EN. Barload MINI. Operation Manual.

MINI
OPERATION MANUAL
MN11203000
2019-09
INDEX
1 General information ………………………………………………… 1-1 ~ 1~3
2 Technical data ……………………………………………………… 2-1 ~ 2-2
3 Transport and install …………………………………………… 3-1 ~ 3-8
4 Setting and adjustment …………………………………………… 4-1 ~ 4-1
5 Electrical control ………………………………………………… 5-1 ~ 5-78
6 Pusher collet list ………………………………………………… 6-1 ~ 6-11
7 Bar feeder maintenance ……………………………………… 7-1 ~ 7-4
8 Trouble shooting …………………………………….…..……… 8-1 ~ 8-1
9 Guide channel list ………………………………………………… 9-1 ~ 9-28
10 Assembly Drawing ………………………………………………… 10-0~10-20

1. General information
Please read this manual thoroughly before installing or operating the bar feeder.
Attaches this graphical representation the operation to instruct that, please give qualified
and the experienced personnel implements the operation, other operations may hand over
by is qualified or the specialized bar feeder operator operates.
Purpose of the manual
＊ Ask the familiar reader manual in order to consult.
＊ This manual is written and offered from the manufacturers of bar feeder, it is a important part of this
product.
＊ Please observe the content of the manual and so as to ensure the bar feeder and personal security ,
and to get the greatest economic benefits and mechanical life-span.
＊ The important parts expressed with runic word:
IMPORTANT INFORMATION
Important technical data.
CAUTION!
Prevented the accident from taking place or property damaged, must take measures.
DANGER-CAUTION
Dangerous! May cause the serious injury, please be extremely careful
In order to find the information that you need rapidly, please utilize indexes of catalogues.
1-1
1. General information 1.2 Warning label
1.2 Warning label
※ ：Hazardous voltage. Contact will cause electric shock or burn.
※ ：Crush hazard. Keep hands clear of panel clamp system.
※ ：Moving parts can crush and cut.
※ ：Pay attention to the temperature.
※ ：Moving parts can crush and cut.
1-2
1. General information 1.2 Warning label
※ ：Crush hazard. Keep hands clear of panel clamp system.
1-3
2. Technical data
Chapter first page
2.1 Technical specification …………………………………………… 2-1
2.1.1 Specification of the appearance ………………………………… 2-1
2.1.2 Technical specification form …………………….………………… 2-1
2.2 Lubricant application ……………………………………………… 2-2
2.2.1 Hydraulic oil characteristic for guide-channel ……………………… 2-2

2. Technical data 2.1 Technical specification
2.1.1 Specification of the appearance
2.1.2 Technical specification form
Project MINI
Round diameter of bar Ø 3 mm ~Ø 12 mm
Largest length of bar 2.5M：2700mm
Bar loading capacity 1~7mm ：35bars / 8~12mm：18bars
Input the voltage AC 220V 50 / 60Hz
Air pressure 6 kgf / cm² 70psi
Capacity of the lubricating oil 26L（6.5gallons）
Net weight ( Do not include the oil ) 2.5M：380Kg
2-1
2. Technical data 2.2 Lubricant application
2.2 Lubricant application
CAUTION!
Please depending on the safety rules to use the clothing security equip.
＊ Clean tank.
＊ Pour the hydraulic oil into to the oil tank directly.
2.2.1 Hydraulic oil characteristic for guide-channel
Suitable Oil Types Quantity

FK ISO VG68 26L（6.5 gallons）
FK HYDRAULIC OIL 68 26L（6.5 gallons）
Or the same characteristic hydraulic oil
2-2
3. Transport and install
Chapter first page
3.1 Packing …………………………………………………………… 3-1
3.2 Hanging …………………………………………………………… 3-2
3.3 Installs space ……………………………………………………… 3-4
3.4 Installation …………………………………………………………… 3-5
3.4.1 Install the support board and foot block …………………………… 3-5
3.4.2 Make a preliminary localization ……………………………………… 3-6
3.4.3 Centering alignment ………………………………………………… 3-7
3.4.4 Anchoring the bar feeder …………………………………………… 3-8

3. Transport and install 3.1 Packing
3.1 Packing
There has three method packing of bar feeder:
1. Unpackaged
2. Put it on the skid: Use PE membrane to cover and seal.
3. Wooden case:
3-1
3. Transport and install 3.2 Hanging
3.2 Hanging
DANGER-CAUTION
Operating or hanging should use the suitable equipment, and operating by

person who is trained
The hanging of bare machine
Like chart A shows:
Use the properly sling that can load the hanging object, hanging and transporting.
3-2
3. Transport and install 3.2 Hanging
Put the machine on the board to hang and transport
Use the properly sling that can load hanging object, hanging and transporting, like chart B shows:
The machine which with the wooden case is hung and transported
Use the properly sling that can load hanging object, hanging and transporting, like chart C shows:
3-3
3. Transport and install 3.3 Installment space
3.3 Installs space
1. The floor must be smooth, solid, convenient fixing on the ground

2. In common use the bar feeder, reserve the proper area, for bar feeder to operating.
Region: (A- personnel operation space), (B- material area), (C- remnant rejected area) the space is
ample, prevent accident collision from contacting the bar feeder, when the equipment is operating.
3. The installing equipment area must have lighting, power source plug, compressed air.
4. When bar feeder running, it has few oils to evaporate, please guarantee to ventilate well in the factory.
5. This bar feeder is not suitable for environment of the explosive gas.
3-4
3. Transport and install 3.4 Installation
3.4 Bar feeder installation

Please check stability of the lathe before installing the bar feeder, confirm that the lathe has been
fixed already on the ground, and the spindle axis is level.
DANGER-CAUTION
Wrong adjustment may cause damage to the bar feeder.
3.4.1 Height Adjustment

1. While Height adjustment, loosen the nuts（A）, make bar feeder center and lathe center height
become a straight line
2. Rotate the screw（B）,height Adjustment
3-5
3.4.2 Make a preliminary localization
Put the bar feeder at the straight rear of the lathe, after calculating both dynamic operation space, the
distance (B) can't be greater than the maximum pusher extension length (A).
1. Fix type lathe traditional camshaft NC lathe.
2. Sliding headstock type CNC lathe（Swiss type）.
3. Sliding headstock type automatic CAM lathe（Swiss type）.
3-6
3.4.3 Centering alignment
Get the good center to correct, prepare a nylon string, draw from the lathe chuck to the bar feeder
tail , then carry on the following：
1. Put – leveling gauge on the lathe collets：
2. Take a nylon line between bar feeder A and lathe front B. This nylon line through the center
of guide channel and lathe spindle, and strained.
3.Checking nylon string between the front tube and spindle（B）with the caliper , the interval of
four directions should maintain 0.15mm.
（二） Place a bar in the guide-channel, to level the centre, with the following steps:
1. Preparing a straight and round bar, its diameter most maximum guide-channel capacity, the length equal
double distance between lathe and bar feeder.
2. Put and slip the bar in the main spindle through the guide channel set until the bar that nearly the lathe
collets.
3-7
3.4.4 Anchoring the bar feeder
Anchoring the bar feeder
1. Bore holes on the ground; use the anchor bolts to lock the foot block on the ground.
2. Fixing and supporting bar feeder on the foot block temporarily, then lock the nut (A).
3. Check the centre leveling once again.
3-8
4. Setting and adjustment
Chapter first page
4.1 Adjustment and setting ……………………………………………… 4-1
4.2 General adjustment …………………………………………………… 4-1

