Primary Coffee Processing in Ethiopia: Patterns, Constrains and Determinants

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Primary coffee processing in Ethiopia: patterns, constrains and determinants

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African Crop Science Conference Proceedings Vol. 8. pp. 1417-1421
Printed in El-Minia, Egypt
ISSN 1023-070X/2007$ 4.00
© 2007, African Crop Science Society

Primary coffee processing in Ethiopia: patterns, constraints and determinants


RICHARD MUSEBE, CHARLES AGWANDA & MITIKU MEKONEN
CABI Africa, P.O. Box 633-00621 Nairobi, Kenya, r.musebe@cabi.org

Abstract: Quality is the most important parameter in the World coffee trade. The quality of coffee is determined by
40% in the field, 40% at post harvest primary processing, and 20% at secondary processing. This underscores the
importance of primary processing in enhancing the quality and value of coffee. The purpose of this study was to
examine coffee processing methods, evaluate constraints to processing and assess socio-economic factors determining
the type of processing method used by small scale farmers. Four hundred farmers were interviewed from the main
coffee growing areas. The survey revealed that the methods of coffee processing in Ethiopia are sun-drying of unpulped
cherries and wet processing, of which sun-drying is preferred by farmers. Washed coffee accounts for 29% while sun-
dried accounts for 71% of all processed coffee. Education level (p<0.01), area under coffee (p=0.02), distance to the
nearest coffee washing station (p=0.01) and age of the farmer (p=0.04) significantly determine the type of processing
method used. Farmers with higher education level and large land area under coffee prefer wet processing. Relatively
less educated, old and farmers located far away from the coffee washing stations use sun-dried processing. The key
constraints to coffee processing are lack of coffee processing facilities, high costs of materials for constructing the
raised drying beds, limited technical know-how and long distance to the few processing facilities. Coffee processing can
be improved through investment by provision of financial resources to purchase the requisite equipment and training so
that the necessary technical, financial and commercial capability would be created for the sustainable management of
the coffee processing facilities.
Key words: Coffee, livelihood, quality, sun-dried, socio-economic factors, wet processing

Introduction Materials and Methods


Coffee is an important export commodity for Ethiopia, A stratified multistage random sampling procedure was
contributing 41% of the country’s total foreign exchange adopted for the selection of the growers at different levels.
earnings (IMF, 2006) and about 10% of the gross To get a representative sample of the whole of the coffee
domestic product. Over 25% of the population of growing area of Ethiopia, two regional states (Oromia and
Ethiopia, representing 15 million people, are dependent Southern) were identified in the first stage. The two
on coffee for their livelihoods (LMC, 2000). This includes regional states constitute one of the main coffee growing
8 million people directly involved in coffee cultivation areas. The second stage of sampling involved selection of
and 7 million in the processing, trading, transport, and two zones from each of the regional states. Jimma and
financial sectors (Charveriat, 2001; Oxfam, 2002). Illubabor Zones from Oromia Regional State were
Almost 95% of the Ethiopian coffee is produced by about selected, while in the Southern Regional State Sheka and
1 million small-scale farmers, with an average farm size Bench Maji Zones were selected. In the third stage of
of 0.5ha, while state-owned plantations account for 4.4% sampling, one woreda (district) was selected from each of
and private investor plantations 0.6% (FDRE, 2003). The the zones. The selection of the woredas was based on
quality of Ethiopian coffee is determined by two main prevalence of coffee processing problems. The selected
factors namely the geographic origin (Nicholas, 2007) and woredas are Goma, Alle Didu, Yeki and Sheko. The final
the post harvest processing techniques. It is estimated that stage of sampling involved a random selection of 100
40% of the quality of coffee is determined in the field, coffee growers from each of the woredas for individual
40% at post harvest primary processing, and 20% at interviews. Four hundred coffee growers were
secondary/export processing and handling including interviewed from the four woredas.
storage. In order to enhance quality and market value of Data were collected using structured and pre-tested
Ethiopian coffee, improved primary processing by questionnaires specially designed for the study. Coffee
farmers at the village level is a prerequisite. An growers were personally interviewed to ensure accuracy
improvement in coffee quality, and therefore income, has and comprehension. Data was collected on a large number
a direct impact on the livelihoods of a large number of of variables, which included age of the farmer, level of
resource-poor people in the rural populations. This study education, source of labour, land under coffee cultivation,
was conducted to examine the coffee processing methods resource endowment, crops grown, years of growing
and evaluate processing costs, identify problems of coffee coffee, varieties grown, methods of coffee processing and
processing and assess the factors constraints in coffee processing. Data was collected for
the agricultural year 2004.
determining type of processing method used by the small The data collected were analysed using descriptive
scale farmers. statistics and regression analyses. Arithmetic means,
percentages and frequencies were computed and
compared. The analysis of the data primarily consisted of
RICHARD MUSEBE et al.,

