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MK Ted 204072 en
MK Ted 204072 en
07-04
Modicon Premium
automation platform
Catalogue
July
04
Headquarters
Owing to changes in standards and equipment, the characteristics
89, bd Franklin Roosevelt given in the text and images in this document are not binding us until
F - 92506 Rueil Malmaison Cedex they have been confirmed with us.
Safety solutions
using Preventa 2004
2004
Art. 55053 - MKTED203041EN
AS-Interface
cabling system
2003
Human/Machine dialogue
Communication
Telemecanique
Communication,
Components for Terminals and display units Supervision,
Human-Machine interfaces
Art. 96949 - MKTED2040401EN
Panel-building and cabling
2001 accessories
Automation and control
Human/Machine interfaces
2004 To be issued
2003
Human/Machine dialogue
Supervision
Distributed I/O
Advantys STB AUTC201104124EN
2004
2004
Automation,
Communication
Motion control
Lexium
Detection
General contents 0
Modicon Premium automation
platform
1 – Premium processors
1-1 Unity selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/2
Unity processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/2
Unity slot-PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/14
1-2 PL7 selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 1/24
PL7 processors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/26
PL7 Slot-PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/32
5 – Communication
Selection guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .page 5/2
5-1 Ethernet TCP/IP network - Transparent Ready . . . . . . . . . . . . . . . . . page 5/8
5-2 CANopen machine bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/52
5-3 AS-Interface sensor/actuators bus. . . . . . . . . . . . . . . . . . . . . . . . . . page 5/56
5-4 X-Way bus and network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/64
5-5 Modbus Plus network and Profibus DP/INTERBUS buses . . . . . . . . page 5/88
5-6 Modbus SL, Uni-Telway, Jnet and asynchronous serial links. . . . page 5/98
6 – Software
6-1 Unity software. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/2
6-2 PL7 software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 6/54
4
7 – Human/Machine Interfaces
Magelis display units and terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/2
Magelis iPC industrial PCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/6
HMI software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/8
OFS data server software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/10
Tego Dial for Homme/Machine Interfaces . . . . . . . . . . . . . . . . . . . . . . . page 7/14
9 – Services
Technical information
Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9/2
TSX PSY power supply module selection document . . . . . . . . . . . . . . page 9/4
Standards, certifications and environment conditions. . . . . . . . . . . . . . page 9/6
Optional conformal coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9/9
Automation product certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9/10
Schneider Electric worldwide
Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9/12
Index
Product reference index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9/18
5
Welcome Modicon Quantum automation
platform 0
Process
Applications
Discrete
Automation
PC based
control
applications
Modicon is the family name for a set of complementary automation platforms. They
are characterized by their extendable memory capacity and increasing execution
speed.
6
Welcome (continued) Modicon Quantum automation
platform 0
Unity software
The Unity software catalog also offers specialist software representing another major
step towards “Collaborative Automation”:
b Management of distributed control architecture projects
b Design and generation of batch/process applications with PLC/HMI integration
b Openness to developments in C language or in VBA (Visual Basic for Applications)
Transparent Ready
Collaborative Automation
7
Welcome Modicon Premium automation
platform 0
With Unity, the range has been complemented by new, faster CPUs with increased
memory capacity.
Memory enhancements
b The whole internal memory can now be used for data when the PCMCIA extension
is used.
b Customizable program download to the PLC (with or without source code)
b More memory:
v up to 7 Mb for the program (4 times more than with PL7)
v up to 896 Kb for data (7 times more than with PL7)
Communication enhancements
b USB programming port for TSX P57 4p and TSX P57 5p CPUs
b Integrated Ethernet port with active Web server and automatic E-mail transmission
on event
b Improved Ethernet performance, a true Plug and Play port
b New master CANopen module supported by all CPUs
b More INTERBUS and Profibus DP fieldbus connections.
43128-EN_Ver1.0.fm/2
Welcome (continued) Modicon Premium automation
platform 0
New software
43128-EN_Ver1.0.fm/3
1
1/0
Contents 1 - Modicon Premium processors 1
b Premium processors
1
v Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/4
v Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/5
v Memory structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/8
v Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/10
v References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1/12
b Atrium slot-PLCs
b Premium processors
b Atrium slot-PLCs
1/1
Selection guide Modicon Premium automation
platform 1
Premium/Atrium platforms for Unity Pro software offer TSX 57 Cp configuration TSX 57 0p processor TSX 57 1p processors
1.1
Ethernet TCP/IP Multiprotocol “in-rack” modules (Modbus TCP, Uni-TE, Global Data, I/O Scanning, TCP Open),
Web server, FactoryCast server or FactoryCast HMI server
Fipway/Ethway/Modbus Plus Fipway module (4), “in-rack” Ethway modules Modbus Plus (3), Fipway (3)
modules (4) modules, “in-rack” Ethway
modules
Integrated process Configurable loops –
control Programmable loops –
Number of channels
Memory capacity Without PCMCIA extension 96 Kb program and data 96 Kb program and data
With PCMCIA extension 96 Kb data 96 Kb data
128 Kb program 224 Kb program
Data storage 256 Kb (PCMCIA extension in upper slot on processor no. 0)
USB programming port –
Power supply a 100…240 V or a 100…240 V, c 24 V non-isolated and c 24…48 V isolated
c 24 V non-isolated power supply modules. A power supply is required for each
power supply module rack.
Premium processor Standard TSX P57 104M
Integrated Ethernet TSX P57 1634M (7) g
Integrated CANopen TSX P57 Cp 0244M TSX P57 0244M
Integrated Fipio TSX P57 154M (8)
Atrium slot PLC Standard
Integrated Fipio
Pages 1/13 1/12
(1) The maximum values for the number of discrete I/O and analog I/O are cumulative.
(2) 1 axis = 1 application-specific channel, except for SERCOS modules where, depending on the configuration, the module = 2…32 channels.
(3) Insert the module into the lower PCMCIA slot on a processor (no. 1) or into the external PCMCIA slot on a slot PLC (no. 1).
(4) Insert the module into the TSX SCY 21 601 “in-rack” communication module slot.
(5) The INTERBUS and Profibus DP limits are not cumulative.
1/2
1
TSX 57 2p processors and slot PLCs TSX 57 3p processors and slot PLCs TSX 57 4p processors TSX 57 5p processors
1.1
16
8
1024 channels (modules with 8, 16, 32 or 64 channels) 2048 channels (modules with 8, 16, 32 or 64 channels)
80 channels (modules with 4, 8 or 16 128 channels (modules with 4, 8 or 256 channels (modules with 4, 8 or 512 channels (modules with 4, 8 or
channels) 16 channels) 16 channels) 16 channels)
24 32 64
–
Modules with 2/4 counter channels max. 1 MHz, single-channel electronic cam module
Modules with 1/2 axes for stepper motors, modules with 2/3/4 axes for analog control servomotors, modules with 8/16 axes with SERCOS digital link
1 integrated RS 485 master/slave channel, RS 232D, RS 485 or BC (3) (4) master/slave PCMCIA modules and “in-rack” RS 485 master/slave modules
10 channels with max. 3 loops 15 channels with max. 3 loops 20 channels with max. 3 loops 30 channels with max. 3 loops
– Library of EFB control blocks
160/192 Kb program and data (6) 192/208 Kb program and data (6) 320 Kb program and data 640 Kb program and data
768 Kb program 1.75 Mb program 2 Mb program 7 Mb program
160/192 Kb data 192/208 Kb data 440 Kb data 896 Kb data
8 Mb (PCMCIA extension in upper or lower processor slot no. 0 and/or no. 1)
– 1
a 100…240 V, c 24 V non-isolated and c 24…48 V isolated power supply modules. A power supply is required for each rack.
TSX P57 254M TSX P57 354M TSX P57 454M TSX P57 554M
TSX PCI 57 204M
TSX PCI 57 354M
1/12 and 1/21 1/13
(6) The second value applies to the processor with integrated Fipio bus manager link.
(7) The integrated Ethernet port requires 1 of the available network connections.
(8) The TSX P57 154M processor does not support the CANopen bus PCMCIA module.
1/3
Presentation Modicon Premium automation
platform 1
Unity processors
Presentation
1 Premium TSX P57 pp4M and TSX P57 pp34M automation platform processors
manage the entire PLC station comprising:
If the PLC station needs to extend across a certain distance, these modules can be
distributed:
b 1 to 16 racks
b 192 to 2040 discrete I/O
b 12 to 512 analog I/O
b 4 to 64 application-specific channels. Each application-specific module (counter,
motion control, communication (1) or weighing) accounts for 1 or more
application-specific channels.
b 1 to 4 networks (Ethernet TCP/IP, Fipway, Modbus Plus, Ethway), 1 to 8
AS-Interface buses
b 0 or 1 Fipio bus, 0 or 1 CANopen or Modbus Plus bus and 0 to 5 INTERBUS or
Profibus DP fieldbuses
b 0 to 30 process control channels, with one channel able to have up to 3 loops
b An upper slot (no. 0) for memory extension cards (program, symbols, constants
and/or data files)
b A lower slot (no. 1) for a network card (Fipway, Modbus Plus) or bus (CANopen,
Fipio Agent, Modbus, Uni-Telway and serial links). Memory extension cards
specifically for data storage can also be inserted into this slot.
b Unity Pro Medium, Large or Extra Large programming software. This is the same
as the software used in the Quantum platform.
b Optionally, depending on requirements:
v The Unity Studio software suite used to design distributed applications
v The Unity Application Generator (UAG) specialist software for modeling and
generating process applications
v Unity EFB toolkit software for developing EF and EFB function block libraries in
C language
v Unity SFC View software for visualizing and diagnosing applications written in
Sequential Function Chart (SFC) language
1/4
Description Modicon Premium automation
platform 1
Unity processors
TSX P57 104M TSX P57 154M v ERR lamp (red): Fault on the processor or its on-board devices (PCMCIA memory
card and PCMCIA communication card)
v I/O lamp (red): Fault occurring on another module in the station or configuration
1 fault
2
3 v TER lamp (yellow): Activity on TER or AUX terminal port
4
5 v FIP lamp (red): Activity on integrated Fipio bus (depending on model)
6 A PCMCIA slot (no.1) for a communication card or memory extension card for
storing additional data
7 A 9-way SUB-D connector (on TSX P57 154/254/354M models) for Fipio bus
TSX P57 0244M communication (Fipio manager port)
The TSX P57 0244M processor and TSX P57 Cp 0244M configurations (built
around the TSX P57 0244M processor) feature all or some of the following
components:
1 A non-extendable 6-slot TSX RKY 6 rack
2 A standard-format c 24 V non-isolated TSX PSY 1610M or a 100…240 V TSX
PSY 2600M power supply (see page 2/5).
3 A TSX P57 C024M processor with slot no. 1 for the PCMCIA CANopen master
V4.02 card, complete with cable and tap junction (see page 5/55).
4 A slot (no. 0) for a PCMCIA format memory extension card
5 A 2-channel 40 kHz TSX CTY 2A counter module (see page 4/19). This module
uses 2 of the 4 application-specific channels provided by the processor.
6 Three single-format slots for any I/O module or Premium module
7 An air recirculating heatsink
TSX P57 CA 0244M/CD 0244M 8 A TSX P57 C024M processor with slot no. 1 for the PCMCIA CANopen master
V4.02 card, complete with cable and tap junction
These configurations are supplied already mounted and their component parts
cannot be detached.
1/5
Description (continued) Modicon Premium automation
platform 1
Unity processors
8 A PCMCIA slot (no.1) for a communication card or memory extension card for
storing additional data
1/6
Description (continued) Modicon Premium automation
platform 1
Unity processors
For the TSX P57 4634/5634M model (with integrated Ethernet port), this display
block features 6 additional display lamps:
v RUN lamp (green): Ethernet TCP/IP port ready
v ERR lamp (red): Ethernet port fault
v COL lamp (red): Collision detection
v STS lamp (yellow): Ethernet link diagnostics
Two Tx and Rx lamps (yellow): Transmission/reception activity
2 A "Memory extract" button for extracting the PCMCIA memory extension card.
The associated "Memory extract ready" display lamp indicates that this card can
be extracted safely.
7 A PCMCIA slot (no.1) for a communication card or memory extension card for
storing additional data
8 A 9-way SUB-D connector (on TSX P57 454/554Mmodels) for Fipio bus
communication (Fipio manager port)
9 An RJ45 type connector (on TSX P57 4634/5634M models) for connection to the
Ethernet TCP/IP 10BASE-T/100BASE-TX network
The USB terminal port 5 provides a useful data rate (12 Mbps) greater than that of
the Uni-Telway terminal port available on Premium processors. The USB terminal
port is compatible with Unity Pro programming software and OFS (OPC Factory
Server) data server.
TSX P57 4p4/5p4M processors can be connected to a USB bus comprising several
peripheral devices. However:
1/7
Memory structure Modicon Premium automation
platform 1
Unity processors
Internal RAM Program, symbols and 1 The application data area, which may be one of 2 possible types, is always in the
2
area for online program internal RAM:
1.1 modification b Located data corresponding to data defined by an address (e.g. %MW237) to
which a symbol may be associated (e.g. Counting_rejects).
b Unlocated data corresponding to data defined only by a symbol. This type of
Constants 3 addressing removes the memory "mapping" managment constraints because
Processor with PCMCIA memory card in slot no. 0
addresses are assigned automatically.
Located data 1 2 Area in internal RAM or PCMCIA memory card for the program and symbols. In
the event of this area being in internal RAM, it also supports the area for modifying
96 to 896 Kb
3 Constants area in the internal RAM or the PCMCIA memory card (slot no. 0)
4 Storage area for additional data (slot no. 0 or no. 1), e.g. for production data and
PCMCIA card Program and symbols 2
(slot no. 0) manufacturing recipes
128 to 7168 Kb
Constants Two memory structures are possible depending on whether the Premium processor
3 is fitted with 0, 1 or 2 memory extension cards:
Storage of additional 4 b Application in internal RAM. In this case, the application is entirely loaded in the
data processor’s internal battery-backed RAM (2), the capacity of which depends on the
processor model (96 to 640 Kb).
b Application in PCMCIA card. In this case, the internal RAM is reserved for the
application data. The PCMCIA memory card (slot no. 1) contains the program space
(program, symbols and constants areas) (224 to 7168 Kb). Certain types of PCMCIA
Processor with data storage type memory card in slot no. 0 memory card also host the data storage area (max. 6976 Kb).
Located data The presence of the symbols area with the program area is optional. Having the
1
application symbols database on the PLC means that, when connected to a
Unlocated data programming terminal not containing any applications, all the elements needed to
96 to 640 Kb
1
debug or upgrade this PLC are available within the PLC.
Internal RAM Program, symbols and
area for online program 2
modification (1) If a PCMCIA card has been inserted, the memory used by program modification in online
mode is located in this memory card (outside zones 2, 3 and 4 opposite).
Constants 3 (2) The internal RAM memory is backed up by an optional battery (3 years' battery life) located in
the power supply module (see page 2/22).
PCMCIA data
storage card (slot
no. 0)
4
1/8
Memory structure (continued) Modicon Premium automation
platform 1
Unity processors
Processor with mixed type memory cards in slot no. 0 and data
storage type memory cards in slot no. 1 (1)
Memory structure (continued)
Extension of the data storage area
96 to 896 Kb
Located data 1
Memory cards reserved for data storage (4096 or 8192 Kb) are used to:
1
Internal RAM Unlocated data
1
b Access the data storage area when the application is entirely supported by the
internal RAM. In this case, the data storage memory card is inserted into PCMCIA
Program and
symbols slot no. 0. 1.1
2
128 to 7168 Kb
PCMCIA card
(slot no. 0) b Free up memory space to provide additional program space when the application
is in the PCMCIA card (slot no. 0). In this case, the data storage memory card is
Constants 3 inserted into PCMCIA slot no. 1 (a part of it can be supported by the memory card in
Additional data slot no. 0).
storage (zone A)
4 Unity Pro programming software assists the application designer with the
management of the structure and the occupation of memory space on the Premium
PLC.
PCMCIA data Regardless of the PLC memory structure (whether the application is located in the
storage card (slot 4 internal RAM or in the PCMCIA memory card), it is possible to protect this in order to
no. 1)
prevent it being accessed (read or modify program) by only loading the executable
code on the PLC.
A memory protection bit, set in configuration mode, is also available to prevent any
(1) TSX P57 20 processors and higher. program modification (via the programming terminal or downloads).
This function is different from previous versions of Premium PLCs (with PL7
software) and now allows program code and data in different parts of the application
to be added or modified in a single modification session (thus making modification
unified and consistent with regard to the controlled process).
This increased flexibility comes at a cost in terms of the program memory volume
required. Any program modifications made in online mode require available program
memory space at least equal in size to the combined size of all sections of the Unity
Pro program affected by the same modification session.
Depending on circumstances:
b For a processor with memory extension card, the memory volume remaining
available in the card for online modification is sufficient if the recommendations on
page 2/22 are observed.
b For a processor without memory extension card, users wishing to have the option
of making modifications in online mode may select a processor according to:
v The anticipated size of the application
v The number and size of the program sections to be modified in online mode
A memory extension card that only uses Flash Eprom technology (without additional
SRAM) obviously cannot provide the function of program modification in online
mode.
1/9
Characteristics Modicon Premium automation
platform 1
Unity processors
Premium PLCs have been developed to comply with major national and international standards on electronic industrial automation equipment.
See pages 9/6 to 9/11 “Standards, certification and environmental conditions”.
1 Characteristics and performance
Type of processor TSX P57 TSX P57 TSX P57 TSX P57 TSX P57 TSX P57 TSX P57
0244M (1) 104M 1634M 154M 204M 2634M 254M
Maximum No. of racks 4/6/8 slots 1 4 16
configuration 12 slots 1 2 8
1.1 Max. no. of slots for modules 12 32 128
Functions Max. no. in rack Discrete I/O 192/256 (2) 512 1024
of (3) Analog I/O 12 24 80
Process control – 10 (up to 30 simple loops)
channels
Application-specific 4 8 24
channels (counter,
axis, weighing, and
serial links) (5)
Integrated Ethernet TCP/IP – 1 – 1 –
connections Fipio manager – 1 (63 – 1 (127
agents) agents)
Serial link 1 link with 2 connectors (TER and AUX) 19.2 Kbps
Maximum no. of Network (Ethernet 1 1, none if 1 1, none if 1
connections TCP/IP, Fipway, integrated integrated
Ethway, Modbus Plus) Ethernet is Ethernet is
used used
AS-Interface bus 1 2 4
CANopen or Modbus 1 integrated 1 1 Modbus 1
Plus bus CANopen Plus only
INTERBUS or Profibus – 1
DP bus
Memories Maximum Without PCMCIA card Kb 96 prog. + data 160 prog. + data 192 prog. +
capacity data
With PCMCIA card Kb 128 prog. 224 prog. 768 prog. 768 prog.
96 data 96 data 160 data 192 data
Data storage Kb 256 16,384 (limited to 8192 with current
PCMCIA cards)
Maximum size Located internal bits bits 4096 8132
of object zones (% of internal memory)
Located internal data Kb 64 for internal words %Mpi
64 for constant words %Kpi
Unlocated internal Kb Unlimited (6)
data
Application structure Master task 1 1 1
Fast task 1 1 1
Auxiliary tasks – – –
Event tasks 32 (1 of which has priority) 64 (1 of which has priority)
Execution time Without Boolean µs 0.19 0.19 0.19
for PCMCIA card On word or fixed-point µs 0.25 0.25 0.25
one instruction arithmetic
On floating points µs 1.75…2.60 1.75…2.60 (7) 1.75…2.60 (7)
(7)
With PCMCIA Boolean µs 0.25 0.25 0.21
card On word or fixed-point µs 0.50 0.50 0.42
arithmetic
On floating points µs 1.75…2.60 1.75…2.60 (7) 1.75…2.60 (7)
(7)
No. of Without 100% Boolean Kinst/ 4.76 4.76 4.76
Kinstructions PCMCIA card ms
executed every 65% Boolean and Kinst/ 3.71 3.71 3.71
ms 35% fixed arithmetic ms
With PCMCIA 100% Boolean Kinst/ 3.10 3.10 3.70
card ms
65% Boolean and Kinst/ 2.10 2.10 2.53
35% fixed arithmetic ms
System Master task ms 1.00 1.00 1.00
overhead Fast task ms 0.30 0.30 0.30
(1) Identical characteristics for TSX P57 Cp0244M configuration.
(2) The first value is valid for a TSX P57 Cp 0204M configuration, the second for a TSX P57 0244M processor.
(3) Only affects "in-rack" modules. The maximum values for the number of discrete I/O, analog I/O, application-specific channels, and process control channels are
cumulative. The remote I/O on the bus or network (CANopen, AS-Interface, Uni-Telway, Fipio, Modbus Plus, etc.) or third-party bus (INTERBUS or Profibus DP)
are not included in this maximum number.
(4) Programmable loops using the CONT-CTL EFB control block library (in addition to configurable process control).
(5) Serial links: Modbus, Uni-Telway, Jnet and asynchronous serial links.
1/10
Characteristics (continued) Modicon Premium automation
platform 1
Unity processors
Premium PLCs have been developed to comply with major national and international standards on electronic industrial automation equipment.
See pages 9/6 to 9/11 “Standards, certification and environmental conditions”.
1/11
References Modicon Premium automation
platform 1
Unity processors
TSX 57 processors
I/O capacity (2) Capacity Maximum number of Integrated Reference Weight
Memory Process bus/network port (3) kg
control modules
channels
TSX 57 0p 1 rack
256 discrete I/O 96 Kb 0 1 network CANopen TSX P57 0244M 0.320
12 analog I/O integrated 1 AS-Interface bus
4 application-specific 128 Kb on
channels PCMCIA
(1) 2 of these channels are used by the TSX CTY 2A 2-channel 40 kHz counter module integrated
into the configuration.
(2) Cumulative maximum values. The number of remote I/O on the different buses is not taken
into account.
(3) Product supplied with multilingual Quick Reference Guide: English, French, German,
Spanish, and Italian.
(4) Maximum number of TSX RKY 4EX/6EX/8EX racks (4, 6 or 8 slots). Using the
TSX P57 154/254/354M TSX RKY 12 EX rack with 12 slots is the same as using 2 racks with 4, 6 or 8 slots.
(5) Fieldbus: INTERBUS or Profibus DP.
1/12
References (continued) Modicon Premium automation
platform 1
Unity processors
Cable for terminal Micro/Premium/Atrium USB port on a PC 2.5 m TSX PCX 3030 –
port/USB port mini-DIN port terminal
TSX PCX 1031 (TER or AUX)
USB cable for terminal USB port Premium USB port on a PC 3.3 m UNY XCA USB 033 –
port/PC TSX 57 4p/5p terminal
Quantum 140 CPU 6p1
(1) Cumulative maximum values. The number of remote I/O on the bus is not counted.
(2) Product supplied with multilingual Quick Reference Guide.
(3) Maximum number of TSX RKY 4EX/6EX/8EX racks (4, 6 or 8 slots). Using the
TSX RKY 12 EX rack with 12 slots is the same as using 2 racks with 4, 6 or 8 slots.
(4) The second value corresponds to the capacity of the integrated RAM when the application
program is supported by the PCMCIA card.
(5) Fieldbus: INTERBUS or Profibus DP.
1/13
Presentation Modicon Premium automation
platform 1
Presentation
1 Atrium TSX PCI 57 pp4M slot PLCs are PC format cards (PCI 32-bit/25…33 MHz
bus) to be integrated into a PC running under Windows 2000 or Windows XP.
This combination of PLC and PC optimizes performance in applications requiring, for
example, a higher level of communication, control or supervision functions. The slot
PLC manages the entire PLC station, which comprises the same I/O modules as
1.1 Premium processors (discrete, analog, application-specific and communication):
b Locally, in one or more racks connected to Bus X on the Atrium slot PLC
TSX PCI 57 pp4M b Using remote I/O via the same fieldbuses
Two types of Atrium slot PLC are available. They can both accommodate:
Both have:
b An internal PCMCIA slot (no. 0) to accommodate all types of memory extension
card: program and symbols only, or mixed (program, symbols and data storage)
b An external PCMCIA slot (no. 1) to accommodate the network card (Fipway,
Modbus Plus) or bus (CANopen, Modbus, Uni-Telway, Fipio Agent and serial link)
This slot can also accommodate the 4 or 8 MB SRAM memory extension card used
to store additional data (see page 1/22).
Integrated communication
Six means of integrated communication (communication that does not require the
external rack to be connected on the slot PLC Bus X) are possible:
b CANopen master, via a PCMCIA card that is inserted into the external slot on the
slot PLC
b Fipio manager, via a 9-way SUB-D type connector on the faceplate of the TSX PCI
57 354M slot PLC
b Ethernet TCP/IP, via the TCP/X-Way Windows-compatible gateway software,
which communicates with the slot PLC via the PCI bus on the host PC (this software
is either connected to an Ethernet port in the host PC, integrated into the
motherboard or supplied on a PC format card)
b INTERBUS master generation 4, via an additional PC format card, occupying an ISA
bus slot and connected to the slot PLC via a ribbon cable that includes Bus X
b Modbus Plus or Fipway, via a PCMCIA card that is inserted into the external slot
on the slot PLC
b Communication via a terminal port (TER) using Uni-Telway or character mode
protocol, 19.2 or 115 Kbps (typically a programming terminal or an HMI terminal)
1/14
Presentation (continued) Modicon Premium automation
platform 1
Presentation (continued)
TSX PSI 2010 standalone power supply
b Unity Pro Medium, Large or Extra Large programming software. This is the same
as the software used on the Quantum platform.
b Optionally, depending on requirements:
v The Unity Studio software suite used to design distributed applications
v Unity Application Generator (UAG) specialist software for modeling and generating
process applications
v Unity EFB toolkit software for developing EF and EFB function block libraries in
C language
v Unity SFC View software for displaying and diagnosing applications written in
Sequential Function Chart (SFC) language
The Atrium slot PLC is not supplied with any Windows driver or application type
software programs. These are supplied with the Unity Pro, Unity Studio, Monitor Pro,
Vijeo Look, OFS (OPC Factory Server), etc. software.
They enable connection to the slot PLC via:
Typical architecture
By integrating an Atrium slot PLC card, the architecture shown opposite can be
Ethernet TCP/IP created using any compatible PC (equipped with PCI bus slots) and Magelis IPC
industrial PC stations.
Magelis IPC This solution can provide a PLC architecture in which the I/O are:
fitted with, for example:
- Atrium TSX PCI slot PLC
- Vijeo Look and Unity Pro software b Remotely located close to the machine or process via the fieldbus (1):
- TCP/X-Way gateway software v Ethernet TCP/IP via the TLX CD GTW 10M gateway software
- c 24 V standalone power supply
v CANopen with TSX CPP 110 PCMCIA card
v Fipio with the integrated port on the TSX PCI 57 354M slot PLC
v Modbus Plus with TSX MBP 100 PCMCIA card
v INTERBUS with PC format slot PLC card, TSX IBX 100 ISA bus (link to
TSX PCI 57 pp4M slot PLC via ribbon cable)
Premium I/O extension racks b And/or centralized in TSX RKY ppEX extendable racks. TSX RKY ppEX
extendable racks connected on Bus X permit the use of application-specific modules
and the setting up of AS-Interface bus segments. For example:
Altivar
v TCP/IP TSX ETY 4103 or TSX ETY 5103 Ethernet TCP/IP module (with Web
server, FactoryCast server or TSX WMY 100 module (FactoryCast HMI server))
v INTERBUS TSX IBY 100 or Profibus DP TSX PBY 100 master module
Momentum v TSX SAY 1000 AS-Interface V2.1 master module
v TSX CAY, TSX CFY or TSX CSY 84 (SERCOS) motion control modules
Ethernet TCP/IP, CANopen, Fipio, Modbus Plus, INTERBUS
(1) Corresponding to an integrated module solution on the host PC, without having to use
modules on extension racks on Bus X.
1/15
Description Modicon Premium automation
platform 1
Description
Description of slot PLCs
1 TSX PCI 57 pp4M slot PLCs mechanically occupy two consecutive slots on the PCI
bus, but only use one electrically (1). They feature:
1
2 b On the faceplate:
1.1 3
4
5 1 A PCMCIA slot (no.1) for a communication card or memory extension card for
6 storing additional data
2 A 9-way female SUB-D connector for connecting Bus X to the first rack supporting
the I/O modules and application-specific modules
TSX PCI 57 pp4M
3 An 8-way female mini-DIN connector marked TER for connecting a programming
terminal
4 A RESET button causing a cold restart of the slot PLC when it is activated
5 An ERR lamp (red); fault on the slot PLC or its on-board devices (PCMCIA
memory or communication cards)
6 A 9-pin male SUB-D connector (on TSX PCI 57 354M model) for Fipio bus
manager communication.
v 4 or 5 LEDs indicating the operating status (RUN, TER, BAT, I/O and FIP on the
TSX PCI 57 354M)
v A slot for a backup battery for the slot PLC internal RAM memory
v A slot (no. 0) for a PCMCIA format memory extension card
v A Bus X line terminator circuit (type A)
v A PCI bus connector for connection to the host PC
Supplied with the slot PLC: 1 Bus X line terminator (type B) to be installed at the end
of the last of the I/O and application-specific module support racks.
7 An additional faceplate, TSX PCI ACC1, fitted with a 9-way male SUB-D
connector, enabling the slot PLC Atrium to be located in the middle of its extension
racks rather than at one end of them.
The c 24 V TSX PSI 2010 power supply is inserted into a PCI bus slot located next
TSX PCI ACC1 to the TSX PCI 57 pp4M slot PLC. It occupies one slot mechanically but no slots
electrically. It can provide the power supply for one slot PLC. It features the following
on the front panel:
1/16
Gateway, Modicon Premium automation
setup platform 1
The TCP/X-Way software gateway performs 2 main functions for Atrium slot PLCs:
b Communication using the Modbus or Uni-TE TCP/IP protocol via the Ethernet
1
Ethernet TCP/IP TCP/IP card integrated in the PC
b Data exchange in both directions with remote stations via the telephone modem in
Modbus the PC
Uni-TE
1.1
This software interfaces with the Atrium slot PLC PCIway driver and automatically
routes messages. The most common configurations are:
v Via Ethernet network (diagram opposite). Access is made secure by checking
1 2
incoming IP addresses, in a similar way to the Premium PLC Ethernet TSX ETY 4103
3 module. The Global Data and I/O Scanning services are not supported.
Premium
v Via modem link. Incoming calls are checked via the standard Windows password
checking mechanisms. In addition to remote access with Unity Pro, the TCP/IP
PC gateway enables communication with other stations that can be connected to a local
Ethernet network (RAS (Remote Access Server) function).
Quantum Setup
Integration into the host PC
1 Atrium slot PLC
2 Ethernet TCP/IP card or integrated port To receive a TSX PCI 57 pp4M Atrium slot PLC, the host PC must:
3 TCP/X-Way software gateway b Run under Windows 2000 or Windows XP
b Have a 33-bit 33 MHz (c 5 or 3.3 V) PCI bus
b Have two consecutive slots available on the PCI bus (of which at least one must
be a PCI type slot)
The maximum number of slot PLCs per PC depends on the number of available
PCI/ISA slots, the PC power supply rating (when the TSX PSI 2010 power supply
option is not used) and whether or not PCMCIA cards have been inserted into the
slot PLC.
The slot PLC is completely independent of the application running on the PC, in
particular:
b The standard PC command "Restart" (1) has no effect on the slot PLC operating
modes (2).
b Switching the PC off and then on again causes a warm restart of the application
being managed by the slot PLC (restart without loss of application context).
b The c 24 V standalone power supply allows the slot PLC to operate even in the
event of a PC power supply outage.
The host PC, equipped with Unity Pro software, can be used as a programming and
setup terminal for the TSX PCI 57 Atrium slot PLC.
The Atrium TSX PCI 57 slot PLC logically occupies the same 2 slots as a Premium
TSX P57 processor of the same type. The 2 slots in the TSX RKY rack with address
0 next to the TSX PSY power supply module must therefore remain unoccupied, see
page 1/27.
Bus X Bus X
The TSX PCI ACC1 faceplate or TSX PSI 2010 c 24 V power supply enables a
second Bus X to be connected from Magelis IPC industrial PCs, thus forming a Y
Premium extension Premium extension
structure (see the diagram opposite, where the maximum length of each Bus X
segment is 100 m). If they are not used, only one Bus X may be connected.
(1) "Ctrl-Alt-Del" command, followed by "Restart" or pressing the "Reset" button on the PC (if
Premium extension there is one).
(2) Causes the loss of the PCI bus connection.
1/17
Memory structure Modicon Premium automation
platform 1
Internal RAM Program, symbols and 1 The application data area, which may be one of 2 possible types, is always in the
area for online program 2 internal RAM:
modification v Located data corresponding to data defined by an address (e.g. %MW237) to
1.1 which a symbol may be associated (e.g. Counting_rejects).
v Global unlocated data corresponding to data defined only by a symbol. This type
Constants of addressing removes memory "mapping" management constraints, as address are
3
assigned automatically, and enables data to be structured.
v DFB unlocated data, corresponding to data from DFB user function blocks. The
size of this object zone is only limited by the size of the physical internal RAM
memory available.
2 Area in internal RAM or PCMCIA memory card for the program and symbols. In
the event of this area being in internal RAM, it also supports the area for modifying
the program in online mode (1).
Slot PLC with PCMCIA memory card in slot no. 0
This area contains the program's executable binary code and IEC source code.
The user selects the type of information to be stored in the PLC memory.
Located data 1 3 Constants area in the internal RAM or the PCMCIA memory card (slot no. 0)
160 or 208 Kb
4 Storage area for additional data (slot no. 0 or no. 1), e.g. for production data and
Global unlocated data 1
Internal RAM
manufacturing recipes
b Application in internal RAM. In this case, the application is entirely loaded in the
processor’s internal battery-backed RAM (2), the capacity of which depends on the
Program and symbols 2 processor model (160 or 208 Kb).
128 to 7168 Kb
PCMCIA card b Application in PCMCIA card. In this case, the internal RAM is reserved for
slot no. 0 application data. The PCMCIA memory card (slot no. 1) contains the program space
(program, symbols and constants areas) (max. 768 or 1792 Kb).
Constants 3 Certain types of PCMCIA memory card host the data storage area (max. 6976 Kb).
The presence of the symbols area with the program area is optional. Having the
Storage of additional 4
data
application symbols database on the PLC means that, when connected to a
programming terminal not containing any applications, all the elements needed to
debug or upgrade this PLC are available within the PLC.
(1) If a PCMCIA card has been inserted, the memory used by program modification in online
mode is located in this memory card (outside zones 2, 3 and 4 opposite).
(2) The internal RAM memory is backed up by an optional battery (3 years' battery life) located in
the power supply module (see page 2/22).
1/18
Memory structure (continued) Modicon Premium automation
platform 1
Internal RAM
Located data 1
Memory cards reserved for data storage (4096 or 8192 Kb) are used to:
1
Global and DFB 1
unlocated data
160 or 208 Kb
b Access the data storage area when the application is entirely supported by the
Program, symbols and
area for online program internal RAM. In this case, the data storage memory card is inserted into PCMCIA
2
modification slot no. 0. 1.1
Constants 3 b Free up memory space to provide additional program space when the application
is in the PCMCIA card (slot no. 0). In this case, the data storage memory card is
inserted into PCMCIA slot no. 1 (a part of it can be supported by the memory card in
PCMCIA data the slot).
4096 or 208 Kb
Slot PLC with mixed type memory cards in slot no. 0 and data Regardless of the PLC memory structure (whether the application is located in the
storage type memory cards in slot no. 1 internal RAM or in the PCMCIA memory card), it is possible to protect this in order to
prevent it being accessed (read or modify program) by only loading the executable
Located data 1
160 or 208 Kb
This function is different from previous versions of Premium PLCs (with PL7
Constants 3
software) and now allows program code and data in different parts of the application
PCMCIA card (slot to be added or modified in a single modification session (thus making modification
no. 0)
unified and consistent with regard to the controlled process).
Additional data storage This increased flexibility comes at a cost in terms of the program memory volume
(zone A) 4
required. Any program modifications made in online mode require available program
memory space at least equal in size to the combined size of all sections of the Unity
PCMCIA data
Pro program affected by the same modification session.
4096 or 8192 Kb
Additional data storage 4 b For a processor with memory extension card, the memory volume remaining
(zone B)
available in the card for online modification is sufficient if the recommendations on
page 1/22 are observed.
b For a processor without memory extension card, users wishing to have the option
of making modifications in online mode may select a processor according to:
v The anticipated size of the application
v The number and size of the program sections to be modified in online mode
A memory extension card that only uses Flash Eprom technology (without additional
SRAM) cannot provide the function of program modification in online mode.
1/19
Characteristics Modicon Premium automation
platform 1
(1) Only affects "in-rack" modules. The maximum values for the number of discrete I/O, analog I/O and application-specific channels are cumulative. The remote I/O
on the bus or network (CANopen, AS-Interface/Uni-Telway/Fipio/Modbus Plus, etc.) or third-party bus (INTERBUS or Profibus DP) are not included in this
maximum number.
(2) Serial links: Modbus, Uni-Telway, Jnet and asynchronous serial links.
(3) Threshold values according to the type of instruction.
1/20
References Modicon Premium automation
platform 1
TSX PCI 57 354M When connected to an Atrium slot PLC, the TCP/X-Way gateway software offer
(supplied on CD-ROM) enables communication under the Modbus or Uni-TE TCP/IP
protocol using the Ethernet TCP/IP port integrated into the host PC.
Separate parts
Description Use Sold in lots of Reference Weight
kg
Faceplate for remote Bus X Enables a second remote – TSX PCI ACC1 –
Bus X connection (9-way SUB-D
connector)
c 24 V standalone power Enables the TSX PCI slot PLC to operate in – TSX PSI 2010 –
supply the event of a PC power supply outage
Enables a second remote Bus X connection
Batteries Internal RAM memory backup 1 TSX PLP 01 0.010
(1) Cumulative maximum values. The number of remote I/O on the bus is not counted.
(2) Product supplied with multilingual installation guide: English, French, German, and Spanish.
Supplied without software drivers.
(3) Maximum number of TSX RKY 4EX/6EX/8EX racks (4, 6 or 8 slots). Using the
TSX RKY 12 EX rack with 12 slots is the same as using 2 racks with 4, 6 or 8 slots.
(4) Fieldbus: INTERBUS or Profibus DP.
(5) Other software compatible with Atrium slot PLCs: OFS data server software,
Vijeo Look/Monitor Pro, supervisory software, see our catalog.
TSX PSI 2010
1/21
Presentation Modicon Premium automation
platform 1
Presentation
PCMCIA memory extension cards are used to extend the internal RAM capacity of
1 Premium processors and Atrium slot PLCs.
Some of the cards can also be used on Quantum and Micro processors. Depending
on the model, these cards can host:
b Application program, symbols and constants
b Additional application data
1.1 b Or both
Two of these SRAM data storage memory cards can also be inserted into slot no. 1,
i.e.:
b The lower slot on processors
b The external slot on slot PLCs
b Flash EPROM
Used once debugging of the application program is complete. It enables:
v Backup battery life restrictions to be overcome
v A global application transfer to be performed
If it is used, the application cannot be modified in online mode.
Users of processors fitted with memory extension cards who wish to modify or add
program data in online mode must follow the two recommendations below:
b Structure the application program in a number of sections of a reasonable size
b Where possible, select one of the two extension cards recommended in the table
below:
Premium processors TSX P57 Cp TSX P57 1p TSX P57 2p TSX P57 3p TSX P57 4p TSX P57 5p
Atrium slot PLCs TSX P57 0p TSX PCI 57 2p TSX PCI 57 3p
Cards recommended for program modification All TSX MRP All TSX MRP CpppK/M/7 TSX MRP C002M,
in online mode TSX MRP PpppK P224K/P384K, all TSX MRP C003M,
and TSX MRP TSX MRP TSX MRP C007M
CpppK/M/7 CpppK/M/7
1/22
References Modicon Premium automation
platform 1
1/23
Selection guide Modicon Premium automation
platform 1
Premium/Atrium platforms for PL7 software offer TSX 57 1p processors TSX 57 2p processors and T PCX 57 2p
slot PLC
1.2
"In-rack" I/O (1) Discrete I/O 512 channels (modules with 8, 16, 32 or 1024 channels (modules with 8, 16, 32 or
64 channels) 64 channels)
Analog I/O 24 channels (modules with 4, 8 or 80 channels (modules with 4, 8 or
16 channels) 16 channels)
Integrated process control – Configurable loops (10 channels with max.
3 loops)
"In-rack" Max. no. of channels 8 24
application-specific Counter Modules with 2/4 counter channels max. 1 MHz, single-channel electronic cam module
channels
Motion (2) Modules with 1/2 axes for stepper motors, modules with 2/3/4 axes for analog control
servomotors, modules with 8/16 axes with SERCOS digital link
Weighing Modules for 8 load cells (2 application-specific channels)
Serial links "In-rack" communication modules (1 application-specific channel)
Serial link connections Modbus RS 232D, RS 485 or BC (3) (4) master/slave PCMCIA modules and "in-rack" RS 485
master/slave modules
Uni-Telway 1 integrated RS 485 master/slave channel, RS 232D, RS 485 or BC (3) (4) master/slave
PCMCIA modules and "in-rack" RS 485 master/slave modules
Character mode 1 integrated RS 485 channel, RS 232D, RS 485 or BC (3) (4) PCMCIA modules and "in-rack"
RS 485 modules
Jnet PCMCIA modules (4), 3 max.
Bus connections AS-Interface actuator/sensor bus 2 "in-rack" modules 4 "in-rack" modules
master V2
CANopen machine bus master V4.02 1 PCMCIA module (3)
(5)
INTERBUS fieldbus master V2 (5) – 1 "in-rack" module
or
Profibus DP fieldbus master V0
class 1 and 2 (5)
Network connections Max. no. of networks 1 1 Global Data, I/O Scanning (+ 1 software
gateway with Atrium slot PLC)
Ethernet TCP/IP Multiprotocol "in-rack" modules (Modbus, Uni-TE, TCP Open), Web server, FactoryCast
service and Factory Cast HMI services
Communication modules Fipway (3) (4) and Modbus Plus (3) PCMCIA modules, "in-rack" Ethway modules
Memory capacity Without PCMCIA extension 32 K words program and data 48/64 K words program and data (6)
With PCMCIA extension 32 K words data 48/64 K words data (6)
64 K words program 160 K words program
Data storage 128 K words 640 K words + 2048 K words
Symbol storage – 128 K words
Power supply a 100…240 V, c 24 V non-isolated and c 24…48 V isolated power supply modules. A power
supply is required for each rack.
Type of processor and Standard TSX P57 103M TSX P57 203M Q
slot PLC Integrated Ethernet TSX P57 2623M Q (8)
Integrated Fipio TSX P57 153M (7) TSX P57 253M Q
Integrated Ethernet and Fipio TSX P57 2823M (8)
Atrium slot PLC Standard T PCX 57 203M
Integrated Fipio
Pages 1/31
(4) The maximum values for the number of discrete I/O, analog I/O and process control channels are cumulative.
(5) 1 axis = 1 application-specific channel, except for SERCOS modules where, depending on the configuration, the module = 2…32 channels.
(6) Insert the module into the lower PCMCIA slot on the processor (no. 1) or into the external PCMCIA slot on the slot PLC (no. 1).
(7) Insert the module into the PCMCIA slot on the TSX SCY 21 601 "in-rack" communication module.
1/24
1
1.2
16
8
32 64
Modules with 2/4 counter channels max. 1 MHz, single-channel electronic cam module
Modules with 1/2 axes for stepper motors, modules with 2/3/4 axes for analog control servomotors, modules with 8/16 axes with SERCOS digital link
1 integrated RS 485 master/slave channel, RS 232D, RS 485 or BC (3) (4) master/slave PCMCIA modules and "in-rack" RS 485 master/slave modules
1 integrated RS 485 channel, RS 232D, RS 485 or BC (3) (4) PCMCIA modules and "in-rack" RS 485 modules
2 "in-rack" modules
Multiprotocol "in-rack" modules (Modbus, Uni-TE, Global Data, I/O Scanning, TCP Open), Web server, FactoryCast service and Factory Cast HMI services
Fipway (3) (4) and Modbus Plus (3) PCMCIA modules, "in-rack" Ethway modules
64/80 K words program and data (6) 96 K words program and data
80/96 K words data (6) 176 K words data
384 K words program 512 K words program (992 K words with PL7 V4.4 or higher)
640 K words + 2048 K words 2048 Kwords (640 K words + 2048 K words with PL7 V4.4 or higher)
128 K words 256 Kwords (384 K words with PL7 V4.4 or higher)
a 100…240 V, c 24 V non-isolated and c 24…48 V isolated power supply modules. A power supply is required for each rack.
T PCX 57 353M
1/31
(8) Reduce the number of modules permitted (INTERBUS or Profibus DP) by 1 when CANopen is used.
(9) The second value corresponds to the processor with integrated Fipio bus manager link.
(10)The TSX P57 153M processor does not support the CANopen bus PCMCIA module.
(11)The integrated Ethernet port requires 1 of the available network connections.
Q Processor able to migrate from PL7 to Unity Pro by means of a simple processor operating system update (included in the Unity Pro software CD-ROM).
1/25
Presentation Modicon Premium automation
platform 1
PL7 processors
Presentation
1 Premium TSX P57 pp3M and TSX P57 pp23M control system platform processors
manage the entire PLC station comprising discrete or I/O modules, Preventa safety
modules, analog I/O modules, and application-specific modules, which can be
distributed over one or more racks connected on Bus X or on a fieldbus.
Integrated communication
According to the model, Premium processors include:
b A 10 or 100 Mbps TCP/IP Ethernet port (RJ45 connection)
b A 1 Mbps Fipio bus link (bus manager)
b Communication via 2 terminal ports (TER and AUX) using Uni-Telway or character
mode protocol (typically a 19 or 115 Mbps programming terminal and an operator
dialog terminal)
Each processor has a slot for a type III PCMCIA card for accepting a network card
(Fipway, Modbus Plus), bus (CANopen (1), Fipio Agent) or serial link (Modbus,
Uni-Telway, character mode)
This update is carried out using the OS-Loader tool, included in Unity Pro (see page
6/25). Once migrated, PL7 processors are equivalent to corresponding Unity
processors.
The following PL7 processors are able to migrate to Unity Pro (software migration):
b TSX 57 2p: TSX P7 203/253/2623M become TSX P7 204/254/2634M
respectively
b TSX 57 3p: TSX P7 303/353/3623M become TSX P7 304/354/3634M
respectively
b TSX 57 4p: TSX P7 453 becomes TSX P57 454M
Note: Processor migration requires the use of new PCMCIA TSX MRP P/C, TSX MFP P/C
memory references. See the equivalence table on page 1/36.
1/26
Presentation (continued), Modicon Premium automation
description platform 1
PL7 processors
Presentation (continued)
Migration of Premium processors (continued)
Migration offers involving the replacement of the processor are offered for other
product references. Please contact your Regional Sales Office for more information
1
about these offers, which are only available for a limited period of time. They concern
the following PL7 processors:
b TSX P57 2823M for migration to TSX P57 254M with TSX ETY 4103 (1)
b TSX P57 453M for migration to TSX P57 454M
b TSX P57 453M for migration to TSX P57 554M
b TSX P57 4823M for migration to TSX P57 4634M
b TSX P57 4823M for migration to TSX P57 5634M
b TSX P57 4823M for migration to TSX P57 454M with TSX ETY 4103 (1) 1.2
b TSX P57 4823M for migration to TSX P57 554M with TSX ETY 4103 (1)
1/27
Characteristics Modicon Premium automation
platform 1
PL7 processors
Premium PLCs have been developed to comply with major national and international standards on electronic industrial automation equipment..
See pages 9/6 to 9/11 “Standards, certification and environmental conditions”.
1 Characteristics and performance
Types of processor TSX P57 TSX P57 TSX P57 TSX P57 TSX P57 TSX P57
103M 153M 203M 2623M 253M 2823M
Maximum No. of racks 4/6/8 slots 4 16
configuration 12 slots 2 8
Max. no. of slots 32 128
for modules
Functions Max. no. of Discrete I/O 512 1024
1.2 (1) Analog I/O 24 80
Process control – 10 (up to 30 simple loops)
channels
Application-specific 8 24
channels (counter,
axis, weighing, and
serial links) (2)
Integrated Ethernet TCP/IP – 1 – 1
connections Fipio manager – 1 (63 agents) – 1 (127 agents)
Serial link 1 link with 2 connectors (TER and AUX) 19.2 Kbps
Maximum no. of Networks (Ethernet 1 1 1, none if 1 1, none if
connections TCP/IP, Fipway, integrated integrated
Modbus Plus, Ethway) Ethernet is Ethernet is
used used
AS-Interface bus 2 4
CANopen bus 1 – 1
INTERBus or Profibus – 1, none if CANopen is used
DP bus
Memories Maximum Without PCMCIA card Kwords 32, program and data 48, program and data 64, program and data
capacity With PCMCIA card Kwords 64, program 160, program 160, program
32, data 48, data 64, data
Data storage Kwords 128 2688
Maximum size Located internal bits bits 4096 8132
of object zones (%Mi)
Located internal data Kwords 30.5 for internal words %Mpi
32 for constant words %Kpi
Application structure Master task 1 1
Fast task 1 1
Event tasks 32 (1 of which has priority) 64 (1 of which has priority)
Execution time Without Boolean µs 0.50 0.19
per instruction PCMCIA card On word or fixed-point µs 0.62 0.25
arithmetic
On floating points µs 44 2.6
With PCMCIA Boolean µs 0.60 0.21
card On word or fixed-point µs 0.87 0.42
arithmetic
On floating points µs 44 2.6
No. of Without 100% Boolean Kinst/ 1.52 4.76
Kinstructions PCMCIA card ms
executed every 65% Boolean and Kinst/ 1.05 3.57
ms 35% fixed arithmetic ms
With PCMCIA 100% Boolean Kinst/ 1.18 3.70
card ms
65% Boolean and Kinst/ 0.85 2.50
35% fixed arithmetic ms
System Master task ms 1.50 3.10 (2) 1.00 1.2 (2)
overhead Fast task ms 0.80 0.35
(1) Only affects "in-rack" modules. The maximum values for the number of discrete I/O, analog I/O, application-specific channels, and process control channels are
cumulative. The remote I/O on the bus or network (CANopen, AS-Interface, Uni-Telway, Fipio, Modbus Plus, etc.) or fieldbus (INTERBUS or Profibus DP) are not
included in this maximum number.
(2) Serial links: Modbus, Uni-Telway, Jnet and asynchronous serial links.
1/28
Characteristics (continued) Modicon Premium automation
platform 1
PL7 processors
Premium PLCs have been developed to comply with major national and international standards on electronic industrial automation equipment.
See pages 9/6 to 9/11 “Standards, certification and environmental conditions”.
(1) Only affects "in-rack" modules. The maximum values for the number of discrete I/O, analog I/O, application-specific channels, and process control channels are
cumulative. The remote I/O on the bus or network (CANopen, AS-Interface, Uni-Telway, Fipio, Modbus Plus, etc.) or fieldbus (INTERBUS or Profibus DP) are not
included in this maximum number.
(2) Serial links: Modbus, Uni-Telway, Jnet and asynchronous serial links.
(3) The second value applies if PL7 Junior/Pro programming software V4.4 or higher is used.
1/29
Functions, Modicon Premium automation
references platform 1
PL7 processors
Internal RAM b The application data area is always in the internal RAM.
b The application program area is in the internal RAM or the PCMCIA memory card.
b The constants area is in the internal RAM or the PCMCIA memory card.
Program 2 There are two ways of organizing the application memory for TSX P57
1p3/2p3/2p23/3p3/3623/453/4823 processors with or without a memory extension
fitted in the form of a PCMCIA format card:
Constants 3
Application in internal RAM
1 Application data (max. 30.5 Kwords)
1.2 2 Task descriptor and executable code
The application is completely loaded into the processor’s battery-backed internal
RAM (1), the capacity of which depends on the processor model (32 to 96 K words).
3 Constant words, initial values and configuration
For example, the TSX P57 1p3 processor has 7.5 Kwords of application data and
Processor with PCMCIA card 24.5 Kwords of program, constants and system data (2).
The memory space (32 Kwords) is shared between the application data, the
32 to 176 Kwords
Data 1
Internal RAM Application in the PCMCIA card (slot no. 0)
The internal RAM is reserved for the application data.
The PCMCIA card contains the program and constants (64 to 512 K words).
The file storage area of 128 K or 640 Kwords (depending on the model of PCMCIA
64 to 512 Kwords
card) can be used in remote applications, for storing production data information,
Program 2 production recipes, etc.
PCMCIA card The symbols storage area of 128 K or 256 Kwords (depending on the model of
(slot no. 0) PCMCIA card) enables the application symbols database to be stored on the PLC.
32 Kwords
additional data 4 processors and can be used in conjunction with memory extension cards (type 1 in
the upper slot).
Symbol storage
Kwords
128/256
1/30
References (continued) Modicon Premium automation
platform 1
PL7 processors
TSX 57 processors
I/O capacity (1) Capacity Maximum number Integrated Reference Weight
Memory Process
control
of bus/network
modules
Ethernet
TCP/IP
(2) kg
1
channels
TSX 57 10 4 racks (3)
512 discrete I/O 32 integrated 0 1 network – TSX P57 103M 0.380
24 analog I/O Kwords. Max. 2 AS-i buses
8 application-specific 64 Kwords on 1 CANopen bus
channels PCMCIA
1 integrated Fipio – TSX P57 153M 0.420
1 network
TSX P57 103M TSX P57 153M 2 AS-i buses 1.2
TSX 57 20 16 racks (3)
1024 discrete I/O 48 integrated 10 1 network – TSX P57 203M 0.520
80 analog I/O Kwords. Max. 4 AS-i buses
24 application-specific 160 Kwords on 1 CANopen bus (4)
channels PCMCIA 1 fieldbus (4)
1/31
Presentation, Modicon Premium automation
configuration platform 1
Presentation
1 Atrium T PCX 57 pp3M slot PLCs are PC format cards (16-bit ISA bus) to be
integrated into a PC running under Windows 95/98, Windows 2000 or Windows NT.
This combination of PLC and PC optimizes performance in applications requiring, for
example, a higher level of communication, control or supervision functions. The slot
PLCs manage the entire PLC station, which comprises the same I/O modules as
Premium processors (discrete, analog, application-specific, and communication),
and these modules can be distributed in one or more racks connected on the bus X.
Two types of Atrium slot PLC are available to meet various user requirements:
1.2 b Max. 16 racks
b Max. 1024 discrete I/O
b 80 or 128 analog I/O
b 24 or 32 application-specific channels: Each application-specific module (counter,
motion control, communication or weighing) accounts for 1 or a number of
application-specific channels.
b 1 or 3 networks (Ethernet TCP/IP, Fipway, Ethway, Modbus Plus), 4 or
8 AS-Interface buses and 1 or 2 fieldbuses (CANopen, INTERBUS, Profibus-DP)
b 10 or 15 process control channels
Integrated communication
Each processor has a slot for a type III PCMCIA card for accepting a network card
(Fipway, Modbus Plus), bus card (CANopen, Fipio Agent) or serial link card
(Modbus, Uni-Telway, character mode)
Application design and installation
Typical architecture
Ethernet TCP/IP
Characteristics: References:
page 1/34 page 1/35
1/32
Description, Modicon Premium automation
installation platform 1
Description
1
T PCX 57 pp3M slot PLCs mechanically occupy two consecutive slots
2
(standard pitch of 20.32 mm) on the ISA bus but only use one electrically. 1
3 1 A PCMCIA slot (no. 0) for a memory extension card
4 2 A PCMCIA slot (no. 1) for a communication card or SRAM memory extension card
(4 MB) for storing additional data
3 A 9-way female SUB-D connector enabling the bus X to be connected remotely to
5
an extendable rack
4 A TER terminal port for the connection of a programming terminal or adjustment
7 6 of a peripheral device
5 A male 9-way SUB-D connector for connection to the Fipio bus 1.2
(with T PCX 57 353M)
6 An ISA bus connector for connection to the host PC
7 A slot for the slot PLC internal RAM backup battery
8 An additional plate (supplied as standard) fitted with a 9-way female SUB-D
8 connector, enabling a second remote bus X to be connected
Setup
Integration into the host PC
Quantum
To receive an Atrium T PCX 57 pp3M slot PLC, the host PC must:
1 Atrium slot PLC b Operate under Windows 95/98, Windows 2000 or Windows NT
2 Ethernet TCP/IP card or integrated port b Have a 16-bit 8 MHz ISA bus
3 TCP/X-Way software gateway b Have two consecutive slots (standard pitch of 20.32 mm) available on the ISA bus
The installation of a communication driver (ISAway 95/NT) supplied with the slot PLC
enables transparent communication between the host PC and the slot PLC. Equipped
with PL7 Junior/Pro software, the host PC can be used as a programming terminal
for the Atrium T PCX 57 slot PLC.
Characteristics: References:
page 1/34 page 1/35
1/33
Memory structure, Modicon Premium automation
characteristics platform 1
Memory structure
1 There are two ways of organizing the application memory for T PCX 57 203M/353M
slot PLCs with or without memory extension in the form of a type 1 PCMCIA card:
Slot PLC without PCMCIA memory card
Data 1 Application in internal RAM
Internal
RAM
2 The application is loaded entirely in the slot PLC internal RAM with battery back-up
Program
(3 years' battery life). For the maximum memory capacity of the internal RAM, see
Constants 3
the characteristics below.
Slot PLC with PCMCIA memory card
Application in PCMCIA card
1.2 Internal
Data 1
The internal RAM is thus reserved for application data and system data (1).
RAM The PCMCIA memory card contains the program and constants.
Program 2 The PL7 Junior/Pro software assists the application designer with structure
PCMCIA
card Constants 3
management and occupation of memory space for the Atrium slot PLC.
(2)
(slot no. 0)
1 Application data (including internal words, (1) The system reserves a minimum RAM memory zone in the order of 5 Kwords. Please refer to
the PL7 Micro/Junior/Pro TLX DOC PL7 44M reference manual.
system words, function blocks, DFBs, etc.) (2) In addition, there are certain models of PCMCIA card available, which provide memory zones
2 Task descriptor and executable code for storing files and symbols (see page 1/37).
3 Constant words, initial values and configuration
Characteristics
Type of slot PLC T PCX 57 203M T PCX 57 353M
Memory (4) Maximum Without PCMCIA card Kwords 48 program and data 80 program and data
capacity With PCMCIA card Kwords 160 program 384 program
48 data 96 data
Storage of additional data Kwords 2688
Maximum Internal words (% MWi/MDi/MFi) Kwords 30.5
size of zones Constants (% KWi/KDi/KFi) Kwords 32
(5) Internal bits (%Mi) bits 8132 16 384
Application structure Master task 1
Fast task 1
Event-based processing 64 (1 of which has priority)
(1) Only affects "in-rack" modules. The maximum values for the number of discrete I/O, analog I/O and application-specific channels are cumulative. The remote
I/O on the bus or network (AS-Interface/Uni-Telway/Fipio/Modbus Plus, etc.) or fieldbus (CANopen, INTERBUS or Profibus DP) are not included in this maximum
number.
(2) Serial links: Modbus, Uni-Telway, Jnet and asynchronous serial links.
(3) With TCP/X-Way software gateway and Ethernet port on host PC (integrated motherboard or PC format card).
(4) Memory capacity for storing data or symbols on a PCMCIA card, see page 1/36.
(5) The sum of the program memory, data and constants zones is limited by the total memory capacity.
(6) The second value corresponds to the execution time when the slot PLC is fitted with a PCMCIA memory card.
Presentation: References:
page 1/32 page 1/35
1/34
References Modicon Premium automation
platform 1
References
PCX 57 slot PLCs
T PCX 57 pp3M slot PLCs are compatible with the PC ISA bus and have:
1
b A PCMCIA slot (no. 0) for memory extension
b A PCMCIA slot (no. 1) for communication card or memory extension card for
storing additional data
b A terminal port (8-way female mini-DIN), Uni-Telway or character mode
b A remote bus X system for extendable racks
b A male connector (9-way SUB-D) for Fipio bus link manager function
(for model T PCX 57 353M)
b A bus X end of line terminator 1.2
b OFS data server software (see page 7/11)
b ISAway 95/NT communication driver software (see page 6/57: X-Way
communication drivers)
The slot PLC mechanically occupies 2 consecutive slots but only uses one slot
electrically on the ISA bus (long slot).
T PCX 57 pp3 slot PLCs can receive 1 memory extension card. However, useful
memory capacity is limited to the maximum size defined for the processor model.
See pages 1/36 and 1/37.
Software options
T PCX 57 353M When connected to an Atrium slot PLC, the TCP/X-Way gateway software offer
(supplied on CD-ROM) enables communication under the Modbus or Uni-TE TCP/IP
protocol using the Ethernet TCP/IP port integrated into the host PC.
(1) Maximum number of TSX RKY 4EX/6EX/8EX racks (4, 6 or 8 slots). Using the
TSX RKY 12 EX rack with 12 slots is the same as using 2 racks with 4, 6 or 8 slots.
(2) Cumulative maximum values. The number of remote I/O on the bus is not included.
(3) Product supplied with multilingual Quick Reference Guide (processors and discrete I/O):
English, French, German, Spanish, and Italian.
(4) Using the CANopen bus reduces the number of possible fieldbuses (INTERBUS or
Profibus DP) by 1.
(5) The second value corresponds to the integrated memory capacity when the processor is fitted
with a PCMCIA memory card (type 1).
Presentation: Characteristics:
page 1/32 page 1/34
1/35
Presentation Modicon Premium automation
platform 1
Presentation
1 PCMCIA memory extension cards are used to extend the internal RAM capacity of
Premium processors and Atrium slot PLCs. Depending on the model, these cards
are designed to:
b Receive the application program and constants
b Store additional application data
b Store various application object symbols
b Or all three
(1) Selection based on the PL7 program memory volume in relation to the data storage memory volume.
(2) If symbols do not need to be stored on the PCMCIA.
(3) If data does not need to be stored on the PCMCIA.
1/36
Presentation, Modicon Premium automation
references platform 1
References
If future migration from PL7 to Unity Pro is envisaged, see the equivalence table opposite for the
new equivalent reference.
PCMCIA type I SRAM memory extension (slot no. 0)
Use Max. memory size Old reference New reference Weight
PL7 Data Symbol (until the end of October (from November 2004)
application storage storage 2004) kg
TSX 57 10…40 32 Kwords – – TSX MRP 032P TSX MRP P128K –
PCX 57 20/30 64 Kwords – – TSX MRP 064P TSX MRP P224K –
128 Kwords – TSX MRP 232P/264P TSX MRP P384K –
TSX 57 20…40 128 – – TSX MRP 0128P TSX MRP C448K –
PCX 57 20/30 Kwords 128 Kwords 128 Kwords TSX MRP 2128P TSX MRP C768K –
256 – – TSX MRP 0256P TSX MRP C001M –
Kwords 640 Kwords 128 Kwords TSX MRP 3256P TSX MRP C01M7 –
384 640 Kwords – TSX MRP 3384P TSX MRP C002M –
Kwords
TSX 57 40 512 Kwords – 256 Kwords TSX MRP 0512P TSX MRP C003M –
992 Kwords 640 Kwords 384 Kwords – TSX MRP C007M –
PCMCIA type I Flash EPROM memory extension (slot no. 0)
TSX 57 10…40 32 Kwords – – TSX MFP 032P TSX MFP P128K –
PCX 57 20/30 64 Kwords – – TSX MFP 064P TSX MFP P224K –
128 Kwords – TSX MFP 232P/264P TSX MCP C224K –
TSX 57 20…40 128 – – TSX MFP 0128P TSX MFP P384K –
PCX 57 20/30 Kwords
PCMCIA type III Flash SRAM memory extension (slot no. 1)
TSX 57 20…40 – 2048 – TSX MRP DS 2048P TSX MRP F004M –
Kwords
PCMCIA Flash EPROM backup card
TSX 57 10 32 Kwords – – TSX MFP BAK032P TSX MFP B096K –
Replacement parts
Description Use Type Reference Weight
kg
Backup batteries TSX MRP P/Cpppp Main battery TSX BAT M02 (2) 0.100
TSX MFP P004M PCMCIA SRAM Auxiliary battery TSX BAT M03 –
memory
Handle PCMCIA memory – TSX P CAP 0.030
(1) With PL7 Junior/Pro software V4.4 or higher.
(2) Replace the old order reference for the TSX MRP pppP PCMCIA SRAM memory with order reference TSX BAT M01.
1/37
2
2/0
Contents 2 - Racks, I/O architectures and
power supplies 2
2/1
Description Modicon Premium automation
platform 2
8 3 Slot for a battery which protects the internal RAM memory of the processor.
TSX FAN ppP fan modules installed above the racks of Premium PLCs provide
forced air convection, in order to maintain an even ambient temperature inside the
enclosure and to eliminate the various hot spots that may exist.
Fan modules are required whenever the ambient temperature is between 60 °C and
70 °C (forced ventilation enables the ambient temperature in the enclosure to be
lowered by 10 °C) (1).
Three types of fan module are available: c 24 V, a 110 V and a 220 V.
(1) For an ambient temperature between 25 °C and 60 °C, the use of fan modules increases the
MTBF.
2/2
Characteristics Modicon Premium automation
platform 2
Characteristics
Type of power supply module TSX PSY 1610M TSX PSY 3610M TSX PSY 5520M
Primary Voltage Nominal V c 24 c 24 c 24...48
Limit (ripple included) V c 19.2...30 (1) c 19.2...60
(possible up to 34 V for 1 h in evry 24 h)
Frequency Nominal/limit Hz – – –
Currency Nominal input 1 rms A ≤ 1.5 at c 24 V ≤ 2.7 at c 24 V ≤ 3 at c 24 V
≤ 1.5 at c 48 V
Initial start up 1 inrush A 100 at c 24 V 150 at c 24 V 15 at c 24 V
15 at c 48 V
at 25 °C (2)
I²t on activation A ²s 12.5 20 50 at c 24 V
2
55 at c 48 V
It on activation As 0.2 0.5 7 at c 24 V
6 at c 48 V
Duration of Main supply (accepted) ms ≤1 ≤1 ≤1
micro breaks
Integrated protection By fuse 5 x 20, No By fuse 5 x 20,
time-delayed 3.5 A time-delayed 5 A
Secondary Power Total useful (typical) W 30 50 50
Output c 5 V Nominal voltage V 5 5 5
Nominal current A 3 7 7
Power (typical) W 15 35 35
Output Nominal voltage V U mains - 0.6 U mains - 0.6 24
c 24 VR (3) Nominal current A 0.6 0.6 0.8
Power (typical) W 15 19 19
Output c 24 V sensors – – –
Integrated protection on outputs (4) Yes, against overloads, short-circuits and overvoltages
Conformity to standards IEC 1131 2
Isolation Dielectric Primary/secondary and V eff Non isolated, internal 0 V connected to PLC earth 2000 - 50/60 Hz - 1 min
withstand primary/earth
Insulation Primary/secondary and MΩ – ≥ 10
resistance primary/earth
Type od power supply module TSX PSY 2600M TSX PSY 5500M TSX PSY 8500M
Primary Voltage Nominal V a 100...240 a 100...120/200...240
Limit (ripple included) V a 85...264 a 85...140/190...264 a 85...140/170...264
Frequencys Nominal/limit Hz 50…60/47…63
Current Nominal input 1 rms A 0.5 at a 100 V 1.7 at a 100 V 1.7 at a 100 V
0.3 at a 240 V 0.5 at a 240 V 0.5 at a 240 V
Initial start up I inrush current A 37 at a 100 V 38 at a 100 V 30 at a 100 V
at 25 °C 75 at a 240 V 38 at a 240 V 60 at a 240 V
(2) I²t on activation A²s 0.63 at a 100 V 4 at a 100 V 15 at a 100 V
2.6 at a 240 V 2 at a 240 V 8 at a 240 V
It on activation As 0.034 at a 100 V 0.11 at a 100 V 0.15 at a 100 V
0.067 at a 240 V 0.11 at a 240 V 0.15 at a 240 V
Duration of Mains supply (accepted) ms ≤ 10 ≤ 10 ≤ 10
micro breaks
Integrated protection By fuse 5 x 20, time-delayed, 4 A
Secondary Power Total useful (typical) W 26 50 77 (5)
Output c 5 V Nominal voltage V 5 5 5
Nominal current A 5 7 15
Power (typical) W 25 35 75
Output Nominal voltage V 24 24 –
c 24 VR (3) Nominal current A 0.6 0.8 –
Power (typical) W 15 19 –
Output Sensors A 0.5 0.8 1.6 (TBTS)
c 24 VC
Integrated protection on outputs (4) Yes, against overloads, short-circuits and overvoltages
Conformity to standards IEC 1131 2
Isolation Dielectric Primary/secondary and V eff 2000 - 50/60 Hz - 1 min 3000 - 50/60 Hz - 1 min
withstand primary/earth
Insulation Primary/secondary and MΩ ≥ 100
resistance primary/earth
(1) When supplying modules with relay outputs, the range is reduced to 21.6…26.4 V.
(2) These values should be taken into account when starting several devices simultaneously and
for sizing protection devices.
(3) Output c 24 V for supplying relays of modules with relay outputs.
(4) Output c 24 VR, cannot be accessed by the user and is protected by a fuse located beneath
the module (5 x 20, 4 A, type Medium)
(5) 77 W at 60 °C, 85 W at 55 °C, or 100 W at 55 °C using TSX FAN fan modules.
2/3
Functions Modicon Premium automation
platform 2
Functions
Alarm relay
The alarm relay located in each power supply module has a volt-free contact which
can be accessed on the connection screw terminal of the module.
b Module alarm relay located on the processor rack (rack 0): in normal operation,
2 PLC in RUN, the alarm relay is activated and its contact is closed (state 1). Whenever
the application stops, even partially, occurrence of a blocking fault, incorrect output
voltages or loss of mains power, the relay de-energizes and the associated contact
opens (state 0).
b Alarm relay of power supply modules located on other racks (racks 1 to 7): when
the module is powered up and if the output voltages are correct, the relay is activated
and its contact is closed (state 1). When the mains power is lost or if the output
voltages are incorrect, the relay de-energizes (state 0).
Back-up battery
Each power supply module has a slot reserved for a battery which provides the
power supply to the internal RAM memory located in the processors, in order to
ensure that data is saved when the PLC is switched off. The duration of data back-up
is one year. The battery must be changed as soon as the BAT lamp (red) on the front
panel lights up.
RESET pushbutton
Pressing this pushbutton, which is located on the front panel of the power supply
module, triggers a sequence of service signals which is the same as that for:
The TSX PSY 2600M/5500M/8500M a.c. power supply modules have an integrated
power supply which provides a voltage of c 24 V to supply the input sensors.
Connection to this sensor power supply can be accessed via the module screw
terminal. The available power on c 24 V depends on model (0,5/0,8/1,6 A), see
characteristics page 2/3.
2/4
References, Modicon Premium automation
dimensions, platform 2
References
Each TSX RKY p/pEX rack must be equipped with a single or double format power
supply module (slot marked PS).
The power required to supply each TSX RKY rack depends on the type and number
of modules installed in the rack. It is therefore necessary to establish a power
consumption table rack by rack in order to determine the TSX PSY power supply
module most suitable for each rack.
138
54
58
58,3
110 146
88,9
2/5
Presentation, Modicon Premium automation
description platform 2
Presentation
TSX RKY ppp racks form the basic elements of the Premium control system platform
with a single rack (6, 8 or 12 positions).
b Mechanical function: they enable all the modules of a PLC station (power supply,
processor, discrete I/O, analogue I/O, application-specific modules) to be fitted.
2 b Electrical function: they enable connection to the bus (Bus X) and provide
distribution of:
v power supplies required for each module in the same rack,
v data and service signals for the entire PLC station where this has several racks.
TSX FAN ppP fan modules installed above the racks of Premium PLCs provide
forced air convection, in order to maintain an even ambient temperature inside the
enclosure and to eliminate the various hot spots that may exist (voir page 2/2).
Description
1 Metal frame.
2 Slots for anchoring the module pins.
1 5
3 48-way female 1/2 DIN connectors for module-rack connections (the first
connector is reserved for the power supply module).
9 4 Locating slot for the power supply module.
8
5 Tapped holes for fixing the module.
3
6 Four holes for mounting the rack.
7 Position for rack address label.
8 Position for station network address label.
7 6 9 Two earth terminals for earthing the rack.
4 2
2/6
References, Modicon Premium automation
dimensions, platform 2
Non-extendable racks
Description Type of modules to be Capacity Reference Weight
installed kg
Non-extendable TSX PSY power supply, 6 positions TSX RKY 6 (1) 1.470
racks, TSX P57 processor, 8 positions TSX RKY 8 (1) 1.750
for single rack I/O modules,
12 positions TSX RKY 12 2.310
configuration application-specific modules
Connection accessories
Description Use Comprising Unit reference Weight
TSX RKY 6
Protective covers Unoccupied position on 5 screw-on TSX RKA 02
kg
0.050 2
(Sold in lots of 5) TSX RKY p or covers
TSX RKY pEX racks
Mountingscrews Mounting for Captive screw TSX ACC VA625 0.350
M6 x 25 TSX RKY p or and washer with
(Sold in lots of 50) TSX RKY pEX racks hexagonal slotted
head
(1) Limits of electromagnetic emissions, see (3) page 9/7.
