Professional Documents
Culture Documents
Aggregates ISO 30 - HSK F63: Machine User'S Manual
Aggregates ISO 30 - HSK F63: Machine User'S Manual
Aggregates ISO 30 - HSK F63: Machine User'S Manual
1.2
5801A0191 ENGLISH
Serial number
Information on this publication
List of changes
Revision: Additions: Deletions: Changes:
0 new document
1 paragraphs: 1.19, A.18 introduction
paragraphs: 2.1, 4.1, 4.2
2 paragraphs: 1.20, 1.21, paragraphs: 1.2, 1.7, A.1, paragraphs: 1.1, 2.1, 2.2,
1.22, 1.23, 1.24, 1.25, A.6 2.3, 4.2
1.26, 1.27, 1.28, 1.29,
1.33, 2.5, 4.3, A.19, A.20,
A.21, A.22, A.23, A.24,
A.25, A.26, A.27, A.28,
A.32
This manual has been prepared by BIESSE for use by clients only and it contains information
protected by copyright. It must not be photocopied or reproduced in any form, either fully or in part,
without the prior written consent of BIESSE.
The manual is supplied together with the electrospindle aggregates and must be kept in a suitable,
easily accessible place known to those responsible for the use and/or maintenance of the
aggregates. It must be used with care throughout the aggregates' working life, and must be
handed over with these if the passed on to third parties.
Table of contents
Introduction ................................................................................................................................. 9
1 Description
1.1 General information .......................................................................................................... 11
1.2 AGGRE2 milling aggregate .............................................................................................. 12
1.3 AGGRE4 milling aggregate .............................................................................................. 12
1.4 AGGRE5 boring aggregate .............................................................................................. 12
1.5 AGGRE6 boring aggregate .............................................................................................. 12
1.6 AGGRE8 milling aggregate .............................................................................................. 13
1.7 AGGRE10 milling aggregate ............................................................................................ 13
1.8 AGGRE11 milling aggregate ............................................................................................ 13
1.9 AGGRE12 milling aggregate ............................................................................................ 13
1.10 AGGRE13 milling aggregate ............................................................................................ 14
1.11 AGGRE14 boring aggregate ............................................................................................ 14
1.12 AGGRE15 milling aggregate ............................................................................................ 14
1.13 AGGRE16 milling aggregate ............................................................................................ 14
1.14 AGGRE17 milling aggregate ............................................................................................ 15
1.15 AGGRE20 milling aggregate ............................................................................................ 15
1.16 AGGRE21 milling aggregate ............................................................................................ 15
1.17 AGGRE22 milling aggregate ............................................................................................ 15
1.18 AGGRE 24 milling aggregate ........................................................................................... 16
1.19 AGGRE 25 milling aggregate ........................................................................................... 16
1.20 AGGRE 26 boring aggregate (modular) ........................................................................... 16
1.21 AGGRE 27 boring aggregate ........................................................................................... 16
1.22 AGGRE 28 boring aggregate ........................................................................................... 17
1.23 AGGRE 29 milling aggregate ........................................................................................... 17
1.24 AGGRE30 boring aggregate ............................................................................................ 17
1.25 AGGRE31 boring aggregate ............................................................................................ 17
1.26 AGGRE32 boring aggregate ............................................................................................ 18
1.27 AGGRE 39 boring aggregate (modular) ........................................................................... 18
1.28 AGGRE40 milling aggregate ............................................................................................ 18
1.29 AGGRE41 boring or milling aggregate ............................................................................. 18
1.30 Milling aggregate with blower ........................................................................................... 19
1.31 Milling aggregate with presser ......................................................................................... 19
1.32 Milling aggregate with copier ............................................................................................ 19
1.33 Boring chucks for modular aggregates ............................................................................ 19
2 Preparation
2.1 Information on tools ......................................................................................................... 21
2.2 Fitting tools ....................................................................................................................... 24
2.3 Aggregate spindle orientation .......................................................................................... 27
2.4 Adjusting the machining depth for the milling aggregate with copier ............................... 28
2.5 Fitting chucks on the modular aggregates ....................................................................... 28
