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Drill and Blast Performance Evaluation A
Drill and Blast Performance Evaluation A
Eshun P. A., Afum B. O. and Boakye A. (2016), “Drill and Blast Performance Evaluation at the Obra Pit of
Chirano Gold Mines Ltd, Ghana”, Ghana Mining Journal, Vol. 16, No. 2, pp. 28 - 35.
Abstract
This paper investigates the causes of inefficient fragmentation and formation of toes in the Obra pit of Chirano Gold Mines
Ltd and recommends best practices in order to produce optimum fragmentation to feed the crusher at a reduced cost and to
provide good working pit floors. The methods employed included: drilling performance analysis using statistical methods;
fragmentation analysis of blasting performance using Kuz-Ram Model and Wipfrag software; determination of the velocity
of detonation of the bulk explosive using MREL Micro Trap VOD/Data Recorder; and estimation of the cost of secondary
drilling and blasting using Mine Management Reporting Software. From the analyses, it was observed that the blast designed
parameters and blasting practices were acceptable to produce good fragmentation but the actual drilling parameters deviated
from the designed parameters by about 25%, 24% and 26% in hole depth, burden and spacing respectively. It was concluded
that the cause of the ineffective fragmentation leading to high cost of secondary breakage and uneven pit floors was due to
operational errors during drilling. It is therefore recommended that in order to reduce excessive deviations in the drilling
parameters, periodic training of operators must be conducted, supervision of drilling and blasting operations must be
enhanced, and inclinometers should be used during drilling activities to ensure the accuracy and precision of all blast holes.
To shot
Delay to next hole Fig. 4 Hole Depth Deviations (%)
Coaxial cable to Micro Trap
From Fig. 3, the blast hole depth compliance
analysis on the 500 production blast holes shows
that about 11% of the blast hole depths deviated
between ±0.5 m and ±1.0 m (i.e. 5% under-drilled
and 6% over-drilled). This needs improvement per
2.5 m Stemming
the technical requirement of the Mine.
Second hole
From Fig. 4, a quarter (25%) of the total blasts
First hole
studied had their hole depths not meeting the
acceptable levels of the Mine. These under-drilled
and over-drilled blast hole depths are potential
Fig. 2 Setup for VOD Measurement causes of toes (or humps) and troughs respectively
on the bench floor after blasting and mucking
2.2.2 Cost Estimates of Secondary Drilling and operations. Secondary drilling of these toes or
Blasting Operations humps were regular activities observed in the pits.
Photographic images were taken on the muckpile Thus from the results of the Kuz Ram
after the blast and intermittently during loading of fragmentation model, about 98.1% of the
the blasted rocks for fragmentation analysis. Using fragmented rocks should have passed through the
the scale manual delineation method, the grizzly of the primary crusher by employing the
fragmented rock was assessed with the WipFrag designed blast pattern. The lower percentage of
fragmentation analysis software. 71% as given by the result of the WigFrag
Fragmentation model indicates that the deviation
The scale of the photograph is known from the cannot be attributed to the blast design but rather
reference scale of known dimension placed at the operational errors on the field.
digging face on the muckpile (Fig. 10). Size
distribution computation is undertaken by the 3.2.3 Velocity of Detonation (VOD) Analysis
software to delineate the rock fragments (Fig. 11).
The corresponding cumulative distribution curve The measurement of the VOD was done under dry
for the fragmentation data processed using digital blast hole conditions. The test results of the VOD
images show the particle size distribution of the measurement for the two blast holes used are
blasted material (Fig. 12). shown in Figs. 13 and 14.
MicroTrap VOD Data - Chirano Surface Gold Mine (Kinross)
3.5
4705.3 m/s
3.0
2.5
1.5
Reference Scale
Fig. 10 Scaled Photograph of Muckpile 1.0
4790.9 m/s
0.5
35.5
34.0
33.5
4847.3 m/s
33.0
32.5
With an average cost of drilling and blasting per From the above conclusions, the following are
metre of $ 73.99, then for the three months period, recommended:
the Mine spent $ 264 529.05 and $ 372 043.92 in (i) Drillers and the blasting team should be
drilling and blasting boulders and toes trained on drilling principles to ensure they
respectively. This implies that, for the period of understand the consequences of inaccuracies
three months, the Mine lost approximately $ 636 in the drilling and other associated activities
572.97 or $212 191 per month resulting from poor regarding blasting.
performance of drilling and blasting.
(ii) In-pit supervision should be increased during
4 Conclusions and Recommendations all drill and blast operations to ensure best
drill and blast protocols are followed by
operators and the entire blasting team.
4.1 Conclusions
(iii) In-built or manual inclinometers should be
From the study and analyses it could be concluded used during drilling operations to ensure the
that: accuracy and precision of all blast holes.
(i) Deviations in the blast hole depth, burden and
spacing were very high. These deviations are
above the acceptable limits of the Mine, and
References
they are respectively 25%, 24% and 26% for
blast hole depth, burden and spacing Afum B. O. and Temeng V. A. (2015), “Reducing
deviations. These deviations could be Drill and Blast Cost through Blast
attributed to operational errors on the field. Optimisation – A Case Study”, Ghana Mining
Journal, Vol. 15, No. 2, pp. 50 - 57.
(ii) Blast assessment with the Kuz-Ram Anon., 2010, “Digital Imaging System for Process
fragmentation model on the blasting practices Analysis”, Split-Online Brochure, http://www.
using the existing blast pattern, 3.5 m × 3.5 m spliteng.com/dloads/. Accessed: July 7, 2015, 2
× 6 m, shows that the fragmentation is good pp.
(about 98.1% of the blasted material passing Cunningham, C. V. B. (1983), “The Kuz-Ram
through the grizzly). This value meets the Model for Prediction of Fragmentation from
optimum fragment size of 700 mm for the Blasting”, Proceedings of 1st International
Mine. However, analysis of the fragmentation Symposium on Rock Fragmentation by
based on photographic analysis using the Blasting, Lulea, pp. 439-454.
WipFrag Software on a blast resulting from Elevli, B. and Arpaz, E. (2010), “Evaluation of
the blast pattern, 3.5 m × 3.5 m × 6 m, shows Parameters affected on the Blast Induced
that only about 71% of the muckpile meets Ground Vibration (BIGV) by using Relation
the 700 mm maximum fragment size Diagram Method (RDM)”, Acta Montanistica
requirement of the Mine. This implies, about Slovaca, Vol. 15, No. 4, pp. 261 – 268.
29% of the blast material will be oversize Hirdes, W., Senger, R., Adjei, E., Afa, E., Loh, G.,
material (boulders) that will require secondary and Tettey, A. (1993), “Geological Map of
breakage. This could be attributed to Southwest Ghana 1:100 000; Sheets Wiawso