4. Setting and adjustment 4.1 Adjustment and setting
4.1 Adjustment and setting
DANGER-CAUTION
Unless manual especially requires can't doing any adjustment during the bar feeder is
automatically running.
In the mechanical work, besides the normal adjustment, this bar feeder in accordance to the operation in
each kind of demand, can have the different hypothesis, along with the bar size , the replacement and the
processing way is different, the partial parts must to be replace, conforms to requirement the different
situation.
4.2 General adjustment
In order to enable the bar feeder to maintain high-efficiency operation, after maintain or change part, doing
the necessary adjustment.
4-1
5. Electrical control
Chapter first page
5.1 Electrical control components ……………………………………… 5-1
5.1.1 Electrical components distribution ………………………………… 5-2
5.1.2 Electrical board distribution ……………………………………… 5-3
5.1.3 PCB Electrical board connector …………………………………… 5-5
5.1.4 PLC X、Y input/output …………………………………………… 5-9
5.2 Control panel operating instructions ………………………………… 5-10
5.3 Remote control box operating instructions ……………………… 5-11
5.4 The users parameters ………………………………………………… 5-13
5.5 System parmameter list …………………………………………… 5-25
5.6 ALARM message and reset ……………………………………… 5-39
5.7 Servo motor alarm and parameter list …………………………….. 5-41
5.8 Circuitry ………………………………………………………………… 5-68
5.9 A troubleshooting for failed battery of HMI …………………………. 5-75
5.10 Identify the S/N of the HMI display unit …………………………… 5-77
5. Electrical control 5.1 Electrical control components
5.1 Electrical control components

4 SR6
5
3
SR1
SR5 10
2 M1
11
SOL10
9
8
LS1
7
M4 6
M3
1 1 1 1 1
SR10 SR9 SR8 SR4 SR3
Electronic spare part device name within the machine platform

Item Code Name Item Code Name
Home position sensor Inserts the material
1 E171201500 4 B1711030003
(SR2) (Reed switch) (SR6)
Guide channel open Top cut sensor
1 E171201500 5 E171200103
limit sensor (SR3) (SR0)
Guide channel close
1 E171201500 6 BSM14121000 Cutting motor M3
limit sensor (SR4)
Open and close guide
1 E171201500 Cutting sensor (SR7) 7 BSM14121000
channel motor M4
First Cover sensor Hood Safety
1 E171201500 8 E171100403
(SR8) Switches (LS1)
Second Cover sensor
1 E171201500 9 E221100100 Three-tier indicator
(SR9)
Third Cover sensor
1 E171201500 10 E141100302 Servo motor M1
(SR10)(only 3.6M)
Check, material sensor Synchronization clutch
2 B1711040003 11 MT14432000
(SR5) (SOL10)
Backward limit sensor
3 B1711030003
(SR1)
5-1
5.1.1 Electrical components distribution
SB13 SB12 SB11

9 8 7
2 1
6 5 4 3
Electronic spare part device name of a set of outside of the machine
Hydraulic oil
1 Remote controller 6 MN13306000
pump M2
Loading
2 LED Light 7 E171303000
manually(SB11)
Bar Loading
3 E171301900 Power switch (SA1) 8 E171303000
Backward(SB12)
Cermate Control Auto

4 E111400500 9 E171303800
panel Feeding(SB13)
Emergency stop
5 E171302200
(SB2)
5-2
5.1.2 Electrical board distribution
G61 VB-8X
EMA
BL01-28M BL01-32XYR
3 EUR
674603
1 2 3 4 5 6 7
TB1 TB2
MITSUBISHI MELSERVO - JE R4 R3
TB3
VO1 AG NA S/S X10 S/S X6 X4 X2 X0 S/S X26 X24 X22 X20 S/S X36 X34 X32 X30
R1 VO2 AG NA S/S X11 S/S X7 X5 X3 X1 S/S X27 X25 X23 X21 S/S X37 X35 X33 X31
G61 G61 VB-8X
C10 EMA C10 EMA
+
BL01-28M BL01-32XYR
6000 3 EUR 6000 3 EUR
U2
IEC/EN 60898-1 IEC/EN 60898-1
230/400V~ 674603 230/400V~ 674603
+ PWR
C
PWR INPUTX OUTPUTY PWR
N + 89S52-V1.0-2005.01 00 01 02 03 04 05 06 07 00 01 02 03 04 05 06 07
3 RUN 0 0
1 1
ERR 2
+
2
R2
3 3
4 4
+ 5 5
6 6
7 7
+ 00 01 02 03 04 05 06 07 00 01 02 03 04 05 06 07
C
N 0V Y0 Y2 Y4 Y6 C1 Y11 Y13 C2 Y15 Y17 C3 Y21 Y23 C4 Y25 Y27 C5 Y31 Y33 C6 Y35 Y37 C7
1 + 24V FG Y1 Y3 Y5 Y7 Y10 Y12 C2 Y14 Y16 C3 Y20 Y22 C4 Y24 Y26 C5 Y30 Y32 C6 Y34 Y36 C7
+ +
Y1
C4
C3
C
N
2
L1
L2
L3
C
P+ N
C P
1
U
V
W
MR-JE-40A
5-3
5.1.2 Electrical board distribution
9 11
10 12 13 14 16 17
SIEMENS SIRIUS SIEMENS SIRIUS

1L1 3L2 5L3 1L1 3L2 5L3
5. 6. 7. 8. 21NC A1+ 5. 6. 7. 8. 21NC A1+
01 01
R1 R2 R3 R4 G/120206 G/120206
C1
● E02 ● ● E02 ●
MS1 MS2
5. 6. 7. 8. 5. 6. 7. 8.
2T1 4T2 6T3 22NC A2- 2T1 4T2 6T3 22NC A2-
3RT2016-1BB42 DC 24V 3RT2016-1BB42 DC 24V
SIEMENS SIRIUS
KH1 TEST
M A
C2
1.0 max
0.9
15
0.7
STOP RESET CLASS 10
95 NC 96 97 NO 98 A2
G/111216 =E01= 3RU2116-1EB0
2T1 4T2 6T3
Electronic spare part device name of base plate

1 E141100308 Servo driver 10 E201301204 R2 LY2J DC-24V Relay
2 E171402400 2P-1A No fuse breaker NFB2 11 E201301204 R3 LY2J DC-24V Relay
3 E171403400 2P-6A No fuse breaker NFB1 12 E201301204 R4 LY2J DC-24V Relay
4 E183100100 Chip PCB board (note 3) 13 E171403000 Contactor (servo motor) (MS1)
Contactor
5 E121300100 BL01-28M 14 E171403000
(Hydraulic oil pump) (MS2)
6 E121300200 BL01-32XYR 15 E171402700 Overload Relays 0.7~1A(KH1)
Control board & control

7 E121300400 VB-8X 16 E191100700
panel power(DC24V)(GS1)
Control PCB RELAY board
8 E181700300 17 E191100800 LED power (DC12V) (GS2)
(note2)
9 E201301204 R1 LY2J DC-24V Relay
5-4
5.1.3 VIGOR PCB Electric circuit board each attachment name

Note2：Control PCB RELAY board
Item Name Operation name Item Name Operation name

Electrical box emergency
1 TB14-1 28 TB20
stop 1
Remote control box
2 TB13-1 29 TB19
emergency stop 1
Guide channel close (Reed
3 TB12-1 30 TB30 Hood safety switch (LS1)
switch) (SR4)
Guide channel open (Reed
4 TB11-1 31 TB24
switch) (SR3)
Remote control box
5 TB9-1 32 TB23
emergency stop 2
6 TB10 Home position sensor (SR2) 33 TB22
stop 2
Hydraulic oil pump over
7 TB8 Top cut sensor (SR0) 34 TB21
loader KH1
8 TB6 PLC inputs (X20~X27) 35 TB40 Pneumatic switch (LS4)
9 TB38 36 TB52
10 TB5 PLC inputs (X0~X7) 37 TB37 Pilot lamp
11 TB17 PLC outputs (Y30~Y37) 38 TB72 Cut-top valve (SOL1)
Channel close Relay

