377 1 X X X X
24 Fuse Holder 9SS10433 1 X X X X
Fuse 9ST10728-36 1 X X X X

P-121-H P-121-H
3 KVA ALTERNATOR (214)

Part Numbers
8 9
11
10
Part Numbers
12
13
14
15
G1610
10-7-83B
Part Numbers
8 Alternator Frame with Coil 9SL6795 1 X X

Hex Head Cap Screw 1/2-13 x 1.75 4 X X
9 Rotor Assembly 9SM13641-4 1 X X
10 Brushholder Assembly 9SS17523-1 1 X X
Brushholder Parts See P-78-D
Brush 9ST14875 2 X X
11 Top Exciter Cover Assembly 9SM13690-1 1 X •
11 Top Exciter Cover Assembly 9SL6948 1 • X
9ST6225-1
12 Rotor Lock Nut 1 X X

13 Rotor Nut Washer 9ST7090-1 1 X X
9ST14337
Part Numbers
14 Rotor Sleeve Collar 1 X X

15 Bottom Exciter Cover 9SM13686 1 X X
Thread Cutting Screw 9SS9225-8 4 X X
Lock Washer 9ST9860-6 4 X X
07-31-2006
NOTES
Part Numbers Part Numbers Part Numbers Part Numbers
16
L9594
4-15-94
P-121-J
14
19
18
22
FUSE
23
21
7
29
13
6
17
(Above Code 10100)
15
20
FUSE
24
5
CONTROL PANEL ASSEMBLY
3
4
12
2
11
1
10
9
8
P-121-J
07-31-2006
Sub Assembly Illustration P-121-J.1.a P-121-J.1.a
Complete Assembly Includes: SAE400 w/3 KVA Alternator

With Remote Control: (Above Code 10100) 9SL9594 1 X
Complete Assembly, Includes: SAE400 w/3 KVA Alternator
Without Remote Control: (Above Code 10100) 9SL9593 1 X
1 Reactor Box and Panel Assembly 9SM17602-1 1 X
1 Reactor Box and Panel Assembly (With Remote Control) 9SM17602-2 1 X
2 Handle (Selector) 9SS16664-9 1 X
3 Nameplate 9SL3455 1 X
Self Tapping Screw 9SS8025-12 8 X
4 Brush Holder Stud Assembly 9ST7852 1 X

5 Reversing Switch Assembly 9SM7057-1 1 X
6 Rheostat 9SM5090-C 1 X
Sems Screw 9ST10082-4 2 X
7 Handle (Rheostat) 9SS16664-13 1 X
8 Brush Holder Assembly, Includes: 9SM6277 1 X
Brushholder 9SM6264 1 X
Coil Spring 9ST6985 4 X
Contact 9ST7494 4 X
Shaft 9ST8218 1 X
Insulating Tube 9ST8219 1 X
Reactor Spring Clip 9SS7297 1 X
Spring 9ST8236 1 X
Plain Washer (Shaft) 9SS9262-41 1 X
9 Continuous Control Assembly 9SL2036-B 1 X
1/4-20 x .50 Hex Head Cap Screw 9SCF000012 4 X
Lock Washer 9ST9860-6 4 X

10 Receptacle (Remote Control) 9SS7709-1 1 X
#6-32 x .50 Round Head Screw 9SCF000004 2 X
Lock Washer 9SE106A-13 2 X
#6-32 Hex Nut 9SCF000005 2 X
11 Nameplate (Remote Control) 9SS16786 1 X
12 Switch (Remote Control) 9SS7959 1 X
Sems Screw 9ST10082-12 2 X
13 Receptacle 9SS20184 1 X
#8-32 x.50 Round Head Screw 9SCF000033 2 X
Plain Washer 9SS9262-3 2 X
Lock Washer 9ST4291-A 2 X
#8-32 Hex Nut 9SCF000042 2 X
14 Resistor 9SS10404-22 3 X
#10-24 x 5.00 Round Head Screw 9SCF000045 3 X
Insulating Washer 9ST4479-A 6 X

#10-24 Hex Nut 9SCF000010 3 X
15 Resistor 9ST8280 1 X
#10-24 x 5.00 Round Head Screw 9SCF000045 1 X
#10-24 Hex Nut 9SCF000010 1 X
07-31-2006
Sub Assembly Illustration P-121-J.1.b P-121-J.1.b

16 Reactor Lead Insulation 9ST10576 1 X
Lead Clip 9ST12563-12 1 X
17 Silicone Bridge Assembly 9ST13637 1 X
#8-32 Hex Nut 9SCF000042 1 X
18 Diode Assembly 9ST13622-1 1 X
19 Resistor Assembly 9ST14894 1 X
20 Caution Decal 9ST13339 1 X
21 Instruction Decal 9SM17537 1 X

22 Fuse Holder 9ST12386 1 X
Fuse 9ST10728-37 1 X
07-31-2006
Sub Assembly Illustration P-121-J.2 P-121-J.2

#8-32 Hex Nut 9SCF000042 2 X
23 Receptacle (Duplex 230 Volt) 9SS14377 1 X
#8-32 x .50 9SCF000033 2 X
#8-32 Hex Nut 9SCF000042 2 X
24 Fuse Holder 9SS10433 1 X
Fuse 9ST10728-36 1 X
27 Misc. Leads and Mountings 9SS19666 1 X
29 Thread Cutting Screw 9SS9225-36 1 X
Lock Washer 9ST9695-1 1 X
#10-24 Hex Nut 9SCF000010 2 X
07-31-2006
NOTES
P-25-A P-25-A
Shield-Arc
SAE-300-F226, F227, F244 and QXLD3
Only those suffixes which require distinction from the basic codes are shown.
M o d e l I n d ex
NUMBERS IN THE TABLE BELOW INDICATE WHICH COLUMN TO
USE IN EACH PARTS LIST FOR EACH INDIVIDUAL CODE NUMBER
ER
OR
M
LY D
AL
LD
TE
MB AN
PARTS LIST
G AT
HO
IC
ER S
G
LIN ER
SE LL
US
LT SY
TR
SH
IN
EL
BL
AS HE
OL ER
R
UP EN
TITLES
OL R
SS UD
R
LY EO
OL
EC
RU
R
L
DE
AN
E
DE
EM
LF E
TE
EN R S
HH CIT
CO G
HH CIT
L A ST
MB AN
RB
EM CO
OI FU
EM EL
LP
D ING
CI
I
US EX
RE TO
SE LL
TO
US EX
NE UT
ST E
D E
EX
ST E
RO
SY GIN
AN GIN
RA
AS ISCE
SY GIN
SC DIA
AN ELD
PA TP
BR W
BR W
R
NT
W
NE
3K
LE
1K
EN
OU
RA
EN
EN
3K
W
CO
M
GE
ID
PARTS LIST
NUMBER P-25-C P-25-E P-25-G P-25-K P-25-L P-25-N P-25-T
P-25-D P-25-F P-25-J P-71-G P-25-M P-25-P
CODE
NUMBER
3211 1 2 1 1 1 1 1 1 5 1 • 1 •
3212 SM 1 1 1 1 1 1 1 1 5 1 • 1 •
3213 SB 1 3 1 1 1 1 1 1 5 1 • 1 •
3237 2 4 2 1 2 1 1 1 5 1 • 3 •
3238 SB 2 6 2 1 2 1 1 1 5 1 • 3 •
3239 SM 2 5 2 1 2 1 1 1 5 1 • 3 •
3275 1 2 1 1 1 1 1 1 5 • 3 2 1
3276 SB 1 3 1 1 1 1 1 1 5 • 3 2 1
3277 SM 1 1 1 1 1 1 1 1 5 • 3 2 1
3362 2 4 2 1 2 1 1 3 5 • 3 4 1
3363 SB 2 6 2 1 2 1 1 3 5 • 3 4 1
3364 SM 2 5 2 1 2 1 1 3 5 • 3 4 1
3542 2 4 2 1 2 1 1 3 5 1 • 3 •
3543 SB 2 6 2 1 2 1 1 3 5 1 • 3 •
3544 SM 2 5 2 1 2 1 1 3 5 1 • 3 •
3545 1 2 1 1 1 1 1 3 5 1 • 1 •
3546 SB 1 3 1 1 1 1 1 3 5 1 • 1 •
3547 SM 1 1 1 1 1 1 1 3 5 1 • 1 •
3550 1 2 1 1 1 1 1 3 5 • 3 2 1
3665 SM 1 1 1 1 1 1 1 3 5 • 3 2 1
3796 SB 1 3 1 1 1 1 1 3 5 • 3 2 1
3831 SM 2 5 2 1 2 1 1 3 5 • 3 4 1
3886 SB 2 6 2 1 2 1 1 3 5 • 3 4 1
3913 3 2 1 1 1 1 1 3 5 1 • 1 •
3914 SB 3 3 1 1 1 1 1 3 5 1 • 1 •
3915 SM 3 1 1 1 1 1 1 3 5 1 • 1 •
3936 4 4 2 1 2 1 1 3 5 1 • 3 •
3937 SB 4 6 2 1 2 1 1 3 5 1 • 3 •
3938 SM 4 5 2 1 2 1 1 3 5 1 • 3 •
4002 SM 3 1 1 1 1 1 1 3 5 • 3 2 1
4040 4 4 2 1 2 1 1 3 5 1 • 3 •
4041 SB 4 6 2 1 2 1 1 3 5 1 • 3 •
4042 SM 4 5 2 1 2 1 1 3 5 1 • 3 •
4043 3 2 1 1 1 1 1 3 5 1 • 1 •
4044 SB 3 3 1 1 1 1 1 3 5 1 • 1 •
4045 SM 3 1 1 1 1 1 1 3 5 1 • 1 •
4047 4 4 2 1 2 1 1 3 5 • 3 4 1
4114 SM 4 5 2 1 2 1 1 3 5 • 3 4 1
4151 3 2 1 1 1 1 1 3 5 1 • 1 •
4152 SB 3 3 1 1 1 1 1 3 5 1 • 1 •
4153 SM 3 1 1 1 1 1 1 3 5 1 • 1 •
4171 SBM 3 3 1 1 1 1 1 3 5 1 • 1 •
4182 SBM 3 3 1 1 1 1 1 3 5 • 3 2 1
4235 SMM 4 5 2 1 2 1 1 3 5 • 3 4 1
4254 3 2 1 1 1 1 1 3 5 1 • 1 •
4255 SB 3 3 1 1 1 1 1 3 5 1 • 1 •
4256 SM 3 1 1 1 1 1 1 3 5 1 • 1 •
4262 SMM 4 5 2 1 2 1 1 3 5 1 • 3 •
4274 SBM 3 3 1 1 1 1 1 3 5 • 3 2 1
4277 4 4 2 1 2 1 1 3 5 1 • 3 •
11-15-2006
P-25-A.1 P-25-A.1

ER
OR
M
LY D
AL
LD
TE
MB AN
PARTS LIST
G AT
HO
IC
ER S
G
LIN ER
US
SE LL
LT SY
TR
SH
IN
EL
BL
AS HE
OL ER
R
UP EN
TITLES
LY EO
OL R
SS UD
R
OL
EC
RU
R
L
DE
AN
E
DE
EM
LF E
TE
EN R S
HH CIT
CO G
HH CIT
MB AN
L A ST
RB
EM CO
OI FU
EM L
LP
E
D ING
CI
I
US EX
SE LL
RE TO
TO
US EX
NE UT
ST E
D E
EX
ST E
RO
SY GIN
AS ISCE
AN GIN
RA
SY GIN
SC DIA
AN ELD
PA TP
BR W
BR W
R
NT
W
NE
3K
LE
1K
EN
OU
RA
EN
EN
3K
W
CO
M
GE
ID
PARTS LIST
NUMBER P-25-C P-25-E P-25-G P-25-K P-25-L P-25-N P-25-T
P-25-D P-25-F P-25-J P-71-G P-25-M P-25-P
CODE
NUMBER
4278 SB 4 6 2 1 2 1 1 3 5 1 • 3 •
4279 SM 4 5 2 1 2 1 1 3 5 1 • 3 •
4282 SMM 3 1 1 1 1 1 1 3 5 • 3 2 1
4285 SMM 3 1 1 1 1 1 1 3 5 1 • 1 •
4636 SB 3 3 1 1 1 1 1 3 5 • 3 2 1
4651 SM 4 5 2 1 2 1 1 3 5 • 3 4 1
4668 SM 3 1 1 1 1 1 1 3 5 • 3 2 1
4682 SBM 4 6 2 1 2 1 1 3 5 • 3 4 1
4697 4 4 2 1 2 1 7 3 5 1 • 3 •
4698 SB 4 6 2 1 2 1 7 3 5 1 • 3 •
4699 SM 4 5 2 1 2 1 7 3 5 1 • 3 •
4700 3 2 1 1 1 1 7 3 5 1 • 1 •
4701 SB 3 3 1 1 1 1 7 3 5 1 • 1 •
4702 SM 3 1 1 1 1 1 7 3 5 1 • 1 •
4717 SB 3 3 1 1 1 1 7 3 5 • 3 2 1
4718 SM 4 5 2 1 2 1 7 3 5 • 3 4 1
4722 SBM 3 3 1 1 1 1 7 3 5 1 • 1 •
4727 M 3 2 1 1 1 1 7 3 5 1 • 1 •
4732 SM 3 1 1 1 1 1 7 3 5 • 3 2 1
4734 SMM 3 1 1 1 1 1 7 3 5 • 3 2 1
4754 SB 4 6 2 1 2 1 7 3 5 • 3 4 1
4776 SBM 3 3 1 1 1 1 7 3 5 • 3 2 1
4823 SB 3 9 1 1 1 1 7 3 5 1 • 1 •
4824 SM 3 8 1 1 1 1 7 3 5 1 • 1 •
4842 SM 3 8 1 1 1 1 7 3 5 • 3 2 1
4860 3 1 1 1 1 1 7 3 5 • 3 2 1
4871 SB 4 12 2 1 2 1 7 3 5 1 • 3 •
4872 SM 4 11 2 1 2 1 7 3 5 1 • 3 •
4876 SB 3 9 1 1 1 1 7 3 5 • 3 2 1
4892 SMM 3 8 1 1 1 1 7 3 5 • 3 2 1
4899 SBM 3 9 1 1 1 1 7 3 5 1 • 1 •
4910 SBM 4 12 2 1 2 1 7 3 5 1 • 3 •
4942 SM 4 5 2 1 2 1 7 3 5 • 3 4 1
4944 SBM 4 6 2 1 2 1 7 3 5 • 3 4 1
4975 SMM 4 11 2 1 2 1 7 3 5 1 • 3 •
5034 3 7 1 1 1 1 7 3 5 1 • 1 •
5035 SB 3 9 1 1 1 1 7 3 5 1 • 1 •
5036 SM 3 8 1 1 1 1 7 3 5 1 • 1 •
5037 4 4 2 1 2 1 7 3 5 1 • 3 •
5038 SB 4 12 2 1 2 • 7 3 5 1 • 3 •
5039 SM 4 11 2 1 2 1 7 3 5 1 • 3 •
5045 SB 3 9 1 1 1 1 7 3 5 • 3 2 1
5046 SBM 3 9 1 1 1 1 7 3 5 • 3 2 1
5059 SM 4 11 2 1 2 1 7 3 5 • 3 4 1
5066 SMM 3 8 1 1 1 1 7 3 5 1 • 1 •
5075 SM 3 8 1 1 1 1 7 3 5 • 3 2 1
5089 SMM 4 11 2 1 2 1 7 3 5 • 3 4 1
5116 3 7 1 1 1 1 7 3 5 • 3 2 1
5124 SBM 3 9 1 1 1 1 7 3 5 1 • 1 •
5207 3 7 1 8 3 1 7 3 5 1 • 1 •
5208 SB 3 9 1 8 3 1 7 3 5 1 • 1 •
5209 SM 3 8 1 8 3 1 7 3 5 1 • 1 •
5278 SM 3 8 1 8 3 1 7 3 5 • 3 2 1
5300 SB 3 9 1 8 3 1 7 3 5 • 3 2 1
5301 SMM 3 8 1 8 3 1 7 3 5 • 3 2 1
5310 3 7 1 8 3 1 7 3 5 • 3 2 1
11-15-2006
P-25-A.2.a P-25-A.2.a

R
M
IL UEL LY D
DE
TO
TE
AL
MB N
OL
R
AN GIN SSE LL A
PARTS LIST
ING RA
OR
RIC
TE SYS
G
DE TO
US
HH
BLY
LIN
EL
BLY
PL NE
AT
OL NA
A HE
CT
US
D
R
EN BLY NEO
BR W E DER
R
AN LDI DER
WE HOL TER
R
SS UD
TITLES
ER
AN
OU GE
PA TPU SEM
EM OO
RN
HH ITE
EM
HH ER
BR
EM LE
EN S
L A ST
LP
L A ST
CIT
FIL
TE
L
SE LLA
ST E C
RE OR
US XC
D C NG
US XC
ST E E
DO EF
US ALT
OR
O
S
NE T
RO
NE T
AL
EX
PA TPU
SC DIAT
BR W E
RAT
SY GIN
AS SCE
SY GIN
M
BR VA
ER
NT
VA
W
NE
OU
1K
EN
3K
3K
EN
RA
OU
3K
CO
MI
IDL
3K
GE
PARTS LIST
NUMBER P-25-C P-25-E P-25-G P-25-K P-71-G P-25-M P-25-P P-25-U
P-25-D P-25-F P-25-J P-121-F P-25-L P-25-N P-25-T P-78-D
CODE
NUMBER
5366 SBM 3 9 1 8 3 1 7 • 3 5 1 • 1 • • •
5367 SMM 3 8 1 8 3 1 7 • 3 5 1 • 1 • • •
5459 SBM-3D 3 9 1 8 3 1 7 • 3 5 • 3 2 1 • • #
5513 3 7 1 8 3 1 7 • 3 5 1 • 1 • • •
5514 SB 3 9 1 8 3 1 7 • 3 5 1 • 1 • • •
5515 SM 3 8 1 8 3 1 7 • 3 5 1 • 1 • • •
5524 SMM 3 8 1 8 3 1 7 • 3 5 1 • 1 • • •
5549 SM-3D 3 8 1 8 3 1 7 • 3 5 • 3 2 1 • •
5562 SB-3D 3 9 1 8 3 1 7 • 3 5 • 3 2 1 • •
5563 SBM 3 9 1 8 3 1 7 • 3 5 1 • 1 • • •
5588 SMM-3D 3 8 1 8 3 1 7 • 3 5 • 3 2 1 • •
5657 3D 3 7 1 8 3 1 7 • 3 5 • 3 2 1 • •
6035 SM 3 8 1 8 3 1 7 • 3 5 1 • 1 • • •
6117 SB 3 9 1 8 3 1 7 • 3 5 1 • 1 • • •
6144 SMM 3 8 1 8 3 1 7 • 3 5 1 • 1 • • •
6248 SB-3D 3 9 1 8 3 1 7 • 3 5 • 3 1 1 • •
6296 SBM-3D 3 9 1 8 3 1 7 • 3 5 • 3 2 1 • •
6310 SBM 3 9 1 8 3 1 7 • 3 5 1 • 1 • • •
6325 SB 3 9 1 8 3 1 7 • 3 5 1 • 1 • • •
6326 SBM 3 9 1 8 3 1 7 • 3 5 1 • 1 • • •
6327 SBM-3D 3 9 1 8 3 1 7 • 3 5 • 3 2 1 • •
6328 SM 3 8 1 8 3 1 7 • 3 5 1 • 1 • • •
6329 SMM 3 8 1 8 3 1 7 • 3 5 1 • 1 • • •
6414 SM-3D 3 8 1 8 3 1 7 • 3 5 • 3 1 1 • •
6440 SMM-3D 3 8 1 8 3 1 7 • 3 5 • 3 2 1 • •
6477 SB 3 9 1 8 3 1 7 • 3 5 1 • 1 • • •
6478 SBM 3 9 1 8 3 1 7 • 3 5 1 • 1 • • •
6479 SM 3 8 1 8 3 1 7 • 3 5 1 • 1 • • •
6603 SMM 3 8 1 8 3 1 7 • 3 5 1 • 1 • • •
6639 SB 3 9 1 8 3 1 7 • 3 5 1 • 1 • • •
6640 SB-3D 3 9 1 8 3 1 7 • 3 5 • 3 2 1 • •
6641 SBM 3 9 1 8 3 1 7 • 3 5 1 • 1 • • •
6642 SM 3 8 1 8 3 1 7 • 3 5 1 • 1 • • •
6643 SM-3D 3 8 1 8 3 1 7 • 3 5 • 3 2 1 • •
6670 SBM-3D 3 9 1 8 3 1 7 • 3 5 • 3 2 1 • •
6888 SB 3 9 1 8 3 1 7 • 3 5 1 • 1 • • •
6889 SB-3D 3 9 1 8 3 1 7 • 3 5 • 3 2 1 • •
6890 SM 3 8 1 8 3 1 7 • 3 5 1 • 1 • • •
6891 SM-3D 3 8 1 8 3 1 7 • 3 5 • 3 2 1 • •
7086 SM 3 13 1 8 3 1 7 • 3 5 1 • 1 • • •
7087 SB 3 14 1 8 3 1 7 • 3 5 • 3 2 1 • •
7126 SB-3D 3 14 1 8 3 1 7 • 3 5 • 3 2 1 • •
7170 SM 3 13 1 8 3 1 7 • 3 5 1 • 1 • • •
7171 SB 3 14 1 8 3 1 7 • 3 5 1 • 1 • • •
7237 SM-3D 3 13 1 8 3 1 7 • 3 5 • 3 2 1 • •
7347 SBM-3D 3 14 1 8 3 1 7 • 3 5 • 3 2 1 • •
7368 SB-3K 3 14 1 8 3 4 12 • 3 5 • • 7 • 1 1
11-15-2006
P-25-A.2.b P-25-A.2.b

R
M
IL UEL LY D
DE
TO
TE
AL
MB N
OL
R
AN GIN SSE LL A
PARTS LIST
ING RA
OR
RIC
TE SYS
G
DE TO
US
HH
BLY
LIN
EL
BLY
PL NE
AT
OL NA
A HE
CT
US
S UD
R
EN BLY NEO
R
OL R
AN ELDI DER
OL R
R
SS UD
TITLES
ER
AN
OU GE
PA TPU SEM
EM OO
RN
E
HH ITE
HH ITE
EM
HH ER
BR
EM LE
EN S
L A ST
D
LP
L A ST
CIT
FIL
TE
SE LLA
RE OR
US XC
D C NG
US EXC
ST E E
DO EF
US LT
OR
NE T
RO
E
NE T
AL
EX
A
PA TPU
SC DIAT
BR W E
RAT
SY GIN
AS SCE
SY GIN
M
BRKVA
ER
NT
VA
W
ST
NE
OU
1K
EN
3K
EN
RA
OU
3K
CO
MI
IDL
3K
W
BR
GE
3
PARTS LIST
NUMBER P-25-C P-25-E P-25-G P-25-K P-71-G P-25-M P-25-P P-25-U
P-25-D P-25-F P-25-J P-121-F P-25-L P-25-N P-25-T P-78-D
CODE
NUMBER
7405 SB 3 14 1 8 3 1 7 • 3 5 1 • 1 • • •
7406 5B-3D 3 14 1 8 3 1 7 • 3 5 • 3 2 1 • •
7522 SB-3K 3 15 1 8 3 4 12 • 3 5 • • 7 • 1 1
7525 SB 3 15 1 8 3 1 7 • 3 5 1 • 1 • • •
7526 SB-3D 3 15 1 8 3 1 7 • 3 5 • 3 2 1 • •
7652 SB-3D 3 15 1 8 3 1 7 • 3 5 • 3 2 2 • •
7695 SB 3 15 1 8 3 1 7 • 3 5 1 • 1 • • •
7747 SB-3K 3 15 1 8 3 4 12 • 3 5 • • 7 • 1 1
7797 SB 3 15 1 8 5 1 7 • 3 5 1 • 1 • • •
7801 SB-3K 3 15 1 8 5 4 12 3 5 • • 7 • 1 1
7856 SB 3 15 1 8 5 1 7 • 3 5 1 • 1 • • •
8441 SB 3 15 1 8 5 1 • 3 3 5 1 • 1 • • •
8481 SB-3K 3 15 1 8 5 4 • 4 3 5 • • 7 • 1 1
8716 SBM-3K 3 15 1 8 5 4 • 4 3 5 • • 7 • 1 1
NOTE: For QXLD-3 engine parts see Hercules Engine Manual. For Continental engine parts see your
Continental parts distributor.
These suffixes may be part of the machine code number and may be stamped on the name-plate. They are
used in ordering machines. They are included here to give you a better description of the machine.
Suffix Meaning Suffix Meaning
SB Electric Starter – Distributor Ignition 3D 3 KW Exciter – 3000 watts, 115 volt,

SM Electric Starter – Magneto Ignition DC auxiliary power
M Optional Voltmeter 3K 3KVA Alternator – 3000 watts
NC Optional Muffler Kit 115/230 volt, AC auxiliary power
H Optional Hour Meter
Winding Specifications and Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-25-B

Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IM203
11-15-2006
NOTES
P-25-B.a P-25-B.a
SET OF 4 EXCITER INTERNAL

CODE SERIES SHUNT INTERPOLE ARMATURE EXCITER ARMATURE GENERATOR EXCITER CONTROL IGNITION
COIL COIL COIL SPEC FIELD COIL DIAGRAM DIAGRAM
NO. DIAGRAM DIAGRAM ENGINE
COIL SPEC.
3211 FKL120-D FKL405-D S12261-6A ø FKL37.4H ø L8707 FDW24.27 M5076 E276-C T10185 T8595 F244
3237 FKL120-D FKL405-D S12261-6A ø FKL37.4H ø L8707 FDW24.27 M5076 E276-C T10185 T8572 QXLD-3
3275 FKL120-D FKL405-D S12261-6A ø FKL37.4H ø FDR125-A FDR24.16 M5076 E1019 T10651 T8595 F244
3362 FKL120-D FKL405-D S12261-6A ø FKL37.4H ø FDR125-A FDR24.16 M5076 E1019 T10651 T8595 QXLD-3
3550 FKL120-D FKL405-D S12261-6A ø FKL37.4H ø FDR125-A FDR 24.16 M5076 E1019 T10832 T8595 F244
3665 FKL120-D FKL405-D S12261-6A ø FKL37.4H ø FDR125-B ø FDR24.16 M5076 E1019 T10832 T8595 F244
4040 FKL120-D FKL405-F S12261-6A ø FKL37.4H ø L8707 FDW24.26A M5076 E276-C T10185 T8595 QXLD-3
4043 FKL120-D FKL405-F S12261-6A ø FKL37.4H ø L8707 FDW24.26A M5076 E276-C T10185 T8595 F244
4047 FKL120-D FKL405-F S12261-6A ø FKL37.4H ø FDR125-B ø FDR24.16 M5076 E1019 T10832 T8595 QXLD-3
4114 FKL120-D FKL405-F S12261-6A ø FKL37.4H ø FDR125-B ø FDR24.16 M5076 E1019 T10832 T8595 QXLD-3
4138 FKL120-D FKL405-F S12261-6A ø FKL37.4H ø FDR125-B ø FDR24.16 M5076 E1019 T10832 T8595 F244
4143 FKL120-D FKL405-F S12261-6A ø FKL37.4H ø FDR125-B ø FDR24.16 M5076 E1019 T10832 T8572 F244
4153 FKL120-D FKL405-F S12261-6A FKL37.4H ø L8707 FDW24.26A M5076 E276-C T10185 T8595 F244

11-15-2006
P-25-B.b P-25-B.b

CODE SERIES SHUNT INTERPOLE ARMATURE EXCITER ARMATURE GENERATOR EXCITER CONTROL IGNITION
COIL COIL COIL SPEC FIELD COIL DIAGRAM DIAGRAM
NO. DIAGRAM DIAGRAM ENGINE
COIL SPEC.
4171 FKL120-D FKL405-F S4584-1 FKL37.4H ø L8707 FDW24.26A M5076 E276-C T11324 T8572 F244
4182 FKL120-D FKL405-F S4584-1 FKL37.4H ø FDR125-B ø FDR24.16 M5076 E1019 T11346 T8572 F244
4235 FKL120-D FKL405-F S4584-1 FKL37.4H ø FDR125-B ø FDR24.16 M5076 E1019 T11346 T8595 QXLD-3
4254 FKL120-K ø FKL405-F S4584-1 FKL37.4H ø L8707 FDW24.26A M5076 E276-C T10185 T8595 F244
4262 FKL120-K ø FKL405-F S4584-1 FKL37.4H ø L8707 FDW24.26A M5076 E276-C T11324 T8595 QXLD-3
4274 FKL120-K ø FKL405-F S4584-1 FKL37.4H ø FDR125-B ø FDR24.16 M5076 E1019 T11346 T8572 F244
4651 FKL120-K ø FKL405-F S4584-1 FKL37.4H ø FDR125-B ø FDR24.16 M5076 E1019 T10832 T8595 QXLD-3
4668 FKL120-K ø FKL405-F S4584 FKL37.4H ø FDR125-B ø FDR24.16 M5076 E1019 T10832 T8595 F244
4682 FKL120-K ø FKL405-F S4584 FKL37.4H ø FDR125-B ø FDR24.16 M5076 E1019 T11346 T8572 QXLD-3
4697 FKL120-K ø FKL405-F S4584 FKL37.4H ø L8707 FDW24.26A M5076 E276-C T10185 T8595 QXLD-3
4700 FKL120-K ø FKL405-F S4584 FKL37.4H ø L8707 FDW24.26A M5076 E276-C T10185 T8595 F244
5034 FKL120-K ø FKL405-F S12261-6A ø FKL37.4H ø L8707 FDW24.26A M5076 E276-C T10185 T8595 F244
5037 FKL120-K ø FKL405-F S12261-6A ø FKL37.4H ø L8707 FDW24.26A M5076 E276-C T10185 T8595 QXLD-3

P-25-B.1.a P-25-B.1.a

CODE SERIES SHUNT INTERPOLE ARMATURE EXCITER ARMATURE GENERATOR EXCITER CONTROL IGNITION ENGINE
COIL COIL COIL SPEC FIELD COIL
NO. COIL SPEC. DIAGRAM DIAGRAM DIAGRAM DIAGRAM
5038 FKL120-K ø FKL405-F S12261-6A ø FKL37.4H ø L8707 M4047-1/24.26B M5076 E276-C T10185 T8572 QXLD-3
5039 FKL120-K ø FKL405-F S12261-6A ø FKL37.4H ø L8707 M4047-1/24.26B M5076 E276-C T10185 T8595 QXLD-3
5045 FKL120-K ø FKL405-F S12261-6A ø FKL37.4H ø FDR125-B ø M7520/2416 M5076 E1019 T10832 T8572 F244
5059 FKL120-K ø FKL405-F S12261-6A ø FKL37.4H ø FDR125-B ø M7520/2416 M5076 E1019 T10832 T8595 QXLD-3
5066 FKL120-K ø FKL405-F S12261-6A ø FKL37.4H ø L8707 M4047-1/24.26B M5076 E276-C T11324 T8595 F244
5089 FKL120-K ø FKL405-F S12261-6A ø FKL37.4H ø FDR125-B ø M7520/2416 M5076 E1019 T11346 T8595 QXLD-3
5124 FKL120-K ø FKL405-F S12261-6A ø FKL37.4H ø L8707 M4047-1/24.26B M5076 E276-C T11324 T8572 F244
5207 FKL120-K ø FKL405-F S12261-6A ø FKL37.4H ø L8707 M4047/24.25 M5076 E276-C T10185 T8595 F226
5278 FKL120-K ø FKL405-F S12261-6A ø FKL37.4H ø FDR125-B ø M7520/24.15 M5076 E1019 T10832 T8595 F226
6325 FKL120-K ø FKL405F S12261-12A (2)&14A (2) FKL37.4H ø L8707 M4047/24.25 M5076 E276-C T10185 T8572 F227
6326 FKL120-K ø FKL405-F S12261-12A (2)&14A (2) FKL37.4H ø L8707 M4047/24.25 M5076 E276-C T11324 T8572 F227
6327 FKL120-K ø FKL405-F S12261-12A (2)&14A (2) FKL37.4H ø FDR125-B ø M7520/24.15 M5076 E1019 T11346 T8572 F227