Dimensions, mounting
TSX RKY
Common side view Front view : TSX RKY 6 exemple
a
TSX RKY 6 261.6
151,5
165 (1)
≥150 (3)
a
AF1-EA6 ≥100 (2)
(4)
151,5
88,9
(2) (1)
31,3
16 8,75 a 8,75 a a
a
≥150 (3)
b
a
(2)
≥150
on AM1 ED profiles
AF1-CF56
=
88,9
=
a
a b a≥ 50 mm
TSX RKY 6 244.1 261.6 (1) Equipment or enclosure
TSX RKY 8 317.8 335.3 (2) Cable ducting or clip
TSX RKY 12 465.1 482.6 (3) ≥ 130 mm with TSX FAN ppP fan module
(1) For mounting on panel: the diameter of the fixing holes must (4) TSX RKY 6 1 fan module per rack
be sulficient for an M6 screw TSX RKY 8 2 fan module per rack
TSX RKY 12 3 fan module per rack
2/7
Presentation Modicon Premium automation
platform 2
Using TSX RKY 6/8/12 standard racks, it is possible to constitute a PLC station with
3 Premium processors, with just a single rack.
Using 1 TSK RKY 4EX/6EX/8EX/12EX (1) extendable racks, a PLC station can be
5 constituted which comprises up to:
100 m max. (without bus X remote)
b 4 racks for a station with TSX 57 10 processor,
4 b 16 racks for a station with TSX 57 20, 57 30, 57 40, 57 50 Premium processor or
Atrium slot-PLCs.
2 The racks are connected to each other by bus X extension cables 2.
Bus X
The racks distributed on bus X are connected to each other via bus X extension
cables whose total length is 100 m maximum. Using TSX REY 200 bus X remote
modules enables the length of bus X to be increased to a maximum of 2 x 350 m (see
page 2/12).
The racks are connected to each other using TSX CBY pp0K bus X extension cables
which are connected to one of the two 9-way SUB-D connectors on each extendable
rack. The incoming cable from another rack can be connected to either the right 4 or
left-hand 3 connector.
Line terminations
The two extendable racks located at the ends of the line must have a TSX TLY EX
line terminator 5 fitted on the unused 9-way SUB-D type connector, except when
using PCX 57 coprocessors where the line terminator is supplied with the
coprocessor module.
TSX RKY ppEX racks form the basic elements of the Premium control system
platform. These racks provide the following functions:
b Mechanical function: they enable all the modules of a PLC station (power supply,
processor, discrete I/O, analogue I/O, application-specific modules) to be fitted.
b Electrical function: they enable connection to the bus (bus X) and provide
distribution of:
v power supplies required for each module in the same rack,
v data and service signals for the entire PLC station where this has several racks.
To meet user requirements, several types of rack are available in order to make up
PLC stations comprising 1 to 16 racks maximum distributed over bus X with a
maximum cumulative length of 100 meters.
TSX FAN ppP fan modules installed above the racks of Premium PLCs provide
forced air convection, in order to maintain an even ambient temperature inside the
enclosure and to eliminate the various hot spots that may exist (see page 2/2).
2/8
Description, Modicon Premium automation
functions platform 2
Description
1 Metal frame.
2 Slots for anchoring the module pins.
1 5
3 48-way female 1/2 DIN connectors for module-rack connections (the first
10 connector is reserved for the power supply module).
9 4 Locating slot for the power supply module.
8 3
5 Tapped holes for Mounting the module.
6 Four holes for mounting the rack.
2
11 11 7 Position for rack address label.
8 Position for station network address label.
7 6 9 Two earth terminals for earthing the rack.
10 Microswitches for coding the rack address (on extendable racks).
4 2 11 Two 9-way female SUB-D connectors for the remote connection of bus X to
another rack (on extendable racks).
Installing the various modules on the standard or extendable rack with address 0
PS 00 01 02 03 04 05 06
The rack with address 0 must contain a power supply module and the processor
module. For Premium PLCs which have two types of power supply (standard or
double format), the position of the processor (standard or double format) will depend
on the type of power supply used.
Using a standard format power supply module:
b The power supply module systematically occupies position PS.
b The processor module must be installed in position 00/01 (00 with standard format
processor).
PS 00 01 02 03 04 05 06 b The other modules are installed from position 02 (01 with standard format
processor).
Using a double format power supply module:
b The power supply module systematically occupies positions PS and 00.
b The processor module must be installed in position 01/02 (01 with standard format
processor).
b The other modules are installed from position 03 (02 with standard format
processor).
2/9
References Modicon Premium automation
platform 2
Extendable racks
Description Type of modules to Capacity Reference Weight
be installed kg
Extendable racks TSX PSY power 4 positions TSX RKY 4EX 1.160
for multi-racks supply, 6 positions TSX RKY 6EX 1.500
configuration TSX P57 processor
8 positions TSX RKY 8EX 1.780
(maximum 16 racks) (main rack),
(1) I/O modules, 12 positions TSX RKY 12EX 2.340
application-specific
modules
2 Connection accessories
Description Use Comprising Length Unit reference Weight
TSX RKY 6EX
kg
Daisy chaining Between 2 x 9-way 1m TSX CBY 010K 0.160
cables TSX RK Y pEX SUB-D 3m TSX CBY 030K 0.260
Bus X (total length racks connectors
5m TSX CBY 050K 0.360
100 m maxi mum)
(2) 12 m TSX CBY 120K 1.260
18 m TSX CBY 180K 1.860
28 m TSX CBY 280K 2.860
38 m TSX CBY 380K 3.860
50 m TSX CBY 500K 5.060
72 m TSX CBY 720K 7.260
100 m TSX CBY 1000K 10.060
Cable on reel Length to be Cable with 100 m TSX CBY 1000 12.320
fitted with free ends,
TSX CBY K9 2 line testers
connectors
Line terminators Compulsory on 2 x 9-way SUB-D TSX TLY EX 0.050
(sold in lots of 2) the connectors labelled A
TSX TLY EX 2 TSX RKY pEX and B
end racks
Protective covers Unoccupied 5 screw-on covers TSX RKA 02 0.050
(Sold in lots of 5) position on
TSX RKY p or
TSX RKY pEX
racks
Bus X connectors For 2 x 9-way SUB-D TSX CBY K9 0.080
(Sold in lots of 2) TSX CBY 1000 connectors
cable ends
Installation of Mounting of 2 crimping pliers, TSX CBY ACC 10 –
connectors TSX CBY K9 1 pen (3)
connectors
Mounting screws Mounting for Captive screw and TSX ACC VA625 0.350
M6 x 25 TSX RKY p or washer with hexagonal
(Sold in lots of 50) TSX RKY pEX slotted head
racks
(1) 16 racks TSX RKY 4EX/6EX/8EX maximum (4, 6 or 8 slots). Using the TSX RKY 12EX
(12 slots) is the same as occupying 2 racks with 4, 6 or 8 slots.
(2) 2 x 350 m maximum when using the TSX REY 200 bus X remote module (see page 2/12).
(3) Installation of connectors on the cable also requires a wire stripper, a pair of scissors and a
digital ohmmeter.
2/10
Dimensions, Modicon Premium automation
mounting platform 2
TSX RKY
Common side view Front view : TSX RKY 6EX example
a
TSX RKY 4EX 187.9
151,5
165 (1)
TSX RKY 6EX 261.6
TSX RKY 8EX 335.3
TSX RKY 12EX 482.6
160 (1) a
200 (2) 2
(1) With screw terminal bloc
(2) With HE 10 or SUB-D type connectors
Mounting of racks
on AM1 PA perforated plate Installation rules
≥150 (3)
a
AF1-EA6 ≥100 (2)
(4)
151,5
88,9
(2) (1)
31,3
16 8,75 a 8,75 a a
a
≥150 (3)
(2)
≥150
On AM1 ED profiles
AF1-CF56
=
88,9
=
a b a≥ 50 mm
TSX RKY 4EX 170.4 187.9 (1) Equipment or enclosure
TSX RKY 6EX 244.1 261.6 (2) Cable ducting or clip
TSX RKY 8EX 317.8 335.3 (3) ≥ 130 mm with TSX FAN ppP fan module
TSX RKY 12EX 465.1 482.6 (4) TSX RKY 4EX/6EX 1 fan module per rack
(1) For mounting on panel: the diameter of the fixing holes must TSX RKY 8EX 2 fan module per rack
be sulficient for an M6 screw TSX RKY 12EX 3 fan module per rack
2/11
Presentation Modicon Premium automation
platform 2
Presentation
Bus X for Premium PLCs can be used to connect eight 12 position racks or sixteen
4, 6 or 8 position racks, distributed over a maximum length of 100 metres
(see page 2/9).
For applications requiring longer distances between racks, the bus X remote
rackmaster module: TSX REY 200 can be used to increase this distance up to a
maximum of 350 metres without reducing performance.
The bus X remote system is electrical. Using the bus X remote rackmaster module
2 will not result in any loss of performance in reading or controlling I/O.
The bus X remote system comprises:
b One TSX REY 200 module called the “master” 1 located on the rack at address 0
(rack supporting the processor 2 and the main bus X 3). This module has 2 channels
used to locate 2 bus X segments 5 remotely at a maximum distance of 250 metres.
b One or two TSX REY 200 modules 4 called “slaves” located on each extendable
rack.
b Each slave module is connected to the master module by a TSX CBRY 2500
cable 5, which the user should cut and fit with TSX CBRY K5 connectors as required
(cabling does not require any special equipment).
Each end of the bus should be fitted with a TSX TLY EX line terminator 6.
3
4
6 Bus X 6
100 m
5
2
3 Remote location of bus X at 250 m max.
6 Bus X 6
100 m
5
6 Bus X 6
100 m
3
4
Implantations
The rules for installing the bus X remote rackmaster module, TSX REY 200, are as
follows :
Description: References:
page 2/13 page 2/13
2/12
Description, Modicon Premium automation
references platform 2
From one remote system, the maximum permitted distances from the processor are
shown in the table below:
Types of modules References Bus X remote
system 5
Discrete inputs (a) TSX DEY ppp 250 m
Discrete outputs TSX DSY ppp
Preventa safety module TSX PAY ppp
Discrete I/O (b)
Analogue I/O (c)
TSX DMY
TSX AEY ppp/ASY ppp
175 m less then the
lenght of bus X 2
Counting/motion modules (d) TSX CTY pA/CTY 2C/CAY 21/CAY41/
CFY p1
Weighing module TSX ISP Y101/Y111
AS-Interface bus module TSX SAY 100/1000
SERCOS motion module TSX CSY 84/164 Remote location of
Communication module TSX SCY 21601/11601 bus X not permitted
Ethernet modules TSX ETY pppp
Fieldbus modules TSX IBY 100/PBY100
(a) TSX DEY 16FK (version ≥ 06) 225 m less then the
(b) TSX DMY 28FK/28RFK lenght of bus X
(c) TSX AEY 810/1614
TSX ASY 410 (version ≥ 11)
(d) TSX CTY 2C/CCY 1128
TSX CAY 22/42/33
Description
1
The front panel of the bus X remote rackmaster module TSX REY 200 comprises:
1 A display block with 6 indicator lamps:
v RUN indicator: module running
v ERR indicator: module has internal fault
v I/O indicator: module has external fault
v MST indicator: module acting as master or slave
2 v CH0 indicator: channel 0 operating
v CH1 indicator: channel 1 operating
2 5-way SUB-D 9 connector for the connection of channel 0.
3 3 5-way SUB-D 9 connector for the connection of channel 1.
References
Description Operation Number of channels Reference Weight
(1) kg
Extendable racks – 4/6/8/12 positions See page 2/10
2/13
3
3/0
Contents 3 - Discrete and analog I/O 3
3/1
Selection guide Modicon Premium automation
platform 3
Applications Connecting inputs to screw terminal blocks for bare wires fitted with either cable ends or
open/closed cable tags
3.1
Type c c or a a
Voltage 24 V 48 V 24 V 48 V 100…120V
Modularity
3/2
3
Connecting inputs to Connecting inputs to HE 10 connectors with preformed cables with flying leads, rolled Connecting inputs to HE 10 connectors with
screw terminal ribbon cables or multicore cables preformed cables with flying leads, rolled
blocks for bare wires ribbon cables or multicore cables
fitted with either cable
ends or open/closed
cable tags
3.1
a c
200…240 V 24 V 48 V 24 V
16 isolated inputs and 12 isolated outputs
0.5 A
16 isolated 16 fast isolated 32 isolated 64 isolated 32 isolated Event-triggered fast Programmable
channels channels channels channels channels inputs reflex inputs and
outputs
Via 20-way screw Via 20-way HE 10 connectors
terminals:
TSX BLY 01
– Type 1 Type 1
– Positive
2 wire c/a 2 wire c/a , 3 wire PNP c any type
ABE 7H08Rpp, ABE 7H08S21, ABE 7H16R50, ABE 7H20Eppp ABE 7H08Rpp, ABE 7H08S21,
ABE 7H16R50, ABE 7H20Eppp,
ABE 7H12R50
ABE 7H16S21, ABE 7H16R23, ABE 7H16R1p, ABE 7H16R2p, ABE 7H16R20 ABE 7H16R1p, ABE 7H16R2p,
ABE 7H16R3p, ABE 7H16Cpp ABE 7H16R3p, ABE 7HCpp,
ABE 7H16S21, ABE 7H16R23,
ABE 7H12Rpp
ABE 7H16S43 ABE 7H16S43
ABE 7S16E2pp
ABE 7P16F3pp
TSX CDP pp3 ou ABF H20pp0
3/3
Discrete output Modicon Premium automation
selection guide platform 3
Applications Connecting ouptuts to screw terminal blocks for bare wires or wires fitted with either cable ends
or open/closed cable tags (minimum cross-section 0.28 mm2, maximum 1.5 mm2)
3.1
Voltage 24 V 48 V c 24 V,
a 24…240 V
Current 0.5 A 2A 0.5 A 1A 0.25 A 3 A (lth)
Logic Positive –
Types of discrete output module TSX TSX TSX TSX TSX TSX TSX
DSY DSY DSY DSY DSY DSY DSY
08T2 08T22 16T2 08T31 16T3 08R5 16R5
Pages 3/13
Plug-in relays
3/4
3
Connecting ouptuts to screw terminal blocks for bare wires or wires fitted with Connecting outputs to HE 10 connectors with preformed cables with flying
either cable ends or open/closed cable tags (minimum cross-section 0.28 mm2, leads (cross-section 3.324 mm2), rolled ribbon cables (cross-section
maximum 1.5 mm2) 0.08 mm2) or multicore cables (cross-section 0.324 mm 2)
3.1
TSX DSY TSX DSY TSX DSY TSX DSY TSX DSY TSX DSY 32T2K TSX DSY 64T2K
08R5A 08R4D 08S5 16S5 16S4
3/13
– Communication module APP 1CH, control and power splitters APP 2R4H2
ABE 7H16S21
ABE 7H16F43
3/5
Principle Modicon Premium automation
platform 3
Discrete I/O module terminal blocks have a device for automatically transferring the
coding when first used. This prevents manipulation errors when a module is replaced.
This coding ensures electrical compatibility for the type of module.
Each terminal can accept bare wires or wire with cable ends with open tags.
The capacity of each terminal is:
b Minimum: 1 x 0.2 mm2 wire (AWG 24) without cable end.
b Maximum: 1 x 2 mm2 wire (AWG 14) without cable end or 1 x 1.5 mm2 wire
(AWG 15) with cable end.
Screw connection terminal blocks are equipped with captive screws.
The maximum terminal block capacity is 16 x 1 mm2 (AWG 17) wires + 4 x 1.5 mm2
(AWG 15) wires.
Used for connecting I/O of modules with HE 10 connectors 1 to Telefast 2 fast wiring
2 connection and adaptation interfaces. This cable 3 has 2 HE 10 connectors 4 and
a rolled ribbon cable with sheath with 0.08 mm2 cross-section wires.
Preformed cable
Given the small cross-section of the wires, it is recommended for use with low current
I/O only (100 mA maximum per output).
3/6
Principle (continued), Modicon Premium automation
description platform 3
2 3 4 5
3.1
2 A removable screw terminal for direct connection of the I/O to the sensors and
preactuators, TSX BLY 01 (connectors to be ordered separately).
3
3 A pivoting cover for accessing the terminal block screws and holding the
4 identification label.
3/7
Functions Modicon Premium automation
platform 3
Functions
I/O assignment
Each module is functionally organised into groups of 8 channels. Each group of
channels can be assigned a specific application task.
Reactivation of outputs
If a fault has caused an output to trip, the output can be reactivated if no other terminal
fault is present. The reactivation command, defined during configuration, can be
automatic (reactivation every 10 seconds) or controlled via the program. Reactivation
is carried out in groups of 8 channels. This function can be accessed on modules with
solid state d.c. outputs. For relay and triac output modules protected by fuse, the same
type of reactivation (automatic or via program) is necessary after replacement of one
or more fuses.
RUN/STOP command
3 An input can be configured to control the RUN/STOP mode for the PLC.
The command is accepted on a rising edge. A STOP command via an input takes
priority over a change to RUN via the terminal or via a network command.
Output fallback
When an application is placed in STOP mode, outputs must be set to a state which is
3.1 not harmful to the application. This state, known as the fallback position, is defined
for each module when its outputs are configured.
This configuration enables the choice between:
b fallback: channels are set to state 0 or 1 depending on the fallback value entered.
b maintain: outputs retain the state they were in before the PLC stopped.
Diagnostic functions
b module diagnostics: any exchange fault preventing normal operation of an output
module or fast input module is signalled. Similarly, any internal module fault is
signalled.
b process diagnostics: sensor/preactuator voltage check, terminal block presence
check, short-circuit and overload check, sensor voltage check, preactuator voltage
check.
Specific functions of the TSX DEY 16FK and TSX DMY 28 FK module inputs
b Latching: accepts particularly short pulses with a duration of less than the PLC
scan time.
b Event input: enables events to be accepted and ensures their immediate processing
(processing on interrupt). These inputs are associated with event processing (EVTi)
and defined in configuration mode where: i = 0 to 31 for TSX P57 10 processors,
i = 0 to 63 for TSX P57 20/30/40 and coprocessors Atrium T PCX.
b Event processing can be triggered on a rising edge (0→1) or falling edge (1→0) of
the associated input. A masking/unmasking function for TSX DEY 16FK/DMY 28FK
inputs is available in online mode.
b Programmable input filtering: inputs are equipped with filtering which can be
configured for each channel. Inputs are filtered by a fixed analogue filter which ensures
a maximum immunity of 0.1 ms for filtering line interference and by a digital filter which
can be configured from 0.1 to 7.5 ms in increments of 0.5 ms.
Reflex and timer functions for the TSX DMY 28RFK module
Can be used to create applications which require a faster response time than the
FAST task or event processing (< 500 µs). These control system functions are
executed in the module and are independent of the PLC task. They are programmed
using Unity Pro or PL7 Junior/Pro software in configuration mode.
3/8
Functions (continued), Modicon Premium automation
characteristics platform 3
Functions (suite)
2/3 wire compatibility
Type of input c 24 V c 24/48 V c 24 V a 24/48 V a 200…240 V
type 1 type 2 a 100…120 V
positive logic positive logic negative logic type 2 type 2
All 3 wire c sensors, PNP
Conformité IEC 1131 2 Type 2 Type 2 Type 2 Type 1 Type 1 Type 1 Type 2
Compatibility 2-wire/3-wire prox. sensor IEC 947 5 2 IEC 947 5 2 IEC 947 5 2 See table on page 3/9 IEC 947 5 2
Isolation resistance MΩ >10 at c 500 V
Dielectric strength Veff 1500 - 50/60 Hz for 1 minute
Type of input Current sink Resistive Current sink
Consumption See page 9/4
Dissipated power W 1 + 0.15 Nb 1 + 0.3 Nb 1 + 0.4 Nb 1.2 + 0.1 Nb 1 + 0.1 Nb 1.5 + 0.1Nb 2+ 0.1 Nb
No. = No. of channels
Characteristics: Connections:
pages 3/9 to 3/12 pages 3/15 to 3/17
3/9
Characteristics (continued) Modicon Premium automation
platform 3
Number of inputs 16 16 16 16
Maximum ms 20 20 20 20
Current/module A 4/7 14 7 4
Against inversions Yes, by reverse mounted diode, use a fuse on the + 24 V or + 48 V of the preactuators
Characteristics: Connections:
pages 3/9 to 3/12 pages 3/15 to 3/17
3/10
Characteristics (continued) Modicon Premium automation
platform 3
Limit V a 20…264
Limit V c 10…34
Thermal current A 3
Built-in Against averloads and short-circuits None, each channel or group of channels must have a fast blow fuse
protection
Against a.c. inductive overvoltages None, an RC circuit MOV (ZNO) peak limiter circuit appropriate to the voltage must be mounted
in parallel across the terminals of each preactuator
Against d.c. inductive overvoltages None, a discharge diode must be fitted across the terminals of each preactuator
Characteristics: Connections:
pages 3/9 to 3/12 pages 3/15 to 3/17
3/11
Characteristics (continued) Modicon Premium automation
platform 3
Thermal current A 5 5
Permissible current A 2 A per channel - 12 A per 1 A per channel - 12 A per 1 A per channel - 12 A per
module module module
Response time Activation ms ≤ 10
Deactivation ms ≤ 10
Dissipated power 0.5 W + 1 W/A per output 0.85 W + 1 W/A per output 0.85 W + 1 W/A per output
Characteristics: Connections:
pages 3/9 to 3/12 pages 3/15 to 3/17
3/12
Characteristics (continued) Modicon Premium automation
platform 3
Characteristics: Connections:
pages 3/9 to 3/12 pages 3/15 to 3/17
3/13
References Modicon Premium automation
platform 3
References
Discrete input modules
Type of Input Connection IEC 1131 2 Modularity Reference (2) Weight
current voltage (1) conformity (no. of channels) kg
c 24 V Screw Type 2 8 isolated inputs TSX DEY 08D2 0.300
(pos. log.) terminal
block
16 TSX DEY 16D2 0.300
isolated inputs
3 32
isolated inputs
TSX DEY 32D2K 0.300
Characteristics: Connections:
pages 3/9 to 3/12 pages 3/15 to 3/17
3/14
References (continued) Modicon Premium automation
platform 3
References (continued)
Discrete output modules (screw terminal block not supplied)
Type of Output Connection IEC 1131 2 Modularity Reference (2) Weight
current voltage (1) conformity (no. of channels) kg
c 24 V/0.5 A Screw Yes 8 protected TSX DSY 08T2 0.320
solid (pos. log.) terminal outputs
state block
24 V/2 A Screw Yes 8 protected TSX DSY 08T22 0.410
(pos. log.) terminal outputs
block
24 V/0.5 A Screw Yes 16 protected TSX DSY 16T2 0.340
(pos. log.) terminal outputs
block
48 V/1 A Screw Yes 8 protected TSX DSY 08T31 0.320
(pos. log.) terminal outputs
block
TSX DSY 16T2
48 V/0.25 A Screw Yes 16 protected TSX DSY 16T3 0.340
(pos. log.) terminal
block
outputs
3
24 V 0.1A HE 10 Yes 32 protected TSX DSY 32T2K 0.300
per channel connector outputs
(pos. log.)
64 protected TSX DSY 64T2K 0.360
outputs 3.1
c ou a c 24 V/3 A, Screw Yes 8 outputs, not TSX DSY 08R5 0.330
relay a 24 to terminal protected
240 V/3 A block
16 outputs, not TSX DSY 16R5 0.380
protected
Characteristics: Connections:
pages 3/9 to 3/12 pages 3/15 to 3/17
3/15
References (continued) Modicon Premium automation
platform 3
TSX CDP p01 Connecting cables 2 HE 10 0.324 mm2 0.5 m TSX CDP 053 0.085
connectors
for Telefast 2 1m TSX CDP 103 0.150
system
2m TSX CDP 203 0.280
Simulator sub-base
Designation Use Reference Weight
TSX CDP p03 kg
16-channel Comprises 2 HE 10 connectors which ABE 7TES160 0.350
Telefast 2 simulator allow it to be inserted between the PLC I/O
sub-base for discrete module and the Telefast I/O sub-base
I/O ABE 7H/P/R/S.
Enables display, forcing, inhibiting or
8
2 01
9
continuity of discrete I/O
0
2 01 10
1
11
2
12
(1) By connector: module supplied with cover.
3
4
13 (2) Multilingual discrete I/O Quick Reference Guide included with each Premium processor.
5
14 TSX DM 57 2p installation manual to be ordered separately (see page 1/29).
15
6 (3) Module with isolated fast inputs (filtering from 0.1 to 7.5 ms) which can activate the event task.
7
ABE 7TES160
Characteristics: Connections:
pages 3/9 to 3/12 pages 3/15 to 3/17
3/16
Connections Modicon Premium automation
platform 3
TSX DEY 08D2 TSX DEY 16D2 TSX DEY 16D3 TSX DEY 16FK
rose-marron
19 20
3
FU1: 0.5 A fast-blow fuse FU1: 0.5 A fast-blow fuse FU1: 0.5 A fast-blow fuse FU1: 0.5 A fast-blow fuse
TSX DEY 32D2K/64D2K/32D3K TSX DEY 16A2 (negative logic) TSX DEY 16A2/16A3/16A4/16A5
C Inputs A Inputs
3.1
Inputs Sensor Inputs
Sensor 32 Sensor 0 Sensor
1 2 33 1 2 1 1 0 1 0
2 1 2 1
34 2
3 4 35 3 4 3 3 2 3 2
4 3 4 3
36 4 5 4 5 4
5 6 37 5 6 5
6 5 6 5
38 6 7 6 7 6
7 8 39 7 8 7
8 7 8 7
40 8 9 8 9 8
9 10 41 9 10 9 10 9 10 9
42 10 11 10 11 10
11 12 43 11 12 11 12 11 12 11
44 12 13 12 13 12
13 14 45 13 14 13 14 13 14 13
46 14 15 14 15 14
15 16 47 15 16 15 16 15 16 15
c UV c UV 17 17
17 18 17 18 18 18
FU1 24 V FU1 a UV
FU1 FU1 a
+ + - + 0 V 20
19
20
19
19 20 19 20
– – 0V
0V
FU1: 0.5 A fast-blow fuse UV: a 24 V for TSX DEY 16A2
Sensor
a 48 V for TSX DEY 16A3
D B
a 110 V for TSX DEY 16A4
48 16
1 2 49 1 2 17 a 220 V for TSX DEY 16A5
50 18 FU1: 0.5 A fast-blow fuse
3 4 51 3 4 19
52 20
5 6 53 5 6 21
54 22
7 8 55 7 8 23
56 24
9 10 57 9 10 25
58 26
11 12 59 11 12 27
60 28
13 14 61 13 14 29
62 30
15 16 63 15 16 31
c UV c UV
17 18 17 18
FU1 FU1
+ 19 20 + 19 20
– –
0V 0V
TSX UV A B C D
DEY 32D2K c 24V I00 V 15 I16 V 31 – –
DEY 32D3K c 48V I00 V 15 – I32 V 47 –
DEY 64D2K c 24V I00 V 15 I16 V 31 I32 V 47 I48 V 63
20-wire preformed cable TSX CDP pp1: correspondence between HE 10connector
pin and colored of wire, see table on page 3/19.
Characteristics: References:
pages 3/9 to 3/12 pages 3/13 and 3/14
3/17
Connections (continued) Modicon Premium automation
platform 3
TSX DSY 08T2 TSX DSY 08T22 TSX DSY 16T2/16T3 TSX DSY 08T31
3 FU2
18
20
19
0V
20
19
0V
18
20
19
0V
18
19
– + FU2 – + FU2 UV – + FU2
20
FU2: 6.3 A fast-blow fuse FU2: 16 A fast-blow fuse UV: c 24 V for TSX DSY 16T2 FU2: 10 A fast-blow fuse
c 48 V for TSX DSY 16T3
3.1 FU2: fast-blow fuse
6.3 A for TSX DSY 16T2
10 A for TSX DSY 16T3
-
+- 19 20 + 19 20
FU2 FU2
c + 24 V c + 24 V
FU2: 2 A fast-blow fuse
A B C D
TSX DSY 32T2K Q00 V 15 Q16 V 31 – –
TSX DSY 64T2K Q00 V 15 Q16 V 31 Q32 V 47 Q48 V 63
20-wire preformed cable TSX CDP pp1: correspondence between HE 10connector
pin and colored of wire, see table on page 3/19.
Characteristics: References:
pages 3/9 to 3/12 pages 3/13 and 3/14
3/18
Connections (continued) Modicon Premium automation
platform 3
PN
FU
20
C12-15
NP
15
20
19
C12-15
FU PN
48…240 V
20
19
C6-7 FU
3
48… 240 V
FU: Fusible 6.3 A fast-blow fuse FU: interchangeable 5 A fast-blow fuse FU: interchangeable 5 A fast-blow fuse
Characteristics: References:
pages 3/9 to 3/12 pages 3/13 and 3/14
3/19
Selection guide Modicon Premium automation
platform 3
Type of I/O Low level isolated inputs, Thermocouple inputs High level inputs with common
3 thermocouples, temperature
probes
Connection 20-way screw terminal: Two 25-way SUB-D 25-way SUB-D connector
TSX BLY 01 connectors
Type of module TSX AEY 414 TSX AEY 1614 TSX AEY 800
Pages 3/26
3/20
3
Analog outputs
point High level isolated inputs High level input with common Isolated outputs between Outputs with common point
between channels point channels
3
Voltage/current
± 10 V
0…20 mA,
4…20 mA
3.2
Between channels: common Between channels: Between channels: common Between channels: Between channels: common
point. ± c 200 V point a 1500 V rms point
Between bus and channels: Between bus and channels: Between bus and channels: Between bus and channels: Between bus and channels:
a 1000 V rms a 1000 V rms a 1000 V rms a 1500 V rms a 1000 V rms
Between channels and earth: Between chanenls and earth: Between channels andearth: Between channels and earth: Between channels and earth:
a 1000 V rms a 1000 V rms a 1000 V rms a 1500 V rms a 1000 V rms
Two 25-way SUB-D 25-way SUB-D connector 25-way SUB-D connector 20-way screw terminal: 25-way SUB-D connector
connectors TSX BLY 01
TSX AEY 1600 TSX AEY 810 TSX AEY 420 TSX ASY 410 TSX ASY 800
3/26
3/21
Presentation, Modicon Premium automation
description platform 3
Presentation
Description
4 A removable screw terminal for direct connection of the I/O to the sensors and
preactuators TSX BLY 01 (to be ordered separately).
3.2
3 5 A pivoting cover for accessing the terminal block screws and holding the
7
identification label.
4
5 6 A screw terminal block encoder.
Connection using Connection using
screw terminal block SUB-D connector
6 7 A 25-way SUB-D connector for connecting the sensors.
Nota : The TSX ASY 800 modules have on the front panel a screw terminal for external 24 VR
connection. See page 3/26.
Premium (extension rack) b The Telefast ABE 7CPA02 sub-base enables 8 channels to be connected.
TSX CAP 030
+ + Ð Ð
b The Telefast ABE 7CPA03/31 sub-base enables the connection of 8 channels
and:
GND
GND
N1
N1
10
12
14
16
18
20
22
24
26
28
30
32
v provides channel by channel supply for 2 and 4-wire sensors with c 24 V (for
2
4
6
8
11
13
15
17
19
21
23
25
27
29
31
1
3
5
7
9
ABE 7CPA02
sub-base ABE 7CPA03),
TSX CAP 030
+ + Ð Ð
v channel by channel isolated supply for 2 and 4-wire 24 V sensors (for sub-base
ABE 7CPA31),
GND
GND
N1
N1
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
ABE 7CPA03/31
v protects the current shunt within the modules against overvoltages.
Characteristics: References:
pages 3/24 and 3/25 pages 3/26 and 3/27
3/22
Functions Modicon Premium automation
platform 3
Functions
b Scanning of input channels, protection against overvoltages, adaptation of signals
by analog filtering, scanning by solid state multiplexing.
b Adaptation to input signals: gain selection, drift compensation.
b Digitisation of signals: 12-bit analog/digital conversion for TSX AEY 800/1600 and
16 bit analog/digital conversion for TSX AEY 420/810.
b Converting input measurements to user format: recalibration coefficient, filtering,
scaling.
3
b Module monitoring: conversion circuit test, range overshoot test, terminal block
presence test, “watchdog” test.
b Isolation of input channels on TSX AEY 810.
b Fast processing of inputs (1 ms) on TSX AEY 420.
TSX AEY 414/1614 analog input modules
The TSX AEY 414 module is a multirange input module with 4 channels isolated from
each other.
Depending on the choice made during configuration, the following ranges are 3.2
available for each of its inputs:
b thermocouples B, E, J, K, N, R, S, T, U or - 13…+ 63 mV electrical range.
b 2 or 4-wire Pt 100, Pt 1000, Ni 1000 temperature probe, or ohmic range:
0…400 ohms, 0…3850 ohms.
b High level ± 10 V, 0…10 V, ± 5 V, 0…5 V (0…20 mA with external shunt) or
1…5 V, 4…20 mA (4…20 mA with external shunt).
b The TSX AEY 1614 module is an analog input module with 16 thermocouple
inputs. Depending on the selections made during configuration, the following range
is available for each of the input channels (supporting a common mode between
them of c 250 V or a 280 V):
b Thermocouples B, E, J, K, L, N, R, S, T or U, or electrical range - 80 mV… + 80 mV
Functions
b Scanning of input channels, gain selection according to input signals, multiplexing.
b Digitisation of input signals.
b Converting input measurements to user format: recalibration coefficient,
linearisation, cold junction compensation, filtering, scaling.
b Module monitoring: conversion circuit test, range overshoot test, terminal block
presence test, sensor link test, “watchdog” test.
TSX ASY 410, 800 analog output modules
The TSX ASY 410 module has 4 analog outputs isolated from each other, and the
TSX ASY 800 module has 8 outputs with common point.
Depending on the choice made during configuration, the modules offer the following
range for each of its outputs: ± 10 V, 0…20 mA and 4…20 mA without external
supply.
Functions
b Protection of the module against overvoltages.
b Adaptation to the different actuators: voltage or current output.
b Conversion of digital signals to analog signals (11 bits + sign for TSX ASY 410 and
13 bits + sign for TSX ASY 800).
b Transforming application data into data which can be used by the digital/analog
converter.
b Module monitoring and fault indication to the application: converter test, range
overshoot test, terminal block presence test, “watchdog” test.
3/23
Characteristics Modicon Premium automation
platform 3
0…60 °C %FS 0.22/ 0.22/0.13 (1) 0.41/ 0.305 0.191 0.12 0.2 0.4 0.4
0.13 (1) 0.32 (1)
Isolation Betw. ch. and bus V rms 1000
Betw. ch. and earth V rms 1000
Between channels cV Common point ± 200 Common point
Common mode V a 240 or c 100 between channels and earth c 250 between channels
a 415 or c 200 between channels and earth
c 250 between channels
or a 280
Max. overvoltage/overcurrent on the inputs ± 30 V powered up without 250 Ω external resistance c ± 30 V in differential
mode
± 15 V powered down without 250 Ω external resistance
Standards Sensor: IEC 584, IEC 751, DIN 43760, DIN 43710, NFC 42 330
PLC: IEC 1131
(1) The 1st value corresponds to the max. error of the TSX AEY 800 module, the 2d, to the TSX AEY 1600.
References:
pages 3/26 and 3/27
3/24
Characteristics (continued) Modicon Premium automation
platform 3
Thermocouple range B E J K L N R S T U
Max. error at 25 °C CI (2) °C 3.5 6.1 7.3 7.8 7.5 6 6 6.6 6.6 5.4
CE (3) °C 3.5 3.2 3.8 4.7 4.1 4.3 7.7 8.5 3.2 3.1
Max. error at 25 °C (4) °C 2.5 0.8 0.9 1 0.9 1.1 2.1 2.2 1 1
3.2
Max. error at 0…60 °C (4) °C 4 1.2 1.4 1.6 1.4 1.7 2.4 3.7 1.3 1.3
Maximum resolution Voltage output 5.12 mV (5), current output 10.25 µA (6) Voltage output 1.28 mV,
current output 2.56 µA
Output load Voltage output, impedance > 1 kΩ, load < 0.1 µF, current output, impedance < 600 Ω, load
< 300 µH
Measurement error as a % of FS
Voltage output, FS = 10 V %FS 0.45 to 25 °C, 0.75 from 0 to 60 °C ± 0.14 to 25 °C,
± 0.28 from 0 to 60 °C
Current output, FS = 20 mA %FS 0.52 to 25 °C, 0.98 from 0 to 60 °C ± 0.21 to 25 °C,
± 0.52 from 0 to 60 °C
Isolation between channels and bus V rms 1500 1000
References:
pages 3/26 and 3/27
3/25
References Modicon Premium automation
platform 3
Analog, low level isolated ± 10 V, 16 bits Screw terminal 4 channels TSX AEY 414 0.320
0...10 V, block
TSX AEY 800/420
0...5 V, (2)
1...5 V,
± 5 V,
0...20 mA,
4...20 mA,
- 13...+ 63 mV,
0...400 Ω,
3 0...3850 Ω,
temperature
probe,
thermocouple
Analog, high level with ± 10 V, 12 bits 1 x 25-way SUB-D 8 channels TSX AEY 800 0.310
TSX AEY 1600/1614 common point 0...10 V, connector
0...5 V,
1...5 V, 2 x 25-way SUB-D 16 channels TSX AEY 1600 0.340
0...20 mA, connectors
4...20 mA
3.2
Analog, low level isolated ± 10 V, 16 bits 1 x 25-way SUB-D 8 channels TSX AEY 810 0.330
0...10 V, connector
0...5 V,
1...5 V
0...20 mA
4...20 mA
Thermocouple ± 63 mV, 16 bits 2 x 25-way SUB-D 16 channels TSX AEY 1614 0.350
(B, E, J, K, L, N, connectors
TSX ASY 410/AEY 414 R, S, T, U)
Analog with common point ± 10 V, 13 bits + sign 1 x 25-way SUB-D 8 channels TSX ASY 800 –
0...20 mA, connector (3)
4...20 mA
TSX ASY 800
(1) Product supplied with a bilingual Quick Reference Guide: English and French.
(2) TSX BLY 01 screw terminal block not supplied. To be ordered separately.
(3) The number of TSX ASY 800 modules is limited to 1 per rack with standard format power
supply, to 2 per rack with double format power supply (when this supplies the c 24 V voltage
required by outputs).
Characteristics:
pages 3/24 and 3/25
3/26
References (continued) Modicon Premium automation
platform 3
Connection accessories
Description Compatible Use Type of Reference (1) Weight
with module terminal block kg
Telefast 2 TSX AEY 800 Distribution of 8 channels on Screw ABE 7CPA02 0.290
sub-bases TSX AEY 810 screw terminals
TSX AEY 1600
TSX ASY 800
(2)
TSX AEY 420 Distribution of 8 channels with Screw ABE 7CPA03 0.330
ABE-7CPA0p TSX AEY 800 common point on screw
TSX AEY 1600 terminals, protected sensor
supply, continuity of current
loops during disconnection,
protection against overvoltages
TSX AEY 420 Distribution of 4 channels on Screw ABE 7CPA21 0.200 3.2
TSX ASY 410 screw terminals
(3)
Connection cables TSX AEY 420 Link between 25-way SUB-D – TSX CAP 030 0.670
TSX AEY 800 connectors of analog I/O
TSX AEY 810 modules and
TSX AEY 1600 ABE 7CPAppsub-bases
TSX AEY 1614 Length 3 m
(4)
TSX ASY 800
TSX ASY 410 Link between 1.5 m – ABF Y25S150 0.500
module and
ABE 7CPA21 2m – ABF Y25S200 0.560
sub-bases
(5)
3m – ABF Y25S300 0.740
Screw terminal TSX AEY 414 To be ordered separately with Screw TSX BLY 01 0.100
20-way TSX ASY 410 each I/O module for connection
via screw terminal block
Set of 4 resistors TSX AEY 414 Adaptation for current range – TSX AAK2 0.020
(supplied with TSX AEY 414)
TSX BLY 01
(1) Product supplied with a bilingual quick reference guide: French and English.
(2) Can be used with TSX AEY 420 module.
(3) Can be used with TSX ASY 410 module by using the ABF Y25Spp0p cables.
(4) Necessity to use two TSX CAP 030 cables to connect the ABE 7CPA12 sub-base.
(5) Includes the TSX BLY 01 20-way screw terminal block.
Characteristics:
pages 3/24 and 3/25
3/27
Selection guide Modicon Premium automation
platform 3
Input voltage c 24 V c 24 V, c 48 V
Counting –
Other types –
Pages 3/40
3/28
3
Momentum distributed I/O Advantys OTB distributed I/O Advantys STB distributed I/O solution
c 24 V, a 120 V and a 230 V and relaiy c 24 V and relay c 24 V, a 115/230 V and relay
6 I/3 O a 120 V and 1 Modbus port module – Parallel interface module for Tego Power
M1 processeur module (programming under Concept or applications
ProWORX) Parallel interface module for TeSys
modèle U starter-controllers
Consult our catalogue “Momentum automation platform” Consult our catalog “Advantys OTB Consult our catalogue “Advantys STB
distributed I/O” distributed I/O”
r Available later
3/29
Selection guide Modicon Premium automation
platform 3
Degree of protection IP 20
3
Voltage c 24 V c 48 V
Output current –
3.3
Output fallback – – –
Pages 3/40
3/30
3
Distributed discrete outputs on Fipio bus Distributed discrete I/O on Fipio bus
3
c 24 V a 24/240 V Inputs c 24 V Inputs c 24 V Inputs
c 24 V c 24/48 V c 24 V Outputs c 24 V Outputs a 24/240 V, a120 V
c 24 V Outputs
a120 V
0.5 A 16 “F” 12 “F” 16 “F” 0.5 A 2A 0.5A 2 “F” 8 “F” 8 “F”
50 VA 100 VA 50 VA 50 VA 50 VA 100 VA
– 32 channels maxi per – 24 ou 32 channels maxi 32 ou 20 channels maxi per connection point
connection point per connection point
Type 2
– Integra- – Integrated –
ted
– Integra- – Integrated
ted
–
TBX TBX TBX TBX TBX TBX TBX TBX TBX TBX TBX TBX
CSP DSS DSS CSP DSS DSS DMS DMS DMS DMS DMS DMS
1622 1622 16C22 1625 1235 1625 16C22 16C222 16P22 1025 1625 16S44
3/31
General, Modicon Premium automation
functions platform 3
General, functions
Decentralising I/O meets the requirements of both users and machine manufacturers
while maintaining performance comparable with that of a centralised structure:
b The volume of wiring associated with discrete and analog sensors and actuators
is reduced.
b Mechanical constraints associated with wiring ducts are eliminated.
b The time required for designing and testing connections is reduced.
b Machine or plant availability is maximised.
b Installations are more flexible and meet requirements more closely due to the
number and type of modules.
b Protection for use in harsh environments, TBX IP 65 dust and damp proof models.
Fipio
TBX TBX
AS-Interface bus
TBX
ATV
3.3
TBX distributed I/O modules, dust and damp proof or not, are a simple response to
control system architectures distributed on a fieldbus. They are integrated into
Schneider Electric PLC X-Way communication architectures by means of the Fipio
fieldbus, which conforms to the Fip standard.
TBX distributed I/O modules are addressed by the Unity Pro or PL7 application
program as “In-rack” I/O, with which they can coexist.
TBX distributed I/O modules are connected to Premium bus manager processors or
Atrium PCX coprocessors via the Fipio fieldbus (maximum number of modules per
Fipio bus, see page 5/72).
The range of TBX distributed I/O modules includes the following modules:
b Monobloc or modular discrete I/O modules (IP 20), see page 3/40.
b Dust and damp proof monobloc discrete I/O modules (IP 65), see page 3/58.
b Dust and damp proof discrete I/O modules (IP 67), see page 3/68.
b Modular analog I/O modules (IP 20), see page 3/50.
3/32
Functions (continued) Modicon Premium automation
platform 3
Latching stats
This function enables pulses lasting more than 2 ms on a rising edge to be
recognised. This information is latched during a PLC scan in order to be processed
in the Unity Pro or PL7 application program.
Output fallback
All modular TBX module outputs can be set to a specific state on a fault. Several
choices are possible:
Fallback to 0 (default fallback position),
Fallback to 1,
Maintain state: the output maintains the state (1 or 0) which it was at when the fault
occurred,
Fallback value defined by the user program.
This choice is made for groups of 8 channels (channels 0 to 7 or channels 8 to 15)
during software configuration.
3/33
Description Modicon Premium automation
platform 3
1 A 9-way male SUB-D connector for connection to the Fipio bus via a TBX BLP 01
connector.
2 5 dip switches for coding the Fipio address together with an address coding label.
5 12 3 4 6
3 A location for the user's module/connection point identification label.
4 An I/O display window.
5 A screw clamp for earthing the module.
6 A removable screw terminal block (with terminal label) for wiring the sensors,
preactuators and power supplies.
The TBX LEP 020/030 communication modules enable dialogue with the PLC via the
Fipio bus. They are fixed to the base unit by 4 screws. A female 1/2 DIN connector,
protected by a flap, is used for connection to the extension base unit.
The Fipio address is assigned using 6 dip switches.
12 3 4 5 An I/O display window indicates locally the state of the module and of the base unit
and the extension I/O.
3/34
Description (continued) Modicon Premium automation
platform 3
Each monobloc I/O module and communication module has an I/O display window
RUN DEF 4 which contains all the information to be displayed:
COM I/0 3
0 8 0 8
1 A RUN lamp (green), device operating.
1 9 1 9
2 10 2 10
3 11 3 11 2 A DEF lamp (red), steady if the device is faulty, flashing if there is a
4 12 4 12
5 13 5 13 communication fault on the Fipio bus.
6 14 6 14
7 15 7 15
3 A COM lamp (yellow), Fipio frame sent and received.
4 An I/O lamp (red), sensor or preactuator fault (short-circuit, open circuit, loss of
voltage).
5 6
5 Sixteen lamps 0 to 15 (red), steady when channel active, flashing if channel faulty.
6 Sixteen lamps 0 to 15 (red), steady when channel active, flashing if channel fault
3
(corresponds to extension module channels).
3/35
Characteristics of modules Modicon Premium automation
and input base units platform 3
Type of modules TBX DES 1622 TBX DES 16C22 TBX DES 16F22
Modularity 16 16 16
3 Slow filter
Protection against polarity inversion Sensor supply
ms 7…15.5
Reverse parallel diode
30…45 4.5…8.5 (1)
Type of input Resistive, conforms to Current sink, conforms to IEC 1131 type 2
IEC 1131 type 2
Sensor common To “+ve” of supply
Compatible output modules TBX transistor outputs TBX transistor outputs (2) TBX transistor outputs
External line Line resistance W < 500 with volt-free contact, < 100 with 2-wire proximity sensor
Open line leakage resistance kΩ > 30 with volt-free contact, > 100 with 2-wire proximity sensor
3.3
Isolation Dielectric strength between inputs Veff 1500 at 50/60 Hz for 1 min
and earth
Insulation resistance MΩ > 10 at c 500 V
3/36
Characteristics of modules Modicon Premium automation
and output base units platform 3
Type of modules TBX CSP 1622 TBX DSS 1622 TBX DSS 16C22
Modularity 16 16 16
Loads Voltage V c 24 c 24 c 24
Nominal current A 0.5 0.5 0.5
Tungsten filament lamp W 8 8 8
Isolation Dielectric strength between inputs Veff 1500 at 50/60 Hz for 1 min
and earth
Insulation resistance MΩ > 10 at c 500 V
Type of modules TBX CSP 1625 TBX DSS 1235 TBX DSS 1625
Modularity 16 12 16
References: Connections:
pages 3/40 and 3/41 pages 3/42 to 3/44
3/37
Characteristics of I/O base Modicon Premium automation
units platform 3
Type of modules TBX DMS 1025 TBX DMS 1625 TBX DMS 16S44
Input modularity 8 8 8
Current mA ≤2 ≤2 4
Sensor supply mA 75 75 75
External line Line resistance kW < 500 with volt-free contact, < 100 with 2-wire proximity sensor
Open line leakage resistance kΩ > 30 with volt-free contact, > 100 with 2-wire proximity sensor
Outputs modularity 2 8 8
Thermal current A 3 3 –
Change from 1 to 0 ms ≤ 20 ≤ 20 ≤ 20
3/38
Characteristics of I/O base Modicon Premium automation
units (continued) platform 3
Type of modules TBX DMS 16C22 TBX DMS 16C222 TBX DMS 16P22
Input modularity 8 8 8…16
Response
time
Change from 0 to 1 Fast filter
Slow filter
ms
ms
5…8.5
30…45
5…8.5
30…45
–
5…10
3
Change from 1 to 0 Fast filter ms 5…8.5 5…8.5 –
Slow filter ms 30…45 30…45 5…12
Loads Voltage V c 24 c 24 c 24
Nominal current A 0.5 2 (1) 0.5
Tungsten filament lamp W 8 15 8
Built-in protection Against overloads Yes (thermal) Yes (current limitation) Yes (thermal)
Against overvoltage Yes (Zener diode) Yes (Zener diode) Yes (Zener diode)
Against polarity inversion Yes (reverse diode) Yes (reverse diode) Yes (reverse diode)
Isolation Dielectric strength between inputs and earth Veff 1500 at 50/60 Hz for 1 min
(1) Temperature derating: total output current per base unit 16 A at 30 °C, 8 A at 60 °C.
References: Connections:
pages 3/40 and 3/41 pages 3/42 to 3/44
3/39
References Modicon Premium automation
platform 3
3 current
c 24 V
(no. of chan.) conformity
16 Type 2 TBX DES 1622
kg
0.510
a triac a 120 V a 120 V 8 E/8 S (3) Type 2 TBX DMS 16S44 0.570
50/60 Hz
(1) Requires the TBX LEP 020/030 communication module to constitute a base, requires the
TBX CBS 010 cover and cable unit to constitute an extension.
(2) 50 VA outputs, not protected.
Characteristics: Dimensions:
pages 3/36 to 3/39 page 3/45
3/40
References (continued) Modicon Premium automation
platform 3
TBX LEP 020/030 Fipio fieldbus on TBX discrete IP 20 TBX LEP 020 0.280
I/O base units
Accessories (1)
TBX BLP 01 Description Use Sold in lots of Unit Reference Weight
kg
Cover and
connecting cable
For extension on TBX 1
base units
TBX CBS 010 0.100 3
(1) For Fipio bus connection accessories, see pages 5/86 and 5/87.
Characteristics: Dimensions:
pages 3/36 to 3/39 page 3/45
3/41
Connections Modicon Premium automation
platform 3
40 40 40
+IS 39 +OS 39 NC 39
ÐIS 38 ÐOS 38 NC 38 Preactuator
I15 37 O15 37 O15 37 supply 1
+CS 36 +CA 36 C14,15 36
I14 35 O14 35 O14 35
For 3-wire prox. sen.
-CS 34 -CA 34 NC 34
I13 33 O13 33 O13 33
+CS 32 +CA 32 C12,13 32
I12 31 O12 31 O12 31
For 3-wire prox. sen.
-CS 30 -CA 30 NC 30
I11 29 O11 29 O11 29
+CS 28 +CA 28 C10,11 28 Preactuator
I10 27 O10 27 O10 27 supply 2
For 3-wire prox. sen. -CA NC
-CS 26 26 26
I9 25 O9 25 O9 25
+CS 24 +CA 24 C8,9 24
I8 O8 O8
3
23 23 23
For 3-wire prox. sen.
-CS 22 – -CA 22 NC 22
I7 21 3-wire O7 21 O7 21
+ +CA
+CS 20 + prox. 20 C6,7 20
I6 19 sen. O6 19 O6 19
ÐCS 18 – -CA 18 NC 18
For 3-wire prox.
–
I5 17
sen. 2-wire O5 17 O5 17
+
+CS 16 + prox. +CA 16 C4,5 16
I4 15 – sen. O4 15 O4 15
ÐCS 14 For 3-wire prox. sen. -CA 14 NC 14
I3 13 O3 13 O3 13
+CS 12 +CA 12 C2,3 12
I2 11 O2 11 O2 11
For 3-wire prox. sen. -CA NC
ÐCS 10 10 10
I1 9 O1 9 O1 9
+CS 8 +CA 8 12 A fuse C0,1 8
Preactuator
I0 7 O0 7 O0 7
supply 0
ÐCS 6 For 3-wire prox. sen. ÐCA 6 N1 6
Preactuator
+
3.3 +IS
ÐIS
5
4
2 A fuse
+
–Sensor supply
+OS
ÐOS
5
4 –
supply
c 24 V (1)
NC
N1
5
4
+SV 3 + c 24 V +SV 3 + +SV 3 + Module supply
2 Module supply 2
Module supply 2 c 24 V
– c 24 V ÐSV – c 24 V ÐSV –
ÐSV 1 1 1
40 40
+IS 39 +IS 39
ÐIS 38 ÐIS 38
I15 37 I15 37
+CS 36 +CS 36
I14 35 I14 35
-CS 34 For 3-wire prox. sen. -CS 34 For 3-wire prox. sen.
I13 33 I13 33
+CS 32 +CS 32
I12 31 I12 31
-CS 30 For 3-wire prox. sen. -CS 30 For 3-wire prox. sen.
I11 29 I11 29
+CS 28 +CS 28
I10 27 I10 27
-CS 26 For 3-wire prox. sen. -CS 26
For 3-wire prox. sen.
I9 25 I9 25
+CS 24 +CS 24
I8 23 I8 23
-CS 22 For 3-wire prox. sen.
– -CS 22
For 3-wire prox. sen.
–
I7 21 I7 21
+ 3-wire + 3-wire
+CS 20 + +CS 20 +
prox. prox.
I6 19 I6 19
– sen. – sen.
ÐCS 18
For 3-wire prox.– ÐCS 18
I5 17 I5 17
For 3-wire prox.–
sen. + 2-wire sen.
+CS 16 + +CS 16
+ 2-wire
prox. +
prox.
I4 15 – sen. I4 15 –
ÐCS 14 For 3-wire prox. ÐCS 14
sen.
For 3-wire prox. sen.
I3 13 sen. Volt-free I3 13
+CS 12
contact +CS 12
I2 11
(2) I2 11
ÐCS 10 For 3-wire prox. ÐCS 10 For 3-wire prox. sen.
I1 9 sen. I1 9
+CS 8 +CS 8
I0 7 I0 7
For 3-wire prox.
ÐCS 6
Sensor supply ÐCS 6 For 3-wire prox. sen.
sen. + Sensor supply
+IS 5
2 A fuse c 24 V +IS 5 +
ÐIS 4 – ÐIS 4 – c 48 V
+SV 3 + Module supply +SV 3 +
Module supply
2 c 24 V 2
c 48 V
ÐSV 1 – ÐSV 1 –
3/42
Connections (continued) Modicon Premium automation
platform 3
40 Supply. 1 Preactuator
40 40
Preactuator supply 1
+OS 39 NC 39 NC 39
ÐOS 38 NC 38 N NC 38 N
O15 37 O11,NC 37 O15 37
+CA 36 C11 36
Ph C14,15 36 Ph
O14 35 O11,NO 35 O14 35
-CA 34 NC 34 NC 34
O13 33 O10,NC 33 O13 33
+CA 32 C10 32 C12,13 32
O12 31 O10,NO 31 O12 31 Preactuator
-CA 30 NC 30 4 relay outputs NC 30 supply 2
O11 29 O9,NC 29 N/O and N/C O11 29
+CA 28 C9 28 C10,11 28 Ph
O10 27 O9,NO 27 O10 27
-CA 26 NC 26 NC 26 N
O9 25 O8,NC 25 O9 25
+CA 24 C8 24 C8,9 24
O8 O8,NO
3
23 23 O8 23
-CA 22 NC 22 NC 22
O7 21 O7 21 O7 21
+CA 20 C6,7 20 C6,7 20
O6 19 O6 19 O6 19
-CA 18 NC 18 NC 18
O5 17 O5 17 O5 17
+CA 16 C4,5 16 C4,5 16
O4 15 O4 15
8 relay outputs N/O O4 15
-CA 14 NC 14 NC 14
O3 13 O3 13 O3 13
+CA 12 C2,3 12 C2,3 12
O2 11 O2 11 O2 11
-CA 10 NC 10 NC 10
O1 9 O1 9 O1 9
+CA 8 C0,1 8 Ph C0,1 8 Ph
O0 7 12 A fuse O0 7
Preactuator O0 7 Preactuator
ÐCA 6 N1 6
supply 0 N1 6 supply 0
+ Preactuator
+OS
ÐOS
5
4 – supply
NC
N1
5
4
NC
N1
5
4 N
3.3
+SV + c 24 V (1) N
3 +SV 3 + +SV 3 +
2
Module supply 2 Module supply Module supply
2
c 24 V –c 24 V or 48 V
ÐSV 1 – ÐSV 1 ÐSV 1 –c 24 V
3/43
Connections (continued) Modicon Premium automation
platform 3
40 40 40
+OS 39 + NC 39 +S 39
ÐOS 38 – ÐOS 38 – Preactuator ÐS 38
O15 37 O15 37 supply I/O15 37
+CA 36 +OS14,15 36 + c 24 V (1) +C 36
O14 35 O14 35 20 A fuse I/O14 35
-CA 34 NC 34 -C 34
O13 33 O13 33 I/O13 33
+CA 32 +OS12,13 32 +C 32
O12 31 O12 31 I/O12 31
0 to 8
-CA 30 NC 30 -C 30
outputs
O11 29 O11 29 I/O11 29
max.
+CA 28 +OS10,11 28 +C 28
O10 27 O10 27 I/O10 27 For 3-wire prox. sen.
-CA 26 NC 26 -C 26
O9 25 O9 25 I/O9 25
+CA 24 +OS8,9 24 +C 24
O8 23 O8 23 I/O8 23
3 -CA
I7 21
22 –
+
NC
I7 21
22 –
+ 3-wire pro
-C
I7 21
22 For 3-wire prox. sen.
+CS6,7 20 + +CS6,7 20 + +C 20
I6 19 I6 19 sen. I6 19
– – For 3-wire prox. sen.
ÐCS 18
For 3-wire prox. – ÐCS 18 ÐC 18 –
I5 I5 – 3-wire
17
sen. 17
2-wire pro I5 17
+ + + prox.
+CS4,5 16 + +CS4,5 16 + +C 16 +
sen. sen.
I4 15 – I4 15 – I4 15
ÐCS 14 ÐCS 14 ÐC 14 –
I3 For 3-wire prox.
– 2-wire
I3 13 13 Volt-free I3 13
sen. + prox.
+CS2,3 12 +CS2,3 12 contact +C 12 +
I2 11 I2 11 I2 11
sen.
–
ÐCS 10 ÐCS 10 ÐC 10 For 3-wire prox. sen.
I1 9 I1 9 I1 9
+CS0,1 8 +CS0,1 8 +CS 8
I0 7 I0 7 I0 7
ÐCS 6 ÐCS 6 1 A fuse ÐC 6
For 3-wire prox. sen.
1 A fuse 6 A fuse
+IS 5 + +IS 5 + Sensor supply +S 5 + Preactuator and
3.3 ÐIS 4 – ÐIS 4 – c 24 V (1) ÐS 4 – sensor supply
+SV 3 + +SV 3 + +SV 3 + c 24 V (1)
Module supply Module supply
2 2 2 Module supply
c 24 V c 24 V
ÐSV 1 – ÐSV 1 – ÐSV 1 – c 24 V
TBX DMS 1025 relay I/O TBX DMS 1625 relay I/O TBX DMS 16S44 triac I/O
40 40 Preactuator
40
Supply a 120 V
NC 39 NC 39 supply N Preactuator (2)
39
NC 38 NC 38 N 38 Ph
NC 37 O15 37
O15 37
NC 36 C14,15 36 Ph
C15 36
NC 35 O14 35
O14 35
NC 34 NC 34
C14 34
NC 33 O13 33
O13 33
NC 32 C12,13 32
C13 32
NC 31 O12 31
O12 31
NC 30 NC 30
C12 30
NC 29 O11 29
O11 29
NC 28 C10,11 28
C11 28
NC 27 O10 27
O10 27
Preactuator NC 26
NC 26 C10 26
supply O9 25
O9 25 O9 25
C8,9 24 C8,9 24
C9 24
O8 23 O8 23
O8 23
NC 22 NC 22 – C8 22
I7 21 I7 21 3-wire
+ prox. I7 21
+CS 20 +CS 20 + C 20
I6 19 I6 19 sen.
For 3-wire prox. sen. –
I6 19
ÐCS 18 – ÐCS 18 For 3-wire prox. C 18
– 2-wire
I5 17 I5 17 sen. + I5 17
+ prox.
+CS 16 + +CS 16 + C 16
sen.
I4 15 I4 15 – I4 15
ÐCS 14 – ÐCS 14 For 3-wire prox. sen.
For 3-wire prox. C 14
I3 13 – I3 13
sen. + I3 13
+CS 12 + +CS 12
C 12
I2 11 – I2 11
I2 11
For 3-wire prox. sen.
ÐCS 10 ÐCS 10
C 10
I1 9 I1 9
I1 9
+CS 8 +CS 8 C 8
I0 7 I0 7
I0 7
For 3-wire prox. sen. ÐCS 6 For 3-wire prox. sen.
ÐCS 6 C 6
+IS 5 + Sensor supply +IS 5 + Sensor supply Sensor supply
5
ÐIS 4 – c 24 V ÐIS 4 – c 24 V a 120 V
4
+SV 3 + +SV 3 +
3
2 2 Module supply 2
Module supply
ÐSV 1 – ÐSV 1 – c 24 V
1
a 120 V
3/44
Dimensions, Modicon Pemium automation
mounting platform 3
Dimensions
TBX CEP/CSP modules
TBX DES/DSS/DMS base units with
TBX LEP 020/030 or TBX CBS 010 module
235
221
6
33
54
87
72 210
3
Mounting
TBX CEP/CSP/DES/DSS/DMS TBX CEP/CSP/DES/DSS/DMS
on AM1 PA/PB/PC perforated mouting plate on AM1 DP200 or AM1 DE200 rail
221
27
54
3.3
72 AF1-EA4 81,5
Nota : In order to ensure correct operation of TBX modules in severe electromagnetic conditions, the modules must be mounted on metal supports correctly
connected to earth. The base module and the extension module must be installed on the same plate, or the same rail, or on rails connected to each other by a metal
crossbar.
13 mini
25 maxi
13 mini
25 maxi
40 mini
80 maxi
3/45
Selection guide Modicon Premium automation
platform 3
3 Ni 1000
Modularity 4 channels
Restitute time
Fallback position
Pages 3/51
3/46
3
Distributed analog I/O on Fipio bus Distributed analog outputs on Fipio bus
3
0…5 V 0…20 mA ± 10 V 4…20 mA ± 10 V 4…20 mA
± 10 V 4…20 mA 0…20 mA 0…20 mA
6 channels 2 channels
42.4 ms
4 ms
3/47
Description Modicon Premium automation
platform 3
Decentralising the I/O meets the requirements of both users and machine
manufacturers while maintaining performance comparable with that of a centralised
structure.
Distributed analog I/O modules complete the TBX range of distributed I/O modules.
They provide general discrete I/O module functions with the benefit of:
b Connection to the Fipio fieldbus.
b Wiring system.
b Size.
Distributed analog I/O base units offer a wide range of analog inputs for acquisition
of high and low level measurements, both voltage and current.
Three modular base units are available:
b 4 multi-range inputs, TBX AES 400.
b 6 high level inputs (voltage/current), 2 outputs (voltage/current), TBX AMS 620.
b 2 outputs (voltage/current), TBX ASS 200.
3 A TBX LEP 030 communication module is required when 1 or 2 analog base units
(base or extension) are connected at any Fipio fieldbus connection point. The
number of analog channels for TBX base units of the same type is limited to1008.
Description
Modular analog base units
1 Distributed analog I/O base units comprise:
1 32-way female 1/2 DIN connector for connecting to the TBX LEP 030
communication module.
3.3 2 Removable screw terminal block (with terminal label) for wiring the analog
sensors and actuators.
2
3 Screw clamp for earthing the base unit.
1 9-way male SUB-D type connector for connecting to the Fipio fieldbus.
2 Five dip switches for setting the Fipio address together with an address coding
5 label.
1 3 4 5 Access cover for 32-way female 1/2 DIN connector for connecting the Extension
base unit.
1 Flexible connecting cable with two 32-way male 1/2 DIN moulded connectors for
connecting the base unit to the TBX LEP 030 communication module.
3/48
Functions Modicon Premium automation
platform 3
Analog base units require a TBX LEP 030 communication module for connecting the
connection point to the Fipio fieldbus.
As they are modular in structure, discrete and analog base units can be used in the
following combinations:
3
(1) In the case of the Premium automation platform, the combinations of base units and
extensions on any one Fipio connection point must be of the same type (it is not possible to
mix discrete I/O and analog I/O).
Functions
TBX AES 400 analog modules, with 4 high level (voltage or current) or low level
(temperature probe or thermocouple) isolated inputs, TBX AMS 620, with 6 high level
isolated inputs (voltage or current) / 2 isolated outputs (voltage or current), and
TBX ASS 200, with 2 isolated outputs (voltage or current) offer the following
functions:
3.3
Input channels
b Measurement acquisition
v selection of the input range for each channel and first order filtering with
user-configurable time constant.
b Processing
v automatic linearization (TBX AES 400),
v integral cold junction compensation for thermocouples (TBX AES 400).
b Operation
v conversion of measurements into standard units or temperatures whose
parameters can be defined by the user.
b Checks
v recalibration and self-calibration of each channel in relation to an internal reference
(TBX AMS 620),
v checking input value overruns (± 5% of the selected range),
v checking the sensor link.
Output channels
b Output fallback
On a communication fault with the PLC, the user can select:
v fallback of the output to a defined value,
v to maintain the output at its previous value,
v On an internal module fault, all the outputs on the same module fall back to zero.
b Output protection
Output modules are protected against:
v open circuit overloads,
v short-circuits.
3/49
Characteristics Modicon Premium automation
platform 3
Type of base unit TBX AES 400 TBX AMS 620 TBX ASS 200
Analog input modularity 4 channels 6 channels –
Input ranges mV ± 20 – –
mV ± 50 – –
mV ± 200 – –
mV ± 500 – –
V ±5 0…5 –
V ± 10 –
mA 0…20 –
mA 4…20 –
Temperature probes Pt 100, Pt 1000, Ni 1000 – –
Thermocouples B, E, J, K, N, R, S, T – –
Special characteristics
Self-calibration No Yes –
Automatic linearization Yes Yes –
Resolution 12 bits + sign 12 bits –
3 Acquisition
period
For entire module ms For 4 channels:
400 (50 Hz mode)
For 6 channels: 42.4 –
Type of base unit TBX AES 400 TBX AMS 620 TBX ASS 200
Analog output modularity – 2 channels
Output ranges Voltage V – ± 10
Current – 11 bits
Current Ω – ≤ 600
Current % FS – 0.52/0.98
(1) Accuracy at low level covers the whole ± 20 mV, ± 50 mV range, the middle of the range for
Pt 100, Pt 1000 and Ni 1000, with any orientation, and the middle of the range for B, E, J, K,
N, R, S and T thermocouples.
(2) Voltage in volts rms 50/60 Hz for 1 minute.
3/50
References, Modicon Premium automation
connections, platform 3
References
Analog base units (1)
Type of input/output Number of Ranges Reference Weight
channels kg
Input 4 channels ± 5 V, ± 10 V, ± 20 mV, ± 50 mV, ± 200 mV TBX AES 400 0.280
12 bits + sign (2) 0…20 mA, 4…20 mA, Low level ± 500 mV
Thermocouples B, E, J, K, N, R, S, T
TBX ApS pp0 Temp.probes Pt 100, Pt 1000, Ni 1000
Isolated output 11 bits 2 channels ± 10 V, 0…20 mA, 4…20 mA TBX ASS 200 0.280
High level input 6 channels ± 10 V, 0…5 V, 0…20 mA, 4…20 mA TBX AMS 620 0.280
12 bits
isolated output 11 bits 2 channels ± 10 V, 0…20 mA, 4…20 mA
Replacement part
TBX LEP 030 Set of 4 resistors Adaptation for TBX AES 400 current range TSX AAK2 0.100
250 Ω ± 0.1 %
(1) Requires TBX LEP 030 communication module to constitute a base unit, requires
TBX CBS 010 cover and cable unit to constitute an extension.
(2) Set of 4 resistors TSX AAK2 for adaptation to current range supplied.
Connections, dimensions (1)
TBX AES 400 input TBX AMS 620 input/output (3) TBX ASS 200 output
3.3
40 40 40
NC 39 NC 39 NC 39
-R3 38 ch. 3- NC 38 NC 38
NC 37 NC 37 NC 37
+R3 36 ch. 3+ NC 36 NC 36
NC 35 Terminals for NC 35 NC 35
-R2 34 ch. 2- connecting 250 Ω Com7 34 Output voltage reference Com1 34 Voltage reference
NC 33 resistor when using Com7 33 Channel 7 Com1 33 Channel 1
+R2 32 ch. 2+ the channel in O7i 32 Channel 7, current output O1i 32 Channel 1, current output
NC 31 0…20 mA or O7u 31 Channel 7, voltage output O1u 31 Channel 1, voltage output
-R1 30 ch. 1- 4…20 mA current NC 30 NC 30
NC 29 range NC 29 NC 29
+R1 28 ch. 1+ Com6 28 Output voltage reference Com0 28 Voltage reference
NC 27 Com6 27 Channel 6 Com0 27 channel 0
-R0 26 ch. 0- O6i 26 Channel 6, current output O0i 26 Channel 0, current output
NC 25 O6u 25 Channel 6, voltage output O0u 25 Channel 0, voltage output
+R0 24 ch. 0+ Com 24 Input voltage NC 24
NC 23 Com 23 reference NC 23
NC 22 R5 22 Channel 5, current input NC 22
NC 21 Terminal - current source (2) I5 21 Channel 5, voltage input NC 21
-IS 20 channel 3- R4 20 Channel 4, current input NC 20
-I3 19 Channels 2 to 3 daisy chained(2) I4 19 Channel 4, voltage input NC 19
2/3 18 channel 3+ Com 18 Input voltage NC 18
+I3 17 Channels 2 to 3 daisy chained(2) Com 17 reference NC 17
2/3 16 channel 2- R3 16 Channel 3, current input NC 16
-I2 15 Channels 1 to 2 daisy chained I3 15 Channel 3, voltage input NC 15
1/2 14 (2) R2 14 Channel 2, current input NC 14
+I2 13 channel 2+ I2 13 Channel 2, voltage input NC 13
1/2 12 Channels 1 to 2 daisy chained Com 12 Input voltage NC 12
-I1 11 (2) Com 11 reference NC 11
0/1 10 channel 1- R1 10 Channel 1, current input NC 10
+I1 9 Channels 0 to 1 daisy chained I1 9 Channel 1, voltage input NC 9
0/1 8 (2) R0 8 Channel 0, current input NC 8
-I0 7
channel 1+ I0 7 Channel 0, voltage input NC 7
+IS 6
Channels 0 to 1 daisy chained NC 6 NC 6
-I0 5
(2) NC 5 NC 5
NC 4
channel 0- NC 4 NC 4
+SV 3 + +SV 3 + Power supply +SV 3 + Base unit
Terminal + current source (2)
2 2 24/48 V 2 Power supply 24/48 V
channel 0+
–SV 1 – –SV 1 – –SV 1 –
Power supply
24/48 V
(1) Dimensions the same as for TBX discrete I/O module: see page 3/45.
(2) Inputs to be used for wiring temperature probes.
(3) To use an input channel as a current input, link terminals li and Ri of the corresponding channel.
3/51
Selection guide Modicon Premium automation
platform 3
Splitter box and module type Passive splitter boxes Monobloc I/O splitter boxes and modules
108733
108737
Degree of protection IP 67 IP 65
Module type
ABE 9 FTB 1 TBX EEP/ESP
3/52
3
TSX EpF, I/O modules 170 EDp, I/O modules Modules on AS-Interface cabling Advantys, FTM splitter boxes
system
540334
108735
540351
3
108743
108741
Fipio INTERBUS AS-Interface CANopen
DeviceNet
Profibus DP 3.4
8 I, 16 I, 8 I/O and 8 O 16 I or 16 O 4 I or 2 I 4I 4 I or 2 I 8 I, 16 I, 8 I/O and 16 I/O discrete
4 O or 2 O 4 O or 2 O 4 I or 4 O analogues
IP 67 IP 65 IP 67
3/68 3/73 Consult our catalogue Consult our catalogue “IP 67 splitter
“AS-Interface cabling system” boxes”
r Available 1st half 2004
3/53
General, Modicon Premium automation
functions platform 3
General
Decentralising the I/O meets the requirement of both users and machine
manufacturers while maintaining performance comparable with that of a centralised
structure.
In the same way as distributed I/O modules, TBX dust and damp proof modules are
used to create distributed control systems, which offer increased availability of
installations. They also offer the possibility of locating the I/O interfaces close to the
process or machines, in harsh environments (water jets, dust, etc).
TBX modules are addressed by the application program as “In rack” I/O, with which
they can coexist.
TBX dust and damp proof distributed I/O modules are connected to Premium
processors via the Fipio fieldbus (maximum number of modules per Fipio bus,
see page 5/80).
TBX dust and damp proof I/O modules with IP 65 protection conform to the following
test standards:
v UL, NEMA,
v CSA,
v IEC 65A,
v NFC 63850,
v to the CNOMO EO3 40 50 recommendation,
v to the NF 46 604 FIP standard.