3 Use
3.1 Installing the aggregate on the electrospindle ................................................................. 29
3.2 Suspending the machining operation while using an aggregate ...................................... 29
4 Maintenance
4.1 Aggregate lubrication and cleaning .................................................................................. 31
4.2 Cleaning aggregates fitted with a tilting spindle ............................................................... 32
4.3 Lubrication of the boring chucks for modular aggregates ................................................ 32
5 Adjustments
5.1 Adjusting the lockpin ........................................................................................................ 33
Appendices
A Technical characteristics
A.1 Aggregate AGGRE2 ........................................................................................................ 37
A.2 Aggregate AGGRE4 ........................................................................................................ 39
A.3 Aggregate AGGRE5 ........................................................................................................ 40
A.4 Aggregate AGGRE6 ........................................................................................................ 41
A.5 Aggregate AGGRE8 ........................................................................................................ 42
A.6 Aggregate AGGRE10 ...................................................................................................... 44
A.7 Aggregate AGGRE11 ....................................................................................................... 46
A.8 Aggregate AGGRE12 ...................................................................................................... 48
A.9 Aggregate AGGRE13 ...................................................................................................... 50
A.10 Aggregate AGGRE14 ...................................................................................................... 52
A.11 Aggregate AGGRE15 ...................................................................................................... 53
A.12 Aggregate AGGRE16 ...................................................................................................... 55
A.13 Aggregate AGGRE17 ...................................................................................................... 57
A.14 Aggregate AGGRE20 ...................................................................................................... 59
A.15 Aggregate AGGRE 21 ..................................................................................................... 61
A.16 Aggregate AGGRE22 ...................................................................................................... 63
A.17 Aggregate AGGRE24 ...................................................................................................... 64
A.18 Aggregate AGGRE25 ...................................................................................................... 66
Introduction
The configuration of some aggregates may differ slightly from how they are described or drawn in
the manual, but not enough to prevent the reader from understanding.
Warning signs
Paragraphs that should not be overlooked are highlighted and preceded by the symbols described
and illustrated below.
Paragraphs marked with this symbol indicate an imminent danger, and the contents
must therefore be taken into careful account in order to prevent a serious accident.
Paragraphs marked with this symbol indicate procedures to be used to avoid any
damage to goods and property.
This symbol is used to indicate points of particular importance that must not be overlooked.
1 Description
The following paragraphs describe all the available aggregates. The abbreviation “AGGRE”
followed by a number, indicated in the description, allows rapid identification of the aggregate in
question both in the manual and in the numerical control software.
The aggregate is fitted with plates providing the information necessary for use.
This plate serves to remind the operator to adjust the lockpin each time the
aggregate is fitted on another electrospindle (see paragraph 5.1 “Adjusting the
lockpin” on page 33).
Failure to adjust the lockpin may cause rapid deterioration of the aggregate coupling,
with the consequent risk of it disconnecting from the electrospindle.
COD.67-14-A0560
This plate indicates, from top to bottom:
2=8050rpm MAX - the aggregate code;
1
2
= 0,7
- the maximum aggregate spindle rotation speed/s (rpm);
2 1
- the transmission ratio between the aggregate spindle rotation speed/s and the
electrospindle rotation speed.
The following plates are only fitted on aggregates with a tilting spindle:
A
B °C 60 65 70 75 80 85 90 °C
C
°F 140 149 158 167 176 185 194 °F
D E
F
G
J
H
I
A Aggregate:
B Art. - No:
E Max torque:
F Temperature: (°C)
G Orientation:
2 Preparation
Boring tool
The boring tools to be used on the machine Ø10 M10
must have a cylindrical shank of mm or a
threaded shank with the dimensions indicated in
3.7
the figure. min 20
16
Ø11 h6
The cylindrical shank tools must have a flat part
to be used to lock them in the spindle.
31,5
34
40
coupling is between 15 and 16 mm and the
minimum length must be 34 mm.
C - For ERC 32 type collets the diameter of the
coupling is between 6 and 20 mm and the
minimum length must be 40 mm.
Sd
Sb Sc
De
Di
6
PRF
PANEL
Never use circular blade tools that do not have a bore to fit the lockpin (ref. Sb).
Sd
Ø5.5
Sc
Ø10.3
90°
Sb
De
Di
PRF
PANEL
*
It is possible to fit tools with a larger diameter (max 220 mm), provided the aggregate spindle is positioned at an
angle of over 35°. You must also check compatibility with the working units and tool magazines.
1. To facilitate fitting operations, a special piece of equipment is provided (ref. A) which must be
anchored to a fixed support (e.g. a tool bench) using the bores provided. Once locked in place,
it must be used as illustrated in the figure.
