PERODUA KELISA SAMPLE WORKSHOP MANUAL

PERODUA KELISA WORKSHOP MANUAL

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 SERVICE MANUAL
PERODUA
KELISA
L701
FOREWORD
This service manual describes the maintenance and servicing procedures for the Model L701.
In this service manual, the entire portion is divided into 20 sections. Each section has an index
along with a table of contents at the beginning. For easier reference, the upper part of each page
bears the section title concerned.

All information used in this service manual was in effect at the time when the manual was printed.
However, the specifications and procedures may be revised due to continuing improvements in
the design without advance notice and without incurring any obligation to us.

Published in July, 2001

PERODUA SALES (M) SDN. BHD.

© 2001 PERODUA SALES (M) SDN. BHD.

All rights reserved. This material may not be reproduced or copied, in whole or in part, without the
written permission of PERODUA SALES (M) SDN. BHD.

FOREWORD 1 30/05/03, 8:54 AM

 SECTION INDEX
PERODUA SECTION NAME SECTION

KELISA GENERAL INFORMATION GI

MAINTENANCE MA
ENGINE MECHANICAL EM
EMISSION CONTROL EC
EFI SYSTEM EF
LUBRICATION SYSTEM LU
COOLING SYSTEM CO
IGNITION SYSTEM IG
STARTING SYSTEM ST
CHARGING SYSTEM CH
CLUTCH CL
MANUAL TRANSMISSION MT
AUTOMATIC TRANSMISSION AT
FRONT AXLE & SUSPENSION FS
REAR AXLE & SUSPENSION
RS
BRAKE
BR
STEERING
SR
BODY
BO
BODY ELECTRICAL
BE
HARNESS &WIRING DIAGRAM
HW

FOREWORD 2 30/05/03, 8:54 AM

 EM–9
REMOVAL
1. Remove the V-belt, water pump pulley and alternator.
(Refer to the “TIMING BELT” section.)
2. Drain the engine coolant by removing the water pump
drain plug.

MEM00024-00024

3. Remove the timing belt.

(Refer to the “TIMING BELT” section.)
4. Remove the camshaft timing belt pulley, using the SST to
prevent the turning of the camshaft.
SST: 09504-87501-000

MEM00025-00025

5. Remove the ignition coil from the cylinder head cover.

MEM00026-00026

6. Disconnect the vacuum hoses that are connected to the e t w

intake manifold and cylinder head cover.
7. Remove the surge tank stay from the cylinder head
cover.
8. Remove the cylinder head cover attaching bolts in the
sequence as indicated in the right figure. Remove the
cylinder head cover from the cylinder head.

q y r

MEM00027-00027

9. Removal of camshaft bearing cap No. 1 and camshaft

Camshaft center line
bearing cap No. 2. 10˚ - 20˚
(1) Using the hexagonal section of the camshaft No. 2,
set the mating marks of the camshaft gear sections to
the relationship as indicated in the right figure.

MEM00028-00028

EM(01-10) 9 30/05/03, 9:25 AM

 IG–2
IGNITION SYSTEM CIRCUIT

Engine fuse
Ignition switch 1
10A

Battery Ignitor Ignitor Ignitor

Ignition coil 1 Ignition coil 2 Ignition coil 3

To spark
plug

46 68 67
IG1 IG2 IG3

ECU

E01 E1 N+ N-
18 15 36 60

Cam
position
sensor

MIG00002-00001

IG(01-07) 2 29/05/03, 10:08 PM

 BR–2
INSPECTION AND ADJUSTMENT OF
BRAKE PEDAL
1. Brake pedal height check
(1) Check the pedal height.
Specified Value
RHD MT:
MT: 148.0 ± 5 mm
AT: 149.8 ± 5 mm q
e w
LHD
MT: 143.7 ± 5 mm
AT: 148.4 ± 5 mm

2. Pedal height adjustment

(1) Disconnect the connector of the stop lamp switch.
(2) Remove the stop lamp switch by loosening the lock
nut 1.
(3) Loosen the lock nut 2. Adjust the pedal height by

AT T
M
turning the push rod 3.
(4) Tighten the lock nut of the push rod.
Tightening Torque: 22.6 - 28.4 N·m
LBR00002-00001

(5) Screw-in the stop lamp switch, until it comes in contact

lightly with the pedal stopper.
(6) Adjust the clearance between the pedal stopper and the
edge surface at the screw section of the stop lamp
switch to 1.5 mm.
(7) Tighten the lock nut of the stop lamp switch.
Tightening Torque: 19.4 - 31.6 N·m

(8) Connect the connector of the stop lamp switch. Ensure

that the stop lamp goes on.
LBR00003-00002

3. Pedal free travel check

(1) After stopping the engine, depress the brake pedal
several times so that no negative pressure may re-
main in the booster.
(2) Lightly push the pedal by your hand. Measure the
distance (free travel) up to a point where you feel a
resistance from the pedal.
Specified Value: 0.5 - 3.0 mm

LBR00004-00003

4. Pedal free travel adjustment

(1) Loosen the lock nut 1.
(2) Adjust the free travel to 0.5 - 3.0 mm by turning the
push rod 2.
(3) Tighten the lock nut.
Tightening Torque: 22.6 - 28.4 N·m
w q
(4) Ensure that the stop lamp goes on properly.

LBR00005-00004

BR(01-10) 2 29/05/03, 9:00 PM

HOW TO BUY
Payment methods:

1. For buy with credit card just choose and click button at the end of price list in
Product Item Number or click the the PayPal link down here first and signup now before make
payment:

2. For online banking transfers, to verified your payment please give the Product Item Number,
your e-mail (must valid to receive the download link), Name of Bank, Total of transaction,
Date&hour of transaction and fill the form at contact form or send to
pay@e-bookmanual.com

Maybank Account Number:

Acc. Holder Name : DZULKIFLEE

Acc. Number : 152068638890

Bank Islam Account Number:

Acc. Holder Name : DZULKIFLEE

Acc. Number : 02039020168377

CIMB Bank Account Number:

Acc. Holder Name : DZULKIFLEE

Acc. Number : 02110042053522

You will receive the download link in 24hour after the payment verified
from system admin. If any other problem about your payment system
admin will contact you.
Or you will reach us at: admin@e-bookmanual.com

COPYRIGHT 2012
www.e-bookmanual.com
 PERODUA KELISA WORKSHOP MANUAL

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