12 TB16 PLC outputs (Y20~Y27) 39 TB71
(R4)
5-5
Item Name Operation name Item Name Operation name

Channel open Relay
13 TB15 PLC outputs (Y10~Y17) 40 TB70
(R3)
Pulls out the material
14 TB15-1 8EYT Transformation 41 TB78
valve (SOL5)
Contactor common
15 TB34 42 TB77 Loading Relay (R1)
" 0V "
Open close guide
Clamp In valve
16 TB35 channel ,hydraulic oil pump , 43 TB76
(SOL2)
servo motor , MS coil
Inserts the material(Reed Anti-vibration valve
17 TB14 44 TB75
switch) (SR6) (SOL4)
Check, material (Reed Bar Loading Backward
18 TB13 45 TB73
switch) (SR5) Relay (R2)
Synchronous clutch
19 TB12 46 TB74
valve (SOL10)
Inserts the material
20 TB11 47 TB79
valve (SOL3)
Pusher clamp backward
21 TB9 48 TB36 DC24V power
(SR1)
22 TB7 PLC inputs (X30~X37) 49 TB36-1 DC24V HMI power
Interface
23 TB33 PLC 2DA control module 50 TB2 CNC lathe →bar
feeder
Interface
Remote control box
24 TB50 51 TB3-1 CNC lathe →bar
emergency stop 3
feeder
Servo motor CN1B
25 TB32 52 TB3 Remote control box
connector
Interface
26 TB51 53 TB1 CNC lathe← bar
stop 3
feeder
27 TB31 Servo motor CN1A connector
5-6
※ Lathe interface signals, jumper for change NO  NC interpolation
RY24 RY23 RY22 RY21
Feed stop NC alarm Back-start Chuck Open 操控盒燈號

Control box signal
A B A B A B A B
NO J33 J32 J31 J30 J29 J28 J27 J26
A B A B A B A B
NC J33 J32 J31 J30 J29 J28 J27 J26
5-7
Note3：Chip PCB board
1 2 3
TB1 TB2
R1
+
R4 R3
TB3
C1
U2
4
+
+
89S52-V1.0-2005.01
R2 C2 5
6
+
C3
+
+ +
Y1
C4
C3
Item Name Operating function
1 TB101 PLC 8EYT communication port
2 TB102 CHIP and LED communication port
3 TB103 CHIP of power input point
5-8
5.1.4 PLC X、Y Input / Output
Input Outputs
Item Use name Use name
point spot
1 X0 Servo motor encoder plus+ Y10 Emergency stop
2 X1 Servo motor encoder plus- Y11 Servo on
3 X2 Top cut Y12 Hydraulic oil pump
4 X3 Pusher clamp backward Y13 Guide channel open
5 X4 Home position Y14 Guide channel close
6 X5 Guide channel open limit Y15 Top cut valve solenoid
Anti-vibration valve
7 X6 Guide channel closes limit Y16
solenoid
8 X7 Check material Y17 Synchronized coupling
Spindle Anti-vibration
9 X20 In reserve Y20
valve solenoid
10 X21 Auto mode Y21 Clamping
11 X22 Auto start Y22 Tapping start
12 X23 Manual mode Y23 Bar END 1
13 X24 Pusher forward manually Y24 B / F Running
14 X25 Pusher backward manually Y25 B / F IN Auto
15 X26 Guide channel opens Y26 Star
16 X27 Guide channel close Y27 Inching
17 X30 Hood safety switch Y30 Bar END
18 X31 Power-on Y31 Lathe running
19 X32 Chuck open Y32 Loading
20 X33 Backward start Y33 Server backward
21 X34 Lathe alarm Y34 Server forward
22 X35 Torque off Y35 Pulls out the material
23 X36 Server alarm Y36 Inserts the material
24 X37 Pneumatic switch Y37 （Reserve）
25 X40 Cutting
26 X41 First Cover
27 X42 Second Cover
28 X43 Loading manually
29 X44 Bar Loading Backward
30 X45 Auto Feeding
31 X46 Third Cover
5-9
5 . Electrical control 5.2 Control panel operating instructions
5.2 Control panel operating instruction
No. Description
1 LCD display
2 Backlash key
3 Esc key
4 Channel pilot lamp
5 Power lamp
6 Function key and numeral key
7 function enactment
5-10
5. Electrical control 5.3 Remote control box operating instructions
5.3 Remote control box operating instructions

2
3
1
5
6 7
9 8
10 11
12 13
14 15
Number Operating function

1 Emergency stop button (SB1)
2 Alarm lamp
3 Bar end lamp
4 Lathe chunk open signal
5 Cycle start lamp
6 Inching mode lamp
7 Stop feeding lamp
8 Backward start lamp
9 Auto starts button (SB3)
10 Auto mode button (SB4)
11 Manual mode button (SB8)
12 Pusher backward button (SB9)
13 Pusher forward button (SB5)
14 Guide channel close button (SB6)
15 Guide channel open button (SB10)
5-11
5. Electrical control 5.3 Remote control box operating instructions
5.3 Remote control box operating instructions
Number Use name Operating function
Auto Feeding Parameter 12. Auto Feeding Times、

1
(SB13) Auto Feeding postponing.
Bar Loading Reference Parameter 1. Setting

2
Backward (SB12) diameter
Loading manually Reference Parameter 1. Setting

3
(SB11) diameter
5-12
5. Electrical control 5.4 The user parameters
5.4 The user parameters
The user parameters list：
Parameter 1 ： Workpiece
Parameter 2 ： Torque setting
Parameter 3 ： Too long / Too short （Fix type）
Parameter 4 ： Too long / Too short （Swiss type）
Parameter 5 ： Top cut position
Parameter 6 ： 1st feed position
Parameter 7 ： Bar end position
Parameter 8 ： Shut off oil pump
Parameter 9 ： Spindle anti-vibration setting
Parameter 10： Anti-vibration with chuck open
Parameter 11： LED display function
Parameter 12： Auto Feeding setting
Parameter 13： Setting of Pushing
5-13
Parameter 1 : Workpiece
Set in accordance with the diameter of the workpiece size, range 1 ~ 12mm
or
Setting workpiece length :

In accordance with processing the total length of the finish parts + cutting tool thickness XXX mm.
cutting tool
workpiece
W ＝ workpiece length setting
Setting value : XX mm （for Fix type machine）

When the chuck open, bar feeder immediately push the bar to the lathe stopper; set this distance from the
stopper that the pusher commences slow speed to reduce the impact on the STOPPER.
bar feeding
workpiece length
low speed distance
5-14
Parameter 2 : Torque setting：
chuck open torque：The setting for feeding torque.
chuck close torque：The setting for holding the bar material during chuck is close.
5-15
Parameter 3 : Too long / Too short （Fix type）
For fix type XXX / XXX mm

Function : ON / OFF
This parameter is a safe function, while the lathe collets is open, but bar feeding over long or too short.
In case of too short alarm.

For example : turret mistake.
workpiece too short !!
Normal
normal workpiece length
In case of too long alarm.

For example : turret mistake.
work piece setting

workpiece too long
5-16
Parameter 4 : Too long / Too short （Swiss type）
For Swiss type XXX / XXX mm

Function : ON / OFF
This parameter is a safe function for Swiss type machine , while the lathe collets is close , but bar feeding
over long or too short .
cutting tool
In case of too short alarm.
For example : feeding problem.
Normal
In case of too long alarm.

