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5813A1150 ENGLISH
Issue.Revision: 1.0
Serial number

481/96
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Code: Issue: Revision: Approval number:

5813A1150 1 0 (06, 2000) 00/0193M

List of changes
Revision: Additions §: Deletions §: Changes §:
0 new document

This enclosure has been prepared for use by clients only and it contains information protected by
copyright. It must not be photocopied or reproduced in any form, either fully or in part, without the
prior written consent of BIESSE. This enclosure is supplied together with the machine, and must
be kept in a safe place in order to have it always to hand for consultation.

This enclosure must only be used by personnel who have been adequately trained to operate the
machine. BIESSE cannot be considered responsible or liable for any damage resulting from
incorrect or improper use of the documentation provided. In order to avoid incorrect manoeuvres
that might result in danger to the operator or to third parties, it is essential to read and fully
understand all the documentation supplied with the machine.

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Field of application and limits of the enclosure . . . . . . . 7
Warning signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

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1.1 Initial start-up and instructions for use . . . . . . . . . . . . . . . . 1-1
1.2 Discharging residual vacuum . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.3 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1.4 Cleaning filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
Cleaning the standard filters . . . . . . . . . . . . . . . . . . . . . 1-3
Cleaning the supplementary filter . . . . . . . . . . . . . . . . . 1-3
1.5 Checking blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
1.6 Checking rubber joints . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
1.7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
1.8 Environmental conditions in the place of installation . . . . . 1-7

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This enclosure contains information on special parts of the machine. Each Enclosure must be
consulted along with the document to which it refers, to ensure that important information is not
overlooked.

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Paragraphs that should not be overlooked are highlighted and preceded by the symbols described
and illustrated below.

DANGER
Paragraphs marked with this symbol indicate an imminent danger, and the contents must
therefore be taken into careful account in order to prevent a serious accident.

CAUTION
Paragraphs marked with this symbol indicate procedures to be used and actions to be
taken to avoid any damage to goods and property.

INFORMATION
This symbol is used to indicate points of particular importance that must not be overlooked.

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The safety information provided in the User’s and Maintenance Manual must be read before using
the machine.

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This chapter provides all the information essential for proper use of the Rietschle VTB 250 vacuum
pump. The following figure illustrates the vacuum pump and allows the parts mentioned in the
instructions to be identified.

V L M N
F
F
B

E
E

E
F
W1 S L

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CAUTION
Start the pump for the first time without connecting the suction pipe. Should the pump start
to turn the wrong way with the pipe connected, this would create a counter-pressure that
might damage or even break the blades.

CAUTION
Do not turn on and off unnecessarily; this may damage the vacuum pump blades.

CAUTION
Do not tamper with valve A (see figure on page 1 - 1). Adjustment of the vacuum cannot be
carried out on the pump.

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To carry out operations on the vacuum pump, for example maintenance of filters or blades, the
vacuum in the system must first be eliminated (the gauge indicating the pressure in the system
must show 0). Should it be necessary to discharge any residual vacuum, proceed as follows.

1. Run a program of any kind (all the procedures are described in the Software user’s manual).

2. Select an origin.
A
3. Press the piece locking pedal.

4. Press the emergency button.

5. With one finger, press any one of the white

balls A on the shapeable suction cup, until
the system has been completely drained.

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Frequency of operation: every 6000 hours (60 Hz), every 4500 hours (50 Hz).(*)

1. Fill the pump provided with ESSO UNIREX N3 lubricant, or with the lubricant indicated on
plate M.

2. Insert the pump into the greasing nipple and pump in 8 grams of lubricant (approximately 3
strokes of the pump). Carry out this operation on both the greasing nipples L.

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CAUTION
Inadequate filter maintenance will decrease the pump’s performance.

The pump is equipped with standard filters and a supplementary filter. To clean the various filters,
follow the procedures described below. Before proceeding, check the vacuum pump pressure
gauge to see whether there is any residual vacuum in the system, and discharge it if necessary
(see “Discharging residual vacuum” on page 1 - 2).

(*). Maintenance intervals are valid for a pump operating at a room temperature of not more than 20
°C. At 40 °C these intervals must be halved.