11-15-2006
P-25-B.1.b P-25-B.1.b
CODE SERIES SHUNT INTERPOLE ARMATURE EXCITER ARMATURE GENERATOR EXCITER CONTROL IGNITION ENGINE
COIL COIL COIL SPEC FIELD COIL
NO. COIL SPEC. DIAGRAM DIAGRAM DIAGRAM DIAGRAM
6640 FKL120-K ø FKL405-F S12261-12A(2) &-14A(2) FKL37.4H ø FDR125-B ø M7520/24.15 M5076 E1019 T10832 T8572 F227
6641 FKL120-K ø FKL405-F S12261-12A(2) &-14A(2) FKL37.4H ø L8707 M4047/24.25 M5076 E276-C T11324 T8572 F227
7368 FKL120-K ø FKL405-F S12261-12A(2) &-14A(2) FKL37.4H ø Alt254-8A-8B Alt254-7C M5076 • S15095 T13072 F227
7747 FKL120-K ø FKL405-F S12261-12A(2) &-14A(2) FKL37.4H ø Alt254-8A-8B Alt254-7C M5076 E276-C S15095 T13765 F227
7801 FKL120-K ø FKL405-F S12261-12A(2) &-14A(2) FKL37.4H ø Alt254-8A-8B Alt254-7C M5076 E276-C S15095 T13765 F227

11-15-2006
P-25-C P-25-C
MISCELLANEOUS ASSEMBLY
Part Numbers
2 3 6 7
4 5 8
1
LINCOLN
WELDER
LINCOLN
WELDER
9
10
Part Numbers
12
13
11
15
14
17
16 20

# Indicates A Change This Printing
Part Numbers

1 Exhaust Pipe 9ST11176-2 ø 1 X X X X •
1 Exhaust Pipe 9ST11176-3 ø 1 • • • • X
2 Rain Cap - Exhaust Pipe 9SS9563-2 1 X X X X •
2 Rain Cap - Exhaust Pipe 9SS9563-3 1 • • • • X
Optional Muffler Kit, Cont. Engines K203 1 X • X • •
Optional Muffler Kit, I.H. Engines K204 1 • • • • X
3 Roof Hook 9ST8818 2 X X X X X
Lock Nut 9ST9187 2 X X X X X
4 Lift Bail Seal 9ST9129-1 1 X X X X X
5 Lift Bail - Welded Assembly 9SM8261 ø 1 X X X • •
5 Lift Bail - Welded Assembly 9SM8261-1 ø 1 • X • X •
5 Lift Bail - Welded Assembly 9SM11598 1 • • • • X
6 Roof, Continental Engines, Includes: 9SL3448-1 1 X • X • •

Door Bumpers 9ST15154 4 X • X • •
Part Numbers
6 Roof, QXLD-3 Hercules Engine 9SL3448-3 ø 1 • X • X •

6 Roof, C221 and C263 International Engines 9SL3448-9 ø 1 • • • • X
7 Lincoln Decal 9SS11893-4 1 X X X X X
8 Mounting Angle - Roof 9ST9428 2 X X X X X
Hex Head Cap Screw 5/16-18 x 1 2 X X X X X

9 Gas Tank Rail – Oil Filter Side K8263-2 1 X X X X X

9 Gas Tank Rail & Output Stud Asbly. (Below Code 8400) See P-25-K 1 X X X X X
9 Gas Tank Rail & Output Stud Asbly. (Above Code 8400) See P-121-F 1 • • X • •
Hex Head Cap Screw – Rail Mounting 1/2-13 x 1-1/4 4 X X X X X
Hex Nut - Rail Mounting 1/2-13 4 X X X X X
10 Lower Panel – Control End 9SM8250 ø 1 X • • • •
10 Lower Panel – Control End w/o Remote Control 9SM8640-2 1 • • X X •
10 Lower Panel – Control End with Remote Control 9SM8640-27 1 • • X • •
10 Lower Panel – Control End 9SM8640-10 1 • • • • X
9SM8640-4 ø
10 Lower Panel – Control End with 3 KW Exciter 1 X X X X X

10 Lower Panel – Control End with Voltammeter

w/o Remote Control 9SM8640-6 1 • • X X •
and Remote Control 9SM8640-29 1 • • X • •
and 3KW Exciter 9SM8640-5 1 • • X X X
10 Lower Panel – Control End with Voltammeter 9SM8640-11 1 • • • • X
Optional Voltammeter (300 Amp Machines) 9SS4934-1 1 • • X X X
Optional Voltammeter (400 Amp Machines) 9SS4934-2 1 • • X X X
Thread Cutting Screw – Lower Panel Mounting 9SS9225-26 4 X X X X X
11 Upright – Welded to Base 9SM8237 ø 1 X X X X X
12 Door, Obsolete Long Door 9SM7535-D 4 X X • • •
12 Door, Short Door 9SL3319-C 4 • • X X X
13 Hex Head Cap Screw – Lift Bail to Base 1/2-13 x 1 4 X X X X X
Hex Nut 1/2-13 4 X X X X X
14 Door Hook 9SS8929-1 8 X X • • •
Spring – Door Hook 9ST9721 8 X X • • •

Cotter Pin – Door Hook 9SS10750-1 8 X X • • •
14 Door Hook Assembly – Left Side of Door 9SS10656-1 4 • • X X X
14 Door Hook Assembly – Right Side of Door 9SS10656-2 4 • • X X X
Self Tapping Screw – Hook Mounting 9SS9225-4 16 • • X X X
Washer 9ST10878 8 • • X X X
15 Door Decal 9ST11030 2 • • X X X
16 Base (Cont. F244 Engines Below Code 3900) 9SL3103 1 X • • • •
16 Base (Herc. QXLD-3 Engines Below Code 3900) 9SL3291 1 • X • • •
16 Base (Cont. Engines Above Code 3900) 9SS13476 1 • • X • •
16 Base (Herc. QXLD-3 Engines Above Code 3900) 9SL3451 1 • • • X •
16 Base (I.H. Engines Below Code 7200) 9SL4714 1 • • • • X
16 Base (I.H. Engines Above Code 7200) 9SL4714-1 1 • • • • X
17 Thread Cutting Screw – Radiator Mounting 9SS9225-26 6 X X X X X
20 Engine to Base Mounting Parts (Cont. Engines) 9SM8859-1 2 X • X • •
20 Engine to Base Mounting Parts (I.H. Engines) 9SM8859-6 2 • • • • X
Items Not Illustrated:

Engine Hour Meter 9SM13983 1 • • X • •
Warning Plate – Mounts on rear lower panel 9SS17840 1 • • X • •

P-25-D P-25-D
ENGINE ELECTRICAL SYSTEM

Part Numbers
18 19 17 20
24
21 5
22 23
11
15 LEFT SIDE RIGHT SIDE
16 57
56
68 62
50 54
63 64 53
55
69
67 66 51
70 42
52
26 37
43 45 38
Part Numbers
35
34
36
29
32
31 60 1 2
33
ITEM PART NAME AND DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1 Starter Motor (12 Volt System) 9SL5261 ø • • • • • • • X X • X X X X • •

1 Starter Motor (12 Volt System) 9SL4718 • • • • • • • • • • • • • • X X
1 Starter Motor (6 Volt System) Delco Remy #1107199 1 X • X • X X • • • • • • • • • •

2 Hex Head Cap Screw 3/8-16 x 2 3 X • X • X X • X X • X X X X • •
9ST8833-15 2
Part Numbers
2 Hex Head Cap Screw • • • • • • • • • • • • • • X X

Spacer 9SS9444 ø 1 X • X • X X • X X • X X X X • •
Hole Cover - Without Starter 9SS8076 ø 1 • X • X • • X • • X • • • • • •
Hex Head Cap Screw - Cover Mounting 3/8-16 x 1/2 1 • X • X • • X • • X • • • • • •
5 Generator ( 6 Volt System) 9SL3308-1 1 X • X • X X • • • • • • • • • •
5 Generator (12 Volt System) 9SM12103 ø 1 • • • • • • • X X • X X • • • •
11 Bracket 9SS10249 1 X • X • • • • X X • • • • • • •
11 Bracket 9SM8655 ø 1 • • • • X X • • • • X X • • • •
15 Stud - Bracket to Block 9ST9087 2 X • X • • • • X X • • • • • • •
15 Hex Head Cap Screw 1/2-13 x 1 2 • • • • X X • • • • X X • • • •
16 Hex Nut 3/8-16 2 X • X • • • • X X • • • • • • •
17 Generator Adjusting Strap 9SS8533 ø 1 X • X • • • • X X • • • • • • •
17 Generator Adjusting Strap 9SS10873 ø 1 • • • • X X • • • • X X • • • •
18 Hex Head Cap Screw 3/8-16 x 1-1/2 1 X • X • • • • X X • • • • • • •
18 Hex Head Cap Screw 5/16-18 x 1-1/2 1 • • • • X X • • • • X X • • • •
19 Lockwasher 9SE106A-4 1 X • X • • • • X X • • • • • • •
19 Lockwasher 9SE106A-3 1 • • • • X X • • • • X X • • • •
20 Spacer 9SS10731-3 ø 1 X • X • • • • X X • • • • • • •
20 Spacer 9SS10731-14 ø 1 • • • • X X • • • • X X • • • •
21 Hex Head Cap Screw 5/16-18 x 7/8 1 X • X • • • • X X • • • • • • •
Part Numbers
21 Hex Head Cap Screw 5/16-18 x 1 1 • • • • X X • • • • X X • • • •

22 Lockwasher 9SE106A-3 1 X • X • X X • X X • X X • • • •
23 Plain Washer 9SS9262-30 1 X • X • X X • X X • X X • • • •
24 Spacer 9SS9262-4 1 X • X • X X • X X • X X • • • •
26 Ammeter 9SS7514-4 1 X • X • X X • X X • X X X X X X
29 Starter Switch 9SS13145 1 X • X • X X • X X • X X • • • •
29 Starter Switch 9SS13146-1 1 • • • • • • • • • • • • X X X X


31 Battery - Dry (12 Volt) 9SM9399-2 1 • • • • • • • X X • X XX X X X
31 Battery - Dry (6 Volt) 9SM6583-1 1 X • X • X X • • • • • • • • • •
32 Battery Bracket 9SS12471-1 1 X • X • X X • X X • X XX X X X
33 Hook Clamp 9ST8818-3 2 X • X • X X • X X • X XX X X X
34 Hex Nut 5/16-18 2 X • X • X X • X X • X XX X X X
35* Ground Cable * 9SS8070-1 1 X • X • X X • X X • X X • • • •
35* Ground Cable * 9SS8070-28 1 • • • • • • • • • • • • X X X X
36* Starter Cable 9SS8070-16 ø1 X • X • X X • X X • X X • • • •
36* Starter Cable 9SS8070-31 1 • • • • • • • • • • • • X X X X
37 Magneto 9SL3331 1 X X • • • • X X • • • • X • • •
37 Magneto 9SL3292 1 • • • X X • • • • X X • • • • •
Spacer 9SS9580 ø 1 X X • • • • X X • • • • X • • •
38 Gasket - Each Side of Spacer 9SS9234 2 X X • • • • X X • • • • X • • •
Magneto Hole Cover - Welder Without Magneto 9SS9996 1 • • X • • X • • X • • X • X X X
Hole Cover Gasket - Welder Without Magneto 9SS9234

1 • • X • • • • • X • • • • X X X
Hole Cover Gasket 9ST10586 1 • • • • • X • • • • • X • • • •
Hex Head Cap Screw - Upper Governor & Cover Mounting 3/8-16x3.25 1 • • X • • • • • X • • • • X X X
Hex Head Cap Screw - Lower Mounting 3/8-16x1-1/8 1 • • X • • • • • X • • • • X X X
Hex Head Cap Screw - Lower Mounting 3/8-16x1-1/4 1 • • • • • X • • • • • X • • • •
Lockwasher 9SE106A-4 1 • • X • • X • • X • • X • X X X
42 Ignition Switch 9SS8020 1 X X • X X • X X • X X • • • • •
42 Ignition Switch 9SS14090 1 • • • • • • • • • • • • X • • •
42 Ignition Switch 9ST10616-2 ø 1 • • X • • X • • X • • X • X X X
43 Ignition Switch Plate 9ST9061 1 X X • X X • X X • X X • • • • •
43 Ignition Switch Plate 9ST9061-1 1 • • • • • • • • • • • • X • • •
43 Ignition Switch Plate 9ST10589 1 • • X • • X • • X • • X • X X X
45 Nipple - Ignition Wires 9ST8627 8 X X X X X X X X X X X XX X X X
50 Spark Plug 9SS8159 6 X X X • • • X X X • • • X X X X
50 Spark Plug 9SS7567 ø 6 • • • X X X • • • X X X • • • •
51 Grommet 9SS9250-194 3 X X X • • • X X X • • • X X X X
52 Bracket (Wire Support) 9SS9250-195 2 X X X • • • X X X • • • X X X X
53 Bracket (Wire Support) 9SS9250-196 ø 1 X X X • • • X X X • • • X X X X
54 Distributor (Below Code 6000 Only) Delco #1111769 1 • • X • • • • • X • • • • • • •
54 Distributor (Above Code 6000 Only) 9SM13801 1 • • • • • • • • X • • • • X X X
54 Distributor 9SM8651-1 1 • • • • • X • • • • • X • • • •
Drive Shaft Assembly (Below Code 6000 Only) 9SS9994 ø 1 • • X • • • • • X • • • • • • •

Drive Shaft Assembly (Above Code 6000 Only) 9SS13523 1 • • • • • • • • X • • • • X X X
Adapter (Below Code 6000 Only) 9SS9995 1 • • X • • • • • X • • • • • • •
Stud 9ST10489 1 • • X • • • • • X • • • • X X X
55 Clamp Arm Assembly (Below Code 6000 Only) 9SS9997 1 • • X • • • • • X • • • • • • •
55 Clamp Arm Assembly (Above Code 6000 Only) 9SS13522 1 • • • • • • • • X • • • • X X X
55 Clamp Arm Assembly 9SS10581 1 • • • • • X • • • • • X • • • •
Clamp Arm Dial 9SS8155 1 • • • • • X • • • • • X • • • •
56 Ignition Coil (6 Volt) Delco Remy #1115327 1 • • X • • X • • • • • • • • • •
56 Ignition Coil (12 Volt) 9SM7201-1 1 • • • • • • • • X • • X • X X X
60 Voltage Regulator 9SM11567 1 • • • • • • • • • • • • X X • •
60 Voltage Regulator 9SS14909 1 • • • • • • • • • • • • • • X •
Alternator Assembly Includes, 9SL4722-3 ø 1 • • • • • • • • • • • • X X • •
Alternator Assembly Includes, 9SL5162 ø 1 • • • • • • • • • • • • • • X •
Alternator & Voltage Regulator Asbly., Includes: 9SM12883-3 1 • • • • • • • • • • • • • • • X
62 Alternator 9SL4715 ø 1 • • • • • • • • • • • • X X • •
62 Alternator 9SL5161 1 • • • • • • • • • • • • • • X •
62 Alternator & Voltage Regulator 9SM12878-2 1 • • • • • • • • • • • • • • • X
63 Pulley 9SS16133-3 ø 1 • • • • • • • • • • • • X X • •
Pulley 9SM12473 1 • • • • • • • • • • • • • • X X
9SS16133-4 ø 1
64 Fan • • • • • • • • • • • • X X • •
66 Mounting Bracket 9SS15077 1 • • • • • • • • • • • • • • X X

66 Mounting Bracket } Makes One Bracket 9SS16292 1 • • • • • • • • • • • • • • X X
67 Stud - Mount Alternator Bracket & Ammeter Panel 9ST9087-1 2 • • • • • • • • • • • • X X X X
68 Adjusting Strap 9SM11566 1 • • • • • • • • • • • • X X X X
69 Alternator Fan Guard 9SM12067 1 • • • • • • • • • • • • X X • •
70 Caution Decal 9SS17851 1 • • • • • • • • • • • • X X • •
* Ground Lead is positive (+) on machines with a generator (Item 5).

It is negative (-) on machines with an alternator (Item 62).
11-15-2006
Part Numbers Part Numbers Part Numbers Part Numbers P-25-E.a
19 20
21
22
2
16 15
18 17
23
23
13 14
23
7 8
3 23
24
11
12
4
ENGINE COOLING SYSTEM
10
5
6
7 8
9
11-15-2006
P-25-E.a
Sub Assembly Illustration P-25-E.b P-25-E.b
2 Radiator See P-25-F 1 X X X X X X

3 Upper Hose 9SS9396 ø 1 X • • • • •
3 Upper Hose 9SS10585 1 • X • • • •
3 Upper Hose 9SM8962 ø 1 • • X X • •
3 Upper Hose, G339 9SM9707 1 • • • • X •
3 Upper Hose, G3400 9SM10175 1 • • • • X •
3 Upper Hose, (I.H. Engines Only) 9SM11560-2 ø 1 • • • • • X
3 Adapter Hose (Connects Upper 2” Diameter Hose to 1-1/2”
Diameter Radiator) (I.H. Engines Below Code 7600 Only) 9SM11560-3 1 • • • • • X
4 thru 18 CONTINENTAL ENGINES ONLY
4 Cylinder Water Outlet Elbow 9SS9250-129 1 X • • • • •
Gasket 9SS9250-143 1 X • • • • •
5 Hex Nut 9SS9250-162 2 X • • • • •

6 Lockwasher 9SS9250-169 2 X • • • • •
7 Nipple - Thermostat Bypass 9ST10113 2 X • • • • •
8 Hose Clamp - Thermostat Bypass 9ST13777-3 ø 2 X • • • • •
9 Hose - Thermostat Bypass 9ST9950 1 X • • • • •
10 Stud 9SS9465-211 2 X • • • • •
11 Thermostat 9SS9465-223 1 X • • • • •
12 Thermostat Adapter Ring 9SS9250-342 1 X • • • • •
13 Water Pump Assembly 9SS9250-330 1 X • • • • •
14 Gasket 9SS9250-141 1 X • • • • •
15 Copper Washer 9SS9262-106 1 X • • • • •
16 Hex Head Screw 3/8-16 x 1-1/4 1 X • • • • •
17 Lockwasher 9SS9250-170 3 X • • • • •
18 Hex Head Screw 3/8-16 x 2-1/8 3 X • • • • •
19 Hex Head Screw 5/16-18 x 3/4 4 X X X • • •
19 Hex Head Screw 9ST8833-26 4 • • • • • X
20 Lockwasher 9SE106A-3 4 X X X X • •
20 Lockwasher 9SE106A-2 4 • • • • • X
20 Fan Spacer (Code 3831 & Higher) QXLD Only 9ST10931 1 • X • • • •
9SS13999
20 Fan Spacer 1 • • • • • X
21 Fan, SAE300 & 400 Continental Engines Only 9SM7035 1 X • • • • •
21 Fan, SAE300 QXLD-3 Only 9SM8650 1 • X • • • •
21 Fan & Hub Assembly, SAE400 JXD Only 9SM7210 1 • • X • • •
21 Fan & Hub Assembly, SAE600 JXLD Only 9SM7210-A 1 • • • X • •
21 Fan, SAE-600 G339 & G3400 9SL3874 ø 1 • • • • X •
21 Fan, I.H. C221, C263 & C301 9SL4720-2 1 • • • • • X
22 Fan Belt - With Alternator Only (Below Code 7400 & 7424) 9ST13274 1 X • • • • •
22 Fan Belt - With Alternator Only (Above Code 7400 except 7424) 9ST13536 1 X • • • • •
22 Fan Belt - With Generator Only 9SS8074 1 X X • • • •
22 Fan Belt - No Starter 9SS8075 1 X • • • • •
22 Fan Belt - No Starter 9SS10674 1 • X • • • •
22 Fan Belt 9SS7519 1 • • X • • •
22 Fan Belt 9SS8640 1 • • • X • •
22 Fan Belt 9SS19730 1 • • • • X •
22 Fan Belt 9SS13981 ø 1 • • • • • X
23 Radiator Hose Clamp 9SS10888-8 4 X • • • • •
23 Radiator Hose Clamp - Upper Host at Block 9SS10888-12 1 • X • • • •
23 Radiator Hose Clamp - Radiator End 9SS10888-8 3 • X • • • •
23 Radiator Hose Clamp - Engine End 9SS10888-12 2 • • X X • •
23 Radiator Hose Clamp - Radiator End 9SS10888-29 2 • • X X X •

23 Radiator Hose Clamp 9SS10888-6 4 • • • • • X
23 Radiator Hose Clamp 9SS10888-6 3 • • • • X •
24 Radiator Hose Lower 9SM8654 1 X X • • • •
24 Radiator Hose Lower 9SM9802 1 • • • • X •
24 Radiator Hose Lower 9SM11560-1 1 • • • • • X
24 Lower Hose & Support Spring 9SM7217 1 • • X X • •

Part Numbers Part Numbers Part Numbers Part Numbers P-25-F
M8567
1
5
7
4
CORE
13
RADIATOR, SHELL AND SCREEN ASSEMBLY
12
11
10
8
11-15-2006
P-25-F
Sub Assembly Illustration P-25-F.1 P-25-F.1
Radiator Shell and Screen Assembly, Includes: 9SM8567-1 1 X • • • • • • • • • • • • • • • •

Radiator Shell and Screen Assembly, Includes:
(GD157 & D1X4D) 9SM8567-2 1 • X • • • • • • • • • • • • • • •
Radiator Shell and Screen Assembly, Includes:
(JXD) 9SM8567-3 1 • • X • • • • • • • • • • • • • •
Radiator Shell and Screen Assembly, Includes: 9SM8567-4 1 • • • X • • • • • • • • • • • • •
(JXLD)
Radiator Shell and Screen Assembly, Includes: 9SM8567-5 ø 1 • • • • X • • • • • • • • • • • •
Radiator Shell and Screen Assembly, Includes: 9SM8567-6 ø 1 • • • • • X • • • • • • • • • • •
Radiator Shell and Screen Assembly, Includes: 9SM8567-7 1 • • • • • • X • • • • • • • • • •
Radiator Shell and Screen Assembly, Includes: 9SM8567-8 ø 1 • • • • • • • X • • • • • • • • •
Radiator Shell and Screen Assembly, Includes: 9SM8567-9 ø 1 • • • • • • • • X • • • • • • • •
9SM8567-10 ø1
Radiator Shell and Screen Assembly, Includes: • • • • • • • • • • X • • • • • •

Radiator Shell and Screen Assembly, Includes: 9SM8567-11 ø1 • • • • • • • • • • • X • • • • •
Radiator Shell and Screen Assembly, Includes: 9SM8567-15 ø 1 • • • • • • • • • X • • • • • • •
Radiator Shell and Screen Assembly, Includes: 9SM8567-16 ø 1 • • • • • • • • • • • • X • • • •
Radiator Shell and Screen Assembly, Includes: 9SM8567-17 ø 1 • • • • • • • • • • • • • X • • •
Radiator Shell and Screen Assembly, Includes: 9SM8567-18 1 • • • • • • • • • • • • • • X • •
Radiator Shell and Screen Assembly, Includes: 9SM8567-19 1 • • • • • • • • • • • • • • • X •
Radiator Shell and Screen Assembly, Includes: 9SM8567-20 1 • • • • • • • • • • • • • • • • X
1 Radiator Shell Assembly 9SL3095 1 X X X X X X X X X X X X X X X X X
1 Radiator Shell Assembly 9SL5657 1 • • • • • • • • • • • • • • • • •
4 Radiator 9SL3102-1 1 X • • • • • • X • • • • • • • • •
4 Radiator 9SL3102-2 1 • X • • • • • • • • • • • • • • •
4 Radiator 9SL3102-3 ø 1 • • X • • • • • • • • • • • • • •
4 Radiator 9SL3102-4 1 • • • X • • • • • • • • • • • • •
4 Radiator 9SL3102-5 1 • • • • • • • • • • • • • • • • X
4 Radiator 9SM9628-1 ø 1 • • • • X • • • X • • • • • • • •
4 Radiator 9SM9628-2 1 • • • • • X • • • • • • • • • • •
4 Radiator 9SM9628-3 1 • • • • • • X • • • • • • • • • •
4 Radiator 9SM9628-5 1 • • • • • • • • • • X • • • • • •
4 Radiator 9SM9628-6 1 • • • • • • • • • • • X • • • • •
4 Radiator 9SM9628-8 ø 1 • • • • • • • • • • • • • • • • •
4 Radiator 9SM9628-9 ø 1 • • • • • • • • • • • • X • • • •
4 Radiator 9SM9628-10 ø 1 • • • • • • • • • • • • • X • • •
4 Radiator 9SM9628-11 ø 1 • • • • • • • • • • • • • • X • •
4 Radiator 9SM9628-12 ø 1 • • • • • • • • • • • • • • • X •
4 Radiator 9SM9628-13 ø 1 • • • • • • • • • X • • • • • • •
5 Radiator Cap and Chain 9SS9970-1 1 X X X X X X X X X X X X X X X X X
7 Drain Cock 9ST9956 1 X X X X X X X X X X X X X X X X X
8 Hex Head Lock Nut 9ST9187 6 X X X X X X X X X X X X X X X X X
10 Flat Washer 9SS9262-121 6 X X X X X X X X X X X X X X X X X
11 Rubber Washer 9ST10355-3 12 X X X X X • X X X X X X X X X X X
11 Black Pipe 9SS10731-2112 • • • • • X • • • • • • • • • • •
12 Fan Guard 9SS11926* ø 2 • • • • X • X • X • • • • • • • •
12 Fan Guard 9SS11926* ø 1 • • • • • • • X • X • • • X • • •
12 Fan Guard 9SS11926-1* 1 • • • • • • • X • • X X • • • • •
12 Fan Guard 9SS11986 2 • • • • • • • • • • • • • • • • X
13 Thread Cutting Screws 9SS8025-12 6 • • • • X • • X X • X X • • • • X
13 Thread Cutting Screws 9SS8025-12 3 • • • • • • • • • X • • • X • • •
* Not included in M8567-7, -8, -10,

and -11 Assemblies: Order Separately.

P-25-G P-25-G
ENGINE FUEL SYSTEM AND OIL FILTER

Part Numbers
65 66 67 68
64
63
62
61
2
69
1 60
70
71
;;
;;
;;;
;;;
;; ;
;;;; ;
;
20 A
Part Numbers
3 12
;
19 20 5 14
;;
;;; ;;
;;;;
;; ; ;;;
13
;;
;;; ;
;; ; 21 22 A
;;
;;;
41
;;;
;
;;;;
47
5
;;;
;;
22 10
; ;;
;;;; ;;
4A
;;
11
;;;;;; ;;;;;;
8
;;
;;
24
;;
9
40 23
;;
; ;;
; ;;;;;;
34 38
46 35
;;;;
;
4C 37 36
; ; ; ; ;;
;;
;;;;
; ;
;;
;;;
;;
; ;
7
;;;;;;
30 29 28
; ;
4B
; ; ; ;;;
;;;
;;;;
;;
; ;
;
6 27
; ; ; ; ; ;;;
;;;
;;;;
;
Part Numbers
39
;;;; ; ; ; ; ; ; ;
;;;
31
26 33 32
;;;; 17 ; ;
;;;;; ; ; ; ; ; 16
;;;
;;
;;;;
; 18
Part Numbers
11-15-2006
1 Gas Tank 9SL3398-4 1 X X X X X X

Filler Neck Gasket 9SS10437-A 1 X X X X X X
2 Gas Tank Cap 9SS10149 1 X X X X X X
3 Gas Strainer 9SS6185 1 X X X X X X
4 Gas Hose 9ST10642-64 1 • • • • X •
4 Gas Line 9SS8099-7 ø 1 X X X X • •
Clamp - Gas Line 9ST4169 1 X X X X • •
Fuel Filter - Carburetor End 9SS15016 1 • • • • X •
4A Gas Hose 9ST10642-65 1 • • • • • X
Loom 9SE1054-.625-15.00 1 • • • • • X
4B Gas Hose 9ST10642-51 1 • • • • • X
Loom 9SE1054-.625-20.00 1 • • • • • X
9ST13777-1
Hose Clamp 4 • • • • • X
4C Fuel Filter 9SS17753 1 • • • • • X
5 Connector - Strainer End 9ST9158 1 X X X X • •
5 Connector - Strainer End 9ST13595 1 • • • • X X
6 Connector - Carburetor End 9ST9134 1 X X X X • •
6 Connector - Carburetor End 9ST9631 1 • • • • X •
6 Connector - Carburetor End 9ST13776 1 • • • • • X
7 Carburetor, SAE300 (F226 & F227) (F244 & F245) 9SS9394-2 ø 1 X • X X • •
7 Carburetor, SAE300 QXLD-3 9SS10694 ø 1 • X • • • •
Carburetor, SAE300 F227, SAE400 F245 9SS17436 1 • • • • X X
Carburetor Spacer 9SS15986 ø 1 • • • • X X
8 Gasket 9SS9578 ø 1 X • X X X X
9 Stud 9ST10277 ø 2 X X X X • •
9 Stud 9ST10277-2 ø 2 • • • • X X
10 3/8-24 HN 9SCF000167 2 X X X X X X
11 Lock Washer 9ST9695-5 2 X • X X X X
11 Lock Washer 9SE106A-4 2 • X • • • •
16 Choke Rod Assembly 9SS7525-1 1 X X X X X X
17 Air Filter 9SM7823 ø 1 X • X X X X
17 Air Filter 9SM7158 ø 1 • X • • • •
18 Air Cleaner Elbow 9SM7778-1 1 X • X X X X

18 Air Cleaner Elbow 9SM7145-1 ø 1 • X • • • •
Square Head Set Screw - Cup Point 1/4-20 x 3/4 2 X X X X X X
1/4-20 HN 9SCF000017 2 X X X X X X
19 Hose - Heater Tube to Air Filter 9SM7798 1 X • X X X X
20 Heater Tube - Continental Engines 9SS9453 ø 1 X • X X X X
20A Heater Baffle - Hercules engine 9SM7146 1 • X • • • •
21 Clamp - Heater Tube to Manifold 9SS9454 1 X • X X X X
22 Throttle Rod 9SS10150 ø 1 X • X • • •
22 Throttle Rod 9SS10150-3 1 • • • • X X
22 Throttle Rod (3KVA Alternator Only) 9SS10150-1 ø 1 • • X X X X
22 Throttle Rod (3KVA Alternator Only) 9SS10150-4 ø 1 • • • • X X
22 Throttle Rod 9SS10584 1 • X • • • • #
22A Throttle Rod Spring 9ST9284 1 X X X X X X
23 Pivot Pin - Throttle Rod to Carburetor 9ST9751-2 1 X X X X X X
24 Spring Clip - Throttle Rod to Carburetor 9ST9744 1 X X X X X X
26 Governor - (For Distributor Ignition Only) 9SM14037 or 9SM126391 X • X X X X
26 Governor - (For Magneto Ignition Only) 9SM9437 1 X • X • • •
26 Governor 9SM8652 1 • X • • • •
27 Hex Head Cap Screw - Upper Governor & Magneto Mounting 3/8-16 x 3-1/4 1 X • X X X X
28 Washer - Copper Asbestos 9SS9262-106 1 X • X X X X

29 Cover Plate 9SS9240 1 X • X X X X
30 Cover Plate Gasket 9SS9235 1 X • X X X X
31 Gasket 9SS9234 1 X • X X X X
32 3/8-16 x 1.125 HHCS - Lower Mounting 9SCF000244 1 X • X X X X
33 Lock Washer - Lower Mounting 9SE106A-4 1 X • X X X X
34 Governor Rod 9ST9113-1 1 • X • • • •
34 Governor Rod & Ball Joints 9SS13621-2 1 X • X X X •


34 Governor Rod & Ball Joints 9SS13621-8 1 • • • • • X
35 Ball Joint - Carburetor End 9SS10623-2 1 • X • • • •
38 Ball Joint - Governor End 9SS10623-1 1 • X • • • •
39 Idler, Gas Tank Rail & Output Stud Assembly See P-25-K 1 X X X X X X
Idler Parts See P-71-G
40 Pivot Pin - Throttle Rod to Idler 9ST9751-1 1 X X X X X X
41 Spring Clip - Idler to Throttle Rod 9ST9744 1 X X X X X X
46 Air Line - Idler to Manifold (F244 Below Code 3900) 9SS4893-53 ø 1 X • • • • •
46 Air Line - Idler to Manifold (F244 Above Code 3900) 9SS4893-52 ø 1 X • • • • •
46 Air Line - Idler to Manifold (3 KVA Alternator Only) 9SS8099-19 1 • • X X X X
46 Air Line - Idler to Manifold (QXLD-3 Below Code 3900, 9SS8099-12 1 • X X X X X
227 and 245)

46 Air Line - Idler to Manifold (QXLD-3 Above Code 3900) 9SS8099-11 1 • X • • • •
Tube Nut - Air Line to Idler (Below Code 3900) 9ST9558 1 X X • • • •
47 Elbow Assembly - Air Line to Manifold (Below Code 3900) 9ST9076 1 X X • • • •
47 Connector - Air Line to Manifold (Above Code 3900) 9ST9116 1 X X X X X X
48 Oil Filter - QXLD-3 9SM6980 ø 1 • X • • • •
48 Oil Filter - SAE300 F244 9SL2676 Note 1 1 X • • • • •
49 Oil Gauge 9SS8163 1 X X X X X X
50 Tee Fitting 9ST9738 1 X • • • • •
50 Elbow 9ST10732-2 ø 1 • X • • • •
51 Nipple 9ST9959-1 1 • X • • • •
51 Reducer 9ST9948 1 X • • • • •
52 Oil Filter Cartridge 9SL2676-1 ø 1 X • • • • •
57 Oil Line 9ST9955 2 X • • • • •
57 Oil Line (Short) 9SS8099-3 ø 1 • X • • • •
57 Oil Line (Long) 9SS8099-1 ø 1 • X • • • •
58 Tube Elbow 9ST9116 2 • X • • • •

58 SAE Flared Tube Elbow 9ST9949 2 X • • • • •
60 Expendable Type Oil Filter, F226 & F227 & SAE400 & F245 9SS12634-1 or -2 1 • • X X X X
61 Filter Adapter Base 9SS12635 1 • • X • • •
62 Plainwasher 9SS9262-121 2 • • X X X X
63 Lockwasher 9SE106A-3 2 • • X X X X
64 Hex Head Screw 5/16-18 x .75 2 • • X X X X
65 Filter Bracket (Below Code 7150) 9SM10369 1 • • X • • •
65 Filter Bracket (Code 7150 to 7600) 9SM12375 1 • • X • • •
65 Filter Bracket Assembly (Above Code 7600) 9SS15795-2 1 • • X X X X
66 Lockwasher (Below Code 7600) 9ST9695-12 1 • • X • • •
67 Hex Jam Nut (Below Code 7600) 3/4-16 1 • • X • • •
68 Tube Elbow 9ST9116 3 • • X X X X
69 Oil Line, Inlet (Below Code 7150) 9ST12185-1 ø 1 • • X • • •
69 Oil Line, Inlet (Above Code 7150) 9ST13452-2 1 • • X X X X
70 Tee Connector 9ST12184 1 • • X X X X
9ST12802 ø
71 Oil Line, Outlet (Below Code 7150) 1 • • X • • •

71 Oil Line, Outlet (Code 7150 to 7600) 9ST13469 1 • • X • • •
71 Oil Line, Outlet (Above Code 7600) 9ST14002 1 • • X X X X
Note 1: To replace this filter with the lower cost

expendable type, order Kit S12642.