For example : cutting tool broken.
5-17
Parameter 5 : Top cut position
Setting value : XXXX mm

Function : ON / OFF
New bars starting position
a: During new bar exchange, this function can control the new bar feeding into the same position,
without change this setting if the bar length are different. This value is the distance from measuring
flag SR0 to where you want the bar to load to.
b: In manually or automatically operation, after the material is pass through the top cut sensor SR0, will
be showing the length on the display.
So reference the value and enter into setting .
Function：ON
P5 top cut length
Function：OFF
P5 top cut length
5-18
Parameter 6：1st feed position

After the bar falls into the guide-channel, the position for small pusher forward, push the bar to clamping.
Reduce speed distance : XXX mm
Setting low speed distance to reduce small pusher speed.
Spees setting : XX m/min
P6
low speed distance
5-19
Parameter 7 : Bar end position

Move the pusher forward, to 5mm or 1/4 inches from the back of the collets, this is the bar end position.
0mm bar end position
5-20
Parameter 8 : Shut off oil pump

When the pusher position is greater than the parameter 8, hydraulic oil pump OFF.
pump working pump off
0mm P8
5-21
Parameter 9 : Spindle anti-vibration setting
Front bush function : XXXX F1 : ON / OFF （for fix type）
Release finger chuck position : XXXX

Anti-vibration open : When the pusher position is more than setting value, the anti-vibration open for
pusher, pass through.
Clamp pusher position : When this function set as ON and the pusher is over than the value. It will close
again to hold the pusher.
5-22
Parameter 10 : Anti-vibration with chuck open
Set this function ON the anti-vibration will working with the lathe chuck open and close.
Parameter 11 : LED display function
Function : ON / OFF
External LED display function.
5-23
Parameter 12 : Auto Feeding setting
Auto Feeding Times： Setting loading the number of continuous rotation ## times
Auto Feeding postponing： continuous rotation every time interval ##.# Sec
Parameter 13 : Setting of Pushing
5-24
5. Electrical control 5.5 System parameters
5.5 System parameters
※ A system parameter is pre-set. Do not change unless otherwise authorized.
System parameters list：
S0 ： Feeding mode
S1 ： Synchronization
S2 ： Feeding Chuck open speed
S3 ： Feeding Chuck close speed
S4 ： Pusher-back starts
S5 ： Hood safety switch
S6 ： Delay chuck open torque
S7 ： Anti-vibration Guiding distance setting
S8 ： Bar-feeding-inching(pecking)
S9 ： The cycle start
S10： Remnant ejection option
S11： Language
S12： CNC/CAM option
S13： Spindle inching function stops (CAM)
S14： Cam cycle safety (CAM)
S15： Bar feeder length option
S16： Clock setting
S17： Topping safety(CAM)
S18 : Guide channel Size setting
S19 : Part too long/too short times setting (fixed-type lathe)
S20 : Part too long/too short setting (swiss-type lathe).
S21：Value setting of pusher location lirnits near anti-vibration device
5-25
S0 ： Feeding mode
Feeding mode for：「Demo」

「Run」
Adjust mode setting by pressing F1.
S1 ： Synchronization
This acts for swiss-type lathe

It functions via F1 of HMI display unit.
A synchronizer acts previous to chuck close by 2 seconds via F2
of HMI display unit.
5-26
S2 ： Feeding Chuck open speed
Setting feeding Chuck open speed
S3 ： Feeding Chuck close speed
F1 Setting feeding Chuck close speed
5-27
S4 ： Pusher-back starts
To function or not by pressing F1 of HMI display unit.

Refer to the page at 8-8 for modifying NO, NC connecting
S5 ： Hood safety switch
To function or not by pressing F1 of HMI display unit.

F2: Either bar-end alarm or auto alarm can be functioned by pressing F2.
5-28
S6 ： Delay chuck open torque
The chuck open signal delay time, set up by F3
Chuck open signal delay time
Chuck open Chuck open Chuck open

Chuck close Chuck close Chuck close
Pusher forward
(Feeding)
Pusher forward
(Feeding)
Chuck close signal delay time
5-29
S7 ： Anti-vibration Guiding distance setting
This parameter sets up the distance, after the new bar hits the top cut flag, then
anti-vibration ON（close）to guide the new bar to the center of the spindle, easy to feed the bar
into the machine collet.
SR0
F3: xxxx mm
S8 ： Bar-feeding-inching(pecking)
The inching function must be used when the bar is hexagon or square.
The pusher will peck the bar several times to reach top cut position. F3 to set times.
5-30
S9 ： The cycle start
This parameter set on the cycle the cycle start signal will send when every chuck open.
chuck open
ON
''''''''''
OFF
''''''''''
5-31
S10 ： Remmant ejection option
Function: ON / OFF
Optional function to feed out remained from machine chuck. Using this function depends on
machine and optional accessories.
S11 ： Language
Select display language
5-32
S12： CNC/CAM option
Choose machine CNC / CAM（mechanical）type. When CNC is selected, Bar and 1 signal on
after chuck opens until bar exchange is finished, it then goes off.
When CAM is selected. Bar and 1 signal comes on and off, depends on user parameter 20.
chuck open
Normal bar end signal
CNC model bar end 1
CAM model bar end 1
5-33
S13： Spindle inching function stops (CAM)
Stop time : XXX sec

Use this parameter only with cam mechanical machine.
When feeding the new bar into the lathe spindle, it will make inching rotate for machine spindle,
so that bar enter collets easier.
12 1
11
10 2
9 3
8 4
7 5
6
S14： Cam cycle safety (CAM)
Setting value: 000.0 seconds

Function: ON / OFF
Use this parameter only with cam mechanical machine to check if cam shaft work over safety
time.
5-34
S15： Bar feeder length option
To select bar feeder length 2.5M / 3M / 3.6M.
S16： Clock setting
Set up time for the display, press F1 to change time setting
5-35
S17： Tapping safety(CAM)
Function: ON / OFF
(It function only when works with CAM NC lathe.)
S18： Guide channel Size setting
Pick the channel size among 6model、7model、12model.
5-36
S19： Part too long/too short times setting (fixed-type lathe).
(1)Too long setting: Alarm 10 when overfeeds.

(2)Too short setting: Alarm 9 when underfeed.
It is regarded as protection when machining improperly.
S20： Part too long/too short setting (swiss-type lathe).
(1)Too long setting: Alarm 23 when overfeed.

(2)Too short setting: Alarm 22 when underfeed.
5-37
S21：Value setting of pusher location limits near anti-vibration device.
Setting : XXXX mm
As existing value is bigger than S21 value set , an alarm 27 will appear guarding from the
spring clip of the chains.

The pusher backs to the lionit position of parameter 21 set in 3 seconds after an alarm is
removed.
5-38
5. Electrical control 5.6 ALARM message and reset
5.6 ALARM message and reset

Alarm
number of Alarm message Trouble shooting
information
1. Take out the remnant, check Finger chuck size is correct .
1 Remnant remains in chuck
2. Check SR5 （Check, material sensor）.
1. Check SR7（Check, material sensor）.
2 Overtime Bar Loading
2. Check Cutting motor.
Remnant remains in the finge
3 4. Check air pressure adjustment is more than 5kg.
chuck
5. Check Finger chuck size is correct.
1. Check SR3 ( close limit sensor）
、SR8、SR9 unction is
Upper-guide-channel-open idle
4 normal.
too long
2. Check guide channel motor.
5 No bar on the rack
2. Put in more material（bars）
B/F receives no chuck-open 1. Open collect and check.

6
signal 2. Check program on lathe.
7 Low air pressure 1. Check air pressure adjustment is more than 5kg.
1. Check parameter 5 value is setting too big.

8 Bar feeds improperly as stuck
2. Check chamfering on bar.
2. Check the work piece is too short.
3. Whether it is enough time for collets open.
9 Workpiece underfeeding 4. Whether TORQUE adding is enough.
5. The lathe collets is not open remove and clean it.
6. Swiss type ,when chuck open. spindle backward and pull the
bar back.
1. Check parameter 3 value is setting too small.
10 Workpiece overfeeding 2. Check the finger chuck.
3. Cutting tool break （Fix type lathe）
11 Abnormal lathe signal Check the problem of the lathe
1. For the safety, please don't open the main hood while bar
12 Hood is opened feeder changing the material.（CE main hood）
2. Please enter manual to operate.
Check upper guide-channel's
13 SR4（Guide channel close limit sensor）must keep ON.
sensor (SR4)
5-39
5. Electrical control 5.6 ALARM message and reset
Alarm no. Alarm message Trouble shooting
Check emergency switch

