IMPACT 4.04.

00 31/07/2020

Chassis ID Path
8739/Repair//Air conditioning system, install

Model Identity
FM (4) 144732091

Publish date ID/Operation

22/02/2019 87012-1

87012-1 Air conditioning system, install

Illustrations may differ slightly from the actual vehicle being serviced. However, key
components addressed in this information are represented as accurately as possible.

All threaded fasteners that do not have a tightening torque specification in the information are
tightened to a standard torque. Standard torques are available in the following specification.➠ 
Standard tightening torques

DANGER
Risk of serious injury.
The vehicle can be set in motion if appropriate safety precautions have not been taken.

▶ Before starting the engine, place the gear lever in neutral and apply the parking brake.

Special tools

88890148

1 Install the climate unit.

2 Install the screws.

3 Connect the connector.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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4 Install the electrical distribut.unit.

5 Install the screws.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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6 Install the air duct.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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7 Install the air duct.

8 Install the air duct.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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9 Install the panel.

10 Install the screws.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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11 Install the control unit.

12 Install the screws.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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13 Install the panel.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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14 Install the panel.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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15 Install the panel.

16 Install the panel.

17 Install the loudspeaker grille.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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IMPACT 4.04.00 31/07/2020

18 Install the panel.

19 Tighten the screw.

20 Install the panel.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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21 Install the O-rings.

Note
Use new parts.

22 Lubricate the O-rings.

Note
Use recommended oil.

23 Remove the blanking.

24 Install the pipes.

25 Install the screws.

26 Torque tighten the screw (1).

Tightening torque

Pipe flange, screw 10 Nm

Required material

TORQUE WRENCH 88890148

27 Connect the connector.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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28 Install the draining hose.

29 Install the O-rings.

Note
Use new parts.

30 Install the pipes.

31 Install the screws.

32 Torque tighten the screw (1).

Tightening torque

Pipe flange, screw 10 Nm

33 Remove the pliers.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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34 Install the air filter.

35 Install the cover.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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36 Connect the cable to the negative terminal (1).

37 Apply protectant to battery terminals and cable terminals.

Note
Use recommended anti-corrosion spray.

38 Insert the key (2).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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39 Perform this procedure when the condition below is met.

Conditions
● If the vehicle has an alarm.

▶ Set the key in position II.

▶ Hold down the button (1).

▶ Press the button (2).

Note
Check that the LED lamp for alarm status goes out.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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40 Connect the diagnostic tool (Volvo Tech Tool).

41 Calibrate the control motor according to the instructions for the diagnostic tool (Volvo Tech
Tool).

42 Disconnect the diagnostic tool (Volvo Tech Tool).

43 Fill the coolant up to the (MAX) mark.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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44 Place the gear lever in neutral.

Note
Ensure that the handbrake is applied.

45 Start the engine (3).

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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46 Run the engine until warm.

47 Set the key in position (0).

48 Check for leakage.

49 Check the coolant level.

50 Perform this procedure when the condition below is met.

Conditions
● If the coolant level is less than the specification.

▶ Fill the coolant up to the (MAX) mark.

Required material

Coolant, engine

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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51 Close the front panel.

Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.

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