Functions
3.4
TBX dust and damp proof distributed discrete I/O modules offer identical functions to
those of the modular TBX I/O modules:
Reference TBX EEP 08C22 TBX EEP 1622 TBX ESP 08C22 TBX ESP 1622
Wiring check
Outputs fallback
Assignment of
I/O channels to
application tasks
Function available
TBX EEP 08C22/1622 dust and damp proof distributed input modules
The TBX EEP 08C22 input module (8 channels c 24 V) and the TBX EEP 1622
input module (16 channels c 24 V) have the following functions:
b Wiring check providing line check via short-circuit, open circuit or earth line
detection.
b Assignment of each group of 8 input channels (channels 0 to 7 or 8 to 15) to a
specific application task (fast, master or auxiliary task).
TBX ESP 08C22/1622 dust and damp proof distributed output modules
The TBX ESP 08C22 output module (8 channels c 24 V) and the TBX EEP 1622
output module (16 channels c 24 V) have the following functions:
b Transistor output protection, detection of overloads or short-circuits which can be
used by the user program (channel by channel or for all 8 or 16 module channels).
b Reactivation of transistor outputs, choice of automatic reactivation or by user
program.
b Wiring check providing line check via short-circuit, open circuit or earth line
detection.
b Output fallback state: on module fault, maintains the state of the outputs at their
last value or at a configured value (state 0 or 1) channel by channel.
b Assignment of each group of 8 output channels (channels 0 to 7 or 8 to 15) to a
specific application task (fast, master or auxiliary task).
3/54
Description Modicon Premium automation
platform 3
Description
TBX EEP/ESP 08C22 modules
Dust and damp proof distributed I/O modules are monobloc type in an IP 65 casing
and comprise:
1 8 female M12 type fast connectors for connecting the sensors or preactuators.
Dust and damp proof distributed I/O modules are monobloc type in an IP 65 casing
and comprise:
1 8 female M12 type fast connectors for connecting the sensors or preactuators
(1 connector for 2 channels).
1
3 2 16 channel status indicator lamps (yellow lamps for even channels and green
lamps for odd channels).
4
3.4
3 4 status indicator lamps for module operation and integrated communication.
4 A dust and damp proof connector for connection to the Fipio bus, and to the
c 24 V power supply.
2 For output modules, a c 24 V preactuator power supply connector on the left side.
b TBX BLP 10 dust and damp proof connector which can also be used for coding
connection points.
b For output modules, a TBX BAS 10 dust and damp proof power supply connector.
3/55
Connection principles Modicon Premium automation
platform 3
Connection principles
TBX dust and damp proof distributed I/O modules require a c 24 V power supply.
This supply can be provided:
b Via a TBX FP ACC 10 dust and damp proof network junction box 1.
In this case, the TSX FP CFp00 tap link cable 2 is required which is a screened
twisted pair 150 W with 2 conductors carrying the c 24 V supply for the modules.
The mechanical and chemical resistance characteristics for this cable are suitable
for use in harsh environments.
Directly to the TBX BLP 10 connector on the dust and damp proof TBX module 5. In
this case, a tap link off the trunk cable is made using the TSX FP ACC 4 T-junction
box 3 with the TSX FP CCp00 tap link cable 4 (double twisted pair 150 Ω).
5
Premium
2
a 24 V
1
Fipio
3
a 24 V 3
TBX a 24 V
4
2
5
3.4
Daisy chaining dust and damp proof distributed I/O modules using a
TBX FP ACC 10 T-junction box
Using a TBX FP ACC 10 junction box 1 up to 10 TBX dust and damp proof modules
can be daisy chained.
Since power is carried to the TBX dust and damp proof I/O modules via the
TSX FP CFp00 tap link cable 2, the length of the tap links depends on the type of
c 24V power supply and the number of TBX dust and damp proof modules daisy
chained on the same tap link. The lengths in metres are given in the table below:
3/56
Characteristics Modicon Premium automation
platform 3
External line Line resistance Ω < 500 with volt-free contact, < 100 with 2-wire priximity sensor
Open line leakage kΩ > 30 with volt-free contact, > 100 with 2-wire priximity sensor
resistance
Isolation Dielectric strength between V eff 1500 at 50/60 Hz for 1 min
inputs and earth
Insulation resistance MΩ > 10 at c 500 V
Temperature Operation °C 5…60
Storage °C - 25…+ 70 3.4
Type of outputs module TBX ESP 08C22 TBX ESP 1622
Modularity 8 16
Loads Voltage V c 24
Nominal current A 0.5
Tungsten filament lamp W 8
Limit values Voltage (ripple included) V c 19.2…30
3/57
References Modicon Premium automation
platform 3
Accessories (1)
3 TBX ESP 1622
Type of module Characteristics Reference Weight
kg
Dust and damp proof junction Tap link off trunk cable TSX FP ACC 4 0.660
box Holds 1 female 9-way SUB-D
connector Zamac casing
Dust and damp proof Tap link or daisy chaining with TBX BLP 10 0.320
connector for TBX modules adress coding
Dust and damp proof supply c 24 V preactuator power TBX BAS 10 0.120
connector for TBX output supply for TBX ESP 08C22/1622
modules output modules
(1) For other Fipio accessories and connection cables, see pages 5/86 et 5/87.
3.4
TBX BLP 10 TBX BAS 10
3/58
Connections, Modicon Premium automation
dimensions, platform 3
Connections
TBX EEP 08C22 inputs
Mechanical contacts 2-wire prox.sen. 3-wire prox.sen.
3 4 -
3 4
3 4 -
5 5
5
2 1
+ +
2 1
2 1
3 4 3 4 - 3 4 -
5 5
2 1
+
5
+ 3
2 1 2 1
+
-
-
3 4
-
3 4 3 2
5 + 5 a 24 V
2 1 - 2 1 4 1 +
+
-
Dimensions, mounting
TBX EpP pp22 inputs/outputs
193,15 69,1
125 (3) 57,9
(2)
80
52
113
210,3 (1)
3/59
Presentation, Modicon Premium automation
architecture platform 3
Presentation
Decentralising the I/O meets the requirements of both users and machine
manufacturers while maintaining performance comparable with that of a centralised
structure.
Fipio bus dust and damp proof I/O modules are used to create distributed control
systems by removing the need for enclosures, improving connections and thus
increasing the availability of installations. These IP 67 protection modules also offer
the possibility of locating the standard I/O interfaces used in the processes or
machines in harsh environments (oil jets, water jets, dust etc).
Unity Pro or PL7 Junior/Pro programming software is used for the software
configuration and installation of the dust and damp proof I/O modules on the Fipio
bus.
3 There are 4 types of Fipio bus dust and damp proof I/O module:
b Input module, 8 channels, c 24 V IEC type 2: TSX EEF 08D2.
b Input module, 16 channels c 24 V IEC type 2: TSX EEF 16D2.
b Mixed module, 8 IEC type 2 inputs/8 x 0.5 A transistor outputs, c 24 V:
TSX EMF 16DT2.
b Output module, 8 channels, 2 A transistor outputs, c 24 V: TSX ESF 08T22.
Architecture
Premium
Fipio
c 24 V c 24 V
TBX
TSX EpF TSX EF ACC 99
c 24 V
preactuator
TSX EpF
Momentum
Fipio
3/60
Architecture (continued), Modicon Premium automation
description platform 3
Architecture (continued)
The Fipio fieldbus is a standard relating to communication between different
automation components where the IP 67 dust and damp proof I/O are located
remotely.
6
Each segment supports up to 31 IP 67 I/O modules over a maximum distance of
7 1000 meters. Because the IP 67 I/O modules have a remote power supply, the
2 voltage drops caused by the connected modules limit the maximum distances
between each T-junction box (from the one which provides the c 24 V power supply)
and the remote powered IP 67 I/O modules. For the calculation of these distances,
3 see page 3/66.
The use of electrical or electrical/fiber optic repeaters allows the connection of up to 98
IP 67 I/O modules on 5 segments over a maximum distance of 15,000 meters.
1
Description
5
TSX EEF 08D2 and TSX EEF 16D2 modules
4
Dust and damp proof input modules are monobloc type in an IP 67 casing and 3
comprise:
7 1 8 female M12 type fast connectors for connecting the sensors (2 input channels
per connector for the 16-channel model).
2 8 or 16 channel status indicator lamps.
3 3 status indicator lamps for module operation and integrated communication.
4 Dust and damp proof male M23 type connector for connection of the Fipio bus, the
7 c 24 V power supply for the sensor and the internal electronics of the module.
5 Access to the addressing micro-switch.
6
6 1 or 2 sensor power supply fault indicators.
8 7 9 slots for channel and module referencing labels (10 labels supplied).
2 Two sealing plugs for M12 connectors are supplied with every module.
3
TSX ESF 08T22 module
Dust and damp proof output modules are monobloc type in an IP 67 casing and 3.4
comprise:
1
6 1 8 female M12 type fast connectors for connecting the preactuators.
5 2 8 channel status indicator lamps.
4 3 3 status indicator lamps for module operation and integrated communication.
4 Dust and damp proof male M23 type connector for connection of the Fipio bus and
the power supply for the internal electronics of the module.
8 5 Access to the addressing micro-switch.
6 2 preactuator power supply presence indicators.
7 A male 7/8” type connector for connecting the two c 24 V preactuator power
supplies.
8 9 slots for channel and module referencing labels (10 labels supplied).
7 Two sealing plugs for M12 connectors are supplied with the module.
6
8
TSX EMF 16DT2 module
9 Dust and damp proof I/O modules are monobloc type in an IP 67 casing and
2 comprise:
1 8 female M12 type fast connectors of which 4 are for connecting the sensors and 4
3 for the preactuators (2 input channels or 2 output channels per connector).
2 16 channel status indicator lamps.
3 3 status indicator lamps for module operation and integrated communication.
1 4 Dust and damp proof male M23 type connector for connection of the Fipio bus, the
6 c 24 V power supply for the sensor and the internal electronics of the module.
5 Access to the addressing micro-switch.
5 6 2 preactuator power supply presence indicators.
4 7 A male 7/8” type connector for connecting the two c 24 V preactuator power
supplies.
8 1 sensor power supply fault indicator.
9 9 9 slots for channel and module referencing labels (10 labels supplied).
Two sealing plugs for M12 connectors are supplied with the module.
3/61
Description (continued) Modicon Premium automation
platform 3
TSX EF ACC 2ppp cables are used to carry Fipio bus signals and the c 24 V power
supply for the sensors and the internal electronics of TSX EEF/ESF/EMF modules.
They comprise:
2
1 A trunk cable, with a 150 Ω shielded twisted pair and a 1.5 mm power supply pair,
4 0.2, 1, 3, 7, 12 or 25 m long depending on the model (radius of curvature 30 mm,
Ø 9.5 mm).
At one end:
1 2 An insulated IP 67 male connector, with M23 type ring, 6-way for Fipio connection
to the preceding module n-1 (or to the upstream T-junction box).
3 3 An IP 67 female connector, with M23 type ring, 6-way for connection to module n.
4 An IP 67 female connector, with M23 type thread, 6-way for an outgoing cable of the
same type for connection to the next module n+1 (or to the downstream T-junction
box).
Use of this cable on the dust and damp proof I/O modules:
1 A male M23 type soldering connector for connecting the Fipio bus (incoming and
outgoing).
3.4
1 2 A male 7/8” type connector for connecting the c 24 V power supply for the remote
powered modules, fitted with a protective plug.
3 A female M23 type connector for connecting the Fipio bus (outgoing), fitted with a
2 sealing plug.
4 An access cover for the 9-way femaleSUB-D connector used for connecting an
4
operator terminal.
3/62
Functions, Modicon Premium automation
characteristics platform 3
Functions
Remote dust and damp proof I/O modules integrate the following monitoring
devices :
b Inputs:
v power supply fault monitoring in groups of 8 channels. Indicated on the front panel
by the SF1 and SF2 indicator lamps (red).
v module fault monitoring. Indicated on the front panel by the ERR indicator lamp
(red).
One fault bit for the whole module is available at PLC processor level for use by the
user program.
b Outputs:
v preactuator power supply presence monitoring in groups of 4 channels. Indicated
on the front panel by the US1 and US2 indicator lamps (green). A power supply
presence bit is associated with each indicator lamp.
v short-circuit monitoring for each channel. Indicated on the front panel by an indicator
lamp for each channel (red). There is one fault bit per channel (for 8 channel modules) or
per group of 2 channels (for mixed modules). In addition, there is one bit per group of 4
3
channels which can be used to reset the channels remotely.
v module fault monitoring. Indicated on the front panel by the ERR indicator lamp
(red). One fault bit for the whole module is also available.
In the case of the TSX EMF 16DT2 mixed module, a diagnostic bit allows the origin
of the power supply fault to be determined (input or output power supply).
Environmental characteristics
Type of module TSX EEF 08D2/EEF 16D2/ESF 08T22/EMF 16DT2 TSX ACC 99
Temperature Operation °C 0...60
Storage °C 0...60
Degree of protection IP 67 IP 65
Altitude m 0...2000
Input characteristics
Type of module TSX EEF 08D2 TSX EEF 16D2 TSX EMF 16DT2
Inputs channels Number 8 inputs 16 inputs 8 inputs
(8 outputs, see page 3/64)
Groups of channels 1 2 1
Conforms to IEC 1131 2 Yes, type 2
3/63
Characteristics (continued) Modicon Premium automation
platform 3
Outputs characteristics
Type of module TSX ESF 08T22 TSX EMF 16DT2
Type of outputs Solid state Solid state
Current A 2 0.5
At 60 °C A 4.8 1.2
3/64
Connections, Modicon Premium automation
dimensions, platform 3
Connections
TBX EEF 08D2 inputs
Mechanical contacts 2-wire sensors 3-wire sensors
3 4 3 4 3 4 -
-
5 5 5
+
2 1 2 1
+ 2 1
3 4 3 4 3 4 -
-
5 5 5
2 1 2 1
+ 2 1
+
3
+
- -
-
- 5 1 +
Power supply 1
c 24 V
+ -
3.4
Dimensions, mounting
TSX EpF inputs/outputs
(3) 52 a
107 4,5
(2)
(1)
60
77
33
39
200
18 152
e
a e
TSX EpF + TSX EF CT 03 222 87
TSX EpF + TSX EF CF 03 252 1
(1) TSX EF CT 03
(2) 2 oblongs holes Ø 4.5
(3) TSX EF ACC pppp
=
122
122
80
65
80
48
11
21
34 24 5 = 50 =
20 80 50 80 20
Characteristics: References:
pages 3/63 and 3/64 pages 3/68 and 3/69
3/65
Connections Modicon Premium automation
platform 3
14 12
4 2 2
1 1
c 24 V 4
c 24 V
9 9
12
3 9
3 9
3
1 A 10
3
11 7 9 9
9 9
c 24 V 3
1
1
4
15
3.4 c 24 V
9 5 6 4 5 6 4
9 9 4
13
Control of c 24 V voltage drop
The dust and damp proof I/O module power supply is carried by Fipio cables, which
means that the maximum distance from each TSX EF ACC 99 T-junction box
depends on the type of c 24 V power supply and the number of I/O modules. The
power supply voltage of the last module must be no lower than 19.2 V.
Typical voltage drops are given in the table below (1):
Number of input/output modules Distance between T-junction box (used with c 24 V remote supply) and last
input/output module
m 10 20 30 50 75 100 125 150 200 250 300
5 V 0.09 0.18 0.28 0.46 0.7 0.9 1.2 1.4 1.9 2.3 2.8
10 V 0.17 0.34 0.51 0.86 1.3 1.7 2.1 2.6 3.4 4.3 5.1
15 V 0.25 0.5 0.75 1.25 1.9 2.5 3.1 3.7 5 6.2 7.5
20 V 0.32 0.65 0.98 1.63 2.5 3.3 4 4.9 6.5 8.2 9.8
25 V 0.4 0.8 1.2 2 3 4 5 6 8.1 10 12
30 V 0.48 0.96 1.45 2.4 3.6 4.8 6 7.2 9.6 12 14.5
(1) The typical values are given for connecting 2-wire sensors. If using 3-wire sensors, apply a
coefficient of 1.77 to these voltage drop values.
Example:
Use of a 24 V ± 3% power supply.
Over a distance of 100 m and connecting 30 dust and damp proof I/O modules.
The voltage drop is (24 x 0.97) - 4.8 = 18.48 V (which is less than the permitted
19.2 V). It is necessary to insert a second c 24 V power supply via a
TSX EF ACC 99 T-junction box (distance to be defined and verified according to the
installation topology).
Characteristics: Dimensions, mounting: References:
pages 3/63 and 3/64 page 3/65 pages 3/68 and 3/69
3/66
Connections (continued) Modicon Premium automation
platform 3
T-junction box
1 TSX EF ACC 99: IP 65 Fipio bus T-junction box, used to connect the c 24 V
power supply intended for dust and damp proof I/O. It also has a 9-way female
SUB-D connector for an operator terminal. This box also serves as the main Fipio
bus junction box A as well as for connecting the c 24 V T-junction power supply
(example B).
Connectors
2 TSX EF CF 01: IP 67 female soldering connector with M23 type ring, 6-way for
connection of Fipio bus and c 24 V power supply. This type of connector is used
at the ends of TSX FP CA/CC/CP/CR p00 cables.
3 TSX EF CM 01: IP 67 male soldering connector with M23 type ring, 6-way for
connection of Fipio bus and c 24 V power supply. This type of connector is used
at the ends of TSX FP CA/CC/CP/CR p00 cables.
4 TSX EF CF 03: IP 67 female 7/8” type screw connector, 5-way for c 24 V power
supply connection. This type of connector is used for the c 24 V power supply of
the TSX ESF/EMF I/O modules and the TSX EF ACC 99 T-junction box. The
maximum current permitted for each connector contact is 8 A.
3
5 TSX EF CM 03: IP 67 male 7/8” type screw connector, 5-way for connection to a
TSX EF CT 03 T-connector used for the c 24 V preactuator power supply.
6 TSX EF CT 03: IP 67 7/8” type T-connector, 5-way for daisy-chaining the c 24 V
preactuator power supply. The maximum current permitted for each connector
contact is 8 A.
7 TSX EF CF 02: IP 67 female soldering connector with M23 type thread, 6-way for
extending Fipio TSX FP CP p00 cables.
8 TSX FP ACC 2 or TSX FP ACC 12: 9-way SUB-D connectors for Fipio/Fipway
connection to PLC. Used for daisy chain or tap link connection (90° output high or
low, 45° output high or low).
Cables
2
9 TSX EF ACC 2pppp: trunk cable, a 150 Ω shielded twisted pair and a 1.5 mm
power supply pair. Fitted with an M23 male connector and a double M23
female/female connector.
2
10 TSX FP CP p00: trunk cable, a 150 Ω shielded twisted pair and a 1.5 mm power
supply pair (Ø 9.5 mm). Wire ends free to fit IP 67 M23 type soldering connectors 3.4
TSX CF 01/02 and TSX CM 01.
11 TSX FP CC p00: tap link cable, double shielded twisted pair 150 Ω (Ø 8 mm) for
normal environments and use inside buildings. Wire ends free to fit IP 67 M23 type
soldering connector TSX CM 01.
12 TSX FP CA p00: trunk cable, shielded twisted pair 150 Ω (Ø 8 mm) for normal
environments and use inside buildings.
TSX FP CR p00: trunk cable, shielded twisted pair 150 Ω (Ø 8 mm) for harsh
environments and use outside buildings.
Wire ends free to fit IP 67 M23 type soldering connectors TSX CF 01/02 and
TSX CM 01.
Other components
13 TSX EF ACC 7: IP 67 M23 type line terminator, to be placed at one or both ends of
the segment, depending on the use.
14 TSX FP ACC 7: IP 20 line terminator (set of 2), to be placed at one or both ends of
the segment, depending on the use.
15 TSX FP CG 0p0: tap link connecting cable for TSX FPP 10 PCMCIA card for
FT 2100 terminal,TSX Micro/Premium PLC and PC compatibles.
The total length of a bus is the sum of all the lengths of the trunk cables plus all the
lengths (multiplied by 2) of the tap link cables.
i.e. in the example opposite, the length of the cables is: ¦12 + ¦9 + ¦10 + (2 x ¦11).
3/67
References Modicon Premium automation
platform 3
TSX EEF 16D2 TSX EMF 16DT2 M23 type soldering connectors
Female Equipment for TSX FP CA/CC/CP 2 TSX EF CF 01 0.080
bus cables
Male Equipment for TSX FP CA/CC/CP 3 TSX EF CM 01 0.080
bus cables
Female Extension for TSX FP CA bus trunk 7 TSX EF CF 02 0.075
cables
3.4
7/8” type screw connectors
Female Equipment for c 24 V preactuator 4 TSX EF CF 03 0.050
power supply
Female insulating Bus connection for Fipio manager 8 TSX FP ACC 12 0.040
output on Premium PLCs
3/68
References (continued) Modicon Premium automation
platform 3
Ø 9.5 mm,1 shielded Fipio bus and c 24 V 10 100 m TSX FP CP 100 5.680
twisted pair, power supply
1 pair, 1.5 mm2 for To be fitted with M23
remote power connectors, according 500 m TSX FP CP 500 30.000
supply to use
Replacement parts
Use Unit reference Weight
kg
Strip of 10 referencing labels
For referencing I/O modules and I/O channel connectors XZ LG101 0.010
IP 67 seling plugs
For M12 type connectors XZ LG102 0.005
(order in multiples of 10)
3/69
Presentation, Modicon Premium automation
description platform 3
Presentation
Decentralising the I/O meets the requirements of both users and machine
manufacturers while maintaining performance comparable with that of a centralised
structure.
Momentum dust and damp proof distributed I/O modules (IP 65) are used to create,
via the INTERBUS bus, distributed control systems, which offer increased availability
of installations. They also offer the possibility of locating the I/O interfaces close to
the process or machines, in harsh environments (water jets, dust, etc).
These 170 EDp modules must be controlled by an INTERBUS master module, such
as the TSX IBY 100 Premium PLC module or TSX IBX 100 coprocessor. They are
only connected to an installation remote bus. The installation remote bus terminal
module is used for the tap link to this installation remote bus.
3 Momentum dust and damp proof distributed I/O modules with 16 x c 24 V inputs or
16 x 0.5 A/c 24 V outputs offer:
b Compact interface elements.
b Easy setup and connection.
Momentum dust and damp proof distributed I/O modules have been designed to
conform with the main international standards concerning electronic industrial control
equipment:
b Specific requirements for programmable controllers: operating characteristics,
immunity, ruggedness, safety etc.
b NF C 63 850, IEC 1131 2.
b Immunity to electrostatic discharges: IEC 801.2 level 4.
These products, marked e, satisfy the requirements of the European directives and
conform to the applicable harmonised standards.
These products are approved by the INTERBUS club.
3.4 Description
Momentum dust and damp proof distributed I/O modules 170 EDp 346 00 are
monobloc type in an IP 65 casing and comprise :
1 8 2
3/70
Connection principle Modicon Premium automation
platform 3
Connection principle
Momentum dust and damp proof distributed I/O modules are connected to the
installation remote bus of an INTERBUS bus. This installation remote bus is a tap link
of the remote bus to which a c 24 V power supply is added via an installation remote
bus terminal module.
The number of I/O modules on the installation remote bus is limited by the current
consumption of the modules and connected sensors. Total consumption should not
exceed 4.5 A. The current consumption of the actuators is not included in the
calculation, since these are supplied separately.
1
d < 400 m 2 2
Installation remote bus
TSX SUP
Momentum
2 Dust and damp proof distributed I/O module 170 EDp 346 00.
3/71
Characteristics Modicon Premium automation
platform 3
Logic Positive
Isolation Dielectric strength between inputs and earth c V 750 for 1 min
Insulation resistance MΩ > 10 at c 500 V
Altitude m 0…2000
Degree of protection IP 65
3.4 Type of output module 170 EDO 346 00
Modularity 16
Loads Voltage c V 24
Nominal current A 0.5
Logic Positive
Typical currents Mains power supply mA 200 (0 % active outputs), 380 (100 % active outputs)
consumed Auxiliary power supply mA 180 (0 % active outputs), 220 (100 % active outputs)
Dissipated power Per module W 1.9 (0 % active outputs), 3 (100 % active outputs)
3/72
References, Modicon Premium automation
connections, platform 3
References
Dust and damp proof monobloc distributed discrete I/O modules
Type of Operating Modularity IEC 1131 2 Reference (1) Weight
module voltage (nb of chan.) Conformity kg
Inputs c 24 V (pos.log.) 16 isolated Type 1 170 EDI 346 00 0.520
inputs
Outputs c 24 V 16 protected Yes 170 EDO 346 00 0.580
0.5 A outputs
Accessoires de raccordement
Description Use Reference (1) Weight
kg
170 EDI 346 00
Installation remote bus Tap-off from remote bus to 170 ENO 396 00 –
terminal module (1) installation remote bus
Enables communication of
distributed I/O and INTERBUS
master module
Sealing plug To be fitted at end of installation 170 XTS 050 00 0.140
remote bus
Dust and damp proof power c 24 V preactuator power TBX BAS 10 0.120
3
supply connector for output supply for 170 EDO 346 00
module output module
Connection cables
Description Length Reference (1) Weight
kg
Installation remote bus 0.4 m TSX IBI CP DD9 004 –
cables preformed with dust 1m TSX IBI CP DD9 010 –
and damp proof M23
3m TSX IBI CP DD9 030 –
connectors, composite pure
material 7m TSX IBI CP DD9 070 –
170 EDO 346 00 12 m TSX IBI CP DD9 120 –
25 m TSX IBI CP DD9 250 –
Documentation
Description Language Reference Weight
kg
Installation manual English 870 USE 100 00 –
3.4
(1) Product supplied with multilingual Quick Reference Guide .
Connections, dimensions, mounting
170 EDI 346 00 inputs
Mechanical contacts 2-wire sensors 3-wire sensors
3 4 3 4 3 4 -
-
5 5 5
+
2 1 2 1
+ 2 1
+
- -
5 + 5
80
52
2 1 - 2 1 4 1 +
+
- 163
175
+
192,1 (1)
Characteristics:
page 3/72
3/73
Presentation Modicon Premium automation
platform 3
Installation system
Tego Power for motor power-stater components
General presentation
System for Quickfit technology TeSys motor power-starters with spring terminals
3/74
Presentation (continued) Modicon Premium automation
platform 3
Installation system
Tego Power for motor power-starter components
Communication modules
General
Communication modules are used to send I/O data from a Tego Power motor power-
starter configuration to the PLC.
The communication modules is selected according to the type of connection
required:
b in parallel mode (modules, terminal blocks or HE 10),
b or in serial mode on the bus (AS-i bus, INTERBUS, Fipio, Profibus DP, CANopen or
DeviceNet modules).
The communication modules are the same, whether the TeSys motor power-starter
system uses spring or screw terminals.
3.4
3/75
Compatibility Modicon Premium automation
platform 3
Tego Dial for Human-Machine interfaces and Tego Power for motor power-starter components
Automation platform Tego Dial components Tego Power components
3
Type Modularity of Compatible I/O Tego Dialbase 8 I/8 O Tiego Dialbase 16 I Communication module or control splitter
connection to the modules box with 8 I/8 O
PLC
Premium platform
(1) For the connection of a second Dialbase APE 1B24M, use 2 x TSX DP pp3 connecting cables.
3/76
3
Connection accessories
3
Control splitter box Control splitter box Splitter box Splitter box Telefast connecting cables
16 I/16 O 16 I + 16 O 16 to 2 x 8
in 2 x (8E+8S)
APP 2RH2/H4 APE 1R1628 ABE 7ACC 02 TSX CDP pp3 ABF M32Hpp0 STB XCA 300p
1 2
1 (2) 3
3.4
1 1 (3) 3
1 2
1 (2) 3
1 1 (3) 3
1 1 2
1 (2) 1 2
1 1 (3) 1 2
3/77
4
4/0
Contents 4 - Application-specific modules and
solutions 4
4/1
Presentation Modicon Premium automation
platform 4
Safety
Production workshops and technical building installations are subject to increasing requirements in terms of machine
safety.
“Mushroom head”
emergency stop Two-handel control
Preventa safety module button
Safety module integrated in PLC
For further details on components for safety applications, please consult our specialist catalogue.
4/2
Presentation (continued) Modicon Premium automation
platform 4
The control signal from the protection device (emergency stop pushbutton illustrated
to the left) acts directly on the power contactor of the machine.
(1) A safety function is a function whose non-execution or untimely execution results in the
KM1
immediate placement of the equipment into a non-hazardous position.
4
Safety system controlled by a Preventa safety module
KM6
M
KM5
KM5 and KM6 contactors with mechnically linked contacts Independent safety circuits
The safety function remains operative whenever any one of these faults
occur.
For the use of mechanically linked contacts CA2-DN22/DN31, LC1-D09/D18/D25,
LP1-D09/D18/D25 with contacts which can be used in the feedback loop, please
consult your Regional Sales Office.
4/3
Presentation, Modicon Premium automation
functions 4
platform 4
Presentation
TSX PAY safety modules incorporate in a single module, a Preventa (XPS) hard-wired
safety block and an electronic data acquisition unit for complete diagnostics of input
contacts and the state of outputs in the safety system.
TSX PAY safety modules are used to safely interrupt one or more Emergency stop or
safety stop control circuits according to the standards EN 60204-1 and EN 418.
The proven safety of hard-wired technology and the performance of Premium PLCs
make the TSX PAY modules the optimum solution for creating machines which are
more available, safer, more compact and lower in cost.
The solution, integrated safety modules, enables complete diagnostics on the entire
4 Premium + TSX PAY
safety system. This diagnostics quickly locates the faulty contact, pushbutton cables,
or limit switch, without additional contacts on the inputs and without any additional
wiring.
TSX PAY safety modules have their own power supplies and operate independently
of the PLC processor.
TSX PAY modules are suitable for Emergency stop and limit switch monitoring
applications, demanding a level of safety up to category 4 according to standard EN
4.2 954-1 (parts of control systems relating to safety).
K4
K3 M
Functions
This electronic data acquisition is designed so that the safety function is not
compromised by any failure. If the safety system uses more sensors, it is possible to
connect several TSX PAY modules.
4/4
Operation 4
Modicon Premium automation
platform 4
S231/S222
S23 S232 Ix,23
Y1
I
K3 K4 Y2/S33 s
Safety logic o
S34
K2 K1
l
Y3
Bus interface
a
Y4 t Bus
S112 i
S11 S111/S102 Ix,11 o
n
S1
S21/S12
S11/S02 Ix,1
4
S0 S01 Ix,0
F2 K2 K1
L1(+) 23
13
14
24
K3 K4
N(-)
Start-up button
Y2/S33-S34 N/O
Output 13-14 N/O
1
Output 23-24 N/O
Key 0
Characteristics: References:
page 4/7 page 4/8
4/5
Description, Modicon Premium automation
connection principle 4
platform 4
Description
2 2 A display block (32 LEDs) showing operating modes, faults and the status of the
safety system.
6
3 A high density 44-way SUB-D connector for connecting the safety system.
3
4 A 6-way removable screw terminal block for connecting the safety outputs.
Connection principle
Two types of connection for TSX PAY safety modules are available:
4
Standard wiring
A TSX CPP 301 three metre cable is fitted with a 44-way SUB-D moulded, elbow
connector at one end, and flying leads differentiated by a colour code at the other
end.
Fast wiring
4.2
Using the Telefast 2 pre-wired system facilitates the installation of TSX PAY safety
modules by giving access to inputs on the safety system via screw terminals.
Connection is carried out using TSX CPP p02 cables fitted with 44-way SUB-D
moulded, elbow connectors at both ends.
The Telefast ABE 7CPA13 sub-base enables the connection of 12 double or single
contact inputs, the power supply, reset inputs and the feedback loop.
4/6
Characteristics 4
Modicon Premium automation
platform 4
Minimum current mA 30
a.c. load Inductive Voltage V a 24 a 48 a 110 a 220
AC-15 duty Power VA 60 120 280 550
d.c. load Inductive Voltage V c 24
DC-13 duty Power VA 60
(L/R = 100 ms)
Response timee ms < 10
References: Connections:
page 4/8 page 4/9
4/7
References 4
Modicon Premium automation
platform 4
Safety modules
Type of input Safety outputs Connections Reference (1) Weight
c 24 V kg
12 Emergency 2 N/O Inputs: 44-way SUB-D connector TSX PAY 262 0.430
stops or limit (volt-free) Outputs: screw terminal
switches 2.5 A (Ithe) (supplied)
(double or
single
contacts),
1 reset button, 4 N/O Inputs: 44-way SUB-D connector TSX PAY 282 0.490
1 feedback (volt-free) Outputs: screw terminal
loop, 2.5 A (Ithe) (supplied)
1 reset monitor
TSX PAY 262
Connection accessory
Description For Type of connector on Reference Weight
connection on TSX PAY 2p2 kg
screw terminal
Telefast 2 Safety system, SUB-D, 44-way ABE 7CPA13 0.290
sub-base for reset,monitoring
TSX PAY 2p2 and loop inputs
modules Power supply
c 24 V
Connecting cables
4 Use From
TSX PAY 2p2
To Length Reference Weight
kg
module
TSX PAY 282 For fast wiring 44-way SUB-D ABE-7CPA13 1m TSX CPP 102 0.160
connector sub-base
4.2
3m TSX CPP 302 0.360
ABE-7CPA13
For standard 44-way SUB-D Flying leads 3m TSX CPP 301 0.330
wiring connector with colour-
coded wires
Characteristics: Connections:
page 4/7 page 4/9
4/8
Connections 4
Modicon Premium automation
platform 4
S01 (—)
(—)
S01
S112 S0
S11/S02
S121 S1
S12 S21/S12
S122/S131 S2
S13 S31/S22
S132/S141 S3
S14 S41/S32
S142/S151 S4
S15 S51/S42
S152/S161 S5
S16 S61/S52
S162/S171 S6
S17 S71/S62
S172/S181 S7
S18 S81/S72
S182/S191 S8
S19 S91/S82
S192/S201 S9
S20 S101/S92
S202/S211 S10
S21 S111/S102
S212/S221 S11
S22 S112
S222/S231
S23 S232
S232 S23
(+) S231/S222
B1 S22
S221/S212
F1
+ 24 V A1 S21
S211/S202
0V
A2 S20
S19
S201/S192 4
S191/S182
S18
Single contact wiring is not suitable for applications which require S181/S172
a category 3 or 4 safety level. S17
S171/S162
Not all faults are detected, a short-circuit on a contact is not S16
detected. S161/S152
S15
When using less than 12 single contacts, connect the input S151/S142
terminals which are not being used. S14
For applications with more than 12 single contacts, it is possible S141/S132
S13
to use several TSX PAY modules by wiring the outputs in series.
S12
S131/S122
4.2
S121
Double contact wiring of the inputs is necessary for creating (+)
applications which require a category 3 or 4 safety level. B1
When prompted, all the first faults are detected and located. A F1
+ 24 V A1
short-circuit between the 2 inputs is detected.
When using less than 12 double contacts, connect the input A2
0V
terminals which are not being used.
For applications with more than 12 double contacts, it is possible
to use several TSX PAY modules by wiring the outputs in series.
Safety output connection schemes Reset function configurations
Y1 Y1
Y1
K4 K3 Y2/S33 Y2/S33
K2 K1
Y2/S33
S34 S34
14 13
Y3 Y3
24 23
Y4 Y4
K3 K4 F2
) L1(+)
Y1
K4 K3 Y1
K2 K1 Y2/S33
K6 K5 Y2/S33
14 13/23 F2
L1(+) S34
24
Y3
34 33/43 F2
L2(+) Y4
44
K3 K4 K5 K6
The design of a category 3 or 4 immediate stop system requires redundancy and Manual reset with start button
checking, on request, of the power supply breaker devices. monitoring
The wiring of N/C contacts (K3 and K4) enables this check on each request.
Relays K3 and K4 must be mechanically linked contact relays.
When TSX PAY modules cut the power directly, it is necessary to connect the
terminals Y1 and Y2/S33.
Characteristics: References:
page 4/7 page 4/8
4/9
Presentation 4
Modicon Premium automation
platform 4
Presentation
Safety controllers XPS MCppX are designed to meet the requirements of safety
applications requiring conformity to category 4 of standard EN 954-1.
v The safety inputs are supplied by the various control outputs, in such a manner so
as to monitor for short-circuits between the inputs, short-circuits between each input
and earth or the presence of residual voltages. The controller, assisted by the control
outputs, continuously tests all the connected inputs. As soon as an error is detected
on an input, all the outputs associated with this input are disconnected. Safety
XPS MC16X with screw connector XPS MCTS16 outputs associated with other inputs remain active.
v The 10 safety outputs comprise 4 contact guided relay outputs and 6 solid-state
outputs.
b Configuration of the safety functions is carried out using software XPS MCWIN.
22 certified safety functions are available with this software and they are easily
4 assignable to the safety outputs. The safety functions have multiple combination
possibilities and various starting conditions.
Safety functions
4.2 The safety functions are certified in accordance with category 4 of standard EN 9541-1
and configurable in the XPS MC controller using software XPS MCWIN.
4/10
Description 4
Modicon Premium automation
platform 4
Description
Front face of controllers XPS MCppX
1
1 LED display and system diagnostics.
6 2 Solid-state safety output and "muting" indicator light terminals.
3 Power supply (c 24 V) and relay safety output terminals.
5 4 Control output terminals for power supply to safety inputs and safety input
terminals.
4 5 RJ45 type connector.
2 6 RESET button (reinitialisation).
4/11
Characteristics 4
Modicon Premium automation
platform 4
Characteristics
Controller type XPS MC16X, XPS MC32X
Product designed for max. use in safety related parts of Category 4 conforming to EN 954-1
control systems
Supply voltage V c 24 ± 20%
Maximum consumption W 12
Calculation of wiring resistance RL Ω 100 max, maximum cable length: 2000 m (Between input terminals)
Synchronisation time between inputs s Depending on configuration selected
Current limit A Ith y 16 (with several relay output circuits simultaneously loaded)
Output fuse protection A 4 gL or 6 fast acting
Enclosure fixing (conforming to DIN EN 50022) Metal adaptor for fixing on standard 5 35 mm rail
(1) The controller is also capable of switching low power loads (17 V/10 mA minimum) provided that the contact has not been used for switching high power loads,
causing possible contamination or wear of the gold layer on the contact tips.
(2) To be ordered separately.
4/12
References, Modicon Premium automation
dimensions 4
platform 4
References
Safety controllers (connector not included)
Number of Number of outputs Reference Weight
inputs Relay Solid-state kg
16 4 6 XPS MC16X 0.820
Dimensions, mounting
XPS MCppX 4.2
6
151,5
139,5
59
16 74 = =
6
(1)
17 40
74
4/13
Selection guide Modicon Premium automation
platform 4
Counting capacity 24 bits + sign (0 to + 16 777 215 points or ± 16 777 215 points)
Functions Downcounting with preset input, upcounting with reset to zero input
Up/down counting with preset input, configurable upcounter input:
- 1 upcounter input/1 downcounter input
- 1 up/down counter input and 1 direction input
- Incremental encoder with phase-shifted signals
Reflex outputs:
- Downcounting function, 1 passage through zero output
- Upcounting function,1 passage through setpoint value output
- Up/down counting function, 2 user-definable outputs
- Up/down counting function, 2 user-definable outputs
Events User-definable activation of the event-triggered task (threshold crossing, setpoint crossing,
preset or reset, enable, capture)
Connection - 15-way SUB-D connectors (1 per counter channel, direct or TSX TAP S15 pp accessory)
- HE 10 connector for auxiliary I/O and power supply
- Telefast 2 system (ABE 7CPA01, ABE 7H08R10/16R20)
Page 4/19
4/14
4
2 channels 1 channel
500 kHz
1 ms
Up to 1 MHz: –
- Proximity sensor type 2
- Mechanical contacts
500 kHz in multiplication by 1, 250 kHz in multiplication by 4:
- c 10…30 V
- c 5 V RS 422 with zero marker
4
Power supply c 5 V ou c 10…30 V:
- SSI absolute encoder up to 25 bits
- Parallel absolute encoder up to 24 bits (with Telefast ABE 7CPA11 sub-base)
Per channel :
- 2 inputs c 24 V : preset and read - 3 proximity sensor compatible inputs 24 V type I
- 1 enable input or c 24 V output, configurable - 24 track outputs 24 V/0.5 A protected
- 2 reflex outputs c 24 V 4.2
- 1 programmable frequency output 24 V
- 1 encoder power supply input c 5 V/24 V
24 bits + sign (0 to + 16 777 215, upcounting) or 24 bits + sign (- 16 777 215 to 256 to 32 768 points per cycle and from 1 to 32 768 cycles,(absorbs play on
+ 16 777 215, downcounting, up/down counting). Up to 25 bits for SSI absolute reverse)
encoder
Up/down counting with preset input, configurable counter input: Processing of 128 cams/32 tracks (of which 24 with direct output)
- 1 upcounter input/1 downcounter input Output update cycle:
- 1 up/down counter input and 1 direction input - 50 µs for 16 cams
- Incremental encoder with phase-shifted signals - 100 µs for 64 cams
Measurement 2: - 200 µs for 128 cams
- SSI absolute encoder Two capture registers
- Parallel output absolute encoder with ABE 7CPA11 sub-base Control/recalibration of axis slip
Inputs: counter enable, counter preset, read current value Cam profiles: 3 basic types (position, monostable, brake)
Comparison: Associated functions:
2 thresholds - Elimination of axis backlash, position recalibration
- Measurement capture
- Switching feedforward
- Parts counter
Reflex outputs:
2 user-definable outputs
Speed monitoring
Special functions
User-definable activation of the event-triggered task (crossing of thresholds or User-definable activation of the event-triggered task (cams, track, adjustment,
modulo value, preset, enable, capture) read, etc.)
- 15 way SUB-D connectors (1 per counter channel, direct or TSX TAP S15pp accessory)
- HE 10 connector for reflex I/O and power supply
- Telefast 2 system (ABE 7CPA01, ABE 7H16R20, ABE 7CPA11)
4/23 4/26
4/15
Presentation, Modicon Premium automation
description, platform 4
Presentation
Counting functions are required for counting parts or events, grouping objects,
incoming or outgoing flow control, and measuring the length or the position of
elements.
Premium PLCs perform these functions using TSX CTY 2A/4A counter modules
which have a counting frequency of 40 kHz maximum. In a Premium PLC
configuration, the number of TSX CTY counter modules is added to the number of
other application-specific modules (communication, motion control and weighing).
See pages 1/30 and 1/35. They can be disconnected while powered up. Counter
modules are characterised by the number of channels :
b 2 channels with downcounting, upcounting and up/down counting functions for the
TSX CTY 2A module,
b 4 channels with downcounting, upcounting and up/down counting functions for the
TSX CTY 4A module.
The parameters of these functions are set by software configuration. The modules
accept c 5 V or c 10 to 30 V solid state output sensors (incremental encoders,
proximity sensors, photoelectric detectors) and mechanical contact output sensors
(in this case the counting frequency is limited to 100 Hz).
Description
4 3 The front panel of TSX CTY 2A (2-channel) and TSX CTY 4A (4-channel) counter
4 3 modules comprises:
1 4
1
1 One 15-way SUB-D type connector per channel for connecting:
b Counting sensors or incremental encoder.
b Sensor power supply.
b Encoder supply feedback for checking it is correctly supplied.
2 2 One 20-way HE10 type connector for 2 channels for connecting on each channel:
2
4.2 b Auxiliary inputs: preset, enable.
TSX CTY 2A b Reflex outputs.
TSX CTY 4A
b Power supplies for auxiliary I/O and incremental encoders.
Configuration
and adjustment Discrete sensor or Incremental encoder input
%KW, %MW Configuration incremental Sensor inputs
parameters encoder signals
Auxiliary
I/O Counter enable input
Upcounting and/or Read input
%Q, %QW downcounting function with processing
Preset input
processing:
- measurement comparison
%I, %IW with 2 thresholds and
2 setpoints
- event management Reflex output 0
Reflex output 1
Counter modules are set up using PL7 Junior/Pro software (see page 6/59).
Characteristics: Connections: References:
page 4/19 page 4/18 page 4/19
4/16
Characteristics Modicon Premium automation
platform 4
Electrical characteristics
Type of modules TSX CTY 2A TSX CTY 4A
Modularity 2 channels 4 channels
Frequency on counter inputs kHz 40 maxi 40 maxi
Consumption mA see page 9/4 see page 9/4
Dissipated power W 4.5 typical (6 maxi) 8 typical (11.5 maxi)
Sensor power supply check yes yes
Module cycle time ms 5 10
Event processing response time ms Acceptance of event-triggered input (enable/read/preset) and positioning of:
- reflex output on TSX CTY 2A/4A: 1 ms
- discrete module output; TSX DSY 8T22: 2.1 ms; TSX DSY 32T2K: 3.2 ms
Input characteristics
Type of input Counter inputs Auxiliary inputs
(IA/IB/IZ) (preset, enable, read)
Output characteristics
Type of output Auxiliary outputs (2 par channel)
Nominal voltage V c 24
Compatibility with d.c. inputs All positive logic inputs with input resistance < 15 kΩ
Protections against overloads and short-circuits Current limiter and thermal tripping (reactivated via program or automatically)
References: Connections:
page 4/19 page 4/18
4/17
Connections, Modicon Premium automation
dimensions platform 4
Connections
Examples of connecting counter inputs
Counter sensor 28
+ + —— c 24 V supply + 24 VDC 26
1 2 + + ——
— 0 VDC 27
Telefast 2 — 0 VDC 25
GND
3 3
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
Channel 2 Channel 0
11
13
15
17
19
21
23
25
27
29
31
IZ — 16
1
3
5
7
9
—
ABE 7CPA01
Channel 3 Channel 1 IZ + 24 V 14 Z 3-wire PNP
proximity
+
4 sensor
IB — 10
—
IB + 24 V 8 B
+
Channels 2 and 3 Channels 0 and 1
IA — 1
—
IA + 24 V 4 A
+
GND
4 Q1 315 Reflex
outputs
115
Auxiliary I/O 314
Supply c 24 V Q0
+ + —— 114
6 ++—— 110
ICapt1 Read
+
Telefast 2 210
5
109 Channel 1
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
1
2
3
4
IVal1 Enable
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
+
209
4.2
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
C
C
C
C
IVal0
3 IZ + 5V 9 NC 3 IZ + 24 V 9 NC 205
4 IZ - 10 0V 4 NC 10 0V
104 Preset
5 IA + 5 V 11 NC 5 IA + 24 V 11 NC
+
IPres0
6 IA - 12 +5V 6 NC 12 + 10…30 V 204
3 TSX CCP S15 cable with connector
4 TSX CAP S15 connector
102
5 TSX CDPpp1 preformed cable
101
6 TSX CDPpp2 or TSX CDP pp3 rolled ribbon or preformed cable with connectors Encoder
power supply 100
Dimensions
Connection interface for incremental encoder
TSX TAP S15 05/24
Mounting through enclosure (dust and damp proof)
- cut-out Ø 37,
∅ 5,5 - maximum panel thickness 5 mm.
43
70,4
27,4
31 38
55 47
Characteristics: References:
page 4/17 page 4/19
4/18
References Modicon Premium automation
platform 4
Counter modules
Type of input Characteristics Nb of Reference Weight
chan- (1) kg
nels
2/3-wire prox.sensors Counting 40 kHz 2 TSX CTY 2A 0.320
PNP/NPN, c 24 V, Cycle time 5 ms
Incremental encoder,
c 5 V RS 422, Counting 40 kHz 4 TSX CTY 4A 0.430
c 10…30 V Totem Pole Cycle time 10 ms
Connection accessories
Description For connecting Connector type on Rep. Unit Reference Weight
TSX CTY pp kg
TSX CTY 2A TSX CTY 4A SUB-D Counter sensors or SUB-D, 15-way 4 TSX CAP S15 0.050
connectors incremental encoder
(sold in lots of 2)
Telefast 2 connection Counter sensors SUB-D, 15-way – ABE 7CPA01 0.300
sub-bases and c 24 V power
supply
20-wire preformed Auxiliary inputs, Free end with colour-coded 5 3m TSX CDP 301 0.400
cables c 24 V power wires 5m TSX CDP 501 0.660
(500 mA max.) supply and
10 m TSX CDP 1001 1.210
c 5 V/10…30 V
encoder power
supply
(HE 10, 20-way
moulded connector)
Rolled ribbon cable Auxiliary inputs, ABE 7H16R20 6 1m TSX CDP 102 0.090
(100 mA max.) c 24 V power Telefast 2 sub-base 2m TSX CDP 202 0.170
supply and (HE 10, 20-way connector)
3m TSX CDP 302 0.250
c 5 V/10…30 V
encoder power
TSX CCP S15 ppp TSX CDP p01 supply
(HE 10, 20-way
connector)
Connecting cables Auxiliary inputs, ABE 7H16R20 6 0.5 m TSX CDP 053 0.085
(500 mA max.) c 24 V power Telefast 2 sub-base 1m TSX CDP 103 0.150
supply and (HE 10, 20-way connector)
2m TSX CDP 203 0.280
c 5 V/10…30 V
encoder power 3m TSX CDP 303 0.410
supply 5m TSX CDP 503 0.670
(HE 10, 20-way
connector)
(1) Product supplied with a bilingual Quick Reference Guide: English and French.
Characteristics:
page 4/17
4/19
Presentation, Modicon Premium automation
description, platform 4
Presentation
The TSX CTY 2C measurement and counter module is used with fast machines
requiring precise measurements with short cycle times and high input frequencies
(timber machines, packing machines, etc).
The TSX CTY 2C measurement and counter module provides the standard functions
(speed monitoring, reflex outputs, etc) enabling a simple position control function to
be performed by the application program.
The TSX CTY 2C measurement and counter module also enables special functions
to be managed.
Description
3 The front panel of a TSX CTY 2C measurement and counter module comprises:
4
1 One 15-way SUB-D connector per channel for connecting:
1
v Counting sensors or incremental encoder,
v SSI absolute encoder or parallel output encoder with ABE 7CPA11 sub-base,
v Sensor power supply,
v Encoder power supply feedback for checking it is correctly supplied.
Configuration
and adjustment Discrete sensor Incremental encoder input
%KW, %MW signals or Detector inputs
Configuration
parameters
incremental SSI absolute encoder inputs
encoder or SSI Parallel output encoder inputs
absolute encoder
Counter modules are set up using Unity Pro or PL7 Junior/Pro software (see pages
6/6 or 6/56). This requires the use of TSX P/PCX 57pp2/3M processors and Atrium
TPCX57 pp2M/3M coprocessors.
Characteristics: References:
page 4/21 page 4/23
4/20
Characteristics Modicon Premium automation
platform 4
Electrical characteristics
Type of module TSX CTY 2C
Modularity 2 channels
Frequency on counter inputs Counting: 1 MHz.
With phase-shifted signal encoder: multiplication by 1: 500 kHz, multiplication by 4: 250 kHz
Nominal voltage V c 24
Compatibility with d.c. inputs All positive logic inputs with input resistance < 15 kΩ
Protection against overloads and short-circuits Current limiter and thermal tripping (reactivation via program or automatically)
References:
page 4/23
4/21
Connections, Modicon Premium automation
dimensions platform 4
Connections
Examples of connecting counter inputs
Counter sensor 28
+ + —— c 24 V supply power + 24 VDC 26
1 4 + + —— - 0 VDC 27
Telefast 2 - 0 VDC 25
TSX CTY 2C
EPSR 18
GND
5 5
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
13
15
17
19
21
23
25
27
29
31
11
Channel 0 Channel 0
1
3
5
7
9
IZ — 16
ABE-7CPA01
-
2 Channel 1 Channel 1 IZ + 24 V 14 Z
6 3-wire PNP
+
+ + —— proximity
IB — 10
—
5 sensor
+ + ——
IB + 24 V 8 B
Telefast 2
+
IA — 1
—
GND
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
13
15
17
19
21
23
25
27
29
31
11
A
1
3
5
7
9
IA + 24 V 4
ABE-7CPA11
+
3
GND
4
Auxiliary I/O
c 24 V power spply
+ + —— 315 Reflex
Q1
115 output
8 ++ —— 314
Q0
Telefast 2 114 Frequency
7 311 output
Q3
111
100
101
102
103
104
105
106
107
108
109
110
112
113
114
115
111
1
2
3
4
Read
110
200
201
202
203
204
205
206
207
208
209
210
212
213
214
215
211
Channel 1
4.2 ICapt1
+
300
301
302
303
304
305
306
307
308
309
310
312
313
314
315
210
311
C
C
C
C
206
3 IZ + 5V 9 NC 3 IZ + 24 V 9 NC Enable
105
4 IZ - 10 0V 4 NC 10 0V IVal0
+
205
5 IA + 5 V 11 NC 5 IA + 24 V 11 NC Preset
104
6 IA - 12 +5V 6 NC 12 + 10…30 V IPres0
+
204
5 TSX CCP S15ppp cable with connectors
6 TSX CAP S15 connector
7 TSX CDPpp1 preformed cable 103 Reference voltage
8 TSX CDPpp2 or TSX CDP pp3 rolled ribbon or preformed cable Encoder 102
power
supply 101
100
5V
Dimensions
TSX TAP S15 05/24s
Mounting through enclosure (dust and damp proof):
- cut-out Ø 37
- maximum panel thickness 5 mm
43
70,4
27,4
31 38
55 47
Characteristics: References:
page 4/21 page 4/23
4/22
References Modicon Premium automation
platform 4
Connecting cables
Description From TSX CTY 2C To Rep. Length Reference Weight 4.2
module kg
Cables 15-way, SUB-D ABE 7CPA01/ 5 0.5 m TSX CCP S15 050 0.110
(cross-section connector ABE CPA11 sub-base 1m TSX CCP S15 100 0.160
0.205 mm2) or TSX TAP S15pp
2.5 m TSX CCP S15 0.300
accessory
(15-way, SUB-D
connector)
20-wire Auxiliary inputs supply Free end with flying 7 3m TSX CCP 301 0.400
preformed c 24 V and encoder leads 5m TSX CDP 501 0.660
cables supply c 5 V/10…30 V
10 ms TSX CDP 1001 1.210
(500 mA max.) (20-way, HE 10
moulded connector)
TSX CCP S15 ppp TSX CDP p01
Rolled ribbon Auxiliary inputs supply ABE 7H16R20 8 1m TSX CDP 102 0.090
cables c 24 V and encoder Telefast 2 sub-base 2m TSX CDP 202 0.170
(100 mA max.) supply c 5 V/10…30 V (20-way, HE 10
3m TSX CDP 302 0.250
(20-way, HE 10 connector)
connector)
Connecting Auxiliary inputs supply ABE 7H16R20 8 0.5 m TSX CDP 053 0.085
cables c 24 V and encoder Telefast 2 sub-base 1m TSX CDP 103 0.150
(500 mA max.) supply c 5 V/10…30 V (20-way, HE 10
2m TSX CDP 203 0.280
(20-way, HE 10 connector)
moulded connector) 3m TSX CDP 303 0.410
5m TSX CDP 503 0.670
(1) Product supplied with a bilingual Quick Reference Guide: English and French.
(2) Enables multiplexing of 2 absolute encoders on the same channel (up to 4 absolute encoders
when using 2 ABE 7CPA11 adaptor sub-bases).
Characteristics: References:
page 4/21 page 4/23
4/23
Description, Modicon Premium automation
operation platform 4
The TSX CCY 1128 module performs the “electronic cam” function for an animated
axis of a rotary movement in a single direction, alternating, cyclical (with periodic
Premium arrival of parts for processing) or endless (with random arrival of parts for processing).
The axis is managed by an incremental or absolute encoder.
The TSX CCY 1128 electronic cam module manages, independently, up to 128 cams
which may be spread over a maximum of 32 tracks to which 24 discrete physical
Encoder Motor outputs and 8 logic outputs may be assigned.
Processing is structured in 4 groups of 8 tracks each, with groups 0 and 1 associated
with the module connector 0 and groups 2 and 3 with connector 1.
The TSX CCY 1128 module can be used for the following functions: elimination of
Track outputs axis backlash, position recalibration, capturing measurements (part length, number
of points per revolution, angle of arrival of parts, slip, etc), anticipation of switching,
Preactuators parts counter, generating events.
Like all application-specific modules, the TSX CCY 1128 module can be installed in
any slot of a Premium PLC, except those dedicated to the power supply and the
processor.
Description
The front panel of the TSX CCY 1128 electronic cam module comprises :
Configuration
+ adjustment
Encoder inputs
Servo loop
%KW.%MW Configuration
parameters
Track outputs
The electronic cam module is set up using Unity Pro or PL7 Junior/Pro (version ≥ 3.4)
and requires the use of processors with software version ≥ 3.3.
4/24
Characteristics Modicon Premium automation
platform 4
Operating characteristics
Number of cams 128 position, monostable, brake type
Number of tracks 32 (24 directly associated with the 24 physical outputs, 8 logic)
Position encoder inputs Incremental with RS 422/485 line emitter or Totem Pole output
Absolute with SSI serial link
Absolute with parallel outputs (via ABE 7CPA11 adaptor sub-base)
Controlled outputs 24 discrete outputs 24 V, 0.5 A
Associated functions Elimination of axis backlash, position recalibration, measurement capture, switching
feedforward, parts counter, generation of events
Electrical characteristics
Modularity 1 axis
Max.frequency on encoder input
SSI absolute CLK transmission frequency kHz 200
encoder
8 to 25 bits
Incremental encoder x1 kHz 500
x4 kHz 250
Current drawn by On internal 5 V with internal module mA 660
the module fan during operation
(typical) On 24 V sensors/preactuators mA 15
(auxiliary inputs and track outputs
On 10…30 V (use of an SSI encoder mA 11
and single 24 V power supply)
Power dissipated in the module (typical) W 7
Monitoring of sensor/preactuator power supplies Yes 4
Output refresh cycle µs 50 (up to 16 cams), 100 (up to 32 cams), 200 (up to 128 cams)
Input characteristics
Type of input Encoder inputs (IA/IB/IZ) Auxiliary inputs
with RS 422 with 10…30 V (recalibration, capture 0,
capture 1)
Logic Differential inputs Positive or negative Positive
Nominal values Voltage V – 24 24
Current mA 10 15.5 8
Sensor power supply V ≤ 5.5 19…30 (possible up to 34 V limited to 1 hr in 24 hrs)
4.2
Limit values At state 1 Voltage >3 ≥ 11 ≥ 11
Current mA > 5.8 >5 >3
At state 0 Voltage V ≤ -3 <5 <5
Current mA ≤ - 5.8 <2 < 1.5
Input impedance for nominal U Ω – 1500 3000
Type of input Resistive Resistive Resistive
Response time µs – – < 100
Conformity with IEC 1131 – – Type 1
Compatibility w. 2-wire sensors – – Yes (with 24 V)
Compatibility w. 3-wire sensors – – Yes (with 24 V)
Output characteristics
Type of output Track outputs
Nominal values Voltage V 24
Current mA 500
Limit values Voltage V 19…30 (possible up to 34 V limited to 1 hr in 24 hrs)
Max.current Per output for U c 30 or 34 V mA 600
Per connectorr A ≤6
Per module A ≤ 12
Maximum power for tungsten filament lamp W 10
Switching frequency on an inductive load Hz < 0.6/LI2
Electro. discharge time s < L/R
Preactuator voltage monitoring OK V > 18
threshold Fault V < 14
Compatibility with d.c. inputs All positive logic inputs whose input resistance is < 15 kΩ
Protection Against overloads and short-circuits By current limiter and thermal circuit-breaker
Against overvoltages on outputs By Zener diode between the outputs and the + 24 V
Against polarity inversions By reverse diode on the power supply
Conformity with IEC 1131 2 Yes
References: Connections :
page 4/26 page 4/27
4/25
References Modicon Premium automation
platform 4
Preformed cables with flying TSX CCY 1128 Auxiliary inputs, 8 3 TSX CDP 301 0.400
leads module power supply signals
(500 mA max.) 20-way insulated (free end) 5 TSX CDP 501 0.660
HE 10 connector
(1) Product supplied with a bilingual Quick Reference Guide: English and French.
(2) Totem Pole encoder with complementary Push/Pull outputs.
(3) Absolute encoders with parallel outputs with ABE 7CPA11 adaptor interface.
(4) Diagram references (see page 4/27).
TSX CDP p01
Characteristics : Connections :
page 4/26 page 4/27
4/26
Connections Modicon Premium automation
platform 4
Connections
Examples of encoder connections Examples of auxiliary input connections
1 4
Auxiliary input sensor
+ + —— c 24 V power supply
—
307
4 ++ —— Read1 input
1a 107
Telefast 2 207
+
108 Read 2 input
+
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
208
1
2
3
4
2 6 5
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
104 Recalibration input
204
+
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
C
C
C
C
ABE-7H16R20 103 Encoder supply monitoring
102
+ 10/30 V
5 +5V Encoder
100
101
0V supply
+ + ——
Telefast 2 7
TSX CCY 1128
Example of track output preactuator connection
GND
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
8
4
11
13
15
17
19
21
23
25
27
29
31
1
3
5
7
9
ABE-7CPA11
Track output preactuator
8 + + —— c 24 V power supply
211
Track 3 Q1/3,3
++ —— 111 —
3 210
Track 2 Q1/3,2
9 Telefast 2 110 — Groups
209 1 and 3
109
Track 1 Q1/3,3
—
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
1
2
3
4
208
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
207
C
C
C
C
Track 7 Q0/2,7
ABE-7H16R20 107
206
— 4.2
1 Incremental or absolute encoder Track 6 Q0/2,6
106 —
1 Incremental or absolute encoder with 12-way DIN connector output 205
Track 5 Q0/2,5
105 —
2 5 V RS 422/485 Totem Pole incremental encoder 204 Groups
Track 4 Q02,4
3 Absolute encoder with parallel outputs 104 —
0 and 2
203
4 TSX CAP S15 connector Track 3 Q0/2,3
103 —
5 TSX CCP S15ppp cable with connectors 202
102
Track 2 Q0/2,2
6 TSX TAP S15 05/24 connector —
201
101
Track 1 Q0/2,1
TSX TAP S15 05 TSX TAP S15 24 —
200
1 IB- 7 NC 1 NC 7 NC 100 Track 0 Q0/2,0
—
2 Sup.Ret. 8 IB + 5 V 2 NC 8 IB + 5 V 115
114
3 IZ + 5 V 9 NC 3 IZ + 24 V 9 NC 113 + 24 V commons
4 IZ - 10 0V 4 NC 10 0V 112
5 IA + 5 V 11 NC 5 IA + 24 V 11 NC 1
6 IA - 12 +5V 6 NC 12 + 10…30 V
7 TSX CDPpp3 cable with connectors
8 TTSX CDPp01 preformed cable with flying leads
9 TSX CDPp03 cable with connectors
Dimensions
Connection interface for TSX TAP S15 05/24 incremental encoder
Enclosure feedthrough mounting (dust and damp proof)
- cut-out Ø 37,
- maximum panel thickness 5 mm.
43
70,4
27,4
31 38
55 47
Characteristics: References:
page 4/25 page 4/26
4/27
Selection guide Modicon Premium automation
platform 4
Applications Motion control modules for stepper motor Motion control modules for servomotors
Compatible with:
- Lexium MHDA servodrives with analog setpoint
- Altivar ATV 38/58/68 variable speed drives
4.2
Auxiliairy input/output Per axis: Per axis:
6 discrete inputs c 24 V 4 discrete I/O c 24 V (homing cam, event, recalibration,
1 output c 24 V (brake control) 1 input/1 output for servodrive control
1 reflex output c 24 V
Processing Open loop control of the position of a moving Positioning of a moving part on an axis according
part on a limited linear axis according to
motion control functions supplied by the PLC
processor
Axis parameter setting, adjustment and Axis parameter setting, adjustement and debugging using
debugging using PL7 Junior/Pro and
Unity Pro software
Connection - 15-way SUB-D connector for translator - 9 and 15-way SUB-D connectors for encoder input
- 20-way HE 10 connector for auxiliary I/O - HE 10 connector for auxiliary inputs
- Telefast 2 system (ABE 7H16R20) - Telefast 2 system (ABE 7CPA01, ABE 7H16R20,
- Specific accessories (TSX TAP MAS)
Type of modules TSX CFY 11 TSX CFY 21 TSX CAY 21 TSX CAY 41
4/28
4
4.2
Per SERCOS digital link
emergency stop)
Servo control on individual infinite axis Servo control on individual Individual linear or infinite axis
Follower axes (dynamic ratio) linear or infinite axis Linear interpolation on 2 to 8 axes
Realtime correction of servodrive offset Linear interpolation on 2 or Follower axes (6 slaves) by gearing or camming
Flying shear on position or – 3 axes Manual mode (JOG and INC) (1)
event (1) Realtime correction of Special functions, see page 4/50
servodrive offset
PL7 Junior/Pro and Unity Pro software (2) Axis parameter setting,
adjustment and debugging
using PL7 Junior/Pro
software
(direct or via TSX TAP S15pp ), speed reference 2 SMA type connectors for plastic (or glass) fiber optic cable
ABE 7CPA11),
TSX CAY 22 TSX CAY 42 TSX CAY 33 TSX CSY 84 TSX CSY 164
4/54
(1) Function not available with Premium platform under Unity Pro software.
(2) The Unity Pro software is not compatible with the TSX CSY 164 module.
4/29
The Twin Line range Modicon Premium automation
platform 4
Presentation
Twin Line servodrives and SER brushless motors are the latest additions to the
Schneider Electric range of motion control products.
± 10 V
In response to the demands of an ever widening range of industrial applications, we
Encoder have created the most flexible servodrives possible, so that they can be economically
integrated into machine designers' preferred architectures.
Premium and Quantum automation platforms offer, as part of their interface ranges,
axis control modules with analog outputs for position control functions: TSX CAY,
multi-axis control modules (2 to 4 axes), or 140 MSB 10100 single-axis control
modules.
These modules, associated with Twin Line TLD 13 modules, offer unequalled ease
of integration and installation of motion control (intelligent position control) in the
Discrete I/O automation sequence.
Discrete control
TLC 43
4 Twin Line TLC 43 servodrives are fitted with a position controller that can be easily
controlled via the discrete input/output lines of a PLC.
This simple configuration, offering all the precision of Twin Line servodrives, is for
applications involving a small number of axes, with little synchronization and rarely
requiring adjustment of servodrive settings.
TLC 53 TLC 53 TLC 53 In order to respond to applications which also require straightforward sequential
control with field bus inputs/outputs, Twin Line TLC 63 servodrives are motion
controllers which can be programmed in graphic or textual automation languages,
compliant with the standard IEC 61131-3.
The Twin Line TLC 63 servodrive naturally occupies the master position of multi-axis
applications managed by Twin Line TLC 53 servodrives.
Field bus
The technology of SER brushless motors means they are well-suited to the most
demanding dynamic and precision applications within continuous torque ranges from
0.3 to 13.4 Nm.
They are fitted with a thermal probe protection system and a single turn or multiturn
PLC
SinCos Hiperface integrated sensor.
Depending on the model, they are fitted with:
TLC 63 TLC 53 TLC 53 b Failsafe holding brake.
b IP 41 or IP 56 degree of protection.
b Gearboxes of ratio 3:1, 5:1 or 8:1.
4/30
The Twin Line range Modicon Premium automation
platform 4
SER 364 3L 7S
SER 366 3L 3S
0.3/1.3 Nm
0.5/1.1 Nm
4
SER 366 3L 5S 0.5/1.6 Nm
0.3/0.8 Nm The 1st value corresponds to the continuous stall torque, 2nd value corresponds to the peak stall torque
Selected example: the motor SER 364 3L 3S associated with the TLp p32 answers to the demands of applications
servodrive
requiring at most 0.3 Nm of continuous stall torque, 0.8 Nm of peak torque and a maximum mechanical speed of 12,000 rpm.
(1) Maximum mechanical speed.
4/31
Lexium offer Modicon Premium automation
platform 4
Analog setpoint or digital Stand alone mode with The axis control offer is intended for machines which simultaneously require high
link mode integral position indexer performance servo motion control, associated with PLC sequential control.
Lexium servodrives provide solid state switching, current (or torque), speed and
position control.
Three types of servodrive, each available in 7 current ratings (1.5, 3, 6, 10, 20, 40
and 70 A permanent rms), are available:
4 b + 10 V analog setpoint, controlled by position control module of PLC.
b Stand alone mode with integral position indexer, controlled by:
v discrete inputs/outputs (1),
v CANopen bus,
v Modbus Plus network, Fipio bus or Profibus DP bus (1).
b SERCOS high speed digital link (1) allows Lexium servodrives to be controlled by
PLC position control module.
Brushless motors are synchronous, 3-phase motors. They are equipped with a built-
in sensor which can be a resolver or a SinCos Hiperface absolute encoder. They are
provided with or without holding brake. Two ranges of motors are available:
SER motors
They are equipped with Neodynium Iron Borium (NdFeB) magnets and provide a
high power density within a confined space, as well as large velocity dynamic that
meet all machine requirements. They have:
b IP 41 or IP 56 protection.
b With or without gearbox. These gearboxes are offered with three speed reduction
ratios 3:1, 5:1 and 8:1.
b Smooth shaft end (2) (for the model without gearbox) or with key (for the model
with gearbox).
BPH motors
Their design, with samarium cobalt permanent magnets, ensures perfect rotation
even at low speed. Depending on the model, they have:
b IP 65 or IP 67 protection (IP 54 for BPH 055 motor).
b Keyed or smooth shaft ends.
(1) Requires use of an optional card (one slot available per MHDA servodrive).
(2) Shaft end with key for the model without a gearbox, please contact our Regional Sales Office.
4/32
Lexium offer Modicon Premium automation
platform 4
SER brushless motors Digital Lexium MHDA servodrives Lexium BPH brushless
(IP 41 or IP 56) motors
(IP 65 or IP 67)
1.1/2.5 Nm For a SER motor, the 1st value corresponds to continuous stall torque max., the 2nd value corresponds to peak stall torque max.
1.3/3.4 Nm For a SER/Lexium BPH motor, the 1st value corresponds to continuous stall torque max., the 2nd value corresponds to peak stall torque max.
Example: The SER 3BB 4L3S motor associated with the MHDA1017 servodrive meets the requirements of applications requiring a
6.6 Nm continuous stall torque max, 12 Nm peak stall torque max. and 6,000 rpm mechanical speed.
4/33
Presentation, Modicon Premium automation
description platform 4
Presentation
Fip The TSX CFY 11/21 stepper motor axis control range is intended for machines which
simultaneously require motion control by stepper motor associated with sequential
control by programmable controller.
Amplifier The TSX CFY 11 module controls, via an amplifier for stepper motor, 1 axis
(channel 0). The TSX CFY 21 module controls 2 axes (channels 0 and 1). They
Premium accept amplifiers with:
b RS 422 or TTL 5 V inputs (negative logic).
b RS 422 or c 5 V NPN open collector outputs.
In a Premium PLC configuration, the number of TSX CFY motion control modules
Motor should be added to the other application-specific modules (communication, counting,
axis control and weighing).
Description
The front panel of TSX CFY 11/21 stepper control modules comprises:
1 One 15-way SUB-D connector per channel for connecting:
3 3
v Amplifier inputs.
4 4 v Amplifier outputs.
1 1
v Amplifier input power supply.
2 One 20-way HE 10 connector for connecting:
4 v Auxiliary inputs: per axis, homing cam, emergency stop, limit switches (+ and -),
event, external stop.
v Brake outputs (1 per axis).
2
v External power supplies for sensors and preactuators.
2 3 Rigid casing which:
TSX CFY 11 TSX CFY 21
v Holds the electronic card.
v Locates and locks the module in its slot.
4 Module diagnostics lamps:
v Module diagnostics:
4.2 CH2 CH0 RUN ERR
4
- green RUN lamp: module operating,
CH3 CH1 I/O - red ERR lamp: internal fault, module failure,
- red I/O lamp: external fault.
v Axis diagnostics:
- 2 green CHp lamps: axis diagnostics available.
Operating characteristics are described on page 4/36. Stepper control modules are
set up using Unity Pro or PL7 Junior/Pro and Unity Pro software.
Configuration
+ adjustment Configuration Pulse generator Amplifier enable output
%KW.%MW parameters A/B pulse outputs
Reactivation of loss of step output
Boost output
4/34
Characteristics Modicon Premium automation
platform 4
Electrical characteristics
Type of module TSX CFY 11 TSX CFY 21
Modularity 1 axis 2 axes
Input characteristics
Inputs Amplifier inputs Auxiliary inputs
Logic Negative Positive
Nominal values Voltage V 5 24
Current mA 4.5 7
Limit values Voltage V – 19...30 (up to 34 V possible, limited to 1 hr per
24 hr period)
At state 1 Voltage V <2 ≥ 11
Current mA – > 6 (for U = 11 V)
At state 0 Voltage V > 3.6 <5
Compatibility with DC inputs – All positive logic inputs with input resistance
< 15 kΩ
IEC 1131-2 compliance – Yes
Protection against overloads and – Via current limiter and thermal tripping
short-circuits (reactivated via program or automatically)
Short-circuit check on each channel – One signalling bit per channel
References: Connection:
page 4/37 page 4/36
4/35
Characteristics (continued), Modicon Premium automation
connections platform 4
Operating characteristics
Control Pulse, frequency from 0 to 187 kHz
AUTO Movement sequence controlled by PLC program. Movements are described using a syntax
similar to that of ISO language. Movements may be expressed in absolute or relative terms (in
relation to either the current position or a home point). Operation is possible in "step-by-step"
mode.