14 and KH1 of electrical Check KH1 Over load、EMG
cabinet that may overload
Servo motor alarm, check
15 Check the servo motor , turn power off such as servo off then on again.
and see if overload NFB1
1. Check is there anything on the transmission , it is cause the servo
M1 motor moves backward
16 motor can not backward to home position.
over time
2. Check SR2.（Home position sensor）
17 Top cut sensor (SR0) error Check SR0 (Top cut) foreign body induction or damage.
M1 motor moves forward Check is there anything on the transmission , it is cause the servo
18
over time motor can not forward.
Pusher moves improperly as
19 Check M1 motor runs well.
upper guide channel is closed
20 Tapping function Check whether it is that the adjustment incorrect to tapping start switch.
1. Check whether it is that the adjustment incorrect to
21 Cam cycle time alarm cam safe switch.
2. Please check the system parameter 14.
1. Please set up top cut value again.
22 Top cut setting too short
2. Install B/F distance wrong ( too close the lathe )
Chuck close and feed too
23 2. Check finger chuck.
short（Swiss type）
3. Check pusher.
1. Check collect.
Chuck close and feed too
24 2. Check finger chuck.
long（Swiss type）
3. Check parameter 4 value is setting too small.
Top cut (SR0) cylinder 1. Check SR 0 error
25
error 2. Check cut top set up value correct
1. Check SR6 function
26 Clampinsert material N.G
2. Check Clamping set up value correct
Upper-guide-channel-close 1. Check SR4（channel close limit）
、SR8、SR9 function
27
idle too long 2. Check channel open/close motor.
Clamp pull out material 3. Check SR1（channel close limit）function
28
N.G 4. Check Unclamping set up value correct
1. Check for foreign objects stuck servo motor.
Bar-end backward fails to
29 2. Check SR2（Home position sensor） function is normal.
reach home position
3. Some burr on the remnant.
Value of pusher location The pusher back to the limit position of S21 set in 3 seconds after an
30
limits over pre-set alarm is removed.
※ For checking out the alarm history, press F2 in manual mode.
5-40
5. Electrical control 5.7 Servo motor alarm and parameter list
5.7 Servo motor Alarm and parameter list
5-41
5-42
5-43
5-44
5-45
5-46
5-47
5-48
5-49
5-50
5-51
5-52
5-53
5-54
5-55
5-56
5-57
5-58
5-59
5-60
5-61
5-62
5-63
5-64
5-65
5-66
5-67
1 2 3 4 5 6 7 8
SA1
A
R 1 2 R0 R0
1-phase
220VAC S 3 4 S0 S0
5 6
PE
1 3
NFB2
1 3 1A
NFB1
6A
2 4
B 2 4
5.8
R1 S1 R1 S1
TB35.2
TB35.1
Power supply Power supply
GS1 NES-100-24 GS2 NES-35-12
R1 S1 R1 S1
L N L N
1 3 5 21 1 3 5 21 R3 R3 R3 R3 S3 S3
A1 A1
MS1 MS2
A2 A2
C 2 4 6 22 2 4 6 22
+24V 0V +12V 0V
R1 R2 R3 R4 R4 R4
5-68
24V 0V PE 12V 0V PE
TB34.1
L1 L3 TB34.2 R2 S2
R31 R31 R32 R32 S32

TB103.2 TB103.1
TB21.1
L1 L2 L3
KH1 Chip PCB board
P TB36.1 TB36.2
Servo driver R3
MR-JE-40A C
Circuitry – EMNG1300101
D
U V W FG CN2
Regenerative
Control PCB
brake
options
TB36-1.2 TB36-1.1
100W 40 Ω HMI
U1 V1 W1 PE
TB21.2 C2
24V 0V FG
U2 V2 24V 0V
V3 W3 V4 W4
L1 L2 L3 PE
Servo motor M1 Encoder

U3 V3 W3 U4 V4 W4
~
E M2
Oil pump motor
1~
M3 M4
Cutting motor Guide channel control motor
1~ 1~
製圖日 2014-08-13
圖號 EMNG1300101
5. Electrical control 5.8 Circuitry – EMNG1300201
圖號 EMNG1300201
製圖日 2012-11-21
8
Control PCB
7
TB36.1
+24V
TB24.1
TB24.2
6
K4 Door Borad
Control PCB E.M.G stop button
TB22.1 TB51.1
TB19.1
K2
SB2
TB22.2 TB51.2 TB19.2

Bar feeder E.M.G Stop
2 2
contact to CNC lathe J34 J35
5
1 1
TB20.1
TB23.1 TB50.1
SB1
K1
TB23.2 TB50.2 TB20.2
Remote control
E.M.G stop button
K3
TB21.1
4
95
KH1
96 TB21.2
26
From interface (TB2)
1
CNC E.M.G stop J25
2
27
3
A1
RYDA1
A2
TB36.2
0V
Power On
2
1
D
A
5-69
EMNG1300301
VIGOR-PLC Control PCB
107-01-31
TB36.2
0V
8
TB36.1
+24V
TB5.1
X0
+
MR-E40AG
-
TB5.2 CN1
X1
製圖日
-
圖號
TB8.2 SR0
Brown
切端檢出
+
NC.
TB5.3 TB8.1
X2 TB8.3
Black NO. _ Blue Top cut
TB9.2
拔料完成
7
TB5.4 TB9.1
SR1 Pulls out the material
X3 TB10.2 SR2
Brown
原點
+
NC.
TB5.5 TB10.1 Black
X4 TB10.3
NO. _ Blue Home position
TB11-1.2 SR3 + Brown
TB5.6 TB11-1.1
NC. 開蓋極限
X5
Black
Guide channel open limit
NO. _ Blue
TB11-1.3
SR4
6
TB12-1.2 + Brown
TB5.7 TB12-1.1
NC. 閉蓋極限
X6
Black
Guide channel closes limit
NO. _ Blue
TB12-1.3
TB13.2
材料檢出
TB5.8 TB13.1
SR5
Check material
X7
TB5.9 TB14.2
S/S TB5.10
S/S SR6 插料完成
TB6.1 TB14.1
5
X20 Inserts the material

TB3.23
TB6.2 TB3.16
SB3 自動模式
X21 Auto mode
TB6.3 TB3.15
SB4 自動啟動
X22 Auto start
TB6.4 TB3.20
SB8 手動模式
X23 Manual mode
4
TB6.5 TB3.21
SB5 手動前進
X24 Pusher forward manually
TB6.6 TB3.17
SB9 手動後退
X25 Pusher backward manually
TB6.7 TB3.22
SB10 手動開蓋
X26 Guide channel opens
TB6.8 TB3.18
SB6 手動閉蓋
X27 Guide channel close
3
TB6.9
S/S TB6.10 TB30.1
S/S LS1 外蓋安全
TB7.1 TB30.2
X30 Hood safety switch
TB7.2 RYDA1 電源輸入確定
X31
Power-on
RY21
TB7.3
J26
夾頭開
X32 1 2
J27
1 2 Chuck open
TB7.4
RY22
J28 後退開始
X33 1 2
Backward start
2
J29
1 2
TB7.5
RY23
J30 車床異常
X34 1 2
J31
1 2
CNC Alarm
TB7.6
RY24
J32 料機停止通知
X35 1 2
J33
1 2
Feed Stop
+
TB7.7 TB32.7
X36 Servo Alarm
-
TB40.1
氣壓異常
1
TB7.8 TB40.2 LS4

X37 TB7.9 air pressure alarm
S/S TB7.10 P<
S/S
C
A
D
B
5-70
圖號 EMNG1300401
製圖日 2012-10-05
8
Control PCB VIGOR-PLC

