UTM Industry 4.0 Presentation

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Industry 4.

0:
Purpose benefit and promise
Thomas Ooi
Product Marketing and
Engineering
Legal Notices & Disclaimer
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*Other names and brands may be claimed as the property of others.


© 2016 Intel Corporation.

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Manufacturing Industry Disruptions

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RISE OF THE
CONSUMER CLASS

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RISE of automation In emerging markets
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MASS customization

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Environmental regulations
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10M Jobs in Manufacturing
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Transformation in Industries
40% of Top F500 in 2004 are no Longer There in 20151
“55% of Top 20 most valued (mkt cap) tech companies in 2005, 11 are no longer on the list today…”

TRADITIONAL DISRUPTORS

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INTERNET OF THINGS GROUP 1 Source: Brian Solis Future of Business
Industry 4.0
Industry 4.0 is a phased journey that starts with
wherever an organization is today by connecting the
unconnected, integrating smart technologies,
increasing automation—all informed by analytics.

4th industrial revolution:


The connected enterprise leads to
the fourth industrial revolution.
From the surface, IT & OT
Integration. But…..

3rd industrial revolution:


Combining IT and electronics allows
for further automation of the
production process.
2 industrial revolution:
Mass production fuels the second
industrial revolution with the help of
electrical power.
1st industrial revolution:
Introduction of mechanical production
facilities supported by water and steam
power.

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Discover the language
of the machines

Enabling Machine to
Machine communicatio
Big Data and Small
Data Analytic

Integration of Human’s
Intelligence into Machin
Improvement of efficiency
and effectiveness through better
human and machine collaboration
Another perspective: Industrial IOT

Humans must adapt to Help Machine to Work Better with Human
collaborate with machines,
and when that Help Human to Better Understand the Machine
collaboration
happens, the end result is Take the speed and precision from Machine
stronger.
Take the Context Knowledge from Human

- Erik Brynjolfsson, Director, MIT Harmonize to Create Better Human-Machine
Initiative on the Digital Economy,
Massachusetts Institute of Technology, Collaboration
USA

……and Yes, it is that simple………. the concept…….


a diverse set of global responses

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Begin with the end in mind
To convince the industry to adopt a solutions

Technical POV business POV


Security and Trust Solution Scalability
Interoperability Cost/roi
Integration of OT/IT Security and privacy
Advanced Analytics fragmented Solutions
New Industry: Data & Algorithms driven

Massive “raw” data Better Algorithms Data is New Oil

Smart Meters = 35 GB/day Machine learning Massaging, Storage


Turbine = 500 GB/day Deep learning Transmission
Smart Factory = 1000 TB/day Data compression Protection
New Industry: SOFTWARE DEFINED

Reconfigurable systems Virtualization

Dynamic functions Security through Isolation


System-wide Orchestrations Consolidation of workloads
ROI, Agility Legacy migration
New Industry: fast & deterministic

Networks, etc. Timely Delivery Synchronization

Real Time Networks Quality of Service Time Sync across machines


Real Time Systems Resilience to heavy and Micro-second level
Real Time SW Stacks noisy traffic
New Industry: ALWAYS SENSE-MAKING

Classical sensing Multi-Modal sensing Semantics

Ops: level, flow, moisture, … Collaborative sensing Computed data


Environ: temp, noise, … Operational efficiency Higher-order associations
QA/QC: cameras, … Algo. improvements Meaning of data
New Industry: trustworthy

Security Authentication Trust in messaging

Fast encryption/ decryption Operator Identity Transaction-level verification


Sub-system protection Device Identity Machine-to-machine trust
Datum-level tracking Tamper proofing Blockchain++
New Industry: Autonomous

Collaborative Learning Systems Fully Autonomous

Human plus Machine Model of behavior Thinking factories


Network of Machines Parametric learning Meta-Learning capable
Factory to Factory “Smart systems” Human-like cognition
IOT Evolution of Factory Control and Automation
Not Horizon 1: Connect the Horizon 2: Smart and Connected Things Horizon 3: Software-Defined
Connected Unconnected and Autonomous

Real-Time Real-Time, Autonomous

IT App App
OT OT App App App App
IT
Smart New Stack
OT Sensors
OT Flexible and learning

Unconnected First IoT adoption, Machines and sensors built from Software-defined world allows
control systems fixed function connected ground up to be intelligent, and for application ecosystem
with fixed for insights (efficiencies) interconnected New merged stack is optimized
function Early OT to IT type of OPEX reduction for machine apps allowing for use
conversions TCO reduction with new SW cases not possible today
based features and increased Flexible and learning based
utility of physical assets platform allow innovation on
long-life deployed assets.

INCREASING AUTONOMY
Distributed compute, connectivity and storage that enables virtualization of functions & dynamic deployment of
applications across the Things, Network and Cloud. Ideal for: Real-time or data-intensive IoT applications.