Checks Environment Amplifier, limits switches, Emergency stop
Connections
TSX CFY 11/21 stepper control module connections
RI
Q0
4.2 – pulses (or direction)
Boost Axis 0
1
214
112 RI Brake output Output axis 0
Q0
Amplifier enable 1 212
Reactivation of step loss Axis 1 Auxiliary I/O c 24 V 111 Limit switch –
I5
+
2 ++ ÐÐ 210
Loss of step check 109
Telefast 2 I4 External stop
4 3
+
Amplifier (1)
1
2
3
4
208
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
107 Event
I3
+
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
207
C
C
C
C
206
Axes 0 and 1
305
Ð
Limit switch –
I5 105
304 +
205
Ð
Limit switch +
I2 104
303 +
204
Ð
External stop
I4 103
Inputs axis 0
302 +
203
Twin line TLD 01 servodrive
Ð
202
Ð
201
Ð
200
Characteristics: References:
pages 4/35 and 4/36 page 4/37
4/36
References Modicon Premium automation
platform 4
Connection accessories
Description TSX CFY p1 Type of connector on N° Unit Weight
connector TSX CFY p1 module (2) reference kg
TSX CFY 11 SUB-D connectors Amplifier SUB-D, 15-way 1 TSX CAP S15 0.050
(1 per axis)
Sold in lots of 2
Telefast 2 connection Auxiliary I/O for HE 10, 20-way ABE 7H16R20 0.300
sub-base axes 0/1, c 24 V (1 for 2 axes)
power supply
Additional terminal block 20 shunted terminals Order in multiples of 5 ABE 7BV20 0.030
for ABE 7H16R20
sub-bases
TSX CFY 21 4
Connecting cables
Description From module To N° Length Reference Weight
TSX CFY p1 (2) kg
Cables 20-way HE 10 ABE 7H16R20 2 0.5 m TSX CDP 053 0.085
2
(cross-section 0.324 mm ) connector sub-base (20-way
HE 10 molded
connector) 1m TSX CDP 103 0.150
ABE 7H16R20
Preformed cables 20-way HE 10 Auxiliary I/O for 3 3m TSX CDP 301 0.400
(cross-section 0.324 mm2) connector axes 0/1,
24 V c power supply
(flying leads at I/O end) 5m TSX CDP 501 0.660
Cables for Twin Line 15-way SUB-D Twin Line TLD 01p 4 2m TSX CXP 263 –
TLD 01p amplifier connector amplifier with
PULSE-C option 6m TSX CXP 663 –
(15-way female
SUB-D connector)
(1) Includes a bilingual Quick Reference Guide: French and English.
(2) For key, see page 4/37.
Characteristics: Connection:
pages 4/35 and 4/36 page 4/36
4/37
Description Modicon Premium automation
platform 4
The TSX CAY pp servo loop positioning axis control range is intended for machines
which require simultaneous high performance motion control together with
sequential control by programmable controller.
Premium
Lexium
servodrive Depending on model:
b The TSX CAY 21/22 modules control 2 individual axes.
b The TSX CAY 41/42 modules control up to 4 individual axes.
b The TSX CAY 33 module control 3 interpolated linear axes.
They can be used with ± 10 V analog input servodrives such as Lexium 17D/17D HP,
and Twin Line TLD 13 servodrives.
Motor TSX CAY pp modules can be installed, like all application-specific modules, in any
location on a Premium PLC rack.
Description
Operation
Block diagram of an axis
Axis control modules are set up using PL7 Junior/Pro or Unity Pro software.
TSX CAY 22/42/33 modules require the use of TSX P57 pp2M/3M/4M processors
and Atrium TPCX57 pp2M/3M coprocessors or TSX PCI 57pp4M.
Flying shear function of the TSX CAY 22 module requires the version ≥ 4.1 of
PL7 Junior/Pro software (function not available with Unity Pro software, version 1.0).
4/38
Characteristics Modicon Premium automation
platform 4
Operating characteristics
Type of module TSX CAY 21/22 TSX CAY 41/42 TSX CAY 33
Servo loop Proportional with feedforward and gain switching
Period ms 2 4
Length of axis Minimum TSX CAY 21: 32,000 points TSX CAY 41: 32,000 points TSX CAY 33: 256 points
TSX CAY 22: 256 points TSX CAY 42: 256 points
Acceleration Minimum s 10
(from 0 to VMAX)
Maximum ms 8 16
4
Operating modes OFF Measurement mode, inhibition of servo loop
The module operates in current speed and position acquisition mode
Motion Check correct execution of movements (following error, in-position band, software position
limits)
Functions
Type of module TSX CAY 21 TSX CAY 22 TSX CAY 41 TSX CAY 42 TSX CAY 33
Linear interpolation, 2/3 axes – – – – Yes
4/39
Characteristics (continued) Modicon Premium automation
platform 4
Electrical characteristics
Type of module TSX CAY 21 TSX CAY 22 TSX CAY 41 TSX CAY 42 TSX CAY 33
Number of axes 2 axes 2 axes 4 axes 4 axes 3 axes
Input characteristics
Type of input Counter inputs c 5 V Servodrive check inputs Auxiliary inputs
(IA/IB/IZ) (1 per axis) (homing, event, recalibration,
Emergency stop)
Logic Positive Positive Positive
4/40
References Modicon Premium automation
platform 4
4
TSX CAY 33 Speed references SUB-D, 9-way 7 TSX CAP S9 0.050
(1 per TSX CAY module)
Connection interface for Incremental encoder SUB-D, 15-way 6 TSX TAP S15 05 0.260
incremental encoder c 5V (1 per axis)
RS 422/RS 485
Splitter block Speed references SUB-D, 9-way – TSX TAP MAS 0.590
to servodrives (1 per TSX CAY module) 4.2
TSX CAY 4p
Auxiliary inputs, HE 10, 20-way – ABE 7H16R20 0.300
High speed outputs, (1 for 2 axes)
I/O power supply
c 24 V, encoder
power supplies
c 5/24 V
TSX TAP S15
ABE 7H16R20
4/41
References (continued) Modicon Premium automation
platform 4
TSX CAYpp ABE 7CPA01 sub-base 8 2.5 m TSX CXP 213 0.270
module, or TSX TAP MAS block
9-way SUB-D (15-way SUB-D connector) 6m TSX CXP 613 0.580
connector
(speed reference)
Preformed cables with SUB-D connector fitted at 1 end and 1 free end (servodrive side)
TSX CAY pp Speed reference for 9 6m TSX CDP 611 0.790
module, or servodrive: Lexium MHDA,
TSX TAP MAS Twin Line TLD 13 or other
block (cross-section 0.205 mm2)
Connecting cables with HE 10 connector
TSX CAY pp ABE 7H16R20 sub-base 10 0.5 m TSX CDP 053 0.085
module, (20-way (20-way HE 10 moulded 1m TSX CDP 103 0.150
HE 10 connector) connector)
2m TSX CDP 203 0.280
(500 mA max.)
3m TSX CDP 303 0.410
5m TSX CDP 503 0.670
4 Preformed cables with HE 10 connector fitted at 1 end and 1 free end (servodrive side)
TSX CAY pp Auxiliary inputs, high speed 11 3m TSX CDP 301 0.400
module, (20-way outputs, control signals, power
HE 10 connector) supplies (free end) 5m TSX CDP 501 0.660
20-wire (500 mA max.)
Connecting cables for Lexium MHDA servodrive
TSX CAY pp Simulated incremental 12 2m TSX CXP 235 0.210
module, 15 way encoder feedback
SUB-D connector (9-way SUB-D connector) 6m TSX CXP 635 0.470
4.2 (encoder input)
Simulated absolute encoder 13 2m TSX CXP 245 0.210
feedback
(9-way SUB-D connector) 6m TSX CXP 645 0.470
TSX CDP pp3 Connecting cables for Twin Line TLD 13 servodrive
TSX CAY pp TLD 13 servodrive with 14 2m TSX CXP 243 –
module, 15 way ESIM1-C/2-C module (1)
SUB-D connector Simulated incremental
(encoder input) encoder feedback 6m TSX CXP 643 –
(15-way SUB-D connector) (1)
4/42
Connections Modicon Premium automation
platform 4
19 Vref 3
+ + – – 20 – Axis 3
8
18 +
1 4 Telefast 2
15 Speed drive
with differential
GND
16 – Vref 2
10
12
14
16
18
20
22
24
26
28
30
32
Axis 2 inputs
2
4
6
8
14 +
11
13
15
17
19
21
23
25
27
29
31
1
3
5
7
9
ABE 7CPA01 11 Common (0 V)
12 – Vref 1 Ref –
2 6 5 Ref +
10 + Axis 1 GND
9 Ref
8 – Vref 0 Common
5 6 + Axis 0 GND
Axis 3 Axis 1
++ – –
++ – –
Power supply c 24 V (auxiliary I/O)
0V
4
303
TSX CAY 41 10 Telefast 2 113 Drive check input
Drive enable Axis 1
104
204 24 V
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
1
2
3
4
203
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
103
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
C
C
C
C
100
10
12
14
16
18
20
22
24
26
28
30
32
2
4
6
8
11
13
15
17
19
21
23
25
27
29
31
1
3
5
7
9
P4
ABE 7CPA11
Recalibration
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
111 I3
1
2
3
4
+
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
211
–
310
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
C
C
C
C
4/43
Connections (continued) Modicon Premium automation
platform 4
Incremental encoder 12
SSI absolute encoder 13 X5
9 X3
9 black - In +
blue 4 - In -
1 6 5 brown 5 Com
8 1
r
TSX TAP MAS To other
TSX CAY 42 Lexium
servodrives
++ – – Power supply c 24 V
++ – –
101 15 Enable
ABE 7H16R20 servodrive OK
112 2
4 212
1
3 + 24 V
11 2
Power supply c 24 V
++ – – auxiliary I/O sensors
10 ++ – –
Telefast 2
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
1
2
3
4
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
4.2
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
C
C
C
C
Connection example for Twin Line TLD 13 servodrives with ESIM 1-C/2-C option
9
9 black
17
blue
1 6 5 brown
18
8 16
r
To other
TSX TAP MAS Twin Line
servodrives Twin Line TLD 13
TSX CAY 42 servodrive
Speed
Power supply c 24 V reference,
++ – – auxiliary
servodrive I/Os
++ – –
10 Telefast 2
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
1
2
3
4
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
C
C
C
C
ABE 7H16R20
31
32
11 33
34
1 Incremental or absolute encoder 9 TSX CDP 611 preformed cable with 12 TSX CXP 235/635 cable with connector (simulated incremental encoder feedback)
5 TSX CCP S15ppp cable with connector connector 13 TSX CXP 245/645 cable with connector (simulated SSI absolute encoder feedback)
(encoder feedback) 10 TSX CDPpp3 cable with connector 14 TSX CXP 243/643 cable with connector (simulated incremental encoder feedback)
6 TSX TAP S15 05 connector 11 TSX CDPp01 preformed cable with 15 TSX CXP 273/673 cable with connector (simulated SSI absolute encoder feedback)
8 TSX CXP 213/613 cable with connector connector
Characteristics: References: Dimensions:
pages 4/39 and 4/40 pages 4/41 and 4/42 page 4/47
4/44
Connections (continued) Modicon Premium automation
platform 4
Connection example for Altivar ATV-58F speed drive (for asynchronous motors)
TSX CAY 42
++ – – Power supply c 24 V
++ – –
10 Telefast 2
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
1
2
3
4
(1)
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
C
C
C
C
ABE 7H16R20 TSX TAP MAS
18
9
supply
power
To other drives
Ref.
+5V
4
101
112
212
A+
B+
A–
B–
0V
Z+
Z–
1
2
Drive fault
1
Enable
brown
black
blue
A1
A
A/
B
B/
0V
LI1
LI4
R1B
R1A
AI1A
AI1B
COM
4.2
1 Incremental encoder
8 TSX CXP 213/613 cable with connector
9 TSX CDP 611 preformed cable with connector
10 TSX CDPpp3 cable with connector
18 VY1 X411CA15 cable with connector and adapter sub-base
(1) For auxiliary I/O connections (for example: Emergency stop, homing, etc), see the
connections on page 4/43.
(2) The speed drive must be programmed as "Macro configuration General use". For other
ATV 58F speed drive connections, please see our specialist catalog "Progressive starters and
speed servodrives".
4/45
Connections (continued) Modicon Premium automation
platform 4
16
J2
17
J3
J4
NUM MDLA
8
TSX CAY 21
17
J3
NUM MDLA
4.2
Drive
8
TSX CAY 21
Drive
TSX TAP MAS
8 TSX CXP 213/613 cable with connector
9 TSX CDP 611 preformed cable with connector
4/46
Dimensions Modicon Premium automation
platform 4
Dimensions
TSX TAP S15 05 connection interface for incremental encoder
43
70,4
27,4
31 38
55 47
TSX TAP MAS speed reference splitter block for speed drives
=
4
65
80
=
= 50 =
80
4/47
SERCOS architecture, Modicon Premium automation
system overview platform 4
Architecture
Lexium MHDA
servodrives
(with SERCOS
option card).
SER/Lexium BPH
motors
System overview
The system overview presents the various functions performed by the different parts
of the multi-axis control system.
PL7 Junior/Pro, Unilink
Unity Pro
Position
Speed
SERCOS ring
(to servodrive network)
4/48
System overview (continued), Modicon Premium automation
description platform 4
PL7 Junior/Pro or Unity software via the Premium platform terminal port can:
b Declare TSX CSY 84/164 SERCOS modules (1) in the PLC configuration.
b Configure the functions and define the parameters for the axes used.
b Program the movements in the PLC application.
b Adjust the parameters via the operating codes (parameters, TSX CSY module and
Lexium MHDA servodrives with SERCOS option card).
b Test and debug the application.
Unilink software, via the RS 232 terminal port for the Lexium MHDA servodrive (with
SERCOS option card), can:
b Define types of Lexium MHDA servodrives (with SERCOS option card and
SER/Lexium BPH motors.
b Adjust the parameters for Lexium MHDA servodrives (with SERCOS option card),
back them up to EEprom memory in the drive and save them on a compatible PC.
Description
3
The TSX CSY 84/164 SERCOS axis control modules comprise:
4 1 A SMA-type connector, marked Tx, for connecting the servodrives using the 4
SERCOS ring fiber optic transmission cable.
6
2 A SMA-type connector, marked Rx, for connecting the servodrives using the
5 SERCOS ring fiber optic reception cable.
7 Two mini DIN type 8-way connectors for Schneider Electric use.
(1) TSX CSY 164 module can not be implemented with Unity Pro V2.0 software.
(2) 1 to 16: display the 16 axes (real, imaginary or remote) with module TSX CSY 164.
4/49
Characteristics Modicon Premium automation
platform 4
Characteristics
Electrical characteristics TSX CSY 84 TSX CSY 164
SERCOS ring network Type Industrial medium complying with standard EN 61491
Topology Ring
Cycle time (1) 2 axes 4 axes 8 axes 2 axes 4 axes 8 axes 12 axes 16 axes
(independent axes) ms 2 2 4 2 2 2 3 4
Maximum number of 9 17
segments
Length of segment m 38 max. with plastic fiber optic cable, 150 max. with glass fiber optic cable
Bus X Distance m 100 max. (2) between TSX CSY 84 axis control module and the Premium processor
SERCOS certification (3) TSX CSY 84/164 modules comply with SERCOS CEI/EN 61491 certification and with the tests
determined by IGS (Interest Group SERCOS).
Certification N° Z00030
Power consumption for c 5V voltage mA 1800
Number of channels 32 configurable (0 to 31), channel 0 used for SERCOS ring configuration
Type of axes Real axes 8 (channels 1 to 8) 16 (channels 1 to 16) may be dynamically configured as
(connected to a servodrive) real axes, imaginary axes or remote axis.
4.2
Imaginary axes 4 (channels 9 to 12)
Set of axes 4 coordinated (channels 17 to 20). Each set allows linear interpolation of 2 to 8 axes
4 followers (channels 21 to 24). Each set can comprise a maximum of 7 axes: 1 master/6 slaves
in gearing or camming
Cam profile 7 (channels 25 to 31). Used to create the electronic cams with linear or cubic interpolation
between profile points
4/50
Characteristics (continued) Modicon Premium automation
platform 4
Characteristics (continued)
Main functions
Programming Movements b Homing, absolute, relative, or continuous
b Immediate movement, or queued, to a given position
b Speed override possible
b Acceleration and deceleration parameters may be set for each axis motion control (1)
b Synchronisation on start and desynchronisation on stop for a slave axis on a master axis,
in a given position (1)
b Crossover counter (1)
Special functions b Position sensor and distance measurement between two edges on one or two discrete inputs
on the drive. This can be applied to a real or auxiliary axis (position measurement via external
encoder)
b Count probe: counts the edges on a discrete input on the drive over a period of time
b Fast index: starts a movement on an event
b Registration move: position capture on an edge of the discrete input on the drive
b Rotary Knife: cuts using a rotary knife. Synchronizes a circular axis on a linear axis and
controls a discrete output on the drive
Other special functions The development of all other special function is possible with the assistance of our application
services. Please consult our Regional Sales Offices .
Set of follower axes Following of master axis by gearing or camming (cam profile), threshold position of master
triggers the following, bias value when synchronizing an axis, monitoring of master/slave
positions, master offset for follower axis
Cam profile Value of an existing point of a cam profile, number of points (5000 max.), type of interpolation,
table addresses
State of a movement or axis Moving, accelerating, decelerating, homing, in position, faulty, etc.
Diagnostics b Drive fault, axis currently reading data, following error, overvoltage, undervoltage,
overcurrent, power supply fault
b Availability of master axis fault information for a given axis set (1)
b Multiaxis motion path control according to common tolerance for all axes in the motion, with
alarm feature. Access available only with TSX CSY 164 module
(1) Implementation of the TSX CSY 84, release u 1.3 requires the use of the PL7 Junior/Pro
application, version u 4.4. Access available only with TSX CSY 164 module.
4/51
Functions Modicon Premium automation
platform 4
The following configuration screen can be used to declare the 16 axes as real,
imaginary or remote measurement axes in module TSX CSY 164.
(1) The setting up screens require the version u 4.1 of PL7 Junior/Pro software TLX CD/RCD
PL7J/P P41M/42M/43M/44M or Unity Pro UNY SPU pFU CD 10.
4/52
Functions (continued) Modicon Premium automation
platform 4
They concern:
b Maximum speed.
b Resolution.
b Servocontrol parameters.
b Accelerating/decelerating.
4.2
(1) Auto/Manu mode requires the use of TSX CSY 84 module, version u 1.2.
(2) Requires the use of PL7 Junior/Pro version u 4.3. Mode not available with Unity Pro
version 2.0.
4/53
References Modicon Premium automation
platform 4
References
The TSX CSY 84/164 multiaxis control module has 32 application-specific channels
which are only counted when they are configured in the Premium application (using
PL7 Junior/Pro or Unity Pro software). The maximum number of application-specific
channels allowed depends on the type of processor:
Connection accessories
4 Description Connection Length Reference Weight
kg
TSX CSY 84 164: Plastic fiber optic cables Lexium MHDA 0.3 m 990 MCO 000 01 0.050
fitted with SMA-type servodrive 1pppN00/A00
connectors (with SERCOS option card) 0.9 m 990 MCO 000 03 0.180
(curvature radius:
25 mm min.)
1.5 m 990 MCO 000 05 0.260
Fiber optic cable Tools for making up cables to required length from a 990 MCO KIT 00 –
installation tool 990 MCO KIT 01 kit
Includes stripping tool, crimping pliers, 25 W/110 V cutting tool,
and instructions for use
Separate item
Description Use Reference Weight
kg
PC to TSX CSY 84/164 Used to download the servodrive operation configuration file for TSX CCT 200 0.100
connectors connection the servodrives present on the SERCOS ring (2)
cable Used to download specific functions developed by our Industrial
(length 2 m) Applications Department.
(1) The TSX CSY 164 module is compatible with version 4.3 of the PL7 Junior/Pro software
application with the Motion software add-on update included on the TSX CSY 164 module
CD-Rom. Version 4.4 of PL7 Junior/Pro includes this software add-on. The TSX CSY 164
module is not compatible with Unity Pro version 2.0 software.
(2) The add-on can be downloaded when the default configuration file is not adapted to the
configuration required.
4/54
Connections Modicon Premium automation
platform 4
Connections
SERCOS ring with 5 servodrives (example)
TX
RX
3
SERCOS network ring
3 3 3 3
RX TX RX TX RX TX RX TX RX TX
X13 X15 X13 X15
2 2 2 2 2
4
1 TSX CSY 84/164: multiaxis control module for Premium.
3 990 MCO 000 pp: plastic fiber optic cables fitted with SMA type connectors.
4.2
TX Transmission.
RXReception.
4/55
Presentation Modicon Premium automation
platform 4
4 1 Weighing module The TSX ISP Y100 standard format weighing module is the central part of the weighing system.
It has:
b A measurement input which will take up to 8 sensors.
b A sealable link for the display unit.
b Two discrete reflex outputs for weigher doser applications.
4.2 2 Weight indicator The TSX XBT H101 remote display unit displays the measured weight with no prior configuration.
When the link to the weighing module is sealed, this display unit then becomes the main display
unit for commercial transactions.
The TSX ISP Y111module/display unit assembly conforms to OIML recommendations and is
e approved for class lll weighers (6000 scale divisions) and for class llll weighers (1000 scales
divisions).
4/56
Description Modicon Premium automation
platform 4
When a TSX ISP Y101 weighing module is plugged into a Premium programmable
controller, it is possible to go beyond the scope of a simple weighing application. The
PLC manages not only the entire weighing environment, but also the whole of the
machine or industrial process associated with the weighing system.
In a Premium configuration, the number of TSX ISP Y101 weighing modules must be
added to the other dedicated modules (TSX SCY 21601 communication, TSX CTY
counting, TSX CAY/CSY axis control and TSX CFY movement control).
The maximum permissible is:
b 2 dedicated modules with TSX P57 0p processor.
b 4 dedicated modules with TSX P57 1p processor.
b 12 dedicated modules with TSX P57 2p processor.
b 16 dedicated modules with TSX P57 3p processor.
b 32 dedicated modules with TSX P57 4p/5p processor.
Description
Weighing module
The TSX ISP Y101 weighing module has the following on the front face:
1 A SUB-D 9-way female connector for the dedicated RS 485 serial link to the
4 weight indicator.
2 A screw terminal block for connecting the 2 discrete reflex outputs (outputs used
4
1 with threshold detection).
2 3 A SUB-D 15-way female connector for the indicator input channel (50 samples per
second, from 1 to 8 load cells).
3
4 Module sealing device, if required.
4.2
Weighing indicator
Weight values are displayed on a TSX XBT H100 weight indicator (supplied with the
TSX ISP Y11p unit). The weight indicator is pre-configured.
4/57
Functions, Modicon Premium automation
implementation platform 4
Functions
The weighing module with its associated display unit constitutes a weighing
indicator. The module incorporates numerous functions specific to weighing:
b Continuous weighing (in g, kg, t, lb, oz…) and flow calculation (weight variation).
b Filtering of measurements by several methods (19 filtering options).
b Tare (automatic/manual) and preset tare.
b Automatic reset.
b Weighing stability control.
b Threshold detection with extrapolation of the cut-off point: positioning of local
“discrete” outputs to the nearest millisecond.
b Assisted calibration: the module calculates the zero point and the gradient.
b Calibration parameters saved in the module (EEPROM) and in the Premium
processor.
b Forced calibration: fast replacement of a failed module and restarting using the
previous calibration parameters.
b Locking of the configuration, sealing of the module and its connections to the load
cells and weight indicator.
b Continuous formatting and transmission of measurements to the PLC.
b Transmission of measurement validity data (validity, stability, nett/gross…).
b Transmission of diagnostic data from the module and its connections.
b Configuration, calibration and debugging via Unity Pro or PL7 Junior/Pro screens.
b Most of the operating parameters can be modified and most of the functions can
4 be run by PLC program.
Unity Pro or PL7 Junior/Pro software allows complete setting up of the weighing
system (configuration, calibration and debugging).
Configuration
Weigher calibration
The module itself calculates the gain and the offset to be applied to the electronic
weighing system.
Weigher calibration Forced calibration allows immediate restarting of the system in the event of a module
failure; the new module is configured automatically.
Debugging
4/58
Characteristics Modicon Premium automation
platform 4
Input load cells Number that may be Maximum of 8 x 350 Ω load cells, connected in parallel
connected
Supply voltage V c 10
Discrete reflex outputs Number 2 positive logic transistor outputs, for sack weighing, filling and sort/check weighing.
Nominal voltage V c 24
Response time 1 ms discrimination. The point at which the thresholds are crossed between 2 measurements is
calculated by polling to the nearest millisecond. 4
Weight indicator output Physical interface RS 485 non isolated
Consumption W 10
Degree of protection Front face : IP 65. Back: IP 20, conforming to IEC 529 and NF C 20 010
4/59
References Modicon Premium automation
platform 4
TSX ISP Y111 Test circuit ISP Plus and ISP7 A Separated SM1 PS381 0.100
(voltage)
Junction boxes for load cells
Material Number of load cells Reference Weight
4 Metal 4 SF2 PY3504
kg
0.800
(3)
Intrinsically safe junction box (4)
This box is installed in the weighing system between the weighing indicator and the junction box
in which the load cells are grouped. Its function is to limit any peak voltages and to limit the
current to 100 mA in the event of a short circuit.
The load cells and junction box are the only devices located in the explosive environment; the
SM1 PS371 weighing indicator is located in a safe environment.
SM1 PY52
4/60
References (continued) Modicon Premium automation
dimensions platform 4
References (continued)
Descritpion For connection to Length Reference Weight
m kg
Indicator cable: Junction box 3 SF3 PY32003 0,300
6-core with SF2 PY3504 10 SF3 PY32010 1,100
1 SUB-D type
20 SF3 PY32020 2,200
15-way connector
for ISP Plus 30 SF3 PY32030 3,400
40 SF3 PY32040 4,500
50 SF3 PY32050 5,600
60 SF3 PY32060 6,900
80 SF3 PY32080 9,000
120 SF3 PY32120 13,500
200 SF3 PY32200 22,500
SF3 PY32ppp 300 SF3 PY32300 33,500
Dimensions
Junction boxes SF2 PY3504 Zener barrier box SM1 PY52
94
80 99,7
14 52 52,5 75
84
6
110
238
250
76,3
(2)
(3) 4.2
35,5
5
6,5
(1)
Weight indicator TSX XBT H100 Flush mounting Zener barrier box panel mounting
Fixing by 4 or 6 press-in fasteners (supplied) SM1 PY52
(on 1 to 6 mm thick panel)
50
4,5
102
6,5
7 202
6,2
60
4/61
Presentation Modicon Premium automation
platform 4
Presentation
The Premium Warm Standby redundancy offer ensures continuity of operation for a
control system based on a Premium platform in the event of failure of:
b Central processing and communication functions.
b All or part of the I/O system.
It is based on the “Normal/Backup” redundancy principle with complete redundancy
of the main processing and communication functions, the use of simple I/O shared
on a Fipio bus and/or redundancy of in-rack I/O.
It covers all availability requirements when the purpose of the PLC is to monitor an
installation in continuous operation, signal incidents to a control station, and transmit
command instructions from the supervision manager to various locations on an
extensive site. It is aimed at processes which can tolerate a lack of control on the part
of the PLC lasting 1 to 2 s (average time for changeover from the “Normal” to the
“Backup” unit).
Areas of application:
b In the commercial sector:
v centralised technical management of a public facility (tunnel, airport, etc),
v control/monitoring of a water treatment or distribution station,
v electrical technical management.
b In the industrial sector:
v food and beverage processing,
v slow chemical processes,
4 v level/temperature monitoring, etc.
The Warm Standby architecture ensures that the control system functions are
available, irrespective of the failure of any system component.
Safety
Safety PLCs
Availability
References: Connections:
page 4/66 page 4/67
4/62
Principle Modicon Premium automation
platform 4
Principle
The Premium Warm Standby architecture combines physical redundancy of the PLC
with “Normal/Backup” type operation.
Only the “Normal” PLC processes the application and generates the outputs. The
“Backup” PLC applies the outputs generated by the “Normal” PLC, performs
self-diagnostics and permanently diagnoses the “Normal” PLC.
In event of a malfunction on the “Normal” PLC, the “Backup” PLC takes control and
then becomes the “Normal” PLC (the faulty PLC, previously “Normal”, becomes the
“Backup”).
Modbus bus
1 2
4
3 4 5
Essential elements for redundancy
Elements of the Fipio bus shared between the “Normal” and “Backup” PLCs are:
b Discrete or analog input modules (Momentum or TBX).
b Discrete or analog output modules (Momentum or TBX).
b One or more TSX Micro/Premium agent PLCs (these can support the entire range
of I/O: discrete, analog or application-specific).
References: Connections:
page 4/66 page 4/67
4/63
Functions Modicon Premium automation
platform 4
Functions
“Normal” and “Backup” PLC functions
The “Normal” and “Backup” PLCs are physically and functionally identical, but their role
is differentiated according to their status: “Normal” or “Backup”.
The “Normal” Premium PLC:
b Executes the application.
b Updates the outputs and inputs (in-rack and on the Fipio bus).
b Provides communication functions with peripheral devices.
b Sends its database to the “Backup” PLC.
b Recovers diagnostic information from the “Backup” PLC.
b Generates its own diagnostic information as well as that of the Premium Warm
Standby architecture.
The “Backup” Premium PLC:
b Executes part of the application.
b Reads the state of the in-rack inputs.
b Updates its in-rack and Fipio outputs according to the state of those of the
“Normal” PLC.
b Provides communication functions with peripheral devices.
b Recovers diagnostic information from the “Normal” PLC.
b Generates its own diagnostic information as well as that of the Premium Warm
Standby architecture.
Management of shared I/O on Fipio bus
The Fipio bus manages I/O exchanges on Fipio devices. The “Normal” PLC is an
4 arbitrator for the active Fipio bus while the “Backup” PLC is an arbitrator for the
passive Fipio network.
Due to the characteristics of the Fipio bus, only the “Normal” PLC reads the physical
inputs on the Fipio bus and controls the physical outputs on the Fipio bus. The
“Backup” PLC does not access the Fipio bus.
During each cycle, the “Backup” PLC receives the values of the I/O on the Fipio bus
from the “Normal” PLC via the inter-PLC Ethway link (TSX ETY 110 module) and
applies them to its own outputs. This updating of the memory enables smooth
“Normal/Backup” changeover by maintaining the state of the I/O during
changeover.
Management of “Normal/Backup” states
Malfunction of one of the following elements automatically causes a
“Normal/Backup” changeover:
b Main rack power supply.
b PLC processor.
b TSX ETY 210 communication module.
b Fipio bus connected to the integrated processor port.
For all other elements, “Normal/Backup” changeover can be customised (manual
changeover).
Management of optional redundant I/O
4.5 For redundant inputs, the sensor information is transmitted simultaneously to the
“Normal” and “Backup” PLCs via the 2 input modules placed in each PLC. Two
Telefast 2 16-channel sub-bases, ABE 7ACC10 with redundant inputs and
ABE–7ACC11 with redundant outputs, can be used to perform this double wiring easily
using preformed HE 10 connector connection cables, (see page 4/67, refs. 14, 15,
20 and 21).
The output values are only generated by the application processing of the “Normal”
PLC. This sends its commands to the corresponding output modules.
During each cycle, the “Backup” PLC receives the “Normal” PLC output values via
the inter-PLC Ethway link (TSX ETY 110 module) and applies them to its own
outputs. This updating enables smooth “Normal/Backup” changeover by
maintaining the state of the outputs during changeover.
Management of supervision transparency (SCADA)
Transparent communication with level 2 (supervisor, third-party device, etc) during
changeover of the PLC in “Normal” mode to the PLC in “Backup” mode is provided by
the TSX ETY 210 Ethernet TCP/IP modules, using a unique IP address.
Communication with a redundant architecture is therefore similar to that for a simple
architecture.
This transparency is identical in Modbus with the use of the TSX SCP 114 PCMCIA
card (Modbus protocol in RS 485) installed in the TSX SCY 21601 communication
module.
References: Connections:
page 4/66 page 4/67
4/64
Functions (continued), Modicon Premium automation
software setup platform 4
Functions
Ring topology for shared equipment on the Fipio bus
To improve the availability of shared equipment on the Fipio bus, it is possible to create
a Fipio redundant ring using fibre optics. The fibre optic ring can then be used to:
b Maintain normal operation in the event of a break at some point on the fibre optic
medium.
b Increase the immunity of the Fipio bus in environments with high levels of
electromagnetic interference.
Optical fibre
4
1
Software setup
A Premium Warm Standby redundant architecture is set up using PL7 Pro software
(1), in exactly the same way as a standard non-redundant process is set up. It is,
however, necessary to apply the rule that the application program of both the
“Normal” and “Backup” PLCs must be completely identical.
4.5
Redundancy entails certain special features which, if taken into account at the start
of the development task, are very simple to set up using the additional Premium
Warm Standby application design software TLX CD/CD3 WSBY P40E.
References: Connections:
page 4/66 page 4/67
4/65
References Modicon Premium automation
platform 4
References
Description Type Reference Weight
(1) kg
Software packages for setting Equipment with 1 station (equiped with PL7 Pro) TLX CD WSBY P40E –
up a Warm Standby redundant Equipment with 3 stations (equiped with PL7 Pro) TLX CD3 WSBY P40E –
architecture on Premium
Designation Type Reference Weight
kg
Ethernet TCP/IP Identical to those of the TSX ETY 110 module (see page TSX ETY 210 0.270
communication module for 5/40). For the Warm Standby architecture, this module also
Premium Warm Standby provides:
architecture - transparent addressing during changeover
- diagnostics of the architecture (self-tests, state of the
Ethernet link and of the TSX ETY 210 dual module),
- la maintenance with access to the "backup" PLC
The Warm Standby architecture presented on page 4/63 shows, among other things,
the essential elements for redundancy. Compatible standard modules can be added
to this minimum configuration according to the requirements of the process being
automated.
Connections:
page 4/67
4/66
Connections Modicon Premium automation
platform 4
Example of architecture with redundant I/O and shared I/O on Fipio bus
12 3 45 6 12 3 45 6
16
17 17
1 18 1
19
7 8 7 8
9 10 10 11
20 20
14
TBX
12 15
4
13
21
Momentum
References:
page 4/66
4/67
Contents 5 - Communication 5
b Processors with integrated Ethernet port and Ethernet modules . . . . . . . . . page 5/38
5/0
5.4 - X-Way bus and networks
b Communication architecture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 5/66
b Connecting cables for PCMCIA cards and TER/AUX ports . . . . . . . . page 5/112
5/1
Selection guide Modicon Premium automation
platform 5
Applications Processors with built-in TCP/IP Ethernet port (heterogeneous industrial local area network)
Network type
Type of processor –
Type of module TSX P57 1634M TSX P57 2823M TSX P57 3623M TSX P57 4823M
TSX P57 2623M TSX P57 3634M TSX P57 4634M
TSX P57 2634M TSX P57 5634M
Page 5/38
(1) Excluding embedded Ethernet port.
5/2
5
–
5
All types of Premium processors TSX P57 1p/57 2p/57 3p/57 4p and Atrium slot-PLC T PCX/TSX PCI 57 2p/57 3p
TSX ETY 110 TSX ETY 110 WS TSX ETY 4103 TSX ETY 5103 TSX WMY 100
5:39 5/19
(2) FactoryCast HMI services : HMI database, E.mail with automatic sending on events, interpreted math and logic functions, connection to relational databases
and simulator tool.
5/3
Selection guide (continued) Modicon Premium automation
platform 5
Applications Local area network conforming to Local area network conforming to Fip
Modbus Plus standard
Nature of module PCMCIA type III card on processor/slot-PLC PCMCIA type III card on processor/slot-PLC
and on TSX SCY 21601 module
5/4
5
CAN fieldbus Open industrial sensor/actuator bus conforming to Modbus open industrial bus
AS-Interface standard
127 slaves 31 + 31 discrete, analog or security devices 32 devices max. 32 devices max.
48 slave addresses
max.
247 slave addresses
max.
5
From 20 m (1 Mbit/s)…2500 m (20 Kbit/s) 100 m 15 m in RS 232D 1300 m
200 m with repeaters 1000 m in RS 485
1300 m in 20 mA CL or
intégrated link
1 max. 2 to 8 depending on the model of processor According to power consumption (see page 9/2)
- Implicit PDO exchange Transparency of exchanges with sensor/actuator Modbus master/slace RTU or ASCII
- Explicit SDO exchange or CAN function block devices 13 Modbus functions (read/write bits and words,
- Explicit PDU CAN exchange diagnostic…)
All type of Premium processor (except All type of Premium processor and Atrium slot-PLC
TSX P57 153/154) and Atrium slot-PLC
PCMCIA type III card on processor/slot-PLC Standard format module PCMCIA type III card Standard format
inserted on (1) module
TSX CPP 110 TSX SAY 1000 TSX SCP 11p (2) TSX SCY 11601
1 built-in link
TSX SCY 21601
5/5
Selection guide (continued) Modicon Premium automation
platform 5
Applications Local area network conforming to Fip Uni-Telway multicomponent industrial bus
Configuration Maximal number of devices 32 per segment, 5 (excluding 28, (96 slaves
5 128 on all segments (limited to 64 with
TSX P57 153M processor )
programming
terminal)
addresses max.)
Services Message handling - Uni-TE - Uni-TE Client/Server 240 bytes (128 bytes on
- Periodic data exchange - Application-to-application 240 bytes (128 bytes
- Application-to-application - Transparency of all devices on X-Way architecture
- Transparent exchange of remote I/O
Type of processors All type of Premium TSX P57 p53/p54M All type of Premium processor and Atrium slot-PLC
processor and TSX P57 p823M
Atrium slot-PLC T PCX 57 353M
TSX PCI 57 354M
Nature of module PCMCIA type III Built-in on the Uni-Telway built-in Standard format
card on processor processor or link module
or slot-PLC slot-PLC
5/6
5
Jnet proprietary industrial local INTERBUS industrial fieldbus Profibus industrial fieldbus
network
2 in RS 232D, 32 (16 if SMC PLC in the network) 512 slaves max. with 254 bus 126 slaves
28 in RS 485,
16 in 20 mA CL
terminal blocks max. 5
1300 m 200 m 400 m max. (inter-station bus) 1200 m (9,6 Kbit/s), 4800 m with
depending on 3 repeaters
network 100 m (12 Mbit/s), 400 m with
topology 3 repeaters
consumption(see page 43900/2) 3 maxi 1 ou 2 depending on the type of Premium processor/Atrium slot-PLC
terminal port) Shared table pwith a total of - Data process implicit exchange - Read/write access for DP slave I/O
on terminal port) 128 words (64 words if SMC PLC in - Pre-processing data
via the master the network) - Logical addressing - Data transfer for slave diagnostics
- Segmentation - Parametering and monitoring
requests
- Inter-master dialog not supported
PCMCIA type III card on processor PCMCIA type III card on Standard PC card on Standard format module
or slot-PLC and on TSX SCY 21601 TSX SCY 21601 module format module ISA bus
module
TSX SCP 11p TSX JNP 112 TSX JNP 114 TSX IBY 100 TSX IBX 100 TSX PBY 100
(1)
5/7
Architecture Modicon Premium automation
platform 5
Company
Intranet
Internet
Site 3
Site 2
Factory
HMI + SCADA
ETHERNET TCP/IP
Industrial PC
Workshop
Quantum Quantum Quantum
5 Premium
PLC
Momentum M1E
Robot
Distributed I/O
Servodrive
Gateway
Inputs/outputs
Workshop 1 Workshop 2
5/8
Architecture (continued) Modicon Premium automation
platform 5
Site 3
Router
Router Site 2
WAN Internet
Provider Public
Provider telecommunications
Specialized link
Site 1
Frame Relay network, ADSL
ATM
Switches (VLAN)
or routers
100BASE-FX Switch
3,100 m
max.
Full Duplex Half Duplex MES
100 m Fiber optics
100 m max.
Collision domain 2 max.
Hub
Switch Quantum
100 m
5
max.
Premium Quantum
100BASE-TX
Hub Hub 5.1
Transceiver Momentum M1E
Third-party device
Hub
Premium
Collision domain 3
AS-Interface bus (1)
(1) In general, several collision domains should be defined in order to increase the architecture surface and improve performance. See pages 5/34 to 5/45.
5/9
Presentation Modicon Premium automation
platform 5
Presentation
FactoryCast HMI Web server user In line with the Transparent Ready approach, TSX Micro, Premium, Quantum,
Momentum, Advantys STB distributed I/O and ATV drive automation platforms
provide transparent access to data in realtime using Web-based technologies via
their Ethernet TCP/IP or FactoryCast communication module.
The embedded Web server is a realtime PLC data server. All the data can be
Ethernet TCP/IP PLC module services presented in the form of standard Web pages in HTML format and can therefore be
accessed using any Internet browser that supports the integrated Java code. The
standard functions provided by the Web server are supplied “ready to use” and
therefore do not require any programming at either PLC level or at the level of the
PC device supporting the Internet browser.
FactoryCast Web servers can also be used to customize control, diagnostics and
maintenance interfaces via user-defined Web pages and Web pages transferred to
the module using FactoryCast configuration software (maximum available memory
required is 8 Mb).
FactoryCast HMI is an active Web server, which can be used to execute HMI
functions integrated in a PLC module. This eliminates the need for communication
via polling to update the HMI/SCADA database.
In FactoryCast HMI modules, the HMI functions are executed without affecting the
PLC application program and therefore the cycle time.
5/10
Selection Modicon Premium automation
platform 5
5/11
Functions Modicon Premium automation
platform 5
“Thin Client” PC
Web client
Internet
Magelis
Smart iPC Firewall
“Rack Viewer” and “Data Editor” functions are supported by the Ethernet TCP/IP
modules of the following:
5 b TSX Micro platform
b Premium platform
b Quantum platform
b Momentum platform
b Advantys STB distributed I/Os
b FactoryCast modules
5.1 See module reference on page 5/7.
These functions can be accessed using a standard Internet browser connected to the
network. They are “ready to use” and secure (password-protected).
5/12
Functions (continued) Modicon Premium automation
platform 5
The “Rack Viewer” function (PLC rack display) can be used for PLC system and I/O
diagnostics. It displays the following in realtime:
The “Data Editor” function can be used to create tables of animated variables for
realtime read/write access to lists of PLC data.
These variables only support write access if this option has been enabled using the
FactoryCast configuration software. A second password must be entered and
verified when writing a value to a variable. 5
Various animation tables containing specific application variables to be monitored or
modified can be created by the user and saved in the Ethernet TCP/IP module.
5.1
Premium main rack hardware configuration
Variables table
5/13
Functions Modicon Premium automation
platform 5
Modem Internet
+
RAS server
Magelis
Smart iPC Firewall
This function can be used to process alarms (display, acknowledgment and deletion)
managed at PLC level by the system or using diagnostic function blocks known as
DFBs (system-specific diagnostic function blocks and application-specific diagnostic
function blocks created by the user).
The diagnostics viewer is a Web page comprising a list of messages, which displays
the following information for each alarm:
b Its state
b The type of associated diagnostic function block (DFB)
b Its geographical area
b The dates and times of the occurrence/removal of a fault.
5/14
Functions (continued) Modicon Premium automation
platform 5
This function can be used to create graphical views online, animated by PLC
variables.
These views are created using a library of graphic objects, which are predefined by
simple copy/paste operations. The object parameters are set according to user
requirements (color, PLC variables, labels, etc.). The graphic objects provided,
which are the basic elements of the view, are as follows:
b Analog and digital indicators
b Horizontal and vertical bar charts
b Boxes for displaying messages and entering values
b Pushbutton boxes
b Functions for recording trends
b etc.
These customized graphic objects can be reused in user Web pages that have been
created using standard software for editing HTML pages.
The configuration software for FactoryCast Web servers is supplied on CD-Rom with
every FactoryCast module (TSX Micro, Premium or Quantum).
The software is used for the configuration and administration of the Web server
embedded in these modules. The software is compatible with Windows 95/98,
Windows 2000, Windows NT 4.0 and Windows XP operating systems. It offers the
following functions:
b Access security management
b Definition of user names and associated passwords for accessing Web pages
b Definition of access to variables authorized for modification
b Saving/restoration of an entire website
b Transfer of Web pages created locally by the user on their PC workstation to the
FactoryCast module and vice versa.
(1) Memory is not affected in the event of power outages or if the PLC is reinitialized.
(2) For example, Microsoft FrontPage.
5/15
Presentation Modicon Premium automation
platform 5
The FactoryCast HMI range comprises two Web server modules embedded in the
PLC (one for the Premium platform and one for the Quantum platform) and
FactoryCast HMI application development software (to be ordered separately).
These modules have the same Web functions as FactoryCast modules, namely:
b Ethernet TCP/IP communication functions:
v TCP/IP messaging service with Modbus TCP and Uni-TE TCP protocols
v SNMP agent for standardized network management, which supports standard
MIB II and private Transparent Ready MIB.
FactoryCast HMI modules also provide the following specialized HMI Web services:
b Realtime database management specific to the module, combining PLC data
acquisition and the management of local internal variables.
b Connection to the SQL Server, MySQL and Oracle relational databases for
archiving data for tracking or logging.
5.1
5/16
Presentation (continued) Modicon Premium automation
platform 5
Architectures
Relational database
Thin Client
Flexible Web HMI solution
The use of Web-based technologies means that FactoryCast HMI can replace
IPC conventional HMI or SCADA solutions in applications where architectures require a
flexible multistation HMI, thus providing a temporary “nomadic” remote control
function.
Ethernet TCP/IP
FactoryCast HMI modules read PLC data and execute HMI services (E-mail,
interpreted calculations, connection to relational databases, updating Web pages) at
source in the PLC, without affecting the PLC program or the scan time.
Intranet
Combining a FactoryCast HMI solution and a conventional SCADA solution enables:
b Simplification of the SCADA application by locating some of the SCADA
processing at source, at PLC level.
b Increased availability of the traceability function due to the direct connection
between FactoryCast HMI modules and relational databases.
b Powerful “ready to use” remote diagnostics capacities.
b “Nomadic” stations to be connected to the Intranet or Internet via “Thin Client” PC
or PDA devices.
5/17
Functions Modicon Premium automation
platform 5
In this type of architecture FactoryCast HMI eliminates the need for intermediate
MIS IT links devices (gateways), which are expensive to install and maintain, by establishing a
direct link between the automation levels and the global information management
levels (MES, ERP, etc).
Intranet The PLC directly archives information from the automation system in relational
databases, which allows a “collaborative” automation system to be set up, making it
easier to share data in real time.
Thin Client
Relational database Specialized HMI services
Magelis PLC acquisition and realtime database
Smart iPC
With an internal architecture similar to that of an HMI/SCADA system, FactoryCast
HMI modules manage their own variable database in realtime, independently of the
PLC program. It is this variable database that is used to execute various functions,
Database Web page
connection including internal processing, archiving, alarm, E-mail, etc.
display
Variables in this realtime database are updated using the automation system data
acquisition service.
This service becomes operational once the following parameters have been set in
5 FactoryCast Interpreted
the FactoryCast HMI software:
HMI realtime calculations b Direct import of PLC variable/symbol databases (no double entry).
database b Definition of the frequency of acquisition (period at which this variable is updated).
PLC data
Note: A FactoryCast HMI application running in a Premium configured FactoryCast HMI module
5.1 Transmission can access also the remote PLC variables in the architecture via a transparent network
of E-mail (X-Way/Uni-TE transparent protocols).
Characteristics:
b Maximum number of I/O variables per application: 1000 variables from PLCs
FactoryCast HMI modules b Maximum number of internal variables per application: 100
b Acquisition frequency: 500 ms, minimum
5/18
Functions (continued) Modicon Premium automation
platform 5
The FactoryCast HMI module can, on a specific event, send E-mail completely
autonomously to a predefined list of E-mail addresses. This function is executed
independently of the PLC program.
The event that triggers the E-mail may be associated with the following:
b A PLC variable (I/O, internal variable)
b An alarm, a threshold overshoot
b A machine or process state
b An operator action, etc.
Characteristics:
b Configuration of the SMTP server: Compatible with all SMTP servers
b Maximum number of E-mail: 100
b Contents of E-mail messages: Free text with embedded dynamic variable values
(from the PLC) and hypertext links (unlimited)
Characteristics:
b Number of databases that can be connected: 3
b Number of tables that can be written per database: 10, maximum
b Number of columns per table: 50, maximum
b Type of database supported: Oracle, SQL Server and MySQL
b Automatic table creation: The FactoryCast HMI server automatically creates a
table in the database if one does not already exist
Calculation functions
The FactoryCast HMI server can carry out various arithmetic and logical operations
on a combination of variables from the HMI database and does this independently of
the PLC processor. These calculations include, for example, scaling, formatting,
logic processing for event triggering, etc.
This calculation function is provided in the form of spreadsheets where the formulae
are defined in cells. The spreadsheets are interpreted and processed by the server.
The result of each formula is associated with a new internal variable. The processing
of each spreadsheet is initiated by a trigger.
5/19
Functions (continued) Modicon Premium automation
platform 5
This software enables the intuitive and user-friendly setup of HMI functions by simply
setting parameters using a tree structure of the application and can be used for
complete management of the Web site:
b Simulation mode
5 The application and the Web site (including animations and Java beans) can be
debugged in either online or simulation mode, which enables operation to be tested
without a FactoryCast HMI module and without a physical connection to a PLC, thus
simplifying debugging.
5.1
An integrated graphics editor in the FactoryCast HMI software can be used to easily
customize the following graphic objects: bar charts, gauges, LEDs, curves, cursors,
operator input fields, alphanumeric display fields, buttons, etc.
User Web pages are created graphically using an external HTML editor (FrontPage
or similar, not supplied).
FactoryCast HMI includes a plug-in for FrontPage 2000. This plug-in makes it easier
to set up animations, which enable PLC variables to be accessed in realtime in the
HTML pages created by the user. They are created in the HTML editor by simply
inserting customized graphic objects (FactoryCast Java beans).
(1) Creation of user Web pages: User Web pages created in the FactoryCast HMI environment
are actual animated supervision screens and can be used to monitor your process. Based on
HMI Web technology, they enable realtime access to PLC variables thanks to the FactoryCast
graphic objects library (FactoryCast Java beans).
5/20
Description, Modicon Premium automation
characteristics, platform 5
Description
The TSX WMY 100 (for Premium platform) and 140 NWM 100 00 (for Quantum
1 platform) modules are equipped with the following on the front panel:
1 A display block, which indicates the module status and the transmission status of
the Ethernet TCP/IP network.
2
2 An RJ45 connector (with Premium/Quantum) and an MTRJ connector for a
100BASE-FX interface (with Quantum).
Characteristics
FactoryCast HMI module type TSX WMY 100 140 NWM 100 00
References
Ethernet TCP/IP Transparent Ready modules
Embedded Web Name and Speed Reference Weight
server description kg
FactoryCast HMI FactoryCast HMI 10/100 Mbit/s TSX WMY 100 0.340
Premium module
FactoryCast HMI 100 Mbit/s 140 NWM 100 00 -
Quantum module
Presentation: Functions:
Pages 5/12 to 5/14 Pages 5/14 to 5/16
5/21
Presentation Modicon Premium automation
platform 5
Presentation
Services Network Time Global Automatic FDR reconfiguration Web E-mail TCP Open Message Modbus
manage- synchroni- Data server handling I/O
ment zation Scanning
Applica- SNMP NTP RTPS DHCP TFTP FTP HTTP SMTP Modbus
Link IP
The following pages present the various options available through all of these
services in order to facilitate the optimum choice of solutions when defining a system
integrating Transparent Ready devices.
5/22
Functions Modicon Premium automation
platform 5
Functions
Standard Ethernet services
HTTP “Hypertext Transfer Protocol” (RFC1945)
The HTTP protocol (Hypertext Transfer Protocol) is used for transmitting Web pages
between a server and a browser. HTTP has been used on the Web since 1990.
Web servers embedded into Ethernet TF devices are at the heart of the Transparent
Ready concept, and are used to provide easy access to devices anywhere in the
world from a standard browser such as Internet Explorer or Netscape Navigator.
BOOTP/DHCP (RFC1531)
Transparent Ready devices implement FTP for transferring certain data to or from
devices, in particular when downloading firmware or user Web pages. 5.1
5/23
Functions (continued) Modicon Premium automation
platform 5
Functions (continued)
Standard Ethernet services (continued)
NTP “Network Time Protocol” (RFC 1305)
NTP (Network Time Protocol) is used to synchronize the time of a client or server
device from a time server. Depending on the network used, it provides the following
time precisions based on the UTC:
b Several milliseconds on a local area network (LAN).
b Several tens of milliseconds on a wide area network (WAN).
The Internet community developed standard SNMP for managing the different
components of a network through a single system. The network management system
can exchange data with SNMP agent devices. This function enables the manager to
view the status of the network and devices, modify their configuration and feed back
alarms in the event of failure.
5.1
5/24
Functions (continued) Modicon Premium automation
platform 5
Functions (continued)
Modbus TCP/IP function codes dec hexa
Modbus communication standard
Bits access Read of n input bits 02 02
Read of n output bits 01 01
Modbus, the industrial communication standard since 1979, has been combined with
Exceptional read status 07 07
Ethernet TCP/IP, which supports the Internet revolution, to make Modbus TCP/IP, a
Write 1 output bit 05 05
completely open Ethernet protocol. The development of a connection to Modbus
Write of n output bits 15 0F
TCP/IP requires no proprietary component or license purchase.
Read of 1 input word 04 04
This protocol may be easily combined with any device supporting a standard TCP/IP
Read of n input words 03 03 communication stack. Specifications can be obtained free of charge from the
Write 1 output word 06 06 website: www.modbus-ida.org.
Write of n output words 16 10
Read device ID 43/14 2B/0E
Modbus TCP, simple and open
Example of Modbus TCP/IP function codes supported for
accessing data and diagnostics
The Modbus application layer is very simple and universally recognized. Thousands
of manufacturers are already implementing this protocol. Many have already
developed a Modbus TCP/IP connection and many products are currently available.
The simplicity of Modbus TCP/IP enables any small field team, such as an I/O
module, to communicate over Ethernet without the need for a powerful
micro-processor or a lot of internal memory.
Because of the simplicity of its protocol and the high speed of 100 M bits/s Ethernet,
Modbus TCP/IP delivers excellent performance. This means it is possible to use this
type of network in real-time applications such as I/O Scanning.
An identical application protocol is used for Modbus serial link, Modbus Plus or
Modbus TCP. This therefore makes it possible to route messages from a network to
another without changing protocol.
5
As Modbus is implemented above the TCP/IP layer, users can also benefit from the
IP routing which enables devices located anywhere in the world to communicate
without having to worry about the distance between them.
Schneider offers an entire range of gateways for interconnecting a Modbus TCP/IP
network to already existing Modbus Plus or Modbus serial link networks. For further
5.1
details, consult our regional sales office.
The IANA institute (Internet Assigned Numbers Authority) has assigned Schneider
port TCP 502 (Well known port), which is reserved for the Modbus protocol. This
protocol will shortly be also subject to an RFC (Request For Comments), documents
which form standard references within the Internet community.
5/25
Functions (continued) Modicon Premium automation
platform 5
Functions (continued)
I/O Scanning service
Word table
Read Write
INPUT A INPUT A
OUTPUT B OUTPUT B
+ +
– –
Ethernet TCP/IP
Input words
Output words of
devices
The I/O Scanning service can be used to manage the exchange of distributed I/Os
on the Ethernet network after a simple configuration operation, with no need for
special programming.
The I/Os are scanned transparently by means of read/write requests according to the
Modbus Master/Slave protocol on the TCP/IP profile. This principle of scanning via
a standard protocol enables communication with any device which supports a
5 Modbus server on TCP/IP.
This service can be used to define:
b An %MW word zone reserved for reading inputs.
b An %MW word zone reserved for writing outputs.
b Refresh periods independent of the PLC scan.
5.1 During operation, the module:
b Manages the TCP/IP connections with each of the distributed devices.
b Scans the devices and copies the I/Os into the configured %MW word zone.
b Feeds back status words so that correct operation of the service can be monitored
from the PLC application.
b Applies the preconfigured fallback values in the event of a communication
problem.
An offer of hardware and software products which enable the I/O Scanning protocol
to be implemented on any type of product which can be connected to the Ethernet
network (please consult: www.modbus-ida.org).
Characteristics:
b Each station can exchange a maximum of 120 words.
b Maximum size in the PLC managing the service:
v 2 K words %MW in inputs and 2 K words %MW in outputs with manager PLC
(64 stations max.),
v 4 K words %MW in inputs and 4 K words %MW in outputs with manager PLC
(128 stations max.).
5/26
Functions (continued) Modicon Premium automation
platform 5
Functions (continued)
Replacement service for faulty devices (Faulty Device Replacement)
The Faulty Device Replacement service uses the standard BOOTP, DHCP, file
management and TFTP technologies with the objective of simplifying Ethernet
device maintenance.
The substituted device verifies if all the parameters are indeed compatible with its
own characteristics, then switches to operating mode.
5.1
5/27
Functions (continued) Modicon Premium automation
platform 5
Functions (continued)
Global Data service
OUTPUT B OUTPUT B
+ +
– –
IP multicast 239.255.255.250
Data exchange of 4 Ko max.
Distribution group 2
The diagnostics screens use a color code to show Global Data status:
b Configured/not configured/faulty.
b Published/subscribed.
The Unity Studio software suite is the key component required on design office
workstations used for designing and structuring distributed industrial automation
projects.
The Unity Studio Global Data view enables the definition of Global Data distribution
groups and the configuration of settings for published and subscribed station
variables. During generation at each station level, this setting configuration is saved
automatically to station files, thereby ensuring:
5/28
Functions (continued) Modicon Premium automation
platform 5
Functions (continued)
NTP time synchronization service
Presentation
NTP response
Premium/Quantum
The time synchronization service is based on the NTP (Network Time Protocol)
which is used to synchronize the time of a client or a server on Ethernet TCP/IP from
a server or another reference time source (radio, satellite, etc).
Operation
The Ethernet TCP/IP communication modules in the Modicon Quantum Unity V2 and
Premium Unity V2 automation platforms have an NTP client component. These
modules can connect to an NTP server using a client request (unicast), in order to
update their local time. The module clock is updated periodically (1 to 120 seconds)
with an error of less than 10 ms for standard processors and less than 5 ms for high
performance processors. If the NTP server cannot be reached, the Ethernet TCP/IP
module switches to a standby NTP server.
5
Unity module and processor used Predicted typical time service precision
Ethernet modules Ethernet modules with Unity Clock synchronisation (1) Event synchronisation Time stamping (2)
processor 5.1
TSX ETY 4103 TSX P57 0244M ± 1 ms typical = =
TSX ETY 5103 TSX P57 1p4M ± 10 ms max. Clock Clock
TSX P57 2p4M synchronisation synchronisation
TSX P57 3p4M precision precision
TSX P57 4p4M ± 1 ms typical
TSX P57 5p4M ± 5 ms max. + +
(1) Time difference between field input and central NTP server.
(2) Assuming input connected to the interrupt module.
The PLC processor clock is therefore itself updated with a precision of 5 ms for
standard processors and 1 ms for high performance processors. A function block is
available for reading this clock. In each PLC application, events or variables can be
time-stamped.
The Ethernet module is configured via a Web page. The time zone can be
configured. A time synchronization service (NTP) diagnostic Web page is also
available.
5/29
Functions (continued) Modicon Premium automation
platform 5
Functions (continued)
Electronic mail notification SMTP service
Introduction
This simple mail notification service is a programmed service that allows PLC
applications to report by exception conditions monitored by the PLC. The automation
controller can automatically and dynamically create electronic mail to alert specified
users with data, alarms and events - whether the recipients are local or remote.
Note: This service is available on the latest Premium and Quantum Ethernet modules
& CPUs, when operating with Unity Pro software. A more comprehensive mail
service, independent of the PLC application, is available on the FactoryCast HMI
active web server modules (see page 5/15).
Usage
A simple yet powerful mechanism is used. Predefined email headers are linked
together with the body of the mail which is created dynamically from the latest
information in the automation application.
The user logic program can trigger the message based on a predefined event or
condition. Using a function block, one of 3 predefined headers is selected and an
email message with variable information and text (up to a maximum of 240 bytes) is
created and sent directly from the PLC.
Each of the three mail headers contains these common predefined items –email
recipient list, sender name and subject. This information can be defined and updated
by an authorized administrator using the configuration web pages.
5.1 Differing lists of recipients between the three headers help to ensure that the right
information quickly flows to the right recipients. The application can then add
pertinent information to the body of the mail message such as the specific device,
process or location.
Completed mail is then sent to an electronic mail server for expeditious distribution
to the interested parties. These recipients could be engineers, managers, process
owners etc.
Security
Each mail message can be protected by an optional login and password that is
authenticated by the SMTP mail server. If, for additional security, the site’s mail
installation has changed the TCP port number from the default of 25, the port number
can be changed in the PLC email configuration (via secured web page access).
Configuration
An authorized administrator can use a web page to easily configure the mail service.
For each of the three mail headers, the sender; recipient list and subject message
can be defined. The electronic mail server connection information such as IP address
and security information can also be set from the web page.
Diagnostics
As all other Ethernet services in Premium and Quantum systems, the Mail Service
has a Diagnostic Web page showing the complete, up to the second, status.
Remote Monitoring
These products provide diagnostic information for remote management applications
following the SNMP network management standard. Information for the mail service
is included in the Schneider Electric private MIB which is publicly available.
5/30
Functions (continued) Modicon Premium automation
platform 5
Functions (continued)
SNMP service protocol
The SNMP (Simple Network Management Protocol) protocol is used, from a network
management station, to monitor and control all Ethernet architecture components
and thus ensure rapid diagnostics if a problem occurs.
It is used to:
b Query devices such as computer stations, routers, switches, bridges or terminal
devices (DTE) in order to view their status.
b Obtain statistics for the network on which the devices are connected.
The Transparent Factory private MIB includes management objects specific to the
Telemecanique offer. These objects simplify installation, implementation, and
maintenance for Transparent Factory products in an open environment using
standard network management tools.
The Transparent Factory products support 2 SNMP network management levels:
b Standard MIB II, a first level of network management, can be accessed via this
interface. It lets the manager identify the devices forming the architecture and
5
retrieve general information on the configuration and operation of the Ethernet
TCP/IP interfaces.
b MIB Transparent Factory interface; management of the Transparent Factory
devices is improved via this interface. This MIB includes a set of data that enables
the network management system to supervise all the Transparent Factory services.
5.1
The Transparent Factory private MIB can be downloaded from the Web server from
any Ethernet Transparent Factory module in a PLC.
5/31
Functions (continued) Modicon Premium automation
platform
Ethernet TCP/IP network, Transparent Ready
TSX ETY 110 WS/5103 Premium platform Ethernet modules support a number of
communication protocols based on the TCP/IP standard.
Among these, the Modbus protocol has public specifications and its simplicity
recommends it for the needs of communication with third-party devices.
Modbus protocol
Direct
Socket access
(TCP Open)
Modbus
TCP
IP
However, for certain applications, it may prove necessary to use other protocols.
This is the case when, for example, users wish to integrate Premium platforms into
5.1 existing architectures which use a particular communication protocol, possibly a
proprietary one.
To meet these needs for open access, 2 interface levels are included in the
Telemecanique offer:
b A library of basic functions, which can be used in C language, enables direct
access to the socket interface on TCP. The user can thus create his own
communication functions using SDKC development software and take advantage of
the ease of use which this program offers in terms of development and debugging.
Once generated, these function blocks are used in the application like any standard
PL7 programming software function block.
b A library of basic function blocks known as EFs, which can be used directly in the
application programs with PL7 language. These are the same as functions
developed in C language seen earlier, but are designed for use by non-computer
specialists. These EF function blocks are not modifiable.
Functions
Operating in TCP connection client/server mode, the basic functions on the Berkeley
socket interface enable:
5/32
Functions (continued) Modicon Premium automation
platform
Ethernet TCP/IP network, Transparent Ready
The TCP Open offer consists of a CD-ROM containing the TCP/IP function libraries.
Open access on TCP is only possible via TSX ETY 110WS (1) and TSX ETY 5103
Ethernet modules. With open access on TCP, all the basic functions of these
modules can be used.
If customised function blocks are needed both the SDKC program for C language
TLX L SDKC PL741M (with PL7) or UNY SPU ZU CD 20E (with Unity Pro) and the
library of function blocks TCP Open TLX CD TCPA33E should be installed on the
development station.
Setup precautions
For these different reasons, we recommend that you consult your Regional Sales
Office to ensure that your TCP protocol open access project is feasible.
(1) Open access on TCP requires TSX ETY 110 WS modules, version u PV 03 and SV 2.9. In
addition, it should be integrated on a configuration with a TSX P57 pp3 processor
(or TSX P57 pp2 version > V3.3).
5/33
Performances Modicon Premium automation
platform 5
The objective of the following pages is to answer the second point by explaining the
performance of the different components which constitute an Ethernet architecture,
concentrating on the following 2 aspects:
b Processing capacity in terms of volume of exchanges (see pages 5/29 and 5/30).
b Application response time (see page 5/31).
Introduction
Nota : For purposes of simplification, the values shown in the tables which follow have been
reduced. If these are adhered to, correct operation of the architecture is ensured. If the
performance levels obtained are not sufficient, please consult our Regional Sales Office for a
more detailed study.
Nota : The performance levels indicated depend relatively little on the size of messages. Limiting factors
have much more to do with the number of messages. It is therefore necessary to group as much useful
information as possible within the same message using the most suitable Modbus request.
The methodology presented below in 4 steps can be used to determine the message
processing capacity on Ethernet TCP/IP.
Using the tables below, calculate the exchanges necessary for the application, i.e.
for each station on the architecture and for each service used, the number of
messages to be transmitted and received per second.
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Performances (continued) Modicon Premium automation
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Using the table below, compare the total number of messages received via the
Modbus and Uni-TE service for each station (value R1, R2 or Ri) with the station
processor processing capacity.
If the result of this initial calculation is positive, go to step 3.
Premium or Atrium platform Messages being received Messages being
transmitted
Communication by EFs or EFBs (PL7 or Unity Pro)
Modbus requests TSX 57 10 4 mes/cyc Does not constitute a
(1) TSX 57 20 8 mes/cyc limiting factor
TSX 57 30 12 mes/cyc
TSX 57 40 16 mes/cyc
TSX 57 50 (2) 16/20 mes/cyc
Quantum platform Messages being received Messages being
transmitted
Communication by EFs or EFBs (Concept, ProWORX or Unity Pro)
Modbus requests CPU 113 02/03 (3) 1 mes/cyc 4 mes/cyc
(1) CPU 311 10 (2) 1 mes/cyc 4 mes/cyc
CPU 434 12p 1 mes/cyc 4 mes/cyc
CPU 534 14p 1 mes/cyc 4 mes/cyc
CPU 651 p0 (2) 16 mes/cyc (4) 4 mes/cyc
CPU 671 60 (2) 16 mes/cyc (4) 4 mes/cyc
mes/cyc: number of messages being received per cycle from the PLC master task (typical cycle
from 50 to 100 ms).
For each station, compare the total number of messages received (Σ [values Ri, Rj]
and the total number of messages transmitted (Σ [values Ei, Ej] for station N, for
example) with the bus or network processing capacity shown below. If the result of
this second calculation is positive, go to step 4.
5
Processing capacity of Ethernet Premium Ethernet TCP/IP Quantum Ethernet TCP/IP
connections TSX ETY 110/210 TSX ETY 4103/5103 TSX P57 50 140 NOE 771 pp 140 CPU 65 150/160
TSX ETY 110WS TSX WMY 100 (5)
TSX P57 10/20/30/40
140 NWM 100 00 (5) 140 CPU 67 160 5.1
Message transactions 60 transactions/s 450 transactions/s 500 transactions/s 350 transactions/s 350 transactions/s
Scanning I/O polling Service not available 2000 transactions/s 2000 transactions/s 2000 transactionsIs 2000 transactions/s
Global Data subscriptions 800 transactions/s 800 transactions/s 800 transactions/s 800 transactions/s
Characteristics summary
b Modbus requests:
v 125 words or registers in read access,
v 100 words or registers in write access.
b Global Data: 1024-word published variable, subscription to a maximum of
64 variables, with a maximum size of 2 K %MW.
b I/O Scanning with maximum size in the PLC managing the service:
v 2 K %MW in input and 2 K %MW in output with manager PLC limited to 64 stations,
v 4 K %MW in output and 4 K %MW in output with manager PLC limited to
128 stations (TSX P57 50, 140 CPU 65 150/160 and 140 CPU 67 160).
(1) A temporary overload on several PLC cycles, due, for example, to an adjustment terminal or
the temporary connection of an Internet browser, is acceptable.
(2) Only with Unity Pro.
(3) Only with Concept/ProWORX.
(4) With Unity Pro version V2.0, 1 message/cycle with version V1.0.
(5) I/O Scanning and Global Data services are not available for TSX WMY 100 and
140 NWM 100 00.
5/35
Performances (continued) Modicon Premium automation
platform 5
The bandwidth management service shows load level for the Ethernet module.
This enables the user to monitor any drift and anticipate possible problems.
Ethernet module load is indicated in 3 ways:
b Anticipated load in the PL7 configuration screen.
b Actual load in the PL7 diagnostics/debugging screen, as well as in Web
diagnostics pages. The load is displayed as a bar graph, animated in real time.
b In the SNMP interface for access to the SNMP network manager.
The bandwidth is shown as a percentage for each of the following services:
b Modbus (and Uni-TE) message handling.
b I/O Scanning.
b Global Data.
b Other.
In spite of the large bandwidth of an Ethernet Network (100 Mbit/s), the user must
ensure that the actual application load does not exceed 25 to 30 % of the hypothetical
network capacity. If this should occur, this load must be reduced via a switched
architecture (use of switches). See page 5/38.
Station 1
PLC-module processor exchanges are synchronous with the PLC cycle, in the same
CT1 CT1 CT1 CT1
manner as the input/output exchanges. When an event appears, (input switching to 1
5 NAT NAT
for example), a message can only be transmitted after this input has been taken into
consideration (start of the following cycle) and the PLC program has been executed,
i.e. approximately 1.5 cycles after the event has appeared.
CT2 CT2 Station 2
Network access time (NAT) shown in the table below as ms, totals the module transit
time and the delay before the message can be transmitted across the network.
5.1 Action
Transaction time TT includes the delay between the transmission of a message from
a client station 1, its reception by a server station 2, processing the request, sending
back the response and its acceptance by station 1 (update of an output for example).
As the block diagram above shows:
b The duration of the transaction will be between:
TT = 2 x CT1 + 2 x NAT < TT < 4 x CT1 + CT2 + 2 x NAT
b Average duration is:
TTave = 3 x CT1 + 0.5 x CT2 + 2 x NAT
CT CT Station 2
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Performances (continued) Modicon Premium automation
platform 5
TMod In TIOS In
TNet
NxCycleT
TIOS Out
TNet
TMod Out
b TMod In and TMod Out: response time of the read/written device excluding the
input circuit transition (TMod depends of the device, but commonly between 1 to
8 ms).
b TIOS In and TIOS Out: time between two scanning of the same read device
(0.3 ms x number of device scanned and at least the pooling rate configured. TIOS
is executed in parallel of the CPU cycle time, so could be hidden for the RT response
time).
b N: number of PLC CPU cycles.
b CycleT: CPU cycle time.
b Tnet: propagation time on the network (depending of the application, but
commonly Tnet is 0.05 ms at 10 Mbit/s and 0.005ms at 100 Mbit/s). 5
The RT response time could be estimated using the following formulas:
b TRtypic, typical response time (with 0,5 TIOS hidden and 2 CycleT:
TRtypic = TMod In + 0.5 x TIOS In + Tnet + 2 x CycleT + 0.5 x TIOS Out + Tnet +
TMod Out
b TRmax, maximal response time with TIOS not hidden and 3 CycleT:
TRmax = TMod In + TIOS In + Tnet + 3 x CycleT + TIOS Out + Tnet + TMod Out
The TMod In and TMod out response time are shown below:
The TIOS In and TIOS Out times mesured between two scanning are shown below:
Mesured TIOS
(Network with switches)
25
20
15
Time (ms)
10
5
0
1 5 10 20 30 40 50 60
Number of scanning products
5/37
Description, Modicon Premium automation
characteristics, platform
references Processors with integrated Ethernet port
Description
Characteristics
Type of module Unity Pro software TSX P57 1634M TSX P57 2634M TSX P57 3634M TSX P57 4634M TSX P57 5634M
PL7 Pro software – TSX P57 2p23M TSX P57 3624M TSX P57 4823M –
Transparent Class B30
Ready Standard Web server “Rack Viewer” access to the product description and status and to the PLC diagnostics
services “Data editor” access to the configuration functions and PLC variables
Standard Ethernet TCP/IP communication service Modbus TCP messaging (read/write data words)
Ethernet TCP/IP I/O Scanning Yes (between 64 stations) Yes (128
advanced stations)
communication Global Data Yes
services
FDR server Automatic assignment of IP address and network parameters
SMTP E-mail notification Yes
5 SNMP network administrator Yes
Pass band management Yes
Structure Physical interface 10BASE-T/100BASE-TX (RJ45)
Data rate 10/100 Mbps with automatic recognition
Medium Twisted pair
5.1 Premium No. of discrete I/O 512 1024 2048
processor No. of analog I/O 24 80 128 256 512
No. of application-specific channels 8 24 32 64
Max. no. of network connections (including 1 3 4 5
integrated link)
Other TCP/IP Uni-TE TCP Client/server requests: 128 bytes in synchronous mode and 1 Kb in asynchronous mode
communication X-Way Yes
service
Operating temperature 0…+ 60°C
Relative humidity 10...95% non condensing during operation
Degree of protection IP 20
Power supply Via the power supply of the rack supporting the processor
Conformity to standards IEC/EN 61131-2, UL 508, CSA 1010-1, FM Class 1 Division 2 Group A/B/C/D, e
LED indicators Ethernet network status (RUN), transmission/reception activity (TX/RX)
Collision detection (COL), Ethernet link diagnostics (STS), Ethernet port fault (ERR)
5 LEDs specific to the operation of the processor (RUN, ERR, I/O, TER and FIP)
References
Description Discrete I/O Reference Weight
Analog I/O kg
App-sp. chann. Unity software PL7 software
Processors with 512 / 24 / 8 TSX P57 1634M – 0.042
integrated 1024 / 80 / 24 TSX P57 2634M TSX P57 2623M 0.042
Ethernet link
– TSX P57 2823M (2)
Class B30 1024 / 128 / 32 TSX P57 3634M TSX P57 3623M 0.042
2048 / 256 / 64 TSX P57 4634M TSX P57 4823M (2) 0.042
2048 / 512 / 64 TSX P57 5634M –
(1) Except TSX P57 1634M processor, single format.