A C B
B
D
2. Fix the tool by fastening the 4 screws A using the special wrench provided B.
B A
8 N/m
Particularly in aggregates with a tilting spindle, screws A must never be locked too
tightly (the maximum locking torque is 12 N/m). For this reason it is recommended
that you use the wrench provided B, which will allow these screws to be tightened
correctly. After completing the operation, check manually to ensure that the spindle
turns without excessive effort.
12 N/m
A 12 N/m
B
A
C A C
PF
PF
1. Adjust the chuck to one of the various possible positions and slot it precisely into the housing
provided on the aggregate.
3 Use
Failure to adjust the lockpin may cause rapid deterioration of the aggregate coupling,
with the consequent risk of it disconnecting from the electrospindle.
4 Maintenance
To clean these aggregates, use a soft cloth and a brush to remove dirt from the gaps. Surface B of
the coupling must be cleaned perfectly and degreased.
Never use compressed air to clean, as the dirt might be deposited under the gaskets
and in the bearings.
After cleaning, to prevent the coupling from sticking in the electrospindle, with the
consequent risk of breaking the tool change device, spray surfaces B of the HSK F63
type couplings with the product KLÜBER LUSIN PROTECT G 31 and distribute it
evenly using a clean, dry cloth.
B B
Fill the pump provided with MOBILUX EP0 lubricant and pump into the lubricating nipple (ref. A )
10 grammes of lubricant (about 4 or 5 strokes of the pump).
5 Adjustments
When the machine is delivered, each aggregate is set up to be fitted in a specific electrospindle
(for further details, please consult the tooling tables in the numerical control software). If an
aggregate is to be used in an electrospindle other than the one for which it has been set up, it will
be necessary to adjust the pin.
This adjustment must also be carried out for all aggregates purchased after delivery of the
machine.
1. Unfasten screws A slightly, according to the type of aggregate. The lockpin B is pushed
upwards by a spring located underneath it.
B B B
A A A
A Technical characteristics
ISO 30
6,5
0 0 Spindle characteristics
20
size 24 wrench
95
121,75 122
ERC 25 collet
71,5 0 43,3 76,5
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 3 min (at maximum rotation speed) the aggregate must
be stopped for 1.3 min at a room temperature (Ta) of 20°C, and for 2.9 min at a room temperature
of 25°C.
ISO 30
6,5
0
20
Spindle characteristics
size 34 wrench
80
size 8 wrench
107 109,5
Ø59
Ø35
23
71,5 0 50,4 73
2.8
ISO 30
Ø 116
6,5
Spindle characteristics
0 0
20
M6
wrench
17
95 size 3
111
Ø 10
* Considering the tool on the spindle without a groove. The opposite spindle rotates to the left.
ISO 30 ISO 30
distance between spindle distance between spindle
centres: 48 x 6 centres: 52 x 5.5
6,5
6,5 Spindle characteristics
0 0
20 20
M6
wrench
17
74 74
size 3
96 96
Ø 10
48 52
0 0
M1 M2 M1 M2
95 101.9
127 133.9
101.5
101.5
65.9
93.5
65.9
93.5
0
Spindle characteristics
M1 M2
size 47 wrench
size 41 wrench
Ø42
Ø68
26.5
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 1.25 min (at maximum rotation speed) the aggregate
must be stopped for 2.8 min at a room temperature (Ta) of 20°C, and for 4.7 min at a room
temperature of 25°C.
0 Spindle characteristics
0
size 34 wrench
size 8 wrench
110 116.9
Ø67
Ø35
143.5 150.4
25
71.5
59.4
71.5
59.5
84
84
0
2.8 ÷ 5
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 3 min (at maximum rotation speed) the aggregate must
be stopped for 0.8 min at a room temperature (Ta) of 25°C, and for 2.4 min at a room temperature
of 30°C.
Ø116 Ø116
0 0 Spindle characteristics
size 34 wrench
183.5 190.4
215.5 222.4 ERC 32 collet
137
137
0
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 1.5 min (at maximum rotation speed) the aggregate must
be stopped for 3.8 min at a room temperature (Ta) of 20°C, and for 7.5 min at a room temperature
of 30°C.
0 0
Spindle characteristics
size 34 wrench
178.5 185.4
25
71.5
59.5
71.5
59.4
84
84
0
0
2,2 ÷ 5
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 7.5 min (at maximum rotation speed) the aggregate must
be stopped for 1.5 min at a room temperature (Ta) of 25°C, and for 6.8 min at a room temperature
of 30°C.