working out the averages for different variables to find The training will also be necessary for the farmers to
out the difference among different woredas. Estimates understand the differences in the operation modes of the
were worked out per hectare in some cases for the different coffee processing facilities.
purpose of making comparisons and drawing inferences. The key players in primary coffee processing are
A binary logistic regression model was used in the individual farmers especially for sun-dried coffee
analysis to establish factors that influence choice of the processing and, to a small extent, pulped coffee. Farmer
coffee processing method. groups, cooperatives, non-governmental organizations
and the government are involved at a higher level, for
Results example ownership of coffee washing stations or
provision of hand pulpers. The existing pulpers are owned
Two methods of coffee processing are used in Ethiopia. mainly by private individuals and a few cooperatives. On
These are dry processing and washed coffee processing. the other hand the existing coffee washing stations are
Under dry processing unpulped cherries are dried whole owned mainly by the cooperatives and a few private
in the sun under natural conditions after harvesting. In the individuals. Some washing stations are owned by state
washed method the cherries are pulped immediately after farms. In the farmers’ view the pulpers and coffee
picking followed by fermentation and washing to remove washing stations should continue being owned by private
mucilage cover. The resulting parchment is dried in the individuals and cooperatives. This would encourage
sun. Secondary processing is conducted by the akrabis efficient management and easy access by many growers.
(local buyers) who generally operate hulling mills, where The average distance to the nearest pulpers was 2.0 km
the dried cherry/ parchment is hulled and prepared before although the preferred distance to the nearest pulper or
transport to the coffee auction in Addis Ababa or Dire coffee washing station is 1 km. The reason for the
Dawa. Export processing of the green coffee is handled selected distance was to reduce the transport costs,
by the exporters in their own facilities following the guarantee immediate processing of the coffee, allow
central auction. In the case of the sun-dried coffees, this access by all interested coffee growers, ensure efficient
consists of sorting, either by hand, or using electronic management and group security/ care for the processing
colour-sorters, then blending the different truck-load lots equipment especially at night. In spite of the need to
to make up export qualities and quantities. These are improve access by the growers the location of the
generally in multiples of 18 tons, being the normal load of processing facility should be such that it is close to a
a 20 foot container. For the washed coffees, after delivery water source and accessible by road.
from the coffee processing and warehouse enterprise About 50% of the farmers reported willingness to
(CPWE) to the exporter’s mill, the parchment coffee is contribute to the maintenance of hand pulpers or coffee
first hulled, then sorted and blended for export. washing stations if such equipment was availed. Those
From the survey results the most common method for not willing to contribute to maintenance cited lack of
post-harvest primary coffee processing was sun-drying. money as the main reason for their unwillingness to
This was followed by washed coffee processing using contribute. The main forms of contribution in order of
hand pulpers and coffee washing stations. The survey importance were to contribute towards maintenance,
further revealed that 71% of the coffee produced by wages of the workers and payments for processing fees.
smallholder farmers undergoes sun-drying and the The high proportion of farmers not willing to pay for
remainder is washed. These results are consistent with the maintenance of processing facilities indicates that there
national figures on the extent of use of either of the may be need to educate the farmers about the differences
processing methods, that is 75-80% being sun-dried and in quality of coffee produced by the two processing
the remainder being washed coffee. Out of the 400 methods coupled with provision of services such as rural-
farmers interviewed 47.6% indicated preference for sun- based credit.
dried coffee processing, while 49.0% wished to produce Farmers dry their coffee using different approaches.
washed coffee using hand pulpers. The remaining About 48.0% spread their coffee on the ground, 49.5%
proportion of farmers (3.4%) preferred washed coffee dry on raised drying beds and 2.5% dry on cemented
processed by the central coffee washing stations. There is floors. The preferred method for coffee drying is on raised
therefore higher preference for wet coffee processing. drying beds as reported by 67.3% of the farmers.
This is because coffee processed through wet processing However, most of the coffee is dried on the ground due to
method produces superior coffee brew and hence attract a the farmers’ inability to construct drying beds. Methods
higher market value. Despite the observed preference for for ensuring farmer accessibility to raised drying beds
the wet processing method, there were few hand pulpers need to be sought. This may involve initial supply of
and central coffee washing stations accessible to the materials/equipment for drying coffee; such as black net
farmers. A very small proportion of farmers (1%) shed, jute strip and plastic sheets. Indeed 81% of the
interviewed reported that they had access to hand pulpers farmers indicated that they were interested in owning
in the area. The same scenario applied to the central raised drying beds. The farmer perceptions about the
coffee washing stations in the area. The situation was current coffee processing practices were that although
worsened by the fact that most of the available hand washed coffee processing produced high quality coffee,
pulpers and coffee washing stations were not functioning. the method was expensive. Sun-dried coffee processing
In addition, only 8% of the farmers interviewed indicated on the other hand was easy to manage and it required
that they knew how to use the hand pulpers. This means fewer resources. Raised drying beds were good for coffee
that in order to enhance the use of hand pulpers, training drying but farmers reported that they did not have the
to upgrade farmers’ skills on their use is a prerequisite.