(2) Also has an integrated Fipio bus manager link.
5/38
Presentation, Modicon Premium automation
description, platform
characteristics, Ethernet network module
references
Presentation
TSX ETY ppp modules are single format modules which are installed in a rack slot
on Modicon Premium PLC stations or Modicon Atrium coprocessors. A configuration
can take from 1 to 4 network modules, depending on the type of processor.
TSX ETY 110/110 WS/4103/5103 Ethernet modules route X-Way and Uni-TE
1 messages transparently from a TCP/IP network to an X-Way network and vice versa.
2
Description
Characteristics
Type of module TSX ETY 110 TSX ETY 110 WS TSX ETY 4103 TSX ETY 5103 TSX WMY 100M
Transparent Class A10 C10 B30 C30 D10
Ready Standard Web server – “Rack Viewer” access to the product description and status and to the PLC
services diagnostics
“Data editor” access to the configuration functions and variables
FactoryCast configurable Web server – Yes – Yes
User Web pages (available size) – Yes (1.4 Mb) – Yes (8 Mb)
FactoryCast HMI active Web server – Yes (1)
Standard Ethernet TCP/IP communication Modbus TCP messaging (read/write data words)
services
Ethernet TCP/IP I/O Scanning – Yes (between 64 stations) –
advanced
communication
services
Global Data
FDR server
–
–
Yes
Automatic assignment of IP address
–
– 5
and network parameters
NTP time synchronization – Yes –
SMTP e-mail notification – Yes –
SNMP network administrator SNMP agent
TCP Open – Option – Option – 5.1
Pass band management – Yes –
Structure Physical interface 10BASE-T (RJ45)/10BASE5 (AUI) 10BASE-T/100BASE-TX (RJ45)
Data rate 10 Mbps 10/100 Mbps with automatic recognition
Medium Twisted pair/AUI cable Twisted pair
Network Operating temperature 0…+ 60°C
module Relative humidity 10...95% non condensing during operation
Degree of protection IP 20
Power supply Via the power supply of the rack supporting the processor
Other TCP/IP Uni-TE TCP Client/server requests: 128 bytes in synchronous mode and 1 Kb in –
communication asynchronous mode
service Ethway/X-Way Uni-TE, common words –
Conformity to standards IEC/EN 61131-2, UL 508, CSA 1010-1, FM Class 1 Division 2 Group A/B/C/D, e
LED indicators Ethernet network status (RUN), transmission/reception activity (TX/RX)
Collision detection (COL), Ethernet port fault (ERR)
References
Description Data rate Transparent Ready Reference Weight
class kg
Ethernet TCP/IP 10 Mbit/s A10 TSX ETY 110 0.370
modules C10 TSX ETY 110 WS 0.370
10/100 Mbit/s B30 TSX ETY 4103 0.340
C30 TSX ETY 5103 0.340
D10 TSX WMY 100 0.340
5/39
Presentation, Modicon Premium automation
characteristics platform
Ethernet TCP/IP network, Transparent Ready
ConneXium wiring system
Presentation
Industrial Ethernet networks can use various standards. In each case, a set of rules
must be respected when determining what topology will be produced and with what
performance level.
Characteristics
General characteristics for industrial Ethernet standards
Standard Date rate Medium Type of connector Useable bandwidth Advantages
(Mbit/s) (on automation
network)
10BASE5 10 Thick coaxial cable 15-way SUB-D (AUI) 8 %, i.e. 800 Kbit/s Cost, Ethway
(yellow) compatibility
100BASE-TX 100 Shielded twisted pair RJ45 40 %, i.e. 40 Mbit/s Data rate (x 50)
(SFTP)
5 (1) SFTP cables (Shielded and Foiled Twisted Pair) are available in 2 versions:
v UL 1581 vertical tray, NFC 32070 level C1, IEC 332-1.
v Reaction to fire compliant with NFC 32 070 # class C2 and IEC 332-1, Low Smoke Zero
Halogen (LSZH) and UL 1581 VW1.
(2) The mutimode fiber is Low Smoke Zero Halogen as per HD.624-7, with reaction to fire
5.1 complying with NFC 32 070 # class C2 and IEC 332-1.
Installation principles
The transceivers or hubs (repeaters) are used to regenerate the signal once the
physical limits of the medium have been reached. They also propagate collisions, if
there are any.
Because of the transmission time needed to send data from one end of the network
to the other, a maximum network length exists, beyond which collisions might not be
detected by the sender. For this reason, and for each technology, a network size limit
has been set. This is described as the “maximum network diameter” within a same
collision domain.
5/40
Installation rules Modicon Premium automation
platform
Ethernet TCP/IP network, Transparent Ready
ConneXium wiring system
Transceivers are also used for transmitting signals between 2 dissimilar media such
as fiber optic and twisted pair cables.
In addition, the hubs (or concentrators) are also used to transmit signals among
several media (ports).
The transceivers and hubs are “plug and play” devices.
Note: in the information that follows, the terms “hubs” and “repeaters” are used
interchangeably.
5/41
Installation rules (continued) Modicon Premium automation
platform
Ethernet TCP/IP network, Transparent Ready
ConneXium wiring system
Examples:
b All copper, 1,800 m length max.
DTE DTE
50 m 50 m 50 m 50 m 50 m 50 m
Hub/repeater Hub/repeater
1,000 m
DTE DTE
50 m 50 m 50 m 50 m 50 m 50 m
Hub/repeater Half-repeater Half-repeater
5
10BASE-T/10BASE-F
Hub/repeater Hub/repeater
DTE DTE
100 m (500 m) 100 m (500 m)
Hub/repeater
Hub/repeater Hub/repeater
100 m 100 m
(1,000 m) (1,000 m)
DTE DTE
100 m (400 m) 100 m (400 m)
5/42
Installation rules (continued) Modicon Premium automation
platform
Ethernet TCP/IP network, Transparent Ready
ConneXium wiring system
Examples:
In the following 4 topologies, distances are usually given for the 100BASE-TX
standard, with distances for the 100BASE-FX standard within parentheses.
5m
DTE DTE
100 m 100 m
(111 m)
205 m max. in 100BASE-TX, 216 m in mixed 5
Class 2 hub/repeater Class 2 hub/repeater
DTE 28 m DTE
5.1
100 m 100 m
5/43
Installation rules (continued) Modicon Premium automation
platform
Ethernet TCP/IP network, Transparent Ready
ConneXium wiring system
Switches are “plug and play” devices that can be remotely administered via SNMP
or HTTP. They essentially contribute 2 functions:
b Switches are DTE devices that can be connected to hubs or directly connected to
devices. Rules 1 and 2, mentioned previously, thus apply.
b When 2 switches are connected, the line can be in Full Duplex, which removes the
risk of collisions and allows the effective data rate to be doubled. The rules related to
the collision domain thus do not apply, and only those imposed by the physical limits
should be observed.
For example, 2 switches may be connected on their 100BASE-FX ports via a fiber
optic cable 3,000 m in length.
5 Examples:
5.1
DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE DTE
Site 1 Site 2
Switch
Switch 1 Switch 2
Collision domain 3
Switch used to isolate several collision domains (reduction of Switches used to extend the architecture to provide a link between 2 buildings, for example.
the network load in order to improve performance).
Maximum distances:
b 100BASE-TX: 100 m between 2 switches.
b 100BASE-FX: 2,000 m between 2 switches, 3,000 m with ConneXium switches
and up to 40 km using monomode optical fiber (outside supply).
5/44
Installation rules (continued) Modicon Premium automation
platform
Ethernet TCP/IP network, Transparent Ready
ConneXium wiring system
Routers
In general, routers are used at the Enterprise's network level, in order to link different
units or sites. They are sometimes associated with security functions such as
firewalls for filtering remote access.
All of our Ethernet modules can be configured with a default gateway address and a
subnet mask, complying with the IP standard.
On the factory floor level, a switch is less expensive than a router, performs better,
and is easier to install (“plug and play”).
Redundancy
Associated with the Warm or Hot Standby offers, they guarantee maximum
availability of the automation installations.
2 100 Mbit/s fiber optic ring redundant topology with redundant switches: maximum
commutation time from the “normal” line to the “emergency” line of 500 ms for a 5.1
redundant ring with 50 switches.
3 100 Mbit/s redundant fiber optic multiple ring topology with redundant switches:
maximum commutation time from the “normal” line to the “emergency” line
of 500 ms.
10 Mbit/s copper or
fiber optic redundant 100 Mbit/s Redundant
ring fiber optic ring switches
1 2 3
5/45
Presentation, Modicon Premium automation
characteristics, platform 5
Presentation
Hubs (or concentrators) are used for transmitting signals between several media
(ports). Hubs are “plug and play” devices that do not need any configuration.
The use of hubs (or concentrators) makes it possible to create the following
topologies:
b Star topology using hubs.
b Tree topology using hubs.
See “Cabling system” page 5/35.
Hub
Hub Hub
DTE DTE DTE DTE
DTE
5
Hubs
Interfaces Copper cable ports Number and type 4 x 10BASE-T ports 4 x 100BASE-TX ports 3 x 10BASE-T ports
Shielded connectors RJ45
5.1 Medium Shielded twisted pair
Line length 100 m
5/46
Presentation, Modicon Premium automation
characteristics, platform 5
Presentation
Transceivers are “plug and play” devices that do not need any configuration. See
“Cabling system” page 5/35.
DTE
DTE DTE
5.1
Transceivers
Interfaces Copper cable port Number and type 1 x 10BASE-T port 1 x 100BASE-TX port
Shielded connectors RJ45
Medium Shielded twisted pair
Line length 100 m (328 ft)
Optical fiber ports Number and type 1 x 10BASE-FL port 1 x 100BASE-FX port
Connectors ST (BFOC) SC
Medium Multimode optical fiber
Line length 3100 m (10 170 ft) (1)
Signal attenuation 11.5 dB with 50/125 µm fiber 8 dB with 50/125 µm fiber
11.5 dB with 62.5/125 µm fiber 11 dB with 62.5/125 µm fiber
Redundancy P1 and P2 redundant power supplies
Power supply Voltage c 24 V (18…32), safety extra low voltage (SELV)
Power consumption 80 mA (100 max. at c 24 V) 160 mA (190 max. at c 24 V)
Removable terminal 5-pin
Operating temperature 0…+ 60 °C (32…140 °F)
Relative humidity 10…95% non condensing
Degree of protection IP 30 IP 20
Dimensions W x H x D mm (in) 40 x 134 x 80 (1.57 x 5.47 x 3.14) 47 x 135 x 111 (3.15 x 5.51 x 3.35)
Weight kg (lbs) 0.520 (1.15) 0.230 (0.50)
Conformity to standards cUL 60950, UL 508 and CSA 142, UL 1604 and CSA 213 Class 1 Division 2, e, GL
FM 3810, FM 3611 Class 1 Division 2 –
LED indicators P1 and P2 power supplies, Ethernet link/port status
Alarm contact Power supply failure, permanent fault in hub, faulty link status of TP port
(volt-free contact 1 A max. under c 24 V)
Reference 499 NTR 100 10 499 NTR 101 00
(1) Depends on the optical budget and fiber attenuation.
5/47
Presentation, Modicon Premium automation
characteristics, platform 5
Presentation
5 Interfaces Copper cable ports Number and type 5 x 10BASE-T/ 4 x 10BASE-T/ 3 x 10BASE-T/ 4 x 10BASE-T/ 3 x 10BASE-T/
100BASE-TX ports 100BASE-TX ports 100BASE-TX ports 100BASE-TX ports 100BASE-TX ports
Shielded connectors RJ45
Medium Shielded twisted pair
Max. distances 100 m (328 ft)
Optical fiber ports Number and type – 1 x 100BASE-FX 2 x 100BASE-FX 1 x 100BASE-FX 2 x 100BASE-FX
5.1 port ports port ports
Connectors – SC
Medium – Multimode fiber Monomode fiber
Fiber length – 3100 m (10 170 ft) (1) 15 000 m (49 210 ft) (1)
Optical budget – 8 dB with 50/125 µm fiber 16 dB with 50/125 µm fiber
11 dB with 62.5/125 µm fiber
Topology Number of switches Cascaded Any
Redundant in a ring –
Power supply redundancy – P1 and P2 redundant power supplies
Power supply Voltage c 24 V c 24 V (18…32 V), safety extra low voltage (SELV)
(19.2…30 V)
Power consumption 100 mA (120 max.) 5.4 W 5.9 W 5.4 W 5.9 W
Removable terminals 3-pin 5-pin
Operating temperature 0…+ 60°C (32…140 °F)
Relative humidity 10…95% non Max. 95% non condensing
condensing
Degree of protection IP 20
Dimensions W x H x D mm (in) 75.2 x 143 x 43 47 x 135 x 111
(2.96 x 5.63 x (3.15 x 5.51 x 3.35)
1.69)
Weight kg (lbs) 0.190 (0.42) 0.330 (0.72) 0.335 (0.74) 0.330 (0.72) 0.335 (0.74)
Conformity to standards UL508,CSA 1010, cUL 60950, UL 508 and CSA 142, UL 1604 and CSA 213 Class 1 Division
EN 61131-2 2, e, GL
LED indicators Power supply, P1 and P2 power supplies, Ethernet link status, transmission activity
ETH link status,
10/100 Mbps
Alarm contact – Activity, power supply failure, permanent fault in hub, faulty link status of TP
port (volt-free contact 1 A max. under c 24 V)
Reference 499 NES 251 00 499 NMS 251 01 499 NMS 251 02 499 NSS 251 01 499 NSS 251 02
r r r r
(1) Depends on the optical budget and fiber attenuation
r Available later.
5/48
Presentation, Modicon Premium automation
characteristics, platform 5
5/49
Presentation, Modicon Premium automation
characteristics, platform 5
Presentation
Gateways
Functions Communication gateway Ethernet/Modbus serial link Ethernet/Modbus Plus
Interface for programming Ethernet/Modbus Ethernet Ethernet/Modbus Plus
Standard Ethernet TCP/IP communication Modbus TCP messaging Modbus TCP messaging Modbus TCP messaging
services SNMP Agent SNMP Agent
Modbus SL (RS 232/RS 485 serial link) RTU/ASCII frame –
Data rate 0.3 K…115.2 Kbps
Modbus Plus (RS 485 network) – Token bus, HDLC synchronous mode
Data rate 1 Mbps
Configuration Local or remote by Telnet in Local using DOS Local or remote (1)
hyper terminal mode
Interfaces Ethernet TCP/IP port Type 1 x 10BASE-T/100BASE-TX 1 x 10BASE-T 1 x 10BASE-T/100BASE-TX
5 1 x 10BASE2
1 x 10BASE5
Shielded connectors RJ45 RJ45, BNC and AUI RJ45
Medium Shielded twisted pair
Max. distances 100 m (327 ft)
5.1 Serial port Type 1 x Modbus SL 1 x Modbus Plus
Shielded connectors RJ45 9-way SUB-D connector
Medium Shielded twisted pair Shielded twisted pair (single or double)
Power supply Voltage c 9…30 V, a 110/220 V (a 93.5 V…242 V), 47…63 Hz
a 9 …24 V
Power consumption 3W 1A
Operating temperature 0…+ 60°C 0…+ 50°C
Relative humidity 20…90% non condensing 10…95% non condensing
Degree of protection IP 20
Dimensions W x H x D mm (in) 35 x 95 x 60 122 x 229 x 248
(1.38 x 3.74 x 2.36) (4.80 x 9.0 x 9.80)
Weight kg (lbs) 0.500 (1.10) 4.260 (9.40)
Conformity to standards UL, CSA, FM 3611 Class 1 UL 508, CSA 142, e
Division 2
LED indicators Activity, status, diagnostics Power
Reference 174 CEV 300 20 174 CEV 200 30 174 CEV 200 40 r
(1) Local with additional keyboard and monitor, via a dedicated screen for basic diagnostic and
configuration. Remote, via intuitive Web pages for full configuration and diagnostic.
r Available later
5/50
Presentation, Modicon Premium automation
references platform 5
Presentation
ConneXium shielded connection cables are available in two versions to meet current
standards and approvals:
References
Standard EIA/TIA 568 shielded twisted pair cables
Description Pre-equipped at both ends Length Reference Weight
m (ft) kg
490 NT p 000 pp Straight-through 2 RJ45 connectors 2 (6.56) 490 NTW 000 02 –
shielded twisted pair For connection to terminal 5 (16.4) 490 NTW 000 05 –
cables devices (DTE)
12 (39.4) 490 NTW 000 12 –
40 (131.2) 490 NTW 000 40 –
80 (262.5) 490 NTW 000 80 –
5/51
Presentation Modicon Premium automation
platform 5
Presentation
CANopen bus
From 1 to
127 slaves
The CANopen bus is a multimaster bus which ensures reliable deterministic access
to realtime data in control system devices. The CSMA/CA protocol is based on
5 broadcast exchanges, sent cyclically or on an event, which ensures optimum use of
the passband. A message handling channel can also be used to define slave
parameters.
The bus uses a double shielded twisted pair, on which 127 devices maximum are
connected by daisy chaining. The variable data rate between 20 Kbit/s and 1 Mbit/s
depends on the length of the bus (between 30 and 5000 m).
Each end of the bus must be fitted with a line terminator.
5.2 The CANopen bus is a set of profiles on CAN systems, possessing the following
characteristics:
b Open bus system.
b Data exchanges in real-time without overloading the protocol.
b Modular design allowing modification of size.
b Interconnection and interchangeability of devices.
b Standardised configuration of networks.
b Access to all device parameters.
b Synchronisation and circulation of data from cyclic and/or event-controlled
processes (short system response time).
b Interoperability between numerous international manufacturers.
5/52
Connectable devices, Modicon Premium automation
description platform 5
Connectable devices
The TSX CPP 110 module performs the role of the master on the CANopen bus, and
other Telemecanique devices (slaves) which can be connected on the bus are:
b TeSys model U starter-controllers.
b TeSys model d using the Tego Power installation assistance system.
b Advantys STB distributed I/O.
b Advantys FTB, IP 67 monobloc I/O splitter boxes.
b Advantys FTM, IP 67 modular I/O splitter boxes.
b Altivar 31, variable speed drives for asynchronous motors 0.18…15 kW.
b Altivar 58, variable speed drives for asynchronous motors 0.37…75 kW.
b Altivar 58F, variable speed drives with flux vector control for asynchronous motors
TeSys model U Advantys FTB 0.75…55 kW.
b Twin Line TLC servodrives for brushless motors 3…16 A.
b Lexium MHDA servodrives for brushless motors 1.5…70 A.
Description
The Modicon TSX Micro/Premium platforms connect to the CANopen bus by means
of the TSX CPP 110 type III PCMCIA card inserted in the processor or coprocessor
5
1 communication port slot.
5/53
Characteristics Modicon Premium automation
platform 5
Software setup
The CANopen bus is configured using dedicated SyCon (1) software, which should
be ordered separately, reference SYC SPU LFp CD28M.
This software is used:
b To describe all devices connected on the bus.
b To generate the “.CO” file including the informations relating to the devices
connected. This extension file is imported into the PLC application via the
PL7 Micro/Junior/Pro programming software.
If the configuration file is too large in relation to the TSX Micro/Premium processor
capacity (see characteristics table), it is possible to load the master configuration
directly by inserting the TSX CPP 110 card in a PCMCIA port (type III) on the PC on
which SyCon software has been installed.
In PL7, it is possible to configure the CANopen bus card so that the PLC
processor/TSX CPP 110 card exchanges are executed at the same rate as the
master task or the fast task.
The process data exchanged with the slaves can be accessed by %MW standard
Example of SyCon configuration devices screen
words, the number of which depends on the type of processor and the task in which
the module has been declared. PL7 standard function blocks are used to define the
device parameters.
Nota : In addition to supporting the CANopen protocol which uses V2.0A standard CAN
identifiers on 11 bits, the card enables direct access to the CAN link layer via CAN V2.0B
identifiers on 29 bits, used by the majority of CAN devices. In certain applications this enables
simultaneous control of CANopen devices and dedicated CAN products.
(1) The SyCon field bus configurator software also makes it possible to describre the I/O
configuration of Profibus DP bus for Modicon Premium and Modicon Quantum platforms and
the I/O configuration of INTERBUS bus for Modicon Quantum platform.
5
Characteristics
Type of bus CANopen
Structure Type Industrial bus
Physical interface ISO 11898
Topology Devices linked by daisy-chaining
Access method CSMA/CA, multimaster, producer/consumer, prioity information
5/54
References Modicon Premium automation
platform 5
References
CANopen machine bus set
Description Services No. of module Use Reference Weight
per PLC/PC kg
CANopen - PDO cyclic 1 on Micro Supplied with TSX CPP 110 0.230
master V4.02 exchanges TSX 37 21/22 a tap junction
PCMCIA card - CMS 1 on Premium and cable
(type III) message TSX P57 (1) length 0.5 m
handling (SDO) 1 on Atrium
- management TPCX
of bus operating
modes
The SyCon software is the configurator for machine bus and field bus of
Telemecanique.
It supports the buses:
TSX CPP 110
b CANopen for TSX Micro et Premium platforms.
b Profibus DP for Premium et Quantum platforms.
b INTERBUS for Quantum platform.
The SyCon tool includes also the device description for Telemecanique I/O modules.
5/55
Presentation, Modicon Premium automation
description platform 5
Presentation
TSX SAY 1000 master module for the AS-Interface bus enables the Premium PLC
to act as the AS-Interface bus master.
Sensors
Premium
+ TSX SAY 1000
XVA
column
AS-Interface
bus
XBL keyboard
The bus comprises a master station (Premium PLC) and slave stations. The master
that supports the AS-Interface profile successively interrogates the devices
connected on the AS-Interfacenterface bus and stores the data (status of
sensor/actuators, operational status of devices) in the PLC memory. Communication
management on the AS-Interfacenterface bus is completely transparent with regard
to the PLC application program.
TSX SAY 1000 master module with the AS-Interface M2E profile (AS-Interface V2)
5 manages:
b Discrete slave devices (a maximum of 62 devices organized in 2 banks, A/B, with
31 addresses each),
b Analog devices (a maximum of 31 devices in bank A)
b Safety interfaces (a maximum of 31 devices in bank A).
The maximum number of TSX SAY 1000 modules per PLC station is either 2,4, or 8,
depending on the type of processor installed (see page 5/57).
An AS-Interface power supply must be used for powering the various devices on the
bus. Ideally, this PSU should be situated nearest to the stations with the largest
power demands.
5.3 Description
TSX SAY 1000 AS-Interface bus master module is standard format modules.
Modules of this format are designed to slot into any position on the Premium PLC
rack like any Input/Output module or application-specific module. The modules
feature, on the front panel:
1 A display unit comprising 4 indicator lamps showing the module operating modes:
v RUN indicator lamp (green): module operating,
1
v ERR indicator lamp (red): module fault,
2 v A/B indicator lamp (green): display of group of 32 slaves,
3 v I/O indicator lamp (red): AS-Interface bus I/O fault.
2 A display unit comprising 32 indicator lamps for diagnostics of the AS-Interface
4
bus and of each slave connected to the bus depending on the A/B push button
selected (1).
5
3 Two or three indicator lamps specific to the module: See diagnostics on
page 5/57.
4 Two push buttons: See diagnostics on page 5/57.
5 One 3-way male SUB-D connector for connection to the AS-Interface bus (female
TSX SAY 1000 screw connector supplied).
(1) Depending on the selection made with the A/B push button, the first 31 slaves (standard
address settings) or the last 31 slaves (extended address settings with AS-Interface V2) are
displayed.
5/56
Diagnostics, Modicon Premium automation
references, platform 5
Diagnostics
TSX SAY 1000 module (AS-Interface V2)
The two indicator lamps 3 on the front panel of the TSX SAY 1000 module that
correspond to the two push buttons 4 are used for diagnostics at module level:
The display unit on the front panel of the TSX SAY 1000 master module allows
simplified local diagnostics to be performed by displaying the slave devices on the
AS-Interface bus. Detailed diagnostics for each of these slave devices can be carried
out via the ASI-TERV2 adjustment console.
References
Description Number Protocol Number of I/Os Reference Weight
per PLC and profile (2) kg
AS-Interface 1 for 57 Cp AS-Interface Maximum of 62 discrete TSX SAY 1000 0.340
bus master 1 for 57 0p M2E devices
module (1) 2 for 57 1p Maximum of 31 analog
for Premium 4 for 57 2p devices (3)
PLCs and 8 for 57 3p 31 safety devices
Atrium 8 for 57 4p
Slot-PLCs 8 for 57 5p
Connection accessories
Description Supply Length Reference Weight
kg
(1) The 3-way SUB-D connector for connection to the AS-Interface cable is supplied with the
module.
(2) These maximum values cannot be cumulated: see the characteristics on page 5/59.
(3) Supports analog devices that have between 1 and 4 input or output channels.
Connections
TSX SAY 1000 module
Brown wire
5.3
AS-Interface ribbon
cable
Blue wire
5/57
Software setup Modicon Premium automation
platform 5
Software setup
The AS-Interface bus is configured using Unity Pro or PL7 Micro/Junior/Pro
software. The services offered are based on the principle of simplicity:
b Management of profile tables, parameters and data by the master (this
management is transparent to the user).
b Topological I/O addressing: each AS-Interface slave declared on the bus is
assigned a topological address on the bus. This is transparent to the user.
b Each sensor/actuator for the AS-Interface bus interfaces is treated as an in-rack
I/O by the TSX Micro/Premium PLC.
All devices on the AS-Interface bus are configured implicitly using the following
sequence of screens:
v The TSX SAZ 10 module is always inserted and declared in position no. 4 on
TSX 37 10/21/22 TSX Micro automation platforms.
v TSX SAY 1000 modules can be inserted into any position on Premium automation
platforms or Atrium slot-PLCs (except positions reserved for processors and power
Declaration of the TSX SAZ 10 TSX Micro module supplies).
5 Using the configuration screen, it is possible to configure all the slave devices
corresponding to all interface I/Os on the AS-Interface bus. Depending on its type,
the configuration for each device consists of defining, as appropriate:
Programming
After configuration, the I/Os connected on the AS-Interface bus are processed by the
application program in the same way as an in-rack I/O of the PLC, using either the
address (e.g. %I\4.0\16.2, input 2 of slave 16 of the AS-Interface bus), or the
associated symbol (e.g. Start_conveyor).
Unity Pro or PL7 Junior/Pro software has an integrated function block library
containing the specific diagnostic DFBs for AS-Interface bus. Its check for the
appearance of any error on the AS-Interface (bus or slaves).
5/58
Diagnostics, Modicon Premium automation
characteristics platform 5
Diagnostics
Diagnostics performed using the centralized display unit of the TSX Micro platform
1 or using the display unit of TSX SAY 1000 module can be completed using a PC
terminal on which Unity Pro or PL7 Micro/Junior/Pro software has been installed.
2
The terminal connected to the TSX Micro/Premium PLC is used to perform
diagnostics of the operating state of the AS-Interface V1 TSX SAZ 10 master module,
the bus and the slave devices on the bus.
For the AS-Interface V2 TSX SAY 1000 master module, the diagnostics are identical
to those of the AS-Interface V1 module, and in addition, take into account
developments in the M2E standard.
Diagnostics are performed using a single screen divided into four sections providing
information on:
1 Status of the TSX SAZ 10 or TSX SAY 1000 module (RUN, ERR, I/O).
3 4 2 Status of the AS-Interface channel connected to the module.
Diagnostics of the TSX SAY 1000 module using PL7 3 Faulty interface (or slave).
4 Data relating to any selected interface (profile, parameters, forcing, etc).
Characteristics
Type of module TSX SAZ 10 TSX SAY 1000
AS-Interface profile M2(AS-Interface V1) M2E (AS-Interface V2)
Type of addressing
Product certification
Standard
AS-Interface No. 12001,
Standard and extended
Pending
5
IEC 61131 2
Ambient air temperature Operation 0…+60 °C.
Storage -25…+70 °C.
Degree of protection IP 20
Vibration resistance Conforming to IEC 68 2 6. Fc tests.
Shock resistance Conforming to IEC 68 2 27. EA tests.
Number of connectable interfaces With standard addressing 31 slaves
(or slaves) With extended addressing – 31 slaves
Type of connectable interfaces With standard addressing Discrete I/Os (4I/4O) Discrete I/Os (4I/4O) (1)
Analog I/Os (a maximum of 4 channels)
Safety interfaces
With extended addressing – Discrete I/Os (4I/3O) 5.3
Bus connection By terminal block inside module By 3-way SUB-D connector (included with the
(polarity locating device) module)
Module power supply Via power supply integrated into the host platform of the module
Display/diagnostics Via:
v centralized display unit on TSX Micro PLC or via the display unit of TSX SAY 1000 module
v use of the Unity Pro or PL7 Micro/Junior/Pro software diagnostics function
v use of the ASI-TERV1 adjustment console (infrared link)
(1) If the interfaces are connected using extended addressing, the type of discrete I/Os is 4I/3O
(instead of 4I/4O).
5/59
Presentation 5
Modicon Premium automation
platform 5
Consistent with the standard Phaseo line, the range of ASI ABL power supplies is
designed to deliver a d.c. voltage, as required by networks operating under the
AS-Interface protocol. Three versions are available to meet all needs encountered in
industrial applications, in enclosures, cells or floor-standing enclosures. These
single-phase, electronic, switch mode power supplies guarantee the quality of the
output current, in accordance with the electrical characteristics and conforming to
standard EN 50295.
PE N L b ASI ABLB300p
100-240V Operating on a 100 to 240 V a.c. supply, this power
supply delivers a voltage of 30 V d.c. Available in 2.4
24 V
and 4.8 A ratings, the parallel output terminal blocks
AS-i : 2,4 A allow the bus to be connected separately to the slaves
ASI ABLB3002
and the master. Input and output LEDs allow fast and
continuous diagnostics.
(1)
AS-InterfaceAS-Interface
master
module
Earth
b ASI ABLD300p
fault Operating on a 100 to 240 V a.c. supply, this power
Reset supply delivers a voltage of 30 V d.c. Available in 2.4
PE N L + 1 2 and 4.8 A ratings, it allows diagnosis and management
5 100-240V
24 V
Reset Fault
Fault
Fault +
of earth faults on AS-Interface networks. In the event
of an earth fault, the Phaseo power supply trips out,
thus stopping dialogue on the bus. Restarting is only
AS-i : 2,4 A ON
OFF
possible after deliberate acknowledgement of the
ASI ABLD3002
TEST fault. Two I/O are provided, which may be used to
RESET monitor status. The parallel output terminal blocks are
used to connect the bus separately to the slaves and
the AS-Interface master. Input, output and fault LED’s
allow fast and continuous diagnostics.
PE N L b ASI ABLM3024
100-240V Operating on a 100 to 240 V a.c. supply, this product
delivers two d.c. outputs which are totally independent in
24 V AS-i
the way they operate.
AS-i : 4,8 A Two output voltages - 30 V d.c./2.4 A (AS-Interface
ASI ABLM3024
24 V - 3 A
supply) and 24 V d.c./3 A - are available, so making it
24 30,5 V possible to supply the control equipment without an
additional power supply. Input and output LEDs allow fast
and continuous diagnostics.
(1)
AS-Interface
24 V d.c. master AS-Interface
control module
Technical characteristics
Type of power supply ASI ABLB3002 ASI ABLB3004 ASI ABLD3002 ASI ABLD3004 ASI ABLM3024
Functions Supply to the AS-Interface system 24 V c
supply
Product certifications UL 508, CSA 22-2 n° 950
Conforming to standards Safety EN 60950, TÜV
EMC EN 50081-1, IEC 61000-6-2, EN 55022 class B
Low frequency harmonic No
currents
Input circuit
LED indication Orange LED
Input voltage Rated values V a 100…240
Permissible values V a 85…264
Permissible frequencies Hz 47…63
Efficiency at nominal load % > 83 > 80
Current consumption 0.5 1 0.5 1
Current at switch-on A < 30
Power factor > 0.65
Output circuit
LED indication Green LED
Nominal output voltage V c 30 (AS-Interface) c 24
Nominal output current A 2.4 4.8 2.4 4.8 2.4 3
Precision Adjustable output voltage V – 100 to
120 %
Line and load regulation 3%
Residual ripple - interference mV 300 - 50
Micro-breaks Holding time for I max ms 10
and Ve min
Protection Short-circuit Permanent/automatic restart after elimination of the fault
Overload
Overvoltage
1.1 In
Tripping if U > 1.2 Un U > 1.5
5
Un
Undervoltage Tripping if U < 0.95 Un U < 0.8
Un
Operating characteristics
Connections Input mm2 2 x 2.5 screw terminals + earth
Output mm2 2 x 2.5 screw terminals + earth, multiple output
Environment Storage temperature °C - 25 to + 70
Operating temperature °C 0 to + 60 (derating from 50)
Maximum relative humidity 95 % (without condensation or dripping water)
Degree of protection IP 20 (conforming to IEC 529)
Vibration EN 61131-2
Operating position Vertical 5.3
MTBF h > 100000 (conforming to Bell core, at 40 °C)
Dielectric strength Input/output 3000 V/50 Hz/1 mm
Input/earth 3000 V/50 Hz/1 mm
Output/earth (and input/output) 500 V/50 Hz/1 mm
Input fuse incorporated Yes (not interchangeable)
Emissions Conducted/radiated Class B (conforming to EN 55022)
Immunity Electrostatic discharge EN 61000-4-2 (4 kV contact/8 kV air)
Electromagnetic EN 61000-4-3 level 3 (10 V/m)
Conducted interference EN 61000-4-4 level 3 (2 kV), EN 61000-4-6 (10 V)
Mains interference EN 61000-4-11
Output characteristics
Derating
The ambient temperature is a determining factor which limits the power that an
electronic power supply can deliver continuously. If the temperature around the
electronic components is too high, their life will be significantly reduced.
The graph below shows the power (in relation to the nominal power) which the power
supply can deliver continuously, according to the ambient temperature.
120
100
80
60
40
20
0
0 10 20 30 40 50 60 70
Maximum operating temperature (°C)
Selection
Upstream protection of power supplies for use on the AS-Interface system
Mains supply a 115 V single-phase a 230 V single-phase
Type of Thermal-magnetic Gg Thermal-magnetic Gg
protection circuit-breaker fuse circuit-breaker fuse
Single-pole GB2 CBpp
2-pole GB2 DBpp C60N GB2 DBpp C60N
5 ASI ABLB3002
ASI ABLB3004
GB2 pB07 MG24517
GB2 pB08 MG24518
(1)
(1)
2A
4A
GB2 DB06
GB2 DB07
MG24516
MG17453
(1)
(1)
2A
2A
ASI ABLD3002 GB2 pB07 MG24517 (1) 2A GB2 DB06 MG24516 (1) 2A
ASI ABLD3004 GB2 pB08 MG24518 (1) 4A GB2 DB07 MG17453 (1) 2A
ASI ABLM3024 GB2 pB07 MG24517 (1) 2A GB2 DB06 MG17453 (1) 2A
(1) UL certified circuit-breaker.
Function diagram
10 5 1 ON/OFF DDT
2 Supply
N L + 1 2 AS-i + AS-i – , and GND (4)
AS-i +
5.3 6 8
7 24 V 9 AS-i –
(1)
AS-i : 2,4 A 1 3 Reset
or (1)
4
3 10 Reset
(1)
4 Test
(3) (3) (3) (3)
(2) (2) (2) (2)
5 Fault
6
7 AS-i
AS-i + AS-i GND AS-i + AS-i GND
8 Fault +
9 Fault –
2
Relay off
Relay on
Input at state 0 or contact open
Input at state 1 or contact closed
LED off
LED on
(1) 30 ms min.
(2) 15 ms.
(3) 20 ms.
(4) Warning: the earth fault detector will only operate if the earth (GND) terminal is connected.
schemes 5
Phaseo regulated switch mode power supplies for
AS-Interface
Dimensions
Common side view ASI ABLB3002 ASI ABLM3024
Mounting on 35 and 75 mm rails ASI ABLD3002 ASI ABLp3004
120
120
5
120 54 81
Schemes
ASI ABLB300p ASI ABLD300p ASI ABLM3024
+
N
L
L
N
L
Set
5.3
Fault
detector
AS-i +
AS-i +
AS-i +
AS-i +
AS-i +
GND
GND
GND
GND
GND
GND
AS-i
AS-i
AS-i
AS-i
AS-i
AS-i
24 V
Level 3
Ethernet
Monitor Pro
Ethernet TCP/IP
Level 2 (Uni-TE, Modbus)
TSX Micro
TSX ETZ
TSX ETZ
Modbus bus
Uni-Telway bus Premium
Modem
ATV 28
Modem
5
ATV 58 TSX Micro
Level 1
Fipway/Modbus Plus
Magelis
AS-Interface bus
Nano
5.4
Intelligent
sensor
Nano
Nano
Nano
5/64
5
Digital HP
Magelis iPC (1)
Quantum
Premium + Web serveur
Ethernet
Premium
Magelis iPC
Modbus Plus
5
I/O Scanning
Momentum
Premium
ATV 58
T XBT F Magelis
AS-interface bus
Premium I/O extension rack
AS-interface bus
Motor starter
(1) PC industriel Magelis iPC in configuration “Thin Client” : PC having only Windows and an
Internet browser.
5/65
X-Way and the OSI model Modicon Premium automation
platform 5
X-way communication
Telegram
7 Application Common words/shared table Uni-TE
Application-to-application communications Modbus (1)
Uni-TE
6 Presentation
5 Session
4 Transport TCP
The physical layer enables the physical transmission of data signals between
5 2 systems via a medium. In order for a network to operate correctly, and to ensure
full security of personnel in compliance with IEC 1131 2, it is necessary to implement
the wiring recommendations described in the reference manual TSX DR NET F
“X-Way communication” (or in the TSX CD DMTE 13E CD-ROM “Technical
documentation”).
Uni-TE service 256 bytes (2) 128 bytes 128 bytes 240 bytes (3)
COM service 256 word 128 word – –
database (4) database
Application-to- 256 bytes 128 bytes 128 bytes 240 bytes (3)
application
Telegram – 16 bytes – –
(1) Ethway not available on TSX Micro PLC.
(2) 1 K bytes with requests executed as a background task.
(3) 128 bytes on TSX Micro/Premium/TSX model 40 terminal port, 32 bytes on
TSX 17 20/47 20/25.
(4) COM service not available with Ethernet TCP/IP.
Uni-TE services
The Uni-TE protocol is the industrial message handling system supported by the
X-Way communication architecture. It operates on the question/answer or
request/confirmation principle. A device which supports the Uni-TE protocol can be a:
b Client: this device initiates communication. It asks a question (reads), transmits data
(writes) or sends an instruction (Run, Stop, etc.).
b Server: this device executes the service requested by the client and sends a
confirmation after execution.
5/66
X-Way and the OSI model Modicon Premium automation
(continued) platform 5
X-way communication
The services provided depend on the type of device (PLC, numerical controller,
programming terminal, supervision station, etc.). Depending on its function, each
device can be Client and/or Server. A Client PLC can access other devices on the
architecture via its application program: It can read/write objects on another PLC or
numerical controller, select programs on a numerical controller, etc.
Network transparency
When connected to any station in the network or directly connected to the Fipway/
Ethernet TCP/IP network, a programming terminal can communicate with any other
station in the network (as if the terminal were physically connected to the PLC with
which it is dialoguing).
Network transparency also applies between stations connected to different
segments of the same multinetwork architecture.
COM service and Shared Table service (exclusive services one from another)
The COM service is made up of a set of dedicated words called common words.
Each Fipway/Ethway network station may or may not access the database (in read
only or read/write mode).
All PLC stations exchanging common words (32 stations on Fipway, 64 stations on
Ethway) are allocated, in a dedicated database (128 words for Fipway, 256 words for
Ethway), a write zone (set at 4 words for the Fipway network, and variable from 4 to
64 words for the Ethway network) per TSX Micro/Premium station.
COM words are updated automatically during each scan of the general sequential
program (master task) without the intervention of the application program.
The Shared Table service can be used to exchange a table of internal words
divided into as many zones as there are TSX Micro/Premium PLCs which comprise
the Fipway network. The exchange principle is based on the broadcasting, by each
PLC, of a word memory zone (broadcast zone) to the other PLCs on the network.
Each network station is allocated an exchange table comprising 128 internal words
for the 32 PLCs that share the service, with a broadcast zone assigned to each PLC,
variable from 1 to 32 internal words.
5
Application-to-application communication
This consists of using the user application program to send word tables between
2 devices, which may be TSX Micro/Premium and TSX PLCs.
This service is particularly suitable for:
b Sending alarm messages from a PLC to a supervision station.
b Exchanging data tables between two PLCs controlled by the application programs
of the transmission and destination device.
b Sending broadcast messages to all stations and devices.
Telegram
The telegram service available on Fipway is a special case of application-to-
application messages. It enables short messages to be sent and received on a
priority basis (maximum 16 characters).
A telegram from a TSX Micro/Premium PLC is sent immediately without waiting for
the end of the cycle. The telegram is received by the TSX Micro/Premium PLC in:
5.4
b The event-triggered task (processed as soon as the message arrives in the
network card).
b The fast task or master task (when scanning the reception function).
b A PLC can only process one telegram at a time.
Use in a multinetwork
The X-Way communication architecture is designed to cover multinetwork
applications capable of dealing with problems of:
b Concentration, the architecture is particularly suitable for feedback of supervision
data to a higher level.
b Redundancy, each PLC monitors the correct operation of both networks to which
it is connected. If one of the networks should fail, all traffic could be transferred to the
valid network.
b Inter-network communication. These architectures comprise several network
segments which are interconnected by “bridge PLC” stations. Transparent
communication is then offered between the entire architecture.
5/67
Presentation, Modicon Premium automation
connectable devices platform 5
Presentation
Fipio
AS-interface
Micro (Agent) Premium (Agent) gateway
Dust and damp ATV AS-i
proof TBX
Connectable devices
Schneider Electric devices which can be connected on the Fipio bus include:
b Micro/Premium Agent function (via PCMCIA TSX FPP 10 card).
b CCX 17 operator panel (version ≥ 2.4 ) (via PCMCIA TSX FPP 10 card).
b Magelis XBT-F graphic screen terminal (via PCMCIA TSX FPP 10 card) PCMCIA
TSX FPP 20 card.
b Le PC industriel Magelis IPC (via carte PCMCIA TSX FPC 10M).
b Advantys STB distributed I/O (with STB NFP 2212 network interface module).
b Momentum distributed discrete, analogue or application-specific l/O (with
170 FNT 110 01 communication module version u 1.0).
b TBX distributed discrete (1) or analogue l/O (IP 20) with TBX LEP 030
communication module version ≥ 1.2.
b TBX distributed discrete dust and damp proof l/O (IP 65) (2) or TSX EpF (IP 67).
5.4 b ATV 38/58/58F variable speed drive (via VW3-A58301/311 card) and ATV 68
(via VW3-A68301 card).
b TBX SAP 10 Fipio/AS-Interface gateway (2).
b Partner products (see below).
(1) WorldFip mode is only supported by TBX discrete I/O modules version ≥ 1.4. (TBX LEP 020).
(2) WorldFip mode is only supported by modules version ≥ 2.0.
Description: References:
page 5/69 page 5/71
5/68
Description, Modicon Premium automation
software setup platform 5
Schneider Electric has integrated specific WorldFip mechanisms into its PLCs and
software in order to make them accessible to any automation system engineer
without any particular expertise in this area. Schneider Electric products and partner
products connected on Fipio then automatically reap the following benefits: simplified
description of architectures and configuration of equipment, and also simple control
system development and programming, operation and maintenance.
Find out more about the “Collaboprative Automation Partner Program” at:
www.collaboratveautomation.schneider-electric.com
Description
TSX P57 p53/54M (1) processors and the T PCX P57 353/354M slot-PLC have on
the front panel:
1 A 9-way SUB-D connecdiscr. for connection to the bus via the TSX FP ACC 2/12
connector.
1
Software setup
Configuration
Unity Pro or PL7 Junior/Pro software offer configuration screens which enable the
1
declaration and immediate and intuitive configuration of the remote devices
connected on the Fipio bus. 5
1 Each circle represents one connection point.
2
2 Clicking on a circle accesses the catalogue of devices which can be connected.
3 Processors fitted with the integrated Fipio link can manage 128 connection points on
the bus (addresses 0 to 127).
See page 5/70 for the table detailing limitations according to processor and type of
device.
Diagnostics 5.4
1 The diagnostic functions of the Fipio bus, integrated in the Unity Pro or
PL7 Junior/Pro software, very quickly identify a fault on:
3 3 In addition, special screens display an overview of all the faults appearing on the bus
or on any device. On request, these faults can be recorded for later analysis.
Presentation: References:
page 5/68 page 5/71
5/69
Maximum configuration Modicon Premium automation
platform 5
Maximum configuration
The Fipio bus enables a maximum of 128 devices to be connected. This limit can, in
certain cases, be restricted depending on the type of bus manager processor and on
the devices which are connected on the bus.
The maximum number of devices which can be connected depends on:
b The maximum size of memory space available for Fipio data which is
v 94320 bytes for TSX P57 15p/25p/2823/35p processors and the
T PCX 57 353/TSX PCI 57 354M slot-PLC,
v 213104 bytes for the TSX P 57 45p/4823/554M.
b The total number of bytes consumed by each device (see table below).
Product family Reference Base size Extension size Maximum number of connection points
(bytes) (bytes) TSX P571p 2p/35p 4p/5p
Maxi number of Fipio devices (1) 63 127 127
ATV 38/58 With VW3-A58301 card 1808 52 52 62
ATV 38/58/58F With VW3-A58311 card 1280 62 62 62
ATV 68 With VW3-A68301 card 1280 62 62 62
Lexium MHDA With AM0 FIP 001V000 card 1424 62 62 62
CCX 17 T CCX 1720 F/FPS, 1952 4 4 4
T CCX 17p0 L/LPS
Magelis XBT-F With TSX FPP 10 card 1424 62 62 62
Magelis IPC, compatible PC With TSX FPP 20 (address 63) – 1 1 1
Inductel, read/write stations XGK-S130421, XGP-S1304202 With 1808 52 52 62
VW3-A58301 card
Advantys STB STB NFP 2212 832, 896, or 1280 62 113, 106 or 73 126
(2)
Momentum 170 ADI ppp/ADO ppp, 832, 896 or 1280 62 98 98
170 ADM 350 10/11, (2)
170 ARM 370 10/390 10/30,
170 ADM 690 51,
170 ARN 120 90,
170 ARM 370 30/390 10
5 170 AAI 030 00/520 40,
170 AAO 120 00/921 00,
1808 52 52 98
5/70
Application services, Modicon Premium automation
references platform 5
Application services
When using the bus manager function, the application services supported by the
Premium PLCs are:
b Remote l/O
Remote l/O modules are addressed by the PL7 application program as “In rack” l/O,
with which they can of course coexist. This service enables the exchange of l/O
status variables and output command variables. These exchanges are carried out in
a cyclical and deterministic manner and without intervention from the application
program.
TSX P57 153M The manager also manages remote devices (configuration) in an aperiodic manner,
without intervention from the application program.
b Uni-TE service
X-Way industrial message handling service suitable for MMI, diagnostics and control
functions (requests of 128 bytes maximum).
b Application-to-application service
This service consists of sending tables between 2 devices under the control of their
respective application programs (requests of 128 bytes maximum).
b Terminal transparency
Terminals connected on a higher level X-way network or on the manager PLC
terminal port communicate with the devices on the bus. This is also the case when
the terminal is connected at the priority address 63.
TSX FP ACC 12
Presentation: Description:
page 5/68 page 5/69
5/71
Presentation Modicon Premium automation
platform 5
Presentation
Premium
(bus manager)
Lexium
Fipio bus
ATV 58
Bus AS-Interface
Motor starter
TSX Micro (TSX 37 21/22) or Premium PLCs, fitted with a TSX FPP 10 PCMCIA card
on their integrated communication channel, are agents on the Fipio bus. The bus
manager is a TSX P 57 15p/25p/2823/35p/45p/4823/554M, Atrium slot-PLC
The Fipio bus enables I/O to be remotely located close to the devices to be controlled
(Momentum, Altivar, etc). The Agent function enables offline processing, by locating
a TSX Micro PLC close to the machine.
In addition to the standard Fipio services (see pages 5/66 to 5/67), TSX Micro
(TSX 37 21/22) and Premium PLCs allow exchanges of input and output variables
with the bus manager PLC. These exchanges are performed cyclically, automatically
and without the involvement of the application program at the same rate as the task for
which the agent PLC has been configured.
For characteristics, Fipio bus wiring system and connection accessories, see
pages 5/82 to 5/85.
Application services
5.4 The application services supported by TSX Micro (TSX 37 21/22) and Premium
Agent function PLCs are:
b Uni-TE service, X-Way industrial message handling service suitable for operator
dialogue, diagnostics and control functions (requests of up to 128 bytes).
b New periodic data exchange service for exchanging a 64 word table between the
bus manager PLC and the Premium Agent PLC. Sofware setup see page 5/74.
5/72
Characteristics Modicon Premium automation
platform 5
Characteristics
Transmission Mode Physical layer in baseband on shielded twisted pair, conforming to NF C 46 604
Medium 150 Ω shielded twisted pair, 62.5/125 ou 50/125 fibre optic using electrical/fibre optic repeaters
Services Input/output exchanges Periodic and deterministic exchanges of variables between bus manager PLC and Agent PLC
(64 %MWi consecutive words: 32 %MWi for transmmission and 32 %MWi for reception)
Uni-TE Point-to-point requests with confirmation report: 128 bytes maximum, can be used by all
devices connected to the same X-Way architecture (access by the Client device to the Server 5.4
device system functions)
Application-to-application Point-to-point messages: 128 bytes maximum between 2 devices, can be used by all
TSX Micro(1)/Premium/TSX Serie 7
Security Control characters in each frame and acknowledgement of point-to-point messages conforming
to standard NF C 46 603
5/73
Software setup, Modicon Premium automation
description platform 5
Software setup
Each TSX Micro/Premium PLC Fipio Agent uses 64 %MWi consecutive internal
words to exchange periodic data. The first 32 words are reserved for sending data to
the manager, and the remaining 32 are reserved for receiving data from the manager.
b Indicating the address at the beginning of the 64 %MW word table reserved for
sending data to and receiving data from the manager.
Description
TSX Micro (TSX 37 21/22)/Premium PLCs have a slot in the processor for a type III
PCMCIA communication card. This can be fitted with a TSX FPP 10 Fipio bus
connection card.
3
The TSX FPP 10 card comprises:
1 A protective cover.
2 A removable cover with fixing screws giving access to the 20 way miniature
connector.
5.4
5/74
References Modicon Premium automation
platform
Fipio bus Agent function
References
Fipio bus connection component
Description Composition Use Reference Weight
kg
Fipio Agent 1 type III PCMCIA On TSX Micro TSX FPP 10 0.110
function card Version V1.8 processors
(TSX 37 21/22),
Premium
processors and
TSX FPP 10 Atrium
slot-PLCs
Fipio bus connection accessories (1)
Description Use Reference Weight
kg
Insulated bus Trunk cable tap link, supports TSX FP ACC 3 0.090
cable 2 x 9-way female SUB-D connectors
TSX FP ACC 3 connector (for TSX FP CG 010/030 PCMCIA card
(in black cable), for connection of TBX dust
polycarbonate, and damp proof module c 24 V supply
IP 20)
Dust and damp Trunk cable tap link TSX FP ACC 4 0.660
proof bus
cable
connector
(1) For other Fipio bus accessories and connection cables, see pages 5/84 and 5/85.
TSX FP CG 010/030
5.4
5/75
Presentation Modicon Premium automation
platform 5
Fipway network
Presentation
Magelis iPC
Ethernet TCP/IP
Premium
Fipway
TSX
TSX 17 20
TSX Micro
Premium Bus X
The Fipway network is an open local area network for communication between the
various TSX Micro, Premium and TSX Series 7 PLCs using the X-Way services.
Communication conforms to the FIP standard with access via a bus arbitrator.
5 TSX Micro (TSX 37 21/22) and Premium PLCs can be connected to a Fipway
network using a Fipway PCMCIA card which is inserted in each processor or into the
TSX SCY 21601 (Premium) communication module. Supported X-Way services
(see pages 5/66 to 5/67) are:
b Uni-TE services.
b Distributed database (COM) or Shared Table.
b Telegram (service only available when the PCMCIA card is inserted in the
processor).
b Application-to-application communication.
For characteristics, Fipway network wiring and connection accessories, see pages
5/82 to 5/85.
5.4
5/76
Characteristics Modicon Premium automation
platform 5
Fipway network
Characteristics
Transmission Mode Physical layer in baseband on shielded twisted pair, conforming to NF C 46 604
Medium 150 Ω shielded twisted pair, 62.5/125 ou 50/125 fibre optic using electrical/fibre optic repeaters
Maxi 64 stations
Uni-TE Point-to-point requests with confirmation report: 128 bytes maximum, can be used by all
devices connected to the same X-Way architecture (access by the Client device to the Server
device system functions)
Application-to-application Point-to-point messages: 128 bytes maximum between 2 devices, can be used by all
TSX Micro (1)/Premium/TSX Serie 7
Telegram Point-to-point priority messages: 16 bytes maximum between 2 Premium (3) or TSX Series 7
stations with addresses 0 to 15
5.4
Security Control characters in each frame and acknowledgement of point-to-point messages conforming
to standard NF C 46 603
(1) The COM and Shared table service are mutualy exclusive.
(2) Service reserved for TSX Micro and Premium PLCs.
(3) Service only available when Fipway PCMCIA card is installed in the processor.
5/77
Performances, Modicon Premium automation
description platform 5
Fipway network
Performances
The operating principle of a Fipway network gives ensured, constant network cycle
times whatever the traffic and number of stations (2 to 64). This enables the Fipway
network to be updated (addition or removal of stations) without changing
the performance.
Connectable devices
5/78
Description, Modicon Premium automation
references platform 5
Fipway network
Description
TSX Micro/Premium PLCs have a slot on the processor for a type III PCMCIA
communication card. This can be fitted with the TSX FPP 20 fipway network
connection card, which is also inserted into the TSX SCY 21601 communication
3 module slot.
The TSX FPP 20 card comprises:
1 Protective cover
4
2 Removable cover with fixing screws for access to the 20-way miniature connector
3 Two indicator lamps:
2 v ERR lamp: card fault, link fault,
1 v COM lamp: data transmission or reception.
Connector to be ordered separately:
TSX FP CG 010/030, 1 or 3 m cable for connection to the TSX FP ACC 3/ACC 4
T-junction box (on 9-way SUB-D connector).
References
Description Number per Use Compo- Reference Weight
Premium sition kg
PLC
Fipway card 1 with 37 20 Type lll slot on, 1 type lll TSX FPP 20 0.110
TSX FPP 20 1 with 57 10 - TSX Micro PCMCIA
1 with 57 20 - Premium PLC card
3 with 57 30 - Atrium slot-PLC
4 with 57 40 - TSX SCY 21601
module
Communication See page For Premium PLC or 2 channels TSX SCY 21601 0.360
module 5/103 Atrium slot-PLC
- 1 isolated 2 wire
RS 485 integrated
channel
(Half-duplex) 5
- 1 slot for type lll
PCMCIA card
(1) For other Fipway network accessories and connection cables, see pages 5/84 and 5/85.
5/79
Presentation Modicon Premium automation
platform 5
Presentation
The OZD FIP G3 optic transceivers are particularly adapted for use with applications
which are subject to harsh electrical environments or which are distributed over large
areas:
b Public buildings.
b Large-scale industrial sites.
b Water treatment and distribution.
b Transport and highway tunnel infrastructures, etc.
The OZD FIP G3 optic transceiver enables conversion of a FIP electric interface to
2 FIP optic interfaces and vice versa. As a result, it allows redundant ring topologies
to exist; these improve installation availability even when a line is broken at a point
in the medium.
In these situations, the length of the bus or the Fipio/Fipway ring can reach 20 Km,
with a maximum of 32 Fipio or 20 Fipway transceivers. See characteristics on
page 5/81. These characteristics may be increased using mixed topologies such as
2 serial optic rings or 2 serial optic buses; please consult our regional office.
Wiring system
Premium
CCX 17
3 3
4 6 4 6
2
5 1
2
1
6 6 Optic ring
1 1 1
6 6 6
2 4 2 4
2
6 6 5 6
3 5
Characteristics: References:
page 5/81 page 5/81
5/80
Presentation (continued), Modicon Premium automation
characteristics, platform 5
Performances
Fipio card agent function TSX 37 21/22 Micro PLC, Premium processor, 1 type III TSX FPP 10 0.110
Atrium slot-PLC PCMCIA card
(1) These characteristics can be increased using mixed topologies; please consult our regional
office.
(2) Devices connected on electrical tap links are compatible with the WorldFip physical layer.
TSX FPP 20/10 (3) For TSX FP ACC 8M fiber optic electrical repeater, see page 5/84.
(4) For accessories and connection cables, see pages 5/84 and 5/85.
Presentation:
page 5/80
5/81
Connections Modicon Premium automation
platform 5
4 4 9 10 9 10
or or
Daisy chaining
5 5
3 3
7
Daisy or
7 8 chaining 6 8 6
24 V 1
15
14 1 or 2
14 1 or 2 1 or 2 13 13 1 3 24 V 14
Daisy
Fiber optic link
chaining 14 12
4
24 V 14
11 11
1 or 2
F Connection to Fipway network and Fipio bus Connection to Fipway bus Connection to Fipio bus
(1) Dust and damp proof I/O modules on Fipio bus for IP 65 modules: TBX EEP/ESP modules and connections, see pages 3/54 to 3/58, IP 67 modules:
TSX EEF/ESF/EMF modules and connections, see pages 3/60 to 3/69.
Connectable devices
5 Devices to be connected on Fipio Boxes Connectors
TSX FP TSX FP TSX FP TBX FP TSX EF TSX FP TSX FP TBX TBX TBX
ACC4 8 ACC14 6 ACC3 7 ACC10 ACC99 ACC 2 9 ACC12 9 BLP01 10 BLP10 BAS10
Premium Fipio Agent D D
Premium bus manager D D C/D C/D
TSX Micro Fipio Agent D D
Lexium D D C/D C/D
ATV 58E D D C/D
ATV 58H/P/F, ATV 68/68F D D C/D
CCX 17 D D
Industrial Magelis iPC PCs D D
XBT F Magelis terminals D D
PC compatible D D
Momentum D D C/D C/D
TBX IP 20 D D C/D
TBX IP 65 with telealimentation C/D (2) C/D C/D (3)
5.4 TBX IP 65 without telealimentation D (1) D D (3)
IP 67 I/O C/D
TBX SAP 10 AS-i gateway D D C/D
Devices to be connected on Fipway Boxes Connectors
TSX FP TSX FP TSX FP TBX FP TSX EF TSX FP TSX FP TBX TBX TBX
ACC4 8 ACC14 6 ACC3 7 ACC10 ACC99 ACC2 9 ACC12 9 BLP01 BLP10 BAS10
Premium D D
TSX Micro D D
TSX Series 7 model 40 (integrated link) D D C/D
TSX Series 7 model 40 (PCMCIA) D D
TSX 17 20 D D C/D C/D
XBT F Magelis terminals D D
Magelis iPC industrial PC D D
PC compatible D D
LUF P1 Modbus gateway D D C/D C/D
5/82
Connections (continued) Modicon Premium automation
platform 5
Cables
1 TSX FP CAp00: trunk cable, shielded twisted pair 150 Ω (8 mm diameter) for
normal environments and use inside buildings.
2 TSX FP CFp00: trunk cable, shielded twisted pair 150 Ω and 1 x 1.5 mm2 pair for
remote supply (9.5 mm diameter) for harsh environments and use outside
buildings.
3 TSX FP CCp00: tap link cable, shielded twisted pair 150 Ω ( 8 mm diameter) for
normal environments and use inside buildings.
4 TSX FP CG0p0: tap link connecting cable for PCMCIA TSX FPP 10/20
communication card for TSX Micro/Premium/TSX Series 7 PLCs, FT 2100
terminals and PC compatibles. Connection to the bus is via a 9-way
SUB-D connector on the TSX FP ACC3/ACC4 junction box.
5 TSX FP CE030: tap link connecting cable for TSX FPC 10 or FCP FPC 10 PC
communication card (ISA bus) for Magelis iPC and PC compatibles. Connection
to the bus is via a 9-way SUB-D connector on the TSX FP ACC 3/ACC 4
junction box.
Connection boxes
6 TSX FP ACC14: Polycarbonate IP 20 junction box: provides tap link from the trunk
cable to connect 1 device via TSX FP CCp00 tap link cable or several devices in
a daisy chain.
7 TSX FP ACC3: IP 20 box for connecting 2 PC or PCMCIA cards (TSX FPP 10,
TSX FPC 10, TSX FPP 20/200, FCP FPP 10) on a 9-way SUB-D connector.
8 TSX FP ACC4: IP 65 junction box. It also has a 9-way female SUB-D connector
for any device which is connected to the bus via a PCMCIA card (in this case, the
box is IP 20).
5
TSX EF ACC99: IP 65 junction box for IP 67 I/O modules, see page 3/67.
Connectors
9 TSX FP ACC2 and TSX FP ACC12: 9-way female SUB-D connector for
Fipway/Fipio connection (TSX FP ACC 2 connector for TSX 17 20 micro-PLC for
example). Used for daisy chain or tap link connection (90° output high or low, 45°
output high or low).
11 TSX LES65: connecting cable for TSX/PMX model 40 PLCs. Used for address
coding.
Other elements
13 TSX FP ACC8M: fibre optic/electrical repeater: used to connect electrical
segments via a fibre optic link (particularly suitable for zones with a high level of
interference) or to connect a fibre optic device.
15 TSX FP JF020: fibre optic jumper (length 2 m). For fibre optic connection of the
TSX FP ACC 8M repeater to a patch panel. The maximum length of the fibre optic
cable (62.5/125) between 2 repeaters is 3000 m.
TSX EF ACC7: line terminator, to be installed at both ends of a segment
requiring IP 67 protection, see page 3/69.
TSX FP ACC9: network wiring test tool. This is used for testing the continuity of
segments, the connections of the various devices and the installation of line
terminators.
5/83
References Modicon Premium automation
platform 5
Insulated bus connection Trunk cable tap link (for connecting the c 24 V 6 TSX FP ACC14 0.120
box power supply of TBX dust and damp proof modules)
(black polycarbonate, IP 20)
TSX FP ACC14
Trunk cable tap link supports 7 TSX FP ACC3 0.090
2 x 9-way SUB-D female connectors (for PCMCIA
card cable TSX FP CG 010/030)
For connecting c 24 V power supply of TBX dust
and damp proof modules
Dust and damp proof bus Trunk cable tap link, supports 8 TSX FP ACC4 0.660
connection box 1 x 9-way female SUB-D connector (for PCMCIA
(Zamac material, IP 65) card cable TSX FP CG 010/030)
Trunk cable tap link via 2 M23 connectors Remote TSX EF ACC99 0.715
c 24 V power distribution via 7/8” connector PC
TSX FP ACC3
compatible terminal connection via 9-way female
SUB-D connector
5 Line terminators
(sold in lots of 2)
2 impedance adaptors 14 TSX EF ACC7 0.020
Electrical repeater Increases the length of the network or bus by 12 TSX FP ACC6 0.520
TSX FP ACC4 (IP 65) allowing the connection of 2 segments of up to 1000
m each
Electrical/fibre optic Used to connect (via patch panel) an electrical 13 TSX FP ACC8M 0.620
repeater segment (1000 m max.) and a fibre optic segment
(IP 65) (3000 m max.)
FIP wiring test tool Used to test each cable segment of the network TSX FP ACC9 0.050
TSX EF ACC99
5.4
Fipio/Fipway communication cards
PCMCIA cards Type III cards See pages 5/75 and 5/79
ISA bus PC card Fipio/Fipway connection card for PC compatible TSX FPC10M 0.140
Card with short format on ISA bus
Windows 95/98 and Windows NT4 compatible
(1) The characteristics and performances of the Fipio bus or Fipway network are dependent on the above TSX FP accessories
being used.
5/84
References (continued), Modicon Premium automation
Dimensions platform 5
9.5 mm, 1 shielded In harsh environment (3) 100 m TSX FP CR100 7.680
twisted pair 150 Ω outside building or in 200 m TSX FP CR200 14.920
garland (4)
500 m TSX FP CR500 30.000
Cable for PCs card 2 shielded twisted From TSX FPC10M card 5 3m TSX FP CE030 0.410
pairs to TSX FP ACC3/4 box
Fibre optic jumper Double fibre optic For electrical/fibre optic 15 2m TSX FP JF020 0.550
62.5/125 repeater
(1) The characteristics and performances of the Fipio bus/Fipway network are dependent on the above TSX FP accessories
being used.
(2) Normal environment:
v without special environmental restrictions,
v operating temperature between + 5 °C and + 60 °C,
v fixed installations.
(3) Harsh environment:
v resistance to hydrocarbons, industrial oils, detergents, solder chips,
v up to 100% humidity,
v saline environment,
v extreme variations in temperature,
5
v operating temperature between - 10 °C and + 70 °C,
v mobile installations.
(4) Mobile installations: cables as per VDE 472, part 603/H:
v for use on cable drag chain with minimum bend radius of 75 mm,
v for use on gantry crane (strikethrough: portal support), subject to compliance with conditions for use such as acceleration,
speed, length etc: contact our regional branch office for further information.
v not authorized for use on robots, or multi-axis applications.
Dimensions
TSX FP ACC4 TSX FP ACC6 TSX FP ACC8M TSX FP ACC14
=
=
5.4
68
50
79
50
83
65
80
RUN DEF ø ¡
RUN DEF ø ¡
=
=
20
25
20
25
20
=
5/85
Wiring system Modicon Premium automation
platform 5
Wiring system
TSX ETY 110/110 WS modules can take an AUI connector which enables direct
connection to an Ethernet 10BASE5 segment with the accessories and cables
described below.
7 5 1 5 6 5 5 4 5
7 5 1 5 4 5 5 5
TSX ETY 410/5101
5 3
1 TSX ETH CA pp0 trunk cable, triaxial cable (50 Ω coaxial with shielding) 1 male
N type connector to be fitted to each end.
TSX ETH CD 025 trunk cable, triaxial cable equipped with N type connectors,
length 2.5 m. Corresponds to minimum length between 2 TSX ETH ACC 2
transceivers.
2 TSX ETY CB 0pp drop cable, 4 shielded twisted pair cable, AUI interface
(a straight connector and an elbow connector).
3 TSX ETY CC 0pp drop cable, 4 shielded twisted pair cable, AUI interface
(two straight connectors).
5.4 4 TSX ETH ACC 2 transceiver, AUI interface. Enables a device to be connected to
the Ethway network (obligatory when connecting two modules in point-to-point).
5 TSX ETH ACC 3 male N type connector for trunk cable.
6 TSX ETH ACC 4 female/female adaptor for extension of trunk cable.
7 TSX ETH ACC 5 (50 Ω) line terminator (includes an isolated terminator and a non
isolated terminator which must be connected to the installation grounding network.
One assembly per segment is required).
Wiring system:
page 5/86
5/86
References Modicon Premium automation
platform 5
Connector for trunk Must be fitted to both 5 10 TSX ETH ACC 3 0.050
cable ends of cable segment
on trunk cable
References:
page 5/86
5/87
Presentation Modicon Premium automation
platform 5
Presentation
Premium
3
Quantum
1 Lexium XBT-F
2 Momentum MHDA
Premium Momentum
3 5
Modbus Plus
Bridge
2
1 Modbus
Quantum
4
Modbus device
The Modbus Plus network is a high-performance industrial local network which can
respond to Client/Server type extended architectures,combining a high data rate
(1 Mbit/s), simple and economical transmission support and several message
5 handling services.
The main data exchange functions between all devices connected to the network
are:
b The “global database” function (Shared Table service, periodic, controlled by the
application: a station with the token can send 32 words to a maximum of 63 other
stations connected on the network).
1 The Premium (or TSX Micro) client communicates with the Quantum server on the
Modbus Plus network via function block (communication function).
2 The Quantum client communicates with the Premium server on the Modbus Plus
network via MSTR function blocks.
3 A Premium (or TSX Micro) client connected to the Ethernet TCP/IP or Fipway
network can communicate in read/write mode with a Modbus Plus station (the
Premium PLC therefore acts as a gateway).
5.5
4 A Premium (or TSX Micro) client connected to the Modbus Plus network can
access a remote station via the Modbus Plus/Modbus gateway.
5 A Premium client connected to the Modbus Plus network can make exchanges
with the Momentum distributed inputs/outputs via the Peer cop function.
5/88
Description, Modicon Premium automation
characteristics platform 5
Description
The type III TSX MBP 100 card is used to connect the Premium/TSX Micro PLCs and
Atrium slot-PLCs to the Modbus Plus network. This card is installed in the slot reserved
for processors or slot-PLCs:
2 A protective cover.
1
3 A removable cover with fixing screw (access to 20-way miniature connector).
Characteristics
Structure Type Industrial bus
Configuration Number of devices 32 per segment, 64 maximum on all segments (1,800 m maximum)
Length of bus 450 m maximum per segment, 1,800 m maximum with 3 repeaters
“Peer to peer” dialogue Read/write services (number of requests: 100 registers per transaction) 5.5
Peer Cop Cyclical exchange service (on Premium only): 500 words per station (broadcast or
point-to-point)
5/89
Connections Modicon Premium automation
platform 5
Wiring system
11 5 3 5 6 5
4
8 9
7 7 7
12
10
1 2
1 TSX MBP 100: Modbus Plus PCMCIA card, for type III processor slot on TSX Micro
or Premium platforms.
2 170 PNT 110 20: communication module for Momentum I/O base unit.
3 490 NAA 271 0p: trunk cable, shielded twisted pair with shielding drain (flying
leads). In lengths of 30, 150, 300, 450 or 1,500 m.
5 4 170 MCI 020/021 p p: drop cable equipped at each end with an RJ45 connector
(baseT interface). In lengths of 0.25, 0.75, 3 or 10 m.
5 990 NAD 230 00: IP 20 local site tap, provides a tap link from the trunk cable for
connecting 1 device (connection of conductors requires wiring tool 043 509 383).
Integrates the line terminal.
6 Local site taps provides a tap link from the trunk cable for 1 device (screw terminal
connection). It also has an RJ45 connector for connecting a programming and
maintenance terminals:
- 990 NAD 230 20/21: IP 20 plastic tap,
- 990 NAD 230 10: IP 65 zamac tap.
7 170 XTS 020 00: IP 20 tee, provides a tap link from the Modbus Plus cable (cable
with connectors at each end of an RJ45 connector). It has a 9-way SUB-D female
connector for connecting the device.
8 TSX MBP CE 030/060: drop cable for Modbus Plus PCMCIA card, equipped on
the PCMCIA side with a 20-way miniature connector and with flying leads on the
990 NAD 230 00/010 local site tap side. In lengths of 3 or 6 m.
9 990 NAD 211 10/30: drop cable with a 9-way SUB-D male connector for
connecting the device and with flying leads on the 990 NAD 230 00/010 local site
tap side. In lengths of 2, 4 or 6 m.
10 TSX MBP CE 002: drop cable for Modbus Plus PCMCIA card, equipped on the
PCMCIA side with a 20-way miniature connector and on the network side with a
5.5 9-way SUB-D female connector. Can be used as an extension for cable
990 NAD 211 10/30. In lengths of 0.2 m.
11 AS MBKT 185: set of 2 line terminators (impedance adapter) to be placed at
each end of the segment. The AS MBKT 185 terminators are placed directly at the
end of the cable (without a tap or tee).
990 NAD 230 11: set of 2 line terminators (impedance adapter) for IP 65 local site
tap 990 NAD 230 10, to be placed at each end of the segment.
12 170 XTS 021 00: set of 2 line terminators (impedance adapter) for tee
170 XTS 020 00, to be placed at each end of the segment.
5/90
References Modicon Premium automation
platform 5
Reference
Description Number per PLC Use Addr. Composition Reference Weight
kg
Modbus Plus 1 with TSX Micro Type III slot on: 1 1 PCMCIA TSX MBP 100 0.110
PCMCIA card TSX 37 21/22 - TSX 37 21/22 PLC type III card
1 with - Premium processor
Premium/Atrium TSX 57 1p/2p/3p/4p/5p
TSX MBP 100 - Atrium slot-PLC
T PCX /TSX PCI 57 2p/3p
- Magelis XBT F terminals
Description Connection Addr. Reference Weight
(1) kg
Distributed I/O on Advantys STB network interface module – STB NMP 2212 0.145
Modbus Plus network Momentum communication module 2 170 PNT 110 20 0.110
Protector Replacement port protectors to prevent Sold in lot of 4 990 NAD 230 23 –
pack ingress into the RJ45 quick connect
programming port of 990 NAD 230 10
tap
Wiring tool Mounting trunk and tap wires in the local – 043 509 383 –
site tap.