0 Spindle characteristics
0
size 34 wrench
size 8 wrench
110 116.9
Ø67
Ø35
143.5 150.4
25
71.5
59.4
71.5
59.5
84
84
0
2.8 ÷ 5
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 3 min (at maximum rotation speed) the aggregate must
be stopped for 0.8 min at a room temperature (Ta) of 25°C, and for 2.4 min at a room temperature
of 30°C.
Spindle characteristics
0 0
Ø 10
20
26,5
wrench
47
53,5 size 3
87 M6
93,5
145,61
152,1
173,38
166,88
117 58
117 0 58
Ø116 Ø116
Spindle characteristics
0 0 size 27 wrench
88.4
88.4
88.4
0
0
88.4 88.4
0 0
88.4 88.4
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 1.15 min (at maximum rotation speed) the aggregate
must be stopped for 1.6 min at a room temperature (Ta) of 20°C, and for 3.2 min at a room
temperature of 25°C.
0 Spindle characteristics
0
size 34 wrench
size 8 wrench
110 116.9
Ø67
Ø35
143.5 150.4
25
71.5
59.4
71.5
59.5
84
84
0
2.8 ÷ 5
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 3 min (at maximum rotation speed) the aggregate must
be stopped for 0.8 min at a room temperature (Ta) of 25°C, and for 2.4 min at a room temperature
of 30°C.
HSK F63
Spindle characteristics
size 34 wrench
size 8 wrench
Ø77
Ø35
143,4
25
177
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 7.5 min (at maximum rotation speed) the aggregate must
be stopped for 1.5 min at a room temperature (Ta) of 25°C, and for 6.8 min at a room temperature
of 30°C.
HSK F63
45
0 0
0,4
Spindle characteristics
size 34 wrench
size 8 wrench
Ø67
Ø35
190,5
25
222,5 224
2,8 ÷ 4,9
78 0 0,6 24,5
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 3 min (at maximum rotation speed) the aggregate must
be stopped for 2.7 min at a room temperature (Ta) of 25°C, and for 5.4 min at a room temperature
of 30°C.
6,5
0 Spindle characteristics
0
0,4
42 42
socket wrench
74,1 81
collet
80 80 ERC 20
wrench
186
179,1
size 47
235,6 242,5
125 125
186 186
226 226
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 3 min (at maximum rotation speed) the aggregate must
be stopped for 3.5 min at a room temperature (Ta) of 25°C, and for 6 min at a room temperature of
30°C.
Spindle characteristics
size 27 wrench
ERC 25 collet
Spindle characteristics
34
8
Ø77
Ø35
25
2,2 ÷ 6
AGGRE 24
machining suspension time (min)
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 7.5 min (at maximum rotation speed) the aggregate must
be stopped for 1.5 min at a room temperature (Ta) of 25°C, and for 6.8 min at a room temperature
of 30°C.
Spindle characteristics
34
8
Ø77
Ø35
25
2,2 ÷ 6
AGGRE 25
machining suspension time (min)
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 7.5 min (at maximum rotation speed) the aggregate must
be stopped for 1.5 min at a room temperature (Ta) of 25°C, and for 6.8 min at a room temperature
of 30°C.
Spindle characteristics
14
AGGRE 27
machining suspension time (min)
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 1.15 min (at maximum rotation speed) the aggregate
must be stopped for 1.6 min at a room temperature (Ta) of 20°C, and for 3.2 min at a room
temperature of 25°C.
Spindle characteristics
14
L = clockwise rotation
R = anticlockwise rotation
Spindle characteristics
34
10
Ø67
Ø35
25
2,8 ÷ 6
ISO 30
Spindle characteristics
M6
wrench 17
size 3
Ø 10
ISO 30
Spindle characteristics
M6
wrench
17
size 3
Ø 10
ISO 30
Spindle characteristics
M6
wrench 17
size 3
Ø 10
AGGRE 39
machining suspension time (min)
The graph can be used to establish the machining suspension time, which is essential to prevent
overheating of the aggregate.
Example: with an actual working time of 1.5 min (at maximum rotation speed) the aggregate must
be stopped for 3.8 min at a room temperature (Ta) of 20°C, and for 7.5 min at a room temperature
of 30°C.