YL
TB37.4 CR11
RL
TB37.2 CR0
GL
Auto runing TB37.3 CR7
TB37.1
TB36.1
+24V
7
TB36.2
0V
TB15.1
CR0 Y10
TB15.2
CR1 Y11
TB15.3
CR2 Y12
TB35.1 CR2
MS2 TB34.1
TB70.2
R3
TB70.1 TB15.4
6
Y13
TB15.5
C2
TB15.6
TB71.2
C2
R4
TB71.1 TB15.7
TB72.2
Y14
SOL1
TB72.1 TB15.8
Y15
TB73.2
R2
TB73.1 TB15.9
Y16
5
TB74.2 TB15.10
SOL10
CR13 Y17
TB74.1 CR13 TB15.11
C3
TB15.12
TB75.2
C3
SOL4
TB75.1 TB16.1
Y20
TB76.2
SOL2
TB76.1 TB16.2
Y21
TB16.3
CR5 Y22
4
TB16.4
CR6 Y23
TB16.5
C4
TB16.6
C4
TB16.7
CR7 Y24
TB16.8
CR8 Y25
TB16.9
CR9 Y26
TB16.10
CR10 Y27
3
TB16.11
C5
TB16.12
C5
TB17.1
CR11 Y30
TB17.2
CR12 Y31
TB77.2
R1
TB77.1 TB17.3
Y32
TB17.4
CR14 Y33
TB17.5
2
C6
TB17.6
C6
TB17.7
CR15 Y34
TB79.2
SOL3
TB79.1 TB17.8
Y35
TB78.2
SOL5
TB78.1 TB17.9
Y36
TB17.10
Y37
1
TB17.11
C7
TB17.12
C7
C
D
A
5-71
EMNG1300501
Control PCB VIGOR-PLC
107-08-05
TB36.1 TB15-1.1
+24V 24V PLC
TB36.2 TB15-1.2
0V 0V POWER
8
TB15-1.3
Chip PCB board FG
TB102.1 TB101.1 TB52.1
89S52 TB101.2 TB52.2 TB15-1.4
製圖日
TB102.2
Y0
圖號
TB101.3 TB52.3 TB15-1.5
TB102.3
TB101.4 TB52.4 TB15-1.6 Y1
TB102.4 TB101.5 TB52.5 TB15-1.7 Y2
LED control TB102.5 TB101.6 TB52.6
Y3
TB101.7 TB52.7 TB15-1.8
TB102.6
Y4
7
TB101.8 TB52.8 TB15-1.9

TB102.7
TB101.9 TB52.9 TB15-1.10
Y5
TB102.8
TB101.10 TB52.10 TB15-1.11
Y6
TB15-1.12
Y7
C1
伺服轉矩控制 TB32.5 TB33.1

VO1
Servo torque control
伺服速度控制 TB32.4 TB33.2
VO2
Servo speed control
6
TB33.3
AG
TB33.4
AG
TB33.5
NA
TB33.6
NA
TB33.7
S/S
TB33.8
S/S
5
TB33.9
X10
TB33.10
X11
VB-8X 0V
S/S +24V
GS1-DC24V
4
SR7
下料檢出
+
Brown
NC.
X40
Black NO. _ Blue Loading
SR8
第一段料蓋極限
+
Brown
NC.
X41
Black NO. _ Blue 1st upper Hood lifts up
3
SR9
第二段料蓋極限
+
Brown
2.5M及3.0M機台啟用
NC.
X42
Black NO. _ Blue 2nd upper Hood lifts up
SB11
手動下料
X43
Loading manually
SB12
2
手動收料
X44
Bar Loading Backward
SB13
自動下料
X45
Auto Feeding
SR10
第三段料蓋極限
+
Brown
1
NC.
3.6M機台啟用 X46
Black NO. _ Blue 3nd upper Hood lifts up
C
A
D
B
5-72
1 2 3 4 5 6 7 8
A
MR-JE-40A
Control PCB CN1 CN1 Encoder PCB

CR14 TB32.9 TB31.1
purple White / Black
+
+
ST1 19 4 LA
B CR15 TB32.8 TB31.2
white / purple Black X0
-
ST2 41 5 LAR 檢出器B相脈波
Encoder A-phase pulse
5.8
TB32.1 TB31.3
yellow White / Red
+
+
24V VIN 20 6 LB +24V
+
+
TB32.7 TB31.4
X26 white / blue Red X1
-
-
伺服故障 ALM 48 7 LBR 檢出器B相脈波

Servo alarm Encoder B-phase pulse
TB32.2 TB31.5
white / yellow Green
EMG 42 34 LG 0V
C
5-73
LSP 43
LSN 44
CR1 TB32.3
gray
SG 46
Circuitry – EMNG1300601
D TB32.6
blue
SON 15
V1 TB32.5
轉矩限制命令輸入 orange
VC 2
Analog torque command
TB32.4
V2 white / gray
類比速度命令輸入
TLA 27
Analog speed limit
製圖日 2014-08-13
圖號 EMNG1300601
1 2 3 4 5 6 7 8
A
1 2 3 6 10 9 8 7 4 5 23 24 17 15 18 22 19 20 21 13 14 16 歐端24P
母座
歐端24P
1 2 3 6 10 9 8 7 4 5 23 24 17 15 18 22 19 20 21 13 14 16 公頭
B
0.75*24C
5.8
G-Y BK1 BK2 BK3 6 10 9 8 7 4 5 23 24 17 15 18 22 19 20 21 13 14 16

1.25*4C
PE R S T +V - Y - X F - E D - C B - A 26 27 K1 K2 56 55 54 79 78 77 53 52 51 63 62 61 66 65 64 59 58 57 83 82 81 89 88 87 76 75 74
C J24 J23 J22 J21 J25 J34
PE R S T +24V 0V SB1 NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO NC NO
5-74
SB2 COM COM COM COM COM COM COM COM COM
Power Input KA8 KA7 KA0 KA10 KA11 KA9 KA6 KA12 KA5
(CR8) (CR7) (CR0) (CR10) (CR11) (CR9) (CR6) (CR12) (CR5)
KA24 KA23 KA22 KA21 JP8 JP7 JP0 JP10 JP11 J9 J6 J12 J5
(RY24) RY23) (RY22) (RY21)
Circuitry – E7600000190
Signal from CNC Bar Feeder to CNC

D KA24_Feed Stop ( 料機停止通知 ) (X35) KA 0_Alarm (異常指示) (Y10)
KA23_CNC Alarm (車床異常) (X34) KA 5_Start Tapping (攻牙開始) (Y22)
KA22_Back Start ( 後退開始) (X33) KA 6_Bar End1 (材欠1) (Y23)
KA21_Chuck Open (夾頭開) (X32) KA 7_Auto Running (料機自動運轉中 ) (Y24)
KA 8_In Auto (自動模式中) (Y25)
KA 9_Start (啟動) (Y26)
KA 10_Inch Movement (吋動) (Y27)
13 14 15 16 17 18 19 20 21 22 23 24
KA 11_Bar End (材欠) (Y30)
1 2 3 4 5 6 7 8 9 10 11 12
KA 12_Lathe Working (車床工作中) (Y31)
E Contactor ★.J34請移除
24Pin male
★.J25出機時請移除
製圖日 2012-11-21
圖號 E7600000190
5. Electrical control 5.9 A troubleshooting for failed battery of HMI
5.9 A troubleshooting for failed battery of HMI

Long months period of being idle bar feeder may lead to a malfunction of battery lifetime of HMI
equipped with the bar feeder. A 3-day electricity storage for battery by switching power on is
required with following measures：
Step 1：Before switching power on, press 0 button, then release it after appearing beep noise
twice.
Step 2：Access to Panel Setup

(1) Press ENT（Clock） as Panel Setup is on.
(2) Press F3（OK）.
5-75
5. Electrical control 5.9 A troubleshooting for failed battery of HMI
Step 3：Date Clean-up.