Drop cables IP 20 IP 20 170 XTS 020 00 tee 4 0.25 m 170 MCI 020 10 –
5.5
170 XTS 020 00 1m 170 MCI 020 36 –
tee
3m 170 MCI 021 20 –
10 m 170 MCI 020 80 –
PCMCIA card Drop cable with 9 way male SUB-D 10 0.2 m TSX MBP CE 002 –
TSX MBP 100 connector
(miniature Local site tap 990 NAD 230 00/10 8 3m TSX MBP CE 030 0.340
connector)
6m TSX MBP CE 060 0.530
TSX MBP CE 030/060 Communication Local site tap 990 NAD 230 00/10 9 2.4 m 990 NAD 211 10 0.530
module for 6m 990 NAD 211 30 0.530
Momentum I/O
base units
(1) For other Modbus Plus network connecting cables and accessories, please consult your Regional Sales Office.
5/91
Presentation, Modicon Premium automation
description, platform 5
Presentation
X-Way
Premium
Repeaters
(3 maxi)
With Unity Pro/PL7 and DP software Third party device Third party device Momentum
ATV
Configuration
The Profibus DP bus is configured usind dedicating SyCon software, which should
be ordered separatly, reference SYC SPU LFp CD28M.
This sofware is used to generate the file including the informations relating to the
devices connected. This extension file is imported into the PLC application via the
Unity Pro or PL7 Junior/Pro programming software.
Description
Premium PLCs and Atrium slot-PLCs are connected to the Profibus DP bus by a
TSX PBY 100 module. This module can be installed in any slot in the Premium PLC
rack. It comprises:
5.5 1 Host module for the PCMCIA card.
2 Profibus DP PCMCIA card with its integral connecting cable, 0.6 m long.
3 T-junction box enabling the tap link of the main bus 490 NAE 911 00.
Connectable devices
The TSX PBY 110 module performs the role of the master on the Profibus DP bus.
The Telemecanique devices (slaves) which can be connected on the bus are:
1 2 3 b TeSys model U starter-controllers, via Modbus gateway.
b Advantys STB and Momentum distributed I/O.
b Advantys FTB/FTM, IP 67 monobloc and modular I/O spliter boxes.
b Altivar 31/58/58F/68, variable speed drives for asynchronous motors.
b Twin Line TLC and Lexium MHDA servodrives for brushless motors.
b Altistart ATS 48 soft starters.
b …
And any third-party device which conforms to the Profibus DP standard profile.
5/92
Characteristics, Modicon Premium automation
references platform 5
Profibus DP bus
Physical configuration Data rate v to 9.6 K bit/s with the length of 1200 m (4800 m with 3 repeaters)
v from 12 M bit/s with the length of 100 m (400 m with 3 repeaters)
Number of slaves 126
Number of inputs/outputs 3872 inputs/3872 outputs (242 %IW words, 242 %QW words)
References
Description Communication Services Reference Weight
profile kg
+ Profibus DP module Master/slave Class 1 and Class 2 TSX PBY 100 0.870
kit for Premium PLC 12 Mbit/s V0 master
+ and Atrium slot-PLC functions, see
characteristics
Profibus FMS
message handling
5
not supported
SyCon V2.8 – Generates an See page 5/55 –
configuration ASCII configuration
software file for the module
to be imported into
the Unity Pro or
+ PL7 application
Description Type of license Reference Weight
TSX PBY 100 kg
SyCon V2.8 Single (1 station) SYC SPU LFU CD28M –
configuration Group (3 stations) SYC SPU LFG CD28M –
software licenses
Team (10 stations) SYC SPU LFT CD28M –
Site (up to 10 stations) SYC SPU LFF CD28M –
SyCon V2.8 Single (1 station) SYC SPU LRU CD28M –
configuration
software update
490 NAD 911 03 SyCon V2.8 Group (3 stations) SYC SPU LUG CD28M –
configuration Team (10 stations) SYC SPU LUT CD28M –
software update for
Site (up to 10 stations) SYC SPU LUF CD28M –
previous version
Elements for connection to Profibus DP bus
Description Use Reference Weight
5.5
kg
Distributed I/O on Advantys STB network interface module STB NDP 2112 0.140
Profibus DP Momentum communication module 170 DTN 110 00 –
Connectors for Line terminator 490 NAD 911 03 –
communication Intermediate connection 490 NAD 911 04 –
module
Intermediate connection and terminal 490 NAD 911 05 –
port
Description Length Reference Weight
kg
Profibus DP 100 m TSX PBS CA 100 –
connecting cables 400 m TSX PBS CA 400 –
5/93
Presentation Modicon Premium automation
platform 5
INTERBUS bus
Presentation
The INTErBUS bus is a serial link type fieldbus for sensors and actuators which
conforms to the requirements of an industrial environment.
Quantum
Premium/Atrium
E/S IP 65
ATV 58 c 24 V
1 2
Installation remote bus module
c 24 V E/S IP 65
5 Momentum
The topology of the INTERBUS bus is designed as a ring system with master/slave
central access procedure.
b The installation remote bus 2 (remote bus tap link via a bus terminal module). Its
technology is particularly suitable for IP 65 dust and damp proof systems.
b The local bus with TTL technology is particularly suitable for buses within a control
cabinet.
5.5
5/94
Description, Modicon Premium automation
connectable devices platform 5
INTERBUS bus
Description
1
Premium PLCs are connected to the INTERBUS bus via the TSX IBY 100 INTERBUS
1 bus module.
2 The TSX IBX 100 communication coprocessor can be used to connect a Atrium
2
slot-PLC integrated in a PC compatible to the InterBus bus.
3
3 The front panel on the TSX IBY 100/IBX 100 module comprises:
1 A display block with 6 indicator lamps (on the card for the TSX IBX 100).
3 A 9-way female RS 485 SUB-D connector: InterBus link (this connector integrates
an additional power supply for the fibre optic link).
Connectable devices
The TSX IBY 100 module or the TSX IBX 100 card acts as the master on the
INTERBUS bus, other Schneider Electric devices (slaves) which can be connected on
the bus are:
b Momentum IP 20 I/O.
b AS-Interface/INTERBUS gateway.
5.5
5/95
Characteristics, Modicon Premium automation
software configuration platform 5
INTERBUS bus
Characteristics of the bus supported by TSX IBY 100 modules or TSX IBX 100 coprocessors
Type of bus Remote bus Installation rmote Local bus INTERBUS loop
bus
Structure Type Industrial bus
Medium - Twisted pair Special cable for: Special cable 2 x 1.5 mm2
- Fibre optic Sensor and I/O
- Wave guide rail module 24V power
- Infra-red supply
- Rotating collector Data transmission
Physical configuration Length of segment 400 m maxi – – 200 m max. in the loop
Maximum length of cable - Module and the 1st - Bus terminal module - Bus terminal module - Bus terminal module
between: bus terminal module: and 1st module: 50 m and 1st module: 1.5 m and 1st interface:
400 m - 2 modules: 50 m - 2 modules: 1.5 m 20 m
- 2 bus term.modules: - 2 modules: 10 m
400 m
Module and last The bus terminal Bus terminal module Bus terminal module
station on the remote module and last and last module: 10 m and last module:
bus: 12.8 km module: 50 m 100 m
Number of tap links 16 maxi – – 1 loop per bus terminal
module
Number of bus terminal modules 254 maxi – – –
INTERBUS services Implicit exchange of process date: 242 %IW and 242 %QW
Pre-processing
Logical addressing
Segmentation
Software configuration
b Auto mode: This mode does not require the use of any special configuration
software (I/O images are copied to %IW, %QW implicitly). It facilitates the wiring
check.
5.5 b Mode Unity Pro/PL7 V IBY mode: This mode is used to define and load the
configuration to the module (explicit assignment of %IW, %QW). The CMD Tool
software (1) is required in order to generate the configuration text file.
b CMD V IBY mode: Reserved for configurations > 8 K words, and requires the use
of the CMD Tool software.
PMS message handling (usable on PCP devices) is managed via standard OFs
(Read-var, Write-var, etc).
The catalogue file which enables Schneider Electric devices to be integrated in the
CMD Tool software is available on our Web site:
b Address: www.schneiderautomation.com
b File for downloading: Schneider device catalog for CMD.
5/96
References Modicon Premium automation
platform 5
INTERBUS bus
References
INTERBUS bus modules
Description No. of modules Communica- Services Reference (1) Weight
per PLC/PC tion profil kg
INTERBUS See pages Master/slave - cyclical TSX IBY 100 0.320
module for 1/12, 1/13 or 0.5 Mbit/s variable
Premium PLC 1/31 Generation 4 exchanges
- PMS
messaging
- bus operating
modes
management
INTERBUS See page 1/21 Master/slave cyclical TSX IBX 100 0.280
TSX IBY 100 coprocessor or 1/35 0.5 Mbit/s variable
Atrium Generation 4 exchanges
slot-PLC - PMS
messaging
- bus operating
modes
management
Converter software
Description Use Reference Weight
TSX IBX 100 kg
Symbol Used to convert CMD symbols into Unity Pro or TLX LIBS CNVE –
converter PL7 symbols
software
Bus connection elements
Description Use Length Reference (1) Weight
kg
Momentum Momentum I/O base units on – 170 INT 110 00 –
communica-ti INTERBUS bus
on module Avantys STB distributed I/O – STB NIB 2212 –
(1) Product supplied with multilingual Quick Reference Guide: English and French.
5.5
5/97
Presentation, Modicon Premium automation
description platform 5
Presentation
Magelis iPC
ATV 58
Modbus
XBT
TSX Micro/Premium
April 5000 Quantum
The Modbus bus is used for master/slave architectures (it is necessary, however,
to check that the Modbus services used by the application are implemented on the
devices concerned).
The bus comprises one master station and several slave stations. Only the master
station can initiate the exchange (direct communication between slave stations is not
possible). Two exchange mechanisms are possible:
b Question/answer, where the requests from the master are addressed to a given
slave. The master then waits for the response from the slave which has been
interrogated.
5 b Broadcasting, the master broadcasts a message to all the slave stations on the
bus. These stations execute the order without transmitting a response.
Description
The TSX Micro/Premium PLCs or Atrium slot-PLCs offer various Modbus bus
connection possibilities.
Built-in links to the TSX Micro processor or to the TSX SCY p1601 Premium
1 module
2 Via integrated port on the TSX SCY 11601/21601 module for Premium PLCs.
TSX Micro
This module has an isolated Half-duplex RS 485 serial link channel(25-way SUB-D
3
connector) with multiprotocol (including Modbus); (for the TSX SCY 11601
module, only the Modbus protocol is supported).
6
5
TSX SCP 11 multiprotocol PCMCIA cardsp
4
3 A slot on the TSX Micro/Premium processors, the Atrium slot-PLC and the
TSX SCY 21601 module(2) exists for the multiprotocol TSX SCP11p cards,
Premium TSX SCY 21601 TSX SCY 11601
including Modbus, featuring:
5.6
4 A protective cover.
2
5 A removable cover with fixing screws (to access a 20-way miniature connector).
3
6 Two LEDs:
v ERR lamp: card or link fault,
v COM lamp: data transmission or reception.
References:
pages 5/100 and 5/101
5/98
Characteristics Modicon Premium automation
platform 5
Characteristics
Physical Interface TSX Micro terminal port PCMCIA card TSX SCY integrated port
for integrated
Non-isolated RS 485 Premium RS 485
TSX 37 05/08 TSX Isolated 20 mA CL Non-isolated TSX TSX
37 10/21/22 RS 485 (1) RS 232D SCY 11601 SCY 21601
Structure Type Heterogeneous industrial bus
Data rate 1.2...14.2 Kbit/s 0.6..19.2 Kbit/s (for TSX SCP 111) 1.2...19.2 Kbit/s
1.2... 19.2 Kbit/s (for TSX SCP 112/114)
Medium Double shielded twisted pair Double Quintuple Double shielded twisted pair
shielded shielded
twisted pair, twisted pair
doubled
Configuration Number of devices 28 max. in RS 485 16 max. 2 32
Point-to-point in RS 422 (point-to-point)
5.6
References:
pages 5/99 and 5/100
5/99
References Modicon Premium automation
platform 5
Communication Modbus - 1 RS 485 isolated integrated channel TSX SCY 21601 0.360
module for Character mode (channel 0), (1 to 97 slaves)
Premium/Atrium Uni-Telway - 1 slot for PCMCIA card (channel 1)
(1)
TSX Micro
Modbus 1 RS 485 isolated integrated channel TSX SCY 11601 0.340
(channel 0), 1.2...19.2 Kbit/s
(1 to 247 slaves)
PCMCIA cards Modbus RS 485 (RS 422 compatible) TSX SCP 114 0.105
type III for Premium Character mode 1.2...19.2. Kbit/s
processor, Atrium Uni-Telway
slot-PLC,
PLC TSX 37 21/22 or
TSX SCY 21601
TSX SCY 21601 TSX SCY 11601
module RS 232D (9 signals) TSX SCP 111 0.105
0.6...19.2. Kbit/s
TSX SCA 50
2 channel passive Tap link of 2 devices with 2 wires TSX SCA 64 0.570
subscriber socket Tap link of 1 master device and/or 1 slave device with 4 wires
(2 or 4 wire) (2) Fitted with 2 female 15-pin SUB-D connectors
TSX SCA 64
TSX Micro PLC TER Bus tap link cable (2 or 4-wire) TSX P ACC 01 0.690
terminal port cable Isolation of Modbus signals
connector Line termination adaptation
5.6 Supplied with cable (length 1 m) fitted with a mini-DIN
connector (TER port)
(1) PCMCIA type III slot for 1 TSX SCP 111/112/114, TSX FPP 20 or TSX JNP 112/114 card.
(2) 2 or 4 wire cabling, compatible with the TSX SCA 64 subscriber socket requires a max. 10 mm
external diameter Modbus cable.
Characteristics:
page 5/99
5/100
References (continued) Modicon Premium automation
platform 5
Cables for isolated TSX SCP 114 card TSX SCA 50 housing 3m TSX SCP CM 4030 0.160
RS 422/485 tap link 2 wires (1)
RS 232D tap link TSX SCP 111 card Communication device 3 m TSX SCP CC 1030 0.190
cables (Modem, converter, etc)
(DCE) (2)
Cable for tap link TSX SCP 112 card Multidrop Modbus (1) 3m TSX SCP CX 2030 0.160
20 mA CL
Characteristics:
page 5/99
5/101
Presentation, Modicon Premium automation
characteristics platform 5
Presentation
It is suitable for architectures designed to manage control and monitoring devices via
Premium a PLC, or architectures used for MMI (supervision, etc.).
The Uni-Telway bus requires a master station which manages the allocation of bus
access rights to the various connected stations (known as slave stations).
CCX 17
Uni-Telway
ATV 58
TSX Micro
Characteristics
Physical interface RS 485 non isolated Premium RS 485 Isolated RS 485/ 20 mA CL PCMCIA Non-isolated
5 terminal port
(TER/AUX)
isolated module
integrated port (1)
RS 422 PCMCIA card card RS 232D PCMCIA
card
Structure Type Heterogeneous industrial bus
Number of connection 8 max. 96 max.(1 device can occupy several datalink addresses)
addresses
Length of bus 10 m max., 1,000 m 1,000 m max. excluding tap links 1300 m max., 15 m
with TSX P ACC 01 excluding tap links (unlimited via modem)
Tap links – 20 m 20 m 15 m –
Service Uni-TE Point-to-point requests with confirmation (question/response), of up to 240 bytes (2) initiated by any connected device
Unsolicited point-to-point data, without confirmation, of up to 240 bytes(2) initiated by any connected device
5.6
Broadcast messages of up to 240 bytes (2) initiated by the master device
Other functions Transparent communication, via the master, with any device in an X-Way architecture
Security Check character on each frame, acknowledgement and, if required, repetition of messages ensure security of
transmission
Monitoring Bus status table, transmission error counters and device status can be accessed by program in each device
Status of the bus and devices connected from the master PLC accessible using Unity Pro or PL7 software.
Connections: References:
page 5/104 page 5/105
5/102
Characteristics (continued), Modicon Premium automation
description platform 5
Performances
The following table shows the time to be added (in ms) to obtain the true BCT value
as a function of the traffic (N = Number of usable characters):
1 4 8 12 16 20 24 27
CT2 CT2
b The processing times of the message source and destination devices.
Device 2
b The degree of asynchronism between the bus and processor cycle times.
Action This response time must be evaluated by the designer of each application according
to the devices which are connected.
5
BCT = Uni-Telway bus cycle time
CT1 = Device 1 bus cycle time The processing time of a device may vary from one to two cycle times depending on the
CT2 = Device 2 bus cycle time degrees of asynchronism.
Description
TSX Micro/Premium PLCs
Connections: References:
page 5/104 page 5/105
5/103
Connections Modicon Premium automation
platform 5
12
FT 2100
TSX 17 20 11
4 2 1 2 2 5 2
TER AUX
Device 3 Adaptor
10 8
3
TSX Micro
9 (TER terminal port)
7
ATV 38/58
6
1 TSX CSA ppp: bus cable, double shielded twisted pair. The shielding must be
connected to the earth of each device.
2 TSX SCA 50: passive T-junction box, matches the impedance when it is installed
at the end of the line.
5 3 TSX SCA 62: passive 2-channel Uni-Telway subscriber socket, is used for
coding the address of two connected devices, and matching the impedance when
it is installed at the end of the line.
4 TSX SCA 60/61: passive terminal block, used for intermediate devices that have
a 15-way female SUB D connector:
v TSX SCA 60 used for intermediate devices,
v TSX SCA 61 used for end devices.
5 TSX P ACC 01: connection box, used for connecting a TSX Micro/Premium
PLC to the Uni-Telway bus via the PLC terminal port. The connecting cable
(length 1 m) is integrated in the connection box. It isolates the signals (for
distances >10 m) and is used to match the end of line impedance. It is also used
to set the operation of the terminal port (Uni-Telway Master/Slave or character
mode).
6 TSX LES 64/74: cable connectors for extensions to the Uni-Telway bus, used to
connect TSX model 40 PLC processors that have an integral Uni-Telway port as
standard. They are used for coding the address of the connected device.
7 TSX SCP 114 : PCMCIA card for connecting TSX Micro (1)/Premium PLCs to the
Uni-Telway bus.
8 TSX SCP CU 4030: Uni-Telway connecting cable between the TSX SCP 114
PCMCIA card (on TSX P57 p0M processor or TSX SCY 21601 module) and the
TSX SCA 50 junction box.
9 TSX SCY CU 6530: Uni-Telway connecting cable between the TSX SCY 21601
module integrated channel and the TSX SCA 62 subscriber socket.
10 XBT-Z908: Uni-Telway connecting cable between the CCX 17 and the
TSX SCA 62 subscriber socket.
5.6 11 TSX PCX 1031: universal connecting cable between a PC compatible (COM port,
9-way SUB D connector) and the TER or AUX port for TSX Micro/Premium PLCs
or the TSX P ACC 01 connection box (8-way mini-DIN connector).
12 TSX CSC 015: connecting cable between the TSX 17 micro-PLC (via a
TSX 17 ACC 5 adapter or a TSX SCG 1161 module) and TSX SCA 62
subscriber socket.
TSX DG UTW F: this manual describes the operating principles and the architectures
of the Uni-Telway bus. It is required for setting up and installing the
Uni-Telway bus.
TSX DR NET F: this manual describes the X-Way architectures, services and
address mechanisms. It includes the coding of Uni-TE requests as well as
precautions for connecting earths for the networks. It also includes the principles
of asynchronous serial transmission.
(1) With TSX 37 21/22 PLCs.
Characteristics: Description: References:
pages 5/102 and 5/103 page 5/103 page 5/105
5/104
References Modicon Premium automation
platform 5
Communication module Uni-Telway 1 isolated 2-wire RS 485 Premium – TSX SCY 21601 0.360
Modbus/Jbus integrated channel Atrium
TSX Micro Character mode (channel 0),
1 PCMCIA card slot
(channel 1) (2)
Type III PCMCIA cards Uni-Telway RS 232 D (9 signals) 7 TSX SCP 111 0.105
for Premium processors, Modbus/Jbus 0.3…19.2 Kbit/s
Atrium slot-PLCs, Character mode
TSX 37 21/22 PLCs, or RS 485 (RS 422 7 TSX SCP 114 0.105
TSX SCY 21601 modules compatible)
1.2…19.2 Kbit/s
Set of X-Way drivers for Includes all the X-Way drivers 1 CD-Rom – TSX CD DRV 20M –
Premium TSX SCY 21601 PC compatibles
Uni-Telway bus connection accessories
Description Use Addr. Reference Weight
kg
Terminal port connection Isolation of Uni-Telway signals for bus length > 10 m, end 5 TSX P ACC 01 0.690
box of line adaptation, bus cable tap links. Supplied with cable
(1 m length) equipped with a mini-DIN connector (TER or
AUX ports)
TSX SCP 11 p Passive T-junction box Tap link and extension of bus cable, 2 TSX SCA 50 0.520
5
Passive 2-channel 2-channel tap link (15-way female SUB-D connector) and 3 TSX SCA 62 0.570
subscriber socket extension of bus cable, address coding and end of line
adaptation
Active adaptation box Connection of an RS 232C device active adapter unit – TSX SCA 72 0.520
RS 232C/RS 485 (using Uni-Telway protocol), adaptation and isolation of
TSX P ACC 01
signals, end of line adaptation (no address coding)
Cables for isolated RS 485 TSX SCP 114 card TSX SCA 50 T-jun. 8 3m TSX SCP CU 4030 0.160
tap link box
TSX SCA 62 sub. – 3m TSX SCP CU 4530 0.180
TSX SCA 62 sock.
TSX SCY 21601 TSX SCA 50 T-jun. – 3m TSX SCP CU 6030 0.180
module integrated box
channel (channel 0) TSX SCA 62 sub. 9 3m TSX SCP CU 6530 0.200
sock.
RS 232 terminal TSX Micro/ RS 232D port for 11 2.5 m TSX PCX 1031 0.170
port/peripheral device Premium or Atrium 9-way SUB D type PC
connecting cable port or compatible
5.6
TSX SCA 72
TSX P ACC 01 box USB port of PC – 2.5 m TSX PCX 3030 –
(TER or AUX)
(1) Product supplied with bilingual Quick Reference Guide: English and French.
(2) Type III PCMCIA type III slot for TSX SCP 111/112/114, TSX FPP 20 or TSX JNP 112/114p card
(3) For information on other connection cables, please see pages 5/108.
5/105
Presentation, Modicon Premium automation
description, platform 5
Presentation
The Jnet network enables an automatic exchange of data between several Series
1000, SMC 50/600 and Premium PLCs, using the shared table service (exchange by
each PLC of a memory zone, internal words, broadcast zone, to other PLCs on the
network), see page 5/67.
Jnet
Premium April 5000 April 2000 April 3000 April 7000 SMC 50/600
The Jnet network services exchange data between Series 1000, SMC 50/600 and
Premium PLCs. The principle is based on broadcasting of a local zone by each PLC
(word memory zone), which is automatically copied to other PLCs on the network ;
no explicit programming for exchanges is required.
Description
Premium PLCs are connected to the Jnet network using type III PCMCIA
communication cards:
b TSX JNP 112 card for which the physical layer is a 20 mA current loop serial link.
5 b TSX JNP 114 card for which the physical layer is a RS 485 serial link.
These PCMCIA cards are installed in the host slot 1 on the TSX SCY 21601 module
of communication.
Characteristics
Structure Type Inter-PLC network
Topology Bus with passive tap links
Method of access Circulation by token
Physical interface RS 485 2 wire, 20 mA CL
References:
page 5/107
5/106
Software configuration, Modicon Premium automation
references platform 5
Software configuration
Installation procedures and access to the Jnet module configuration screen are
identical to those for any PCMCIA type communication module, using Unity Pro or
PL7 Junior/Pro software.
A debug screen is also linked to the module. It gives the following information:
References
Connection elements to Jnet network
Description Number per Use Physical layer Reference Weight
PLC (1) kg
Jnet type III 3 maximum Type III slot on 20 mA CL TSX JNP 112 0.110
PCMCIA TSX SCY 21601 19.2 Kbps
module
RS 485 TSX JNP 114 0.110
19.2 Kbps
Connection accessories
Description Use Power supply Reference
(1)
Weight
kg 5
TSX JNP 112/114 2-channel Tap link of 2 x 2-wire devices – TSX SCA 64 0.570
subscriber Tap link of 1 Master device and/
socket or 1 x 4-wire Slave device Fitted
(2 or 4-wire) with 2 x 15-way female SUB-D
(2) connectors
T-junction box Connection to RS 485 viatap link Passive TSX SCA 50 0.520
TSX SCA 64 (Tee)
Connection cables
Description Use Length Reference Weight
From To kg
Cables for TSX JNP 114 TSX SCA 50 box 3 m TSX SCP CM 4030 0.160
isolated card 2-wire (3)
RS 422/485 tap
link TSX SCA 64 3m TSX SCP CM 4530 0.180
TSX SCA 50 subscriber socket
2/4-wire
Cable for TSX JNP 112 Multidrop Modbus 3 m TSX SCP CX 2030 0.160
20 mA CL tap card (3)
link
(1) Product supplied with bilingual Quick Reference Guide: English and French.
5.6
(2) 2 or 4-wire cabling, compatible with TSX SCA 64 subscriber sockets requires the use of a
Modbus cable with an external diameter of 10 mm maximum.
(3) Cable end fitted with flying leads.
Presentation:
page 5/106
5/107
Presentation, Modicon Premium automation
description, platform 5
Presentation
Premium TSX SCY 21601 TSX Micro/Premium PLCs provide, via their processor, slot-PLC or TSX SCY 21601
communication module, several possible ways for exchanging data in character
mode with devices equipped with an asynchronous serial link interface:
b RS 485 integrated port.
b Type III PCMCIA card with RS 232D, RS 485 (RS 422 compatible) or 20 mA
2
1 current loop link.
Protocols supported are character mode (ASCII), Uni-Telway and Modbus.
Other protocols are also available, or can be developed on request, on a RS 485 or
3
3 RS 232D link, which enables TSX Micro/Premium PLCs to communicate on
third-party architectures. These products are offered within the framework of the
Schneider Alliances partnership programme. The list of modules available can be
obtained from your Regional Sales Office, or from our Internet site
TSX Micro
www.schneideralliances.com.
5
Description
1 Integrated links
1 Via integrated port on the processor or slot-PLC
The AUX (1) port (8-way mini-DIN connector) has one non-isolated RS 485 serial link
3 4 channel (maximum distance 10 m).
2 Via integrated port on the TSX SCY 21601 module
This module for Premium PLCs has one isolated RS 485 serial link channel (25-way
SUB-D connector). Half duplex multiprotocol, including Uni-Telway.
TSX SCP 11p multiprotocol PCMCIA cards
3 A slot on the processor, slot-PLC and on the TSX SCY 21601 module takes cards
which comprise:
4 A removable cover with fixing screws for access to the 20-way miniature
connector.
References:
page 5/109
5/108
References Modicon Premium automation
platform
Asynchronous serial links
References
Asynchronous serial link elements (character mode)
Description Protocol Physical layer PLC Reference Weight
(1) kg
Integrated link on Character mode RS 485 TSX Micro Please consult our catalog
processor Uni-Telway non-isolated “Modicon TSX Micro”
Premium See page 1/12, 1/13 or 1/31
Type III PCMCIA cards for Character mode RS 232 D (9 signaux) TSX SCP 111 –
TSX 37 21/22, PLC, Uni-Telway 0,3…19,2 K bits/s
Premium processor, Modbus/Jbus
Atrium slot-PLC or RS 485 (compatible RS 422) TSX SCP 114 –
TSX SCY 21601 module 1,2…19,2 K bits/s
Universal cable for TSX Micro/Premium/ RS 232D of a 2.5 m TSX PCX 1031 0.170
terminal port/RS 232 Atrium port terminal device (DTE)
TSX SCP 11 p device (TER or AUX) or (5)
TSX P ACC 01 box USB port of PC 2.5 m TSX PCX 3030 –
Cables for RS 232D TSX SCP 111 card Communication 3m TSX SCP CC 1030 0.190
connection device: modem,
converter, (DCE)
(4)
TSX P ACC 01
Point-to-point 3m TSX SCP CD 1030 0.190
terminal device (DTE)
(4) 10 m TSX SCP CD 1100 0.620
Cable for BC 20 mA TSX SCP 112 card Current loop device 3m TSX SCP CX 2030 0.160
connection (3)
5.6
(1) Product supplied with a bilingual Quick Reference Guide: English and French.
TSX PCX 1031 (2) PCMCIA type III slot can receive one TSX SCP 111/112/114, TSX FPP 20 or
TSX JNP 112/114 card.
(3) End of cable fitted with flying leads.
(4) End of cable fitted with a 25-way male SUB-D connector.
(5) End of cable fitted with a 9-way male SUB-D connector. For use, to order separatly one
TSX CTC 10 adaptator (9-way male SUB-D connector/25-way male SUB-D connectors).
5/109
References Modicon Premium automation
platform 5
TSX SCP 114 TSX SCA 50 RS 485 Character mode 3m TSX SCP CU 4030 0.160
PCMCIA card T-junction box (2-wire isolated) Uni-Telway
3
5
DTE Terminal 3 RS 422/485 Modbus 3m TSX SCP CX 4030 0.160
(4-wire)
TSX SCP 112 Active or 20 mA current Character mode 3m TSX SCP CX 2030 0.160
PCMCIA card passive loop Uni-Telway
terminal 3 Modbus
TER/AUX ports TSX P ACC 01 RS 485 Uni-Telway 1m Included with TSX P ACC 01
1 junction box
5.6
5m T FTX CB1 050 0.190
DTE terminal RS 232 Character mode 2,5 m TSX PCX 1031 (1) 0.170
(PC, printer) 6
5/110
References (continued) Modicon Premium automation
platform 5
DTE terminal RS 232 Character mode 2.5 m TSX PCX 1031 (1) 0.170
(printer, slave Uni-Telway
PC without RTS)
2
3 RS 232 Character mode 2.5 m TSX PCX 3030 –
Uni-Telway
DCE terminal RS 232 Character mode 3m TSX PCX 1130 (2) 0.140
(Modem M/Sl. Uni-Telway
USA/Europe) 4
TSX SCY 21601 TSX SCA 50 RS 485 Uni-Telway 3m TSX SCY CU 6030 0.180
communication module T-junction box 6 (2-wire isolated)
integrated port 5 5
Modbus/Jbus 3m TSX SCY CM 6030 0.180
Separate parts
Description Description Reference Weight
kg
SUB-D adapter 9-way male SUB-D connector/25-way female SUB-D connectors TSX CTC 07 0.060
5.6
9-way male SUB-D connector/25-way male SUB-D connector TSX CTC 10 0.060
5/111
6
6/0
Contents 6 - Software 6
b Process control
b Process control
6/1
Selection guide Modicon Premium automation
platform 6
Unity software
Compatible Atrium slot-PLCs A TSX PCI 204M TSX PCI 204M TSX PCI 204M
Modicon TSX PCI 354M TSX PCI 354M
platforms Premium CPUs P TSX P57 Cp 0244/0244M TSX P57 Cp 0244/0244M TSX P57 Cp 0244/0244M
TSX P57 104/1634/154M TSX P57 104/1634/154M TSX P57 104/1634/154M
TSX P57 204/2634/254M TSX P57 204/2634/254M TSX P57 204/2634/254M
TSX P57 304/3634/354M TSX P57 304/3634/354M
TSX P57 4634/454M TSX P57 4634/454M
TSX P57 5634/554M
Quantum CPUs Q – 140 CPU 311 10 140 CPU 311 10
140 CPU 434 12/534 14U 140 CPU 434 12/534 14U
140 CPU 651 50/60
140 CPU 671 60
Software name Unity Pro Medium Unity Pro Large Unity Pro Extra Large
Unity Pro software type UNY SPU MFp CD 20 UNY SPU LFp CD 20 UNY SPU EFp CD 20
Pages 6/27
6/2
6
EF/EFB function “Collaborative Control” Software for designing and SFC View application Pack for developing specific
development software in C distributed project generating batch/process diagnostic and monitoring solutions
language development software applications software
Enhancement of EF and EFB Software suite for managing UAG specialist software for ActiveX control component for Specialist software for
function block libraries: distributed and designing and generating monitoring and diagnostics of developing made-to-order
v Creation of families multi-application projects: batch/process applications in a chart status (SFC or Grafcet) in solutions (for example
v Development of functions in v Used for developing and “Collaborative Automation” sequential applications: interfaces with an electrical
C language structuring control system environment. It provides the v Overview of charts and CAD system, automatic
v Access to all data and applications in a “Collaborative unique project database: detailed views application generator, etc):
variable types Automation” environment v process and control (PLCs) v Can be integrated in v Access to Unity Pro object
v Debugging functions (step v Ensures consistency when v HMI user interface (Magelis) human/machine interface servers
by step, breakpoint) synchronizing applications on v SCADA supervision (HMI) applications v Reserved for IT
v Use of functions created in Ethernet (Monitor Pro V7.2) v Access to PLC data via OFS development engineers using
all languages v Based on the MS Visio 2003 (OPC Factory Server) Visual Basic or C++
graphic software, the software Based around re-usable
Supplied with Microsoft suite includes: objects (PID, valves, etc) and Includes EFB function block UDE software only supplied
Visual C++ v Unity Studio Manager complying with standard ISA library for Unity Pro after signature of a specific
v Unity Pro XL S88, UAG generates the PLC contract with
v OFS (communication) code and the elements Schneider Electric
v PowerSuite (drives and required for the HMI system.
motor starters) Complies with the GAMP
v XBT-L1000 (user interface) standard (Good Automation
v VBA (Visual Basic for Manufacturing Practice)
Applications)
6.1
Compatible with: Compatible with: Compatible with: Compatible with: Compatible with:
v Unity Pro Medium, Large v Unity Pro Medium, Large v Unity Pro Large and v Unity Pro Medium, Large v Unity Pro Medium, Large
and Extra Large and Extra Large Extra Large and Extra Large and Extra Large
v All Atrium slot-PLCs v All Atrium slot-PLCs v TSX P57 4634/454M and v All Atrium slot-PLCs v All Atrium slot-PLCs
v All Premium Unity CPUs v All Premium Unity CPUs TSX P57 5634/554M Premium v All Premium Unity CPUs v All Premium Unity CPUs
v All Quantum Unity CPUs v All Quantum Unity CPUs Unity CPUs v All Quantum Unity CPUs v All Quantum Unity CPUs
v All Quantum Unity CPUs
Unity EFB Toolkit Unity Studio Unity Application Generator Unity SFC View Unity Developer’s Edition
UAG Medium/Large
UNY SPU ZFU CD20E UNY SEW pF UNY SEW pFp CD21 UNY SDU MFp CD20 Please consult your Regional
Sales Office
6/27 6/27 6/47 6/33 6/26
6/3
Presentation Modicon Premium automation
platform 6
User interface
Unity Pro’s welcome screen provides access to all available tools in a user-friendly
format that has been redesigned on the basis of feedback received from users of
Concept and PL7 Junior/Pro application design software.
Users can create their own toolbars and insert icons from the main and contextual
toolbars into them.
6/4
Setup Modicon Premium automation
platform 6
Project browser
Structural view
This conventional view allows you to access all the different components of the
1 application (configuration, programming, function blocks, debugging, etc.) via the
application browser.
The browser gives an overall view of the program and offers fast access to all
2 application components.
1 Configuration editor
5 2 DFB (user function block) and DDT (Derived Data Type) editors
3 Communication networks editor
4 Program editor
5 Variables editor
3 6 Animation tables editor
7 Runtime screens editor
9 8 Documentation editor
4
From any level in the tree structure, you can:
9 Create a hyperlink to a comment or description
10 Create a directory for storing hyperlinks used to access a set of user folders
6
From this level, it is also possible to zoom in and only view the detailed levels for a
component on this level.
10
The designer can define a multi-level tree structure for the application, independently
of the multitask structure of the PLC.
Program sections written in Ladder (LD), Structured Text (ST), Instruction List (IL),
Function Block Diagram (FBD) or Sequential Function Chart (SFC) language can be
associated with each level, along with animation tables and runtime screens. .
All or part of the tree structure can be exported to function modules. In this case, all
program sections on the various module levels are exported.
Utilities make it easy to reuse these modules in new applications by means of data
and module name reassignment services.
Functional view
6/5
Setup (continued) Modicon Premium automation
platform 6
Configuration editor
Hardware configuration
The first step when creating an automation project based on an Atrium, Premium or
Quantum platform is to select the processor for which a rack and power supply are
defined by default.
The configuration editor supports the intuitive and graphics-based modification and
extension of this configuration with the following elements:
b Racks, power supply
b PCMCIA memory or communication cards (Atrium/Premium) on the processor
b Discrete I/O, analog I/O or application-specific modules
b Etc
From the configuration screen for Atrium, Premium or Quantum racks, the
parameters screen displayed for the module concerned can be used to define the
operating characteristics and parameters for the selected application, e.g.:
b Filter values for discrete I/O
b Voltage or current range for analog I/O
b Threshold counter values
b Trajectory of axes for position control
b Weigher calibration for weighing
b Transmission speed for communication
b Presymbolization for variables associated with modules
b Etc
The “Communication” folder in the structural view can be used to define the list of
6 networks connected to the PLC station. Then, the parameters for all elements
required for networks to function correctly can be set by:
b Creating a logical network to which comments can be associated
b Configuring a logical network defining the various associated network services.
Once the network module has been created in the configuration, it must then be
6.1 associated with one of the logical networks.
Ethernet TCP/IP, Modbus Plus and Fipway network modules are all configured in this
way.
The Unity Studio software suite provides the same parameter-setting services for the
global automation project, see page 6/36.
Configuration check
b The power consumption statistics for the power supply in each of the racks in the
PLC configuration, for all the different voltages provided by each of these power
supplies
b The number of inputs/outputs configured (with Atrium or Premium platform)
6/6
Software structure Modicon Premium automation
platform 6
Software structure
The Atrium, Premium and Quantum platforms set up by Unity Pro software support
two types of application structure:
b Single-task: This is the more simple default structure, in which only the master task
is executed.
b Multitask: This structure, which is more suitable for high-performance real-time
events, consists of a master task, a fast task, periodic tasks, and high-priority
event-triggered tasks.
The master, fast and periodic tasks are made up of sections and subroutines. The
sections and subroutines can be programmed in any of the following languages:
Structured Text (ST), Instruction List (IL), Ladder (LD) or Function Block Diagram
(FBD) (1). The event-triggered tasks use the same languages. Sequential Function
Chart (SFC) or Grafcet language is reserved for master task sections.
The table below lists the possible program tasks for Atrium, Premium and Quantum
type processors respectively.
Periodic auxiliary – – 4 – – 4
tasks
Event-triggered – – 32 – 16 32
tasks (from timers)
Such division into sections enables a structured program to be created and program
Tunnel_1 (SFC) Oven_Alarm (ST) modules to be generated or added with ease.
Subroutines can be called from any section of the task to which they belong or from
Extractor (FBD) Cleaning_Alarm (ST) other subroutines in the same task.
SR0 SR0
Cleaning (ST)
Compatibility of languages compliant with IEC standard 61131-3: Unity Pro
software can be configured (Tools/Project Settings/Language Extensions menu) to
ensure that applications generated are compliant with IEC standard 61131-3.
Master task Fast task
Furthermore, as long as you use only the standard instruction libraries, you will be
able to reuse programs created in this way on any Atrium, Premium or Quantum
platform.
6/7
Memory structure (continued) Modicon Premium automation
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Program At the end of each scan, the PLC system launches a new scan. The execution time
Program processing processing of each scan is monitored by a software watchdog whose value is defined by the user
(max. 1500 ms).
End of period
Periodic execution
A new scan is executed at the end of each period. The execution time of the scan
Cyclic execution Periodic execution
must be less than the time of the period defined (max. 255 ms). In the event of
overrun, the latter is stored in a system bit (%S19), which can be reset to 0 by the
user (via the program or terminal).
A software watchdog, which can be configured by the user (max. 1500 ms), monitors
the scan time. In the event of overrun, an execution fault is indicated (see normal
execution). The scan execution times (the last scan, the longest scan and the
shortest scan) are stored in system words %SW 30/31/32.
Drying (LD)
Priority +…-
This structure optimizes the way in which processing power is employed and can be
used to structure the application and simplify design and debugging, as each task
can be written and debugged independently of the others.
(1) Tasks reserved for top-of-the-range Premium TSX P57 5p4M and Quantum
140 CPU 651 p0/67160 processors.
6/8
Memory structure (continued) Modicon Premium automation
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Fast task
This task, which has a higher priority than the master task, is periodic in order to allow
time for tasks with lower priorities to be executed. It should be used when fast
periodic changes in discrete inputs need to be monitored and acknowledged.
The execution of the master task (lower priority) is suspended while the fast task is
being executed. Processing operations in this task must be as short as possible in
order to avoid adversely affecting master task processing operations.
Each of the component sections and subroutines of the fast task can be programmed
in Instruction List, Structured Text, Ladder or Function Block Diagram language (ST,
IL, LD or FBD).
Auxiliary tasks
These tasks, which are available on top-of-the-range Premium TSX P57 5p4M and
Quantum 140 CPU 651 p0/67160 processors, are designed for use with slower types
of processing operation such as measurement, process control, HMI, application
diagnostics, etc.
Periodic type auxiliary tasks have the lowest level of priority and are executed once
the higher-priority periodic tasks (master and fast) have completed their scan.
Each of the component sections and subroutines of the fast task can be programmed
in Instruction List, Structured Text, Ladder or Function Block Diagram language (ST,
IL, LD or FBD).
Event-triggered tasks
Unlike the tasks described above, these tasks are not linked to one period. The
execution of these tasks is triggered asynchronously by:
An event from certain application-specific modules (e.g.: overrun of a counter
threshold, change of state of a discrete input)
An event from the event timers
These tasks are processed before all other tasks and are thus suitable for processing
6
requiring very short reaction times in comparison to the arrival of the event.
Atrium, Premium or Quantum platforms have 3 levels of priority (these are, in
descending order, module event EVT0, module events EVTi and timer events
Timeri). 6.1
These tasks, each comprised of a single section, can be programmed in Instruction
List, Structured Text, Ladder or Function Block Diagram language (ST, IL, LD or
FBD).
For the Quantum platform, the remote inputs/outputs (RIO) are only assigned to the
master task (these assignments can be made per station or for each of the
component sections of the task), while the distributed inputs/outputs (DIO) are all
assigned to the master task (without assignment to its component sections).
Program processing
For event-triggered tasks, it is possible to assign input/output channels (1) other than
those relating to the event. Exchanges are then performed implicitly at the start of
processing for inputs and at the end of processing for outputs.
Updating of outputs
(1) These channel assignments are made per I/O module for Quantum and per channel for
Atrium/Premium inputs/outputs.
6/9
IEC language Modicon Premium automation
platform 6
The five graphical or textual languages available in Unity Pro are used for
programming Atrium, Premium and Quantum automation platforms.
For these 5 languages, you can use the standard set of instructions compliant with
IEC standard 61131-3 to create applications, which can be transferred from one
platform to another. Unity Pro software also provides extensions to this standard set
of instructions. As they are specific to Atrium/Premium and Quantum PLCs, these
extensions support the development of more complex applications in order to
maximize the potential of the specific features of each of these platforms.
The editors for each of the 5 languages provide a number of common tools used for
writing, reading and analyzing programs in a user-friendly manner:
b The text editors for Instruction List (IL) and Structured Text (ST) support:
v Text entry in insert or overwrite mode
v The use of dialog boxes for the assisted entry of variables, functions, function
blocks or assignment instructions
v Checks on data entry to detect syntax or semantics errors. The user is informed of
the result of this check by red “wavy” underlining or by a change in the color of the
text concerned.
v Access to a set of colors, which can be used to facilitate reading by distinguishing
text (black) from operators (red), language key words (blue), and program comments
(green)
6 b The graphics editors for Ladder (LD) language, Function Block Diagram (FBD)
language and Sequential Function Chart (SFC) language feature:
v A set of graphic elements for direct access to the various graphic symbols in the
language via the mouse or keyboard
v A pop-up menu, which can be accessed by right-clicking with the mouse
6.1
b Unlimited number and length of comments. These comments can be positioned as
text objects in any cell (graphical languages) or at any point in expressions (textual
languages).
6/10
IEC languages (continued) Modicon Premium automation
platform 6
6/11
IEC languages (continued) Modicon Premium automation
platform 6
Function Block Diagram (FBD) language, with Unity Pro Large and
X Large version
Within the same section, subroutines can be called using a specific block. Program
jumps to a block instance can also be programmed.
6/12
IEC languages (continued) Modicon Premium automation
platform 6
Sequential Function Chart (and Grafcet) language can be used to describe the
sequential part of an automation system in simple graphical format using steps and
transitions.
SFC language does not process charts in the same way as Grafcet language:
b SFC only authorizes one token in one chart.
b Grafcet language authorizes several tokens in one chart.
Unity Pro software has one editor for these two languages with the option of defining
behavior in the application settings (Tools/Project Settings/Language Extensions
menu).
SFC language is only used in sections belonging to the master task. Each SFC
section consists of a main chart sub-section CHART and sub-sections for each of the
macro-steps. The component parts of the charts are:
b Macro-steps, which are the sole representation of a set of steps and transitions
(used to set up a hierarchical chart structure)
b Steps
b Transitions and directed links between steps and transitions
Associated with steps and transitions respectively, the actions and transition
conditions can be:
b Integrated into the CHART or macro-step charts, in which case the actions or
transition conditions are defined by a single variable
b Processed in specific sections, in which case dedicated processing (to be
programmed in Ladder, Function Block Diagram, Structured Text or Instruction List
language) is necessary
In order to check that machine scans have been completed successfully, activity
times (minimum, maximum) can be associated with each step. These times are set
by the user.
For each SFC section, the graphics editor provides a maximum of:
b One grid containing 32 columns and 200 rows, or 6400 cells. Steps, transitions or
jumps all need one cell respectively. 6
b 1024 steps (macro-steps and steps in macro-steps)
b 20 actions assigned to the same step
b 100 steps activated at the same time
b 100 actions activated at the same time
6.1
To help you to create basic charts, graphic screens can be used to create “n” steps
in series and “m” steps in parallel in a single operation.
Dialog boxes can be used to assign associated properties to steps (activity time,
actions), transitions (variable linked to transition condition), etc.
6/13
IEC languages (continued) Modicon Premium automation
platform 6
Structured Text language, which can be used to directly transcribe an analysis based
on an organization chart, is structured into expressions composed of a series of
instructions organized in lines.
6 There is no limit to the number of characters an instruction line may contain (the only
limit is the program memory available for the Premium and Quantum platforms,
except on TSX P57 10…40 processors, where the limit is 64 Kb). The length of the
section is only limited by the size of the application memory.
6.1 Four preformatted expression structures can be called up directly from the toolbar:
b Conditional action : IF…THEN…ELSIF…THEN…ELSE…END-IF;
b Iterative conditional action: WHILE…DO…END_WHILE;
REPEAT…UNTIL…END_REPEAT;
b Repetitive action: FOR…TO…BY…DO…END_FOR;
b Selective action: CASE…OF…ELSE…END_CASE;
The operands used in the expressions are bit variables, word variables or variables
linked to function blocks.
To make the expressions easier to read, different colors are used to identify objects,
language key words and program comments.
6/14
IEC languages (continued) Modicon Premium automation
platform 6
6/15
Functions Modicon Premium automation
platform 6
Data editor
The data editor, which can be accessed from the structural view of the project,
provides a single tool for performing the following editing tasks:
b “Variables” tab for the creation and management of the following data instances:
bits, words, double words, inputs/outputs, tables, and structures
b “DDT Types” tab for the creation of derived data types (tables and structures)
b “Function Blocks” tabs for the declaration of EFB and DFB function blocks
b “DFB Types” for the creation of DFB user function block data types
The data editor columns can be configured (number of columns, order). All the
attributes associated with a variable can be displayed in a properties window.
This editor can be accessed at any time during programming by selecting variables
for data modification or creation.
6.1
6/16
Functions (continued) Modicon Premium automation
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6.1
Main characteristics
Inputs 32 max. (1)
Outputs 32 max. (2)
Inputs/outputs 32 max. (1) (2)
Public internal variables Unlimited (can be accessed via the application program)
Private internal variables Unlimited (cannot be accessed via the application program)
Comment 1024 characters max.
Program sections Unlimited, each section can be programmed independently in
one of the 4 languages (IL, ST, LD, and FBD).
(1) The maximum cumulative total of inputs and inputs/outputs is 32.
(2) The maximum cumulative total of outputs and inputs/outputs is 32.
6/17
Functions (continued) Modicon Premium automation
platform 6
The function and function block libraries manager contains all the elements provided
with Unity Pro software. The functions and function blocks are organized into
libraries, which themselves consist of families. Depending on the type of PLC
selected and the model of processor, the user will have a sub-set of these libraries
available to write his/her applications. However, the “Base Lib” library contains a set
of functions and function blocks, the majority of which are compatible with all
platforms. In particular, it contains the blocks compliant with IEC 61131-3.
The “Base Lib” library is structured into families:
b Timers and counters
b Internal process control
b Array management
b Comparison
b Date and time management
b Logic processing
b Mathematical processing
b Statistical processing
b Character string processing
b Type-to-type data conversion
Users may create libraries and families in order to store their own DFB function
blocks and DDT data structures. This enhancement allows users to take advantage
of programming standards adapted to their needs, along with version management.
This means that it is possible to:
b Check the version of the elements used in an application program against those
stored in the library
b Perform an upgrade, if necessary
6/18
Functions (continued) Modicon Premium automation
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Debugging tools
Unity Pro software offers a complete set of tools for debugging Atrium, Premium or
Quantum applications. A tool palette provides direct access to the main functions:
b Dynamic program animation
b Setting of watchdogs or breakpoints (not authorized in event-triggered tasks)
b Step-by-step program execution. A function in this mode enables
section-by-section execution. Instruction-by-instruction execution can be launched
from the previous breakpoint. Three execution commands are therefore possible
when the element to be processed is a subroutine (SR) or DFB user block:
Insertion/removal of watchpoint
v Detailed step-by-step or “Step Into”. This command is used to move to the first
element of the SR or DFB.
v Overall step-by-step or “Step Over”. This command is used to process the entire
SR or DFB.
v Outgoing step-by-step or “Step Out”. This command is used to move to the next
instruction after the SR or DFB element.
Execution command b Independent execution of the master (MAST), fast (FAST), auxiliary (AUX), and
event-triggered (EVTi) tasks.
The parameters and public variables of these blocks are displayed and animated in
real time using animation tables, with the possibility of modifying and forcing the
required objects.
In exactly the same way as with other program elements, the watchpoint, breakpoint,
step-by-step execution, and program code diagnostics functions can be used to
analyze the behavior of DFBs. Setting a breakpoint in a DFB user function block
instance stops the execution of the task containing this block.
6/19
Functions (continued) Modicon Premium automation
platform 6
The various debugging tools are also available in SFC language. However, unlike
other sections (IL, ST, LD or FBD) an SFC section executed step by step does not
stop execution of the task but instead freezes the SFC chart. Several breakpoints
can be declared simultaneously within a single SFC section.
Numerous commands are available in this debugging mode via the control panel:
b Deactivate active step(s)
b Activate initial step(s)
b Disable step execution times
b Freeze chart regardless of transition conditions
b Stop processing of steps
b Move to the next step taking account of the transition conditions
b Enable transition and move to next step(s) (detailed step-by-step command, “Step
Into”)
b Enable transition in order to execute the end of the macro-step (outgoing
step-by-step command, “Step Out”)
b Preposition chart on steps for which markers have been set, etc.
PLC simulator
The simulator integrated in Unity Pro can be used to test the application program for
Atrium, Premium or Quantum PLCs from the PC terminal without having to connect
to the PLC processor. The functions provided by the debugging tools are available
for debugging the master, fast and auxiliary tasks.
As the simulator does not manage the PLC I/O, animation tables can be used to
simulate the state of inputs by forcing them to 0 or 1.
The simulator can be connected to third-party applications via an OPC server with
OFS (OPC Factory Server) software.
Simulator control panel
Documentation editor
The documentation editor is built around the Documentation Browser, which shows
the file structure in tree form.
6 It allows all or part of the application file to be printed on any graphics printer
accessible under Windows and using True Type technology, in A4 or US letter print
format.
The documentation editor supports the creation of user-specific documentation files
using the following headings:
6.1 b Title page
b Contents
b General information
b Title block
b Configuration
b EF, EFB and DFB type function blocks
b User variables
b Communication
Access to documentation editor b Project structure
b Program
b Animation tables and cross-references
b Runtime screens
The documentation editor can generate the documentation file based on two different
structures:
b Structural view: All the objects in the project are associated with their
corresponding headings.
b Functional view: The objects in the project are associated with the function
modules to which they belong.
The documentation file can be created and saved as the project progresses, from
one Unity Pro session to another.
6/20
Functions (continued) Modicon Premium automation
platform 6
Presentation
Diagnostics integrated into Atrium, Premium and Quantum automation platforms
Higher-level
Vijeo Look M.E.S.
Monitor Pro
Processor for In-rack I/O Remote I/O
system bits and modules modules
words on Fipio Ethernet TCP/IP
Quantum
Cell level
Application diagnostics
Machine level
Unity Pro
PC
The diagnostics offer for Atrium, Premium and Quantum platforms is based on three
components:
b System diagnostics
b DFB and EFB diagnostic function blocks (for system and application diagnostics)
b Error message display system or viewers supplied as standard with Magelis
XBT/T XBT terminals, Vijeo Look/ Monitor Pro supervisory software and Unity Pro
setup software.
Functions 6
System diagnostics
The system diagnostics for the Atrium, Premium and Quantum platforms supports the
monitoring of system bits/words, I/O modules and activity times (minimum/maximum)
of SFC steps. By simply choosing the relevant option in the application configuration,
6.1
any event will result in time-stamped messages being generated automatically without
the need for any additional programming thanks to these diagnostics viewers (1).
With the assistance of Unity Pro's integrated diagnostics, this function can be used to
perform 1st level diagnostics of the elements in the configuration, up to and including
each I/O module channel.
(1) Diagnostics viewers are tools used to display and acknowledge error messages relating to
diagnostics. They are supplied as standard with Unity Pro, Vijeo Look and Monitor Pro
software and with Magelis terminals.
6/21
Functions (continued) Modicon Premium automation
platform 6
Application diagnostics
Unity Pro software also has a library of function blocks for monitoring, called diagnostic
DFBs and EFBs. The library of diagnostic function blocks contains:
Furthermore, when a fault occurs, Unity Pro analyzes the program sections
concerned and opens a second window displaying the causes and probable sources
of the fault.
The user or process operator is guided though the fault-finding process, enabling
machine downtimes to be reduced.
The configuration module or instruction, which is the source of the fault, can also be
6 accessed via the diagnostics viewer integrated into Unity Pro, directly from the alarm
in the viewer output window (see page 6/23).
6.1
6/22
Functions (continued) Modicon Premium automation
platform 6
Diagnostics viewers
All the diagnostic events processed by Atrium, Premium and Quantum platforms via
diagnostic DFBs/EFBs are stored in a buffer (specific data memory area on the PLC).
The information contained in this buffer is sent (transparently for the user) to viewers
for automatic display and for management of faults and alarms. The viewer function
is supplied as standard with:
b Vijeo Look and Monitor Pro V7 supervisory software
b Unity Pro programming software
b Magelis XBT F and Magelis iPC HMI terminals (function only available with
Premium PLCs)
The integrated viewer in Unity Pro can also be used to access the instruction or
module, which is the source of the fault. See “Diagnostics with fault finding”, page
6/22.
Atrium, Premium and Quantum platforms have multiviewer capability (can be used
with a maximum of 15 viewers). A PC-compatible station with the viewer function can
be multi-PLC (can be used with a maximum of 15 Atrium/Premium/Quantum
platforms).
Runtime screens
The runtime screen tool is integrated into Unity Pro. The runtime screens are
designed to facilitate the operation of automated processes during debugging,
6
startup and maintenance. The runtime screens provide a set of information
(explanatory texts, display of dynamic values, push buttons, and synoptics), enabling
users to act quickly and easily to modify and dynamically monitor PLC variables.
The runtime screens editor provides all the HMI (Human/Machine Interface)
6.1
elements needed for the animated design and viewing of processes. It enables these
screens to be designed using specific tools:
b Screen: Creation of runtime screens, which can be classified according to family.
b Message: Creation of messages to be displayed.
b Objects: Creation of a graphic objects library using:
v Geometrical elements (line, rectangle, ellipse, incorporation of images, controller
front panels, etc.)
v Control elements (buttons, data entry fields, screen browsing controls, etc.)
v Animation elements (colors, flashing elements, bar graphs, etc.)
When the station on which Unity Pro has been installed is connected to the PLC, the
user can obtain a dynamic display of the screens according to the state of the
process. Screen sequencing is possible, depending on the priority attributed, either
via the keyboard or a PLC request.
When online, the Unity Pro application program can be accessed directly from the
runtime screens by clicking on the selected object in a synoptic screen view. It is also
possible to activate the animation table or cross-reference functions by selecting one
or more variables on the screen. To make the display easier to read, the synoptic
views can be displayed in full-screen view.
6/23
Functions (continued) Modicon Premium automation
platform 6
Unity Pro enables changes to be made to the program when the PLC connected to
the programming terminal is in RUN. These modifications are made by performing
the following operations:
b Where necessary, transferring the application in the PLC to the PC terminal
running Unity Pro.
b Preparing the program changes offline. These program modifications can be of
any type and in any language (IL, ST, LD, FBD, and SFC), for example
adding/deleting SFC steps or actions. Furthermore, modifications can be made to the
code of a DFB user function block (although its interface cannot be modified).
b Updating the program in the PLC (in RUN) to reflect these program changes.
This function allows program code and data in different parts of the application to be
added or modified in a single modification session (thus making modification unified
and consistent with regard to the controlled process). This increased flexibility comes
at a cost in terms of the program memory volume required.
Cross-References functions
Import/export function
The import/export function available in Unity Pro supports the following operations
from the structural and functional project views:
b Via the import function, to reuse all or part of a project created previously in the
current project
b Via the export function, to copy all or part of the current project to a file for
6 subsequent reuse
The files generated on export are generally in XML format (1). However, variables
can be exported or imported in the following formats in addition to XML:
b .xvm format compatible with OFS data server software
6.1 b Source format, in a .scy file compatible with PL7 design software
b Text format with separator (TAB), in a .txt file for compatibility with any other
system
On import, data can be assigned to new instances of the following elements via an
assistant:
b DFB function blocks
b DDT data structures
b Simple data
Furthermore, when importing a function module, the data associated with animation
tables and runtime screens is also reassigned.
The XML import function also supports the transfer of an Atrium, Premium or
Quantum PLC configuration prepared in the SIS Pro costing and configuration tool
for use in the creation of a project in Unity Pro.
This import function means that the user does not have to repeat the PLC
configuration process when this has already been completed in the SIS Pro tool.
(1) XML language: Open text-based language providing structural and semantic information.
6/24
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platform 6
Application converters
Unity Pro's integrated conversion tools can be used to convert PLC applications
created with Concept and PL7 programming and setup software in Unity Pro
applications.
The conversion can be performed from a Concept V2.5 application (possible in V2.11
or later but only once it has been updated to version V2.5). In order to perform the
conversion, the application must be exported to an ASCII file in Concept.
The export file is converted into Unity Pro source files automatically. This
source file is then analyzed by Unity Pro. At the end of the procedure, a conversion
report is generated and an output window displays any conversion errors from which
the part of the program to be modified can be accessed directly.
The Concept application converter converts the application into Unity Pro but does
not guarantee that it will operate correctly in real time. It is therefore essential to test
or debug any converted application.
The conversion can be performed from a PL7 application V4 or later (Premium PLC
or Atrium slot PLC). In order to perform the conversion, the source file (complete
application) or source file (user function block) must be exported in PL7.
The conversion procedure is similar to that of the Concept conversion described
above.
The drivers used most frequently on the Atrium, Premium and Quantum platforms
are installed at the same time as the Unity Pro software.
Furthermore, Unity Pro also includes the following communication drivers, which can
be installed as required:
Driver type Windows XP Windows NT Windows 98 Windows 95 OSS/2 DOS
Windows 2000 Millennium
Uni-Telway V1.6 IE17 V1.9 IE17 V1.6 IE17 V7.8 IE18 – V7.4 IE14
TSX FPC10 V1.3 IE05 V1.3 IE08 V1.3 IE05 V2.4 IE14 V2.4 IE13 V2.2 IE11
TSX FPC20 V1.2 IE03 V1.3 IE08 V1.2 IE04 V1.2 IE04 V1.5 IE05 –
TSX SCP 114 V1.1 IE04 V1.1 IE04 V1.1 IE04 V1.1 IE04 – –
Ethway V1.1 IE02 V1.1 IE03 V2.6 IE06 V2.6 IE06 V2.6 IE22 –
ISAway V1.2 IE04 V1.5 IE06 V1.2 IE04 V1.2 IE09 – –
PCIway V1.0 IE06 – – – – –
XIP V1.7 IE13 V1.7 IE13 V1.7 IE13 V1.7 IE13 – –
Modbus V1.1 IE06 V1.1 IE06 V1.1 IE06 V1.1 IE06 – –
USB for mini-DIN Included with – – – – –
terminal port PL7
USB for USB terminal port V1.0 IE14 – – – – –
6/25
Functions (continued), Modicon Premium automation
references platform 6
As a supplement to the Unity Studio software suite, the UDE (Unity Developer's
Edition) development tool can be used to set up made-to-order solutions. In addition
to a development kit, it includes the Unity servers, training, documentation, and
technical support.
This UDE development tool can only be supplied once a specific contract has been
Example of a made-to-order solution, which can signed with Schneider Electric. Please consult your Regional Sales Office.
be set up with UDE
References
Unity Pro Medium, Large and Extra Large software packages
Users who have already purchased these installed base software programs and
have a current subscription may purchase Unity Pro version V2.0 software at
vastly reduced prices. These upgrades are only possible for licenses of the same
type (from Concept XL group license to Unity Pro Extra Large group license).
Unity Pro multilingual software is compatible with Windows 2000 Professional and
Windows XP operating systems.
It comprises:
b Documentation in electronic format in 4 languages (English, French, German, and
Spanish)
This documentation can be ordered separately in paper format.
b Converters for converting applications created with Concept and PL7 Pro
programming software
b PLC simulator
Cables for connecting the processor to the programming PC must be ordered
separately.
6/26
References (continued) Modicon Premium automation
platform 6
References (continued)
Unity Pro Medium version 2.0 software packages
For PLCs Description Type of license Reference Weight
kg
TSX 57 0p…57 20 Unity Pro Medium software Single-station UNY SPU MFU CD 20 –
TSX PCI 57 20 packages Group (3 stations) UNY SPU MFG CD 20 –
Software upgrades from: Single-station UNY SPU MZU CD 20 –
- Concept M Group (3 stations) UNY SPU MZG CD 20 –
- PL7 Junior
Unity Pro Large version 2.0 software packages
For PLCs Description Type of license Reference Weight
kg
TSX 57 0p…57 40 Unity Pro Large software Single-station UNY SPU LFU CD 20 –
TSX PCI 57 20/30 packages Group (3 stations) UNY SPU LFG CD 20 –
140 CPU 311 10
Team (10 stations) UNY SPU LFT CD 20 –
140 CPU 434 12U
140 CPU 534 14U Site (> 10 stations) UNY SPU LFF CD 20 –
Software upgrades from: Single-station UNY SPU LZU CD 20 –
- Concept M Group (3 stations) UNY SPU LZG CD 20 –
- PL7 Junior
Team (10 stations) UNY SPU LZT CD 20 –
Site (> 10 stations) UNY SPU LZF CD 20 –
Unity Pro Extra Large version 2.0 software packages
For PLCs Description Type of license Reference Weight
kg
TSX 57 0p…57 50 Unity Pro Extra Large software Single-station UNY SPU EFU CD 20 –
TSX PCI 57 20/30 packages Group (3 stations) UNY SPU EFG CD 20 –
140 CPU 311 10
Team (10 stations) UNY SPU EFT CD 20 –
140 CPU 434 12U
140 CPU 534 14U Site (> 10 stations) UNY SPU EFF CD 20 –
140 CPU 651 50/60 Software upgrades from: Single-station UNY SPU EZU CD 20 –
140 CPU 671 60 - Concept M Group (3 stations) UNY SPU EZG CD 20 –
- PL7 Junior
Team (10 stations) UNY SPU EZT CD 20 –
- ProWORX NxT
- ProWORX 32 Site (> 10 stations) UNY SPU EZF CD 20 –
Documentation for Unity Pro version 2.0
For PLCs Description Type of license Reference Weight
kg
Getting Started manuals Assisted creation of a first English UNY USE 100 10E –
(on CD-ROM) Unity Pro application French UNY USE 100 10E –
6/27
Presentation, Modicon Premium automation
setup platform 6
Presentation
Unity EFB Toolkit is the software for developing EF functions and EFB function
blocks in C language and is optional software for Unity Pro. It can be used to develop
new functions (whose internal code is written in C language) to extend and complete
the set of functions proposed as standard in Unity Pro. This software comes with
Microsoft Visual C++ @.Net which can be used to debug the functions used on the
Unity Pro PLC simulator. Unity EFB Toolkit also includes a service for creating and
managing families of functions, with a view to their integration in the Unity Pro
function libraries.
Setup
C language development software is a proper tool for managing the whole function
while it is being performed:
b A user-friendly creation interface, integrated in Unity Pro, with automatic file
organization
b Powerful tools for testing and debugging
b Management of compatibilities and software versions of created functions
b Generation of files for subsequent installation of functions on other development
stations
The software can be used to define different function families. These functions, also
known as EFs/EFBs, are stored in families, making it possible to create an organized
library of functions written in C language.
Once created, these families can be distributed and integrated in the Unity Pro
libraries.
They are:
b Arranged in families/functions
b Used in all languages with the same flexibility as standard functions (data entry
wizard)
b Managed by the Unity Pro library tool (version management)
Editing functions
6.1
The various tabs in the EFB Toolkit software editor allow the user to create the
function by:
b Declaring the interface, all data types are possible (elementary, structures, tables)
b Supporting public and private variables
6/28
Setup(continued), Modicon Premium automation
reference platform 6
Setup (continued)
Debugging functions
The function created can be tested after insertion in an application and loading into
the Unity Pro PLC simulator.
The Microsoft Visual C++ tool is used to debug the function.
It is used to:
b Insert breakpoints
b Perform step by step execution
b Display the code with the breakpoints visible
b Display manipulated data
As the function has been debugged, it can be generated and distributed, and the
updating tool supplied with Unity Pro can be used to enhance the libraries on a user
station.
Version management means that at any time the user knows the level of functions
installed on a station and can update the application with the latest existing versions.
References
The “companion” software for Unity Pro, Unity EFB Toolkit can be used to create EF
elementary blocks and EFB elementary function blocks. These are developed in
Visual C++ language and are integrated in Unity Pro function block libraries.
The Unity EFB Toolkit software and its documentation are supplied in electronic form
on CD-ROM in English.
6/29
Presentation Modicon Premium automation
platform 6
Presentation
Set up in the same way as an ActiveX control component, Unity SFC View is used to
display status information relating to SFC charts executed by a Premium or Quantum
PLC. Installed on an HMI station, Unity SFC View monitors and controls the status
of SFC charts in real time, supplying detailed diagnostic data.
Unity SFC View reads the necessary data from the Unity project database in offline
mode. The PLC data is accessed online via the OFS (OPC Factory Server).
Without needing to recreate SFC charts in the HMI environment, Unity SFC View
reads the structure of the SFC charts directly from the Unity project database.
Modifications made to the SFC application are detected and updated at any time.
In online mode, Unity SFC View accesses the PLC diagnostic data, thus enabling
awareness and tracking of the occurrence of the first fault and subsequent faults.
System downtime is much reduced since Unity SFC View enables maintenance staff
to locate the source of the problem much more quickly.
Unity SFC View is designed for end users and system designers who wish to
integrate this control into their HMI system. Unity SFC View is compatible with most
HMI platforms handling ActiveX Control components such as Vijeo Look control
software or Monitor Pro supervisory software or in a programming environment such
as Visual Basic.
6.1
6/30
Presentation (continued) Modicon Premium automation
platform 6
The overview provides a general view of all the SFC charts in a Unity project. It
contains real-time data such as current step, simultaneous steps, chart error with
indication of the SFC chart status. The overview makes it easy to browse through
SFC charts and switch quickly to the detailed view of the desired SFC chart in the
Unity Pro application.
Overview
The simple detailed view shows the elementary data on the active step (or selected
step) of the SFC chart in real time. The data displayed may include the name,
comment, chart and step status, as well as the activity times (min, max, actual). You
can also enable the chart navigation option.
Because of the compact size of the simple detailed view, it is possible to place
Simple detailed view several instances of it on a single HMI screen relating to a certain part of the process.
From this simple detailed mode, you can navigate between HMI screens with SFC
View controls and display the detailed view of SFC charts.
The detailed view illustrates the details of an SFC chart in real time. The display
indicates the current step, the transition awaiting activation and the next step. The
actions associated with the steps are displayed along with sequence selections or
parallel branches. The detailed diagnostic data includes analysis of the causes of the
fault at transition level. Depending on the diagnostic mode, the error grid contains the
causes of errors or all the variables assigned to the transition logic. The current state
of the various variables and selected errors are identified by different colors.
Diagnostic mode
Transition logic diagnostics is a key function of Unity SFC View. It minimizes system
downtimes in the event of a fault.
Customization
Unity SFC View offers a programming interface which can be used to integrate the
ActiveX Control component in an HMI application and customize its functions and its
operator interface.
The ActiveX Control component in Unity SFC View can be customized. It accepts
properties, methods and events (all the properties have a default value).
The properties pages simplify configuration. Unity SFC View accepts scripts with
methods such as browsing through charts, status control of charts, and also events
such as error notification or chart selection. This data can be used to launch
programs or operator screens.
6/31
Presentation (continued) Modicon Premium automation
platform 6
Possible architectures
Unity SFC View is used in a configuration where the OFS and Unity Pro software
reside on the same PC platform as the HMI application.
Basic architecture
In a distributed configuration, the OFS and Unity Pro software can be installed on
different servers.
Distributed architecture
Operator station with HMI Unity projects
application and SFC View
projects
Ethernet TCP/IP
COM or
DCOM
OFS server
P Server (Unity)
PLC network
6
Quantum, Premium with
Unity SFC program
6.1
6/32
Presentation (continued) Modicon Premium automation
platform 6
References
When integrated in an HMI application, Unity SFC View can be used to monitor and
control charts in applications developed in Sequential Function Chart (SFC)
language running on Premium/Quantum Unity PLCs.
The Unity SFC View integration example illustrates the main possibilities offered by
Unity SFC View. This is an executable program which does not need HMI software
in order to run. It helps the user understand how to configure and use the Unity SFC
View ActiveX Control component.
6.1
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platform 6
3
Based on a horizontal approach, the software suite supports:
b Project management for distributed control applications
b Application and device management
b The consistency and synchronization of Ethernet TCP/IP communication between
devices
The Unity Studio software suite offers designers of industrial automation distributed
control projects the possibility of using all these tools in conjunction. From the design
phase on, everyone involved has easy, user-friendly access to a single, shared
representation of the project.
Unity Studio V2.0 is an “all-in-one” software suite based on Microsoft's Visio 2003
Professional graphic design tool. It is supplied with the following software as
standard:
b Unity Studio Manager V2.0 for managing distributed control applications
b Unity Pro XL V2.0 for programming Atrium, Premium and Quantum platforms
b OFS V3.1 (OPC Factory Server) for accessing and exchanging data in the
architecture
b PowerSuite V1.5 for setting up drives and motor starters
6 b XBT-L1000 V4.30 for creating Magelis HMI applications
b Microsoft VBA (Visual Basic for Applications) for developing customized functions
b MS Visio 2003 Professional, depending on the type of software license
Unity Studio V2.0 is the ideal tool for integrating and configuring Transparent Ready
6.1 products.
Unity Studio Manager tools allow you to create direct links with other Schneider
Electric applications or with third-party software applications.
The Unity Studio software suite is the ideal software engineering platform for
distributed control applications.
Functions: References:
Pages 6/35 to 6/40 page 6/41
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Project views
Graphical project views
In conjunction with the Visio 2003 graphics editor, the Unity Studio software suite can
be used to create project views in specific pages:
Objects, their links and related properties composing the project views are entered
once into the graphical views and shared with:
b Other views
b Other Unity Studio suite software and external software applications
Based on the Visio 2003 editor, the graphical views are easy to use thanks to the
standard user interface (Microsoft office tools). Graphic elements can be integrated
from other market-standard CAD software (AutoCAD, Micro Station, etc.).
Functional view
The functional view is a structured tree diagram of the entire set of machine or
process functions. It is taken from the graphical view of the process or machine.
This hierarchical structure comprises functional entities in the form of folders that can
be nested at different levels.
The project designer associates functional entities with stations making up the
project.
6
After “generation” (see page 6/39), the corresponding functional entities are made
available in the structural view (configuration entity) of Unity Pro applications for
Atrium/Premium/Quantum platforms. 6.1
Functional view
Topological view
The topological view is composed using the control architecture graphical view. This
topological view displays the communication networks and connected devices in a
folder structure.
In a similar fashion, after “generation” (see page 6/39), elements of the topological
view are made available in the structural view (communication element) of each
Unity Pro application for the Modicon Atrium/Premium/Quantum platforms in the
distributed automation architecture. Network names and the names and types of
stations defined in the graphical view of Unity Studio are sent to Unity Pro
applications.