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(a114h013.fm-050700)
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h
S
g

Frequency of operation: every 200 hours.

1. Unfasten screws g.

2. Remove cover h and the relative gasket.

3. Take out the cartridges f of filter S and clean them. These cartridges should be replaced once
a year.

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Frequency of operation: every 40 hours.

1. Remove cover K.

2. Take out the filter and clean it.

BIESSE S.p.A. Woodworking Machinery

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b e

d s

Frequency of operation: first check after 2000 hours, then every 500 hours.

The blades, which rub continually on the inside of the casing, are subject to wear. Check the width
of the blades, and replace them when they reach a minimum of 52 mm. Before proceeding, check
the vacuum pump pressure gauge to see whether there is any residual vacuum in the system, and
discharge it if necessary (see “Discharging residual vacuum” on page 1 - 2).

CAUTION
Always replace the whole set of blades at the same time.

1. Unfasten the screws and remove cap e.

2. Unfasten screws s.

3. Unfasten screw a and insert one of the screws s into the same hole. This operation enables
cover b to be removed slowly.

4. Take out the blades d and check them. None of the blades must exceed the minimum limit
indicated above.

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(a114h013.fm-050700)
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5. Arrange the blades in the rotor slots, making sure that the chamfer Y faces outwards and
coincides with the direction of movement O1 and with the bore of casing Z.

Z Y

O1

6. Before fitting cover b back onto the end of the shaft, spread ESSO UNIREX N3 grease, or the
type of grease indicated on plate M (see figure on page 1 - 1) in the bearing retainer. It is also
necessary to remove any residual grease from the shaft, as this will penetrate into the pump,
mixing with the residual blade dust to form a pasty layer that might case the blades to become
blocked in the rotor slots.

CAUTION
Do not allow impurities to penetrate the bearing.

7. Replace cover b. The cover lock screws must be tightened gradually and simultaneously, so
that the cover does not tilt on the pins. While tightening the screws, it is also recommended
that you turn the fan (using a screwdriver or similar tool) to check that the blades are moving
freely in the rotor slots.

8. Replace cap e.

BIESSE S.p.A. Woodworking Machinery

(a114h013.fm-050700)

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m s5

l k p r v

s6

n q l1

u w

Wear in the rubber joints (k) will vary according to the conditions in which the pump is used, so that
these joints should be checked periodically. Worn joints will result in a loud metallic noise being
heard when the pump is started. Before proceeding, check the vacuum pump pressure gauge to
see whether there is any residual vacuum in the system, and discharge it if necessary (see
“Discharging residual vacuum” on page 1 - 2).

CAUTION
Faulty rubber joints may result in breakage of the rotor shaft.

1. Unfasten screws (S5) and also the screw on the foot (S6).

2. Remove the motor in an axial direction, along with the semi-joint (q).

3. If the rubber joints (k) are damaged, remove the safety rings (l) from the joint pin and replace
them. Do not remove the spacer ring (p). Also check the joint pins and replace them if
necessary, proceeding as follows.

4. Remove the safety ring (l1).

5. Remove the joint with the fan (v) from the pump shaft.

6. Unfasten the nuts (w) with the washers (u) and replace the pins.

 BIESSE S.p.A. Woodworking Machinery

(a114h013.fm-050700)

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Problem Cause
Insufficient air flow Dirty suction filter
Leakage or loss of suction at
the pump or in the system.
Blades worn or damaged.
Final pressure (max vacuum) Leakage or loss of suction at
is not reached the pump or in the system.
Blades worn or damaged.
Overheating Room temperature or suction
temperature too high.
The cooling air outlet is
impeded.
Unusual noises The pump casing is scored.
The adjustment valve
vibrates.
Blades damaged.
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n Temperature: from +5 to +40 °C.
BIESSE S.p.A. Woodworking Machinery
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Solution
Clean the filter
Check the system for leaks.
Check the blades and replace
if necessary.
Check the system for leaks.
Check the blades and replace
if necessary.
Comply with the maximum
temperature for the place of
installation.
The pump must be positioned
away from elements that
might impede the cooling air
outlet.
The pump must be repaired
by the manufacturer or at an
authorised workshop.
Change the valve.
Check the blades and replace
if necessary.

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