Fish Bone Diagram

A1 LINE
I. Collar Closing
1. Motivate and train Operator.
MEASUREMENT MAN METHOD
2. Collar should be attached with
proper 5mm margin.
1. Operator Negligence
1. When Margin given while
2. Operator Handling
attaching collar is more.

1. Operation done in hurry

Drop Stitch

MATERIAL ENVIRONMENT MACHINE

MEASUREMENT MAN METHOD

1. Operator Negligence 1. Operation done in hurry

2. Operator Handling 2. Improper folding

Raw Edge

1. Motivate and train Operator.

2. Fold the fabric properly

MATERIAL ENVIRONMENT MACHINE using folder.
 II. Cuff Attach 1. Motivate and train Operator.

2. Cuff should be attached according the

marking on the sleeve.
MEASUREMENT MAN METHOD
3. Cuff should be made evenly and properly

1. Operator Negligence 1. Operation done in hurry

2. Operator Handling 2. Uneven balance while making cuff

3. Cuff not attached

according to Marking

High & Low

MATERIAL ENVIRONMENT MACHINE

MEASUREMENT MAN METHOD

1. Operator Negligence
1. Operation done in hurry
2. Operator Handling
2. Margin not followed

Uneven Margin &

Stitch

1. Motivate and train Operator.

2. Follow the margin properly.

MATERIAL ENVIRONMENT MACHINE
 III. Bottom Hem

MEASUREMENT MAN METHOD 1. Motivate and train Operator

2. Maintenance of machines should

be done regularly.
1. Operator Negligence

2. Operator Handling
1. Operation done in hurry

Pleat

1. Problem in Pressure foot /Feed dog

MATERIAL ENVIRONMENT MACHINE

MEASUREMENT MAN METHOD

1. Operator Negligence

2. Operator Handling

1. Back Tack not stitched properly

Open Stitch

1. Motivate and train Operator

2. Back tack should be given properly

MATERIAL ENVIRONMENT MACHINE while stitching by the operator.
 IV. Side Seam
MEASUREMENT MAN METHOD 1. Motivate and train Operator

2. Fold the fabric properly

using folder.
1. Operator Negligence

2. Operator Handling
1. Operation done in hurry

Improper folding

Raw Edge

MATERIAL ENVIRONMENT MACHINE

 Fish Bone Diagram
A2 LINE
I. Cuff Attach
MEASUREMENT MAN METHOD 1. Motivate and train Operator.
2. Collar should be attached
with proper 5mm margin.
1. Operator Negligence 3.

2. Operator Handling 1. Operation done in hurry

1. When Margin given while

attaching collar is more.

Drop Stitch

MATERIAL ENVIRONMENT MACHINE

MEASUREMENT MAN METHOD

1. Operator Negligence

2. Operator Handling
1. Margin not followed

1. Operation done in hurry

Uneven
Margin &
Stitch

1. Motivate and train Operator.

2. Margin should be followed and

stitching should be done properly.
MATERIAL ENVIRONMENT MACHINE
 II. Collar Closing
1. Motivate and train Operator.
MEASUREMENT MAN METHOD 2. Collar should be attached with
proper 5mm margin.

1. Operator Negligence

2. Operator Handling 1. Operation done in hurry

1. When Margin given while

attaching collar is more.

Drop Stitch

MATERIAL ENVIRONMENT MACHINE

MEASUREMENT MAN METHOD

1. Operator Negligence

2. Operator Handling
1. Operation done in hurry

Pleat

1. Motivate and train Operator.

2. Stitching should be done

MATERIAL ENVIRONMENT MACHINE
properly so no pleat occurs.
 III. Side Seam
MEASUREMENT MAN METHOD 1. Motivate and train Operator

2. Checking and maintenance of

1. Operator Negligence folders being loose.

2. Operator Handling
1. Operation done in hurry

Raw Edge

1. Folder becomes loose sometimes

MATERIAL ENVIRONMENT MACHINE

 IV. Bottom Hem

MEASUREMENT MAN METHOD

1. Motivate and train Operator.

2. Folding of fabric should be

1. Operator Negligence done properly.

2. Operator Handling
1. Operation done in hurry

1. Improper Folding

Raw Edge

MATERIAL ENVIRONMENT MACHINE

MEASUREMENT MAN METHOD

1. Operator Negligence

2. Operator Handling
1. Operation done in hurry

Uneven Margin
& Stitch

1. Motivate and train Operator.

2. Margin should be followed and

stitching should be done properly.
MATERIAL ENVIRONMENT MACHINE
 Fish Bone Diagram

A3 LINE
I. Cuff Attach 1. Motivate and train Operator.

2. Cuff should be attached according the

MEASUREMENT MAN METHOD marking on the sleeve.

3. Cuff should be made evenly and properly

1. Operator Negligence

2. Operator Handling 1. Operation done in hurry

2. Cuff not attached according to Marking

3. Uneven balance while making cuff

High & Low

MATERIAL ENVIRONMENT MACHINE

 II. Bottom Hem

MEASUREMENT MAN METHOD

1. Motivate and train Operator.

1. Operator Negligence 2. Folding of fabric should be

done properly.
2. Operator Handling
1. Operation done in hurry

Raw Edge

MATERIAL ENVIRONMENT MACHINE

MEASUREMENT MAN METHOD

1. Operator Negligence

2. Operator Handling

1. Back tack not stitched properly

Open Stitch

1. Motivate and train Operator

MATERIAL ENVIRONMENT MACHINE 2. Back tack should be given properly

while stitching by the operator.
 III. Collar Closing

MEASUREMENT MAN METHOD

1. Motivate and train Operator.

1. Operator Negligence
2. Back tack should be given properly
2. Operator Handling while stitching by the operator.

Open Stitch

1. Back tack not stitched properly

MATERIAL ENVIRONMENT MACHINE

MEASUREMENT MAN METHOD

1. Operator Negligence

2. Operator Handling 1. Operation done in hurry

1. When Margin given while

attaching collar is more.

Drop Stitch

4. Motivate and train Operator.

5. Collar should be attached
with proper 5mm margin.
MATERIAL ENVIRONMENT MACHINE
6.
 IV. Sleeve Topstitch
MEASUREMENT MAN METHOD

1. Motivate and train Operator.

1. Operator Negligence 2. Follow the margin properly.

2. Operator Handling
1. Operation done in hurry

Uneven Margin &

Stitch

MATERIAL ENVIRONMENT MACHINE

MEASUREMENT MAN METHOD

1. Operator Negligence

2. Operator Handling 1. Operation done in hurry

2. Folding of the fabric not

done properly

Raw Edge

1. Motivate and train Operator.

MATERIAL ENVIRONMENT MACHINE
2. Fold the fabric properly
using folder.