Topological view
Presentation: References:
page 6/34 page 6/41
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Communication view
Communication view Set using the symbolic variables editor in Unity Studio, parameters for
communication services between the various devices or products (Global Data and
I/O Scanning services) are loaded automatically in the files for each station during
generation (see page 6/39), thereby ensuring that all stations benefit from:
b Ensured communication consistency between the distributed applications
concerned
b Maximum productivity based on station configuration
b Reduction in the risk of errors
I/O Scanning
The I/O Scanning service can be used to manage the exchange of remote I/O states
on the Ethernet TCP/IP network following simple configuration, with no need for
specific programming.
I/O scanning is transparent and is carried out via read/write requests sent by the
Atrium, Premium and Quantum automation platforms in accordance with the Modbus
TCP client/server protocol. This technique of scanning via a standard protocol
enables communication with any product that supports a Modbus server on TCP/IP.
Unity Studio can define a number of communication frames for each station. Each
communication frame, reserved for reading inputs and writing outputs, is limited to
100 consecutive words.
See page 5/22 for more information about the I/O Scanning service.
6 Ethernet TCP/IP
Variable A
Global Data
Variable B
Variable C
The Global Data service on Ethernet TCP/IP communication networks can be used
to exchange data between connected stations in real time.
6.1 This service enables a common database to be synchronized and shared between
64 stations. Each of the 64 stations in a distribution group can:
Publication Subscription Subscription b Publish a 1024-byte variable on the network
Publication b Subscribe to between 1 and 64 published variables
Application 1 Application 2 Application n
The Global Data view in Unity Studio can be used to define Global Data distribution
groups and set parameters for variables published and subscribed to by the stations.
See page 5/24 for more information about the Global Data service.
6/36
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Object libraries
The Unity Studio software suite supplies open libraries of objects that can be re-used
in graphical views:
b Visio 2003 libraries
b Schneider Electric automation product library
Each object can be given its own parameters (type of valve, etc.) using predefined
properties or enhanced by applying customized properties.
Complex objects (for automation devices) can be created by writing usage rules (for
instance, the possibility of connecting a type of automation device to a type of
communication network) in standard eXtensible Markup Language (XML) format.
6
PLCs
Networks
HMI
Thumbnails Variable speed
drives
Parameters
Motor starters 6.1
Hubs
Rules Switches
etc.
XML-format rules
Hyperlinks can be defined from the objects in order to launch a software application
or to open a document related to the object (see next page).
Presentation: References:
page 6/34 page 6/41
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Direct-access hyperlinks
From the Unity Studio project views, it is possible to create hyperlinks at any time to:
6.1
4 2 1 3
Presentation: References:
page 6/34 page 6/41
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In order to detect any errors as early as possible, the Unity Studio software suite
analyzes application coherence and consistency. A report indicates any possible
errors in the form of alarms. Checks are performed on:
b Station addressing
b The types of station defined
b Data exchanged in real time on the Ethernet network between PLC stations via the
I/O Scanning and Global Data services (reserved word zones, group, published and
subscribed variables)
b The hierarchical structure of functional entities
Following the analysis (and after any corrections have been made to render the
application compliant), generation using the Unity Pro software suite enables you to
create specific parameter settings for each station in each corresponding station file.
The parameter settings generated - consistent with the global project - are listed in
the table below for each type of station.
For PLC stations (Atrium, Premium and Quantum), this generation includes the
creation of the functional view, the program structure and the parameter settings for
the Global Data and I/O Scanning services.
Generation in Unity Pro Type of data generated Unity XBT Power Concept PL7 OFS
Pro L1000 Suite
Application Name
Project file
Device Name
Format
Network Routing path
Link Name
Format
Address
Functional Name
entity Structure
Group Name 6
Multicast address
Global Data Variable name
Variable type
Producer/consumer
Creation of Unity Pro program structures
I/O Scanning Variable name 6.1
Variable type
I/O Scanner setting
Data generated using Unity Studio with consistency check and updates
Data created in Unity Studio
XML data generated using Unity Pro
The check verifies the consistency of the project parameter settings with the files for
each station.
The update updates the parameter settings in the station files to correspond to those
in Unity Studio (see table above). Any modifications made on the stations are
checked and replicated at all other project levels. The existing parameter settings for
a station added to the project are updated in Unity Studio (in the event of the re-use
of an existing station).
Presentation: References:
page 6/34 page 6/41
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Functions (continued) Modicon Premium automation
platform 6
The Unity Studio software suite is a single publishing resource for creating global
project documentation including information about the following different levels:
b Stations (station applications), see “Unity Pro documentation editor”, page 6/19
The inherent openness of Unity Studio means that project object models can be
accessed for the purpose of using and extending their services. This adaptation of
generic functions to meet user-specific requirements is achieved by:
b Importing/exporting components in standard XML format
b Launching VBA macros (Microsoft Visual Basic)
b The option to include hyperlinks to third-party documents and software (MES,
ERP, web, configurators, maintenance guide, etc.)
b The use of COM/DCOM technology
b The use of the UDE (Unity Developer's Edition) development tool, see page 6/27
The Unity Studio software suite is supplied with productivity examples based on VBA
technology for creating language objects designed to enhance the Unity Pro design
software.
6.1 b The bottom-up approach: Based on applications created at each station level,
this approach enables all parameter settings to be updated to match those at
Unity Studio project level.
b The unrestricted approach: In the Unity Studio software suite, this approach
allows users to freely select the design method for a distributed automation project.
Information entered at one level is automatically replicated and distributed at other
levels of the project.
Presentation: References:
page 6/34 page 6/41
6/40
References Modicon Premium automation
platform 6
References
The multilingual Unity Studio software suite, compatible with the Windows 2000
Professional and Windows XP Professional operating systems, can be used to
design and structure distributed automation projects.
The Unity Studio software suite includes the following software applications:
b Depending on the software offer, Microsoft Visio 2003 Professional for graphic
design
b Unity Studio Manager V2.0 for the management of distributed applications
b Unity Pro Extra Large V2.0 for the programming and debugging of Atrium,
Premium and Quantum automation platforms
b OFS V3.1 (OPC Factory Server) for accessing and exchanging data in the
architecture
b PowerSuite V1.50 for setting up drives and motor starters
b XBT-L1000 V4.30 for creating Magelis applications
b Microsoft VBA (Visual Basic for Applications) for developing customized functions
b Communication drivers (see detailed information on page 6/26).
(1) Defines the language for Visio 2003 Professional and the electronic documentation.
r Launch planned for 4th quarter of 2004 6.1
Presentation: Functions:
page 6/34 pages 6/35 to 6/40
6/41
Presentation Modicon Premium automation
platform 6
For process type applications, UAG provides a single database containing all the
project information (process model, control configuration and SCADA integration).
Using an approach based on reusable control devices (PID, motor, valve,etc.), UAG
which complies with the standard ISA S88 and generates the PLC code (Unity Pro &
Concept), plus all the elements required by the HMI monitoring system (Magelis) or
SCADA (Monitor Pro V7.2 (1) or third-party supervision system).
Single entry and central information management ensure data consistency and the
integration of the control (PLC) and monitoring (HMI/SCADA) systems.
Process models
Physical model (process view)
Process components and logical structureation of the process are based on the ISA
S88 standard.
Adopting the ISA S88 standard provides the following benefits:
b Considerable process flexibility.
b Significant reduction in development and delivery timescales.
b A standardized, uniform solution.
b Reuse of sub-elements.
UAG offers the 6 structural levels from the ISA S88 standard (site, area, process cell,
unit, equipment module and control module):
These levels can be found again within the applications structure (supervision and
PLC) generated by UAG. Process parameters for control devices, such as motors,
control loops and valves, are set at control module level.
6
The process for configuration of networks, PLC applications with their I/O and other
devices of the topological model , takes place directly in UAG.
The physical and topological models are independent and can be created in
parallel by independent process and automation experts.
The models are integrated via simple drag & drop operations between the two views..
This integration simply involves assigning PLC I/O points to control devices
(valves, motors, etc.).
6/42
Presentation (continued) Modicon Premium automation
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In UAG these multi-faceted elements are called SCoDs (Smart Control Devices).
They are created using UAG’s specific SCoD editor.
A SCoD is defined for each control devices, and is created with the help of the SCoD
editor by:
b Using the DFB or EFB interface of the PLC logic (Unity Pro/Concept) by importing
FBD Language.
b Assigning a supervisory graphic reference (Monitor Pro (1) or others).
b Defining the Smart control Device parameters and their behavior in the process
control system:
Graphic Alarms/
v control device parameters and attributes from the process side (operating modes,
representation events threshold limits, alarm texts, etc.).
v I/O parameters and attributes for PLC logic,
Security I/O interfaces
v parameters and attributes for HMI/SCADA supervisory.
b Defining configuration screens for the UAG user interface.
Documentation
b Defining default or initial parameters.
IHM
This means that you can integrate your process expertise and know-how in your
own SCoD libraries and reuse them again and again in all your UAG applications.
Customization
UAG can be used to define your own standards and apply them. It provides a uniform
solution based on your standards, and prepares for validation operations.
6
During the design phase, the risk of error is kept to a minimum, thereby reducing
debugging and maintenance costs too.
This means that you can integrate your process expertise and standards in all
your UAG applications.
6/43
Presentation (continued) Modicon Premium automation
platform 6
Once you have created the customization based on your standards and chosen your
SCoD libraries, UAG offers you a simple, user-friendly, application-specific method
of working.
The process is defined using the physical model (process view), exploiting the
expertise provided at customization and SCoD library creation stages. This means
that the process behavior and the process configuration screens match exactly your
requirements.
The process control is defined using the topological model (automation view), again,
in accordance with your customization.
b Process design using UAG is made easy through functional analyses. It allows the
user to reliably track the exact project status. In order to be able to detect any error
or oversight as soon as possible, UAG analyzes the project and flags any bugs at the
various levels of the project, for instance:
b At physical model level:
v SCoD instance attributes that are missing or over limit,
v invalid or missing interlock parameters.
b At topological model level:
v Communication channels between devices that are not defined,
v invalid or missing communication parameters.
b At project level:
v SCoD data is being transmitted from another PLC, but communication with this
device has not been configured,
v the SCoD data is not assigned to any PLC I/O variable,
v behavior on response time for I/O variables that is not defined.
This means that your process expertise and know-how is made available to be
used in UAG, ensuring consistent process application modeling.
UAG provides at a single point all the process information intended for the project’s
multiple applications (PLCs, HMI/SCADA), along with the communication
parameters.
6 When applications are generated this information is used to create the configuration
and part of the control logic in using IEC 61131-3 FBD functional language. The
following items are generated:
b At PLC level:
v Hardware configuration,
6.1 v localized and non-localized data with its initial value and symbol,
v initialization,
v inter-PLC communication and distributed I/O (I/O Scanning on Ethernet or Peer
Coop on Modbus Plus),
v DFB/EFB block data (information from SCoDs),
v interlocks.
b At HMI/SCADA level:
v Data for graphic animations,
v localized data with its corresponding symbol (display, alarm, archiving information,
etc.),
v user access rights.
b At communication level:
v Communication driver configuration (Monitor Pro (1) and iFIX),
v configuration data for third-party devices (via an XML interface).
This means that your process expertise and know-how is quickly operational in
your process without any errors or oversights.
6/44
Presentation (continued) Modicon Premium automation
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Validation
Validation
UAG is a specialized functional tool for process experts and has been developed to
comply with the following process standards:
b ISA S88.
b GAMP (Good Automation Manufacturing Practice).
UAG uses ISA S88 standard terminology for batch control and adopts the GAMP
methodology for creating an automated system.
The inclusion of these two standards provides major support in the task of approving
and validating processes. Validation according to FDA 21CFR Part 11 regulations is
simplified by UAG, as it provides:
b All process information at a single point, based on functional analysis.
b Automatic generation of process applications by UAG.
b Archiving in compliance with FDA regulations.
b A log of all interactions by UAG.
b Electronic documentation.
UAG tracks and documents every modification made. The version control system, in
compliance with regulation FDA 21 CFR Part 11, ensures simple, straightforward
validation. 6
Active collaboration
6/45
Presentation (continued) Modicon Premium automation
platform 6
UAG can openly interface with many of the SCADA systems currently available on
the market.
Direct integration
Direct integration by UAG automatically generates the Monitor Pro V7.2 supervisory
application elements, which are:
b Variables with symbol and attributes.
b Alarm server configuration.
b Trend server configuration (real time and historical).
b Mimics (graphic objects) of the devices.
b Configuration of the Modbus TCP/IP communication driver.
In addition, for each modification by UAG, the Monitor Pro V7.2 application is
automatically updated without any conflicts or risk of disruption of added or changed
elements.
UAG therefore ensures data consistency between the automation control and the
supervory level.
This type of direct integration is also available with the iFix supervisory and control
system (GE Fanuc).
Open integration
Open integration is based on all the UAG application information made available via
XML file format. This XML file is generated by UAG and can be imported into many
third-party SCADA systems, once it has been customized using the XLS style sheets
specific to the third-party system.
6.1
6/46
References Modicon Premium automation
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References
There are two types of software license available for UAG: Medium (M) and Large
(L). They are determined by the functional level of the HMI integration:
b The Medium version generates HMI information using customizable XML files
(XSL style sheets).
b The Large version also provides customizable XML files, direct integration for
Monitor Pro and iFix supervision systems featuring the generation of SCADA
applications with variables and attributes, mimics (graphic objects), alarm tables and
communication driver configuration.
r Available later
6.1
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Presentation Modicon Premium automation
platform 0
Process control
Unity Pro
The process control offer for Premium TSX 57 4p/5p platforms with Unity Pro Large
and Extra Large software has been enhanced with the new programmable offer. This
offer is based around the EF and EFB function block library specific to process
control. More than 30 blocks are available, classified in 6 families:
b EFB blocks for data preparation (for example, DTIME, INTEGRATOR, SCALING,
etc)
b Controller EFB blocks (for example, AUTOTUNE, PIDFF, SAMPLETM, etc)
b Math EF blocks (for example, COMP_DB, MULTIV_M, SUM_W, etc)
b Measurement processing EF/EFB blocks (for example, LOOKUP_TABLR1,
HYST_ppp, AVGMV, etc)
b Output value processing EFB blocks (for example, PWM1, SERVO, etc)
b Reference value processing EFB blocks (RAMP, RATIO, SP8SEL)
For more information on this programmable process control offer, please consult
your Regional Sales Office.
6.1
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Presentation (continued) Modicon Premium automation
platform 0
Process control
Unity Pro
Control loops
Software setup of the control loops is user-definable (Plug and Play technology)
during configuration of the Premium CPU or Atrium slot PLC.
The user enters information in the predefined loop diagrams which also integrate
management of operating modes and the link with the I/O.
Functions:
pages 6/50 to 6/53
6/49
Presentation (continued), Modicon Premium automation
functions platform 0
Process control
Unity Pro
Presentation
TSX P57 2p4/2634/3p4/3634/454/44634/554/5634M CPUs and
TSX PCI 57 204/354M slot PLCs offer the possibility of configuring 10, 15, 20 or
30 control channels for continuous or semi-continuous processes.
The process control functions offered by these CPUs are particularly suitable for:
b Sequential processes requiring auxiliary process control functions such as
packaging machines, surface treatment machines, presses, etc
b Simple processes such as metal treatment furnaces, ceramic ovens, refrigeration
units
b Servocontrol systems or mechanical process control where the sampling time is
critical, such as torque control, speed control, etc
Premium CPUs include the following characteristics:
b Each configurable process control channel can be used to manage 1 to 3 loops
depending on the type of loop selected
b Process control processes can be inserted in the overall architecture of a site,
thanks to the integration of the PLC in different communication networks
b Process control-related calculations are performed in floating point arithmetic
expressed in physical units
Description and characteristics : TSX P57 pp4/pp34M CPUs, see pages 1/6 to 1/11;
TSX PCI 57pp4M slot PLCs, see pages 1/16 to 1/20.
Functions
Control loops
Premium CPUs can be used to set up 10 to 30 process control channels, each
adopting one of the following 5 control profiles:
b Process-type loop: loop with a single controller
b Controller with 3 simple loops: controller used to increase the capacity of the
number of loops
b Autoselective loop, also called secondary loop: consisting of 2 loops in parallel
with an algorithm for selecting the output
b Cascaded loop: consists of 2 dependent loops (the master loop output is the slave
loop setpoint)
b Setpoint programmer: consisting of a maximum of 6 composite profiles, with a total
of 48 segments
As the channels are independent, configuration of 10 channels can be used for
example to obtain:
b 30 simple loops
6 b 5 setpoint programmers, each associated with 5 control loops
b 2 setpoint programmers and 8 process loops
The various loops are characterized by:
b Their different algorithms
b 5 processing branches (measurement, setpoint, Feed Forward, controller and
6.1 output processing)
b Calculation functions (gain, filtering, square root, etc) defined using parameters
Types of control loop
Predefined algorithms can be defined by the user and are represented as shown
below:
Process loop Simple loop
Presentation:
page 6/48
6/50
Functions (continued) Modicon Premium automation
platform 0
Process control
Unity Pro
Processing branches
Measurement processing
b Standard processing: The user can access the following functions: filtering, setting
measurement between limits, function generator with scaling, management of
alarms on threshold overshoot, totalizer and simulation of the measured value.
b External processing: This means there can be a process value PV at the controller
input which has been processed outside the control loop. This is a handy solution if
calculation of the measurement requires special or customized functions.
Setpoint processing
Depending on the type of loop selected, it is possible to opt for one of the following
4 types of setpoint: ratio setpoint, selection setpoint, simple setpoint (“remote” with
scaling) or setpoint programmer.
In the case of the controller with 3 simple loops or the secondary loop (in an
autoselective loop), only the simple setpoint and the setpoint programmer can be
used.
The controller can be chosen from the following 6 types: Self-tuning PID, controller
in discrete mode with 2 or 3 states, hot/cool controller (PID or self-tuning model) or
Split Range controller (PID or self-tuning model).
Output processing
6
There are 3 types of output which can be processed: analog output, servomotor output
or PWM output. Whatever the type of output, the command calculated by the
controller crosses a gradient limiter and a limiter whose upper and lower limits are 6.1
used to define the output variation range.
Setpoint programmer
Presentation:
page 6/48
6/51
Functions (continued) Modicon Premium automation
platform 0
Process control
Unity Pro
Special screens, accessible using Unity Pro software, can be used to configure
control loops.
Once the type has been chosen, its parameters can be set by selecting or deselecting
the options in the processing branches. No programming is therefore necessary, the
loop diagrams are enhanced or simplified as and when the parameters are validated.
Opposite, selecting the PID controller enables display of the various valid
parameters for this type of controller (KP, TI, TD, etc).
In the case of the setpoint programmer, the different profiles (6 maximum) are
configured via a table defining each segment.
After selecting the type of segment (ramp or dwell step), its configuration consists of
defining the setpoint to be reached (with the ramp) and the duration (for the ramp or
Configuring a process loop dwell step).
6 As selections are made, the bottom of the screen displays the profile with the setpoint
limit values.
This screen can also be used to define the cycles for this profile: execution once, a
certain number of times or looped continuously (32,767 times maximum).
6.1
Executing process control channels
The sampling period for the loops is predefined at 300 ms. This defines the controller
processing period in automatic mode. It is possible to modify this period in the loop
configuration screen.
All the I/O and the parameters of the various configured process control channels
can be accessed by the user at program level or via the various Unity Pro software
tools (especially language editors and animation tables).
Presentation:
page 6/48
6/52
Functions (continued) Modicon Premium automation
platform 0
Process control
Unity Pro
Debugging functions
Adjusting and debugging control loops is simple and user-friendly via, for example,
the application-specific loop configuration screen which, in online mode, provides
access to the following functions:
With the controllers integrated in the control loops, it is possible to use the autotuning
function which calculates a set of adjustment parameters (Kp, Ti, Td or Ks, T1,
T-delay) on request.
Once the loop has been debugged, it is possible to save the current values resulting
from the tests in the initial loop parameters values. This means that, on restarting the
loop, it will start off with the correct values.
Debugging a loop
b Display the values of the variables linked to the loop in real time
b Know which parameters have been selected (and even modify them)
b Display alarms
The menus can be used for manual control of the loop, autotuning, parameter
backup, etc.
6
Debugging a loop
6.1
Debugging the setpoint programmer
The setpoint programmer channels have their own debug screen which can be used
to display:
Presentation:
page 6/48
6/53
Selection guide Modicon Premium automation
platform 0
PL7 software
Unity Pro software type TLX CDp PL7M p44M TLX CDp PL7J p44M TLX CDp PL7J p44P
6/54
0
EF function development software in Development of applications in C Comparison of PL7 applications Availability of control systems
C language language based on Premium platforms
Enhancement of EF function block Development for processing process Automatic comparison of 2 Premium Continuity of operation in a Premium
libraries: applications using fuzzy logic: applications with identification of all redundant PLC architecture.
v Creation of families v 25 linguistic rules for redefining differences. Provides access to shared I/O on the
v Development of functions in expert knowledge using Fipio bus or redundant I/O.
C language conditions/conclusions (If...Then) Requires PL7 Pro software Typical “Normal/Standby” switching
v Access to math calculation functions v Description of membership functions time: 1 to 2 s
in floating point format
v Debugging functions (step by step, Screens for simulation in offline mode
breakpoint) and debugging in online mode.
v Use of functions created in all
languages
TLX SDKC PL7 41M TLX L PL7 FUZ 34M TLX CDp PL7 DIF 41 TLX CDp WSBY P40F
6/55
Presentation Modicon Premium automation
platform 6
Presentation
PL7 version 4.4 enables new TSX Micro/Premium modules to take advantage of
additional functionalities:
b PL7 software registrations by the Internet, electronic mail, fax or phone (obligatory
registration before 22nd day).
b Change in the Fipio catalogue for Momentum distributed I/O.
b Transfer of PL7 user rights between PCs via floppy disk or network.
b Enriched export files of the data application (FEF) for better compatibility with Unity
software after migration.
PL7 Micro Junior/Pro software packages are offered according to two alternatives
depending on the type of PLCs/PC cable: connection on the RS 232C port, or the
USB port of a PC.
Furthermore, some important functions make the software easier and safer to use:
Multi-instance
Use of the various PL7 software functions can be limited and controlled by managing
the access rights.
There are 5 user profiles (differentiated by passwords) which characterize the
functions available to users on the programming terminal. The profiles range from
read-only access to an application (lowest profile) to full programming (profile with
6.2 the most rights).
Application server
PL7 Pro software can be launched in OLE Automation server mode from a third-party
Terminal PC Terminal PC
Client Serveur
client application. In this case, certain PL7 program functions can be executed
following commands sent by an OLE client application. This instance of the program
then no longer reacts to commands from the operator keyboard. Server mode can
be launched in offline mode (COM) if both programs are on the same machine, or in
Automation
Automation
Applicatifs PL7 remote mode (DCOM), if the programs are installed on different machines.
Client
OLE
OLE
(1) However, compatibility with the Windows 95 operating system is no longer provided and USB
port is not compatible with Windows 95 and Windows NT 4.0.
6/56
Setup Modicon Premium automation
platform 6
Access to all programming and debug tools is gained via the application browser.
1 This gives a global view of the program and enables all the application components to
be accessed quickly via contextual menus.
2
1 Configuration editor.
2 Program editor.
3 DFB user function block editor.
4 Variable editor.
5 Animation table editor.
3 6 Documentation editor.
7 Operating screen editor.
4
In order to make programs more comprehensible, the FAST and MAST tasks are
5 split into sections.
6 Each section 1 has a name, a comment and is programmed in one of the four
languages available in PL7.
7
A section programmed in Grafcet language can contain a main chart 2 and
macro-steps 3. Version u V4.0 of PL7 allows comments to be added to each
macro-step.
To protect intellectual property or avoid any unwarranted modification, each section
can be write-protected or read/write-protected.
1 PL7 Pro software can be used to structure an application for a Premium platform into
functional modules that are broken down into sections (program code), animation
2 tables and operating screens. Independently of the multitask structure of the PLC, the
3
designer can define a multilevel tree structure of the automation application.
At each level, it is possible to attach program sections written in Ladder language (LD),
Structured Text (ST), Instruction List (IL), Grafcet (SFC), and animation tables.
The operation services associated with the functional view are available in one or
the other view. In particular, a single command can be used to force whether or not
a functional module is executed.
In this case, every section attached to the functional module is automatically forced. 6.2
All or part of the tree structure can be exported into functional modules.
In this case, all program sections of the different module levels are exported.
During an import, an assistant can be used to reassign the data associated with the
module in stages.
9/57
Setup (continued) Modicon Premium automation
platform 6
Configuration editor
Hardware configuration
The configuration editor intuitively and graphically enables the declaration and
configuration of the various components of the TSX Micro/Premium PLC application:
b Processor, coprocessor.
b Tasks.
b Application-specific I/O modules.
b Memory.
b ...
By clicking on an unconfigured position, the display of a dialog box shows the
available I/O modules, classed according to family.
Once the various modules are positioned, selecting them accesses parameter entry
for each module.
Software configuration
The configuration editor can also be used to set the software parameters of the
application: choice of the number of constants, number of internal words and the
number of each type of function block.
The configuration editor provides access to parameter entry for the function blocks.
The copy/paste function for these parameters is available from version u V4.0 of the
PL7 software onwards.
When programming in Grafcet language, the configuration editor can define Grafcet
objects (steps, macro-steps, etc.) and execution parameters (number of steps and
active transitions).
A number of tools are provided as standard for setting up the various applications:
discrete I/O, analog I/O, counting, motion control (1), man-machine interface (MMI),
communication, weighing (1), Warm Standby redundancy (2).
The parameter screens for the application-specific functions are accessed from the
6 I/O configuration screen by clicking on the position in which the module has been
defined.
The screens enable the main operating characteristics of the chosen application to be
defined, for example:
6/58
Software structure Modicon Premium automation
platform 6
Software structure
Internal At the end of each scan, the PLC system launches the execution of a new scan.
processing
The execution time of each scan is monitored by a software watchdog whose value
is defined by the user.
Input acquisition
(%I)
In the event of overrun, a fault occurs causing:
b The scan to stop immediately (STOP).
6
RUN STOP b A display on the front panel of the PLC.
Program b The alarm relay of the main rack power supply to be set to 0.
processing
Update of
outputs (%O)
6.2
Periodic execution
Launch
of the period A new scan is executed at the end of each period. The execution time of the scan must
be less than the time of the period defined (1 to 255 ms). In the event of overrun, the
Input acquisition latter is stored in a system bit (%S19), which can be set to 0 by the user (by program
(%I) or by the terminal).
A software watchdog which can be configured by the user monitors the scan time. In
RUN STOP
the event of overrun, an execution fault is signaled (see normal execution).
Program
processing
Update of
outputs (%O)
Internal
processing
End of period
9/59
Software structure (continued) Modicon Premium automation
platform 6
Safety_Mon(LD) Furnace_1(LD)
Alarm_Furnace(ST) PRE(LD)
CHART
Alarm_Cleaning(ST) POST(IL)
SR0 SR0
Drying(LD)
Priority + ... –
This structure can optimize use of the processing power, and can be used to
structure the application and simplify design and debugging, as it is possible to write
and debug each task independently of the others.
Master task
This compulsory task, which executes the main program, is periodic or cyclic (see
single task structures). It is activated systematically. It is intended for sequential
processing. Each section can be programmed in Ladder, Structured Text or
Instruction List language. One section is dedicated to Grafcet language; when this
language is chosen, 3 processing operations are proposed:
b Preliminary processing (PRE) is programmed in Ladder, Structured Text or
Instruction List language and processes initializations on power return, operating
6 mode modifications, input logic.
b Sequential processing (CHART) includes the graphic transcription and
management of Grafcet charts. It provides access to processing of the actions and
transition conditions.
b Post-processing (POST). This is programmed in Ladder, Structured Text or
Instruction List language and is used to process all the instructions from the
2 preceding processing operations and the indirect safety functions specific to the
outputs.
6/60
Ladder language, Modicon Premium automation
structured text language platform 6
Programs written in Ladder language consist of a series of rungs which are executed
sequentially by the PLC. Each rung may be:
b Identified by a label.
b Completed by a comment of up to 222 characters.
A rung consists of 7 lines on TSX Micro and 16 lines on Premium, with 11 columns,
allowing a maximum of 10 contacts and one coil per line.
The Ladder language editor offers several tools for constructing rungs in a user-
friendly way:
b A palette of graphic elements for direct access to the various graphic symbols of
the language via the mouse or the keyboard: contacts, Boolean logic, coils, operation
blocks, predefined function blocks…
Different colors are used for the objects, language key words and program
comments to make it easier to read.
9/61
Grafcet language, Modicon Premium automation
Instruction List language platform 6
The editor offers 8 pages, each consisting of 11 columns and 14 lines, giving
154 cells per page.
A palette of graphic objects is used for direct access to each graphic symbol
(macro-steps, steps, transitions, sequence selection, simultaneous activation/
deactivation and connectors).
Programming of the transition conditions and actions is performed simply by clicking on
the required chart element.
On a Grafcet page, comments of up to 64 characters can be entered in any cell.
Functions which assist entry: cut, copy, paste, etc. are available to the user.
6/62
Functions Modicon Premium automation
platform 6
Functions
User DFB function blocks
PL7 Pro software offers the user the possibility (for Premium PLCs) of creating their
own function blocks which meet the particular needs of their applications. Once they
have been created in the library, these function blocks can be used with PL7
Junior/Pro software.
These user function blocks enable an application to be structured. They are used as
soon as a program sequence is repeated several times in the application or to freeze
a standard type of programming. They can be exported to all other PL7 applications.
Using a DFB function block in one or more applications enables:
b Simplification of program entry and design.
b Improved program readability.
b Easier debugging (all variables handled by the DFB function block are identified
on its interface).
b Use of DFB-specific internal variables (independent of the application).
A DFB derived function block is set up in three phases:
b Design of the DFB which has a name, parameters (I/O), variables and code in
Structured Text or ladder language.
b Creation of a DFB instance in the variables editor or when calling the function in
the program editor.
b Using this instance in the program in the same way as a standard function block.
Main characteristics
Inputs 16 max. (1)
Outputs 16 max. (2)
Inputs/outputs 16 max. (1) (2)
Public internal variables 1000 (can be accessed via the application program)
Private internal variables 1000 (cannot be accessed via the application program)
Comment 322 characters max.
Program sections One section in one of the 2 languages (ST, LD).
(1) The maximum cumulative total of inputs and inputs/outputs is 16.
(2) The maximum cumulative total of outputs and inputs/outputs is 16.
Variables editor
v For each numerical variable, it is possible to select the display base (decimal,
binary, hexadecimal, floating point, ASCII message).
Version u V4.0 of PL7 offers new options for animation tables:
b Display of the comment associated with variables.
b Assignment of a single value to a number of variables.
b Change of display format for a number of variables.
b Display of the list of forced bits.
9/63
Functions (continued) Modicon Premium automation
platform 6
Animation table
Documentation editor
The documentation editor is built around the Documentation Browser which displays
the contents of the documentation file in a tree structure.
It can be used to print all or part of the application documentation file on any graphic
printer which can be accessed in Windows and uses True Type technology, in A4 or
US letter print formats.
b The contents.
b The application documentation file: hardware and software configuration, program
with its comments (including those relating to the macro-steps and subroutines).
b The list of variables sorted by address or symbol.
b The cross-references, sorted by address or symbol.
6
Runtime screens
The runtime screen tool is integrated in PL7 Pro software (creation and use of
screens). It is intended in particular, for debugging when starting up installations and
for diagnostics on faults or malfunctions.
6.2 It comprises data (explanatory texts, dynamic values, synoptics, etc.) and enables a
simple and fast action (modification and dynamic monitoring of PLC variables).
The editor enables the design of these screens using the following tools:
When the station is connected to the PLC, the user can display screens dynamically
depending on the state of the process.
Screen sequencing is possible, depending on the attributed priority, via either the
keyboard or PLC request.
In online mode, runtime screens enable direct access to the PL7 program from
synoptics by simply clicking on the selected object.
It is also possible to activate the animation table functions or cross references once
one or more variables have been selected on the screen. Version u V4.0 of PL7
software also enables character string type objects to be displayed.
6/64
Functions (continued) Modicon Premium automation
platform 6
Debugging tools
Animation tables
Tables containing the application variables to be monitored or modified can be
created by entering them or automatically initialized from the selected program part.
Variables can then be modified, forced to 0 or to 1 for bit objects.
These tables can be stored in the application and therefore retrieved at a later date.
Grafcet debugging
In online mode, the browser gives a hierarchical view of the chart with CHART
module and macro-step nesting. Animation is characterized by the presence or
absence of indicator colors.
The Grafcet debug bar:
b Displays the state of the chart.
6
b Modifies the state of the chart.
b Gives information on the state of the Master task.
Diagnostics
The debug screens provide access to the general module or channel diagnostics.
These screens identify:
Internal module faults.
b External faults from the application.
b E.g.: range overrun fault for an analog module.
With version u V4.0 of PL7 software, the Premium platform system diagnostics are
extended. It is possible to monitor system bits and words as well as to display
associated time-stamped messages automatically, without the need for additional
programming. This monitoring applies to the system elements (processor,
memory,tasks, …), in-rack I/O and remote I/O on the Fipio bus.
9/65
Functions (continued) Modicon Premium automation
platform 6
Presentation
Integrated diagnostics in Premium automation platforms
System diagnostics Display viewers
Higher level
Monitor Pro M.E.S
Cell level
Application diagnostics
Magelis
XBT/T XBT
Machine level
Viewer
CCX 17
Functions
6 System diagnostics
With version V4 of PL7 software, the Premium platform system diagnostics has been
enhanced by the monitoring of system bits/words and I/O (in-rack and remote via the
Fipio bus). All events automatically display time and date-stamped messages,
without any additional programming, using one of the display units (1).
The diagnostic functions integrated in PL7 Junior/Pro software can be used for 1st
level diagnostics of the configuration elements, and are effective for every module up
6.2 to channel level.
Configuration level
Module level
Channel level
(1) Viewers function is included as standard PL7 Pro, Vijeo Look, Monitor Pro software and
CCX 17, Magelis dialog terminals see page 6/67.
6/66
Functions (continued) Modicon Premium automation
platform 6
Functions (continued)
Application diagnostics
PL7 Pro software has an integrated function block library containing monitoring
function blocks known as Diagnostic DFBs. The Diagnostic DFB library comprises:
b IO_DIA input/output fault. It can be used to monitor the state of the inputs/outputs.
b ASI_DIA checks for the appearance of any errors on the AS-Interface bus (module
or bus fault, slave missing, slave not configured or faulty).
b EV_DIA checks that an event (state of a bit) takes the correct value at the expected
time (no notion of time).
b MV_DIA checks the requested movement (change in the state of a bit) due to
occur in a preset time period.
b ALRM_DIA monitors the state of a bit (at 1 or 0).
b NEPO_DIA and TEPO_DIA can be used to monitor, control and diagnose the
elements of the operating part created by wiring 2 preactuators and 2 sensors in
conjunction.
These offer users the option of creating their own diagnostic function blocks to meet
Usrst_dia the specific requirements of their applications, thus complementing the manufacturer
ED DFBs described above. They are created using 2 model blocks written in Ladder or
Inputs
Structured Text language.
COND ERROR
Outputs The following can be created simultaneously in one application:
STATUS b a maximum of 26 types of system diagnostic DFBs
AREA_NR b a maximum of 26 types of application diagnostic DFBs.
OP_CTRL
Viewers
The diagnostic events processed by the Premium PLC using the diagnostic DFBs
are stored in a buffer (memory space for data specific to the Premium PLC). The
information contained in this PLC buffer is sent transparently for the user to the
viewers and can be displayed automatically and used to handle errors and alarms.
6
The viewer function is included as standard in:
The Premium platform has a multi-viewer option (link to a maximum of 15 viewers). 6.2
A PC compatible station with the viewer function can be connected to several PLCs
(link via X-Way communication to a maximum of 15 Premium platforms).
Each line displayed by the viewer represents a fault with, depending on the display
capacity: state, type of DFB, geographical zone, dates and times of
appearance/disappearance, associated message and status.
9/67
Functions (continued) Modicon Premium automation
platform 6
Variable cross-references
Application converters
6.2
6/68
Selection Modicon Premium automation
platform 6
The communication drivers (Uni-Telway COM port ans USB port, PC side) are
available in the PL7 software CD-Rom.
Depending on needs, another drivers can be be installed from TLX CD DRV20M
CD-Rom (to order separately). See following table.
References
Multilingual software packages (English, French, German, Spanish and Italian) for
PC compatibles (1) equipped with Windows 98, Windows NT 4.0, Windows
Millennium, Windows 2000 Professional or Windows XP operating systems.
For one station, these packages comprise:
b A CD-ROM supporting the PL7 multilingual software, the PL7 demonstration
applications and the terminal link Uni-Telway driver.
b A cable reference TSX PCU 1031, PC compatible with TSX Micro/Premium PLC
(length 2.5 m). Not supplied with software upgrade or update packages and PL7
software licenses.
b Two CD-ROMs containing multilingual technical documentation.
b A CD-ROM containing the TSX Micro/Premium platform operating systems.
For packages for 3 stations, the above quantities are multiplied by three. For software
licenses, TSX PCX 1031 cables must be ordered separately, according to the required 6
number of users.
All documentation reference (software setup manuals) reference TLX DOC PL7 43F
should be ordered separately.
(1) Typical recommended configuration: Pentium processor, 266 MHz, 128 Mb of RAM memory,
CD-ROM drive for installation of the PL7 program, VGA screen or above.
6.2
9/69
References Modicon Premium automation
platform 6
PL7 Micro software enables programming in Instruction List, Ladder, Structured Text
and Grafcet language. It can also be used to set up application-specific functions and
perform maintenance and diagnostics of the developed applications. It includes the
PL7 2 application converter.
PL7 Micro and TSX Micro Single (1 station) TLX CD PL7M PC44M –
SyCon V2.8
software package
Software update TSX Micro Single (1 station) TLX RCD PL7M PC44M –
for previous
version of
PL7 Micro
supplied with
SyCon V2.8
Software updates TSX Micro, Single (1 station) TLX RCD PL7J P44M –
for previous Premium,
version of Atrium PCX
6.2 PL7 Junior Group (3 stations) TLX RCD3 PL7J P44M –
Software upgrade TSX Micro, Single (1 station) TLX UCD PL7J P44M –
packages from Premium,
previous version of Atrium PCX
PL7 TSX Micro Group (3 stations) TLX UCD3 PL7J P44M –
(1) p in reference, defines the type of connecting cable PC/PLC (length 2.5 m)
v P: TSX PCX 1031 cable for RS 232C port of PC,
v PU: TSX PCX 3030 cable for USB port of PC.
6/70
References (continued) Modicon Premium automation
platform 6
Functions on PL7 Pro software are identical to those on PL7 Junior software. It also
offers the user thepossibility of creating his own function blocks (DFBs) and graphic
runtime screens.
Software updates for TSX Micro, Premium, Single (1 station) TLX RCD PL7P P44M –
previous version of Atrium PCX
PL7 Pro Group (3 stations) TLX RCD3 PL7P P44M –
Software upgrade TSX Micro, Premium, Single (1 station) TLX UCD PL7P P44M –
packages from previous Atrium PCX
versions of PL7 Junior Group (3 stations) TLX UCD3 PL7P P44M –
PL7 Pro Open Team TSX Micro, Premium, Team (10 stations) (2) TLX OT PL7P P44M –
software license Atrium PCX
PL7 Pro Open Site TSX Micro, Premium, Site > 10 stations (2) TLX OS PL7P P44M –
software license Atrium PCX
PL7 Pro Servi software TSX Micro, Premium, Client/server network TLX S PL7P P44M –
license Atrium PCX architecture server device.
Use of the PL7 Pro via client
station (Thin client) on network
and with access rights.
Separated elements
Description Use Reference Weight
kg 6
X-Way drivers package for Includes all X-Way drivers (voir page 6/67) TLX CD DRV20M –
compatible PC Includes multilingual user documentation.
(1) p in reference, defines the type of connecting cable PC/PLC (length 2.5 m)
v P: TSX PCX 1031 cable for RS 232C port of PC,
v PU: TSX PCX 3030 cable for USB port of PC.
(2) Team user stations from the same geographical site.
9/71
Presentation, Modicon Premium automation
setup platform 6
SDKC software
Presentation
C language function development software, also called SDKC, is a PL7 Micro, PL7
Junior and PL7 Pro software option. It enables new functions to be developed
(internal code written in C language) and extends and completes the standard set of
functions offered by PL7 software.
SDKC software also integrates a creation and management service for families of
functions, so they can be integrated in the PL7 library.
Finally, it can be used to generate the function which ensures the protection of PL7
applications by reading a signature in the PCMCIA card inserted in the PLC.
Setup
C language development software is a genuine tool for managing the entire function
which has been created:
b A user-friendly creation interface, integrated in PL7, with automatic file
organisation.
b Powerful debug and test tools.
b Management of compatibility and software version for the functions created.
b Generation of disks for the subsequent installation of functions on other
development stations.
The software enables different function families to be defined. These functions, also
known as EF, are classed according to family, allowing the user to create a
sequential library of functions written in C language.
These functions, which will eventually form a part of the PL7 library, can be:
b Used in all languages.
b Displayed by the PL7 library tool.
b Classed according to family/function.
Editing functions
The various SDKC software editor tabs enable the user to create the function by:
b Declaring the interface (name, type and comment) for each input, output or I/O
parameter.
6.2 b Writing the source code file in C language.
b Declaring the constants as separate files.
A function written in C language can access numerous internal PLC services such
as real-time clock, PLC variables, system words, mathematical functions. In
particular, it is possible to carry out numerical processing in floating point format, if
the target PLC allows.
6/72
Setup (continued), Modicon Premium automation
reference platform 6
SDKC software
Setup (continued)
Debugging the functions
The function created must be generated under the “debug” format to be tested.
Once it has been inserted in an application and loaded to a PLC, the execution of a
function can be checked using numerous debug tools.
b Breakpoint insertion.
b Step by step execution.
b Display of code with breakpoints shown.
b Display of data manipulations.
After developing, generating, then debugging the function, the last step consists of
generating a function family installation disk.
This enables the function library on the user's programming terminal to be enhanced.
Managing the versions allows the level of any functions installed on a station to be
known at any time.
Reference
This software extension enables standard functions offered by PL7 Micro, PL7 Junior
and PL7 Pro version > V4 software to be extended.
6
It comprises:
b A set of 3“1/2 disks.
b A bilingual user manual (English and French).
This software is supplied with a Microsoft Visual C++ software package registration
card.
6/73
Presentation, Modicon Premium automation
setup platform 6
Presentation
PL7 FUZ software is a PL7 TSX Micro/Junior/Pro software option enabling fuzzy
logic processing in order to optimise the control of processes from Micro and
Premium PLCs. This is a software function which can be integrated in any
PL7 program. lt includes setup and debug tools.
It enables:
b Boolean logic limits to be exceeded (true or false state).
b The representation of physical measurements by gradual concepts.
b Benefit to be gained from the expertise of operators when controlling a proces.s
Once inserted in a program, the fuzzy function can either operate in continuous mode
(function executed on each scan) or on request (a single iteration on each
execution). The operating mode enables the function to be used in automatic mode
(calculation of the outputs depending on the state of the inputs) or in manual mode
(applications with predefined output values).
Software setup
The fuzzy logic function is inserted in the program in all the available languages. The
software checks the various function parameters:
b The 5 input variables.
6.2 b The 4 output variables (plus an error bit).
b The internal variables necessary for the function to operate correctly.
Membership functions
6/74
Setup (continued), Modicon Premium automation
reference platform 6
The fuzzy function is easily debugged using the setup and debug screen, especially
simplified by the possibility of simulating the operation offline.
Offline simulation
Once the parameter entry screens have been completed, it is possible to perform the
fuzzy function operation offline. The debug screen offers the possibility of:
b Forcing values for the various input variables.
b Starting the simulation using the “Start” key.
It can also:
b Force the inputs for testing precise operating points.
b Change to manual mode to apply predetermined values on the outputs.
b Change the operating mode: on request, or continuously by defining a period of
activation. 6
Reference
This software extension enables standard functions offered by PL7 Micro, PL7 Junior
and PL7 Pro software to be extended into the domain of fuzzy logic. It comprises:
b A set of 3"1/2 disks.
b A multilingual user manual (English, French and German).
6.2
Software for fuzzy logic processing
Description Function Target PLC Reference Weight
extension kg
PL7 FUZ Development and PL7 Micro/Junior/Pro TLX L PL7 FUZ 34M 0.560
software debugging of fuzzy TSX Micro/Premium
extension logic applications.
Defines the
membership
functions and fuzzy
rules for the
applications.
6/75
Presentation, Modicon Premium automation
setup platform 6
Presentation
The PL7 DIF program increases productivity in the main life phases of a control
system based on a Premium platform:
PL7 DIF software is an efficient tool for handling PL7 applications for:
Software setup
These comparison commands locate all the differences between two applications in
terms of:
The result of the comparison between the two applications can be:
b Displayed.
b Printed.
b Saved in .txt format in a differences list.
Comparison
6.2
The end of the comparison operation is signalled by the appearance of the
application browser with its three tabs.
1 Identification tab for accessing the characteristics of the two applications being
1 compared. The differences are marked by the sign #.
6/76
Setup (continued), Modicon Premium automation
references platform 6
Setup (continued)
Display of results
This branch, found in this level of the tree structure, contains at least
one difference
The list tab is the means of accessing the functions for printing a comparison list or
creating a comparison file:
Access to the list form for printing a comparison list (or creating a
comparison file) 6
Used to include the block selected in the tree structure in the
comparison list (or the comparison file)
Used to create the comparison list (or the comparison file) according
to the selections above
6.2
Starts printing the comparison list (or saving the comparison file)
References
This software extension can be used to compare two PL7 applications generated by
PL7 Pro and designed for TSX Micro/Premium platforms. It comprises one CD-Rom
(three disks), containing the PL7 DIF software with its documentation (English and
French). A software subscription is available for this extension (please consult your
Regional Sales Office).
6/77
Presentation Modicon Premium automation
platform 6
Process control
PL7
The process control range integrated as standard in Premium platforms enables the
setup and debugging of process control loops specifically designed for machine
control.
Inputs/outputs
Control loops
The software setup of control loops is performed by entering parameters (Plug and
Play technology) when configuring the TSX P57/T PCX 57 processor or slot-PLC.
The user completes predefined loop diagrams which also integrate management of the
operating mode and the link with the I/O.
6/78
Presentation, Modicon Premium automation
functions platform 6
Process control
PL7
Presentation
Functions
Control loops
Premium processors can be used to set up 10 to 20 control channels, each one
adopting one of the following 5 loop profiles :
b Process loop: loop with a single controller.
b Controller with 3 simple loops: controller which can increase the capacity of the
number of loops.
b Autoselective loop also known as secondary: comprises 2 loops in parallel with an
output selection algorithm.
b Cascaded loop: comprises 2 dependent loops (the master loop output is the slave
loop setpoint).
b Setpoint programmer: comprises a maximum of 6 compound profiles with a total
of 48 segments.
Since the channels are independent, configuration of 10 channels can be used to
obtain:
b 30 simple loops.
b 5 setpoint programmers, each one associated with 5 control loops.
6
b 2 setpoint programmers and 8 process loops.
The various loops are characterised by:
b Their different algorithms.
b 5 processing branches (process value, setpoint, Feed Forward, loop controller and
output processing).
b Calculation functions (gain, filtering, square root, etc) defined using parameters.
6/79
Functions (continued) Modicon Premium automation
platform 6
Process control
PL7
Processing branches
b Standard processing, the user has the following functions at his disposal: filtering,
process value between limits, function generator with scaling, alarm management on
threshold overrun, totalizer and simulation of the measured value.
b External processing is used to obtain, at the loop controller input, a process value,
PV, which was processed outside the control loop. This solution is useful if
measurement calculation of the process value requires specific or customised
functions.
Setpoint processing
Depending on the type of loop chosen, it is possible to opt for one of the following
4 setpoints: ratio setpoint, selection setpoint, simple setpoint (remote with scaling) or
setpoint programmer.
When using the controller with 3 single loops or the secondary loop (in an
autoselective loop), only the simple setpoint and the setpoint programmer can be
used.
There are 6 different types of loop controller to choose from: autotuning PID,
controller in discrete mode with 2 or 3 states, hot/cool controller (PID or autotuning
6 model) or Split Range controller (PID or autotuning model).
Output processing
There are 3 types of output processing: analog output, servomotor output or PWM
output. Whatever the type of output, the control calculated by the controller crosses
a ramp limiter and a limiter where the lower and higher limits can be used to define
the output variation range.
A profile can be executed once, a certain number of times or continually looped back.
Moreover, due to the concept of guaranteed dwell time, the time will only need to be
downcounted if the process value is actually in the specified range.
6/80
Functions (continued) Modicon Premium automation
platform 6
Process control
PL7
Special screens, accessible using PL7 Junior/Pro software, enable the configuration
of control loops.
By simply selecting from the menus, the “Loops” interface on PMX process control
processors enables the following to be configured:
b The type of loop (out of the 5 existing ones).
b The choice of functions used in the 5 processing branches.
b Parameters linked to each function.
b Assignment of PLC variables to different loop branches (memory words, input
words or output words depending on the processing branch).
b Automatic presymbolization of variables used in the loops.
Once the type of loop has been chosen, parameter entry is performed by selecting or
deselecting options in the processing branches. No programming is therefore
necessary, loop diagrams are enhanced or simplified as parameters are validated.
The screen opposite shows how selecting the PID controller can display the various
parameters valid for this type of controller (KP, TI, TD, etc).
Once the type of segment has been chosen (ramp or dwell time), configuration
consists of defining the setpoint to be reached (for the ramp) and duration (for the
Configuration of a process loop ramp or dwell time).
While making selections, the lower part of the screen shows the profile display with
the setpoint limit values. 6
This screen also allows the cycles of this profile to be defined: execution once, a
certain number of times or continually looped back (32,767 times maximum).
The loop sampling period is predefined at 300 ms. This defines the loop controller
processing period in automatic mode. It is possible to modify this period in the loop
6.2
configuration screen.
The user can access all the I/O and parameters for the various configured control
channels via the program or by using the various PL7 Junior/Pro software tools (in
particular language editors and animation tables).
6/81
Functions (continued) Modicon Premium automation
platform 6
Process control
PL7
Debug functions
With the controllers integrated in control loops, it is possible to use the autotuning
function which calculates a set of adjustment parameters (Kp, Ti, Td or Ks, T1,
T-delay) upon request.
Once the loop has been debugged, it is possible to save the current test values as the
initial loop parameter values. Hence, on restarting the loop, it will contain the correct
values.
Loop debugging
The menus enable manual control of the loop, autotuning, parameter backup, etc.
Loop debugging
Setpoint programmer channels have their own debugging screen which displays:
The runtime screen tool available in PL7 Pro software integrates front panel views and
Setpoint programmer debugging trending views in its object library which can be used to adjust and operate control
loops.
Predefined controller front panel views provide the user with the traditional
appearance of controller front panels. The user only enters the variables used by the
loop being dealt with in the various fields in this view.
Similarly, trending views display changes in loop parameters in graph form as well as
useful operating information: operating mode, alarms, etc.
6/82
Functions (continued) Modicon Premium automation
platform 6
Process control
PL7
Tools integrated in PL7 software (loop debugging screens, runtime screens, etc) which
are associated with XBT F Magelis graphic screen terminals offer screens dedicated to
the control and operation of control loops.
Setup
Presentation of views
Each control loop is associated with a certain number of views depending on the size
of the Magelis terminal screen.
b With 10” screen terminals, the user has 5 views at his disposal:
v monitoring view,
v front panel view integrating the display of the front panel, loop adjustment and
autotuning,
v supervisory control view,
v setpoint programmer view,
v alarm view. 6
With this type of terminal, it is possible to operate 16 loops.
b An alarm zone is positioned at the bottom of the screen. It shows the last active
alarm.
Adjustment view
b Dynamic function keys execute one and only one function (access to the
adjustment page, starting autotuning, navigation between the various pages, 6.2
selecting a loop, etc.).
It is of course possible for the user to customise the screens to suit his requirements.
6/83
7
7/0
Contents 7 - Human/Machine Interfaces 7
7 - Human/Machine Interfaces
Selection guide Magelis display units and terminals . . . . . . . . . . . . . . page 7/2
Selection guide Magelis graphic terminals . . . . . . . . . . . . . . . . . . . . . . page 7/4
Selection guide Magelis iPC industrial PCs . . . . . . . . . . . . . . . . . . . . . . page 7/6
Software and Web servers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 7/8
7/1
Selection guide 7
Operator dialogue terminals 7
Display Type Back-lit green LCD, Fluorescent green matrix Back-lit monochrome matrix
height 5.5 mm (5 x 7 pixels), LCD (240 x 64 pixels),
or height 5 mm height 5.3 or 10.6 mm
Back-lit green, orange or or
red LCD, Back-lit LCD (5 x 7 pixels),
height 4.34…17.36 mm height 9 mm
Memory capacity Application 512 Kb Flash 128 Kb/256 Kb Flash 384 Kb Flash EPROM
Functions Maximum number of pages 128/200 application pages 100/200 application pages 600 application pages
256 alarm pages 128/256 alarm pages 256 alarm pages
256 print-out form pages (1) 256 print-out form pages (1)
7 Recipes –
Curves –
Alarm logs – Depending on model
Real-time clock Access to the PLC real-time clock
Alarm relay – No
Communication Asynchronous serial link RS 232 C/RS 485 RS 232 C/RS 485/RS 422
Downloadable protocols Uni-Telway, Modbus Uni-Telway, Modbus, AEG and for PLC brands: Allen Bradley, GE
Fanuc, Omron, Siemens
Development software XBT L1001 and XBT L1003 (under Windows 98, 2000 and XP)
7/2
7
7
Terminals
Fluorescent green matrix (5 x 7 pixels), height 5 mm Fluorescent green matrix (5 x 7 pixels), height 5 mm Back-lit monochrome matrix LCD (240 x 64 pixels),
or or height 5.3 or 10.6 mm
Back-lit LCD (5 x 7 pixels), height 9 mm Back-lit LCD (5 x 7 pixels), height 5 mm
50
Alphanumeric Alphanumeric, bargraph, gauge
–
7
–
Depending on model
Access to the PLC real-time clock Built-in Access to the PLC real-time clock
No Yes No
AS-Interface using 22.5 pitch module – AS-Interface using 22.5 pitch module
RS 232 C asynchronous serial link (1)
XBT L1001 and XBT L1003 (under Windows 98, 2000 and XP)
Magelis
7/3
Selection guide 7
Operator dialogue terminals 7
Capacity 5.7"
Functions Maximum number of pages 50 to 720 application, alarm, help and print-out form pages depending on the memory card used
(512 alarms maximum)
7 Curves
Alarm logs
16
Yes
Real-time clock Access to the PLC real-time clock
Alarm relay Yes
Bus and networks Modbus Plus, Fipio/Fipway with add-on PCMCIA type III card, Ethernet 10/100 TCP/IP
(1) (2)
Printer link RS 232 C asynchronous serial link (depending on model)
Development software XBT L1003 (under Windows 98, 2000 and XP)
7/4
7
7
Back-lit monochrome LCD (640 x 480 pixels) Back-lit monochrome (blue or black and white mode) or colour
or Back-lit colour LCD TFT (640 x 480 pixels) with optimum viewing angle (1) LCD STN or LCD TFT (320 x 240 pixels)
or Back-lit colour LCD TFT (640 x 480 pixels or
800 x 600 pixels)
or Back-lit colour LCD STN (640 x 480 pixels)
Via touch-sensitive screen Via keypad with Via touch-sensitive screen (1)
8, 12 or 16 tactile feedback keys (XBT-FC) (1) 12 static function keys
10 soft function keys
12 service keys
12 alphanumeric keys
4…8 Mb (1)
30 to 480 application, alarm, help and print-out form pages depending on the memory card used Limited by the internal Flash memory capacity or "Compact Flash"
(512 alarms maximum) card memory capacity
Unrestricted
–
Yes, with log
7
Built-in
–
7/5
Selection guide 7
Magelis iPC industrial PCs 7
Page –
Operating system Windows XPe integrated Windows 2000 pre-installed operating system
operating system
Type of PC or Control box MPC ST5 2NDJ 00T MPC KT5 2NAA 00p MPC KT5 5NAA 00p
7/6
7
7
Modular products
Control box to use with 1 front panel screen or in stand-alone (1)
Intel Celeron 566 MHz Intel Pentium III Intel Celeron 566 MHz Intel Pentium III 850 MHz
850 MHz
u 20 Gb, removable
Yes, removable
– 1 ISA bus slot, 1 PCI bus slot and 2 ISA bus slots, 3 PCI bus slots and 1 ISA/PCI bus slot
7
1 ISA/PCI bus slot
1 x external VGA video screen, 1 x PS/2 keyboard (2), 1 x PS/2 pointing device (2)
MPC AN0 MPC AN0 MPC BN0 MPC BN0 MPC CN0 2NpA 00N MPC CN0 5NpA 00N
2NAp 00N 2NDp 00N 2NpA 00N 5NpA 00N
7/7
Selection guide 7
Software and Web servers 7
7/8
7
7
SCADA supervisory software Ethernet TCP/IP modules with embedded Web server
Magelis Compact iPC industrial PCs Magelis Modular iPC industrial PCs TSX Micro TSX ETZ Premium TSX WMY 100
Magelis Modular iPC industrial PCs PC micro-computers Premium TSX ETY Quantum 140 NWM 100 00
PC micro-computers Quantum 140 NOE 771
Microsoft Windows
Yes –
– Yes
Alarms via diagnostics buffer (3)
Yes Yes + compiled math and logic –
–
Yes – Yes
Via OFS data server Via OFS data server or I/O drivers Via internal bus on Premium/Quantum platforms
Yes
– Yes
7
Yes –
Yes –
7/9
Presentation 7
Software and Web servers 7
Presentation
OPC Factory Server (OFS) version 3.0 software uses the OLE for Process Control
(OPC) standard, allowing "Client" software applications (supervisors, databases,
spreadsheet programs) to access the following data:
b Internal variables (words, bits) and inputs/outputs of Modicon Premium/Quantum
PLCs.
b Internal variables (words, bits) of Modicon TSX Micro PLCs, Modicon
Momentum/Quantum PLCs (1), TSX Series 7 and April PLCs.
7/10
Setup 7
Software and Web servers 7
Setup
Ethernet TCP/IP 7
OFS Station 1
(V3.0)
7
Databases
4
Premium
Ethernet TCP/IP 3 Quantum
OFS software can be integrated into control system architectures such as the one
shown above:
1 PC running OFS software including the OPC Server.
2 PC running the Client application, which accesses the PLC data via OFS.
3 Communication networks linking the PC, running OFS software, with the PLCs.
4 OPC communication protocol.
5 Modbus on TCP/IP communication protocol.
6 Uni-TE on TCP/IP communication protocol.
7 OFS software program accesses Unity Pro project variables directly. Additionally,
it conducts a check to verify that these variables are consistent with those of the
Premium or Quantum PLC.
Depending on the usage, the Client application and OFS software can be located on
the same PC or on two different PCs 1 and 2, linked by a TCP/IP Ethernet network 7.
7/11
Functions 7
Software and Web servers 7
Functions
Development of Client applications
b Access to the Server in local or remote mode. Symbols are accessed either:
v via an .xvm/.prj/.scy-format export file (depending on the software used),
v or via direct access to the Unity Pro project in the case where it is accessible via
the OFS station.
b With Unity Pro software, when accessing the Unity Pro project directly, the OFS
software program transparently manages the consistency of the Unity Pro project
symbol database with that of the Premium or Quantum PLC. In the event of
inconsistency, three types of operation are possible:
v "strict" mode, which stops exchanges,
v "symbolic" mode, which signals an alert to the user,
v "debug" mode, which does not hold up debugging of the architecture.
b Access to variables in the form of addresses or symbols.
b Reading and writing of variables to one or more PLCs present on the
communication network connected to the PC running the OFS software. These
variables can be:
v the sum of all variables belonging to the Unity Pro projects (bits, words,
spreadsheets, DDT/IODDT-type compound data),
v system variables (OPC System Group: PLC status, diagnostics, etc.),
v internal variables representing the PLC words or registers (OPC User Group).
b Use of a notification mechanism that transmits change of status values to the
Client. Communication between the OPC Server and the PLC uses polling or can be
initiated by the PLC in order to decrease the volume of exchanges (“push data”).
7 b Definition of dead bands for measurement noise filtering (floating variables).
The various variables contained in the PLCs are accessed via standard
Telemecanique communication protocols using the following:
The various corresponding communication drivers are supplied in the OFS software
(except Modbus Plus driver, which is supplied with the PC Modbus Plus card).
7/12
References 7
Software and Web servers 7
References
OFS software for PC compatible stations (minimum configuration: Pentium 266 MHz
processor, 64 Mb of RAM) running Windows 2000 Professional or Windows XP.
b OPC Server software, compatible with the OPC Data Access 2.0 standard.
b OPC Server simulator (for debugging the application when no PLCs are present).
b A tool for configuring the Server on the PC.
b A example of OPC Client for setting up applications.
b The setup documentation on CD-Rom.
7/13
Presentation, description Installation system 7
Presentation
The modular Tego Dial system is used to define human-machine interfaces. It facilitates the installation of Ø 22, Ø 16 and Ø 30 mm control and signalling units,
DIN format display units, Magelis terminals and display units, XBL keypads and other products.
Tego Dial simplifies an HMI application by :
- definition of the application by Tego Dial Design software,
- quick assembly of dialogue and display units, through the use of modular elements,
- standard connections from the dialogue units to PLCs, bus and other products,
- facilitates the integration of the dialogue application into the machine, control panel, enclosure, machine housing or intermediate suspension arm.
Description
p Tego Dial Design definition software
This software on CD-ROM facilitates graphical definition of the
dialogue application in relation to the control units, pilot lights
and display units necessary for the device.
It selects the correct Tego Dial components that are required for
the application and also features a legend design and printing
function, both for the front panel and the connections.
9H
9H
p Toolkit 5
The installation of dialogue and display units requires cut-outs to
be made through the polycarbonate film. To simplify this
operation, the plate is marked with cut-out guides and a toolkit is
available, comprising : a mallet, cutting tools and replacement
blades.
p Pre-assembled kits
Dialboard and Dialpack with pre-assembled plates and cross-
pieces are available.
4
5
Standard connections
F E = 230Vac C B
Ue E D
A
products control and signalling units to the various types of PLC. The
P
APE1B
P
M
O N
Dia
O N 230 M L K
J I
J
points G F
L Klbase 16 I H
6 most efficient connection is achieved using the Dialbase 8I/
8O interface and the Telemecanique TSX Micro PLC
3 AS-i bus TSX DMZ16DTK card 6.
Q4
Q1
108
4 105
1
104
101
206
205
201 204
301
Tego Dial for Human-Machine interfaces and Tego Power for motor power-starter components
Automation platforms Tego Dial components Tego Power components
Type Modularity of Compatible I/O Tego Dialbase Tego Dialbase 16 I Communication module or control splitter
connection to the modules 8 I/8 O box with 8 I/8 O
PLC
Micro platform
Premium platform
(1) For the connection of a second Dialbase APE-1B24M, use 2 x TSX DP pp3 connecting cables.
7/16
7
Connecting components
Control splitter box 16 I/8 O Splitter box Splitter box Telefast connecting cables
16 I + 16 O 16 to 2 x 8
to 2 x (8 I+8 O)
1 2
1 (2) 3
1 1 (3) 3
1 2
2
7
1 (2) 3
1 1 (3) 3
1 1 2
1 (2) 1 2
1 1 (3) 1 2
(2) 8 I + 8 O remain available. To connect a second APP-1CH module or APP-2ppp 8 E + 8 S control splitter box, use a additional TSX CDP pp4 cable.
(3) 8 O remain available on ABE-7ACC02. To connect them a second AAP-2ppp 16 I/8 O control splitter box, use a additional TSX CDP pp3 cable.
7/17
8
8/0
Contents 8 - Connection interfaces and
power supplies 8
b References
8/1
Selection guide 8
Connection interfaces 8
817436
817437
817438
Relay amplification –
Control voltage c 24 V
Output voltage c 24 V
Terminal block
Removable No No
Additional or optional* Low cost version Miniature sub-bases Compact size * Type 2 input * Isolator *
function fitted with cable (1)
8.1
8/2
8
8
521500
– Removable electromechanical or solid state
– No Yes
c 24 V
c 24 V c 24 V (solid state)
c 5... 24 V, a 230 V (electromechanical)
16 16
8 passive inputs
8 relay outputs
1 2 1
No
Screw
8.1
8/3
Selection guide (continued) 8
Connection interfaces 8
817440
Control voltage c 24 V
Output current per channel 2 A (th) 3 A (th) 5 A (th) 2 A (solid state), Depends on
6 A (electromechanical) relay mounted
0.5 to 10 A
Modularity 8 8 - 16 16 8 or 16
Type of connection terminals 1 N/O contact 1 N/O contact 1 N/O contact 1 N/O contact Signal,
and common and common Polarities
Volt-free
Terminal block
Removable Yes Yes Yes No No
8/4
8
8
Discrete input
817439
Electromechanical, removable Solid state, fixed – – Solid state, fixed Solid state,
removable
c 5 V... 150 V c 24 V
a 230 V
16
2 to 3 2 to 6 2 3 2
1 C/O contact or 1 C/O contact or Signal and 0 V Signal Signal can be Signal Signal
1 N/O contact 2 C/O contacts c 24 V and 0 V isolated, Protected and common
and common and common common
No Yes No No Yes No
Volt-free or common per: Fault signal Isolator and fuse 3-wire proximity Isolator and fuse –
(indicator) sensor (indicator)
8 channels 4 channels
8.1
8/5
Selection guide (continued) 8
Connection interfaces 8
817431
Type of signal Counter inputs Counter inputs Analogue inputs Analogue outputs
and analogue I/O Axis control Current Current
Position control Voltage Voltage
Pt 100
Control voltage c 24 V
Output voltage c 24 V
Output current 25 mA
per channel
Number of terminals 2 2 or 4 2 or 4
per channel
Terminal block
Removable No No
Pages 8/16
8
8.1
8/6
8
8
817435
817434
817435
Analogue inputs Isolated analogue inputs Inputs Inputs for thermocouples I/O
Current Counter
Voltage
Pt 100
Distribution of sensor Distribution of isolated sensor Acquisition of value from Connection of Safety module
power supplies per limiter power supplies per converter an absolute encoder 16 thermocouples with (BG)
(25 mA) cold junction compensation
– 2 or 4 1
25-way SUB-D 25-way SUB-D 15-way SUB-D 25-way SUB-D 50-way SUB-D
No No No No No
8.1
8/7
Presentation Connection interfaces 8
Telefast®
2 pre-wired system
Connector cables for Modicon PLCs
816575
5
1
1 15
4
1
1 14
3
1
1 13
2
2
1
1
1
0
1
0
1
9
9
8
8
7
7
6
6
5
5
4
4
3
3
2
2
1
1
0
0
5
2
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
0
5
4
5
1
4
4
1
3
1
2
1
1
1
0
1
9
8
7
6
5
4
3
2
1
0
5 5
8
1-2 Cabled connectors combine a standard terminal block equipped with screw terminals, two multicore (AWG 22)
cables and two 20-way HE 10 connectors. Two cabled connectors are available for the Quantum range and two
others for the 984-A120-Compact range.
The 4 products have the following functions:
8.1 - ABF-M32Hpp0 1 for Quantum relay inputs or outputs, with 2 x HE 10 connectors each integrating 16 channels.
- ABF-M32Hpp1 2 for outputs directly connected to the Quantum, with 2 x HE 10 connectors each integrating 16
channels and an external power supply with a direct connection to the output terminal marked 1.
- ABF-M16Hpp0 for 984-A120-Compact inputs or relay outputs, with 1 x HE 10 connector each integrating 16 channels.
- ABF-M16Hpp1 for 984-A120-Compact directly connected outputs, with 2 x HE 10 connectors each integrating 8 channels.
3 The splitter sub-base ABE-7ACC02 may be used to connect sub-bases with 8-channel modularity.
4 A single type of cable equipped with 20-way HE 10 connectors irrespective of the 8, 12 or 16-channel modularity.
The HE 10 connectors may be moulded (TSX-CDPppp) or self-perforating (ABF-H20Hppp).
8/8
Compatibility Connection interfaces 8
Connection sub-bases
(1)
8 channels ABE-7H08Rpp (5) (5) (1) (2) (2) (2) (2)
12 channels ABE-7H12Rpp
ABE-7H12S21
ABE-7H16S21
ABE-7H16R23 (4)
ABE-7H16F43
ABE-7H16S43 (3)
16 channels ABE-7S16E2pp/7P16F3pp
ABE-7P08T330 (2)
16 channels ABE-7R16Sppp
ABE-7R16Tppp/7P16Tppp
ABE-7S16Sppp
ABE-7CPA01
ABE-7CPA02 (6) 8
ABE-7CPA03 (6)
ABE-7CPA21
ABE-7CPA31 (6)
8.1
(1) With Telefast 2 sub-bases with no channel LED.
(2) With the splitter sub-base ABE-7ACC02.
(3) Only with module DDI 853.
(4) Only with module DDI 353.
(5) With the splitter sub-base ABE-7ACC02 or with a cabled connector ABF-M16Hpp1 directly.
(6) 2 sub-bases are required.
8/9
References Connection interfaces 8
Function No. No. of terminals For PLCs Length Type Reference Weight
of per on of PLC of
chan- chan- row connection connection
nels nel number cable
m kg
"Miniature" sub-bases
Function No. No. of terminals LED Polarity Type Reference Weight
of per on per distribution of
chan- chan- row chan- connection
nels nel number nel kg
8
ABE-7H16C21 3 3 Yes 0 and 24 V Screw ABE-7H16C31 0.260
8.1
816463
ABE-7H16CM21
2 2 Yes 0 or 24 V Screw ABE-7H16CM21 0.200
(1) 8 I + 8 Q: these products have 2 commons connections which enable inputs and outputs to be connected to the same
sub-base at the same time.
8/10
References Connection interfaces 8
ABE-7H16R31
2 No No – Screw ABE-7H16R50 0.196
8/11
References Connection interfaces 8
8/12
References Connection interfaces 8
8/13
References Connection interfaces 8
Sub-bases for solid state and/or electromechanical output relays, plug-in (1)
No. of Relay For Isolator Fuse Polarity Type Reference Weight
chan- width relay per per distribution/ of
nels type channel channel application connection
mm kg
8 Common
on both
Screw ABE-7P16T332 0.900
poles (5)
8/14
References Connection interfaces 8
a 50 Hz 48 – c 24 ABS-7EA3E5 0.014
ABR-7S3p
Accessory
Description Reference Weight
kg
8/15
References Connection interfaces 8
Counting and TSX Micro Integrated 15-way SUB-D Screw ABE-7CPA01 0.300
analogue analogue
and counter
TSX 37.22
ABE-7CPA01 TSX CTZpA
Parallel output Premium TSX CTYpA 15-way SUB-D Screw ABE-7CPA11 0.330
absolute TSX CAYp1
encoder
connection
8/16
References Connection interfaces 8
Software
Description Operating system Reference Weight
kg
816483
ABE-7ACC02
Accessories
Description No. of Characteristics Order in Unit Weight
channels multiples of reference kg
Kit for fixing
816480
8/17
Dimensions Connection interfaces 8
b
35
b
1
1 1
1 84
15 55 a
c
c+9
b + 12
70
77
35
1
206
15 125
c
c1
ABE- 7pppppp 7pR08S210p, 7S16S1B2p, 7R08S216 All sub-bases
b 70 77 b1 58
b1 58 58 c 58
c 58 58
1 Additional shunt terminal block ABE-7BV10/7BV20
ABE-7R16T2pp, ABE-7P16T2pp ABE-7CPA01, ABE-7CPA11/CPA12/CPA13
58
70
35
89
35
58 143
8 64
15 211 67
Note:
73 details of the front view are the same as for the ABE-7CPA01.
89
89
15 272 150
74
83
8/18
Dimensions Connection interfaces 8
58
58
58
70
35
35
35
89
89
15 50
48 15 88 15 66
57 48 48
57 57
Note: Drawing representing ABE-7ACC04
and ABE-7ACC05
88
50
140
112
130
25 34 65 52
42 43
32
74 64,5
35
ABE-7ACC84 ABE-7TES160
58
35
89
120
103
80
15 170
72 43 30 50
54 32 59
8
Fixing centres for sub-bases using mounting kit ABE-7ACC01
8/19
Selection guide 8
Power supplies 8
Type of product Single-phase, modular Single-phase, regulated switch mode power supplies
switch mode power supplies
Secondary protection Integrated, against overloads and short-circuits, with automatic reset. Integrated, against
overloads and
short-circuits,
with manual and
automatic reset.
8/20
8
8
2-phase regulated switch mode power supplies 3-phase regulated switch mode power supplies Regulated switch mode power supplies
for AS-Interface
c 24 V c 30 V c 24 V
adjustable adjustable
Integrated, against overloads and short-circuits, with manual and automatic reset. Integrated, against overloads and short-circuits,
overvoltage and undervoltage.
– – Anti-harmonic –
distortion filter
EN 50081-1, EN 50082-2, EN 60950 EN 50081-1, EN 50082-2, EN 50081-1, EN 50081-1, IEC 61000-6-2, EN 55022 class B
EN 60950 EN 50082-2,
EN 60950,
IEC 61000-3-2
– – cULus, c us UL, CSA, TÜV
8.2
8/21
Presentation 8
Power supplies 8
These switch mode power supplies are totally electronic and regulated. The use of
electronics makes it possible to significantly improve the performance of these power
supplies, which offer:
- very compact size,
- integrated overload, short-circuit, overvoltage and undervoltage protection,
- a very wide range of permissible input voltages, without any adjustment,
- a high degree of output voltage stability,
- good performance,
- LED indicators on the front panel.