NOTES
2
P-25-J
L6302
9 8 36 6 4 3 1
38 39
37
CONTROL PANEL
20 28 34
27
S S
FU E FU E
14
17 44
25D 40 11 25S 43 41 42
P-25-J
11-15-2006
Sub Assembly Illustration P-25-J.1.a P-25-J.1.a
A Complete Assembly, Includes: SAE 300 & 400 with 115 Volt
1 KW & 3 KW Exciter See Table A 1 X • • • • • •
A Complete Assembly, Includes: SAE300 & 400 with
3 KVA Alternator See Table A 1 • • • X • • •
A Complete Assembly, Includes: SAE300 & SAE400 Diesels
with 230 Volt DC 1 KW Exciter See Table A 1 • • • • X • •
A Complete Assembly, Includes: SAE300 & 400 with 115 Volt
1 KW Exciter with Remote Control See Table A 1 • • • • • X •
A Complete Assembly, Includes: SAE300 & 400 with 3 KVA
Alternator with Remote Control See Table A 1 • • • • • • X
A Complete Assembly, Includes: SAE600 See Table A 1 • X • • • • •

A Complete Assembly, Includes SAE250 See Table A 1 • • X • • • •
1 Control Panel 9SM8257 ø 1 X • X • X X •
1 Control Panel 9SM8257-1 ø 1 • X • • • • •
1 Control Panel 9SM8257-3 ø 1 • • • X • • X
1 Control Panel (With Remote Control) 9SM8257-4 ø 1 • • • • • X •
1 Control Panel (With Remote Control) 9SM8257-5 ø 1 • • • • • • X
2 Brushholder Stud 9ST7852 1 X • X X X X X
2 Brushholder Stud 9ST7852-1 1 • X • • • • •
3 Control Handle 9SS16664-9 1 X X X X X X X
4 Nameplate See Table A 1 X X X X X X X
6 Reversing Switch Assembly 9SM7057 1 X X X X • X X
8 Rheostat 9SM5090-C 1 X • X X • X X
8 Rheostat 9SM6116-E 1 • X • • • • •
8 Rheostat 9SM6116-C 1 • • • • X • •
9 Rheostat Handle 9SS16664-4 1 X X X X X X X
9ST10829
11 Instruction Decal (Standard 1 KW Exciter Only) 1 X X X • • X •

11 Instruction Decal (3 KW Exciter Only) 9ST13612 1 X X X • • • •
11 Instruction Decal (3 KVA Alternator Only) 9SM12606 1 • • • X • • X
14 Reactor Lead Insulation 9ST10576 1 X X X X X X X
17 Resistor 9ST8280 1 X • X X • X X
17 Resistor 9ST8358 1 • X • • • • •
17 Resistor 9ST10494-1 1 • • • • X • •
20 Reactor Brushholder Assembly Includes: 9SM6277 1 X • X X X X X
20 Reactor Brushholder Assembly Includes: 9SM6035-A 1 • X • • • • •
Brushholder 9SM6264 1 X • X X X X X
Brushholder 9SM7431 1 • X • • • • •
Coil Spring 9ST6985 4 X • X X X X X
Coil Spring 9ST6985 6 • X • • • • •
Contact 9ST7494 4 X • X X X X X
Contact 9ST7494 6 • X • • • • •
Shaft 9ST8218 1 X • X X X X X
Shaft 9ST6810 1 • X • • • • •
Insulating Tube 9ST8219 1 X • X X X X X

Insulating Tube 9ST9268 1 • X • • • • •

Sub Assembly Illustration P-25-J.1.b P-25-J.1.b

25D Duplex Receptacle (With 3 KVA Alternator Only) 9SS14377 1 • • • X • • X
25P Auxiliary Power Plug (For S14377) 9ST12153-3 As Req'd. • • • X • • X
25P Auxiliary Power Plug (For S14824) 9ST12153-1 As Req'd. X X X X • X X
25S Receptacle (2 Required with 3KW Exciter 3 KVA Alternator) 9SS14824 1 X X X X • X X
25S Receptacle (2 Required with 3 KW Exciter 3 KVA Alternator) 9SS14675 1 • • • • X • •
27 Reactor Assembly 9SL2036-B 1 X • • X X X X
27 Reactor Assembly 9SL2082-B ø 1 • X • • • • •
27 Reactor Assembly 9SL3139 ø 1 • • X • • • •
28 Reactor Spring Clip 9SS7297 1 X X X X X X X
34 Spring 9ST8236 1 X X X X X X X
9ST13339
36 Paralleling Caution Decal 1 X X X X X X X

37 Silicon Bridge Assembly 9ST13637 1 • • • X • • X
38 Diode 9ST12199-2 1 • • • X • • X
39 Solenoid 9SS11470 1 • • • X • • X
40 Fuse 9ST10728-21 2 • • • X • • X
40H Fuse Holder 9ST12386 2 • • • X • • X
Terminal Strip - SAE600 Only (Not Illustrated) 9SS8542 1 • X • • • • •
Number Plate for Terminal Strip 9ST10726-P ø 1 • X • • • • •
41 Remote Control Nameplate 9SS16786 1 • • • • • X X
42 Receptacle 9SS7709-1 1 • • • • • X X
43 Switch 9SS7959 1 • • • • • X X
44 Resistor 9SS10404-22 3 • • • • • X X
Insulating Washer 9ST4479-A 6 • • • • • X X
Round Head Screw #10-24x5.00 3 • • • • • X X
Plain Washer 9SS9262-66 3 • • • • • X X
Lockwasher 9SE106A-1 3 • • • • • X X
Hex Nut #10-24 3 • • • • • X X
TABLE A
115 V. 1 KW Exciter 3 KW Exciter 3 KVA Alternator 230 V. 1 KW Exciter
SAE Model Item A Item 4 Item A Item 4 Item A Item 4 Item A Item 4
250 Diesels L3171 L3143 – – – – – –
300 Gas Engine L3290-1 ø L3207 ø S10579-1 L3207 ø L5246-1 L3207 ø – –
300 Gas Engine with
Remote Control L6301-1 L3207 ø – – L6302-1 L3207 ø 1 1
300 Diesels L3290-4 L3860 ø S10579-5 L3860 ø L5246-2 L3860 ø L5061-1 L5064
300 Diesels with
Remote Control L6301-2 L3860 ø – – L6302-2 L3860 ø – –
400 Gas Engine L3290-2 ø L3455 S10579-2 ø L3455 L5246-3 L3455 – –
400 Diesels L3290-2 ø L3455 S10579-2 ø L3455 L5246-3 L3455 L5061-2 L 5065
400 Gas & Diesel with
Remote Control L6301-3 L3455 – – L6302-3 L3455 – –
600 Gas Engine L3511-1 L3509 S10579-3 L3509 – – – –
Code 7425 uses L5246-4
11-15-2006
NOTES
P-25-K.a P-25-K.a

Part Numbers

NEW STYLE
;;
31 32 34 33 35
41 42 43 44
;;
;;; ELECTRODE TO WORK
A
Part Numbers
46 47 48 45
OLD STYLE
54 58, 59 A
55
50
51 56
52
53 57
SECTION 'A - A' 36 37 38 39 40
NOTE: Engine Idler Mtg. on. Do not tighten screws enough to compress rubber washers to less than
Part Numbers
1/8 thickness. Tighten locknuts after screws are tightened to correct position.
NOTE: For JXD and JXLD engines, idler is mounted on bracket of rail instead of on panel.
Part Numbers
11-15-2006
Sub Assembly Illustration P-25-K.b P-25-K.b
#
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13
31 Fuel Tank Rail and Output Panel 9SM8264-1 ø1 X • • • • • • • • • • • •
31 Fuel Tank Rail and Output Panel 9SM8264-2 ø1 • X • • • • • • • • • • •
31 Fuel Tank Rail and Output Panel 9SM8264-3 1 • • X • • • • • • • • • •
31 Fuel Tank Rail and Output Panel 9SM8264-4 ø1 • • • X • • • • • • • • •
31 Fuel Tank Rail and Output Panel 9SM9735-1 ø1 • • • • X • • • • • • • •
31 Fuel Tank Rail and Output Panel 9SM9735-2 1 • • • • • X • • • • • • •
31 Fuel Tank Rail and Output Panel 9SM9735-3 ø1 • • • • • • X • X • X • •
31 Fuel Tank Rail and Output Panel 9SM9735-4 1 • • • • • • • X • • • • •
31 Fuel Tank Rail and Output Panel 9SM9735-7 ø1 • • • • • • • • • • • X X
31 Fuel Tank Rail and Output Panel 9SM9735-9 ø1 • • • • • • • • • X • • •
32 "Electrode" Marker 9ST3961-2 1 X X X X X X X X X X X X X
32 "Negative" Marker - With 230 Volt DC Exciter Only 9ST6694 ø 1 • • • • X • • • • X • • •
33 "To Work" Marker 9ST3962-2 1 X X X X X X X X X X X X X

33 "Positive" Marker - With 230 Volt DC Exciter Only 9ST6693 ø 1 • • • • X • • • • X • • •
34 Hollow Rivet 9ST8973 4 X X X X X X X X X X X X X
35 R51 Idler, SAE300 - F224 & QXLD (Below Code 3280) 9SL3006-A 1 X • • • • • • • • • • • •
35 R57 Idler, SAE300 - F224, F226, F227 & QXLD-3
(Above Code 3280) 9SL3006-C ø 1 X • • • • • X • • • • X •
35 R57 Idler, SAE400 - JXD, F244, F245 & SAE600,
JXLD, G339 & G3400 9SL3006-B 1 • • • X • X • • X • • • X
R51 and R57 Idler Parts See P-71-G
35 For Idler with 1H Engines See P-89-G 1 • • • • • • • • • • X • •
36 Hex Head Screw 1/4-20 x 1 2 X • • X • X X • X • • X X
37 Plain Washer 9SS9262-23 2 X • • X • X X • X • • X X
38 Rubber Washer - Small 9ST10355-2 ø2 X • • X • X X • X • • X X
39 Rubber Washer - Large 9ST10355-1 ø2 X • • X • X X • X • • X X
40 Hex Head Jam Nut 1/4-20 2 X • • X • X X • X • • X X
Output Stud Assembly, New Style (Above Code 4690) Includes: 9ST12084 2 • • • • X X X X X X X X X
41 Plain Washer 9SS9262-1 1 • • • • X X X X X X X X X
42 Insulating Washer 9ST11195 1 • • • • X X X X X X X X X

43 Insulating Bushing 9SS10958-3 1 • • • • X X X X X X X X X
44 Stud 9SS11111-1 1 • • • • X X X X X X X X X
45 Flanged Weld Nut 9ST3960 1 • • • • X X X X X X X X X
46 Steel Hex Head Jam Nut 1/2-13 1 • • • • X X X X X X X X X
47 Brass Hex Head Nut 9ST10114 1 • • • • X X X X X X X X X
48 Lockwasher 9SE106A-5 1 • • • • X X X X X X X X X
Output Stud Assembly, Old Style (Below Code 4690) Includes: 9ST8061 2 X X X X • • • • • • • • •
50 Plain Washer 9ST9262-1 2 X X X X • • • • • • • • •
51 Lockwasher 9SE106A-5 1 X X X X • • • • • • • • •
52 Hex Nut 1/2-13 3 X X X X • • • • • • • • •
53 Insulating Washer 9SS10773-9 2 X X X X • • • • • • • • •
54 Insulating Bushing 9ST4122 1 X X X X • • • • • • • • •
55 Flanged Weld Nut 9ST3960 1 X X X X • • • • • • • • •
56 Stud 9ST6931-2 1 X X X X • • • • • • • • •
57 Insulating Plate 9ST10089 2 X X X X • • • • • • • • •
58 Connection Strap, To Work Stud 9ST8141 1 X X X X • • • • • • • • •
59 Connection Strap, "Electrode" Stud Without Meter 9ST8141 1 X X X X • • • • • • • • •

59* Shunt, SAE250 & 300 (With 1/2-13 Threaded Hole) 9SS6602-2 ø 1 X • X • • • • • • • • • •
59* Shunt, SAE400, Only (With 1/2-13 Threaded Hole) 9SS6602-1 1 • X X X • • • • • • • • •
59* Shunt, SAE600, Only (With 1/2-13 Threaded Hole) 9SS6602-3 ø 1 • • • X • X • • • • • • •
59* Shunt, SAE300, Only (No 1/2-13 Threaded Hole) 9SS6602-5 1 • • • • X • X • • X X X •
59* Shunt, SAE400, Only (No 1/2-13 Threaded Hole) 9SS6602-6 1 • • • • X • • X X X X • X
* Replaces "Electrode" Stud Connection Strap if Machine Has Optional Meter.

Part Numbers Part Numbers Part Numbers Part Numbers P-25-L
11
10
8
}
9
8
7
6
3
5
4
GENERATOR BRUSH HOLDER
}
1
2
P-25-L
11-15-2006
Sub Assembly Illustration P-25-L.1.a P-25-L.1.a
Use only the parts marked “x” in the column under the
# Indicates a change this printing.
Brush Holder Assembly Includes: 9SM6964-1A • • • • • • • • •
Brush Holder Assembly Includes: 9SM6964-2A X • • • • • • • •
Brush Holder Assembly Includes: 9SM6964-5A ø • X • • • • • • •
Brush Holder Assembly Includes: 9SM6964-8A ø • • X • • • • • •
Brush Holder Assembly Includes: 9SM6964-9A • • • X • • • • •
Brush Holder Assembly Includes: 9SM6964-10A • • • • X • • • •
Brush Holder Assembly Includes: 9SM6964-11A • • • • • X • • •
Brush Holder Assembly Includes: 9SM6964-12A • • • • • • X • •
Brush Holder Assembly Includes: 9SM6964-14A • • • • • • • X •
Brush Holder Assembly Includes: 9SM6964-17A • • • • • • • • X
Brush Holder Assembly Includes: 9SM6964-20A • • • • • • • • •
9ST8495
1 Spring and Clip Assembly 1 • X • • • • • X •

1 Spring and Clip Assembly 9ST8495 2 X • X X X • • • •
1 Spring and Clip Assembly 9ST8495 3 • • • • • X X • •
1 Spring and Clip Assembly 9ST8495 4 • • • • • • • • X
2 Round Head Screw and Lock Washer 9ST10082-21 1 • X • • • • • X •
2 Round Head Screw and Lock Washer 9ST10082-21 2 X • X X X • • • •
2 Round Head Screw and Lock Washer 9ST10082-21 3 • • • • • X X • •
2 Round Head Screw and Lock Washer 9ST10082-21 4 • • • • • • • • X
3 Plate and Retainer Assembly 9SM6304-2B 1 X • X • X • • • •
3 Plate and Retainer Assembly 9SM6304-3B 1 • X • • • • • • •
3 Plate and Retainer Assembly 9SM6964-1B 1 • • • X • • • • •
3 Plate and Retainer Assembly 9SM6304-11B 1 • • • • • X • • •
3 Plate and Retainer Assembly 9SM6304-12B 1 • • • • • • X • •
3 Plate and Retainer Assembly 9SM6964-4B 1 • • • • • • • X •
3 Plate and Retainer Assembly 9SM6964-3B 1 • • • • • • • • X
3 Plate and Retainer Assembly 9SM6964-4B 1 • • • • • • • • •
4 Round Head Cap Screw 5/16-18 x 1/2 1 • X • • • • • X •
4 Round Head Cap Screw 5/16-18 x 1/2 1 X • X X X • • • •

4 Round Head Cap Screw 5/16-18 x 1/2 1 • • • • • X X • •
4 Round Head Cap Screw 5/16-18 x 1/2 1 • • • • • • • • X
5 Hex Head Cap Screw 5/16-18 x 1/2 1 • X X X X X X X •
5 Hex Head Cap Screw 5/16-18 x 5/8 1 X • • • • • • • •
5 Hex Head Cap Screw 5/16-18 x 3/4 1 • • • • • • • • X
6 Stud 9SM6963-4 1 X • • • • • • • •
6 Stud 9SM6963-1 1 • X • • • • • • •
6 Stud 9SM6963-4 1 • • • • • • • • •
6 Stud 9SM6963-5 1 • • X • • • • • •
6 Stud 9SM6963-6 1 • • • X X • • • •
6 Stud 9SM6963-7 1 • • • • • X X • •
6 Stud 9SM6963-3 ø 1 • • • • • • • X •
6 Stud 9SM6963-8 1 • • • • • • • • X
7 Clamping Washer 9ST9020 1 X X X X X X X X •
7 Clamping Washer 9ST10969 1 • • • • • • • • X
8 Insulating Washer 9ST4479 2 X X X X X X X • •

8 Insulating Washer 9ST9244 2 • • • • • • • X X
9 Insulating Tube 9SS13721-1 1 X • • • • • • • •
9 Insulating Tube 9SS13721-2 1 • X X X X X X X X
10 Clamping Washer 9ST2414 1 X X X X X X X X X
11 Hex Head Cap Screw 3/8-16 x 1.00 1 X X X X X X X X X
11 Lock Washer 9SE106A-16 1 X X X X X X X X X

Sub Assembly Illustration P-25-L.1.b P-25-L.1.b
Use only the parts marked “x” in the column under the
# Indicates a change this printing.
ITEM DESCRIPTION PART NO. QTY. 10 11
Brush Holder Assembly Includes: 9SM6964-1A • X
Brush Holder Assembly Includes: 9SM6964-2A • •
Brush Holder Assembly Includes: 9SM6964-5A ø • •
Brush Holder Assembly Includes: 9SM6964-8A ø • •
Brush Holder Assembly Includes: 9SM6964-20A X •
9ST8495
1 Spring and Clip Assembly 1 • •

1 Spring and Clip Assembly 9ST8495 2 • X
1 Spring and Clip Assembly 9ST8495 3 • •
1 Spring and Clip Assembly 9ST8495 4 X •
2 Round Head Screw and Lock Washer 9ST10082-21 1 • •
2 Round Head Screw and Lock Washer 9ST10082-21 2 • X
2 Round Head Screw and Lock Washer 9ST10082-21 3 • •
2 Round Head Screw and Lock Washer 9ST10082-21 4 X •
3 Plate and Retainer Assembly 9SM6304-2B 1 • •
3 Plate and Retainer Assembly 9SM6964-1B 1 • X
3 Plate and Retainer Assembly 9SM6964-4B 1 X •
4 Round Head Cap Screw 5/16-18 x 1/2 1 • •
4 Round Head Cap Screw 5/16-18 x 1/2 1 • X

4 Round Head Cap Screw 5/16-18 x 1/2 1 • •
4 Round Head Cap Screw 5/16-18 x 1/2 1 X •
5 Hex Head Cap Screw 5/16-18 x 1/2 1 • X
5 Hex Head Cap Screw 5/16-18 x 5/8 1 • •
5 Hex Head Cap Screw 5/16-18 x 3/4 1 X •
6 Stud 9SM6963-4 1 • •
6 Stud 9SM6963-1 1 • •
6 Stud 9SM6963-4 1 • X
6 Stud 9SM6963-5 1 • •
6 Stud 9SM6963-6 1 • •
6 Stud 9SM6963-7 1 • •
6 Stud 9SM6963-3 ø 1 • •
6 Stud 9SM6963-8 1 X •
7 Clamping Washer 9ST9020 1 • X
7 Clamping Washer 9ST10969 1 X •
9ST4479
8 Insulating Washer 2 • X
8 Insulating Washer 9ST9244 2 X •
9 Insulating Tube 9SS13721-1 1 • X
9 Insulating Tube 9SS13721-2 1 X •
10 Clamping Washer 9ST2414 1 X X
11 Hex Head Cap Screw 3/8-16 x 1.00 1 X X
11 Lock Washer 9SE106A-16 1 X X
11-15-2006
NOTES
P-25-M P-25-M
EXCITER BRUSH HOLDER

Part Numbers
5
4
2
Part Numbers
.
Min
0.6 ax.
M
3 .12

Part Numbers
Exciter Brushholder Assembly Includes: 9SS6531-A 1 X • •

Exciter Brushholder Assembly Includes: 9SS6532-A 1 • X •
Exciter Brushholder Assembly Includes: 9SS15963-A 1 • • X
1 Spring 9ST6887 1 X X X
2 Brushholder 9SS6900 1 X • •
2 Brushholder 9SS6900-1 1 • • X
2 Brushholder 9SS6901 1 • X •
3 Hex Nut #10-24 1 X X X
4 Insulating Washer 9ST11267-B 2 X X X
5 Bushing 9ST11267-A 2 X X X
Note 1: S6531-A is standard brushholder used on most machines.

(CCW from exciter end).
S6532-A is used for opposite rotation (clockwise from exciter end).
Part Numbers
11-15-2006
P-25-N P-25-N
3 KW EXCITER AND FDL GENERATOR BRUSH HOLDER

Part Numbers
10
1
2 9
Part Numbers
6 7 8
4 5 5
3

Part Numbers
Brushholder Assembly Includes: 9SS9561-A ø 1 X • •

Brushholder Assembly Includes: 9SS9562-A ø 1 • X •
Brushholder Assembly Includes: 9SS9562-C 1 • • X
1 Spring 9ST6887 4 X X •
1 Spring 9ST6887 2 • • X
2 Brushholder Bracket 9SS9560-1 ø 1 X • •
2 Brushholder Bracket 9SS9560-2 1 • X X
3 Stud 9SS9558 1 X X X
4 Stud Washer 9ST10262 1 X X X
5 Insulating Washer 9ST7976 2 X X X
6 Insulating Bushing 9SS13721-3 1 X X X
7 Plain Washer 9SS9262-47 1 X X X
8 Hex Head Screw 3/8-16 x .75 1 X X X
Lockwasher 9SE106A-16 1 X X X
9 Round Head Screw #10-24 x .375 2 X X •

9 Round Head Screw #10-24 x .375 1 • • X
Part Numbers
10 Hex Head Screw 5/16-18 x .50 1 X X X

10
P-25-P
19
6
17
12
8
18
16
4
14
5
13
36
37
35
15
33
27
28
7
28
11
31A
2A
34
1
26
WELDING GENERATOR AND COUPLING
39
2
31
32
P-25-P
11-15-2006
Sub Assembly Illustration P-25-P.1 P-25-P.1

1 Frame 9SL5143-2 1 X X X X X X X
Interpole Coil & Pole (Set of 4) (Codes Below 6320) Includes: 9SS12261-6ø 1 X X X X • • •
2 Interpole Coil (Set of 4) (Codes Below 6320) 9SS12261-6A ø 1 X X X X • • •
2A Interpole Pole Piece 9SS12260-3 4 X X X X • • •
Interpole Coil & Pole (Set of 4) (Codes Above 6320) 9SS12261-12 ø &14 1 X X X X X X X
2 Interpole Coil (Set of 4) 9SS12261-12A & 14A 1 X X X X X X X
2A Interpole Pole Piece 9SS12260-3 4 X X X X X X X
3 Shunt & Series Field Coil See Winding Specs 1 X X X X X X X
4 Armature, with 1 KW Exciter 9SL2667-13 1 X • X • • • •
4 Armature, with 1 KW Exciter & 3 KVA Alternator
(Used on Codes Above 6450) 9SL2667-27 1 X • • • X • •
4 Armature, with 3 KW Exciter 9SL2667-11 1 • X • X • X •
4 Armature, with 3 KVA Alternator 9SL2667-27 1 • • • • • • X
9SM6964-10A
5 Brushholder 4 X X X X X X X
6 Dust Cap 9SS7800 ø 1 X X X X X X X
7* Bracket Cover 9SM5583 2 X X X X X X •
Thread Cutting screw 9SS9225-8 6 X X X X X X X
8 Rocker 9SS5960 1 X X X X X X X
9 Bearing 9SM9300-22 1 X X X X X X X
10 Outer Dust Cap, with 1 KW Exciter 9SS7799 ø 1 X • X • • • •
10 Outer Dust Cap, with 1 KW Exciter (Used on Codes Above 6450) 9SS13608-1 ø 1 X • • • X • •
10 Outer Dust Cap, with 3 KW Exciter 9SS11560 ø 1 • X • X • X •
10 Outer Dust Cap, with 3 KVA Alternator 9SS13557 1 • • • • X • X
11 Exciter Bracket 9SM5585 ø 1 X • X • X • •
11 Exciter Bracket 9SM7519-1 ø 1 • X • X • X •
11 Alternator Bracket 9SM11120 ø 1 • • • • X • X
12* Exciter Main Pole 9SM8774-1 2 X • X • X • •
13* Exciter Coil See Winding Specs 2 X • X • X • •
14* Exciter Armature Coil See Winding Specs 1 X • X • X • •
15* Exciter Brushholder 9SS6531 2 X • X • X • •
Brushholder Parts See P-25-M
16* Armature Sleeve Collar 9ST5345 1 X • X • X • •
17* Exciter Nut Washer 9ST7090-1 1 X • X • X • •

18* Jam Lock Nut 9ST6225-1 1 X • X • X • •
19* Exciter Cover 9SL2594 1 X • X • X • •
Thread cutting Screw 9SS9225-8 2 X • X • X • •
26 Housing Plate (Below Code 7500) 9SS9352-8 1 X X • • • • X
26 Housing Plate (Above Code 7500) 9SG1257-1C ø 1 X X • • • • X
26 Housing Plate 9SG1069 1 • • X X • • •
26 Housing Plate 9SG1257-2B ø 1 • • • • X X •
Hex Head Cap Screw 9ST8833-2 3 X X • • • • X
Ring Dowel 9ST12598 2 • • X X • • •
27 Coupling Disc 9SM6730 1 X X X X X X X
28 Disc Backing Plate 9SS8042 2 X X X X X X X
31 Coupling Clamp Ring (Outside) 9SS14232 1 X X X X X X X
31A Coupling Clamp Ring (Inside) 9SS14233 1 X X X X X X X
32 Flywheel, Cont. Engines Only (Below Code 7500) 9SM7671-1ø 1 X X • • • • X
32 Flywheel, Cont. Engines Only (Code 7500 to 7600) 9SM14343-3 ø 1 X X • • • • X
32 Flywheel, Cont. Engines Only (Above Code 7600) 9SM14343-1 1 X X • • • • X
32 Flywheel, C-221 Only 9SM7671-6 1 • • • • X X •
Hex Nut, Flywheel Mount (Cont. Crankshaft with Studs) 9ST10018 6 X X • • • • X
Bolt, Flywheel Mount (Cont. Crankshaft without Studs) 9SS9465-238 6 X X • • • • X
Hex Head Screw, Flywheel Mount 9ST8833-25 6 • • • • X X •

33 Blower Segment (Note 4 Required for Complete Blower) 9SM10840 4 X X X X X X X
34 Hex Head Screws, Disc to Hub 9ST8833-2 8 X X X X X X X
35 Hex Head Screw, Disc to Flywheel 9ST8833-1 8 X X X X X X X
36* Exciter Brush 9ST6968 2 X • X • X • •
37 Generator Brush 9ST344 8 X X X X X X X
39 Main Poles 9SS10745-1 4 X X X X X X X
* For 3 KW Exciter Parts, See P-25-T; for 3 KVA Alternator Parts, See P-25-U.

P-25-Q Engine Exterior P-25-Q Engine Exterior
P-25-R Crankshaft and Pistons P-25-R Crankshaft and Pistons
P-25-S Camshaft and Valves P-25-S Camshaft and Valves
Order Continental engine parts from your area Continental

parts distributor.
11-15-2006
Sub Assembly Illustration P-25-Q.1.a P-25-Q.1.a
67 Lockwasher * 2
68 Screw 5/16 - 18 x 7/8 Socket Head * 2
69 Front Seal 9SS9250-142 1 X X X X X X X X
70 Oil Pan - Including Drain Plug 9SS9465-39 1 X X X X X X X X
73 Screw and Washer Assembly * 18
74 Rear Bearing Oil Guard 9SS9250-47 1 X • X X • • • •
74 Rear Bearing Oil Guard 9SF600B-399 1 • X • • X X X X
75 Seal - Rear Filler Block 9SS9465-197 2 X X X X X X X X
76 Rear Bearing Filler Block * 1
79 Lockwasher * 2
80 Screw 5/16 - 18 x 2-5/8 Socket Head * 2

81 Seal - Rear Filler Block to Oil Pan 9SS9250-142 1 X X X X X X X X
82 Oil Pressure Relief Valve * 1
83 Washer - Adjusting * As Req'd
84 Spring - Oil Pressure Relief Valve * 1
85 Gasket - Oil Pressure Relief Valve * 1
86 Plug - Oil Pressure Relief Valve * 1
87 Stud * 1
88 Stud * 8
89 Stud * 2
90 Gasket, Tappet Chamber Cover 9SS9465-38 1 X X X X X X X X
91 Tappet Chamber Cover 9SS9465-37 1 X • X X X • • •
91 Tappet Chamber Cover 9SS9465-222 1 • X • • • X X X
Baffle Assembly, Tappet Chamber Oil Drain Front and Rear,
Includes: * 2
Baffle * 1
Spring * 2
Rivet * 2
94 Stud * 3
95 Gasket - Manifold to Block 9SS9465-73 1 X • X X X • • •
95 Gasket - Manifold to Block 9SS9465-212 1 • X • • • X X X
96 Exhaust Manifold 9SS9465-42 1 X X X X X X X X
97 Plain Washer * 2
98 Nut 3/8 - 16 (Special) * 3
99 Plug * 1
100 Intake Manifold 9SS9465-43 1 X X X X X X X X
101 Pipe Plug * 1
102 Washer - Exhaust and Intake Manifold * 6
103 Nut * 8
104 Plain Washer * 1
105 Nut * 1
107 Stud * 1
108 Heat Control Assembly (Not sold as an assembly)

Bushing * 2
Valve * 1
Shaft * 1
Sector * 1
109 Stud * 4
11-15-2006
Sub Assembly Illustration P-25-Q-1.b P-25-Q-1.b

110 Gasket - Between Exhaust and Intake Manifolds 9SS9465-45 1 X X X X X X X X
112 Nut * 4
117 Nut * 2
118 Gasket - Valve Cover Nut 9SS9250-146 2 X X X X X X X X
119 Nut * 1
120 Gasket - Valve Cover Nut 9SS9250-146 1 X X X X X X X X
122 Washer * 2
123 Screw * 3
124 Fuel Pump Hole Cover * 1
125 Gasket - Fuel Pump Hole Cover * 1
130 Screw - Cylinder Head * 30

130 Screw - Cylinder Head (At Distributor) * 1
Plug - Hubbard (Not illustrated) Cylinder Core Hole Plug * 10
Plug - Hubbard (Not illustrated) Crankcase at Rear
Camshaft Bearing * 1
Felt - Rear Bearing Oil Guard (Not illustrated) 9SS9250-201 1 X • X X X • • •
* These parts are not normally stocked by Lincoln.