Spindle characteristics
36
ERC 25
In any case, a special plate is fitted to the aggregate to indicate the temperature in real time. The
temperature must never exceed 80 °C; if it reaches this temperature, stop the machining operation
immediately and allow the aggregate to cool down.
If the aggregate exceeds a temperature of 82 °C, an additional label will become permanently
coloured; if this occurs, all guarantee rights will be lost.
Spindle characteristics
In any case, a special plate is fitted to the aggregate to indicate the temperature in real time. The
temperature must never exceed 80 °C; if it reaches this temperature, stop the machining operation
immediately and allow the aggregate to cool down.
If the aggregate exceeds a temperature of 82 °C, an additional label will become permanently
coloured; if this occurs, all guarantee rights will be lost.
HSK F63
Spindle characteristics
ERC 25 collet
Ø 116
HSK F63
Spindle characteristics
ERC 25 collet
Ø 56
Ø 200
HSK F63
Spindle characteristics
collet
ERC 32
156,4
193,5
Ø 113
Ø 149,5
0
0
Spindle characteristics
102 109
collet
ERC 25
135 142
Ø 66 Ø 66
Ø 114 Ø 114
Ø 137
Ø 137
Spindles characteristics
M6
17
3
Ø 10
Spindles characteristics
M6
17
Ø 10
G aggregate AGGRE8, 43
for aggregate AGGRE24, 65
general information, 11
for aggregate AGGRE25, 67
for aggregate AGGRE39, 77
L for aggregate AGGRE40, 78
lubrication for aggregate AGGRE41, 79
aggregates not fitted with tilting spindle, 31 for the aggregate AGGRE27, 70
of the boring chucks for modular aggregates, 32 milling aggregate with presser, 81
of the aggregate AGGRE16, 56
M of the aggregate AGGRE20, 60
of the aggregate AGGRE30, 73
machining depth
of the aggregate AGGRE31, 74
adjusting for the milling aggregate with copier, 28
of the aggregate AGGRE32, 75
maximum machining depth for aggregate AGGRE10,
of the milling aggregate with blower, 80
44
of the milling aggregate with copier, 83
maximum machining depth for aggregate AGGRE12,
mill (see cylindrical shank milling tools)
48
milling aggregate with blower, 19
maximum machining depth for aggregate AGGRE13,
technical characteristics, 80
50
milling aggregate with copier, 19
maximum machining depth for aggregate AGGRE16,
adjusting the machining depth, 28
55
technical characteristics, 82
maximum machining depth for aggregate AGGRE17,
milling aggregate with presser, 19
57
technical characteristics, 81
maximum machining depth for aggregate AGGRE20,
59
maximum machining depth for aggregate AGGRE24, O
64 overheating (see machining suspension times)
maximum machining depth for aggregate AGGRE25,
66 R
maximum machining depth for aggregate AGGRE29,
rotation speed
72
aggregate AGGRE10, 44
maximum machining depth for aggregate AGGRE4,
aggregate AGGRE11, 46
39
aggregate AGGRE12, 48
maximum machining depth for aggregate AGGRE41,
aggregate AGGRE13, 50
79
aggregate AGGRE14, 52
maximum machining depth for aggregate AGGRE8,
aggregate AGGRE15, 53
42
aggregate AGGRE17, 57
machining operation
aggregate AGGRE2, 37
suspension during the machining operation, 29
aggregate AGGRE21, 61
suspension of machining operations with aggregates
aggregate AGGRE4, 39
(see suspension time)
aggregate AGGRE5, 40
machining suspension time, 29
aggregate AGGRE6, 41
aggregate AGGRE10, 45
aggregate AGGRE8, 42
aggregate AGGRE11, 47
for aggregate AGGRE24, 64
aggregate AGGRE12, 49
for aggregate AGGRE25, 66
aggregate AGGRE13, 51
for aggregate AGGRE26, 68
aggregate AGGRE14, 52
for aggregate AGGRE28, 71
aggregate AGGRE15, 54
for aggregate AGGRE29, 72
aggregate AGGRE17, 58
for aggregate AGGRE39, 76
aggregate AGGRE2, 38
for aggregate AGGRE40, 78
aggregate AGGRE21, 62
for aggregate AGGRE41, 79
aggregate AGGRE4, 39
for the aggregate AGGRE27, 69
aggregate AGGRE5, 40
milling aggregate with presser, 81
aggregate AGGRE6, 41
of the aggregate AGGRE16, 55