Phaseo power supplies are available in single-phase and 3-phase versions. They
deliver a voltage which is precise to 3%, whatever the load and whatever the type of
mains supply, within a range of 85 to 264 V for single-phase, or 360 to 550 V for
3-phase. Conforming to IEC standards and UL and CSA certified, they are suitable
for universal use. The inclusion of overload and short-circuit protection makes
downstream protection unnecessary if discrimination is not required.
ABL-7 RE and ABL-7 RP supplies are also equipped with an output undervoltage
control which causes the product to trip if the output voltage drops below 19 V, in
order to ensure that the voltage delivered is always usable by the actuators being
supplied. All the products are fitted with an output voltage adjustment potentiometer
in order to be able to compensate for any line voltage drops in installations with long
cable runs. Most of our power supplies are designed for direct mounting on 35 and
75 mm 7 rails.
These power supplies are available in single-phase and 3-phase versions and are
split into three families:
Compact single-phase supply ABL-7CEM:
b power less than or equal to 30 W (1.2 A),
b compact size,
b for all low power equipment,
ABL 7CEM b suitable for use in automation system environments based on the Nano and Twido
platforms, or in any automation system configuration requiring a c 24 V supply.
8/22
Presentation (continued) 8
Power supplies 8
b ABL-7UE
v power between 120 W (5 A) and 480 W (20 A),
v compact size,
v voltages between 3 x 380 V and 3 x 500 V,
v for use in industrial applications, for all in-line or continuous process equipment,
530894
Using c 24 V
b Using c 24 V enables so-called protection installations (PELV) to be built. Using
PELV is a measure designed to protect people from direct and indirect contact.
Measures relating to these installations are defined in publication NF C 12-201 and
in standard IEC 364-4-41.
b The application of these measures to the electrical equipment in machines is
defined in standard NF EN 60204-1 and requires:
v that the voltage used is below 60 V d.c. in dry environments and below 30 V in
damp environments,
v the connection of one side of the PELV circuit, or one point of the source, to the
equipotential protection circuit associated with higher voltages,
v the use of switchgear and control gear on which measures have been taken to
ensure "safety separation" between power circuits and control circuits.
b A safety separation is necessary between power circuits and control circuits in
PELV circuits. Its aim is to prevent the appearance of dangerous voltages in c 24 V
safety circuits.
b The reference standards involved are:
v IEC 61558-2-6 and EN 61558-2-6 (safety transformers),
v IEC 664 (coordination of isolation).
Telemecanique power supplies meet these requirements.
b Moreover, to ensure that these products will operate correctly in relation to the
demands of their reinforced isolation, it is recommended that they be mounted and
wired as indicated below:
v they should be placed on an earthed mounting plate or rail,
v they should be connected using flexible cables, with a maximum of two wires per
connection, and tightened to the nominal torque,
v conductors of the correct insulation class must be used.
b If the d.c. circuit is not connected to an equipotential protection conductor, an
8
earth leakage detector will indicate any accidental earth faults (please consult your
Regional Sales Office).
Operating voltage
b The permissible tolerances for the operating voltage are listed in publications
IEC 1131-2 and DIN 19240.
b For nominal voltage Un = c 24 V, the extreme operating values are from - 15 %
to + 20 % of Un, whatever the supply fluctuations in the range -10 % to + 6 % 8.2
(defined by standard IEC 38) and load variations in the range 0-100 % of In.
All Telemecanique c 24 V power supplies are designed to provide a voltage within
this range.
b It may be necessary to use a voltage measurement relay to detect when the
normal voltage limits are being surpassed and to deal with the consequences of this
(please consult your Regional Sales Office).
8/23
Selection 8
Power supplies 8
b Electromagnetic compatibility
Levels of conducted and radiated emissions are defined in standards EN 55011 and
EN 55022.
The majority of products in the Phaseo range have class B certification and can be
used without any restrictions due to their low emissions.
ABL-7CEM24003 and ABL-7CEM24006 power supplies have class A certification. It
is recommended that they should not be used in the following equipment: trains,
aircraft, nuclear applications and in any environment where malfunctioning could
cause serious injuries or lead to death. These products are designed for use in
industrial equipment and are not suitable for use in residential environments.
8/24
Selection (continued) 8
Power supplies 8
Output voltage 12 V 48 V 24 V 24 V 24 V 24 V 24 V 24 V
(1) Values for ABL-7RP power supplies, not indicated on the product.
(2) Values for ABL-7CEM power supplies, not indicated on the product.
8.2
8/25
Characteristics 8
Power supplies 8
Technical characteristics
Type of power supply ABL-7CEM ABL-7RE ABL-7RP
Product certifications cULus, TÜV UL, CSA, TÜV, CTick
Conforming to standards UL 508 UL 508, CSA 22.2 n° 950
Safety IEC/EN 60950, FELV IEC/EN 61496-1-2, FELV
EMC EN 50081-2, EN 50082-2 EN 50081-1, IEC 61000-6-2 (EN 50082-2)
Low frequency harmonic currents – – EN 61000-3-2
Input circuit
LED indication – Orange LED Orange LED
Input voltages Rated values V a 100…240, a 100…240 a 100…240,
c 110…220 compatible (1) c 110…220 compatible (1)
Permissible values V a 85…264, a 85…264 single-phase a 85…264,
c 105…370 compatible (1) c 100…250 compatible (1)
Permissible frequencies Hz 47…63
Efficiency at nominal load > 70 % > 85 %
Current Ue = 240 V A 0.1 (7 W)/0.2 (15 W)/0.45 0.6 (48 W)/0.83 (72 W) 0.4 (72 W)/0.6 (120 W)
consumption (30 W) 1.2 (120 W)/2.5 (240 W) 1.3 (240W)
Ue = 100 V A 0.17 (7 W)/0.3 (15 W)/0.68 1.2 (48 W)/1.46 (72 W) 0.8 (72 W)/1 (120 W)/2.8
(30 W) 1.9 (120 W)/3.6 (240 W) (240 W)
Current at switch-on A < 50 < 30
Power factor 0.45 approx. 0.65 approx. 0.98 approx.
Output circuit
LED indication Green LED Green LED Green LED
Nominal output voltage (U out) V c 24 12, 24 and 48
Nominal output current A 0.3/0.6/1.2 2/3/5/10 2.5/5/10
Precision Output voltage Adjustable from 90 to 110 % Adjustable from 100 to 120 %
Line and load regulation 2 % max ±3%
Residual ripple - interference mV < 200 (peak-peak)
Micro-breaks Holding time at I max and Ve min ms > 20 > 10 > 20
Temporary overloads Permissible inrush current (U out >19V) See curves page 8/29
Protection Short-circuit Permanent/automatic Permanent/automatic Permanent/automatic
restart restart restart or restart after
switching off mains power
Overload 1.05 In 1.1 In
Overvoltage U > 1.2 Tripping if U > 1.5 Un
Undervoltage – Tripping if U < 0.8 Un
Operating and environmental characteristics
Connections Input mm2 2 x 2.5 + earth
Output mm2 2 x 2.5 2 x 2.5 + earth, multiple output, depending on model
Ambient conditions Storage temperature °C - 25… + 70
Operating temperature °C - 10… + 60 (derating as 0… + 60 (derating as from 50° C, mounted vertically)
from 50° C, mounted
vertically)
Max. relative humidity 20…90 % 95 % without condensation or dripping water
Degree of protection IP 20 conforming to IEC 529
Vibrations Conforming to IEC 61131-2
Operating position Vertical and horizontal Vertical
(see derating curve,
page 8/28)
MTBF at 40° > 100 000 h
Connections Series Possible (see page 8/29)
8 Parallel No Possible (max. temperature 50° C)
Dielectric strength Input/output 3000 V/50 and 60 Hz 1 min 3000 V/50 and 60 Hz 1 min
Input/earth 2000 V/50 and 60 Hz 1 min 3000 V/50 and 60 Hz 1 min
Output/earth (and output/output) 500 V/50 and 60 Hz 1 min 500 V/50 and 60 Hz 1 min
Input fuse incorporated Yes (not interchangeable)
Disturbance EN 50081-2 (generic) EN 50081-1
Conducted EN 55011/EN 55022 class A EN 55011/EN 55022 class B
(7 and 15 W) EN 55011/
EN 55022 class B (30W)
8.2 Radiated EN 55011/EN 55022 class B
Immunity IEC 61000-6-2 (generic)
Electrostatic discharge EN 61000-4-2 (4 kV contact/8 kV air)
Electromagnetic EN 61000-4-3 level 3 (10 V/m)
Conducted interference EN 61000-4-4 level 3 (2 kV) , EN 61000-4-5, EN 61000-4-6 level 3, EN 61000-4-8 level 4
Mains interference EN 1000-4-11 (voltage drops and cuts)
(1) Compatible input voltage, not indicated on the product.
8/26
Characteristics (continued) 8
Power supplies 8
Technical characteristics
Type of power supply ABL-7REQ24p ABL-7UEQ24p ABL-7UES24p ABL-7UPS24p
Product certifications – cULus, c us
Conforming to standards
Safety EN 60950, FELV
EMC EN 50081-1, EN 50082-2
Low frequency harmonic currents – EN 61000-3-2
Input circuit
LED indication –
Input voltages
Rated values V a 2 x 380…415 a 3 x 380…415 a 3 x 400…520 a 3 x 400…520
Permissible values V a 2 x 340…460 a 3 x 340…460 a 3 x 360…550 a 3 x 360…550
Permissible frequencies Hz 50…60
Efficiency at nominal load > 85 % > 90 %
Current consumption
Ue = 400 V A 0.65 (120 W)/1.2 0.75 (240 W)/1.5 0.7 (240 W)/1.2 (480 W)/1.7 (960 W)
(240 W) (480 W)
Current at switch-on A < 35
Power factor 0.6 0.55 0.7 0.7/0.9 (960 W)
2-phase operating mode V – Relaxation if input voltage < a 450
Output circuit
LED indication Green LED
Nominal output voltage (U out) V c 24
Nominal output current A 5/10 10/20 5 10/20/40
Precision
Output voltage Adjustable from 100 to 116%
Line and load regulation 1 % max
Residual ripple - interference mV < 200 (peak-peak)
Micro-breaks
Holding time for I max and Ve min ms 15 10 Between 8 and 13
Temporary overloads
Permissible inrush current (U out >19V) See curves, page 8/29
Protection
Short-circuit Permanent/automatic or normal restart
Overload 1.20 In < 50 ms
Overvoltage V 28.5 typical
Undervoltage V 19 typical
Operating and environmental characteristics
Connections Input mm2 2 x 1.5…2.5 mm2 + earth
Output mm2 4 x 1.5…2.5 mm2 4 x 4…6 mm2 4 x 1.5…2.5 mm2 4 x 1.5…2.5 mm2 + earth
(240 W)
4 x 4…6 mm2 + earth (480 W)
4 x 4…10 mm2 + earth (960 W)
Ambient Storage temperature °C - 25…+ 70
conditions Operating temperature °C 0° C…+ 60° C
Maximum relative humidity 30…90 %
Degree of protection IP 20 or IP XXB
Vibrations Conforming to IEC 61131-2
Operating position Vertical
MTBF
Connections Series
> 100 000 h
Possible 8
Parallel See page 8/29
8/27
Output characteristics 8
Power supplies 8
Derating
The ambient temperature is a determining factor which limits the power that an
electronic power supply can deliver continuously. If the temperature around the
electronic components is too high, their life will be significantly reduced. Conversely,
a power supply can deliver more than its nominal power if the ambient temperature
remains largely below the rated operating temperature.
The rated ambient temperature for Phaseo power supplies is 50 °C. Above this,
derating is necessary up to a maximum temperature of 60 °C.
The graph below shows the power (in relation to the nominal power) which the power
supply can deliver continuously, according to the ambient temperature.
P/Pn (%)
140
120
100
80
3 2 1
60
50
40
20
0
0 10 20 30 40 50 60 70
Maximum operating temperature (°C)
8.2 In all cases, there must be adequate convection round the products to ensure easier
cooling. There must be a clear space of 50 mm above and below Phaseo power
supplies and of 15 mm at the sides.
8/28
Output characteristics Power supplies 8
(continued) 8
Power supplies for d.c. control circuits
Phaseo regulated switch mode power supplies
Load limit
ABL-7CEM24ppp ABL-7RE24pp/ABL-7RPpppp
ABL-7Upp24pp/ABL-7REQpppp
U out (%) U out
100 %
19 V
50 %
1 2
I out
1,1 x In 1,2 x In I out
In 1,2 x In
1 ABL-7RE24pp/ABL-7RPpppp
2 ABL-7Upp24pp/ABL-7REQpppp
Temporary overloads
ABL-7CEM ABL-7RE/ABL-7RP
T (ms) I out T (ms) I out
100 20
I out:(0...100%) I out:(0...100%)
90
80 18
70
16
60
50 14
40
12
30
20 10
10
0 0
1,8 2 2,2 2,4 2,6 1,2 1,3 1,4 1,5 1,6 1,7 1,8
x In x In
ABL-7U
T (ms)
800
700
600 I out=0%
500 I out=50%
Example: For an ABL-7UPS24ppp power supply with 50 % loading.
400 (I out = 50 %), this power supply can absorb a current peak of 1.6 x In for 250 ms
with an output voltage u 19 V.
300
I out=80%
250
200
I out=100%
100
0
1,2 1,3 1,4 1,5 1,6 1,7 1,8
x In
(1) (1)
8.2
2 x c 24 V / I out c 24 V / 2 x I out
8/29
Selection 8
Power supplies 8
ABL-7CEM, ABL-7RE and ABL-7RP power supplies: protection of the power supply line
Type of mains supply a 115 V single-phase a 230 V single-phase
Type of protection Thermal-magnetic circuit-breaker gG fuse Thermal-magnetic circuit-breaker gG fuse
ABL-7UEQ, ABL-7UES and ABL-7UPS power supplies: protection of the power supply line
Type of mains supply a 400…480 V 3-phase
Type of protection Thermal-magnetic circuit-breaker gG fuse
8.2
8/30
References 8
Power supplies 8
input voltage
47...63 Hz
voltage power current protect
reset
to standard
EN 61000-3-2
8
V cV W A kg
ABL-7UPS
480 20 auto/man yes ABL-7UPS24200 2.300
8/31
Dimensions 8
Power supplies 8
120
120
120
120 27 54 135
127
75
120
70 95 45
a P 6 68
Panel mounting
(1)
ABL- P a
mm mm
(62,5)
7REQ24050 130 –
60
7REQ24100 154 –
7UEQ24100 154 –
7UES24050 171 15
35 (38,5)
7UPS24100 171 15
(1) 2 x M4 or 2 x Ø4.5
ABL-7UEQ24200 ABL-7UPS24200
60
209
197
170
201 6 84 240 84
ABL-7UPS24400
8 81
242
230
8.2
275 106
8/32
Schemes 8
Power supplies 8
N
L
N
L
N
L
+
+
ABL-7RP2403 ABL-7RP1205/2405/4803 ABL-7RP2410
L/+
L/+
L/+
N/
N/
N/
Filter Filter Filter
+
+
–
+
–
+
–
+
–
+
–
ABL-7CEM24ppp
N
L
NC
+
+ + +
+ + +
L1
L
N
L2
L1
L2 8
L3 L3
8.2
8/33
9
9/0
Contents 9 - Services 9
Technical information
b Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9/2
Index
b Product reference index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 9/18
9/1
References Modicon Premium automation
platform 0
Documentation
Unity Pro quick start To be ordered separately UNY USE 40010 V20E –
manual
Documentation on CD-Rom
9 Description Use Reference Weight
kg
Full documentation, 4 languages (English, French, UNY USE 909 CDM –
hardware (Atrium, Premium German and Spanish)
and Quantum) and Unity To be ordered separately
software
9/2
References (continued) Modicon Premium automation
platform 0
Documentation
Jnet serial link user’s manual To be ordered separately TSX DG JNT M 0,360
(English and French)
9/3
TSX PSY power supply Modicon Premium automation
module selection document platform 9
(specimen to be photocopied)
The power required to supply each TSX RKY rack depends on the type and number of modules installed. It is therefore necessary to create a
power consumption table for each rack in order to define the most suitable TSX PSY power supply module for each rack.
The table below can be used to calculate the consumption on the three different voltages to be supplied (c 5 V, c 24 V, c 24 VR).
Procedure :
b Check and choose a power supply module corresponding to the power supplies available for the 3 voltages.
b Check that the total power absorbed on these three voltages does not exceed the overall power of the power supply module.
b Values to be entered according to the type of Premium PLC configuration.
Reference Format Number Consumption in mA (1)
Rack n° S : standard Voltage c 5 V Voltage c 24 VR Voltage c 24 V
D : double Module Total Module Total Module Total
9/4
TSX PSY power supply Modicon Premium automation
module selection document platform 9
(specimen to be photocopied)
Carried forward
Counting, motion,
control and TSX CTY 2A S 280 30
weighing TSX CTY 4A S 330 36
TSX CTY 2C S 850 15
TSX CCY 1128 S 660 15
TSX CAY 21 S 1100 15
TSX CAY 41 D 1500 30
TSX CAY 22 S 1100 15
TSX CAY 42 D 1500 30
TSX CAY 33 D 1500 30
TSX CFY 11 S 510 50
TSX CFY 21 S 650 100
TSX CSY 84/164 D 1800
TSX ISP Y101 S 150 145
Total of
the 3
powers
Consumption per voltage Total current (mA)
x5V x 24 VR x 24 V
Power (mW) + + =
Choice of power TSX PSY 1610 S c 24 V non isolated 15 000 15 000 – 30 000
supply TSX PSY 2600 S a 100…240 V 25 000 15 000 12 000 26 000
TSX PSY 3610 D c 24 V non isolated 35 000 19 000 – 50 000
TSX PSY 5520 D c 24…48 V isolated 35 000 19 000 – 50 000
TSX PSY 5500 D a 100…120 V 35 000 19 000 19 000 50 000
a 200…240 V
TSX PSY 8500 D a 100…120 V 75 000 – 38 000 77 000 (5)
a 200…240 V
(1) Typical value given for 100% of inputs or outputs at state 1.
(2) If using an external c 24 V sensor power supply, the consumption on the c 24 V voltage should not be included.
(3) Without remote power supply (RJ 45).
(4) With remote power supply (AUI).
9
(5) 77,000 mW at 60 °C, 85,000 mW at 55 °C or 100,000 mW at 55 °C when using TSX FAN fan modules.
9/5
Standards and Modicon Premium automation
certifications platform 0
Modicon Premium and Atrium PLCs have been developed to conform to the principal
national and international standards concerning electronic equipment for industrial
automation systems.
Characteristics
Service conditions and recommendations relating to environment
Temperature Operation °C 0...+ 60 (to IEC 61131-2, + 5...+ 55) (1)
0...+ 70 with TSX FAN fan modules (1)
Storage °C -25...+ 70 (according to IEC 61131-2)
Relative humidity Operation % 10…95 without condensation
Storage % 5…95 without condensation (according to IEC 61131-2)
Altitude m 0…2000
Supply voltage TSX PSY p610 TSX PSY 5520 TSX PSY 2600 TSX PSY p500
Nominal voltage V c 24 c 48 a 100...240 a 100...120
a 200...240
Limit voltages c 19..30 c 19...60 a 90...264 a 140/190...264
Nominal frequencies Hz – – 50/60 50/60
Limit frequencies Hz – – 47/63 47/63
Premium/Atrium PLCs meet the requirements of "TC" treatment (Treatment for all
Climates).
For installations in industrial production workshops or environments corresponding
to "TH" treatment (treatment for hot and humid environments), Premium PLCs must
be embedded in envelopes with a minimum IP 54 protection, in compliance with
IEC 60664 and NF C 20 040.
(1) TSX P57 0244/104/154M and TSX P57 454/4634/554/5634M: 0...+ 57 °C (or 0...67 )C with
TSX FAN fan modules) when some of then I/O modules are insert adjacent to above
processors.
(2) In the case where a position is not occupied by a module, a TSX RKA 02 protection cover
must be installed.
9/6
Environment tests Modicon Premium automation
platform 0
Environment tests
Name of test Standards Levels
Immunity to LF interference (e) (1)
Voltage and frequency variation IEC/EN 61131-2 0.85 Un/0.95 Fn for 30 minutes; 1.15 Un/1.05 Fn for 30 minutes;
0.8 Un/0.9 Fn for 5 seconds; 1.2 Un/1.1 Fn for 5 seconds
Direct voltage variation IEC/EN 61131-2 0.85 Un...1.2 Un for 30 minutes with 5% ripple (peak values)
Harmonic 3 IEC/EN 61131-2 10 % Un; 0°/5 min...180°/5 min
Short momentary interrupt IEC/EN 61131-2 10 ms with a supply; 1 ms with c supply
Voltage shut-down/start-up IEC/EN 61131-2 Un-0-Un; Un for 60 s; 3 cycles separated by 10 s
Un-0-Un; Un for 5 s; 3 cycles separated by 1 to 5 s
Un-0.9-Udl; Un for 60 s; 3 cycles separated by 1 to 5 s
Where:
Un: nominal voltage
Fn: nominal frequency
Udl: detection level when powered
(e): tests required by European directives e. and based on IEC / EN 61131-2 standards.
(1) Devices must be installed and wired in compliance with the instructions provided in the UNY USE 10010 V11E manual “Grounding and cabling system intallation
guide”.
(2) These tests are performed without a cabinet, with devices fixed on a metal grid and wired as per the recommendations in the industrial UNY USE 10010 V11E
manual “Grounding and cabling system intallation guide”.
9
(3) In the case where the limits of electromagnetic emissions between 30 MHz and 1 GHz must be supervised, it is recommended to use the TSX RKY 6EX/8EX
racks instead of the TSX RKY 6/8 racks.
9/7
Environment tests (continued) Modicon Premium automation
platform 0
Environment tests
Name of test Standards Levels
Immunity to mechanical constraints
Sinusoidal vibrations IEC 60068-2-6 Fc 3 Hz...100 Hz/1 mm amplitude/0.7 g; endurance: fr/90 min/axis (application coefficient < 10)
IEC 60068-2-6 Fc 10...150 Hz/75 µm amplitude/1 g; endurance: 10 cycles of 1 octave/min
Shocks IEC 60068-2-27 Ea 15 g-11 ms; 3 shocks/direction/axis
(1) Devices must be installed and wired in compliance with the instructions provided in the
UNY USE 10010 V11E manual “Grounding and cabling system intallation guide”.
(2) These tests are performed without a cabinet, with devices fixed on a metal grid and wired
as per the recommendations in the industrial UNY USE 10010 V11E manual “Grounding and
cabling system intallation guide”.
9/8
Optional conformal coating Modicon Premium automation
platform 0
For more information or to order, please contact your Regional Sales Office.
Humidity (operating)
Standard Concentration (%) Quantum's performance
IEC-68-2-3 93 @ 60 °C (140 °F) Meets standard
Fungus resistance
Standard Quantum's performance
MIL-I-46058C Designed to meet standard
Dust (non-operating)
Standard Pollutant Weight (%) Quantum's performance
EIA 364-TP91 Silica 36 Meets standard
(pending) Calcite 29 Meets standard
Iron oxide 12 Meets standard
Alumina 8 Meets standard
Gypsum 5 Meets standard
Paper fiber 3 Meets standard
Cotton fiber 3 Meets standard
Polyester fiber 2 Meets standard
Carbon black 1 Meets standard
Human hair 0.5 Meets standard
Cigarette ash 0.5 Meets standard
9/9
Technical information 9
Product certifications
Certifications
C-Tick
Certified Hazardous
Pending locations
certification Class 1 Div 2
UL CSA ACA SIMTARS GOST
(1)
USA Canada Australia Australia CEI, Russia US
Advantys STB
ConneXium (2)
Lexium MHD/BPH
Magelis iPC
Magelis XBT-F/FC
Magelis XBT-G/H/P/E/HM/PM
Momentum
Premium PL7 CSA
Unity CSA
Quantum Concept FM
Unity FM
TBX
Telefast 2
TSX Micro
TSX/PMX 47 à 107
Twido (2)
Twin Line
(1) Hazardous locations: CSA 22.2 no. 213, certified products are suitable for use in Class I,
division 2, groups A, B, C and D or non-hazardous locations only.
(2) Depending on product, see pages 5/46 to 5/50.
(3) cULus north-american certification (Canada and US).
Local certifications
BG Germany TSX DPZ 10D2A safety module (TSX Micro)
TSX PAY 262/282 safety modules (Premium)
AS-Interface Europe TSX SAZ 10 master module (TSX Micro)
9 TSX SAY 100/1000 master modules (Premium)
TBX SAP 10 Fipio bus/AS-Interface bus gateway
9/10
Technical information 9
Marine classification
Marine classification des authorities
Certified
Pending
certification ABS BV DNV GL LR RINA RMRS
USA France Norway Germany Unit.-Kingdom Italiy C.I.S.
Advantys STB
ConneXium (1)
Lexium MHD/BPH
Magelis iPC
Magelis XBT-F/FC
Magelis XBT-H/P/E/HM/PM
Momentum
Premium PL7
Unity (2)
Quantum Concept
Unity (2)
TBX
Telefast 2
TSX Micro
TSX/PMX 47 à 107
Twido
Twin Line
(1) Depending on product, see pages 5/46 to 5/50.
(2) Request for Marine certifications forecast 4th quarter 2004.
Community regulations
European directives
The opening of European markets implies a harmonization of regulations in the
various European Union member states.
European Directives are documents used to remove obstacles to the free movement
of goods and their application is compulsory in all states of the European Union.
Member states are obliged to transcribe each Directive into their national legislation
and, at the same time, to withdraw any conflicting regulations.
The Directives, particularly those of a technical nature with which we are concerned,
only set objectives, called “general requirements”.
The manufacturer must take all necessary measures to ensure that his products
conform to the requirements of each Directive relating to his equipment.
As a general rule, the manufacturer affirms that his product conforms to the
necessary requirements of the Directive(s) by applying the e label to his product.
e marking is applied to Telemecanique products where relevant.
For electrical equipment, only conformity of the product to standards indicates that it
is suitable for use, and only a guarantee by a recognised manufacturer can ensure
a high level of quality.
One or more Directives, as appropriate, may apply to our products, in particular :
b The Low Voltage Directive 72/23/EEC amended by Directive 93/68/EEC : e
marking under the terms of this Directive is compulsory as of 1 January 1997. 9
b The Electromagnetic Compatibility Directive 89/336/EEC, amended by Directives
92/31/EEC and 93/68/EEC : e marking on the products covered by this Directive
d
has been compulsory since 1 January 1996.
The system designer must use devices external to the SCADA to protect
against active faults, which are not indicated and are judjed to be dangerous
to the application.
This may require solutions from various different technologies such as mechanical,
electromechanical, pneumatic or hydraulic devices (for example, directly wiring a
limit switch and emergency stop switches to the coil of a movement control
contactor).
9/11
Schneider Electric worldwide 0
Up-dated: 30-07-2003
Afghanistan Contacts are assured by Schneider Electric India
Antigua & Barbuda Contacts are assured by Schneider Electric Dominican Rep.
Argentina b Schneider Argentina Viamonte 2850 - 1678 Caseros Tel.: +54 1 716 88 88 www.schneider-electric.com.ar
(provincia Buenos Aires) Fax: +54 1 716 88 33
Australia b Schneider Electric (Australia) Pty. 2 Solent Circuit Tel.: +61 298 51 28 00 www.schneider.com.au
Limited Norwest Business Park Fax: +61 296 29 83 40
Baulkham Hill _ NSW 2153
Austria b Schneider Austria Ges.m.b.H. Birostrasse 11 Tel.: +431 610 540 www.schneider-electric.at
1239 Wien Fax: +431 610 54 54
Bahrain b Schneider Electric Floor 1 - Juma Building Tel.: +97 322 7897
Abu Horaira Avenue Fax: +97 321 8313
PO Box 355 - 304 Manama
Belarus b Schneider Electric Industries SA Prospect Macherova 5, of. 202 Tel. : +375 172 23 75 50
220004 Minsk Fax : +375 172 23 97 61
Brazil b Schneider Electric Brazil Ltda. Avenida Das Nações Unidas 23223 Tel.: +55 55 24 52 33 www.schneider-electric.com.br
Jurubatuba - CEP 04795-907 Fax: +55 55 22 51 34
São Paulo-SP
Bulgaria b Schneider Electric Expo 2000, Boulevard Vaptzarov Tel.: +3592 919 42 www.schneiderelectric.bg
1407 Sofiav Fax: +3592 962 44 39
Cameroon b Schneider Electric Cameroon 166, rue de l'Hôtel de Ville Tel.: +237 343 38 84
BP12087 - Douala Fax: +237 343 11 94
Canada b Schneider Canada 19, Waterman Avenue Tel.: +1 416 752 8020 www.schneider-electric.ca
M4 B1Y2 Toronto - Ontario Fax: +1 416 752 4203
Chile b Schneider Electric Chile S.A. Avda. Pdte Ed. Frei Montalva, 6001-31 Tel.: +56 2 444 3000 www.schneider-electric.co.cl
Conchali - Santiago Fax: +56 2 423 9335
9/12
Schneider Electric worldwide 0
Up-dated: 30-07-2003
Christmas island Contacts are assured by Schneider Electric Australia
Colombia b Schneider Electric de Colombia Calle 45A #102-48 Tel.: +57 1 426 97 00
S.A. Bogota DC Fax: +57 1 426 97 40
Costa Rica b Schneider Centroamérica Ltda. 1.5 kmts oeste de la Embajada Tel.: +506 232-60-55 www.schneider-ca.com
Americana, Fax: +506 232-04-26
Pavas, San José, Costa Rica C.A.
Apartado: 4123-1000 San Jose
Cyprus b Schneider Electric Cyprus 28 General Timayia Avenue Tel.: +00357 248 12646
Kyriakos Building, Block #A301 Fax: +00357 246 37382
Larnaca 6046
Czech Republic b Schneider Electric CZ, s.r.o. Thámova 13 Tel.: +420 2 810 88 111 www.schneider-electric.cz
Praha 8 - 186 00 Fax: +420 2 24 81 08 49
Dominican Republic b Schneider Electric Calle Jacinto Manon Tel.: +1 809 334 66 63
Esq. Federico Geraldino Fax: +1 809 334 66 68
Edificio D' Roca Plaza Suite 402,
Ens. Paraiso - Santo Domingo
Ecuador b Schneider Electric Ecuador SA Av.Republica del Salvador 1082 y Nac Tel. : +593 2 224 42 42
Edificio Mansion Blanca-Quito Fax : +593 2 224 42 94
Egypt b Schneider Electric Egypt sae 68, El Tayaran Street Tel.: +20 24 01 01 19 www.schneider.com.eg
Nasr City, 11371 - Cairo Fax: +20 24 01 66 87
French West Indies Contacts are assured by Schneider Electric Dominican Rep.
Germany b Schneider Electric GmbH Gothaer Straße 29 Tel.: +49210 240 40 www.schneiderelectric.de
D-40880 Ratingen Fax: +492 10 240 49 256
9/13
Schneider Electric worldwide 0
Up-dated: 30-07-2003
Guatemala Contacts are assured by Schneider Electric United States
Heard & Mac Donald isl. Contacts are assured by Schneider Electric Australia
Hong Kong b Schneider Electric (Hong Kong) Room 3108-28, 31th Floor, Tel.: +852 25 65 06 21
Ltd Sun Hung Kai Centre, Fax: +852 28 11 10 29
30 Harbour Road, Wanchai
Hungary b Schneider Electric Hungária Fehérvári út 108 – 112 Tel.: +36 1 382 26-06 www.schneider-electric.hu
Villamossági Rt. H-1116 Budapest Fax: +36 1 206 1429
India b Schneider Electric India Max House, 1 Dr Jha Marg, Okhla Tel. : +91 11 631 85 84 www.schneiderelectric-in.com
110 020 New Dehli Tel. : +91 11 631 71 61
Indonesia b P.T. Schneider Indonesia Ventura Building 7th Floor Tel.: +62 +21 750 44 06 www.schneider-electric.co.id
Jalan R.A. Kartini Kav.26 Fax: +62 +21 750 44 15/ 16
Cilandak - 12430 Jakarta
Iran (Islamic Republic of) b Telemecanique Iran 1047 Avenue VALI ASSR Tel.: +98 218 71 01 42
P.O. Box 15875-3547 Fax: +98 218 71 81 87
15116 Teheran
Ireland b Schneider Electric Ireland Maynooth Road Tel.: +353+0 1 6012200 www.schneiderelectric.ie
Cellbridge - Co. Kildare Fax: +353+0 1 6012201
Italy b Schneider Electric S.p.A. Centro Direzionale Colleoni Tel.: +39 39 655 8111 www.schneiderelectric.it
Palazzo Sirio - Viale Colleoni, 7 Fax: +39 39 605 6237
20041 Agrate Brianza (Mi)
Ivory Coast b Schneider Electric Afrique de Rue Pierre et Marie Curie Tel.: +225 21 75 00 10
l'Ouest 18 BP 2027 Abidjan 18 Fax: +225 21 75 00 30
Japan b Schneider Electric Japan Ltd Torigoe F. Bldg Tel.: +81 358 35 35 81 www.schneider-electric.co.jp
1-8-2, Torigoe Fax: +81 358 35 35 85
Taito-Ku - 111-0054 Tokyo
Jordan b Schneider Electric Industr. Jordan Jordan University Street Tel.: 962 65 16 78 87
Abu Al Haj Commercial Complex Fax: 962 65 16 79 1
2nd Floor - Office # 202 - Amman
Kazakstan b Schneider Electric Kazakhstan Prospekt Abaia 157 off 9 Tel. : +7 327 250 93 88
Liaison Office 480009 Almaty Tel. : +7 327 250 63 70
Kenya b Schneider East Africa Power Technics Complex Tel. : +254 2.824.156
Monbasa Road - PO Box 46345 Fax : +254 2.824.157
Nairobi
Korea b Schneider Electric Korea Ltd 3Floor, Cheil Bldg., 94-46, 7-Ka Tel. : +82 2 2630 9700 www.csinfo.co.kr/schneider/
Youngdeungpodong, Fax : +82 2 2630 9800
Youngdeungpo-ku
150-037 Seoul
Kuwait b Schneider Electric Kuwait Al Gaas Tower - Sharq 2nd Floor Tel.: +965 240 75 46
PO Box 20092 - 13 061 Safat Fax: +965 240 75 06
Latvia b Lexel Electric 60A A.Deglava str. Tel. : +371 780 23 74/75
LV1035 Riga Fax : +371 754 62 80
Lebanon b Schneider Electric Liban Tabaris, Avenue Charles Malek Tel. : +961 1 20 46 20
Immeuble Ashada, 8 Tel. : +961 1 20 31 19
P.O. Box 166223 - Beyrouth
Lithuania b Lexel Electric 44, Verkiu str. Tel. : +370 278 59 59/61
LT-2012 Vilnius Fax : +370 278 59 60
9/14
Schneider Electric worldwide 0
Up-dated: 30-07-2003
Macedonia Contacts are assured by Schneider Electric Bulgaria
Malaysia b Schneider Electric (Malaysia) Sdn No.11 Jalan U1/19, Seksyen U1 Tel. : (603) 7883 6333 www.schneider-
Bhd Hicom-Glenmarie Industrial Park Fax : (603) 7883 6188 electric.com.my
40150 Shah Alam
Selangor Darul Ehsan
Mexico b Groupe Schneider Mexico Calz. Rojo Gomez N° 1121-A Tel.: +525 686 30 00 www.schneider-
Col. Guadalupe del Moral Fax: +525 686 24 09 electric.com.mx
México, D.F. - C.P. 09300
Morocco b Schneider Electric Morocco 26, rue Ibnou Khalikane Tel.: +212 299 08 48 to 57 www.schneider.co.ma
Quartier Palmiers Fax: +212 299 08 67 and 69
20100 Casablanca
Netherlands b Schneider Electric BV Waarderweg 40 - Postbus 836 Tel.: +31 23 512 4124 www.schneider-electric.nl
2003 RV Haarlem Fax: +31 23 512 4100
New Zealand b Schneider Electric (NZ) Ltd 14 Charann Place Avondale Tel. : +64 9 829 04 90 www.schneider-electric.co.nz
P.O. Box 15355 - New Lynn Fax : +64 9 829 04 91
Auckland
Nigeria b Schneider Electric Nigeria Limited Biro plaza - 8th Floor - Plot 634 Tel. : +234 1 2702973
Abeyemo Alakija Street Fax : +234 1 2702976
Victoria Islan - Lagos
Norway b Schneider Electric Norge A/S Solgaard Skog 2 Tel.: +47 6924 9700 www.schneider-electric.no
Postboks 128 - 1501 Moss Fax: +47 6925 7871
Peru b Schneider Electric Peru S.A. Los Telares n°231 Urb. Vulcano, Ate Tel.: +511 348 44 11 www.schneider-electric.com.pe
Lima 03 Fax: +511 348 05 23
9/15
Schneider Electric worldwide 0
Up-dated: 30-07-2003
Philippines b Schneider Electric Philippines, Inc 5th Floor, ALCO Building Tel. : +632 896 6063
391 Sen, Gil Puyat Avenue Fax : +632 896 7229
Makati 1209
Poland b Schneider Electric Polska Sp.zo.o. ul. Lubinowa 4a Tel.: +48 22 511 8 200 www.schneider-electric.pl
03-878 - Warszawa Fax: +48 22 511 8 210
Portugal b Schneider Electric Portugal Av.do Forte, 3 Tel.: +351 21 416 5800 www.schneiderelectric.pt
Edificio Suécia II, Piso 3-A Fax: +351 21 416 5857
CP 2028 Carnaxide
2795 Linda-A-Velha
Qatar b Schneider Electric Qatar Branch c/o Khalifa BinFahred Al Thani Tel.: +97 4424358
Trad.and Co - P.O. Box 4484 Fax: +97 4424358
Doha
Russian Federation b Schneider Electric ZAO Enisseyskaya 37 Tel.: +7095 797 40 00 www.schneider-electric.ru
129 281 Moscow Fax: +7095 797 40 03
Sandwich & Georgia island Contacts are assured by Schneider Electric Australia
Sao Tome & Principe Contacts are assured by Schneider Electric Senegal
Saudi Arabia b Schneider Electric Second Industrial City Tel.: +966 1 265 1515
P.O. Box 89249 - 11682 Riyadh Fax: +966 1 265 1860
Singapore b Schneider Electric Singapore Pte 10 Ang Mo Kio Street 65 Tel.: +65 484 78 77 www.schneider-electric.com.sg
Ltd #02-17/20 TechPoint Fax: +65 484 78 00
Singapore 569059
Slovak Republic b Schneider Electric Slovakia spol Borekova 10 Tel. : +02 45 52 40 10 and 40 30 www.schneider-electric.sk
s.r.o. SK-821 06 Bratislava Fax : +02 45 52 40 00
South Africa b Schneider Electric South Africa Private Bag X139 Tel.: +27 11 254 6400 www.schneider-electric.co.za
(PTY) Ltd Halfway House Fax: +27 11 315 8830
1685 - Midrand.
Spain b Schneider Electric España, S.A. Pl. Dr. Letamendi, 5-7 Tel.: +34 93 484 3100 www.schneiderelectric.es
08007 Barcelona Fax: +34 93 484 3308
Sri Lanka b Schneider Electric Industries SA Liaison office SRI Lanka Tel. : +94 77 48 54 89 www.schneiderelectric-in.com
Level 3B Valiant towers
46/7 Nawam Mawatha-Colombo 2
St Kitts & Nevis Contacts are assured by Schneider Electric Dominican Rep.
St Vincent & Grenadines Contacts are assured by Schneider Electric Dominican Rep.
Svalbard & Jan Mayen isl. Contacts are assured by Schneider Electric Denmark
Switzerland b Schneider Electric (Switzerland) Schermenwaldstrasse 11 Tel.: +41 31 917 3333 www.schneider-electric.ch
S.A. CH - 3063 Ittigen Fax: +41 31 917 3355
Syrian Arab Republic b Schneider Electric Syria Elba Street - Malki Tel. : +963 11 37 49 88 00
Gheibeh and Qassas bldg, 1st floor Fax : +963 11 37 17 55 9
PO Box 33876-Damascus
9/16
Schneider Electric worldwide 0
Up-dated: 30-07-2003
Taiwan, Republic of China b Schneider Electric Taiwan Co Ltd 2FI., N°37, Ji-Hu Road, Nei-Hu Dist., Tel. : +886 2 8751 6388 www.schneider-electric.com.tw
Taipei 114 Fax : +886 2 8751 6389
Thailand b Schneider (Thailand) Ltd 20th Floor Richmond Building Tel.: +662 204 9888 www.schneider-electric.co.th
75 Sukhumvit 26 Road, Klongtoey Fax: +662 204 9816
Bangkok 10110
Trinidad & Tobago b Schneider Electric 6, 1st Street West Ext. Tel.: 1868 640 42 04
Beaulieu Avenue Fax: 1868 640 42 04
Trincity Trinidad West Indies
Tunisia b Schneider Electric Tunisia Rue du Lac Oubeira Tel.: +216 71 960 477
1053 Les Berges du Lac - Tunis Fax: +216 71 960 342
Turkey b Schneider Elektrik Sanayi Ve Tütüncü Mehmet Efendi Cad. N°:110 Tel.: +90 21 63 86 95 70 www.schneiderelectric.com.tr
Ticaret A.S. Kat 1-2 - 81080 Göztepe – Istanbul Fax: +90 21 63 86 38 75
Turkmenistan b Schneider Electric Turkmenistan rue Neitralny Turkmenistan 28, Tel. : +993 12 46 29 52
Liaison Office off.326/327 Fax : +993 12 46 29 52
74 000 Achgabad
Turks & Caicos islands Contacts are assured by Schneider Electric Dominican Rep.
United Arab Emirates b Schneider Electric Abu Dhabi PO Box 29580 Tel.: +9712 6 339444
Office Floor 2/Lulu Street Fax: +9712 6 316606
Al Marina Plaza Tower
Abu Dhabi
United Kingdom b Schneider Electric Ltd Braywick House East Tel.: +44 (0)1 628 508 500 www.schneider.co.uk
Windsor Road - Maidenhead Fax: +44 (0)1 628 508 508
Berkshire SL6 1 DN
United States b Schneider Electric North American Division Tel.: +1 847 397 2600 www.squared.com
1415 Roselle Road Fax: +1 847 925 7500
Palatine - IL 60067
Uruguay b Schneider Electric Uruguay S.A. Ramon Masini 3190 Tel. : +59 82 707 2392
Montevideo Fax : +59 82 707 2184
Vatican city St./Holy See Contacts are assured by Schneider Electric Italy
Venezuela b Schneider Mg SD TE, S.A Calle 162/ Piso 2 Tel.: +58 2 241 13 44 www.schneider-electric.com.ve
Edificio Centro Cynamid Fax: +58 2 243 60 09
La Urbina, 1070 - 75319 Caracas
Viet Nam b R.R.O. of Schneider Electric Unit 2.9, 2nd Floor, e-Town Building Tel.: +84 8 8103 103
Industries S.A.S. in Viet Nam 364 Cong Hoa Street Fax: +84 8 8120 477
Tan Binh District - Ho Chi Minh City
Wallis & Futuna islands Contacts are assured by Schneider Electric Australia
Yugoslavia b Schneider Electric Jugoslavija Ratarski put 27d Tel.: +381 11 192 414
d.o.o. 11186 Belgrade Fax: +381 11 107 125
Zimbabwe b Schneider Electric Zimbabwe Liaison Office Tel.: +263 4 707 179/180
75A Second Street
(corner Livingstone Avenue)
Harare
Fax: +263 4 707 176
9
9/17
Product reference index 0
,
0 499 ABE ABE 7H16R21 8/11 ABE 7P16T332 8/14
043 509 383 5/91 499 NEH 104 10 5/46 ABE 7ACC01 8/17 ABE 7H16R21E 8/11 ABE 7P16T334 8/14
499 NEH 141 00 5/46 ABE 7ACC02 8/17 ABE 7H16R23 8/11 ABE 7R08S111 8/12
110 499 NES 171 00 5/49 ABE 7ACC10 8/17 ABE 7H16R30 8/11 ABE 7R08S111E 8/12
110 XCA 282 01 6/27 499 NES 181 00 5/49 ABE 7ACC11 8/17 ABE 7H16R31 8/11 ABE 7R08S210 8/12
110 XCA 282 02 6/27 499 NES 251 00 5/48 ABE 7ACC12 8/15 ABE 7H16R50 8/11 ABE 7R08S210E 8/12
110 XCA 282 03 6/27 499 NMS 251 01 5/48 ABE 7ACC20 8/17 ABE 7H16R50E 8/11 ABE 7R08S216 8/12
499 NMS 251 02 5/48 ABE 7ACC21 8/17 ABE 7H16S21 8/11 ABE 7R08S216E 8/12
140 499 NOH 105 10 5/46 ABE 7ACC30 8/17 ABE 7H16S21E 8/11 ABE 7R16M111 8/13
140 NWM 100 00 5/21 499 NOS 171 00 5/49 ABE 7ACC80 8/17 ABE 7H16S43 8/11 ABE 7R16S111 8/12
499 NSS 251 01 5/48 ABE 7ACC81 8/17 ABE 7H20E100 8/10 ABE 7R16S111E 8/12
170 499 NSS 251 02 5/48 ABE 7ACC82 8/17 ABE 7H20E200 8/10 ABE 7R16S210 8/12
170 DTN 110 00 5/93 499 NTR 100 10 5/47 ABE 7ACC83 8/17 ABE 7H20E300 8/10 ABE 7R16S210E 8/12
170 EDI 346 00 3/73 499 NTR 101 00 5/47 ABE 7ACC84 8/17 ABE 7H32E150 8/10 ABE 7R16S212 8/12
170 EDO 346 00 3/73 ABE 7ACC85 8/17 ABE 7H32E300 8/10 ABE 7R16S212E 8/12
170 ENO 396 00 3/73 8 ABE 7BV10 8/17 ABE 7LOGF25 8/17 ABE 7R16T111 8/13
170 INT 110 00 5/97 870 USE 100 00 3/73 ABE 7BV10E 8/17 ABE 7LOGV10 8/17 ABE 7R16T210 8/13
170 MCI 007 00 5/97 ABE 7BV20 4/19, ABE 7P08T330 8/14 ABE 7R16T212 8/13
170 MCI 020 10 5/91 9 4/23, ABE 7P08T330E 8/14 ABE 7R16T230 8/13
170 MCI 020 36 5/91 990 MCO 000 01 4/54 4/37, ABE 7P16F310 8/13 ABE 7R16T231 8/13
170 MCI 020 80 5/91 990 MCO 000 03 4/54 et 8/17 ABE 7P16F310E 8/13 ABE 7R16T330 8/13
170 MCI 021 20 5/91 990 MCO 000 05 4/54 ABE 7BV20E 8/17 ABE 7P16F312 8/13 ABE 7R16T332 8/13
170 MCI 100 00 5/97 990 MCO 000 15 4/54 ABE 7CPA01 4/19 ABE 7P16M111 8/14 ABE 7R16T370 8/13
170 PNT 110 20 5/91 990 MCO 000 55 4/54 4/23 ABE 7P16T111 8/14 ABE 7S08S2B0 8/12
170 XTS 009 00 5/97 990 MCO 000 75 4/54 4/41 ABE 7P16T210 8/14 ABE 7S08S2B0E 8/12
170 XTS 020 00 5/91 990 MCO 001 25 4/54 et 8/17 ABE 7P16T212 8/14 ABE 7S08S2B1 8/12
170 XTS 021 00 5/91 990 MCO KIT 00 4/54 ABE 7CPA02 3/27 ABE 7P16T214 8/14 ABE 7S08S2B1E 8/12
170 XTS 050 00 3/69, 990 MCO KIT 01 4/54 et 8/16 ABE 7P16T215 8/14 ABE 7S16E2B1 8/12
et 3/73 990 NAA 263 20 6/27, ABE 7CPA03 3/27, ABE 7P16T230 8/14 ABE 7S16E2B1E 8/12
et 5/97 et 8/16 ABE 7P16T230E 8/14 ABE 7S16E2E0 8/12
174 990 NAA 263 50 5/97, ABE 7CPA11 4/23, ABE 7P16T318 8/14 ABE 7S16E2E0E 8/12
174 CEV 200 30 5/50 et 6/27 4/26, ABE 7P16T318E 8/14 ABE 7S16E2E1 8/12
174 CEV 200 40 5/50 990 NAD 211 10 5/91 4/41, ABE 7P16T330 8/14 ABE 7S16E2E1E 8/12
174 CEV 300 20 5/50 990 NAD 211 30 5/91 et 8/16 ABE 7P16T330E 8/14 ABE 7S16E2F0 8/12
990 NAD 230 00 5/91 ABE 7CPA12 3/27, ABE 7P16T332 8/14 ABE 7S16E2F0E 8/12
490 990 NAD 230 10 5/91 et 8/16 ABE 7P16T334 8/14 ABE 7S16E2M0 8/12
490 NAA 271 01 5/91 990 NAD 230 11 5/91 ABE 7CPA13 4/8, ABE 7R08S111 8/12 ABE 7P16F312 8/13
490 NAA 271 02 5/91 990 NAD 230 12 5/91 et 8/16 ABE 7R08S111E 8/12 ABE 7P16M111 8/14
490 NAA 271 03 5/91 990 NAD 230 20 5/91 ABE 7CPA21 3/27, ABE 7R08S210 8/12 ABE 7P16T111 8/14
490 NAA 271 04 5/91 990 NAD 230 21 5/91 et 8/16 ABE 7R08S210E 8/12 ABE 7P16T210 8/14
490 NAA 271 06 5/91 990 NAD 230 22 5/91 ABE 7CPA31 3/27, ABE 7R08S216 8/12 ABE 7P16T212 8/14
490 NAD 911 03 5/93 990 NAD 230 23 5/91 et 8/16 ABE 7R08S216E 8/12 ABE 7P16T214 8/14
490 NAD 911 04 5/93 ABE 7CPA31E 3/27, ABE 7R16M111 8/13 ABE 7P16T215 8/14
490 NAD 911 05 5/93 et 8/16 ABE 7R16S111 8/12 ABE 7P16T230 8/14
490 NOC 000 05 5/51 ABE 7FU012 8/17 ABE 7R16S111E 8/12 ABE 7P16T230E 8/14
490 NOR 000 05 5/51 ABE 7FU050 8/17 ABE 7H16R30 8/11 ABE 7P16T318 8/14
490 NOT 000 05 5/51 ABE 7FU100 8/17 ABE 7H16R31 8/11 ABE 7P16T318E 8/14
490 NTC 000 02 5/51 ABE 7FU200 8/17 ABE 7H16R50 8/11 ABE 7P16T330 8/14
490 NTC 000 02U 5/51 ABE 7FU400 8/17 ABE 7H16R50E 8/11 ABE 7P16T330E 8/14
490 NTC 000 05 5/51 ABE 7FU630 8/17 ABE 7H16S21 8/11 ABE 7P16T332 8/14
490 NTC 000 05U 5/51 ABE 7H08R10 8/11 ABE 7H16S21E 8/11 ABE 7P16T334 8/14
490 NTC 000 12 5/51 ABE 7H08R11 8/11 ABE 7H16S43 8/11 ABE 7R08S111 8/12
490 NTC 000 12U 5/51 ABE 7H08R21 8/11 ABE 7H20E100 8/10 ABE 7R08S111E 8/12
490 NTC 000 40 5/51 ABE 7H08S21 8/11 ABE 7H20E200 8/10 ABE 7R08S210 8/12
490 NTC 000 40U 5/51 ABE 7H12R10 8/11 ABE 7H20E300 8/10 ABE 7R08S210E 8/12
490 NTC 000 80 5/51 ABE 7H12R11 8/11 ABE 7H32E150 8/10 ABE 7R08S216 8/12
490 NTC 000 80U 5/51 ABE 7H12R20 8/11 ABE 7H32E300 8/10 ABE 7R08S216E 8/12
490 NTW 000 02 5/51 ABE 7H12R21 8/11 ABE 7LOGF25 8/17 ABE 7R16M111 8/13
490 NTW 000 02U 5/51 ABE 7H12R50 8/11 ABE 7LOGV10 8/17 ABE 7R16S111 8/12
490 NTW 000 05 5/51 ABE 7H12S21 8/11 ABE 7P08T330 8/14 ABE 7R16S111E 8/12
490 NTW 000 05U 5/51 ABE 7H16C10 8/10 ABE 7P08T330E 8/14 ABE 7R16S210 8/12
490 NTW 000 12 5/51 ABE 7H16C11 8/10 ABE 7P16F310 8/13 ABE 7R16S210E 8/12
490 NTW 000 12U 5/51 ABE 7H16C21 8/10 ABE 7P16F310E 8/13 ABE 7R16S212 8/12
9/18
Product reference index 0
ABE 7S16E2B1 8/12 AR1 TBX OT PL7P P44M 6/71 TSX CCT 200 4/54
ABE 7S16E2B1E 8/12 AR1 SB3 8/17 TBX AES 400 3/51 RCD PL7J P44M 6/70 TSX CCY 1128 4/26
ABE 7S16E2E0 8/12 TBX AMS 620 3/51 RCD PL7M P44M 6/70 TSX CD DRV 20M 5/105
ABE 7S16E2E0E 8/12 ASp TBX ASS 200 3/51 RCD PL7M 6/70 TSX CDP 053 3/16,
ABE 7S16E2E1 8/12 AS MBKT 185 5/91 TBX BAS 10 3/58, PC44M 4/19,
ABE 7S16E2E1E 8/12 ASI ABLB3002 5/63 et 3/73 RCD PL7P P44M 6/71 4/23,
ABE 7S16E2F0 8/12 ASI ABLB3004 5/63 TBX BLP 01 3/41, RCD3 PL7J P44M 6/70 4/26,
ABE 7S16E2F0E 8/12 ASI ABLD3002 5/63 3/51, RCD3 6/70 4/37,
ABE 7S16E2M0 8/12 ASI ABLD3004 5/63 et 3/58 PL7M P44M et 4/42
ABE 7S16E2M0E 8/12 ASI ABLM3024 5/63 TBX CBS 010 3/41 RCD3 PL7P P44M 6/71 TSX CDP 1001 3/16,
ABE 7S16S1B2 8/12 TBX CEP 1622 3/40 S PL7P P44M 6/71 4/19,
ABE 7S16S1B2E 8/12 O TBX CSP 1622 3/40 UCD PL7J P44M 6/70 4/23,
ABE 7S16S2B0 8/12 OZD FIP G3 5/81 TBX CSP 1625 3/40 UCD PL7P P44M 6/71 et 4/37
ABE 7S16S2B0E 8/12 TBX DES 1622 3/40 UCD3 PL7J P44M 6/70 TSX CDP 1003 3/16
ABE 7TES160 3/16, SF3 TBX DES 1633 3/40 UCD3 PL7P P44M 6/71 TSX CDP 102 3/16,
et 8/17 SF3 CPY005 4/60 TBX DES 16C22 3/40 4/19,
SF3 CPY010 4/60 TBX DES 16F22 3/40 TSX et 4/23
ABF SF3 CPY015 4/60 TBX DES 16S04 3/40 TSX AAK2 3/27, TSX CDP 103 3/16,
ABF C08R02B 8/17 SF3 CPY020 4/60 TBX DMS 1025 3/40 et 3/51 4/19,
ABF C08R02R 8/17 SF3 CPY025 4/60 TBX DMS 1625 3/40 TSX ACC VA625 2/10 4/23,
ABF C08R02W 8/17 SF3 CPY030 4/60 TBX DMS 16C22 3/40 TSX ACC VA625 2/7 4/26,
ABF C08R12B 8/17 SF3 PY32003 4/61 TBX DMS 16C222 3/40 TSX AEY 1600 3/26 4/37,
ABF C08R12R 8/17 SF3 PY32010 4/61 TBX DMS 16P22 3/40 TSX AEY 1614 3/26 et 4/42
ABF C08R12W 8/17 SF3 PY32020 4/61 TBX DMS 16S44 3/40 TSX AEY 414 3/26 TSX CDP 202 3/16,
ABF Y25S150 3/27 SF3 PY32030 4/61 TBX DSS 1235 3/40 TSX AEY 420 3/26 4/19,
ABF Y25S200 3/27 SF3 PY32040 4/61 TBX DSS 1622 3/40 TSX AEY 800 3/26 et 4/23
ABF Y25S300 3/27 SF3 PY32050 4/61 TBX DSS 1625 3/40 TSX AEY 810 3/26 TSX CDP 203 3/16,
ABF Y25S500 3/27 SF3 PY32060 4/61 TBX DSS 16C22 3/40 TSX ASY 410 3/26 4/19,
SF3 PY32080 4/61 TBX EEP 08C22 3/58 TSX ASY 800 3/26 4/23,
ABL SF3 PY32120 4/61 TBX EEP 1622 3/58 TSX BAT M02 1/23, 4/26,
ABL 7CEM24003 8/31 SF3 PY32200 4/61 TBX ESP 08C22 3/58 et 1/37 4/37,
ABL 7CEM24006 8/31 SF3 PY32300 4/61 TBX ESP 1622 3/58 TSX BAT M03 1/23, et 4/42
ABL 7CEM24012 8/31 TBX FP ACC 10 3/58 et 1/37 TSX CDP 301 3/16,
ABL 7RE2402 8/31 SM1 TBX GND 015 3/41 TSX BLY 01 3/16, 4/19,
ABL 7RE2403 8/31 SM1 PS371 4/60 TBX LEP 020 3/41 et 3/27 4/26,
ABL 7RE2405 8/31 SM1 PS381 4/60 TBX LEP 030 3/41 TSX CAP 030 3/27 4/37,
ABL 7RE2410 8/31 SM1 PY52 4/60 TBX LEP 030 3/51 TSX CAP S15 4/19, et 4/42
ABL 7REQ24050 8/31 TBX RV 015 3/41 4/23, TSX CDP 302 3/16,
ABL 7REQ24100 8/31 STB TBX SEP 08 3/41 4/26, 4/19,
ABL 7RP1205 8/31 STB NDP 2112 5/93 TBX SSP 08 3/41 4/37, et 4/23
ABL 7RP2403 8/31 STB NIB 2212 5/97 TBX SUP 10 3/41 et 4/41 TSX CDP 303 3/16,
ABL 7RP2405 8/31 STB NMP 2212 5/91 TSX CAP S9 4/41 4/19,
ABL 7RP2410 4/13, TLX TSX CAY 21 4/41 4/23,
et 8/31 SYC CD 10OFS 30M 7/13 TSX CAY 22 4/41 4/26,
ABL 7RP4803 8/31 SPU LFF CD28M 5/55, CD OFS 30M 7/13 TSX CAY 33 4/41 4/37,
ABL 7UEQ24100 8/31 et 5/93 CD DRV 20 M 5/79, TSX CAY 41 4/41 et 4/42
ABL 7UEQ24200 8/31 SPU LFG CD28M 5/55, et 6/71 TSX CAY 42 4/41 TSX CDP 501 3/16,
ABL 7UES24050 8/31 et 5/93 CD FCHMI V1M 5/39, TSX CBRY 2500 2/13 4/19,
ABL 7UPS24100 8/31 SPU LFT CD28M 5/55, et 5/21 TSX CBRY 2500F 2/13 4/23,
ABL 7UPS24200 8/31 et 5/93 CD GTW 10M 1/21, TSX CBRY K5 2/13 4/26,
ABL 7UPS24400 8/31 SPU LFU CD28M 5/55, et 1/35 TSX CBY 010K 2/10 et 4/42
et 5/93 CD PL7 DIF 41 6/77 TSX CBY 030K 2/10 TSX CDP 503 3/16,
ABR SPU LRU CD28M 5/55, CD PL7J p44M 6/70 TSX CBY 050K 2/10 4/19,
ABR 7S11 8/15 et 5/93 CD PL7M p44M 6/70 TSX CBY 1000 2/10 4/23,
ABR 7S21 8/15 SPU LUF CD28M 5/55, CD PL7M PC44M 6/70 TSX CBY 1000K 2/10 4/26,
ABR 7S23 8/15 et 5/93 CD PL7P p44M 6/71 TSX CBY 120K 2/10 4/37,
ABR 7S33 8/15 SPU LUG CD28M 5/55, CD3 PL7 DIF 41 6/77 TSX CBY 180K 2/10 et 4/42
ABR 7S33E 8/15 et 5/93 CD3 PL7J p44M 6/70 TSX CBY 280K 2/10 TSX CDP 611 4/42
ABR 7S37 8/15 SPU LUT CD28M 5/55, CD3 PL7M p44M 6/70 TSX CBY 380K 2/10 TSX CFY 11 4/37
et 5/93 CD3 PL7P p44M 6/71 TSX CBY 500K 2/10 TSX CFY 21 4/37
ABS CD TCPA33E 5/39 TSX CBY 720K 2/10 TSX CPP 102 4/8
ABS 7EA3E5 8/15 T CD UNOFS 30M 7/13 TSX CBY ACC 10 2/10 TSX CPP 110 5/55
ABS 7EA3F5 8/15 T FTX CB1 020 5/110 CD WSBY P40F 4/66 TSX CBY K9 2/10 TSX CPP 202 4/8
ABS 7EA3M5
ABS 7EC3AL
8/15
8/15
T FTX CB1 050
T PCX 57 203M
5/110
1/35
CD10 GTW 10M 1/21,
et 1/35
TSX CCP 301
TSX CCP S15
4/23
4/19,
TSX CPP 301
TSX CPP 302
4/8
4/8
9
ABS 7EC3B2 8/15 T PCX 57 353M 1/35 CD3 WSBY P40F 4/66 4/23, TSX CSA 100 5/101,
ABS 7EC3E2 8/15 CDUNT GTW 10M 1/21, 4/26, et 5/105
ABS 7SA2M 8/15 et 1/35 et 4/42 TSX CSA 200 5/101,
ABS 7SA3MA 8/15 DOC PL7 44F 6/71 TSX CCP S15 050 4/19, et 5/105
ABS 7SC1B 8/15 LIBS CNVF 5/97 4/23, TSX CSA 500 5/101,
ABS 7SC2E 8/15 LSDKC PL741M 5/39 4/26, et 5/105
ABS 7SC3BA 8/15 L PL7 FUZ 34M 6/75 4/42, TSX CSY 164 4/54
ABS 7SC3E 8/15 SDKC PL7 41M 6/73 TSX CCP S15 100 4/19, TSX CSY 84 4/54
OS PL7P P44M 6/71 4/23, TSX CTC 07 5/111
OT PL7M P44M 6/71 4/26, TSX CTC 10 5/111
et 4/42
9/19
Product reference index
TSX CTY 2A 4/19 TSX DSY 16S5 3/15 TSX FP CC 200 3/69, TSX MRP 032P 1/36, TSX PBS CA 100 5/93
TSX CTY 2C 4/23 TSX DSY 16T2 3/15 et 5/85 et 1/37 TSX PBY 100 5/93
TSX CTY 4A 4/19 TSX DSY 16T3 3/15 TSX FP CC 500 3/69, TSX MRP 0512P 1/36, TSX PCI 57 204M 1/21
TSX CXP 213 4/42 TSX DSY 32T2K 3/15 et 5/85 et 1/37 TSX PCI 57 354M 1/21
TSX CXP 223 4/42 TSX DSY 64T2K 3/15 TSX FP CE 030 5/85 TSX MRP 064P 1/36, TSX PCI ACC1 1/21
TSX CXP 233 4/42 TSX EEF 08D2 3/68 TSX FP CG 010 5/75, et 1/37 TSX PCX 1031 4/13,
TSX CXP 235 4/42 TSX EEF 16D2 3/68 et 5/79 TSX MRP 2128P 1/36, 5/105,
TSX CXP 243 4/42 TSX EF ACC 2002 3/69 TSX FP CG 030 5/75, et 1/37 5/109,
TSX CXP 245 4/42 TSX EF ACC 2010 3/69 et 5/79 TSX MRP 232P 1/36 5/110,
TSX CXP 263 4/37 TSX EF ACC 20120 3/69 TSX FP CP 100 3/69, TSX MRP 1/37 5/111,
TSX CXP 273 4/42 TSX EF ACC 20250 3/69 et 5/85 232P/264P 6/27,
TSX CXP 613 4/42 TSX EF ACC 2030 3/69 TSX FP CP 500 3/69, TSX MRP 264P 1/36 et 6/71
TSX CXP 633 4/42 TSX EF ACC 2070 3/69 TSX FP CP 500 et 5/85 TSX MRP 3256P 1/36, TSX PCX 1130 5/111
TSX CXP 635 4/42 TSX EF ACC 7 3/68, TSX FP CR 100 3/69 et 1/37 TSX PCX 3030 5/105,
TSX CXP 643 4/42 et 5/84 TSX FP CR 200 3/69 TSX MRP 3384P 1/36, 5/109,
TSX CXP 645 4/42 TSX EF ACC 99 3/68, TSX FP CR 500 3/69 et 1/37 5/110,
TSX CXP 663 4/37 et 5/84 TSX FP JF020 5/85 TSX MRP C001M 1/23, 5/111,
TSX CXP 673 4/42 TSX EF CF 01 3/68 TSX FPC10M 5/84 1/36, 6/27,
TSX DEY 08D2 3/14 TSX EF CF 02 3/68 TSX FPP 10 5/75, et 1/37 et 6/71
TSX DEY 16A2 3/14 TSX EF CF 03 3/68 et 5/81 TSX MRP C002M 1/23, TSX PLP 01 1/21,
TSX DEY 16A3 3/14 TSX EF CM 01 3/68 TSX FPP 20 5/79 1/36, et 2/5
TSX DEY 16A4 3/14 TSX EF CM 03 3/68 TSX FPP OZD 200 5/81 et 1/37 TSX PLP 101 1/21,
TSX DEY 16A5 3/14 TSX EF CT 03 3/68 TSX IBI CP DD9 004 3/73 TSX MRP C003M 1/23, et 2/5
TSX DEY 16D2 3/14 TSX EMF 16DT2 3/68 TSX IBI CP DD9 010 3/73 1/36, TSX PSI 2010 1/21
TSX DEY 16D3 3/14 TSX ESF 08T22 3/68 TSX IBI CP DD9 030 3/73 et 1/37 TSX PSY 1610M 2/5
TSX DEY 16FK 3/14 TSX ETH ACC 10M 5/87 TSX IBI CP DD9 070 3/73 TSX MRP C007M 1/23, TSX PSY 2600M 2/5
TSX DEY 32D2K 3/14 TSX ETH ACC 2 5/87 TSX IBI CP DD9 120 3/73 1/36, TSX PSY 3610M 2/5
TSX DEY 32D3K 3/14 TSX ETH ACC 3 5/87 TSX IBI CP DD9 250 3/73 et 1/37 TSX PSY 5500M 2/5
TSX DEY 64D2K 3/14 TSX ETH ACC 4 5/87 TSX IBS CA 100 5/97 TSX MRP C01M7 1/23, TSX PSY 5520M 2/5
TSX CTC 07 5/111 TSX ETH ACC 5 5/87 TSX IBS CA 400 5/97 1/36, TSX PSY 8500M 2/5
TSX CTC 10 5/111 TSX ETH CA 020 5/87 TSX IBX 100 5/97 et 1/37 TSX REY 200 2/13
TSX CTY 2A 4/19 TSX ETH CA 100 5/87 TSX IBY 100 5/97 TSX MRP C448K 1/23, TSX RKA 02 2/7,
TSX CTY 2C 4/23 TSX ETH CA 200 5/87 TSX ISP Y101 4/60 1/36, et 2/10
TSX CTY 4A 4/19 TSX ETH CC 005 5/87 TSX ISP Y111 4/60 et 1/37 TSX RKY 12 2/7
TSX CXP 213 4/42 TSX ETH CC 010 5/87 TSX JNP 112 5/107 TSX MRP C768K 1/23, TSX RKY 12EX 2/10
TSX CXP 223 4/42 TSX ETH CC 020 5/87 TSX JNP 114 5/107 1/36, TSX RKY 4EX 2/10
TSX CXP 233 4/42 TSX ETH CD 025 5/87 TSX MBP 100 5/91 et 1/37 TSX RKY 6 2/7
TSX CXP 235 4/42 TSX ETH NTR1 5/87 TSX MBP CE 002 5/91 TSX MRP DS 2048P 1/37 TSX RKY 6EX 2/10
TSX CXP 243 4/42 TSX ETY 110 5/39 TSX MBP CE 030 5/91 TSX MRP F004M 1/23 TSX RKY 8 2/7
TSX CXP 245 4/42 TSX ETY 110 WS 5/39 TSX MBP CE 060 5/91 TSX MRP F008M 1/23 TSX RKY 8EX 2/10
TSX CXP 263 4/37 TSX ETY 210 4/66 TSX MCP C002M 1/23 TSX MRP P128K 1/23, TSX SAY 100 5/57
TSX CXP 273 4/42 TSX ETY 4103 5/39 TSX MCP C224K 1/36, 1/36, TSX SAY 1000 5/57
TSX CXP 613 4/42 TSX ETY 5103 5/39 et 1/37 et 1/37 TSX SCA 10 5/100
TSX CXP 633 4/42 TSX ETY CB 005 5/87 TSX MCP C224K 1/23 TSX MRPP 224K 1/23, 5/107
TSX CXP 635 4/42 TSX ETY CB 010 5/87 TSX MCP C512K 1/23 1/36, TSX SCA 50 5/100,
TSX CXP 643 4/42 TSX ETY CB 020 5/87 TSX MFP 0128P 1/36, et 1/37 5/105,
TSX CXP 645 4/42 TSX FAN A4P 2/5 et 1/37 TSX MRP P384K 1/23, et 5/107
TSX CXP 663 4/37 TSX FAN A5P 2/5 TSX MFP 032P 1/36, 1/36, TSX SCA 62 5/105
TSX CXP 673 4/42 TSX FAN D2P 2/5 et 1/37 et 1/37 TSX SCA 64 5/100,
TSX DEY 08D2 3/14 TSX FP ACC12 5/84 TSX MFP 064P 1/36, TSX P ACC 01 5/100, et 5/107
TSX DEY 16A2 3/14 TSX FP ACC12 3/68, et 1/37 5/105, TSX SCA 72 5/100
TSX DEY 16A3 3/14 et 5/71 TSX MFP 232P 1/36 5/109 et 5/105
TSX DEY 16A4 3/14 TSX FP ACC14 5/84 TSX MFP 232P/264P 1/37 TSX P CAP 1/23 TSX SCP 111 5/100,
TSX DEY 16A5 3/14 TSX FP ACC2 3/68, TSX MFP 264P 1/36 et1/37 5/105,
TSX DEY 16D2 3/14 5/75, TSX MFP B096K 1/23, TSX P57 103M 1/31 et 5/109
TSX DEY 16D3 3/14 et 5/84 et 1/37 TSX P57 153M 1/31 TSX SCP 112 5/100,
TSX DEY 16FK 3/14 TSX FP ACC3 5/75, TSX MFP BAK 032P 1/37 TSX P57 1634M 5/38 5/105,
TSX DEY 32D2K 3/14 et 5/84 TSX MFP C384K 1/37 TSX P57 203M 1/31 et 5/109
TSX DEY 32D3K 3/14 TSX FP ACC4 3/58, TSX MFP P001M 1/23 TSX P57 253M 1/31 TSX SCP 114 5/100,
TSX DEY 64D2K 3/14 5/71, TSX MFP P002M 1/23 TSX P57 2623M 1/31, 5/105,
TSX DMY 28FK 3/16 et 5/84 TSX MFP P004M 1/37 et 5/38 et 5/109
TSX DMY 28RFK 3/16 TSX FP ACC6 5/84 TSX MFP P004M 1/23 TSX P57 2634M 5/38 TSX SCP CC 1030 5/101,
TSX DSY 08R4D 3/15 TSX FP ACC7 3/68 TSX MFP P128K 1/23, TSX P57 2823M 1/31, 5/109,
9/20
Product reference index
UAG
SEW LFFCD 21 6/47
SEW LFUCD 21 6/47
SEW MFFCD 21 6/47
SEW MFUCD 21 6/47
UNY
CSP SPU ZBU 6/29
SDU MFF CD20 6/33
SDU MFT CD20 6/33
SDU MFU CD20 6/33
SEW LFF CD20 6/41
SEW LFG CD20 6/41
SEW LFT CD20 6/41
SEW LFU CD20 6/41
SEW LYU CD20 6/41
SEW XFU CD20D 6/41
SEW XFU CD20E 6/41
SEW XFU CD20F 6/41
SEW XFU CD20S 6/41
SEW XFU CD20T 6/41
SPU EFF CD 20 6/27
SPU EFG CD 20 6/27
SPU EFT CD 20 6/27
SPU EFU CD 20 6/27
SPU EZF CD 20 6/27
SPU EZG CD 20 6/27
SPU EZT CD 20 6/27
SPU EZU CD 20
SPU LFF CD 20
6/27
6/27 9
SPU LFG CD 20 6/27
SPU LFT CD 20 6/27
SPU LFU CD 20 6/27
SPU LZF CD 20 6/27
SPU LZG CD 20 6/27
SPU LZT CD 20 6/27
SPU LZU CD 20 6/27
SPU MFG CD 20 6/27
SPU MFU CD 20 6/27
SPU MZG CD 20 6/27
SPU MZU CD 20 6/27
9/21
Automation & Control
07-04
Modicon Premium
automation platform
Catalogue
July
04
Headquarters
Owing to changes in standards and equipment, the characteristics
89, bd Franklin Roosevelt given in the text and images in this document are not binding us until
F - 92506 Rueil Malmaison Cedex they have been confirmed with us.