For fastest service on these parts order from your
area continental parts distributor using the part
description and engine nameplate area.
11-15-2006
NOTES
P-25-R.a P-25-R.a
CRANKSHAFT AND PISTONS

Part Numbers
45
44
43
42
41
26
40
35
39
21
21 37
Part Numbers
32
31
34
33
15
1 4
3
5
2 6
28 8
9
27 11
33 12
26
34 52 47 49
48
25 36
13
21 38 14
Part Numbers
24
15
23
16
22 21 20 19
18
NOTE: Engine Code Number is
located on Engine Nameplate.
For Engine Code F226-1703 use parts marked "X" in Column 1.

For Engine Code F227-4243 use parts marked "X" in Column2.

Part Numbers

11-15-2006
Sub Assembly Illustration P-25-R.b P-25-R.b
Crankshaft Assembly, Includes: 9SS9465-131 1 X • X X X • • •

Crankshaft Assembly, Includes: 9SF600C-2431 1 • X • • • X X X
1 Crankshaft 9SS9465-23 1 X • X X X • • •
1 Crankshaft 9SF600C-243 1 • X • • • X X X
3 Thrust Washer - Rear * 1
4 Thrust Washer - Front * 1
5 Shim - Thrust (.002) 9SS9250-32 4 X • X X X • • •
6 Shim - Thrust (.008) 9SS9250-33 7 X • X X X • • •
8 Thrust Plate * 1
9 Crankshaft Timing Gear 9SS9250-122 1 X X X X X X X X
11 Woodruff Key - No. 15 * 1

12 Oil Slinger * 1
13 Washer * 1
14 Starting Jaw 9SS9465-127 1 X • X X X • • •
14 Starting Jaw 9SS13280 1 • X • • • X X X
15 Main Bearing (Front Upper and Lower) 9SF600G-3911 1 X X X X X • X •
15 Main Bearing (Front Upper and Lower) 9SS9465-27 2 • • • • • X • X
16 Bearing Cap (Front) * 1
18 Place Bolt * 6
19 Dowel * 2
20 Bearing Cap (Int. Front) * 1
21 Main Bearing (Int. Upper and Lower) 9SF600G-3931 2 X X X X X • X •
21 Main Bearing (Int. Upper and Lower) 9SS9465-28 4 • • • • • X • X
22 Screw Place Bolt (Rear) * 2
23 Bearing Cap (Int. Rear) * 1
24 Dowel Ring (Int. Rear) * 1
25 Bearing Cap (Rear) * 1
26 Main Bearing (Rear Upper and Lower) 9SF600G-3951 1 X • X X X • • •

26 Main Bearing (Rear Upper and Lower) 9SF400G-3281 1 • X • • • • X •
26 Main Bearing (Rear Upper and Lower) 9SF400G-328 2 • • • • • X • X
27 Dowel * 5
28 Bolt * 6
31 Lockwasher * 6
32 Nut * 6
33 Connecting Rod Bearing (1-3-5) (Upper and Lower) 9SS9465-33 6 X X X X X X • •
33 Connecting Rod Bearing (A11 Cyl.) (Upper and Lower) 9SS9465-33 12 • • • • • • X X
33 Connecting Rod Bearing (2-4-6) (Upper and Lower) 9SS9465-36 6 X X X X X X • •
34 Rod and Cap (1-3-5) 9SS9465-32 3 X X X X X X • •
34 Rod and Cap (All Cyl.) 9SS9465-32 12 • • • • • • X X
34 Rod and Cap (2-4-6) 9SS9465-35 3 X X X X X X • •
35 Connecting Rod Bolt 9SS9250-60 12 X X X X X X X X
36 Nut 9SS9250-61 12 X X X X X X X X
37 Piston Pin Bushing 9SS9250-59 6 X X X X X X X X
38 Cotter Pin 9SS9250-180 12 X X X X X X X X

39 Piston Pin Retaining Ring 9SS9250-57 12 X • X X X • • •
39 Piston Pin Retaining Ring 9SS9250-263 12 • X • • • X X X
11-15-2006
Sub Assembly Illustration P-25-R.c P-25-R.c
40 Piston Pin 9SS9465-181 6 X • • • • • • •

40 Piston Pin 9SS9250-262 6 • X • • • X X X
40 Piston Pin 9SS9250-56 6 • • X X X • • •
41 Piston 9SS9465-180 6 X • • • • • • •
41 Piston 9SS9465-224 6 • X • • • • X •
41 Piston 9SS9250-53 6 • • X X X • • •
41 Piston 9SS9250-295 6 • • • • • X • X
42 Piston Ring - Oil (Fourth Groove) 9SS9465-183 6 X X • • • • X •
42 Piston Ring - Oil (Fourth Groove) 9SS9250-55 6 • • X X X X • X
43, 44, 45 Piston Ring - Taper Face (Third, Second and First Groove) 9SS9465-182 18 X X • • • • X •
43, 44, 45 Piston Ring - Taper Face (Third, Second and First Groove) 9SS9250-54 18 • • X X X X • X
47 Fan Drive Pulley * 1
48 Key * 1
49 Keyway Plug * 1
52 Pin - Thrust Washer to Crankcase * 3

For fastest service on these parts, order from your
area Continental parts distributor using the part
description and engine nameplate data.
11-15-2006
NOTES
P-25-S.a P-25-S.a
;
CAMSHAFT AND VALVES
Part Numbers
49
48
47
46
45
44
43
42
41
Part Numbers
1
2
3 4
40
39 5
;;
15
6
;;
16
;;
17
38 9
19 10
11
18
37
34
35
36 13
Part Numbers
20
22
21
;;;
23
24
;;;
25
26
;;;
;;;
27
28
29

For Engine Code F227-4243 use parts marked "X" in Column2.
Part Numbers

11-15-2006
Sub Assembly Illustration P-25-S.b P-25-S.b
1 Camshaft 9SS9465-30 1 X • X X X •
1 Camshaft 9SF6011-305 1 • X • • • X
3 Thrust Plate * 1
5 Screw and Washer Assembly * 2
6 Camshaft Gear 9SS9465-68 1 X • X X X •
6 Camshaft Gear 9SS9250-285 1 • X • • • X
9 Woodruff Key * 1
10 Lock Nut * 1
10 Lock Nut * 1
11 Nut * 1
13 Lockwasher * 1
Washer, Oil Pump Spacer * 1
15 Bushing, Oil Pump Drive Shaft * 1
Oil Pump Assembly Includes: 9SS9465-137 1 X X X X X X
Drive Gear - Driven 9SS9465-60 1 X X X X X X
Pin * 1
Body Assembly - Includes: * 1
18 Body * 1
19 Body Bushing * 1
20 Drive Shaft * 1
21 Key * 1
22 Stud * 1
23 Oil Pump Gear - Driven * 1
24 Oil Pump Gear - Driver * 1
25 Snap Ring - Drive Shaft * 1
26 Gasket * 1
27 Cover Assembly * 1
28 Lockwasher * 6
29 Screw * 6
Cotter Pin * 1
Float-O-Assembly (Not Illustrated) * 1
34 Stud - Oil Pump in Bearing Cap * 1
35 Lockwasher * 1
36 Nut * 1
37 Bushing (Front) * 1
38 Bushing (Int. Front) * 1
39 Bushing (Int. Rear) * 1
40 Bushing (Rear) * 1
Valve Tappet Assembly - Includes: 9SS9250-42 12 X X X X X X
41 Tappet 9SS9250-43 1 X X X X X X
42 Locknut 9SS9250-44 1 X X X X X X
43 Adjusting Screw 9SS9250-45 1 X X X X X X
44 Valve Spring Seat 9SS9465-177 1 X • • • • •
44 Valve Spring Seat 9SF6011-200 1 • X • • • X

44 Valve Spring Seat 9SS9250-28 1 • • X X X •
45 Spring 9SS9465-176 12 X • • • • •
45 Spring 9SS9250-27 12 • X X X X X
46 Valve Stem Guide 9SS9250-24 12 X X X X X •
46 Valve Stem Guide 9SF4001-251 12 • • • • • X
11-15-2006
Sub Assembly Illustration P-25-S.c P-25-S.c

47 Exhaust Valve Seat Insert 9SS9465-172 6 X • • • • •
47 Exhaust Valve Seat Insert 9SF140A-216 6 • X • • X X
47 Exhaust Valve Seat Insert 9SS9250-5 6 • • X X • •
48 Lock 9SS9465-178 6 X • • • • •
48 Lock 9SS9465-175 6 • X • • • X
48 Lock 9SS9250-29 6 • • X X X •
49 Valve - Intake 9SS9250-25 6 X • X X X •
49 Valve - Intake 9SF6011-302 6 • X • • • X
49 Valve - Exhaust 9SS9465-173 6 X • • • • •
49 Valve - Exhaust 9SF6011-303 6 • X • • • X
49 Valve - Exhaust 9SS9465-19 6 • • X X • •
49 Valve - Exhaust 9SS9465-156 6 • • • • X •

Rotor Cap Assembly - Exhaust * 6
Lock, Valve Spring Retainer - Exhaust * 12

For fastest service on these parts order from your
area Continental parts distributor using the part
description and engine nameplate data.
11-15-2006
P-25-T P-25-T
3 KW EXCITER
Part Numbers
72
70
75 71
76
77
82 73
81
Part Numbers
83
91

Part Numbers
70 Exciter Cover 9SM7087 ø 1 X X

71 Frame 9SL2536 ø 1 X X
72 Main Pole Piece 9SM8773-3 ø 2 X X
73 Field Coil Set See Winding Specs 2 X X
75 Bearing Cage 9SM7500 ø 1 X X
Pipe Plug 9SS10780-3 1 X X
76 Ball Bearing 9SM9300-7 1 X X
77 Rocker Clamping Ring 9ST9720 1 X X
81 Exciter Armature, Includes: 9SM7520 ø 1 X X
Armature Coil See Winding Specs
82 Brushholder 9SS9562-C 4 X X
S9562-C Brushholder Parts See P-25-N
83 Brush 9ST7554 4 X X
91 Coupling Blower 9SL3761 ø 1 X X
Set Screw, Cup Point, Coupling Mounting 3/8-16 x 3/8 1 X X

Set Screw, Cup Point, Coupling Mounting 3/8-16 x 3/4 1 X X
9ST9150
Part Numbers
Hex Head Cap Screw, Coupling Mounting 6 X X

Screw Clip, Coupling Mounting 9SS8156 ø 3 X X
Key, Coupling Hub 9SM8776-14 ø 1 X X

P-25-U P-25-U
3 KVA ALTERNATOR
Part Numbers
15
14
16
13
17
18
Part Numbers
19
20
21

Part Numbers
13 Rotor Assembly 9SM11115/7C ø 1 X

14 Alternator Frame with Coil 9SM11399 1 X
15 Bracket Cover 9SM11156-1 ø 1 X
16 End Cover 9SS13571-1 1 X
17 Brushholder 9SS13561 1 X
Brushholder Parts See P-78-D 1 X
18 Brush 9ST12881 2 X
19 Rotor Sleeve Collar 9ST12813 1 X
20 Rotor Nut Washer 9ST7090-1 1 X
21 Rotor Lock Nut 9ST6225-1 1 X
Part Numbers
11-15-2006
P-78-A P-78-A
Shield-Arc ®
SAM-400 AC MOTOR DRIVEN
Model Index
The suffixes after the code numbers below may be part of the machine code numbers
and may be stamped on the nameplates. They are used when ordering new machines.
They are listed here to give you a more complete description of the optional features
installed on the machine when they were shipped.
Suffix Feature
AP Automatic Pipe Welder Kit
APB Automatic Pipe Welder Kit With By-Pass Relay
C Power Factor Condensers
D Two Voltage Switch
G Arc Air Protection
M Meters
R GAC Current Reducing Starter
MOTOR-GENERATOR
GENERATOR BRUSH
DIODE INSTRUMENT
GAC STARTER BOX

PORTABLE FIELD
S67 CONTACTOR
GXL STARTER IN
PARTS
BRUSHHOLDER
CONTROL BOX
GXL STARTER
LIST
ALTERNATOR
TITLES
CONTROL
GAC BOX
HOLDER
PANEL
PARTS LIST P-78-C P-78-D P-78-F P-28-H P-28-G

NO. P-25-L P-78-E P-78-G P-28-F P-28-F
CODE NO. #
6171 1 6 1 1 1 1 3 6 • •
6191 1 6 1 1 1 1 3 6 • •
6225 1 6 1 1 1 1 3 6 • •
6226 M 1 6 1 1 1 1 3 6 • •
6238 P 1 6 1 1 1 1 3 6
6240 M 1 6 1 1 1 1 3 6 • •
6299 1 6 1 1 1 1 3 6 • •
6330 R 1 6 1 1 1 1 3 6 3 3
6371 1 6 1 1 1 1 3 6 • •
6433 1 6 1 1 1 1 3 6 • •
6434 M 1 6 1 1 1 1 3 6 • •
6449 2 6 1 1 1 1 3 6 • •
6472 M 2 6 1 1 1 1 3 6 • •
6487 2 6 1 1 1 1 3 6 • •
6500 2 6 1 1 1 1 3 6 • •
6516 P 2 6 1 1 1 1 3 6 • •
6682 R 2 6 1 1 1 1 3 6 3 3
6689 2 6 1 1 1 1 3 6 • •
6748 2 6 1 1 1 1 3 6 • •
6856 M 2 6 1 1 1 2 3 6 • •
6906 2 6 1 1 1 2 3 6 • •
6936 2 6 1 1 1 2 3 6 • •
6959 MP 3 6 1 1 1 2 3 6 • •
5-1-97
P-78-A.1 P-78-A.1
MOTOR-GENERATOR
GENERATOR BRUSH
DIODE INSTRUMENT
GAC STARTER BOX

PORTABLE FIELD
S78 CONTACTOR
S67 CONTACTOR
GXL STARTER IN
PARTS
BRUSHHOLDER
CONTROL BOX
GXL STARTER
LIST
ALTERNATOR
TITLES
CONTROL
GAC BOX
HOLDER
PANEL
PARTS LIST P-78-C P-78-D P-78-F P-28-H P-28-G P-28-J
NO. P-25-L P-78-E P-78-G P-28-F P-28-F
CODE NO.
6971 2 6 1 1 1 2 3 6 • • •
7014 3 6 1 1 1 2 3 6 • • •
7027 MP 3 6 1 1 1 2 3 6 • • •
7069 M 3 6 1 1 1 2 3 6 • • •
7071 M 3 6 1 1 1 2 3 6 • • •
7189 DMPG 3 6 1 1 1 2 3 6 • • •
7223 M 3 6 1 1 1 2 3 6 • • •
7328 MPC 3 6 1 1 1 2 3 6 • • •
7366 M 3 6 1 1 1 2 3 6 • • •
7594 APBGMP 3 6 1 1 2 2 3 6 • • •
7606 MR 3 6 1 1 2 2 3 6 3 3 •
7736 MG 3 6 1 1 2 2 3 6 • • •
7738 MGP 4 4 1 1 2 2 3 6 • • •
7738 CMPR 4 4 1 1 2 2 3 6 3 3 •
7814 4 4 1 1 2 2 3 6 • • •
7826 M 4 4 1 1 2 2 3 6 • • •
7994 MG 4 4 1 1 2 2 3 6 • • •
8090 4 4 1 1 2 2 3 6 • • •
8234 NGC 4 4 1 1 2 2 3 6 • • •
8373 M 4 4 1 1 2 2 • 6 • • 3
8393 DM 4 4 1 1 2 2 • 6 • • 3
8535 4 4 1 1 2 2 • 6 • • 3
8541 M 4 4 1 1 2 2 • 6 • • 3
Winding Specifications and Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-78-B

Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IM255 #
03-11-2005
P-78-B.a P-78-B.a
CODE NO. INPUT ARMATURE SERIES SHUNT ALTERNATOR ALTERNATOR STARTER CONTACTOR
INPUT VOLTS CY STATOR COIL COIL COIL COIL ROTOR COIL STATOR COIL THERMOSTAT NVR NVR
6171 230/460 60 A/H-6D-328-WAB FKL37.4WF FKL420-C FKL5-Y ALT254-1D ALT254-1A-1B-1C L2832-69 XL22-3 S17-1
6191 230/460 60 A/H-6D-328-WAB FKL37.4WF FKL420-C FKL5-Y ALT254-1D ALT254-1A-1B-1C L2832-69 XL22-3 S17-1
6225 230/460 60 A/H-6D-328-WAC FKL37.4WF FKL420-C FKL5-Y ALT254-1D ALT254-1A-1B-1C L2832-72 ø XL22-3 S17-1 #
6226 M 230/460 60 A/H-6D-328-WAC FKL37.4WF FKL420-C FKL5-Y ALT254-1D ALT254-1A-1B-1C L2832-72 ø XL22-3 S17-1 #
6238 P 230/460 60 A/H-6D-328-WAC FKL37.4WF FKL420-C FKL5-Y ALT254-1D
[ ALT254-1A-1B-1C
]L2832-72 ø XL1-2 S17-1 #
6240 M 415 50 (328) 67-052 FKL37.4WF FKL420-K FKL5-AB ALT254-1D A/H ALT254-2B-2C L2832-74 XL22-3 S17-1
ALT254-2A
6299 575 60 A/H-8D-328-WJ FKL37.4WF FKL420-C FKL5-Y ALT254-1D
6330 R 220/380/440 50 (328) 67-041 FKL37.4WF FKL420-K FKL5-AB ALT254-1D
[ ALT254-1A-1B-1C
A/H ALT254-2B-2C
]L2832-73
L2832-75 XL4-2
XL64A
S17-1
S17-1
6371 220/380/440 50 (328) 67-041 FKL37.4WF FKL420-K FKL5-AB ALT254-1D

[ ALT254-2A
A/H ALT254-2B-2C
]L2832-73 XL64A S17-1
ALT254-2A
6433 230/460 60 A/H-6D-328-WAC FKL37.4WF FKL420-M ø FKL5-Y ALT254-1D ALT254-1A-1B-1C L2832-72 ø XL22-3 S17-1 #
6434 M 230/460 60 A/H-6D-328-WAC FKL37.4WF FKL420-M ø FKL5-Y ALT254-1D ALT254-1A-1B-1C L2832-72 ø XL22-3 S17-1 #
6449 208 60 (328) 67-037 FKL37.4WF FKL420-M ø FKL5-Y ALT254-1D ALT254-6A-6B-6C L2832-70 XL22-3 S17-1 #
6472 M 230/460 60 A/H-6D-328-WAC FKL37.4WF FKL420-M ø FKL5-Y ALT254-1D ALT254-6A-6B-6C L2832-72 ø XL22-3 S17-1 #
6487 230/460 60 A/H-6D-328-WAC FKL37.4WF FKL420-M ø FKL5-Y ALT254-1D ALT254-6A-6B-6C L2832-72 ø XL22-3 S17-1 #
6500 575 60 A/H-8D-328-WJ FKL37.4WF FKL420-M ø FKL5-Y ALT254-1D ALT254-6A-6B-6C L2832-75 XL4-2 S17-1 #
6516
6682
P 230/460
R 220/380/440
60
50
A/H-6D-328-WAC FKL37.4WF
(328) 67-041 FKL37.4WF
FKL420-M ø
FKL420-K
FKL5-Y ALT254-1D
FKL5-AB ALT254-1D
[ ALT254-6A-6B-6C
A/H ALT254-4B-4C
]L2832-72 ø
L2832-73
XL1-2
XL64-A
S17-1
S17-1
#
ALT254-4A
6689 230/460 60 38D-328-WD FKL37.4WF FKL420-M ø FKL5-Y ALT254-1D ALT254-6A-6B-6C L2832-65 ø XL22-3 S17-1 #
6748 260 60 (328) 68-006 FKL37.4WF FKL420-M ø FKL5-Y ALT254-1D ALT254-6A-6B-6C L2832-110 XL2A-2 ø S17-1 #
6856 M 230/460 60 6D-328-WAC FKL37.4WF FKL420-M ø FKL5-Y ALT254-1D ALT254-6A-6B-6C L2832-72 ø XL22-3 S17-1 #
6906 220/440 50 (328) 68-002 FKL37.4WF FKL420-K FKL5-AB ALT254-1D ALT254-4A-4B-4C L2832-72 ø XL22-A S17-1 #
6936 P 230/460 60 6D-328-WAC FKL37.4WF FKL420-M ø FKL5-Y ALT254-1D ALT254-6A-6B-6C L2832-72 ø XL1-2 S17-1 #
6959 MP 230/460 60 6D-328-WAD FKL37.4WF FKL420-M ø FKL5-AF ALT254-1D ALT254-6A-6B-6C L2832-123 ø XL22-3 or S17-1 #
XL1-2
6971 260 60 (328) 68-006 FKL37.4WF FKL420-M ø FKL5-Y ALT254-1D AL254-6A-6B-6C L2832-110 XL2A-2 ø S17-1
7014 260 60 6D-328-WAF
7027 MP 220/380/440 50 (328) 70-005
FKL37.4WF FKL420-M ø FKL5-AF ALT254-1D
FKL37.4WF FKL420-K FKL5-AB AL254-1D [ ]
AL254-6A-6B-6C L2832-125 XL2A-2 ø
A/H ALT254-4B-4C L2832-5 XL64A or
S17-1
S17-1
ALT254-4A XL1A-2
7069 M
7071 M
575
415
60 8D-328-WL
50 7D-328-WB
FKL37.4WF FKL420-M ø FKL5-AF ALT254-1D
FKL37.4WF FKL420-K FKL5-AB ALT254-1D
[ ]
AL-254-6A-6B-6C L2832-115 ø XL4-2
A/H ALT254-4B-4C L2832-122 XL22-3
S17-1
S17-1
#
ALT254-4A
7189 DMP 230/460 60 6D-328-WAH FKL37.4WF FKL420-M ø FKL5-AF ALT254-1D ALT254-6A-6B-6C L2832-123 ø XL22 or S17-1 #
XL1-2
7223 M 208 60 6D-328-WAE FKL37.4WF FKL420-M ø FKL5-AF ALT254-1D AL-254-6A-6B-6C L2832-122 XL22-3 S17-1 #
7328 MPC 460 60 6D-328-WAH FKL37.4WF FKL420-M ø FKL5-AF ALT254-1D AL-254-6A-6B-6C L2832-123 ø XL1-2 S17-1 #
7366 M 200/400 60 6D-328-WAM FKL37.4WF FKL420-M ø FKL5-AF ALT254-1D AL-254-6A-6B-6C L2832-122 XL22-3 S17-1 #
7594 APPGMP 230/460 60 6D-328-WAH FKL37.4WF FKL420-M ø FKL5-AF ALT254-1D AL-254-6A-6B-6C L2832-123 ø XL22-3 or S17-1 #
XL43
7606 MR 220/380/440 50 (328) 70-005 FKL37.4WF FK420-K FKL5-AB ALT254-1D A/H ALT254-4B-4C L2832-5 ø XL64A S17-1 #
ALT254-4A
7736 MG 200/400 60 6D-328-WAM FKL37.4WF FKL420-M ø FKL5-AF ALT254-1D ALT254-6A-6B-6C L2832-122 XL43 S17-1 #
7738 MGP 230/460 60 6D-328-WAH FKL37.4M FKL420-N FKL5-Z ALT254-1D ALT254-6A-6B-6C L2832-123 ø XL22-3 or S17-1 #
XL43

P-78-B.b P-78-B.b
WINDING SPECIFICATIONS
CODE NO. INPUT ARMATURE SERIES SHUNT ALTERNATOR ALTERNATOR STARTER CONTACTOR
INPUT VOLTS CY STATOR COIL COIL COIL COIL ROTOR COIL STATOR COIL THERMOSTAT NVR NVR
7738 CMPR 460 60 6D-328-WAH FKL37.4M FKL420-N FKL5-Z ALT254-1D ALT254-6A-6B-6C L2832-123 ø XL22 ø or S17-1
XL1-2
7814 380 60 6D-328-WAH FKL37.4M FKL420-N FKL5-Z ALT254-1D ALT254-6A-6B-6C L2832-122 XL38 S17-1
7826 M 220/380/440 50 (328) 70-005 FKL37.4M FKL420-R ø FKL5-AC ALT254-1D A/H ALT254-4B-4C L2832-5 ø XL64A S17-1
ALT254-4A
7994 MG 230/460 60 6D-328-WAQ FKL37.4M FKL420-N FKL5-Z ALT254-1D ALT254-6A-6B-6C L2832-149 • S17-1
8090 220/380/440 50 6D-328-WAS FKL37.4M FKL420-R ø FKL5-AC ALT254-1D A/H ALT254-4B-4C L5655-9 • S17-1
ALT254-4A
8234 MGC 460 60 6D-328-WAQ FKL37.4M FKL420-N FKL5-Z ALT254-1D ALT254-6A-6B-6C L2832-149 • S17-1
8373 M 220/380/440 50 6D-328-WAS FKL37.4M FKL420-R ø FKL5-AC ALT254-1D A/H ALT254-4B-4C L5655-9 • S17-1
ALT254-4A
8393 DM 230/460 60 6D-328-WAQ FKL37.4M FKL420-N FKL5-Z ALT254-1D ALT254-6A-6B-6C L2832-149 • S17-1
8535 415 50 7D-328-WF FKL37.4M FKL420-R ø FKL5-AC ALT254-1D ALT254-4A L2832-148 • S17-1
8541 M 380/500 50 7D-328-WG FKL37.4M FKL420-R ø FKL5-AC ALT254-1D ALT254-4A L5655-9 • S17-1
6-11-2001
P-78-B.1 P-78-B.1
CODE NO. REACTANCE COIL RESISTANCE WIRING SCHEMATIC STARTER GENERATOR ROTOR
XL NVR WITH LAMINATION TUBE DIAGRAM DIAGRAM DIAGRAM INTERNAL DIAGRAM DIAGRAM
6171 • • • L4526 S13625 S10683 M11116 S9929

6191 • • • L4526 S13625 S10683 M11116 S9929
6225 • • • L4526 S13625 S10683 M11116 S9929
6226 • • • L4526 S13625 S10683 M11116 S9929
6238 • • • L4526 S13625 S10052 M11116 S9929
6240 • • • L4526 S13625 S10683 M11116 S9929
6299 • • • L4526 S13625 S10682 M11116 S9929

6330 XL2A-2 ø T9011-2 ø T10494-1 L4526 S13625 S12529 M11116 S9929 #
6371 • • • L4526 S13625 S12449 M11116 S9929
6433 • • • L4S26 S13625 S10683 M11116 S9929
6434 • • • L4526 S13625 S10683 M11116 S9929
6449 • • • L4526 S13625 S10633 M11116 S9929
6472 • • • L4526 S13625 S10683 M11116 S9929
6487 • • • L4526 S13625 S10683 M11116 S9929
6500 • • • L4526 S13625 S10682 M11116 S9929
6516 • • • L4526 S13625 S10052 M11116 S9929
6682 XL2A-2 ø T9011-2 ø T10494-1 L4526 S13625 S12529 M11116 S9929 #
6689 • • • L4526 S13625 S10786 M11116 S9929
6748 • • • L4526 L4785 S10682 M11116 S9929
6856 • • • L4781 L4806 S10683 M11116 S9929
6906 • • • L4781 L4806 S9839 M11116 S9929
6936 • • • L4781 L4806 S10052 M11116 S9929
6959 • • • L4781 L4806 S10683 or S10052 M11116 S9929

6971 • • • L4781 L4806 S10682 M11116 S9929
7014 • • • L4781 L4806 S10682 M11116 S9929
7027 • • • L4781 L4806 S12449 or S12456 M11116 S9929
7069 • • • L4781 L4806 S10682 M11116 S9929
7071 • • • L4781 L4806 S10683 M11116 S9929
7189 • • • L4781 L4806 S10683 or S14135 M11116 S9929
7223 • • • L4781 L4806 S10683 M11116 S9929
7328 • • • L4781 L4806 S10052 M11116 S9929
7366 • • • L4781 L4806 S10683 M11116 S9929
7594 • • • L5547, L5597, L5598 L5646 S10683 M11116 S9929
7606 XL2A-2 ø T9011-2 ø T10494-1 L5547 L5646 S12449 or S12529 M11116 S9929
#
7736 • • • L5547 L5646 S10683 M11116 S9929
7738 • • • L5547 L5646 S10683 M11116 S9929
7738 CMPR XL22-3 T9011-2 ø T10404-2 L5547 L5646 S10683 or S10754 M11116 S9929
#
7814 • • • L5547 L5646 T10870 M11116 S9929
7826 • • • L5547 L5646 S12449 M11116 S9929
7994 • • • L5547 L5646 T14305 M11116 S9929

8090 • • • L5547 L5646 S12456 M11116 S9929
8234 • • • L5547 L5646 T14305 M11116 S9929
8373 • • • L5547 L5646 S12456 M11116 S9929
8393 • • • L5547 L5646 T14305 M11116 S9929
8535 • • • L5547 L5646 T14304 M11116 S9929
8541 M • • • L5547 L5646 T14397 M11116 S9929

P-78-C.a P-78-C.a
MOTOR-GENERATOR
Part Numbers
76 75
106
80 77 107 80
79 103 108
81 101
82 108 33
39 38
90 102
81
88 85 108 37 34
104 82
87 86 105
52 51 104
46 48
69
59 50
70 65
Part Numbers
68 60 36
47 40
58 45
64 55 3
54 2
66 62 1
71
7
12 9
14
24 17
26 23 19
28 27
6
11 10
Part Numbers
20 8
16 15
32 29
25
31
30
Part Numbers
3-1-82
Sub Assembly Illustration P-78-C.b P-78-C.b
1 Screw, Fan Guard 9SS8025-10 3 X X X X

2 Fan Guard 9SS4519 ø 1 X X X X #
3 Cover, End Bracket 9SL3391-13 1 X X X X
6 Nut Blower 9ST3107 1 X X X X
7 Lockwasher, Bearing Nut 9ST3110 1 X X X X
8 Blower Assembly 9SL2944-2 ø 1 X X X X
9 Blower Retaining Ring 9SS9776 1 X X X X
10 Screw, Dust Cap 5/16-18 x 1-1/2 4 X X X X
11 Dust Cap, Outer 9SS9504 ø 1 X X X X
12 Pipe Plug 9SS10780-4 1 X X X X
9SM5565-1 ø
14 Bracket. Generator End 1 X X X • #

14 Bracket, Generator End 9SM5566-1 ø 1 • • • X #
15 Screw Bracket 1/2 -13 x 1-3/4 4 X X X X
16 Rocker 9SS5960 1 X X X X
17 Hex Head Screw 5/16-18 x 2.00 1 X X X X
19 Brushholder Assembly, Includes: 9SM6964-11A 4 X X X •
19 Brushholder Assembly, Includes: 9SM6964-9A 3 • • • X
20 Generator Brush 9ST6085 12 X X X •
20 Generator Brush 9ST6085 8 • • • X
01-30-2003
ø This part is obsolete and no longer available
Sub Assembly Illustration P-78-C.1.a P-78-C.1.a
SAM-400 AC MOTOR DRIVEN Use only the parts marked “X” in the column under the
23 Lead Block 9ST10769 1 X X X X

24 Self Tapping Screw, Lead Block 9SS8025-7 4 X X X X
25 Generator Frame 9SM6062 ø 1 X X X X
Interpole & Coil Assembly, Set of 4 9SS12261 1 X X X X
26 Interpole Coil Set of 4 9SS12261-3A 1 X X X X
27 Pole Piece 9SS12260-3 4 X X X X
28 Shunt Coil See Winding Specs 2 X X X X
29 Main Pole Piece 9SS10745-1 4 X X X X
30 Series Coil See Winding Specs 2 X X X X
31 Bearing 9SM9300-22 1 X X X X
9SS5961
32 Dust Cap, Inner 1 X X X • #

33 Armature Assembly, Specify Coil 9SL2061-12 1 X X • •
33 Armature Assembly, Specify Coil 9SL2061-8 1 • • X •
33 Armature Assembly, Specify Coil (Below Code 7900) 9SL2145-11 1 • • • X
33 Armature Assembly, Specify Coil (Above Code 7900) 9SL2145-13 ø 1 • • • X
Armature Coil See Winding Specs
34 Dust Cap, Inner 9SS5436 ø 1 X X X •
34 Dust Cap, Inner 9SS15920 ø 1 • • • X
36 Bearing 9SM9300-21 ø 1 X X X X
37 Wound Stator, Specify Coil 9SM10809-2 ø 1 X X • •
37 Wound Stator, Specify Coil 9SM12004-2 1 • • X •
37 Wound Stator, Specify Coil (Below Code 7900) 9SM12004-3 1 • • • X
37 Wound Stator, Specify Coil (Above Code 7900) 9SL5950-2 ø 1 • • • X
Stator Coil See Winding Specs X X X X
38 Thermostat Assembly See Winding Specs 1 X X X X
39 Screw, Thermostat Mounting 9SS8025-41 2 X X X X
40 Hex Head Screw 1/2-13 x 2 4 X X X X
45 Alternator Bracket Assembly 9SM11109 1 X X X X

46 Hex Head Screw, Alternator Bracket to Frame 1/2-13 x 1-3/4 4 X X X X
47 Alternator Frame Assembly 9SM11111 1 X • • •
47 Alternator Frame Assembly 9SM11399 1 • X X X
48 Hex Head Screw, Alternator to Alternator Bracket 3/8-16 x 1 4 X X X X
50 Number Plate 9ST10726-54 ø 1 X X X X
51 Terminal Strip 9SS8542-2 ø 1 X X X X
52 Thread Cutting Screw, Strip Mounting 9SS9225-36 2 X X X X
54 Alternator Brushholder Assembly 9SS13561 1 X X X X
Brushholder Parts See P-78-D
55 Brush 9ST12881 2 X X X X
58 Dust Cap, Outer 9SS5435 ø 1 X X X X
Motor Frame Cover 9SL3391-23 1 X X X •
Motor Frame Cover 9SL3391-15 1 • • • X
60 Hex Head Screw, Dust Cap Mounting 1/4-20 x 2-1/2 2 X X X X
62 Rotor Assembly 9SM11115/1D 1 X X X X

64 Rotor Sleeve Collar 9ST12813 1 X X X X
65 Washer 9ST7090-1 1 X X X X
66 Exciter Nut 9ST6225-1 1 X X X X
68 Shell Support Bracket 9SM11118 1 X X X X
69 Thread Cutting Screw, Bracket to Frame 9SS9225-8 4 X X X X
70 End Shell 9SM7392 1 X X X X

Sub Assembly Illustration P-78-C.1.b P-78-C.1.b
SAM-400 AC MOTOR DRIVEN Use only the parts marked “X” in the column under the
71 Self Tapping Screw, Shell to Bracket 9SS8025-10 1 X X X X

Diode, Heat Sink & Roll Bar Assembly, Includes: 9SG1232 1 X • • •
75 Diodes (Red) D-7, D-8, D-9 9ST12705-2 ø 3 X • • •
76 Diodes (Black) D-10, D-11, D-12 9ST12705-3 3 X • • •
77 Jumper 9ST9706-11 3 X • • •
79 Thermostat 9SL4510-1 1 X • • •
80 Nylon Screw, Thermostat Mounting 9ST11545-1 4 X X X X
81 Lockwasher, Thermostat Mounting 9ST9695-1 4 X X X X
82 Hex Nut, Thermostat Mounting #10-32 4 X X X X
85 Heat Sink 9SM11179 2 X • • •
9SS10773-14
86 Insulating Washer 8 X • • •
87 Mounting Bushing 9ST12775- 1 8 X • • •
88 Roll Bar 9SM11150 1 X • • •
90 Thread Cutting Screw, Diode Assembly to Alternator 9SS9225-8 4 X • • •
100 Diode, Heat Sink & Thermostat Assembly, Includes: 9SL7025 ø 1 • X X X
101 Heat Sink & Diodes - Negative Base (Black) 9SS12837-6A ø 1 • X X X
102 Heat Sink & Diodes - Positive Base (Red) 9SS12837-6B ø 1 • X X X
103 Rectifier Protective Bracket 9SS13832 ø 1 • X X X
104 Thermostat Assembly 9SL4510-2 1 • X X X
105 Hex Head Screw 1/4-20 x 3-1/4 4 • X X X
106 Hex Nut 1/4-20 4 • X X X
107 Lockwasher 9SE106A-2 4 • X X X
108 Insulating Tube 9ST7028-57 12 • X X X
ø This part is obsolete and no longer available 01-01-2007

P-78-D P-78-D
ALTERNATOR BRUSH HOLDER

Part Numbers
2A
7 4
5
3B 3A
1
10
Part Numbers
2B
6
7
9 8
6-14-96
See specific machine Parts List for brushes.