(1) Move cursor to Clear R.D, then press ENT button.
(2) Password Entry is required with “0” (9 times in total).
(3) Pick & press F1 Yes done.
5-76
5. Electrical control 5.10 Identify the S/N of the HMI display unit
5.10 Identify the S/N of the HMI display unit

The S/N identified is easy to track down and offer the solution.
1. Before switching power on, press 0 button, then release it after hearing beep noise twice.
2. Move cursor to H/W info,then press ENT button.
5-77
5. Electrical control 5.10 Identify the S/N of the HMI display unit
3. Identify the S/N of the HMI display unit.
4. Press F1 for returning back after identifying.
5-78
6. Pusher collet list
Chapter first page
6.1 Conditions for material ……………………………………… 6-1
6.2 Pusher、 Finger joint、Finger chuck ……………………… 6-2
6.3 Bar Finger chuck list …………………………………………… 6-4

6. Pusher 6.1 Conditions for material
6.1 Conditions for material
6.1.1 Beside round working material, square, hexagon, or various different shapes can also
be used. However, the more complicated shapes of material are used, the more special
conditions should be taken into consideration. When you use other shapes of material
than square, round, and hexagon, please contact our technicians about how to use for
special shapes.
6.1.2 The use of the automatic bar feeder relates much to the working material. Don’t use the
material with bends because it will do damage to pusher and finger. It will make a lot of
vibration and noise and affect the accuracy of cutting.
Please keep the straightness of the material with in 0.5mm per 1M.
6.1.3 All material should be chamfered on the top and the end, and be well-ground. In this way,
the bar feeder change of the material can be proceeded smoothly. And the back end
which is clamped by the finger needs a bigger chamfer.
Material diameter Dmm A

under Ø 4mm 1.5mm
Ø 5mm ~ Ø 7mm 2.5mm
Ø 8mm ~ Ø 12mm 3.0mm
6-1
6. Pusher collet list 6.2 Pusher、 Finger joint、Finger chuck
6.2 Pusher、Finger joint、Finger chuck
Finger joint+Finger chuck
Ø5
Ø5
4 TYPE 中軸+料夾
L Pusher
98
1205.5
Ø5
Ø5
LL Pusher
98
1305.5
Finger joint+Finger chuck

Ø7
Ø7
7 TYPE 中軸+料夾
L Pusher
98
1205.5
Ø7
Ø7
LL Pusher
98
1305.5
Finger joint
中軸
Ø 12
Ø 10
10 TYPE Finger chuck
料夾
L Pusher
45
480.5 100.5
1206
Ø 12
Ø 10
LL Pusher
45
580.5 100.5
1306
Finger joint
Ø 12
Ø 12
中軸
Finger chuck
12 TYPE 料夾
L Pusher
45
480.5 99.5
1205
Ø 12
Ø 12
LL Pusher
45
580.5 99.5
1305
6-2
6. Pusher collet list 6.2 Pusher、 Finger joint、Finger chuck
Type Right Left
MNPR04L-L1（L-thread） MNPL04L-L1（L-thread）
MNPR04L-R1（R-thread） MNPL04L-R1（R-thread）
4
MNPR04LL-L（L-thread） MNPL04LL-L（L-thread）
MNPR04LL-R（R-thread） MNPL04LL-R（R-thread）
MNPR07L-L1（L-thread） MNPL07L-L1（L-thread）
MNPR07L-R1（R-thread） MNPL07L-R1（R-thread）
7
MNPR07LL-L（L-thread） MNPL07LL-L（L-thread）
MNPR07LL-R（R-thread） MNPL07LL-R（R-thread）
MNPR10L-L1（M5 L-thread） MNPL10L-L1（M5 L-thread）
MNPR10L-R1（M5 R-thread） MNPL10L-R1（M5 R-thread）

10
MNPR10LL-L（M5 L-thread） MNPL10LL-L（M5 L-thread）
MNPR10LL-R（M5 R-thread） MNPL10LL-R（M5 R-thread）
MNPR12L-L1（M5 L-thread） MNPL12L-L1（M5 L-thread）
MNPR12L-R1（M5 R-thread） MNPL12L-R1（M5 R-thread）

12
MNPR12LL-L（M5 L-thread） MNPL12LL-L（M5 L-thread）
MNPR12LL-R（M5 R-thread） MNPL12LL-R（M5 R-thread）
6-3
6. Pusher collet list 甲、 Bar Finger chuck list
6.3 Bar Finger chuck list
Notice : When selecting the pusher collet the bar diameter needs to be smaller than the pusher
collet outside diameter.
If not the end of bar diameter needs reduced.
Finger chuck specification list
Connect M4 * P0.7 （4 model）
Rotating tip+collet structure øA mm B

MNFCL / R004050008 0.8 M4×P0.7 L/R
MNFCL / R004050009 0.9 M4×P0.7 L/R
MNFCL / R004050010 1 M4×P0.7 L/R
MNFCL / R004050011 1.1 M4×P0.7 L/R
MNFCL / R004050012 1.2 M4×P0.7 L/R
MNFCL / R004050013 1.3 M4×P0.7 L/R
MNFCL / R004050014 1.4 M4×P0.7 L/R
MNFCL / R004050015 1.5 M4×P0.7 L/R
MNFCL / R004050016 1.6 M4×P0.7 L/R
MNFCL / R004050017 1.7 M4×P0.7 L/R
MNFCL / R004050018 1.8 M4×P0.7 L/R
MNFCL / R004050019 1.9 M4×P0.7 L/R
MNFCL / R004050020 2 M4×P0.7 L/R
MNFCL / R004050021 2.1 M4×P0.7 L/R
MNFCL / R004050022 2.2 M4×P0.7 L/R
MNFCL / R004050023 2.3 M4×P0.7 L/R
MNFCL / R004050024 2.4 M4×P0.7 L/R
MNFCL / R004050025 2.5 M4×P0.7 L/R
MNFCL / R004050026 2.6 M4×P0.7 L/R
MNFCL / R004050027 2.7 M4×P0.7 L/R
6-4
6. Pusher collet list 6.3 Bar Finger chuck list

MNFCL / R004050028 2.8 M4×P0.7 L/R
MNFCL / R004050029 2.9 M4×P0.7 L/R
MNFCL / R004050030 3 M4×P0.7 L/R
MNFCL / R004050031 3.1 M4×P0.7 L/R
MNFCL / R004050032 3.2 M4×P0.7 L/R
MNFCL / R004050033 3.3 M4×P0.7 L/R
MNFCL / R004050034 3.4 M4×P0.7 L/R
MNFCL / R004050035 3.5 M4×P0.7 L/R
MNFCL / R004050036 3.6 M4×P0.7 L/R
MNFCL / R004050037 3.7 M4×P0.7 L/R
MNFCL / R004050038 3.8 M4×P0.7 L/R
MNFCL / R004050039 3.9 M4×P0.7 L/R
MNFCL / R004050040 4 M4×P0.7 L/R
6-5
Connect M4 * P0.7 （7 model）

MNFCL / R004070008 0.8 M4×P0.7 L/R
MNFCL / R004070009 0.9 M4×P0.7 L/R
MNFCL / R004070010 1 M4×P0.7 L/R
MNFCL / R004070011 1.1 M4×P0.7 L/R
MNFCL / R004070012 1.2 M4×P0.7 L/R
MNFCL / R004070013 1.3 M4×P0.7 L/R
MNFCL / R004070014 1.4 M4×P0.7 L/R
MNFCL / R004070015 1.5 M4×P0.7 L/R
MNFCL / R004070016 1.6 M4×P0.7 L/R
MNFCL / R004070017 1.7 M4×P0.7 L/R
MNFCL / R004070018 1.8 M4×P0.7 L/R
MNFCL / R004070019 1.9 M4×P0.7 L/R
MNFCL / R004070020 2.0 M4×P0.7 L/R
MNFCL / R004070021 2.1 M4×P0.7 L/R
MNFCL / R004070022 2.2 M4×P0.7 L/R
MNFCL / R004070023 2.3 M4×P0.7 L/R
MNFCL / R004070024 2.4 M4×P0.7 L/R
MNFCL / R004070025 2.5 M4×P0.7 L/R
MNFCL / R004070026 2.6 M4×P0.7 L/R
MNFCL / R004070027 2.7 M4×P0.7 L/R
MNFCL / R004070028 2.8 M4×P0.7 L/R
MNFCL / R004070029 2.9 M4×P0.7 L/R
MNFCL / R004070030 3 M4×P0.7 L/R
MNFCL / R004070031 3.1 M4×P0.7 L/R
MNFCL / R004070032 3.2 M4×P0.7 L/R
MNFCL / R004070033 3.3 M4×P0.7 L/R
MNFCL / R004070034 3.4 M4×P0.7 L/R
6-6