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materials for construction of the beds and this reduced the coffee were computed from Oromia cooperative Bureau,
use of raised drying beds. which had compiled the same from the cooperatives in the
In order to assess the existing coffee processing area (Table 1). The sun-drying method has the lowest
practices, the processing costs per unit of clean coffee costs but produces coffee of inferior quality compared
were computed from various cooperatives. The coffee with the other the processing methods.
processing costs in Ethiopian Birr (ETB) per kg of clean

Table 1: Coffee processing costs (ETB)


Cost per kg of clean coffee
Processing method
(ETB)
Sun drying
Labour, salaries, and other operation costs 0.25
Others (Transport, stationery, income tax, municipality) 1.00
Hand pulpers
Labour, salaries and other operation costs 2.00
Maintenance and repairs 0.27
Other costs (income tax, local drying materials, etc.) 0.31
Large coffee washing stations (LCWS)
Labour, salaries and other operation costs 2.32
Fuel 0.26
Maintenance and repairs 0.32
Other costs (income tax, local drying materials, etc.) 0.26

A number of constraints are associated with coffee (Table 2). Farmers also reported that the coffee prices
processing in Ethiopia. Among these are lack of drying were lower than what they expected. In addition coffee
beds, shortage of hand pulpers and central coffee prices were not based on quality of coffee produced.
washing stations and high costs of drying materials

Table 2: Percentage of farmers reporting constraints according to processing method


Description of constraint Sun-dried Wet (washed)
processing processing
Lack of adequate drying beds 8.5 34.0
Shortage of hand pulpers 0.0 22.0
Shortage of central washing stations 0.0 9.0
Lack of technical know-how 3.5 3.0
Low prices of processed coffee 1.0 1.5
Poor drying due to heavy rainfall 4.0 2.5
Long distance to the washing stations 0.0 13.0
High costs & lack of materials for drying beds 83.0 15.0

Whereas the farmers are aware of drying coffee on pulpers need to be provided on communal basis, meaning
raised drying beds they were constrained by the high costs that a few farmers can pool resources to purchase hand
of materials such as wire mesh, jute, plastic sheets and pulpers. In the short run some facilitation through the
tidernet used for constructing the raised drying beds. Lack government is required for the purchase of hand pulpers
of technical know-how for coffee processing and lack of and construction of the coffee washing stations. To this
funds to undertake processing are other constraints faced end formation of viable interest groups is necessary. It is
by the small scale coffee farmers in Ethiopia. Due to the imperative that some training on proper harvesting,
shortage of processing facilities farmers interested in pruning and coffee processing is provided to the farmers.
washed coffee are forced to walk long distance to the Farmers require encouragement to use ladders for
coffee washing station. In order to improve coffee harvesting the tall coffee trees and selective picking of red
processing in Ethiopia farmers should be empowered to cherries for wet processing. This should be accompanied
construct more drying beds. by proper husbandry practices so that in the long run
The government should provide loans to the coffee farmers have proper size coffee trees for ease of
growers so that they are able to purchase the coffee harvesting.
processing inputs such as wire mesh, covering materials, The choice of processing method to use depends on a
plastic sheets, storage bags and hand pulpers. It may also number of factors. Among these are area under coffee,
be necessary for the government and non-governmental how long a farmer has been growing coffee, education
organizations to pool resources and provide credit for this level of the farmer, access to water, distance to nearest
endeavour in the short run. In the long run and for coffee washing station and age of the farmer. In order to
purposes of sustainability farmers would have to purchase determine the factors that significantly affect choice of the
materials and construct the drying beds. Materials for processing method a binary logistic regression model was
construction of drying beds should be made available so used. The dependent variable, processing method, is a
that the capable farmers are able to purchase. More hand binary variable with 0 representing sun-dried processing