Part Numbers

Alternator Brushholder Assembly, Includes: 9SS13561 1 X • • •
Alternator Brushholder Assembly, Includes: 9SS13561-1 1 • X • •
Alternator Brushholder Assembly, Includes: 9SS17523-1 1 • • X •
Alternator Brushholder Assembly, Includes: 9SS17523-2 1 • • • X
1 Mounting Bracket 9SM11123 1 X • • X
1 Mounting Bracket 9SS16389 1 • X X •
2A Brushholder 9SS12374-A 1 X X X X
2B Brushholder 9SS12374-B 1 X X X X
3A Insulator 9ST12040 1 X X X X
3B Insulator 9ST12040 1 X X • •
3B Insulator 9ST14874 1 • • X X
4 Round Head Screws #10-24x1 1/4 2 X X X X
5 Insulating Tube 9ST6675-8 2 X X • •

5 Insulating Tube 9SS19585-1 2 • • X X
Part Numbers
6 Insulating Washer 9SS19585-2 2 X X X X

7 Flat Washer 9SS9262-27 4 X X X X
8 Lock Washer 9ST9695-1 2 X X X X
9 Hex Nut #10-24 2 X X X X
10 Spring 9ST6887 2 X X X X
01-01-2007
NOTES
P-78-E.a P-78-E.a
CONTROL BOX
Part Numbers
TOP COVER NOT

SHOWN IN THIS VIEW
SHUNT USED ONLY
51 WITH METERS
3 4 5 6 8 7 9
1
11 41 42
40 43
39 44
18
ATTACH SPACERS
TO CASE WITH
EPOXY PER E-1603 STUD
Part Numbers
45 SHUNT (WHEN USED)
SWITCH TO BE MOUNTED 46 45 10 46 SECTION A-A

WITH .25 CLEARANCE TO
INSIDE OF CASE
CAUTION: DON'T BEND
LEADS ON REED SWITCH
ANCHOR LEAD TO TUBE WITH 35 53 54 55 56 15 14

49 TWO TURNS OF .375 WIDE
TAPE PER E-1058 (2 PLACES)
17 21 16 24 26 25 28 48 29 30 31
52 34
32
19 20 1.38±.0
A
38 A
CONNECT TO
STICK TO WORK
AUTO EQUIPMENT
47
23
13 37 12 36 35
Part Numbers
19 20
50
Part Numbers
10-3-89
Sub Assembly Illustration P-78-E.b P-78-E.b
1 Pushbutton 9SM6574-A 1 X X
2 Door 9SS6650-5 1 X X
2 Door With Two Voltage Switch Only (Below Code 6700 Only) 9SS13819 1 X X
2 Door With Two Voltage Switch Only (Above Code 6700 Only) 9SM11373 1 X X
3 Hinge Pin 9ST7895 1 X X
4 GXL Starter (Below Code 7900) 9SL2296 ø 1 X X
4 Starter (Above Code 7900 Without Arc Air Protection) 9SM12161-53 1 X •
4 Starter (Above Code 7900 With Arc Air Protection) 9SM12161-55 1 X •
Starter Parts See P-28-H
5 Diode Instrument Panel (Below Code 7500 Only) 9SL4521 1 X X
Diode Instrument Panel (Above Code 7500 Only) 9SL5546 ø 1 X X

Panel Parts See P-78-F
6 Subpanel Includes: 9SS13577 1 X X
Hex Head Screw - Grounding Stud 1/2-13 x 2 1 X X
Insulating Washer 9SS10773-9 2 X X
Insulating Bushing 9ST7305-38 1 X X
Flat Washer 9SS9262-1 2 X X
Lockwasher 9SE106A-5 1 X X
Hex Nut 1/2-13 1 X X
7 S78 Contactor (Above Code 8300) 9SL6200-3A 1 X X
Contactor Parts See P-28-H
8 Grommet 9ST8965 1 X X
9 Heat Fin 9SM8772-95 2 X X
10 Jumper 9SS13566 2 X X
11 Connection Strap 9SS13572 ø 1 X X #
12 Stud 9SS11111-1 2 X X
9SS11111
13 Stud 1 X X
14 Reed Switch (Below Code 7500 Mounted on Item 1) 9SS12334-8 1 X X

15 Reed Switch Plate 9SS11797-7 1 X X
04-10-2002
Sub Assembly Illustration P-78-E.1.a P-78-E.1.a
17 Printed Circuit Board No. 1 (Large) Below Code 6800 Only 9SM11185 1 X X
17 Printed Circuit Board No. 1 (Large) Above Code 6800 Only 9SM11753-1 1 X X
18 Fiber Spacer 9ST7028-69 3 X X
19 Potentiometer 9ST10812-40 2 X X
20 Knob 9ST10491 2 X X
21 Variable Voltage Dial Plate 9SS13573 1 X X
23 Constant Voltage Dial Plate 9SS13574 1 X X
24 Toggle Switch 9ST11160 1 X X
25 Reactor Brushholder Assembly, Includes: 9SM6277 1 X •
25 Reactor Brushholder Assembly, Includes: 9SM6277-1 1 • X
9SM6264
Brushholder 1 X •
Brushholder 9SS12287 1 • X
Hex Head Cap Screw 5/16-18 x 1 2 X X
Insulation Tube 9ST8219 1 X X
Shaft 9ST8218 1 X X
Finger Spring 9ST6985 3 or 4 X X
Contact Finger 9ST7494 3 or 4 X X
Round Head Screw #10-24 x 3/8 3 or 4 X X
Lockwasher 9SE106A-1 3 or 4 X X
Washer 9SS9262-41 1 X X
Spring 9ST8236 1 X X
Reactor Spring Clip 9SS7297 1 X X
26 Stud and Bracket Assembly, Includes: 9ST7852-2 1 X X
Bracket 9ST7850 1 X X
Stud 9ST9107-1 1 X X
Lockwasher 9SE106A-5 1 X X
Hex Jam Nut 9ST10114 1 X X
Plain Washer 9SS9262-1 1 X X
27 HandIe 9SS16664-9 1 X X
28 Reactor Assembly, SAM-400 9SL2036-E 1 X •
28 Reactor Assembly, SAM-300 9SL2036-D 1 • X
29 Polarity Switch 9SS13591 1 X X
30 Handle 9SS16664-7 1 X X
31 Nameplate, With Optional Meters, SAM-400 9SG1228-1 ø 1 X
31 Nameplate, Without Meters, SAM-400 9SG1228 1 X •
31 Nameplate, With Optional Meters, SAM-300 9SG1233-1 1 • X
31 Nameplate, Without Meters, SAM-300 9SG1233 ø 1 • X
32 Case (Below Code 7900) 9SL4525-1 1 X X
32 Case (Above Code 7900) 9SL4525-3 1 X •
33 Cover 9SM11128 ø 1 X X
34 Louver PaneI 9SM11126 1 X X
35 “TO WORK” Marker 9ST3962-2 1 X X #

36 “STICK” Marker 9ST12436 ø 1 X X #
37 “AUTO EQUIPMENT” Marker 9ST12256 ø 1 X X #
39 Brass Nut 9ST10114 6 X X
40 Lockwasher 9SE106A-5 3 X X
41 Flat Washer 9SS9262-1 3 X X
42 Insulating Washer 9ST11195 3 X X
43 Stud Insulator 9SS10958-3 3 X X
ø This part is obsolete and no longer available 02-13-2003

Sub Assembly Illustration P-78-E.1.b P-78-E.1.b

44 Output Stud Nut 9ST3960 3 X X
45 Hex Head Cap Screw 1/2-13 x 3/4 1 X X
46 Hex Jam Nut 9S1/2-13 1 X X
47 Printed Circuit Board No. 2 (Small) 9SM11186-1 1 X X
48 Capacitor Assembly 9SS13619-2 1 X X
49 Optional Voltmeter, SAM-400 9SM10486-3 1 X •
49 Optional Voltmeter, SAM-300 9SM10486-2 1 • X
50 Optional Ammeter, SAM-400 9SM10485-4 1 X •
50 Optional Ammeter, SAM-300 9SM10485-2 ø 1 • X
51 Optional Shunt, SAM-400 9SS6602-6 1 X •
51 Optional Shunt, SAM-300 9SS6602-5 1 • X
9SM11319
53 Connection Strap (Above Code 7500 Only) 1 X •
The Following Parts for Optional Two Voltage

Switch are not Illustrated
Two Voltage Switch - For ∆ Connected Stators

Only - Below Code 6700 - Order New Switch Kit 9ST13146 ø 1 X X
Two Voltage Switch Assembly for ∆ Connected

Stators Only
Two Voltage Switch 9SS14134 1 X X
End Cover 9SS6650-7 1 X X
Switch Nameplate (230/460 V. Only) 9SS14132 ø 1 X X
Locking Cover and Case 9SS14137 ø 1 X X
9SM11712
Case Cover 1 X X

6-13-2001
P-78-F P-78-F
DIODE INSTRUMENT PANEL

Part Numbers
RESISTOR POSITION ON RELAY PANEL
1 2 3 4 5 18 6
10 19
9
11
SECTION A-A
FULL SIZE
Part Numbers
12
13 14 15*
16 17
THIS VIEW SHOWS CAPACITOR THIS VIEW SHOWS

NEGATIVE SIDE MOUNTING ON S.C.R. BRIDGE.
AWAY FROM RESISTOR MOUNTING ON
ONE REQ'D. ON EACH END OF CAPACITOR
PANEL S.C.R. BRIDGE
Part Numbers


Diode Instrument Panel Assembly, Includes: 9SL5546 ø 1 • X
Diode Instrument Panel Assembly, Includes: 9SL4524 ø 1 X •
1 Panel 9SL4521 1 X •
1 Panel 9SL5570 ø 1 • X #
2 Relay Panel Assembly, Includes: 9SM11132 ø 1 X •
Relay Panel Assembly, Includes: 9SM13097 ø 1 • X
Relay Mounting PaneI 9SS13588 1 X •
Relay Mounting Panel 9SS15695 1 • X
Relay 8 CR 9SS13606 1 X X
Capacitor C9 9ST12820 ø 1 X X
Relay 2 CR 9SS22182 1 X •
Relay 2 CR 9SS15122-10 1 • X
Resistor R 24 9ST10458-2 1 X X
Insulating Washer, Mount R 24 9SS10773-7 2 X X
Part Numbers
Round Head Screw, Mount R 24 #8-32 x 2-1/2 1 X X

2 Chassis Mount 9ST10325-1 4 X X
3 Fuse Nameplate 9ST12836 1 X •
3 Fuse Nameplate 9ST13932 ø 1 • X
4 Fuse 9ST10728-23 1 X X
5 Fuse Holder 9SS10433 1 X •
5 Fuse 9ST10728-20 1 X •
01-23-2003
6 Resistor R-21 9ST12300-8 1 X X

Round Head Screw #10-24 x 5 1 X X
7 Resistor R-22 9SS10404-12 1 X X
Round Head Screw #10-24 x 2-3/4 1 X X
9 Blocking Diode 9ST12780 1 X •
Round Head Screw #10-24 x 7/8 1 X •
Insulating Bushing 9ST12775-1 1 X •
Insulating Washer 9SS10773-14 1 X •
9ST8965
10 Grommet 1 X X
11 Terminal Strip 9SS8542-5 1 X X
11 Number Plate 9ST10726-53ø 1 X •
11 Number Plate 9ST10726-110ø 1 • X
12 Terminal Strip Cover 9SM13244 ø 1 X X
Self-Tapping Screw 9SS8025-22 2 X X
13 Rectifier Assembly 9SS13582 1 X X
Round Head Screw #10-24 x 1-7/8 2 X X
14 Lead Clamp 9ST8666-3 1 X X
Self-Tapping Screw 9SS8025-22 2 X X
15 S.C.R. Bridge 9SS20971 1 X X
Insulation Panel 9ST8477-14 1 X X
Support Bracket 9ST12776 ø 2 X X
16 Capacitor Assembly 9ST12788 2 X X
Clamp 9ST12563-5 2 X X
Round Head Screw #6-32 x 1/2 2 X X

17 Resistor R-23 9ST12733-2 1 X •
18 Capacitor C-7 9ST11577-24 ø 1 X •
19 Capacitor 9ST11577-65 1 X X
6-11-2001
P-78-G P-78-G
PORTABLE FIELD CONTROL

Part Numbers
3
4
Part Numbers
9
Part Numbers
Portable Field Control, Includes: 9SL4803 1 X X

1 Thread Cutting Screw 9SS8025-13 4 X X
2 Potentiometer 9ST10812-37 1 X X
3 Insulation 9ST12792-1 1 X X
4 Wraparound 9SM11151 1 X •
4 Wraparound 9SM11752 1 • X
5 Nameplate 9SS13590 1 X •
5 Nameplate 9SS14201 1 • X
Part Numbers
7 Knob 9ST10491 1 X X
8 Control Box 9SM11153 1 X •
8 Control Box 9SM11751 1 • X
9 Lead Grommet 9ST12784-2 1 X X
10 Lead 9SM11818 1 X X
01-01-2007
P-71-A P-71-A
Shield-Arc
SAE-600 – G339 & G3400
Model Index
RADIATOR & RADIATOR
WELDING GENERATOR
ENGINE FUEL SYSTEM
1 KW EXCITER BRUSH
3 KW EXCITER BRUSH
OUTPUT STUD PANEL
GENERAL ASSEMBLY
ENGINE ELECTRICAL
GENERATOR BRUSH
ENGINE COOLING
SHELL ASSEMBLY
CONTROL PANEL
PARTS
3 KW EXCITER
LIST
& OIL FILTER
& COUPLING
ASSEMBLY
TITLES
HOLDER
HOLDER
HOLDER
SYSTEM
SYSTEM
IDLER
PARTS LIST P-49-C P-25-E P-71-F P-25-K P-25-L P-25-N P-25-T
NO. P-71-D P-25-F P-25-J P-71-G P-25-M P-49-H
CODE NO.
4677 SM 3 1 5 6 1 2 6 2 7 1 • 3 •
4705 SM 3 1 5 6 1 2 6 2 7 • 3 4 1
4735 SMM 3 1 5 6 1 2 6 2 7 • 3 4 1
4898 SMM 3 1 5 6 1 2 6 2 7 1 • 3 •
4970 SM 3 1 5 6 1 2 6 2 7 1 • 3 •
4971 SM 3 1 5 6 1 2 6 2 7 • 3 4 1
5024 SM 3 1 5 6 1 2 6 2 7 1 • 3 •
5125 SMM 3 1 5 6 1 2 6 2 7 • 3 4 1
5142 SMM 3 1 5 6 1 2 6 2 7 1 • 3 •
5183 SMM 3 1 5 6 1 2 6 2 7 • 3 4 1
5185 SM 3 1 5 6 1 2 6 2 7 • 3 4 1
5395 SM 3 1 5 6 1 2 6 2 7 1 • 3 •
5506 SM 3 1 5 6 1 2 6 2 7 • 3 4 1
NOTE: For G339 and G3400 engine parts, see Hercules Engine Manual.
These suffixes are not part of the machine code number and are not
stamped on the nameplate. They are used only in ordering machines.
They are included here to give you a better description of the machine.
Suffix Meaning
SB Electric Starter - Distributor Ignition
SM Electric Starter - Magneto Ignition
M Optional Voltammeter
Wiring Specifications and Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-71-B

Instruction Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IM203 #
07-26-2005
P-71-B P-71-B
INTERNAL
CODE SERIES SHUNT ARMATURE EXCITER EXCITER GENERATOR EXCITER CONTROL IGNITION
NO. COIL COIL COIL SPEC FIELD COIL ARMATURE DIAGRAM DIAGRAM DIAGRAM DIAGRAM ENGINE
4677 FMS120-C FMS5-R FMS47.2J L8707 M4047/24.27 M5304 E276-C T10205 T8595 G339
4705 FMS120-C FMS5-R FMS24.2J FDR125-B ø M7520/24.16 M5304 E1019 T11098 T8595 G139
07-26-2005
P-71-D P-71-D

Part Numbers
50
17
5
26
29
11
32 36
2 3
33
37 38
Part Numbers
34 35
1
43
42 43

1 Starter Motor (12 Volt System) 9SL5261 ø 1 X •
1 Starter Motor (12 Volt System) 9SL5412 1 • X
2 Hex Head Cap Screw 3/8-16 x 1 3 X X

5 Generator(12 Volt System) 9SL3923-2 1 X •
Part Numbers
5 Alternator 9SM12883 1 • X
11 Bracket 9SS12077 1 X •
17 Generator Adjusting Strap 9SM9903 ø 1 X •
17 Alternator Adjusting Strap 9SS16200 1 • X
26 Ammeter 9SS7514-4 1 X X
29 Starter Switch 9SS13145 1 X •
29 Starter Switch 9SS13146-1 1 • X
31 Battery - Dry (12 Volt) 9SM9708 1 X X
Electrolyte for Battery 9SS10590 1 X X
32 Battery Bracket 9SM3223-4 1 X X
33 Hook Clamp 9ST8818-6 ø 2 X X
34 Hex Nut 5/16-18 2 X X
35 Ground Cable 9SM10851-4 ø 1 X •
35 Ground Cable 9SS8070-20 1 • X
36 Starter Cable 9SM10851-3 1 X •
36 Starter Cable 9SS8070-1 1 • X

37 Magneto 9SM9711-1 ø 1 X •
38 Gasket 9SS9234 1 X •
Part Numbers
42 Ignition Switch, G339 9SS8020 1 X •

42 Ignition Switch, G3400 9ST12092 1 X •
42 Ignition Switch, G3400 9ST10616-2 ø 1 • X
43 Ignition Switch Plate 9ST11773 ø 1 X •
43 Ignition Switch Plate 9ST10589 1 • X
50 Spark Plug 9SS11879 6 X X

47
P-71-F
46
19
17
20
5
40
3
39
4
41
22
2
23
35
24
22A
7
1
16
50
58
34
49
48
38
26
57
58
52
P-71-F
07-26-2005
1 Gas Tank 9SL3398-4 1 • X X

1 Gas Tank 9SL3398-10 ø 1 X • •
Filter Neck Gasket 9SS10437-A 1 X X X
2 Gas Tank Cap 9SS10149 1 X X X
3 Gas Strainer 9SS6185 1 X X X
4 Gas Line 9SS8099-18 ø 1 X • •
4 Gas Line (Below Code 7000) 9SS8099-25 1 • X X
4 Gas Line (Above Code 7000) 9ST10642-53 1 • • X
5 Connector - Strainer End (Below Code 7000) 9ST9158 1 X X X
5 Connector - Strainer End (Above Code 7000) 9ST13595 1 • • X
7 Carburetor, G-339 9SS13349 1 X • •

7 Carburetor, G-3400 9SL4051 ø 1 X X X
Reducing Spacer, Carburetor to Manifold 9SS11904 1 X X X
8 Gasket, Carburetor to Spacer 9ST11727-1 1 X X X
8 Gasket, Spacer to Manifold 9ST11727-2 1 X X X
9 Stud 9ST10277 ø 4 X X X
16 Choke Rod Assembly 9SS7525-2 1 X X X
17 Air Filter 9SL3880 1 X X X
Air Cleaner Bracket 9SM9699 1 X X X
19-20 Defroster Tube, One Piece 9SM9755 1 X X X
Defroster Tube Support 9SS11907 1 X X X
22 Throttle Rod 9SS11908 1 X X •
22 Throttle Rod 9SS13822 1 • • X
22A Throttle Rod Spring 9ST9284 1 X X X
23 Pivot Pin - Throttle Rod to Carburetor 9ST9751-2 1 X X X
24 Spring Clip - Throttle Rod to Carburetor 9ST9744 1 X X X
9SL3875
26 Governor 1 X X X
34 Governor Rod Assembly, Includes: Items 35 thru 38 9SS13621-3 1 X X X
39 Idler, Gas Tank Rail and Output Stud Assembly See Model Index 1 X X X
40 Pivot Pin - Idler to Throttle Rod 9ST9751 1 X X X
41 Spring Clip - Idler to Throttle Rod 9ST9744 1 X X X
46 Air Line - Idler to Manifold 9SS8099-26 1 • X •
46 Air Line - Idler to Manifold 9SS8099-19 1 X • •
46 Air Line - Idler to Manifold 9SS8099-12 1 • • X
47 Reducer - Air Line to Manifold 9ST9948 1 X X •
47 Ball Check Connector 9ST12942 1 • X X
Elbow Assembly - Air Line to Manifold 9ST9116* 1 X X X
48 Oil Filter 9SM6980* ø 1 X X X
49 Oil Gauge 9SS8163 1 X X X
50 Adapter Tee 9ST11704* 1 X X X
52 Oil Filter Cartridge Frame No. C4P-2* 1 X X X
57 Oil Line Filter to Block 9SS8099-17* ø 1 X X X
57 Oil Line Filter to Gauge 9SS8099-16* ø 1 X X X
58 Inverted Flared Tube Elbow 9ST9116* 3 X X X

* Above Code 7000 oil filter parts supplied by engine
manufacturer.

13
L3006
2
1
27
FIG. 1
P-71-G.a
10-25-85Q
28
FIG. 6
FIG. 3
29
15
14
20
11
28
5
19 25
FIG. 4
24
19
16
IDLER
26
17
3
FIG. 2
FIG. 5
22
7
6
21 19
10
8
20
9
30
P-71-G.a
07-26-2005
Sub Assembly Illustration P-71-G.b P-71-G.b
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11
Idler, SAE300-F244 and QXLD3, Below Code 3280 L3006-A, Note 1 1 X • • • • • • • • • •

Idler, SAE400 and 600 Amp L3006-B, Note 2 1 • X • • • • • • • • •
Idler, SAE300 Amp and DC180-AS (Wisconsin THD) L3006-C, Note 2 1 • • X • • • • • • • •
Idler, DC250-AS (Wisconsin VF4D) L3006-D , Note 2 ø 1 • • • X • • • • • • •
Idler, DC225/3-AS (Onan CCK) L3006-E, Note 2 ø 1 • • • • X • • • • • •
Idler, SA-200-F162 & F163 (Continental) L3006-F, Note 2 ø 1 • • • • • X • • • • •
Idler, SAF650-G3400 L3006-G, Note 2 1 • • • • • • X • • • •
Idler, SAM650-G3400 L3006-H, Note 2 1 • • • • • • • X • • •
Idler, SAE400-C263 L3006-K, Note 2 ø 1 • • • • • • • • X • •
Idler, SAE300-C221 L3006-L, Note 2 1 • • • • • • • • • X •
Idler, L3006-M , Note 2 ø 1 • • • • • • • • • • X
1 Case Assembly 9SL2946 ø 1 X X X X • X X X X X X

1 Case Assembly 9SM10515 1 • • • • X • • • • • •
2 Diaphragm Assembly 9SS9258-1 1 X • • • • • • • • • •
2 Diaphragm Assembly 9SS9258-2 ø 1 • X X X X X X X X X X
3 Solenoid Assembly 9SS8951-A 1 X • X • • • • • • X •
3 Solenoid Assembly 9SS8951-B 1 • X • X X • • • X • •
3 Solenoid Assembly 9SS8951-C ø 1 • • • • • X • • • • X
3 Solenoid Assembly 9SS8951-D 1 • • • • • • X X • • •
5 Gasket 9SS10773-3 1 X • • • • • • • • • •
6 Float Valve Assembly 9ST9746 1 X X X X X X X X X X X
7 Float Spring 9ST9747 1 X X X X X X X X X X X
8 Core and Cap Assembly 9ST10454 ø 1 X X X X X X X X X X X
9 Core Spring 9ST9750 1 X X X X X X X X X X X
10 Dust Seal 9ST9732 1 X X X X X X X X X X X
11 Petcock 9SS10725-1 1 X • • • • • • • • • •
11 Petcock 9SS10725-2 1 • X X X X X X X X X X
Felt Felt for S10725-K 1 X X X X X X X X X X X
13 Control Lever 9SS8939 ø 1 X X X X X X X X X X X
14 Chain 9ST10122 1 X X X X X X X X X X X
15 Latching Pin 9SS10750-1 1 X X X X X X X X X X X
16 Pivot Pin 9ST9751-1 2 X X X X X X X X X X X
17 Spring Clip 9ST9744 2 X X X X X X X X X X X
19 Flat Washer 9SS9262-27 6 X X X X X X X X X X X
20 Self-Tapping Screw 9SS8025-13 3 X X X X X X X X X X X
21 Lockwasher 9SE106A-1 2 X X X X X X X X X X X
22 Hex Nut #10-24 2 X X X X X X X X X X X
23 Sems Screw 9ST10082-5 2 X X X X X X X X X X X
24 Insulating Bushing 9ST4185-16 ø 2 X X X X X X X X X X X
25 Insulating Washer 9SS10773-14 4 X X X X X X X X X X X
26 Hex Nut #10-24 4 X X X X X X X X X X X
27 Hex Head Cap Screw (Full Thread) 9ST9972-14 1 X X X X X X X X X X X
28 Flat Washer 9SS9262-23 1 X X X X X X X X X X X
29 Hex Nut 1/4-20 2 X X X X X X X X X X X
30 Instruction Decal 9ST11314 ø 1 X X X X X X X X X X X
Position of Lever Figure 1 X X X • • X X • X X X
Position of Lever Figure 2 • • • X • • • X • • •
Position of Lever Figure 5 • • • • X • • • • • X

Position of Chain Figure 3 X X X • X X • • • • •
Position of Chain Figure 4 • • • X • • X X • • •
Position of Chain Figure 6 • • • • • • • • X X •
Note 1: L3006-A is a type R51 idler. If replacing the
entire idler, order L3006-C (R57) idler.
Note 2: L3006-B-M are type R57 idlers.
For identifiction “R57” is stamped on the case.
07-26-2005
NOTES
P-49-A P-49-A
Shield-Arc ®
SAE-400-JXD & SAE-600-JXLD
Model Index
RADIATOR & RADIATOR
WELDING GENERATOR
ENGINE FUEL SYSTEM
OUTPUT STUD PANEL

GENERAL ASSEMBLY
ENGINE ELECTRICAL
GENERATOR BRUSH
ENGINE COOLING
SHELL ASSEMBLY
CONTROL PANEL
PARTS
BRUSH HOLDER
BRUSH HOLDER
1 KW EXCITER
3 KW EXCITER
3 KW EXCITER
LIST
& COUPLING
& OIL FILTER
ASSEMBLY
TITLES
HOLDER
SYSTEM
SYSTEM
PARTS LIST P-49-C P-25-E P-49-F P-25-K P-25-M P-49-H

NO. P-49-D P-25-F P-25-J P-25-L P-25-N P-25-T
CODE NO.
3861 SM 2 4 4 4 2 2 4 7 1 • 3 •
3862 1 1 3 3 1 1 4 5 1 • 1 •
3863 SB 1 2 3 3 1 1 4 5 1 • 1 •
3864 SM 1 3 3 3 1 1 4 5 1 • 1 •
3985 SM 2 4 4 4 2 2 4 7 1 • 3 •
3999 SM 2 4 4 4 2 2 4 7 • 3 4 1
4135 SM 1 3 3 3 1 1 4 5 1 • 1 •
4156 SBM 1 2 3 3 1 1 4 5 1 • 1 •
4206 SM 1 3 3 3 1 1 4 5 • 3 2 1
4214 SB 1 2 3 3 1 1 4 5 • 3 2 1
4619 SMM 1 3 3 3 1 1 4 5 • 3 2 1
4652 SBM 1 2 3 3 1 1 4 5 • 3 2 1
4676 SMM 2 4 4 4 2 2 4 7 1 • 3 1
4710 1 1 3 3 1 1 6 5 1 • 1 •
4711 SB 1 2 3 3 1 1 6 5 1 • 1 •
4712 SM 1 3 3 3 1 1 6 5 1 • 1 •
4738 SM 1 3 3 3 1 1 6 5 • 3 2 1
4841 SB 1 2 3 3 1 1 6 5 • 3 2 1
4907 SBM 1 2 3 3 1 1 6 5 1 • 1 •
4945 SMM 1 3 3 3 1 1 6 5 1 • 1 •
5040 1 1 3 3 1 1 6 5 1 • 1 •
5041 SB 1 2 3 3 1 1 6 5 1 • 1 •
5042 SM 1 3 3 3 1 1 6 5 1 • 1 •
5085 SBM 1 2 3 3 1 1 6 5 • 3 2 •
5139 SM 1 3 3 3 1 1 6 5 • 3 2 •
5140 SB 1 2 3 3 1 1 6 5 • 3 2 •
5144 SMM 1 3 3 3 1 1 6 5 1 • 1 •
5270 SBM 1 2 3 3 1 1 6 5 1 • 1 •
NOTE: For JXD and JXLD engine parts, see Hercules Engine Manual.
Suffix Meaning
These suffixes are not part of the machine code number and
SB Electric Starter - Distributor Ignition are not stamped on the nameplate. They are used only in
SM Electric Starter - Magneto Ignition ordering machines. They are included here to give you a
S Optional Voltammeter better description of the machine.
Winding Specifications and Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-49-B

Operating Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IM203-C #
03-10-2005
P-49-B P-49-B

