Tugas Process Engineering Summer School (PESS) 2021 - Heat Exchanger Optimization : Bapak Zul

Nama Wahyu Rinaldi

Nomer 238

Tugas

Data
Supplay
Ts 170  °C Tt 80  °C
Fs 500 kg/hr
Cps 1 kJ/kg  °C

Tw,s 25  °C T air masuk

Cpw 4.2 kJ/kg  °C Kapasitas panas air
Tube

Objective Function :
Cost : (aA^0,84)R+Fw*C*Op
Where :
A = Q/ (U*LMTD) Fw = Q / (Cpw*{Tw,t-Tw,s})
LMTD = (dT1 - dT2) / (In{dT1/dT2})
dT1 = Tt - Tw,s
dT2 = Ts - Tw,t

Assume :
a R C Q Op U
1000000 0.1 0.01 45000 8000 3600
dollars/kg kJ/hr op. hours (kJ/hr)/m2  °C

Tt Tw,s dT1 Ts Cpw

 80 25 55 170 4.2
 °C  °C  °C  °C kJ/kg  °C

Tw,t dT2 (dT1-dT2) (dT1/dT2) In (dT1/dT2) LMTD A in m2

35 135 -80 0.40741 -0.89794 89.09265 0.14030
40 130 -75 0.42308 -0.86020 87.18890 0.14337
45 125 -70 0.44000 -0.82098 85.26390 0.14660
50 120 -65 0.45833 -0.78016 83.31640 0.15003
55 115 -60 0.47826 -0.73760 81.34502 0.15367
60 110 -55 0.50000 -0.69315 79.34823 0.15753
65 105 -50 0.52381 -0.64663 77.32431 0.16166
70 100 -45 0.55000 -0.59784 75.27135 0.16607
75 95 -40 0.57895 -0.54654 73.18719 0.17079
80 90 -35 0.61111 -0.49248 71.06938 0.17588
85 85 -30 0.64706 -0.43532 68.91513 0.18138
90 80 -25 0.68750 -0.37469 66.72121 0.18735
95 75 -20 0.73333 -0.31015 64.48390 0.19385
100 70 -15 0.78571 -0.24116 62.19884 0.20097
105 65 -10 0.84615 -0.16705 59.86085 0.20882
110 60 -5 0.91667 -0.08701 57.46375 0.21753
115 54 1 1.01852 0.01835 54.49847 0.22936
120 50 5 1.10000 0.09531 52.46029 0.23828
125 45 10 1.22222 0.20067 49.83289 0.25084
130 40 15 1.37500 0.31845 47.10260 0.26538
135 35 20 1.57143 0.45199 44.24924 0.28249
140 30 25 1.83333 0.60614 41.24488 0.30307
145 25 30 2.20000 0.78846 38.04898 0.32852
150 20 35 2.75000 1.01160 34.59862 0.36129
155 15 40 3.66667 1.29928 30.78621 0.40603
160 10 45 5.50000 1.70475 26.39686 0.47354

Kesimpulan
Sehingga, untuk mendapatkan cost paling
Plotting Tw,t against Cost Fw
120000 Tw,t

dengan cost minimal

110000

100000

90000

80000

70000

60000
80000

70000

60000

50000

40000

30000

20000

10000

0
20 40 60 80 100 120 140 160 180

Cost
hanger Optimization : Bapak Zulfan Adi Putra (ZAP)

Supplay air masuk

25  °C
Tw,s
dT1 = Tt - Tw,s

Supplay Target
170  °C 80  °C
Ts Tt

dT2 = Ts - Tw,t
2
J/hr)/m  °C Target
Tw,t
 Fw Cost
1071.4286 $104,924.72 Maximal Cost
714.2857 $76,705.03
535.7143 $62,789.64
428.5714 $54,608.85
357.1429 $49,307.50
306.1224 $45,663.32
267.8571 $43,066.66
238.0952 $41,180.37
214.2857 $39,803.85
194.8052 $38,811.31
178.5714 $38,120.99
164.8352 $37,678.73
153.0612 $37,448.66
142.8571 $37,407.86 Minamal Cost
133.9286 $37,543.28
126.0504 $37,850.04
119.0476 $38,553.45
112.7820 $38,996.69
107.1429 $39,867.58
102.0408 $40,976.32
97.4026 $42,373.68
93.1677 $44,138.84
89.2857 $46,399.78
85.7143 $49,377.31
82.4176 $53,494.74
79.3651 $59,719.61

ehingga, untuk mendapatkan cost paling optimal, maka diambil nilai

143 kg/hr
100  °C

engan cost minimal $37,407.86

Cost paling kecil, terbaik, yaitu
$37,407.86
dT1 = Tt - Tw,s