QUALITY MANAGEMENT - QUALITY CONTROL PLAN

CLIENT: KAMOA COPPER Project: KAMOA - KAKULA H = Hold Rating

LEGEND
QCP No.: Rev No.: 1
Main Contractor: CITIC Project No.: KMC-KKP-21-2145 W = Witness 1. Critical
Sub-Contractor: WHCC Enquiry: AS PER CONTRACT S = Surveillance ASME B31.3 Process Piping 2. Major X
DRA-0571-PV-DC-0600-Rev2-Piping and Valve Design

INTERVENTION
Scope: PIPING Order/Scope Reference: NA R = Review Specification: 3. Minor
Criteria (003)
Description: PRESSURE TESTING Sub-Contractor Order No: NA V = Verify Applicable SANS Standard ; ISO 9001:2018 4. Other
2268-25-WG-G2-138/143/238/243
Piping Line Number: 2268-100-WG-G2-136/174/141/193/236/274/241/293 P&ID DRW Number: KAM-PID-226801-01031/01032 A = Action WBS Area: 226081 FILTER HOUSE
2268-200-WG-G2-139/142/239/242

Interventions and Control

Activity Activity Description Reference Documentation Remarks
Contractor DRA Supervisor DRA SQC ENGINEER Other (specify)

1. APPROVALS

1.1 Review and Approval of QCP QCP H H H H

Latest Revision Drawings and Drawing

1.2 Approved IFC Drawings (P&ID;Isometric) H H V V
Register
1.3 Safe Access Handover to Follow on Trades Certificate DRA-0571-SITE-FO-1003 H H V S

1.4 Approved Pressure Test Procedure. H V V V

1.5 Pressure guages calibration certificate/s. ASME Section IX 2018 H V V V

1.6 Piping Specification Spec - DRA-0571-PV-DC-0600-Rev2 H H V V

1.7 Approved Method Statement Method Statement H H V V

1.8 Received Material Inspection Receipt Inspection Report, Certificates H V V V

2. ACTIVITIES - PIPING INSTALLATION

2.1 Inspect the system to verify that openings are plugged and valves are closed. W V S S

2.2 Connect the test pump to a convenient location in the system. W V S S

2.3 Connect the water source to the test pump. W V S S

Open the main control valve to fill the system. (If the water service is not
2.4 installed or has not been flushed, fill the system through the test pump water W V S S
source.)
2.5 Fill the system slowly to avoid entrapment of air. Vent system at highest points. W V S S
Open a valve (such as the inspector’s test connection or a temporary valve) to
2.6 W V S S
vent any trapped air.
Close the valve when water flows continuously through it. No spurting of air
2.7 W V S S
observed.
When the system pressure equals that of the water source, close the supply
2.8 W V S S
valve and inspect the entire system for leaks.
2.9 Repair leaks found and repeat procedure. W V S S

If no leaks are detected, begin to increase pressure with the test pump up to
2.10 200 psi or 50 psi in excess of the static pressure when static pressure exceeds W V S S
150 psi.
Monitor the test gauge to determine that the system pressure is stable. If
2.11 pressure drops, check for leaks in the system, for open valves, or for leaks in W V S S
the test apparatus.
Once it is determined that the test pressure has stabilized, disconnect the
2.12 power to the test pump and notify the commissioning agent or authority having H W S S
jurisdiction that the 2-hour test period has begun.

QCP - PIPING PRESS TEST 11 Page 1 of 2

 QUALITY MANAGEMENT - QUALITY CONTROL PLAN

CLIENT: KAMOA COPPER Project: KAMOA - KAKULA H = Hold Rating

LEGEND
QCP No.: Rev No.: 1
Main Contractor: CITIC Project No.: KMC-KKP-21-2145 W = Witness 1. Critical
Sub-Contractor: WHCC Enquiry: AS PER CONTRACT S = Surveillance ASME B31.3 Process Piping 2. Major X
DRA-0571-PV-DC-0600-Rev2-Piping and Valve Design

INTERVENTION
Scope: PIPING Order/Scope Reference: NA R = Review Specification: 3. Minor
Criteria (003)
Description: PRESSURE TESTING Sub-Contractor Order No: NA V = Verify Applicable SANS Standard ; ISO 9001:2018 4. Other
2268-25-WG-G2-138/143/238/243
Piping Line Number: 2268-100-WG-G2-136/174/141/193/236/274/241/293 P&ID DRW Number: KAM-PID-226801-01031/01032 A = Action WBS Area: 226081 FILTER HOUSE
2268-200-WG-G2-139/142/239/242

Interventions and Control

Activity Activity Description Reference Documentation Remarks
Contractor DRA Supervisor DRA SQC ENGINEER Other (specify)

2.13 Record the time of day and test pressure at this time. W V S S

2.14 Take photos of timer as evidence. W V S S

2.15 Hold the test pressure for 2 hours. W V S S

After the test, open the drain valve to drain the system, or, if the system is to
2.16 be commissioned immediately, relieve the test pressure and leave the water in W V S S
the system.
Disconnect the test pump and plug the outlet or test port through which the
2.17 W V S S
system was tested.
3. HANDOVER - DOCUMENTATION

Pressure / Leak Test Certificate Certificate H R R V

Safe Access Handover to Follow on Trades Certificate DRA-0571-SITE-FO-1003 H R R S

As Built Drawings / Red Line Drawings / Weld Maps DRAWINGS H R R S

Construction Completion Certificate - Piping C1 DRA-0571-SITE-FO-1006 H R R H

Review Data Dossier Data Book H R H V

Data Book Handover Data Book A V A A

Approvals

CONTRACTOR DRA Supervisor DRA SQC ENGINEER AIA / Other

Name: Wangziyuan Name: Name: Gerhard Eastes Name: Name:

Signed : Signed : Signed : Signed : Signed :

Date : 2021-08-04 Date : Date : Date : Date :

DEFINITION OF INTERVENTION POINTS:

A point of inspection in the QCP that requires the presence of the inspection organization:-
H - where the next stage of the production/construction process cannot proceed beyond this point until an inspection has been performed by the inspection organization and the required conditions indicated as met/achieved.
W - where production can proceed beyond this point if the inspection organization has not attended, provided due notice of the activity has been given to the inspection organization in terms of the relevant contract.
S - where surveillance may be performed by the inspection organization.
R - where a review of the records developed by the supplier to ensure that the relevant activity has been performed satisfactory and that contractual requirements have been met.
V - where a verification by the inspection organization to ensure that the relevant activity has been performed satisfactory and that contractual requirements have been met.
A - where the organization needs to execute an operation prior to intervention and inspection.

QCP - PIPING PRESS TEST 11 Page 2 of 2