SAE-400-JXD and SAE-600-JXLD
Set of 4
CODE NO. SERIES SHUNT INTERPOLE ARMATURE EXCITER EXCITER INTERNAL GENERATOR EXCITER CONTROL IGNITION
COIL COIL COIL COIL SPEC FIELD COIL ARMATURE SPEC DIAGRAM DIAGRAM DIAGRAM DIAGRAM ENGINE
` 3861 FMS120-C FMS5-R S8337-1 FMS47.2J L8707 M4047/24.27 M5304 E276-C T10205 T8595 JXLD
3862 FKL420-K FKL405-D S12261-3A FKL37.4WF L8707 FDW24.26A M5570 E276-C T10185 T8595 JXD
3985 FMS120-C FMS5-R S8337-1 FMS47.2J L8707 M4047/24.27 M5304 E276-C T10205 T8595 JXLD
3999 FMS120-C FMS5-R S8337-1 FMS47.2J FDR125-B ø M7520/24.16 M5304 E1419 T11098 T8595 JXLD
4206 FKL420-K FKL405-D S12261-3A FKL37.4WF FDR125-B ø M7520/24.16 M5570 E1019 T10832 T8595 JXD
4676 FMS120-C FMS5-R S8337-1 FMS5R L8707 M4047/24.27 M5304 E276-C T11353 T8595 JXLD
MOST COMMONLY USED COILS

The above table gives coil specifications for all codes covered by this Parts List. Use the
table whenever you have a code number.
In case you have no code number, the following table can be used for most standard
machines.
SAE400-JXD
GENERATOR EXCITER
Interpole Coil S12261-3A 1KW Field FDW5-E
Field Shunt FKL405-D 1KW Armature FDW24.26A
Field Series FKL420-K 3 KW Field FDR125-B ø
Armature FKL37.4WF 3 KW Armature M7520/24.16
SAE600-JXLD
GENERATOR EXCITER
Interpole Coil S8337-1 1 KW Field FDW5-E
Field Shunt FMS5-R 1 KW Armature M4047/24.27
Field Series FMS120-C 3 KW Field FDR125-B ø
Armature FMS47.2-J 3 KW Armature M7520/24.16

6-26-2001
NOTES
P-49-C P-49-C
GENERAL ASSEMBLY
Part Numbers
2 3 6 7
4 5 8
1
LINCOLN
WELDER
LINCOLN
WELDER
9
Part Numbers
10
12
13
11
15
14
17
16
Part Numbers
1 Exhaust Pipe (Also order Rain Cap) 9ST11176-3 ø 1 X X • • X

1 Exhaust Pipe (Also order Rain Cap) 9ST11176-6 ø 1 • • X X •
2 Rain Cap - Exhaust Pipe 9SS9563-3 1 X X X X X
3 Roof Hook 9ST8818 2 X X X X X
4 Lift Bail Seal 9ST9129-1 1 X X X X X
5 Lift Bail - Welder Assembly 9SM8261-1 ø 1 X X • • • #
5 Lift Bail - Welder Assembly 9SM9721 ø 1 • • X X X #

6 Roof 9SL3448-4 ø 1 X X • • •
Part Numbers
6 Roof 9SL3448-7 1 • • X • •
6 Roof 9SL3448-8 1 • • • X •
6 Roof 9SL34448-16 1 • • • • X
7 "Lincoln" Decal 9SS11893-4 2 X X X X X

8 Mounting Angle - Roof 9ST9428 2 X X X X X

9 Gas Tank Rail - Oil Filter Side (SAF-650) 9SS13380-2 1 • • X • •
9 Gas Tank Rail - Oil Filter Side 9SM8263-2 ø 1 X X X • •
9 Gas Tank Rail - Oil Filter Side 9SM11370 1 • • • X X
9 Gas Tank Rail and Output Stud Assembly See Model Index 1 X X X X X
Hex Head Cap Screw - Rail Mounting to Lift Bail 1/2-13 x 1-1/4 2 X X X X X
Hex Head Cap Screw - Rail Mounting to Rear Support 1/2-13 x 1-1/4 2 X X X X X
Plain Washer - Rail Mounting 9SS9262-1 4 X X X X X
Lockwasher - Rail Mounting 9SE106A-5 4 X X X X X
Hex Nut - Rail Mounting 1/2-13 4 X X X X X

10 Lower Panel Control End, JXD, 1 KW Exciter 9SM8640-2 1 X • • • •
10 Lower Panel Control End, JXLD, 1 KW Exciter 9SM8640 1 • X • • •
10 Lower Panel Control End, JXD & JXLD, 3 KW Exciter;
all G339, G3400, C301 9SM8640-4 ø 1 X X X X X
10 Lower Panel Control End, 3KVA Alternator Only 9SM8640-20 1 • • • • X
10 Lower Panel Control End, JXD, 1 KW Exciter, Meter 9SM8640-6 1 X • • • •
10 Lower Panel Control End, JXLD, 1 KW Exciter, Meter 9SM8640-5 1 • X • • •
10 Lower Panel Control End, JXD & JXLD, 3 KW Exciter, Meter 9SM8640-7 1 X X • • •
Optional Voltammeter (400 Amp) 9SS4934-2 1 X • • • •
Optional Voltammeter (600 Amp) 9SS4934-3 1 • X • • •
11 Upright - Welded to Base 9SM8237-2 1 X X X X X
12 Door 9SL3319-C 4 X X X X X
13 Hex Head Cap Screw - Lift Bail to Base 1/2-13 x 1 4 X X X X X
Lockwasher 9SE106A-5 4 X X X X X
14 Door Hook Assembly - Left Side of Door - Short Doors Only 9SS10656-1 4 X X X X X
9SS10656-2
14 Door Hook Assembly - Right Side of Door - Short Doors Only 4 X X X X X

Self Tapping Screw - Hook Mounting 9SS8025-70 8 X X X X X

Washer 9ST10878 4 X X X X X
15 Door Decal, Short Doors Only 9ST11030 2 X X X X X
16 Base, JXD 9SL3494-1 1 X • • • •
16 Base, JXLD 9SL3494-2 1 • X • • •
16 Base, G339 9SL3869 1 • • X • •
16 Base, G3400 9SL3869 1 • • X X •
16 Base, C301 9SL4714-1 2 • • • • X
Foot Mounting Bracket - Welded to Base 9SS10115-1 ø 2 X X X X X
17 Thread Cutting Screw - Radiator Mounting 9SS9225-26 6 X X X X X
6-26-2001
Part Numbers Part Numbers Part Numbers Part Numbers P-49-D
33
34
30
32
35
29
26
45
37
31
36
12
13
50
56
5
y
y
y
y
yyy
yyy
2
42
57
3
43
55
4
54
P-49-D
5-59
SAE-400-JXD and SAE-600-JXLD Use only the parts marked “X” in the column under the
1 Starter Motor Order Delco 11-7199 1 • X X X

2 Hex Head Screw 3/8-16 x 2 3 • X X X
3 Lockwasher 9SE106A-4 3 • X X X
4 Hole Cover - Without Starter See Hercules Parts Book 1 X • • •
Hex Head Screw - Cover Mounting 3/8-16 x 2 3 X • • •
Lockwasher - Cover Mounting 9SE106A-4 3 X • • •
5 Generator Order Delco 11-1408 1 • X X X
Generator Gear 9SS7520 ø 1 • X X X
Generator Gasket 9SS7527 1 • X X X
12 Hex Head Screw, Generator Mounting 1/2-13 x 1 2 • X X X
13 Lockwasher, Generator Mounting 9SE106A-5 2 • X X X

26 Ammeter 9SS7514-4 1 • X X X
Starter Switch Assembly Includes: 9SS13145 1 • X X X
31 Battery - Dry 9SM6583-1 1 • X X X
31 Battery - Dry 9SM8957 1 • • • X
Electrode for Battery 9SS10590-2 1 • X X •
Electrolyte for Battery 9SS10590-1 1 • • • X
32 Battery Bracket 9SS12471-1 1 • X X •
32 Battery Bracket 9SM8223-2 1 • • • X
33 Hook Clamp 9ST8818-3 2 • X X •
33 Hook Clamp 9ST8818-5 ø 2 • • • X #
34 Hex Nut 5/16-18 2 • X X X
35 Ground Cable 9SS8070-1 1 • X X X
36 Starter Cable 9SS7607-3 ø 1 • X X •
36 Starter Cable 9SS5938-P 1 • • • X
#
37 Magneto 9SL2759 ø 1 X • X X
42 Ignition Switch 9SS8020 1 X • X X

42 Ignition Switch 9SS8080 1 • X • •
43 Ignition Switch Plate 9ST9061 1 X X X X
45 Nipple - Ignition Wires 9ST8627 8 • X • •
50 Spark Plug 9SS7567 ø 6 X X X X #
54 Distributor - Without Magneto Order Delco 1111824 1 • X • •
55 Distributor Clamp Arm Assembly 9SS8521 1 • X • •
Clamp Arm Dial 9SS8155 1 • X • •
Hex Head Screw 3/8-16 x 1-3/4 1 • X • •
Lockwasher 9SE106A-4 1 • X • •
56 Ignition Coil Order Delco 1115327 1 • X • •
57 Ignition Coil Bracket 9SS8747 1 • X • •
Round Head Screw - Mounts Ignition Coil 1/4-20 x 1/2 2 • X • •
Lockwasher - Mounts Ignition Coil 9SE106A-2 2 • X • •
Plain Washer - Mounts Ignition Coil 9SS9262-23 2 • X • •
Hex Nut - Mounts Ignition Coil 1/4-20 2 • X • •

P-49-F P-49-F

Part Numbers
55
2 54
53
1 48
;
49
52
50
;
51
;;
58
;; ; ;
20 A 58 57
;;;;;
3 12
5
14
13
; ; ;
22 A
; ; ;
41
;;; ;
;;;;
47 4
Part Numbers
;;;;;;;;; ;;
22
;;;
;;;;; ;
10
;;
40
; ;;;;;
11
; ; ;;
;;
; ;
24
;;
9
23
;;
;
;; ;;
; ;;;;;
36
;;
;;;
37 38
;;;;;;
46 34
35
;; ;;;;;;;;;;;;;;;
37 36
;;;
;;;;
;;
; ;
;;
;;
; ;
7
39
;; ; ; ; ;
; ;
; ;
;;;
;;
;;
;;;;
;;
;
;;; 6
; ;
; ; ; ; ; ; ;;;
;;;
;;
;
;;;
;
31
;
17 26
;;;
;;; ; ; ; ; ; ; ; ; 16
;;;
;
18
;;;;
Part Numbers

1 Gas Tank 9SL3398-10 ø 1 X X
Filler Neck Gasket 9SS10437-A 1 X X
2 Gas Tank Cap 9SS10149 1 X X
3 Gas Strainer 9SS6185 1 X X
4 Gas Line 9SS8099-9 1 X X
Clamp - Gas Line 9ST4169 1 X X
Round Head Screw #10-24 x 1 1 X X
9SE106A-1
Lockwasher 1 X X
Hex Nut #10-24 1 X X
9ST9158
Part Numbers
5 Connector - Strainer End 1 X X

6 Connector - Carburetor End 9ST9134 1 X X


7 Carburetor 9SS8750-1 1 X •
7 Carburetor 9SS8082-1 1 • X
9 Stud 9ST10277 ø 2 X X
10 Hex Nut 3/8-24 2 X X
12 Hex Head Screw - Tank Mounting 3/8-16 x 1 4 X X
Flat Washer 9SS9262-4 4 X X
13 Hex Nut 3/8-16 4 X X
16 Choke Rod Assembly 9SS7525 1 X X

17 Air Filter 9SM7158 ø 1 X X
18 Air Cleaner Bracket 9SM7011-A 1 • X
18 Air Cleaner Bracket 9SM7767-1 1 X •
Square Head Set Screw - Cup Point ) Mounts Air Cleaner 1/4-20 x 3/4 2 X X
Hex Nut ) Bracket 1/4-20 2 X X
20A Heater Baffle 9SM7618 1 X •
22 Throttle Rod 9SS10955 1 X X
22A Throttle Rod Spring 9ST9284 1 X X
23 Pivot Pin - Throttle Rod to Carburetor 9ST9751-2 1 X X
24 Spring Clip - Throttle Rod to Carburetor 9ST9744 1 X X
26 Governor 9SM9093 ø 1 X X
Lead Seal 9ST8628 1 X X
34 Governor Rod 9ST9962-2 1 X X
35 Ball Socket - Carburetor End 9SS10623-2 1 X X
36 Hex Nut 1/4-28 2 X X
9SE106A-2
37 Lockwasher 2 X X
38 Ball Joint - Governor End 9SS10623-1 1 X X

39 Idler, Gas Tank Rail and Output Stud Assembly See P-25-K 1 X X
Idler Parts See IM179 1 X X #
40 Pivot Pin - Idler to Throttle Rod 9ST9751-1 1 X X
41 Spring Clip - Idler to Throttle Rod 9ST9744 1 X X
46 Air Line - Idler to Manifold 9SS8099-13 ø 1 X X
48 Oil Filter 9SM6980 ø 1 X X
49 Oil Gauge 9SS8163 1 X X
50 Elbow 9ST9960 1 X X
51 Nipple 9ST9959-1 1 X X
52 Oil Filter Cartridge Fram No C4P-2 1 X X
53 Hex Head Cap Screw - Oil Filter Mounting 5/16-18 x 5/8 2 X X
54 Plain Washer - Oil Filter Mounting 9SS9262-30 2 X X
55 Lockwasher - Oil Filter Mounting 9SE106A-3 2 X X
57 Oil Line (Short) 9ST9955 1 X X
57 Oil Line (Long) 9ST10278 ø 1 X X
58 Tube Connector 9ST9949 3 X X

19
10
P-49-H
38
18
9
16
38
17
6
8
14
12
37
15
36
13
5
4
7
11
35
35A
33
2A
3
GENERATOR AND COUPLING
28
27
39
2
28
1
31
30
34
26
34A
P-49-H
10-63
Sub Assembly Illustration P-49-H.1 P-49-H.1
SAE-400-JXD and SAE-600-JXLD, G339 and G3400 Use only the parts marked “X” in the column under the

1 Frame 9SM6528-2 1 X X • •
1 Frame 9SL5143-4 1 • • X X
Interpole Coil and Pole (Set of 4) Includes: 400 Amp 9SS12261-3 1 X X • •
Interpole Coil and Pole (Set of 4) Includes: 600 Amp 9SS8337 ø 1 • • X X
2 Interpole Coil (Set of 4) 9SS12261-3A (Note 1) X X • •
2 Interpole Coil (Set of 4) 9SS8337-1 1 • • X X
2A Interpole Pole Piece 9SS12260-3 4 X X • •
2A Interpole Pole Piece 9SS10748-4 ø 4 • • X X
3 Shunt and Series Field Coil See Winding Specs 1 X X X X
4 Armature, 400 amp with 1 KW Exciter 9SL2667-21 1 X • • •
4 Armature, 400 amp with 3 KW Exciter 9SL2667-22 1 • X • •
4 Armature, 600 amp with 1 KW Exciter 9SL2667-16 1 • • X •
4 Armature, 600 amp with 3 KW Exciter 9SL2667-19 1 • • • X
5 Brushholder 9SM6964-10 4 X X • •
5 Brushholder 9SM6964-12 4 • • X X
6 Dust Cap 9SS7800 ø 1 X X X X #
7 Bracket Cover 9SM5583 2 X X • •
7 Bracket Cover 9SM5584 2 • • X X
Thread Cutting Screw 9SS9225-8 6 X X X X
10 Outer Dust Cap, With 1 KW Exciter 9SS7799 ø 1 X • X •
10 Outer Dust Cap, With 3 KW Exciter 9SS11560 ø 1 • X • X
11 Exciter Bracket 9SM5585 ø 1 X • • • #
11 Exciter Bracket 9SM5588 ø 1 • • X •
11 Exciter Bracket 9SM7519-1 ø 1 • X • •
11 Exciter Bracket 9SM7519-2 ø 1 • • • X
12* Exciter Main Pole 9SM8774-1 2 X • X •
13* Exciter Coil See Winding Specs 2 X • X •
14* Exciter Armature See Winding Specs 1 X • X •
15* Exciter Brushholder 9SS6531 2 X • X •
Exciter Brushholder Parts See P-25-M 2 X • X •

16 Armature Sleeve Collar 9ST5345 1 X • X •
17 Exciter Nut Washer 9ST7090-1 1 X • X •
18 Jam Lock Nut 9ST6225-1 1 X • X •
19* Exciter Cover 9SL2594 1 X • X •
Thread Cutting Screw 9SS9225-8 2 X • X •
26 Housing Plate, JXD and JXLD 9SG1104 1 X X X X
26 Housing Plate, G339 and G3400 9SL3414 1 • • X X
Hex Head Cap Screw 9ST8833-1 3 X X • •
Dowel Screw 9ST9944 2 • • X X
27 Coupling Disc 9SM6730 1 X X X X
28 Disc Backing Plate 9SS8042 2 X X X X
30 Coupling Stud 9ST8906 ø 4 X X X X
31 Coupling Ring 9SS14232 & S14233 1 X X X X
33 Blower 9SM10840 1 X X X X
34 Hex Head Screws, Disc Hub 9ST8833-2 8 X X X X
35 Hex Head Screws, Disc to Flywheel 9ST8833-1 8 X X X X
36* Exciter Brush 9ST6968 2 X • X •
37 Generator Brush 9ST6085 8 or 12 X X X X
38 Dust Cap Gasket 9ST3633-11 1 X X X X

39 Main Poles 9SS10745-1 4 X X • •
39 Main Poles 9SS10745-2 4 • • X X
* For 3 KW Exciter Parts See P-25-T
Note 1: If replacing less than all four Interpole coils

for machines below Code 5000, order
“S4884-1 (1 coil only)”
01-30-2003
NOTES
P-28-A P-28-A
“Lincolnweld”
SA-750 AUTOMATIC POWER SOURCE
M o d e l I n d ex
Generator Brushholder
GXL Starter in GAC
Exciter Brushholder
PARTS
GAC Starter Box

Motor Generator
LIST
Control Box
TITLES S45 Starter
S67 Starter
S78 Starter
Starter Box
PARTS LIST P-28-C P-28-E P-28-G P-28-J P-25-M
NO. P-28-D P-28-F P-28-H P-25-L
CODE NO.
3206 1 1 3 • • • • 9 1
3231 1 1 3 • • • • 9 1
3235 1 1 3 • • • • 9 1
3243 1 1 3 • • • • 9 1
3244 1 1 3 • • • • 9 1
3252 1 1 3 • • • • 9 1
3254 2 1 3 2 1 • • 9 1
3265 1 2 3 • • • • 9 1
3297 1 1 3 • • • • 9 1
3314 2 1 3 2 1 • • 9 1
3316 2 1 4 3 2 • • 9 1
3342 1 1 3 • • • • 9 1
3356 2 2 3 2 1 • • 9 1
3383 1 2 3 • • • • 9 1
3403 1 1 3 • • • • 9 1
3415 1 1 3 • • • • 9 1
3416 1 2 3 • • • • 9 1
3424 1 1 3 • • • • 9 1
3481 1 1 3 • • • • 9 1
3612 2 1 3 2 1 • • 9 1
3636 1 1 3 • • • • 9 1
3639 2 1 3 2 1 • • 9 1
3644 1 1 3 • • • • 9 1
3645 1 1 3 • • • • 9 1
3658 1 1 3 • • • • 9 1
3663 2 1 3 2 1 • • 9 1
3684 1 1 3 • • • • 9 1
3695 1 2 3 • • • • 9 1
3810 1 1 3 2 • • • 9 1
3821 2 1 3 2 1 • • 9 1
06-27-2012
P-28-A.1 P-28-A.1
“Lincolnweld”
M o d e l I n d ex ( c o n t ’d )
GXL Starter in GAC
Exciter Brushholder
PARTS
GAC Starter Box

Motor Generator
LIST
Control Box
TITLES S45 Starter
S67 Starter
S78 Starter
PARTS LIST P-28-C P-28-E Starter Box P-28-G P-28-J P-25-M
NO. P-28-D P-28-F P-28-H P-25-L
CODE NO.
3823 1 1 3 • • • • 9 1
3824 2 1 4 3 2 • • 9 1
3854 1 1 3 • • • • 9 1
3865 1 1 3 • • • • 9 1
3986 1 2 3 • • • • 9 1
4013 1 1 3 • • • • 9 1
4014 2 1 3 2 1 • • 9 1
4015 1 2 3 • • • • 9 1
4019 1 1 3 • • • • 9 1
4036 1 1 3 • • • • 9 1
4051 1 1 3 2 • • • 9 1
4091 1 2 3 • • • • 9 1
4122 2 1 3 2 1 • • 9 1
4123 2 1 3 2 1 • • 9 1
4133 1 1 3 • • • • 9 1
4134 1 2 3 • • • • 9 1
4142 1 2 3 2 • • • 9 1
4175 2 1 3 2 1 • • 9 1
4176 2 1 3 2 1 • • 9 1
4185 1 2 3 • • • • 9 1
4226 2 2 3 2 1 • • 9 1
4238 2 1 3 2 1 • • 9 1
4257 1 1 3 • • • • 9 1
4290 1 1 3 • • • • 9 1
4293 1 2 3 • • • • 9 1
4615 1 1 3 • • • • 9 1
4660 2 1 3 2 1 • • 9 1
4681 1 1 3 • • • • 9 1
4690 1 1 3 • • • • 9 1
4721 3 1 3 • • • • 9 1
06-27-2012
P-28-A.2 P-28-A.2
“Lincolnweld”
GXL Starter in GAC
Exciter Brushholder
PARTS
GAC Starter Box

Motor Generator
LIST
Control Box
TITLES S45 Starter
S67 Starter
S78 Starter
PARTS LIST P-28-C P-28-E Starter Box P-28-G P-28-J P-25-M
NO. P-28-D P-28-F P-28-H P-25-L
CODE NO.
4746 2 1 3 2 1 • • 9 1
4781 1 1 3 • • • • 9 1
4790 1 2 3 • • • • 9 1
4802 1 1 3 • • • • 9 1
4839 1 2 3 • • • • 9 1
4946 2 1 3 2 1 • • 9 1
4960 1 1 3 • • • • 9 1
5008 1 1 3 • • • • 9 1
5067 1 1 3 • • • • 9 1
5068 1 2 4 • • • • 9 1
5087 2 1 3 2 1 • • 9 1
5092 1 1 3 • • • • 9 1
5093 1 2 3 • • • • 9 1
5098 1 1 3 • • • • 9 1
5109 1 2 3 • • • • 9 1
5112 1 1 3 • • • • 7 1
5133 3 2 3 • • • • 9 1
5162 2 1 3 2 1 • • 9 1
5197 1 1 3 • • • • 9 1
5260 1 1 3 • • • • 9 1
5285 1 1 3 • • • • 9 1
5289 1 1 3 • • • • 9 1
5329 1 1 3 • • • • 9 1
5361 1 1 3 • • • • 9 1
5374 1 2 3 • • • • 9 1
5375 1 1 3 • • • • 9 1
5394 1 1 3 • • • • 9 1
5407 2 1 3 2 1 • • 9 1
5409 1 1 3 • • • • 9 1
5448 1 1 3 • • • • 9 1
06-27-2012
P-28-A.3 P-28-A.3
“Lincolnweld”
GXL Starter in GAC
Exciter Brushholder
PARTS
GAC Starter Box

Motor Generator
LIST
Control Box
TITLES S45 Starter
PARTS LIST P-28-C P-28-E Starter Box P-28-G P-25-M

NO. P-28-D P-28-F P-25-L
CODE NO.
5457 1 1 3 • • 9 1
5409 1 1 3 • • 9 1
5448 1 1 3 • • 9 1
5457 1 1 3 • • 9 1
5553 1 1 3 • • 9 1
5555 1 3 3 • • 9 1
5560 1 2 3 • • 9 1
5566 1 1 3 • • 9 1
5572 3 1 3 • • 9 1
5579 2 1 4 2 1 9 1
5584 1 3 3 • • 9 1
5587 1 3 3 • • 9 1
5592 1 3 3 • • 9 1
5593 1 4 3 • • 9 1
5619 1 3 3 • • 9 1
5621 1 4 3 • • 9 1
5622 1 4 3 • • 9 1
5641 1 3 3 • • 9 1
5645 3 3 3 • • 9 1
5646 3 3 3 • • 9 1
5650 1 3 3 • • 9 1
5651 2 3 3 2 • 9 1
5674 1 3 3 • • 9 1
Winding Specifications and Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-28-B
02-10-2011
NOTES
P-28-B.1.a P-28-B.1.a
STATOR ARMATURE SERIES SHUNT EXCITER EXCITER S45

CODE NO. COIL COIL FIELD COIL FIELD COIL FIELD ARMATURE THERMOSTAT NVR COILTRANSFORMER
3206 6D-444 WG FMS37.2 FMS115-W ø FMS5-P L8707 M4047/24.23 L3177-1 ø S2-3 S10402-1 ø
3231 6D-444 WG FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 ø S2-3 S10402-1 ø
3235 8D-444 WE FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-2 S4 S10402-2 ø
3243 55-013D-444 FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.27 L3177-3 S25-1 S10402-1 ø
3244 51-3466D-444 FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.27 M7104-6 ø S13-A S10402-3 ø
3252 6D-444 WG FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.27 L3177-1 ø S2A-3 S10402-1 ø
3254 8D-444 WE FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-2 S4 S10402-2 ø
3265 6D-444 WG FMS37.2 FMS115-W ø FMS5-S L8707 FDW24.6A ø L3177-1 ø S2-3 S10402-1 ø
3297 56-008D-444 L FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.27 M7104-4 S4 S10402-2 ø
3342 56-013D-444 L FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.27 M7104-3 S13-A S10402-3 ø
3356 8D-444 WE FMS37.2 FMS115-W ø FMS5-S L8707 FDW24.6A ø M7104-2 S4 S10402-2 ø
3383 6D-444 WG FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.8A L3177-1 ø S2A-3 S10402-1 ø
3403 57-002D-444 L FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-8 S11-1 S10402-4 ø
3416 6D-444 WG FMS37.2 FMS115-W ø FMS5-S L8707 FDW24.6A ø L3177-1 ø S2-3 S10402-1 ø
3424 53-012D-444 L FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.27 M7104-1 ø S2-A S10402-1 ø
3636 6D-444 WH FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 S2-3 S10402-1 ø
3639 57-008D-444 FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.27 M7104-6 ø S25-3 S10402-1 ø
3644 57-008D-444 FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.27 M7104-6 ø S25-3 S10402-1 ø
3658 6D-444 WH FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.27 L3177-1 ø S2A-3 S10402-1 ø
3684 56-011D-444 L FMS37.2 FMS115-W ø FMS5-T L8707 M4047.24.27 M7104-6 ø S13-A S10402-3 ø
3695 6D-444 WH FMS37.2 FMS115-W ø FMS5-S L8707 FDW24.6A ø L3177-1 ø S2-3 S10402-1 ø
3810 38D-444 WE FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-4 S2 (2 Reqd) S10402-1 ø
3821 6D-444 WH FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 ø S2-3 S10402-1 ø
3823 57-017D-444 L FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.27 M7104-1 ø S15 S10402-6 ø
3865 8D-444 WK FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-2 S4 S10402-2 ø
3986 57-008D-444 FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.8A M7104-6 ø S25-3 S10402-1 ø
4013 58-007D-444 L FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.27 M7104-3 S13-A S10402-3 ø
4015 58-004D-444 L FMS37.2 FMS115-W ø FMS5-T L8707 M4047/24.8A M7104-7 S26 •
4019 58-009D-444 L FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-8 S11-1 S10402-4 ø
4036 56-010D-444 FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-3 S28 S10402-1 ø
4051 8D-444 WK FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-2 S2 (2 Reqd) S10402-2 ø
4091 6D-444 WH FMS37.2 FMS115-W ø FMS5-S L8707 FDW24.6A ø L3177-1 ø S2-3 S10402-1 ø
4133 56-010D-444 FMS37.2 FMS115-W ø FMS5T L8707 FDW24.27 L3177-3 S25-1 S10402-5 ø
4134 56-010D-444 FMS37.2 FMS115-W ø FMS5 L8707 FDW24.8A L3177-3 S25-1 •

P-28-B.1.b P-28-B.1.b
STATOR ARMATURE SERIES SHUNT EXCITER EXCITER S45

CODE NO. COIL COIL FIELD COIL FIELD COIL FIELD ARMATURE THERMOSTAT NVR COILTRANSFORMER
4142 *d-444 WK FMS37.2 FMS115-W ø FMS5-S L8707 FDW24.6A ø M7104-2 S4 (2 Reqd) •
4176 59-006-D-444 L FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-3 S13-A S10402-3 ø
4185 6D-444-WH FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.8A L3177-1 ø S2A-3 S10402-1 ø
4226 57-008-D-444 FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.8A M7104-6 ø S25-3 •
4238 6D-444-WH FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 L3177-1 ø S2A-3 S10402-1 ø
4257 60-0010-44L FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-13 S12 ø S10402-5
4290 57-008-D-444 FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-6 ø S28 S10402-1 ø
4293 57-008-D-444 FMS37.2 FMS115-W ø FMS5-S L8707 FDW24.6A ø M7104-6 ø S28 •
4615 58-007-D-444 FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-6 ø S2 S10402-1 ø
4660 57-017-D-444L FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-1 ø S15 S10402-6 ø
4681 6D-444-WH FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 ø S2-3 S10402-1 ø
4690 6D-444-WH FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 ø S43 S10402-1 ø
4721 202-BD-444 WM FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 L3177-9 ø S2-B ø •
4781 61-003D-44L FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-6 ø S2 S10402-11 ø
4790 61-003-D-44L FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.8A M7104-6 ø S2 •
4802 58-009-D-444 FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-8 S5 S10402-4 ø
4839 58-007-D-444 FMS37.2 FMS115-W ø FMS5-S L8707 FDW24.6A ø M7104-6 ø S2 S10402-1 ø
4946 58-004 (444) FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-7 S26 S10402-5 ø
4960 56-013 (444) FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-3 S13-A S10402-3 ø
5008 6D-444-2H FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 ø S2-3 S10402-1 ø
5067 62-026-D444 FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-6 ø S64-A S10402-1 ø
5068 62-026-D444 FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.8A M7104-6 ø S64-A •
5087 62-026-D444 FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-6 ø S64-A S10402-1 ø
5092 6D-444-WH FMS37.2 FMS115-W ø FMS5-S L8707 L3177-1 ø S2-3 S10402-1
5093 6D-444-WH FMS37.2 FMS115-W ø FMS5-S FDWS-E FDW24.6A ø L3177-1 ø S2-3 •
5098 6D-444-WH FMS37.2 FMS115-W ø FMS5-S FDWS-E M4047/24.23 L3177-1 ø S2-3 S10402-1 ø
5109 58-004 (444) FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.8A M7104-7 S26 •
5112 6D-444-WH FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 ø S43 S10402-1 ø
5133 202BD-444-WM FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 L3177-9 ø S2-B ø •
5197 58-004 (444) FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-7 S26 S10402-5 ø
5260 57-911-D444-L FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-1 ø S2-A S10402-1 ø
5285 57-017-D444-L FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-1 ø S15 S10402-6 ø

P-28-B.2.a P-28-B.2.a
2-VOLT XL REACTANCE COIL RESISTOR WELDER EXCITER D.C. STARTER

CODE NO. INPUT PANEL NVR COIL WITH LAMINATION GAC BOX INTERNAL DIAGRAM INTERNAL DIAGRAM DIAGRAM DIAGRAM
3206 M8448 ø • • • S10668 E276-C M8722 S10705
3231 M8448 ø • • • S10668 E276-C M8722 S10705
3235 • • • • S10668 E276-C M8722 T10718
3243 M8477 • • • S10668 E276-C M8722 S10704
3244 • • • • S10668 E276-C M8722 S8527
3252 M8448 ø • • • S10668 E276-C M8722 S10705
3254 • XL4H M6812-2 T10494-3 ø S10668 E276-C M8722 S8516
3265 M8448 ø • • • S10668 E768 S10695 S10705

3297 • • • • S10668 E276-C M8722 T10718
3314 M8448 ø XL2-H ø M6812 ø T10494-1 S10668 E276-C M8722 S10618
3316 M8477 XL2A-H M6812-6 T10494-1 S10668 E276-C M8722 S10589
3342 • • • • S10668 E276-C M8722 S10053
3356 • XL4-H M6812-2 T10494-3 ø S10668 E768 S10695 S8516
3383 M8448 • • • S10668 E768 S10695 S10705
3403 • • • • S10668 E276-C M8722 T10718
3415 M8448 ø • • • S10668 E276-C M8722 S10386
3416 M8448 ø • • • S10668 E768 S10695 S10386
3424 • • • • S10668 E276-C M8722 S9840
3481 • • • • S10668 E276-C M8722 S10848
3612 M8448 ø XL3-H ø M6812-1 ø T10494-2 S10668 E276-C M8722 S10618
3636 M8448 ø • • • S10668 E276-C M8722 S10705
3639 • XL35-3 M6812-1 ø T10494-1 S10668 E276-C M8722 T11047
3644 • • • • S10668 E276-C M8722 S10917
3645 • • • • S10668 E276-C M8722 S9840
3658 M8448 ø • • • S10668 E276-C M8722 S10705