Factory
Edge
Servers
Real Time
Network Data Center / Cloud
Safety Infrastructure
Plant Autonomous

NFV / SDN

SDIS
Maturing Data Center Technologies applied E2E
Monitoring/
Virtualization Containers Orchestration
Telemetry

Industrial and Energy Solutions Division Intel


IntelConfidential
Confidential 23
Transformation is “planned”
from this… to this...
“long”
journey

Sub-system optimizations Full-system optimizations


We’ve seen similar transitions elsewhere…

Avionics: certifiable architecture Telecom: Virtualized server platform


provides common platform for with 6-9’s availability, failure
multiple avionics functions with detection, system management &
guaranteed performance & isolation highly optimized performance

Intel Confidential - Subject to NDA


DETERMINISM
TRUST
INTEROPERABILITY

SAFETY
PRODUCTIVITY

COST
MAINTAINABILITY AUTOMATION

RELIABILITY AGILITY SECURITY

This is the future: System of Systems Autonomy


Deep Learning Suite
OpenCL CV and
Soft IP AI
dB GaussianBlur EdgeDetection MeanShift Vector Orientation Morphological Apps
Hosting

AI/DL Plc / pac


Workloads
Fpga hmi
cpu
Analog input/Output Movidius Virtual machines
Digital input/output host

• Any sensor • Signal processing • Real-time analytic


• Any protocol • Data reduction • Math and analysis libraries
• Industrially rated • Co-processing • Algorithms, decision making
• Signal conditioning • Custom timing, triggering and • Data transfer mechanism
• Camera drives, motors, synchronization • Network interface
actuators • Custom protocols • Libraries/applications hosting
• Fast, deterministic, closed-loop
control
• Safety, reliability
Intel Deep Learning Suite – overview
- An ease to use E2E deep learning solution development toolkit for IOT

Graphical user interface


Step 1: Data Preparation Step 2: Training Step 3: Inference
Inputs Lots of Insufficient New Input New
Data Input
Data Joint from Camera Data

Ready Deep Neural Trained


Extraction &
Label Dataset Network/Mode Model Trained Model
l

95% Insuf
Trained
Augmentation Prediction Joint
Model
5% OK

What is it? Who need this? Why is it important?


• An ease to use E2E deep learning solution • End user factory engineers • Leverage on OpenVINO toolkit with
development toolkit for IoT extended training framework to
• GUI based with cross platform support for • System integrators
enable users to build DL solution
Edge Server DL solution development • Machine or equipment makers based on own dataset
• Close-loop data management provide
continuous accuracy improvement under • ODM and OEM • Specially designed for IoT use cases
RT operation needs when datasets are treated under
private and privacy domain

IOTG | Intel® Confidential. Internal Use Only. Do Not Forward Outside of Intel. 28
“GOOD, BAD OR INDIFFERENT, IF YOU ARE NOT
INVESTING IN NEW TECHNOLOGY, YOU ARE
GOING TO BE LEFT BEHIND”
-PHILIP GREEN, BRITISH BUSINESSMAN AND CEO

With Intel and its ecosystem partners, industry can achieve the benefits of the smart
factory and Industry 4.0.
Confidential & Proprietary—Intel Corporation 29
Industry 4.0

83% of industry decision makers surveyed expect data to have a significant


impact on their decision-making in five years; only about half are currently “By relying on integrated planning and
using data to drive decisions.1 scheduling across manufacturing
72% of manufacturing enterprises predict their use of data analytics will
centers, making full use of the data
substantially improve customer relationships and customer intelligence captured by sensors, monitoring
along the product life cycle.1 machine reliability and performance,
and tracking asset utilization more
86% of manufacturers surveyed expect to secure simultaneous gains from
both lower costs and added revenue in the next five years. 1 effectively, the cost reductions
manufacturers expect to achieve are
35% of companies adopting Industry 4.0 expect revenue gains over 20% attainable.”1
over the next five years. 1

Japan and Germany are the furthest along in digitizing internal operations
and partnering across their value chains. 1

Data analytics and digital trust are the foundations of Industry 4.0. 1

Manufacturers expect to reduce operational costs by 3.6% while increasing


efficiency by 4.1% annually through 2020.1

1. Industry 4.0 Is Enabling A New Era Of Manufacturing Intelligence And Analytics, Forbes, 2016, http://www.forbes.com/sites/louiscolumbus/2016/08/07/industry-
4-0-is-enabling-a-new-era-of-manufacturing-intelligence-and-analytics/#6dc362c61479, and Industry 4.0: Building the digital enterprise, 2016 Global Industry 4.0
Survey, PwC, https://www.pwc.com/gx/en/industries/industries-4.0/landing-page/industry-4.0-building-your-digital-enterprise-april-2016.pdf

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How Can I Better
Innovate?

How can I
capture
knowledge for my I need to improve
transitioning workforce?

I need to achieve
Real Time
How Do I
Visibility
Improve workforce
productivity?

How Can I
Introduce new IOT
How can I have better visibility
to manage my
Cost
solutions faster? Time
How can I
Quality
Reduce
Global Supply Chain?
Downtime?
Intel Confidential
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