1419
RICHARD MUSEBE et al.,

and 1 representing washed coffee processing method. educated farmers prefer sun-dried coffee processing.
Education levels, area under coffee, distance to the Farmers with large land area under coffee prefer the
nearest coffee washing station and age of the farmer washed coffee processing method. Farmers who are
significantly determine the type of processing method to located far away from the coffee washing stations prefer
be used (Table 3). There is no significant relationship to use the sun-dried processing method. This means that
between distance to the nearest water source and choice in order to increase washed coffee processing more coffee
of the processing method. Similarly, there is no washing facilities should be made available. This in
significant relationship between length of time a farmer essence underscores the need for improving farmer access
has been growing coffee and choice of the method of to the coffee washing facilities. Old farmers are more
processing. likely to use the sun-dried coffee processing method.
Farmers with higher education level prefer washed
coffee processing method while the relatively less

Table 3: Results of binary logistic regression


Variable Coefficient B Standard Error Wald Sig. Exp(B)
Age of farmer (years) -0.059* 0.029 4.096 0.043 0.942
Education level of farmer 1.104** 0.344 10.299 0.001 3.015
Distance to the nearest water source (km) -0.785 0.459 2.921 0.087 0.456
Area under coffee (ha.) 0.269* 0.118 5.177 0.023 1.308
Length of time growing coffee (years) 0.038 0.028 1.870 0.171 1.039
Distance to the nearest coffee washing station (Km) -0.302* 0.125 5.811 0.016 0.739
Constant -0.821 1.333 0.379 0.538 0.440
Notes: * - significant at the 5% level
** - significant at the 1% level
of coffee. Farmers also prefer wet processing because it
The survey identified distance to the processing sells at significant premiums over sun-dried coffee
facility, area under coffee, quantity of coffee produced, (Nicholas, 2007), but continue using the sun-drying
education levels of the farmers and resource ownership as method due to a number reasons indicted earlier. Thus, a
the main factors which influence the use of the processing number of competitive advantages may still be seized if
method by the farmers. Farmers that were close to quality and consistency are guaranteed.
processing stations had a higher tendency to use them Given that the agreement of consumer and produce
compared to those far away. Farmers that produce a lot of preferences, it is important to empower farmers to
coffee tend to have access to washed coffee facilities produce washed coffee. The approach in this regard
possibly because they generate more returns that cushion would be initially to encourage group ownership of
the transport costs. More educated farmers used washed processing facilities and provision of credit facilities for
coffee processing, meaning that education had some the purchase of processing facilities. This is because the
influence on preference for washed coffee processing major reason for the limited use of wet processing is
facilities. Farmers’ level of awareness also determines shortage of the processing facilities. Facilitation to own
their accessibility to the coffee processing facilities. This the processing facilities should be accompanied by
means that creating awareness through education or provision of training on selective harvesting of red
advertising of the processing facilities may help improve cherries and processing methods. There is therefore need
the farmers’ decision making regarding choice and access for investment by the government, non-governmental
to the processing facilities. organizations and any other interested parties in the
purchase of processing equipment and training in order to
Discussion create the necessary technical, financial, commercial and
marketing capability for the sustainable management and
Coffee production is a vital business and wealth creation use of the coffee processing facilities. Other than direct
opportunity that contributes to poverty reduction in the investment, the government should encourage
main coffee producing areas. There is high level cooperatives and traders to invest in machinery to raise
dependence on coffee production and lack of the output of washed coffee.
opportunities for marketing other food crops from these Farmers were willing to contribute to the maintenance
areas (Petty et al., 2003). The livelihoods of small scale of a coffee processing facility such as a hand pulper or
farmers in these areas are determined by the income from large coffee washing station if they would be made
coffee sales. The income received from coffee depends on available, which is a positive attitude towards group
the quality of coffee, derived especially from post harvest ownership. This calls for a clear way of determining the
primary processing. The key primary processing method processing costs and costs of maintenance. Once the costs
used is sun-drying although it produces coffee of inferior are established, initially there would be joint ownership of
quality compared to wet processing. ICO (2006) also the processing facilities coupled with a strict savings
reports that most of the coffee in Ethiopia is processed by regime aimed at the purchase of hand pulpers for the
sun-drying. However consumers prefer washed coffee group and eventually for the individual farmers.
(Ethiopia, 2006), meaning that the most common Coffee in Ethiopia is produced under different
processing method does not produce the preferred quality production systems and all the coffee from some
1420
production systems especially forest coffee may not be
amenable to wet processing. This means that some References
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Acknowledgements
International research paper, September 2002
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