3663 • XL2A-H M6812-1 ø T10494-1 S10668 E276-C M8722 S8516
3684 • • • • S10668 E276-C M8722 S8527
3695 M8448 ø • • • S10668 E768 S10695 S10705
3810 • • • • S10668 E276-C M8722 S9886
3821 M8448 ø XL2-H ø M6812-1 ø T10494-1 S10668 E276-C M8722 S10618
3823 • • • • S10668 E276-C M8722 T10718
3824 M8477 XL2A-H M6812-1 ø T10494-1 S10668 E276-C M8722 S10589
3854 M8448 ø • • • S10668 E276-C M8722 S10386
3865 • • • • S10668 E276-C M8722 T10718
3924 • • • • S10668 E276-C M8722 S10848
3986 • • • • S10668 E768 S10695 S10917
4013 • • • • S10668 E276-C M8722 S9841
4014 • XL3A-H M6812-2 T10494-2 S10668 E276-C M8722 S8516
4015 • • • • S10668 E768 S10695 S10848
4019 • • • • S10668 E276-C M8722 T10718
4036 M8477 • • • S10668 E276-C M8722 S10704

4051 • • • • S10668 E276-C M8722 S10890
4091 M8448 ø • • • S10668 E768 S10695 S10386
4122 • XL3-H ø M6812-4 T10494-2 S10668 E276-C M8722 T9046
4123 • XL4-H M6812-5 T10494-3 ø S10668 E276-C M8722 T9046
4133 M8477 • • • S10668 E276-C M8722 S10704
4134 M8477 • • • S10668 E768 S10695 S10704

P-28-B.2.b P-28-B.2.b

CODE NO. INPUT PANEL NVR COIL WITH LAMINATION GAC BOX INTERNAL DIAGRAM INTERNAL DIAGRAM DIAGRAM DIAGRAM
4142 • • • • S10668 E768 S10695 S10890
4175 • XL3-H M6812-4 T10494-2 S10668 E276-C M8722 S10618
4176 • XL3-H M6812-4 T10494-2 S10669 ø E276-C M8722 S8516
4185 M8448 ø • • • S10668 E768 S10695 S10705
4226 M8448 ø XL35-3 M6812-3 T10494-1 S10668 E768 S10695 T11047
4238 • XL3-A-H M6812-4 T10494-2 S10668 E276-C M8722 S10618
4257 • • • • S10668 E276-C M8722 T10718
4290 M8448 ø • • • S10668 E276-C M8722 S10917

4293 M8448 ø • • • S10668 E768 S10695 S10917
4615 M8448 ø • • • S10668 E276-C M8722 S9841
4660 • XL3-H M6812-4 T10494-2 S10668 E276-C M8722 S8516
4681 M8448 ø • • • S10668 E276-C M8722 S11980
4690 M8448 ø • • • S10668 E276-C M8722 S12044
4721 M8448 ø • • • S10668 E276-C M9907 S10705
4746 • XL2-H M6812-3 T10494-1 S10668 E276-C M8722 S10618
4781 M8448 ø • • • S10668 E276-C M8722 S9841
4790 M8448 ø • • • S10668 E768 S10695 S9841
4802 • • • • S10668 E276-C M8722 T10718
4839 • • • • S10668 E768 S10695 S9841
4946 • XL3-H T9011-5 T10494-2 S10668 E276-C M8722 S8516
4960 • • • • S10668 E276-C M8722 T10718
5008 M8448 ø • • • S10668 E276-C M8722 S10705
5067 • • • • S10668 E276-C M8722 S12453
5068 • • • • S10668 E768 S10695 S12453
5087 • XL64A-1 T9011-5 T10494-1 S10668 E276-C M8722 S12530

5092 M8448 ø • • • S10668 E276-C M8722 S10386
5093 M8448 ø • • • S10668 E768 S10695 S10705
5098 M8448 ø • • • S10668 E276-C M8722 S10705
5109 • • • • S10668 E768 S10695 S10848
5112 M8448 ø • • • S10668* E276-C M8722 S11980
5133 M8448 ø • • • S10668 E276-C M9907 S10386
5162 M8448 ø XL2-H T9011-4 T10494-1 S10668 E276-C M8722 S10618
5197 • • • • S10668 E276-C M8722 S10848
5260 • • • • S10668 E276-C M8722 S9840
5285 • • • • S10668 E276-C M8722 T10718

P-28-B.3 P-28-B.3
INPUT INPUT STATOR ARMATURE SERIES SHUNT EXCITER EXCITER S45

CODE NO. VOLTS CYCLES COIL COIL FIELD COIL FIELD COIL FIELD ARMATURE THERMOSTAT NVR COIL
5289 220/440 60 6D-444-WH FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 S43
5329 400 50 56-013-D444-L FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-3 S13-A
5361 550 60 8D-444-WK FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-2 S4 (2)
5374 220/440 60 6D-444-WH FMS37.2 FMS115-W ø FMS5-S L8707 FDW24.6A ø L3177-1 S2-3
5375 550 60 8D-444-WK FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-2 S43 (2)
5394 208 60 58-009-D444-L FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-8 S11
5407 440 60 6D-444-WH FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 S2-3
5409 415 50 64-001-D444-L FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-6 ø S15
5448 220/380/440 50 62-026-D444 FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-6 ø S64-A
5457 208 60 58-009-D444-L FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-8 S43
5553 220/440 60 38D-444-WE FMS37.2 FMS115-W ø FMS5-S L8707 FDW24.6A ø M7104-4 S2 (2)
5555 220/440 60 6D-444-WP FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 S2-3
5560 220/440 60 6D-444-WH FMS37.2 FMS115-W ø FMS5-S L8707 FDW24.6A ø L3177-1 S4-3
5566 220/380/440 50 62-026-D444 FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-6 ø S43-A
5572 220/440 25 202BD-444-WM FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 L3177-9 S2-B
5579 380 50 58-044-D444-L FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-7 S26
5584 220/440 60 6D-444-WR FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 S43
5587 220/440
{ 60 6D-444-WR
115D-444-C FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 S43
5592 220/440 60
{ 6D-444-WR
115D-444-C FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 S1-2
6D-444-WR
{
5593 220/440 60 115D-444-C FMS37.2 FMS115-W ø FMS5-S L8707 FDW24.6A ø L3177-1 S2-3
5619
{
220/380/440 60
64-034-D44
115D-444-C FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 M7104-6 ø S64-A
5621 220/440 60 202BD-444-WM FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.8A L3177-9 S2-B
{ 6D-444-WR
5622 220/440 60 115D-444-C FMS37.2 FMS115-W ø FMS5-S L8707 FDW24.6A ø L3177-1 S1-2
{ 8D-444-WD
5641 550 60 115D-444-C FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-2 S4 (2)
5645 220/440 25 202BD-444-WM FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 L3177-9 S2-B
5646 220/440 25 202BD-444-WM FMS37.2 FMS115-W ø FMS5-T L8707 FDW24.27 L3177-9 S5-2 ø
5650 550
{ 60 8D-444-WP
115D-444-C FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-2 S43 (2) ø
5651 440
{ 60 6D-444-WR
115D-444-C FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 L3177-1 XL43
5674 208
{ 60 64-002-D444
115D-444-C FMS37.2 FMS115-W ø FMS5-S L8707 M4047/24.23 M7104-8 S11

P-28-B.4 P-28-B.4

CODE NO. TRANSFORMER INPUT PANEL NVR COIL WITH LAMINATION GAC BOX DIAGRAM DIAGRAM DIAGRAM DIAGRAM
5289 S10402-1 ø M8848 ø • • • S10668* E276 M8722 S12044

5329 S10402-3 ø • • • • S10668 E276-C M8722 T10718
5361 S10402-2 ø • • • • S10668 E276-C M8722 S10890
5374 • M8448 ø • • • S10668 E768 S10695 S10386
5375 S10402-2 ø • • • • S10668 E276-C M8722 S11978
5394 S10402-4 • • • • S10668 E276-C M8722 T10718
5407 S10402-1 ø M8448 ø XL3-H T9011-5 T10494-2 S10668 E276-C M8722 S10618
5409 S10402-6 • • • • S10668 E276-C M8722 S8527
5448 S10402-1 ø • • • • S10668* E276-C M8722 S13004
5457 S10402-4 • • • • S10668* E276-C M8722 S13017
5553 S10402-1 ø • • • • S10668* E768 S10695 S9886
5555 • M8448 ø • • • S10668 E276-C M10726 S10705
5560 • M8448 ø • • • S10668* E768 S10695 S11980
5566 S10402-1 ø • • • • S10668* E276-C M8722 S12455
5572 • • • • • S10668 E276-C M9907 S10705
5579 S10402-5 • XL3-H T9011-5 T10494-2 S10668 E276-C M8722 S8516
5584 • • • • • S10668* E276-C M10726 S11980
5587 • M8448 ø • • • S10668* E276 M10726 S12044
5592 • M8448 ø • • • S10668 E276-C M10726 S10386
5593 • M8448 ø • • • S10668 E768 S13132 S10705
5619 • • • • • S10668 E276-C M10726 S12453
5621 • M8448 ø • • • S10668 E768 S13140 S10705
5622 • M8448 • • • S10668 E768 S13132 S10386
ø
5641 • • • • • S10668 E276-C M10726 S10890
5645 • M8448 ø • • • S10668 E276-C M10727 S10705
5646 • M8448 ø • • • S10668 E276-C M10727 S10386
5650 • • • • • S10668* E276-C M10726 S11978
5651 • M8448 ø XL3-H T9011-5 T10494-2 S10668* E276-C M10726 S13237
5674 • • • • • S10668 E276-C M10726 T10718
No SA750 Machines Made After These Codes
* Also see S11990 for arc air protection diagram.


P-28-C P-28-C
MOTOR GENERATOR
Part Numbers
48 44 39 38 34
51 36
54
56 47 46
50
55
57
33
37 1
40
4
41
4
42
43
45 12
Part Numbers
53
52 49
17 2
62 59 58
20
5 24
61 3
60
23 5
26 19
27 6
31
8
22 14
25 10
11
32 28 29 30 21 16 15
Part Numbers
1 Screw (Fan Guard) 9SS8025-10 3 X X X X

2 Fan Guard 9SS6438 ø 1 X X X X
3 Cover (End Bracket) 9SL3391-14 1 X X X X
4 1/4-20 x 1.75 RHS 9SCF000035 4 X X X X
5 1/4-20 SQN 9SCF000232 4 X X X X
6 1-3/4 - 16 HN 9ST3107 1 X X X X
8 Blower 9SL2944-1 1 X X X X
Retaining Ring (Blower) 9SS9776-15 1 X X X X
Part Numbers
10 5/16-18 x 3-1/2 HHCS (Dust Cap) 9SCF000210 4 X X X X

11 Dust Cap (Outer Commutator End) 9SS9504 ø 1 X X X X
14 Bracket (DC End) 9SM7080 ø 1 X X X X
15 1/2-13 x 1.75 HHCS (DC Bracket to Frame) 9SCF000277 4 X X X X


Rocker and Brushholder Asbly, Includes: 9SS13247-30 1 X X X X
17 5/16-18 x .50 RHS 9SCF000236 1 X X X X
18 Lock Washer 9SE106A-3 1 X X X X
19 Brushholder Assembly 9SM6964-17A 4 X X X X
M6964-17A Brushholder Parts See P-25-L
20 Brush (Generator) 9ST14242 16 X X X X
21 Rotation Plate 9ST8902 1 X X X X
22 Drive Screw (Plate Mounting) 9SS8025-53 2 X X X X
23 Lead Block 9ST10769 1 X X X X
24 Drive Screw (Lead Block) 9SS8025-7 2 X X X X
25 Generator Frame (SA750 Below Code 5580 Except 5555) 9SM8717 1 X X X X
25 Generator Frame (SA800 & SA750 Code 5555 & Above 5580) 9SM10779 1 X X X X
Interpole & Coil Asbly, (Set of 4) Includes 9SS12261-4 ø 1 X X X X
26 Interpole Coil (Set of 4) 9SS12261-4A ø 1 X X X X

27 Pole Piece 9SS12260-1 ø 4 X X X X
28 Shunt Coil See Winding Specs 2 X X X X
29 Main Pole Piece 9SS10745-2 4 X X X X
30 Series Coil See Winding Specs 2 X X X X
32 Dust Cap (Inner Commutator End) 9SS5961 ø 1 X X X X
33 Armature Asbly (50 & 60 Hz SA800 Below Code 7600) 9SL2684-19 1 • • • X
33 Armature Asbly (50 & 60 Hz SA800 Codes 7600 to 7830) 9SL2684-15 1 • • • X
33 Armature Asbly (50 & 60 Hz SA800 Above Code 7830) 9SL2684-22 1 • • • X
33 Armature Asbly (50 & 60 Hz SA750 & SA800) 9SL2684-6 1 X • • •
33 Armature Asbly (50 & 60 Hz SA-750 with GAC Only) 9SL2684-7 1 • X • •
33 Armature Asbly (25 Hz) 9SL2684-12 1 • • X •
Armature Coil Spec. See Winding Specs 1 X X X X
34 Dust Cap (Inner Motor End) 9SS5436 ø 1 X X X X
36 Bearing 9SM9300-21 ø 1 X X X X
37 Wound Stator (Codes 7600 to 7830) 9SL5030 1 • • • X
37 Wound Stator (Above Code 7830) 9SL5030-1 1 • • • X
37 Wound Stator (Codes 6909 to 7600) 9SM12001,Specify Coil 1 • • • X
9SM11034, Specify Coil
37 Wound Stator (Codes Between 6267 & 6909 Except 6356 & 6357) 1 X X • •
37 Wound Stator (Codes Below 6267 & Codes 6356 & 6367) 9SM6268-2, Specify Coil 1 X X • •
37 Wound Stator (25 Hertz Only) 9SM6268, Specify Coil 1 • • X •
Stator Coil Spec See Winding Specs 1 X X X X
38 Thermostat Assembly See Winding Specs 1 X X X X
39 Screw (Thermostat Mounting) 9SS8025-13 2 X X X X
40 1/2-13 x 3.5 HHCS (AC Frame to DC Frame) 9SCF000159 4 X X X X
41 Bracket (AC End) 9SL5034-1 ø 1 X X X X
42 1/2-13 x 1.5 HHCS (AC Bracket to Frame) 9SCF000052 4 X X X X
43 Exciter Brushholder 9SS6531-A 2 X X X X
S6531-A Brushholder Parts See P-25-M
44 Thread Cutting Screw (Brushholder Mounting) 9SS9225-17 4 X X X X
45 Plain Washer 9SS9262-23 4 X X X X
46 Brush (Exciter) 9ST6968 2 X X X X
47 Dust Cap (Outer Motor End) 9SS5435 ø 1 X X X X
49 1/4-20 x 2.5 HHCS (Dust Cap Mounting) 9SCF000114 2 X X X X
50 5/16-18 x 1.25 HHCS (Pole Piece Mounting) 9SCF000028 4 X X X X
51 Exciter Field Coil See Winding Specs 2 X X X X
52 Exciter Pole Piece 9SM8774-1 2 X X X X
9SCI000626
53 Exciter Lead Shield 1 X X X X

54 Exciter Armature See Winding Specs 1 X X X X
55 Spacer Collar 9ST5345 1 X X X X
56 Washer (Exciter Nut) 9ST7090-1 1 X X X X
57 Nut (Exciter) 9ST6225-1 1 X X X X
58 Bracket (Exciter Cover) 9SS6848-1 1 X X X X
59 Cover (Motor Frame) 9SL3391-7 1 X X X X
60 Cover (Exciter End) 9SM7392 1 X X X X

P-28-D P-28-D
CONTROL BOX
Part Numbers
4 36 5 6 7 35 9 21
3 18
32
31 33 34
2
11
1 29
26
27 25
41 10
40
24 25 26
22 29 27
28
23
29
17
Part Numbers
12 13 14 16 15 38 39 30
19 20
8 31
32
37
Part Numbers


1 Push Button 9SM6574-A 1 X X X X
3 End Cover 9SS6650 1 X X X X
3 End Cover 9SS6650-4 ø 1 • • X X
3 End Cover (550 Volt Only) 9SM5942 1 X X X X
Self Tapping Screw, End Cover & GAC Mounting 9SS8025-17 6 X X X X
4 S45 Starter 9SL6200-18A 1 X X X X
4 S45 Starter (220/380 Volt With GAC Only) 9SL6200-10A 1 X X X X
S45 Starter Parts See P-28-E
5 Number Plate (35V Exciter Only) 9ST10726-L 1 • X • X
5 Number Plate (125V Exciter) 9ST10726-32 ø 1 • • X •
6 Terminal Strip, On Subpanel 9SS8542 1 • • X X
9SS8542-4 ø
6 Terminal Strip, On Starter Box (125V Exciter) 1 • • X •

6 Terminal Strip, On Starter Box (35V Exciter) 9SS8542 1 • • • X
9SS8542
Part Numbers
6 Terminal Strip 2 X X • •
7 Number Plate (125V Exciter Only) 9ST10726-M ø 1 X • • •
7 Number Plate (125V Exciter Only) 9ST10726-34 1 • • X •
7 Number Plate (35V Exciter Only) 9ST10726-33 ø 1 • X • •
7 Number Plate (35V Exciter Only) 9ST10726-33 ø 1 • • • X

Sub Assembly Illustration P-28-D.1.a P-28-D.1.a
8 Reversing Switch Plate 9SS6824 ø 1 X • X •

Self Tapping Screw (Switch & Plate Mounting) 9SS8025-13 3 X • X •
Cover Plate, Reversing Switch Hole Cover (35V Exciter) 9ST8792 ø 1 • X • X
9 "To Work" Marker 9ST3962-2 1 X X X X
10 Drive Screw 9SS8025-11 4 X X X X
11 Connecting Strap Insulation 9ST8346 ø 1 X X X X
12 Rheostat 9SM6116-E 1 X X • •
12 Rheostat 9SM6116-L 1 • • X X
Rheostat Handle 9SS16664-4 1 X X X X
13 Nameplate 9SM8726 1 X X X X
9SM9905
13 Nameplate (25 Cycle Only) 1 X X X X

Self Tapping Screw (Nameplate Mounting) 9SS8025-13 4 X X X X

14 Grommet 9SS10255-2 1 X • X •
15 Reversing Switch 9SM7057 1 X • X •
16 Transformer See Winding Specs 1 X • • •
17 Adjustable Resistor 9SS8646-4 1 X X X X
18 Resistor Tube 9ST8358 1 X X X X
19 Field Relay (Below Code 5050) 9SM8374 1 X • • •
19 Field Relay (Above Code 5050) 9SM9963-1 ø 1 X • X •
20 Case Asbly (550 Volt Only) 9ST11042-3 1 X X • •
20 Case Asbly (550 Volt Only) (Above Code 5050) 9ST11042-7 1 X X • •
20 Case Asbly (550 Volt Only) (Code 5555 and Above 5580) 9ST11042-9 1 • • X X
20 Case Asbly 9SL3333-1 1 X X • •
20 Case Asbly (Above Code 5050) 9SL3333-2 1 X X • •
20 Case Asbly (Code 5555 & Above 5580) 9SL3333-1 1 • • X X
21 Sub Panel 9SS10670 1 X X • •
21 Sub Panel, 125 V Exciter 60/50 Cycle Only 9SS13135-1 1 • • X •
21 Sub Panel, 125 V Exciter 25 Cycle Only 9SS13135-3 1 • • X •

21 Sub Panel, 35 V Exciter 60/50 Cycle Only 9SS13135-2 1 • • • X
Self Tapping Screw(Sub Panel Mounting) 9SS8025-17 4 X X X X
Top Cover & Rear Door Assembly 9SM5939 1 X X X X
Top Cover & Rear Door Asbly (550 Volt Only) 9SM5939-A ø 1 X X X X
Top Cover and Rear Door Assembly (GAC Starter Only) 9SM5937 ø 1 X X X X
Self Tapping Screw (Top Cover Mounting) 9SS8025-13 6 X X X X
22 1/2-13 x 1.00 HHCS 9SCF000276 3 X X X X
24 Insulating Tube 9ST4122 3 X X X X
25 Lock Washer 9SE106A-5 4 X X X X
26 Flat Washer 9SS9262-1 8 X X X X
27 Insulating Washer 9SS10773-9 4 X X X X
28 Insulating Panel 9ST10089 3 X X X X
29 1/2-13 HJN 9SCF000054 11 X X X X
30 Connection Strap 9ST8141 3 X X X X
9ST3960
31 Flanged Nut 4 X X X X
32 Stud 9ST6931-3 (Note1) 4 X X X X
33 Connection Strap 9ST7845 1 X X X X
34 1/2-13 x 1.00 HHCS 9SCF000276 1 X X X X
35 Lead 9SW-16-12-9-31 1 X X X •
36 Insulation 9ST8212 3 X X • •

Sub Assembly Illustration P-28-D.1.b P-28-D.1.b
37 Electrode Nameplate 9SS10677 ø 1 X X • •

37* 'Innershield' Marker 9ST12435 1 • • X X
37* '500 to Max' Marker 9ST12502 1 • • X X
37* '375 to 700' Marker 9ST12503 1 • • X X
37* 'Min to 525' Marker 9ST12504 1 • • X X
38 Fuse Block 9SS10289 1 X • • •
39 Fuse 9ST10728-8 1 X • • •
40 Condenser (Code 5555 & 88 Above 5580; Mounted on Sub Panel) 9SS10593 ø 1 X X X X
41 Insulating Tube 9ST7028-55 1 X X X X
Plug Button (550 Volt Only) 9ST10397-2 1 X X X X
9SL2729-1 ø
Starter Case Asbly (550 Volt Only) 1 X X X X

* Resistor, Mounted to Case Front 9SS10404-7 1 • • X •

* Voltage Range Switch 9SS13173 1 • • X •
* Switch Nameplate 9ST12501 1 • • X •
* Sems Screw, Switch & Nameplate Mounting 9ST1008-12 2 • • X •
* 10 Amp Fuse, Left When Facing Sub Panel, 50/60 Cycle Only 9ST10728-19 1 • • X X
* Fuse Holder, Left When Facing Sub Panel, 50/60 Cycle Only 9ST12386 1 • • X X
* 15 Amp Fuse, Right When Facing Sub Panel, 125V Exciter Only 9ST10728-21 1 • • X •
* Fuse Holder, Right When Facing Sub Panel, 125V Exciter Only 9ST12386 1 • • X •
Mounting Parts – Control Box to Welder

3/8-16 x .75 HHCS 9SCF000034 2 X X X X
Plain Washer 9SS9262-4 1 X X X X
1/2-13 HN 9SCF000027 1 X X X X
Note 1 Code 5555 & above 5580 have an 'Innershield' stud asbly mounted on the output panel.
* These parts are not illustrated. They are on code 5555 and above 5580 only.

NOTES
Part Numbers Part Numbers Part Numbers Part Numbers P-28-E
16
9
18
20B
15
13B
20A
7
TOP
8
22
S45 STARTER
LEF
T
14
13A
12
6
17
5
19
10
01-14-2011
P-28-E
Sub Assembly Illustration P-28-E.1 P-28-E.1
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

#
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-GG-1 1 • • • • • • • • • • • • • • • • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-R-1 1 • • • • X • • • • • • • • • • • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-S-1 1 • • • • • X • • • • • • • • • • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-T-1 1 • • X • • • • • • • • • • • • • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-V-1 1 X X • • • • • • • • • • • • • • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-W-1 1 • • • X • • • • • • • • • • • • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-A-1 1 • • • • • • X • • • • • • • • • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-B-1 1 • • • • • • • X • • • • • • • • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-C-1 1 • • • • • • • • X • • • • • • • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-D-1 1 • • • • • • • • • X • • • • • • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-E-1 1 • • • • • • • • • • X • • • • • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-F-1 1 • • • • • • • • • • • X • • • • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-H-1 1 • • • • • • • • • • • • X • • • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-N-1 1 • • • • • • • • • • • • • X • • • • • • • •

S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-Z-1 1 • • • • • • • • • • • • • • X • • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-U-1 1 • • • • • • • • • • • • • • • X • • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-AA-1 1 • • • • • • • • • • • • • • • • X • • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-X-1 1 • • • • • • • • • • • • • • • • • X • • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-BB-1 1 • • • • • • • • • • • • • • • • • • X • • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-DD-1 1 • • • • • • • • • • • • • • • • • • • X • •
S45 Starter Asbly Includes: (Less NVR Coil) 9SL2630-CC-1 1 • • • • • • • • • • • • • • • • • • • • X X
1 Moving Lamination Asbly 9SS9069ø 1 X X X X X X X X X X X X X X X X X X X X X X
2 Screw (Lamination Asbly) 9ST9031 1 X X X XX X X X X X X X X X X X X XX X XX
3 Lock Washer 9ST9695-1 1 X X X X X X X X X X X X X X X X X X X X X X
4 NVR Coil See Winding Specs 1 X X X X X X X X X X X X X X X X X X X X X X
5 Lamination & Panel Asbly (50 or 60 Hz Input) 9SM6888-ø 1 X • X X X X X X • • • X • X X X • X X X X X
5 Lamination & Panel Asbly (25 Hz Input) 9SM6888-2 1 • X X X X X X X • • • X • X X X • X X X • •
5 Lamination & Panel Asbly (DC Input) 9SM6888-5 1 • • • • • • • • X • • • X • • • • • • • • •
5 Lamination & Panel Asbly (DC Input) 9SM6888-6 1 • • • • • • • • • X X • • • • • X • • • • •
Plastic Insert 9SS10425 1 X X X XX X X X X X X X X X X X X XX X XX X
6 Contact Block Cover M10667 1 X X X XX X X X X X X X X X X X X XX X XX X
7 Plain Washer 9SS9262-30 2 X X X X X X X X X X X X X X X X X X X X X X X
9ST9187 2 X X X XX X X X X X X X X X X X X XX X XX
8 5/16-18 HLN
9 Stationary Interlock Contact Asbly 9ST9033 1 • • • • • • • X • X • • • X • X • XX • • X

9 Stationary Interlock Contact Asbly 9ST9453 1 • • • X• • • • • • XX • • • • • • • • • •
Interlock Balancing Block 9ST10766 1 • • • • • • • • • • • • • X • • • • • • • •
10 Stationary Interlock Contact Asbly 9ST9033 1 XX • • X • X XXXX • XX • XXXX • • X
10 Stationary Interlock Contact Asbly 9ST9453 1 • • XX• • • • • • • • • • • • • • • • • •
#6-32 x .375 RHS (Lead Connection) 9SCF000003 2 or 4 X X X X X • X X X X X X X X • X X X X • • X
Screw - Interlock Block Mounting 9SS8025-14 1 or 2 • • • • • • • • • • • • • X • • • • • • • •
Contactor Asbly, Includes: 9SM6893-3 1 • • • • • • • • X • • • • • • • • • • • • •
Contactor Asbly, Includes: 9SM6893-4 ø 1 • • • X • • • • • X • • • • • • • • • • • •
Contactor Asbly, Includes: 9SM6893-5 1 • • • • • • • • • • X • • • • • • • • • • •
Contactor Asbly, Includes: 9SM6893-6 1 • • • • • • • • • • • X • • • • • • • • • •
Contactor Asbly, Includes: 9SM6893-8 1 • • • • • • • • • • • • • X • • • • • • • •
Contactor Asbly, Includes: 9SM6893-11ø 1 • • X • • • X • • • • • • • • • X • • • • •
Contactor Asbly, Includes: 9SM6893-12 1 • • • • • • • X • • • • • • • • • • • • • •
Contactor Asbly, Includes: 9SM6893-13 1 • • • • • • • • • • • • X • • • • • • • • •
Contactor Asbly, Includes: 9SM6893-14 1 • • • • • X • • • • • • • • • • • • • • • •
Contactor Asbly, Includes: 9SM6893-15ø 1 • • • • • • • • • • • • • • • X • • • • • •
Contactor Asbly, Includes: 9SM6893-16ø 1 X X • • • • • • • • • • • • • • • • • • • •
Contactor Asbly, Includes: 9SM6893-17 1 • • • • • • • • • • • • • • X • • • • • • •
9SM6893-18 1 • • • • • • • • • • • • • • • • • X • • • •
Contactor Asbly, Includes:

Contactor Asbly, Includes: 9SM6893-19 ø 1 • • • • • • • • • • • • • • • • • • X • • •
Contactor Asbly, Includes: 9SM6893-20 1 • • • • • • • • • • • • • • • • • • • • X •
Contactor Asbly, Includes: 9SM6893-33 1 • • • • • • • • • • • • • • • • • • • • • X
12 Moving Contactor Block 9SM6892-A 1 • • X X X X X X • X • X • X X X X X • X • X
12 Moving Contactor Block 9SM6892-C 1 X X • • • • • • X • X • X • • • • • X • X •
13A Moving Interlock Contact Asbly 9ST9036 1 X X X XX • X X • X • • X • • • X XX • • •
13A Moving Interlock Contact Asbly 9ST9039 1 • • • • • • • • X • X • • • • • • • • • •X
13A Moving Interlock Contact Asbly 9ST10462 1 • • • • • • • • • • • • • • • X • • • • • •

Sub Assembly Illustration P-28-E.2 P-28-E.2
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
13A Moving Interlock Contact Asbly 9ST10765 1 • • • • • • • • • • • • • X • • • • • • • •

13B Moving Interlock Contact Asbly 9ST9036 1 • • • X • • • • • X X X • • • • • • X • • •
13B Moving Interlock Contact Asbly 9ST9039 1 • • • • • • • X • • • • • • • • • • • • • X
13B Moving Interlock Contact Asbly 9ST10462 1 • • • • • • • • • • • • • X • X • X • • • •
14 #6-32 x .5 RHS 9SCF0000041 or 2 X X X XX • X X X X X X X X • X X XX • • X
15 Spring - Main Contact 9ST9029 3 • • X XX X X X • X • X • X X X X X • X • X
15 Spring - Main Contact 9ST9029 2 X X • • • • • • X • X • X • • • • • X • X •
16 Moving Contact 9ST9865-4 3 • • X XX X X X • X • X • X X X X X • X • X
16 Moving Contact 9ST9865-4 2 X X • • • • • • X • X • X • • • • • X • X •
16 Moving Contact 9ST9865-4 3 • • • • • • • • • • • • • • X • • • • • • •
17 Lock Washer 9SE106A-131 or 2 X X X XX • X X X X X X X X • X X XX • • X
Main Contact Block Asbly, Includes: 9SM6889-1 1 • • • • • • • • X • X • X • • • • • • • • •
Main Contact Block Asbly, Includes: 9SM6889-2 1 • • • • X • • • • • • • • • • • • • • • • •
Main Contact Block Asbly, Includes: 9SM6889-3 1 • • • • • X • • • • • • • • • X • X • X • X

Main Contact Block Asbly, Includes: 9SM6889-4ø 1 • • X X • • X X • X • X • • • • X • • • • •
Main Contact Block Asbly, Includes: 9SM6889-5 1 X X • • • • • • • • • • • • • • • • • • • •
Main Contact Block Asbly, Includes: 9SM6889-6 1 • • • • • • • • • • • • • • X • • • • • • •
Main Contact Block Asbly, Includes: 9SM6889-7 1 • • • • • • • • • • • • • • • • • • X • X •
Main Contact Block Asbly, Includes: 9SM8124 1 • • • • • • • • • • • • • X • • • • • • • •
18 Main Contact Block 9SL4305 1 X X X XX • X X X X X X X • • • X • • • • •
18 Main Contact Block 9SM10681 1 • • • • • X • • • • • • • • X X • XX X XX
19 Main Stationary Contact 9SS8029-1 4 X X • • • • • • X • X • X • • • • • X • X •
19 Main Stationary Contact 9SS8029-1 6 • • X XX X X X • X • X • X X X X X • X • X
20A Hex Jam Nut 9ST10940-3 4 or 6 X X X XX X X X X X X X X X X X X XX X XX
20B Hex Jam Nut 9ST10940-4 4 or 6 • • • • • X X X X X X X X • X X X XX X XX
20B Hex Jam Nut 9ST10940-3 4 or 6 • • • • • • • • • • • • • X • • • • • • • •
22 Spacer Washer 9ST9937 4 or 6 X X X XX X X X X X X X X X X X X XX X XX
23 See Item #13B
* 4 NVR Coil See Winding Specs 1 XX X XXX X XXXX XXXX X XXX X XX

NOTES
P-28-F P-28-F
GXL STARTER
Part Numbers
123 125 127 133

124 126 128 132 149
134
Part Numbers
135
119 130
122 137
118 131 136
138
117
139
116
141
115 140
111 142
114
113 143
110
Part Numbers
112 144
145
146
147
109 108 107 106 105 104 103 102 101 148
Part Numbers
01-14-2011
Sub Assembly Illustration P-28-F.1.a P-28-F.1.a
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

* #2 GDC Starter, Includes: (without Interlock) #2 GDC Specify Voltage 1 • • • • • • • • • • • • X • • •
* #1 GDC Starter, Includes: (w/Interlock) #1 GDC Specify Voltage 1 X • • • • • • • • • • • • • • •
GXL Starter, Includes: (Less NVR Coil) 9SL2321-Aø Note 1 1 • X • • • • • • • • • • • • • •
GXL Starter, Includes: (Less NVR Coil) 9SL2296-Bø Note 1 1 • • X • • • • • • • • • • • • •
9SL2296-Eø Note 1
GXL Starter, Includes: (Less NVR Coil) 1 • • • X • • • • • • • • • • • •
9SL2296-Fø Note 1
GXL Starter, Includes: (Less NVR Coil) 1 • • • • X • • • • • • • • • • •
GXL Starter, Includes: (Less NVR Coil) L2296 ø Note 1 1 • • • • • X • • • • • • • • • •
GXL Starter, Includes: (Less NVR Coil) L2296-G ø Note 1 1 • • • • • • X • • • • • • • • •
GXL Starter, Includes: (Less NVR Coil) L2296-H ø Note 1 1 • • • • • • • X• • • • • • • •
GXL Starter, Includes: (Less NVR Coil) **9SL2296-Kø Note 1 1 • • • • • • • •X • • • • • • •
GXL Starter, Includes: (Less NVR Coil) 9SL2296-Aø Note1 1 • • • • • • • • • X • • • • • •
9SL2321-B Note 1 1
GXL Starter, Includes: (Less NVR Coil) • • • • • • • • • • X • • • • •

GXL Starter, Includes: (Less NVR Coil) **9SL2296-L ø Note 1 1 • • • • • • • • • • • X • • • •

GXL Starter, Includes: (Less NVR Coil) 9SL2296-M ø Note 1 1 • • • • • • • • • • • • • X • •
GXL Starter, Includes: (Less NVR Coil) 9SL2296-C ø Note 1 1 • • • • • • • • • • • • • • X •
GXL Starter, Includes: (Less NVR Coil) 9SL2296-J ø Note 1 1 • • • • • • • • • • • • • • • X
101 Interlock Insulation 9ST5239 1 • • X • • X • X• • • • • XXX
101 Interlock Insulation 9ST8044 1 X X • • • • • •X • XX • • • •
101 Interlock Insulation 9ST4183-A 1 ea. X X • • • • • • • • X • • • • •
Interlock Support Plate 9ST7804 ø 1 X X • • • • • • • • X • • • • •
102 Sems Round Head Screw 9ST10082-4 2 X XXX X X X XX XXX XXXX
103 Square Shaft 9SS4771 1 X XXX X X X XX XX • XXXX
103 Square Shaft 9SS4771-1 1 • • • • • • • • • • • X • • • •
104 Sems Round Head Screw 9ST10082-21 3** X XXX X X X XX XXX XXXX
105 Shaft Insulation 9ST5803-3 4 X XXX X X X XX XX • XXXX
105 Shaft Insulation 9ST5803-6 3 • • • • • • • • • • • X • • • •
106 Contact Arm Clamp 9ST3825 3** X XXX X X X XX XXX XXXX
107 Contact Arm 9SS2703 ø 3** X XXX X X X XX XXX XXXX
108 Bearing, Nylon 9ST3817 2 X XXX X X X XX XXX XXXX

109 Cotter Pin 9SS10750-1 2 X XXX X X X XX XXX XXXX
110 5/16-18 x 1.25 HHCS (Contact Mounting) 9SCF000028 6 X • • • • X • • • • • • • • XX
110 5/16-18 x 1.25 HHCS (Contact Mounting, Lower) 9SCF000028 3 • XXX • X X XX XXX XX • •
110 5/16-18 x .75 HHCS (Contact Mounting, Upper) 9SCF000040 3 • XXX • X X XX XXX • X • •
111 Shakeproof Washer 9ST9860-3 6 X XXX X X X XX XXX XXXX
112 Contact Spring 9ST4336 3 X XXX X X X XX XX • • • XX
112 Contact Spring 9ST4336-2 2 • • • • • • • • • • • X • • • •
113 Side Panel, Left Side 9SS3982 ø 1 X XXX X X X XX XXX XXXX
114 Sems Round Head Screw 9ST10082-20 3 X XXX X X X XX XXX XXXX
115 Lead With Lugs 9ST3797 3** X XXX X X X XX XXX XXXX
116 Moving Contact 9ST3798 3** X XXX X X X XX XXX XXXX
117 Rivet, Contact Assembly 9ST3819 3** X XXX X X X XX XXX XXXX
118 Headless Slotted Set Screw 9SS11604-20 3** X XXX X X X XX XXX XXXX
119 1/4-20 HHN 9ST10940-5 3** X XXX X X X XX XXX XXXX
122 Barrier Not Part of Starter Assembly 9SM5382 1 X XXX X X X XX XX • XXXX
} 9SM9574
122 Barrier Must be Ordered Separately 1 • • • • • • • • • • • X • • • •

123 #10-24 HN (Contact Block Mounting) 9SCF000010 4 X XXX X X X XX XXX XXXX
124 #10-24 x .75 RHS (Contact Block Mounting) 9SCF000072 4 X XXX X X X XX XXX XXXX
Shakeproof Washer (Contact Block Mounting) 9ST9695-1 4 X XXX X X X XX XXX XXXX
Contact Block Asbly, Includes: Below & Items 110, 111 9SS6573 1 X • • • • • • • • • • • • • • •
Contact Block Asbly, Includes: Below & Items 110, 111 9SS8909 1 • • • • X • • • • • • • • • • X
Contact Block Asbly, Includes: Below & Items 110, 111 9SS6569 1 • • • • • • • • • • • • X • • •
Contact Block Asbly, Includes: Below & Items 110, 111 9SS6515-D ø 1 • • • • • X X • • • X • • • • •

Sub Assembly Illustration P-28-F.1.b P-28-F.1.b
ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

Contact Block Asbly, Includes: Below & Items 110, 111 9SS6515-A ø 1 • XX • • • • • • X • • • • • •
Contact Block Asbly, Includes: Below & Items 110, 111 9SS11876-2 1 • • • • • • • •X • • • • • • •
Contact Block Asbly, Includes: Below & Items 110, 111 9SS6515-B ø 1 • • • X • • • X• • • • • • • •
Contact Block Asbly, Includes: Below & Items 110, 111 9SS11876-1 1 • • • • • • • • • • • X • • • •
Contact Block Asbly, Includes: Below & Items 110, 111 9SS11876 1 • • • • • • • • • • • • • X • •
Contact Block Asbly, Includes: Below & Items 110, 111 9SS7723 1 • • • • • • • • • • • • • • X •
125 Stationary Contact 9ST7711 3** X XXX X X X XX XXX XXXX
126 Contact Block 9SS6514 ø 1 X XXX X X X XX XXX XXXX
Stationary Contact (Not Illustrated) 9SS7993-A 1 • • • • • • • • • • • • X • • •
Moving Contact (Not Illustrated) 9ST8997 ø 1 • • • • • • • • • • • • X • • •
127 1/4-20 x .375 RHS (Lead Connection) 9SCF000107 2 X XXX X X X XX XXX XXXX
9SCI000575
128 NVR Coil Clamp Insulation 1 X XXX X X X XX XXX XXXX

129 Jumper 9ST9706-1 2 • • • • X • • • • • • • • • • X

129 Jumper 9SM8772-9 1 X • • • • • • • • • • • X • X •
130 5/16-18 HN 9SCF000029 6 X • • • X • • • • • • • X • XX
131 5/16-18 SQN 9SCF000212 3 • XXX X X X XX XXX XXXX
132 Clamp, NVR Coil 9ST6082 1 X XXX X X X XX XXX XXXX
133 Fiber Retainer, NVR Coil 9ST3820 1 X XXX X X X XX XXX XXXX
134 Moving Lamination (25 Cycle) 9ST3811-2 1 • XX • • X X • • • X • • X • •
134 Moving Lamination (50 or 60 Cycle) 9ST3811-1 1 • XXX X X X XX XXX • XXX
134 Moving Lamination (GDC) 9ST4361 1 X • • • • • • • • • • • X • • •
135 NVR Arm Pin 9ST4795 1 X XXX X X X XX XXX XXXX
136 Stationary Lamination 9SS2709 ø 1 X XXX X X X XX XXX XXXX
137 Tinnerman Nut 9ST10982-2 ø 2 X XXX X X X XX XXX XXXX
138 #10-24 HN 9SCF000010 4 X XXX X X X XX XXX XXXX
Shakeproof Washer 9SS9695-1 4 X XXX X X X XX XXX XXXX
139 Movable NVR Crossing Arm 9SS4775 1 X XXX X X X XX XXX XXXX
140 Side Panel (Right Hand) 9SS3981 ø 1 X XXX X X X XX XXX XXXX
141 #10-24 x .375 RHS (Lamination Mtg) 9SCF000061 4 X XXX X X X XX XXX XXXX
Interlock Asbly, Includes: 9ST5736 ø 1 • • X • • X • XX • • X • XXX
Interlock Asbly, Includes: 9ST5736 2 X X • • • • • • • • X • • • • •
143 Plunger 9SS19682 1 X XX • • X • XX • XX • XXX
144 Coil Spring 9ST12539 1 X XX • • X • XX • XX • XXX
145 #6-32 x .25 BHS 9SCF000217 2 X XX • • X • XX • XX • XXX
146 Interlock Block 9ST12589 ø 1 X XX • • X • XX • XX • XXX
146 NVR Arm Stop (w/out Interlock) 9ST4590 1 • • • X X • X • • X • • X • • •
147 #10-24 HN 9SCF000010 2 X XXX X X X XX XXX XXXX
148 Sems RHS (Interlock Mounting) 9ST10082-8 2 • • X • • X • XX • XX • XXX
148 #10-24 x .375 RHS (Arm Stop Mounting) 9SCF000061 2 • • • X X • X • • X • • X • • •
Shakeproof Washer 9SS9695-1 2 • • • X X • X • • X • • X • • •
Lug 9ST7893 3 • • • X • • X XX X • X • • • •
1/4-20 x .25 RHS (Lug Mounting) 9SCF000068 3 • • • X • • X XX X • X • • • •
149 NVR Coil See Model Winding Specs 1 X XXX X X X XX XXX XXXX
Note 1: To obtain proper moving lamination (Item 134) specify input line cycles.
* GDC Starter Interlock or Mercury Switch - See P-35-E.
** L2296-K & -L are two contact starters made for Idealarc TM & TIG.
The number required for the items marked ** is 2.

NOTES
Part Numbers Part Numbers Part Numbers Part Numbers P-28-G.a
This is Switch #1 on L2747-A & B and Switch #2 on L2747-C
15
10 13 36 19 20
21 22
23 24 25
14
8
7 6
16
5
4
3 18
17
32
GAC STARTER BOX
28
27 26
01-14-2011
P-28-G.a
Sub Assembly Illustration P-28-G.b P-28-G.b
GAC Starter (220/380 Volt) 9SL3059-A ø 1 • • X

GAC Starter (380/440 Volt) 9SL3059-B 1 • • X
GAC Starter (550/550 Volt) 9SL3059-C 1 • • X
GAC Starter, Includes: 9SL2747-A 1 X • •
GAC Starter, Includes: 9SL2747-B 1 X • •
GAC Starter, Includes: 9SL2747-C 1 • X •
3 Insulation 9ST8212 1 X X X
4 Lock Washer 9SE106A-1 1 X X X
5 #10-24 x 5.00 RHS 9SCF000045 1 X X X
6 Sems Screw 9ST10082-3 1 X X X
9SCF000010
7 #10-24 HN 1 X X X

9 Lead Clip 9ST12563-12 1 X X X
10 Resistor See Model Wiring Spec 1 X X X
13 #10-24 SQN 9SCF000154 1 X X X
14 Self Tapping Screw 9SS8025-12 1 X X X
15 Cross Brace 9ST8999 1 X X X
16 1/4-20 x .375 RHS 9SCF000107 3 X X •
16 1/4-20 x .25 RHS 9SCF000068 3 • • X
17 5/16-18 HN 9SCF000029 3 X X X
19 XL Starter 9SL2321-A ø 1 X • •
19 XL Starter 9SL2296-B ø 1 • X X
XL Starter Parts See P-28-F
20 1/4-20 x .625 RHS 9SCF000144 2 X X X
22 1/4-20 HN 9SCF000017 2 X X X
23 #8-32 x .625 RHS 9SCF000053 2 X X X

24 #8-32 HN 9SCF000042 4 X X X
25 Case 9SL2606 1 X X X
26 Reactance Coil w/Lamination See Model Wiring Spec 1 X X X
27 3/8-16 x 1.00 HHCS 9SCF000019 2 X X X
36 Barrier 9SM5382 X X •

Part Numbers Part Numbers Part Numbers Part Numbers P-28-H
16
9
18
20B
15
20A
13B
TOP
7
8
22
S67 STARTER
LEF
T
14
13A
12
6
17
5
19
3A
3B
4
10
01-14-2011
P-28-H
P-28-H.1.a P-28-H.1.a
+COLUMN NUMBER AS SPECIFIED ON “MODEL INDEX” PAGE

FOR EACH MACHINE
TABLE A
SUPERSEDED ITEM 9 ITEM 10 MOVING ITEM 13A ITEM 13B MAIN OTHER
COL. S67 S45 STA. INTER- STA. INTER- CONTACTOR MOVING MOVING CONTACT PARTS
NO. STARTER STARTER LOCK CONTACT LOCK CONTACT ASSEMBLY INTERLOCK INTERLOCK BLOCK TABLE B
1 L4300-1A L2630-T • T9453 N.O. M6893-21 ø T9036 • M6889-8 ø Col. A
2 L4300-2A L2630-B T12332 N.C. T9453 N.O. M6893-23 T9036 T12324 M6889-9 ø Col. J
3 L4300-3A L2630-DD • • M6893-14 • • M6889-10 ø Col. B
4 L4300-4A L2630-S&Z • • M6893-14 • • M6889-10 ø Col. B
5 L4300-5A • T12332 N.C. T12332 N.C. M6893-25 T12324-1 T12324-1 M6889-10 ø Col. K
6 L4300-6A • T12332 N.C. T12332 N.C. M6893-67 T12324-1 T12324-1 M6889-15 Col. L
7 L4300-7A L2630-BB T9033 N.O. T9033 N.O. M6893-26 ø T12323-1 T12323-1 ø M6889-11 ø Col. C
8 L4300-9A L2630-U T12332 N.C. T12332 N.C. M6893-28 T12793-1 ø T12793-1 ø M6889-10 ø Col. K
9 L4300-11A L2630-W T9453 N.O. T9453 N.O. M6893-30 T9036 T9036 M6889-8 ø Col. A
10 L4300-12A L2630-C • T12332 N.C. M6893-31 T12324 • M6889-13 ø Col. D
11 L4300-13A L2630Y • T9453 N.O. M893-21 ø T9036 • M6889-10 ø Col. K
12 L4300-14A L2630-H • T9033 N.O. M6893-32 T9036 • M6889-13 ø Col. E
13 L4300-15A L2630-AA • T9033 N.O. M893-21 ø T9036 • M6889-9 ø Col. F
14 L4300-10A L2630-V • T9453 N.O. M6893-29 T9036 • M6889-12 ø Col. G
15 L4300-16A L2630-CC • • M6893-20 • • M6889-11 ø Col. M
16 L4300-17A • • • M6893-14 • • M6889-9 ø Col. N
17 L4300-18A L2630-A • T9453 N.O. M893-21 ø T9036 • M6889-9 ø Col. J
18 L4300-19A L6200-19A ø T12332 N.C. T9033 N.O. M6893-34 T13149 ø T12793-1 ø M7741-1 ø Col. J
19 L4300-20A • T9033 N.O. T12332 N.C. M6893-35 T12793-1 ø T12323-1 ø M6889-11 ø Col. C
20 L4300-21A L2630-D T9033 N.O. T9033 N.O. M6893-30 T9036 T9036 M6889-9 ø Col. F
21 L4300-22A L2630-E T9453 N.O. T12332 N.C. M6893-36 T12324 T12323 M6889-13 ø Col. D
22 L4300-23A L2630-R • T9033 N.O. M6893-21 ø T9036 • M6889-8 ø Col. A
23 L4300-24A L2630-F T9453 N.O. • M6893-22 • T9036 M6889-9 ø Col. J
24 L4300-25A L4300-9 (***) S14979 N.C. S14979 N.C. M6893-37 S15011 S15011 M6889-10 ø Col. K
25 L4300-26A L2630-X T12332 N.C. T9033 N.O. M6893-38 T12323-1 T12793-1 ø M6889-10 ø Col. K
26 L4300-27A • T12332 N.C. T12332 N.C. M6893-39 T12793-1 ø T12793-1 ø M6889-12 ø Col. G
27 L4300-28A • S14979-2 N.C. S14979-1N.C. ø M6893-37 S15011 S15011 M6889-10 ø Col. K
28 L4300-29A • T12332 N.C. T12332 N.C. M6893-40 T12324-1 T12324-1 M6889-11 ø Col. P
29 L4300-30A • T9033 N.O. T12332 N.C. M6893-41 T12324-1 T9036 M6889-15 Col. L
30 L4300-31A • T12332 N.C. T9033 N.O. M6893-42 T9036 T12793-1 ø M6889-15 Col. L
31 L4300-32A • T9033 N.O. • M6893-70 • T9036 M6889-15 Col. L
32 L4300-33A • • T9033 N.O. M6893-69 T9036 • M6889-15 Col. L
33 L4300-34A • T12332 N.C. T12332 N.C. M6893-28 T12793-1 ø T12793-1 ø M6889-10 ø Col. K
34 L4300-35A • • • M6893-68 • • M6889-15 Col. Q

Sub Assembly Illustration P-28-H.1.b P-28-H.1.b
TABLE heading number called for in the model index page.
ITEM DESCRIPTION PART NO. QTY. A B C D E F G H J K L M N P Q
S67 Starter Assembly, Includes: (Less NVR Coil) See Table A 1 X X X X X X X X X X X X X X X

1 Moving Lamination Assembly 9SS12851 1 X X X X X X X X X X X X X X X
2 Screw (Lamination Mounting) 9ST9031 1 X X X X X X X X X X X X X X X
3 Lock Washer 9ST9695-1 1 X X X X X X X X X X X X X X X
3A #10 Lock Washer 9SE106A-1 1 X X X X X X X X X X X X X X X
3B #10 HN 9SCF000011 1 X X X X X X X X X X X X X X X
4 NVR Coil (Not Included in L4300 Assembly) See Winding Specs
1 X X X X X X X X X X X X X X X
5 Lamination & Panel Asbly (40 Hz & Over) 9SM6888-9 1 X X X • • • X • X X X X X • X
5 Lamination & Panel Asbly (Under 40 Hz) 9SM6888-10 ø 1 X X X • • • X • X X X X X • X
5 Lamination & Panel Asbly 9SM6888-12 ø 1 • • • X X X • X • • • • • X •
9SS10425
Plastic Insert 1 X X X X X X X X X X X X X X X
6 Contact Block Cover 9SM10667 1 X X X X X X X X X X X X X X X

7 Plain Washer 9SS9262-121 2 X X X X X X X X X X X X X X X
8 5/16-18 HLN 9ST9187 2 X X X X X X X X X X X X X X X
9 Stationary Interlock Contact Asbly See Table A 1 X X X X X X X X X X X X X X X
10 Stationary Interlock Contact Assembly See Table A 1 X X X X X X X X X X X X X X X
Moving Contact Assembly, Includes: See Table A 1 X X X X X X X X X X X X X X X
12 Moving Contactor Block (3 Pole) 9SM6892-D 1 X X • • • X • X X X X • X • X
12 Moving Contactor Block (2 Pole) 9SM6892-E 1 • • X X X • X • • • • X • X •
13A Moving Interlock Contact Asbly See Table A 1 X X X X X X X X X X X X X X X
13B Moving Interlock Contact Asbly See Table A 1 X X X X X X X X X X X X X X X
14 #6-32 x .50 RHS 9SCF000004 As Req X • X X X X X X X X X • • X •
15 Spring (Main Contact) 9ST9029 As Req X X X X X X X X X X X X X X X
16 Moving Contact 9ST9865-4 As Req X X X X X X X X X X X X X X •
16 Moving Contact 9ST9865-2R As Req • • • • • • • • • • X • • • X
17 Lock Washer 9SE106A-13 As Req X • X X X X X X X X X • • X •
Main Contact Block Assembly, Includes: See Table A 1 X X X X X X X X X X X X X X X
18 Main Contact Block 9SL4305 1 X • • X X X X X X • • • X • •

18 Main Contact Block 9SM10681 1 • X X • • • • • • X X X • X X
19 Main Stationary Contact 9SS8029-1R As Req X X X X X X X X X X • X X X •
19 Main Stationary Contact 9SS8029-3 As Req • • • • • • • • • • X • • • X
20A 3/8-16 BR HHJN 9ST10940-3 As Req X X X X X X X X X X X X X X X
20B 3/8-16 HHJN 9ST10940-4 As Req • X X X X X • • X X X X X X X
22 Spacer Washer 9ST12595 ø As Req X X X X X X X X X X X X X X X

NOTES
Part Numbers Part Numbers Part Numbers Part Numbers P-28-J
16
9
18
20B
15
20A
13B
7
TOP
8
14
S78 STARTER
LEF
T
13A
12
6
17
5
3B
3A
19
4
10
01-14-2011
P-28-J
+COLUMN NUMBER AS SPECIFIED ON “MODEL INDEX” PAGE

FOR EACH MACHINE
TABLE A
SUPERSEDED ITEM 9 ITEM 10 MOVING ITEM 13A ITEM 13B MAIN OTHER
COL. S78 S67 STA. INTER- STA. INTER- CONTACTOR MOVING MOVING CONTACT PARTS
NO. STARTER STARTER LOCK CONTACT LOCK CONTACT ASSEMBLY INTERLOCK INTERLOCK BLOCK TABLE B
1 L6200-1A L4300-1A • T9453 N.O. M6893-65 ø T9036 • M13866-1 Col. A
2 L6200-2A ø L4300-2A T12332 N.C. T9453 N.O. M6893-47 T9036 T12324 M13866-2 Col. B
3 L6200-3A L4300-3A • • M6893-64 • • M13866-7 Col. C
4 L6200-4A L4300-4A • • M6893-43 • • M13866-3 Col. D
5 L6200-5A L4300-5A T12332 N.C. T12332 N.C. M6893-48 T12324-1 T12324-1 M13866-7 Col. E
6 L6200-6A L4300-6A T12332 N.C. T12332 N.C. M6893-48 T12324-1 T12324-1 M13866-7 Col. E
7 L6200-7A L4300-7A T9033 N.O. T9033 N.O. M6893-49 T12323-1 ø T12323-1 ø M13866-4 Col. F
8 L6200-10A L4300-10A • T9453 N.O. M6893-51 T9036 • M13866-5 Col. G
9 L6200-11A ø L4300-11A T9453 N.O. T9453 N.O. M6893-52 T9036 T9036 M13866-1 Col. A
10 L6200-12A ø L4300-12A • T12332 N.C. M6893-53 T12324 • M13866-6 Col. H
11 L6200-13A L4300-13A • T9453 N.O. M6893-65 ø T9036 • M13866-7 Col. E
12 L6200-14A L4300-14A • T9033 N.O. M6893-54 T9036 • M13866-6 Col. H
13 L6200-15A L4300-15A • T9033 N.O. M6893-65 ø T9036 • M13866-2 Col. H
14 L6200-16A L4300-16A • • M6893-44 • • M13866-4 Col. K
15 L6200-17A L4300-17A • • M6893-64 • • M13866-2 Col. L
16 L6200-18A L4300-18A • T9453 N.O. M6893-65 ø T9036 • M13866-2 Col. B
17 L6200-19A ø L4300-19A T12332 N.C. T9033 N.O. M6893-55 T13149 T12793-1 ø M13869 Col. B
18 L6200-20A L4300-20A T9033 N.O. T12332 N.C. M6893-56 T12793-1 ø T12323-1 ø M13866-4 Col. F
19 L6200-21A L4300-21A T9033 N.O. T9033 N.O. M6893-52 T9036 T9036 M13866-2 Col. M
20 L6200-22A L4300-22A T9453 N.O. T12332 N.C. M6893-57 T12324 T12323 M13866-6 Col. H
21 L6200-23A L4300-23A • T9033 N.O. M6893-65 ø T9036 • M13866-1 Col. A
22 L6200-24A L4300-24A T9453 N.O. • M6893-66 • T9036 M13866-2 Col. B
23 L6200-25A L4300-25A S14979 N.C. S14979 N.C. M6893-58 S15011 S15011 M13866-7 Col. E
24 L6200-26A L4300-26A T12332 N.C. T9033 N.O. M6893-59 T9036 T12793-1 ø M13866-7 Col. E
25 L6200-27A L4300-27A T12332 N.C. T12332 N.C. M6893-60 T12793-1 ø T12793-1 ø M13866-5 Col. G
26 L6200-28A L4300-28A S14979-2 N.C. S14979-2 N.C. M6893-58 S15011 S15011 M13866-7 Col. E
27 L6200-29A L4300-29A T12332 N.C. T12332 N.C. M6893-61 T12324-1 T12324-1 M13866-4 Col. N
28 L6200-30A ø L4300-30A T9033 N.O. T12332 N.C. M6893-62 T12324-1 T9036 M13866-3 Col. P
29 L6200-31A L4300-31A T12332 N.C. T9033 N.O. M6893-63 T9036 T12793-1 ø M13866-3 Col. P
30 L6200-32A L4300-32A T9033 N.O. • M6893-46 • T9036 M13866-3 Col. P
31 L6200-33A L4300-33A • T9033 N.O. M6893-45 T9036 • M13866-3 Col. P
32 L6200-34A L4300-34A T12332 N.C. T12332 N.C. M6893-50 T12793-1 ø T12793-1 ø M13866-7 Col. E
33 L6200-35A • • • M6893-64 • • M13866-7 Col. C
34 L6200-36A • • T9453 N.O. M6893-45 T9036 • M13866-8 Col. Q
35 L6200-37A • • • M6893-44 • • M13866-6 Col. F

TABLE B heading number called for in the model index page.
ITEM DESCRIPTION PART NO. QTY. A B C D E F G H J K L M N P Q
S78 Starter Assembly, Includes: (Less NVR Coil) See Table A 1 X X X X X X X X X X X X X X X

1 Moving Lamination Assembly 9SS12851 1 X X X X X X X X X X X X X X X
2 Screw (Lamination Mounting) 9ST9031 1 X X X X X X X X X X X X X X X
3 Lock Washer 9ST9695-1 1 X X X X X X X X X X X X X X X
3A Lock Washer 9SE106A-1 1 X X X X X X X X X X X X X X X
3B #10-32 HN 9SCF000011 1 X X X X X X X X X X X X X X X
4 NVR Coil (Not Included in L6200 Assembly) See Winding Specs 1 X X X X X X X X X X X X X X X
5 Lamination & Mtg Panel Asbly (40 Hz & Over) 9SM6888-9 1 X X X X X X X • • X X • • X X
5 Lamination & Mtg Panel Asbly (Under 40 Hz) 9SM6888-10 1 X X X X X X X • • X X • • X •
5 Lamination & Mounting Panel Asbly 9SM6888-12 1 • • • • • • • X X • • X X • •
9SS10425
Plastic Insert 1 X X X X X X X X X X X X X X X
6 Contact Block Cover 9SM13771 1 X X X X X X X X X X X X X X X

7 Plain Washer 9SS9262-121 2 X X X X X X X X X X X X X X X
8 5/16-18 HLN 9ST9187 2 X X X X X X X X X X X X X X X
Moving Contact Assembly, Includes See Table A 1 X X X X X X X X X X X X X X X
12 Moving Contactor Block (3 pole) 9SM6892-D 1 X X X X X • • • X • X X • X X
12 Moving Contactor Block (2 pole) 9SM6892-E 1 • • • • • X X X • X • • X • •
13A Moving Interlock Contact Assembly See Table A 1 X X X X X X X X X X X X X X X
13B Moving Interlock Contact Assembly See Table A 1 X X X X X X X X X X X X X X X
14 #6-32 x .50 RHS 9SCF000004 As Req X X • • X X X X X • • X X X X
15 Spring (Main Contact) 9ST9029 As Req X X X X X X X X X X X X X X X
16 Moving Contact 9ST9865-2R As Req • • • X • • • • • • • • • X X
16 Moving Contact 9ST9865-4 As Req X X X • X X X X X X X X X • •
17 Lock Washer 9SE106A-13 As Req X X • • X X X X X • • X X X X
Main Contact Block Assembly, Includes: See Table A 1 X X X X X X X X X X X X X X X
18 Main Contact Block (Includes Item 6 M13771) 9SL6097 1 X X • • • • X X X • X X • • X #

18 Main Contact Block 9SM13867 1 • • X X X X • • • X • • X X •
19 Main Stationary Contact 9ST14529 As Req X X X • X X X X X X X X X • •
19 Main Stationary Contact 9SS8029-3 As Req • • • X • • • • • • • • • X X
20A 3/8-16 BR HHJN 9ST10940-3 As Req X X X X X X X X X X X X X X X
20B 3/8-16 HHJN 9ST10940-4 As Req • X X X X X X • X X X X X X •
04-24-2012

P121.pdf (En US)

Uploaded by

Copyright:

Available Formats

You might also like

P121.pdf (En US)

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

P121.pdf (En US)

Uploaded by

Copyright:

Available Formats

P-121-A.a P-121-A.

CONTROL PANEL (3 KVA

OUTPUT STUD PANEL

OUTPUT STUD PANEL

CODE 8400 ONLY)

ALT. ABOVE 8800)

8800 & 10100)

PARTS LIST P-121-C P-25-J P-121-J P-121-F P-25-M

Alt. Above Code 8800 Only)

3 KVA ALTERNATOR (214

PARTS LIST P-121-D P-25-U P-78-D

# Indicates a Change This Printing

Winding Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P-121-B

WINDING SPECIFICATIONS AND DIAGRAMS

7575 FKL-5K FKL-120J S12261-12A & 14A FKL37.4H ø L8707 M4047/24.23 #

7764 FKL-5AG FKL-420T S12261-3A FKL37.4M Alt.254-7A & 7B Alt.254-7C #

9783-U FKL-5AG FKL-420T S12261-3A FKL37.4M Alt.214-3B-3C-3D Alt.214-3A #

ø This part is obsolete and no longer available. 06-24-2009

WINDING SPECIFICATIONS AND DIAGRAMS

INTERNAL WELDER ENGINE

7575 M5076 E276-C T10185 S15687 300

7764 M5570 • S15095 S15687 400

8706 M5076 • S15095 S16933 300

9783-U M5570 • S17338 M16522 400

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

100 Base 9SL5519-1 1 X X X

112 Hose Clamp 9SS10888-8 1 X X X

137 Fuel Tank Cap (Part of Fuel Tank) 9SS10149 1 X X X

155 Fuel Tank Rail & Output Panel See P-121-F 1 • X •

ø This part is obsolete and no longer available. 07-31-2006

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

173 Ground Cable 9SS17187-3 1 • • X

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

180 Instrument Panel Assembly (With Engine Protection) 9SM16575-2 1 X X X

Fan Spacer 9SS15688 ø 1 X X X

Governor Seal 9ST8628 1 X X X

WELDING GENERATOR AND COUPLING

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

1 Frame (Above Code 9150) 9SL5575-3 1 • • • • • • • X

2 Interpole Coil (Set of 2 - 3 & 6 O'Clock) 300 Amp 9SS12261-12A 1 X X X • • • X •

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

4 Armature, 400 Amp (Above Code 7700) & 300 Amp

Thread Cutting Screw 9SS9225-8 6 X X • X X • X X

19* Exciter Cover (1 KW 115 Volt) 9SL2594 1 X • • X • • • •

37 Generator Brush (300 Amp) 8 X X X • • • X •

37 Generator Brush (400 Amp) 9ST12564 8 • • • X X X • X

REMOTE CONTROL BOX

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

9 Thread Cutting Screw 1 X

9 Hex Nut #10-24 2 X

OUTPUT STUD PANEL ASSEMBLY

TIGHTEN LOCKNUTS AFTER SCREWS ARE

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

1 Fuel Tank Rail and Output Panel 9SM9735-11 1 X • • •

Hex Jam Nut 1/4-20 2 • • X X

7 Output Terminal NSS 1 X X X X

CONTROL PANEL ASSEMBLY

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9