MNFCL / R004070035 3.5 M4×P0.7 L/R
MNFCL / R004070036 3.6 M4×P0.7 L/R
MNFCL / R004070037 3.7 M4×P0.7 L/R
MNFCL / R004070038 3.8 M4×P0.7 L/R
MNFCL / R004070039 3.9 M4×P0.7 L/R
MNFCL / R004070040 4.0 M4×P0.7 L/R
MNFCL / R004070041 4.1 M4×P0.7 L/R
MNFCL / R004070042 4.2 M4×P0.7 L/R
MNFCL / R004070043 4.3 M4×P0.7 L/R
MNFCL / R004070044 4.4 M4×P0.7 L/R
MNFCL / R004070045 4.5 M4×P0.7 L/R
MNFCL / R004070046 4.6 M4×P0.7 L/R
MNFCL / R004070047 4.7 M4×P0.7 L/R
MNFCL / R004070048 4.8 M4×P0.7 L/R
MNFCL / R004070049 4.9 M4×P0.7 L/R
MNFCL / R004070050 5.0 M4×P0.7 L/R
MNFCL / R004070051 5.1 M4×P0.7 L/R
MNFCL / R004070052 5.2 M4×P0.7 L/R
MNFCL / R004070053 5.3 M4×P0.7 L/R
MNFCL / R004070054 5.4 M4×P0.7 L/R
MNFCL / R004070055 5.5 M4×P0.7 L/R
MNFCL / R004070056 5.6 M4×P0.7 L/R
MNFCL / R004070057 5.7 M4×P0.7 L/R
MNFCL / R004070058 5.8 M4×P0.7 L/R
MNFCL / R004070059 5.9 M4×P0.7 L/R
MNFCL / R004070060 6 M4×P0.7 L/R
6-7
Connect M6 * P1.0（7 model）
Collets number A mm B mm MD （thread） mm inch

MNCL/R006070008 0.8 7 M6 × P1.0 L / R 0.8 3 15/16
MNCL/R006070009 0.9 7 M6 × P1.0 L / R 0.9
MNCL/R006070010 1 7 M6 × P1.0 L / R 1.0
MNCL/R006070011 1.1 7 M6 × P1.0 L / R 1.1 3/64＂
MNCL/R006070012 1.2 7 M6 × P1.0 L / R 1.2
MNCL/R006070013 1.3 7 M6 × P1.0 L / R 1.3
MNCL/R006070014 1.4 7 M6 × P1.0 L / R 1.4
MNCL/R006070015 1.5 7 M6 × P1.0 L / R 1.5 1/16＂
MNCL/R006070016 1.6 7 M6 × P1.0 L / R 1.6
MNCL/R006070017 1.7 7 M6 × P1.0 L / R 1.7
MNCL/R006070018 1.8 7 M6 × P1.0 L / R 1.8
MNCL/R006070019 1.9 7 M6 × P1.0 L / R 1.9
MNCL/R006070020 2.0 7 M6 × P1.0 L / R 2.0 1/12＂
MNCL/R006070021 2.1 7 M6 × P1.0 L / R 2.1
MNCL/R006070022 2.2 7 M6 × P1.0 L / R 2.2
MNCL/R006070023 2.3 7 M6 × P1.0 L / R 2.3
MNCL/R006070024 2.4 7 M6 × P1.0 L / R 2.4 3/32＂
MNCL/R006070025 2.5 7 M6 × P1.0 L / R 2.5
MNCL/R006070026 2.6 7 M6 × P1.0 L / R 2.6
MNCL/R006070027 2.7 7 M6 × P1.0 L / R 2.7
MNCL/R006070028 2.8 7 M6 × P1.0 L / R 2.8 7/64＂
6-8
Collets number A mm B mm MD （thread） mm inch

MNCL/R006070029 2.9 7 M6 × P1.0 L / R 2.9
MNCL/R006070030 3.0 7 M6 × P1.0 L / R 3.0 1/8＂
MNCL/R006070031 3.1 7 M6 × P1.0 L / R 3.1
MNCL/R006070032 3.2 7 M6 × P1.0 L / R 3.2 1/8＂
MNCL/R006070033 3.3 7 M6 × P1.0 L / R 3.3
MNCL/R006070034 3.4 7 M6 × P1.0 L / R 3.4
MNCL/R006070035 3.5 7 M6 × P1.0 L / R 3.5
MNCL/R006070036 3.6 7 M6 × P1.0 L / R 3.6 9/64＂
MNCL/R006070037 3.7 7 M6 × P1.0 L / R 3.7
MNCL/R006070038 3.8 7 M6 × P1.0 L / R 3.8
MNCL/R006070039 3.9 7 M6 × P1.0 L / R 3.9
MNCL/R006070040 4.0 7 M6 × P1.0 L / R 4.0 5/32＂
MNCL/R006070041 4.1 7 M6 × P1.0 L / R 4.1
MNCL/R006070042 4.2 7 M6 × P1.0 L / R 4.2
MNCL/R006070043 4.3 7 M6 × P1.0 L / R 4.3
MNCL/R006070044 4.4 7 M6 × P1.0 L / R 4.4 11/64＂
MNCL/R006070045 4.5 7 M6 × P1.0 L / R 4.5
MNCL/R006070046 4.6 7 M6 × P1.0 L / R 4.6
MNCL/R006070047 4.7 7 M6 × P1.0 L / R 4.7
MNCL/R006070048 4.8 7 M6 × P1.0 L / R 4.8 3/16＂
MNCL/R006070049 4.9 7 M6 × P1.0 L / R 4.9
MNCL/R006070050 5.0 7 M6 × P1.0 L / R 5.0
MNCL/R006070051 5.1 7 M6 × P1.0 L / R 5.1
MNCL/R006070052 5.2 7 M6 × P1.0 L / R 5.2 13/64＂
MNCL/R006070053 5.3 7 M6 × P1.0 L / R 5.3
MNCL/R006070054 5.4 7 M6 × P1.0 L / R 5.4
MNCL/R006070055 5.5 7 M6 × P1.0 L / R 5.5
MNCL/R006070056 5.6 7 M6 × P1.0 L / R 5.6 7/32＂
MNCL/R006070057 5.7 7 M6 × P1.0 L / R 5.7
MNCL/R006070058 5.8 7 M6 × P1.0 L / R 5.8
MNCL/R006070059 5.9 7 M6 × P1.0 L / R 5.9
MNCL/R006070060 6.0 7 M6 × P1.0 L / R 6.0 15/64＂
6-9
Collets number A mm B mm MD （thread） min max

CL / R005100030 3.0 10 M5 × P0.8 L / R 2.85 3.0
CL / R005100032 3.2 10 M5 × P0.8 L/R 3.05 3.2
CL / R005100035 3.5 10 M5 × P0.8 L/R 3.35 3.5
CL / R005100038 3.8 10 M5 × P0.8 L/R 3.65 3.8
CL / R005100040 4.0 10 M5 × P0.8 L/R 3.85 4.0
CL / R005100042 4.2 10 M5 × P0.8 L/R 4.05 4.2
CL / R005100045 4.5 10 M5 × P0.8 L/R 4.35 4.5
CL / R005100048 4.8 10 M5 × P0.8 L/R 4.65 4.8
CL / R005100050 5.0 10 M5 × P0.8 L/R 4.85 5.0
CL / R005100052 5.2 10 M5 × P0.8 L/R 5.05 5.2
CL / R005100055 5.5 10 M5 × P0.8 L/R 5.35 5.5
CL / R005100058 5.8 10 M5 × P0.8 L/R 5.65 5.8
CL / R005100060 6.0 10 M5 × P0.8 L/R 5.85 6.0
CL / R005100062 6.2 10 M5 × P0.8 L/R 6.05 6.2
CL / R005100063 6.35 10 M5 × P0.8 L/R 6.2 6.35
CL / R005100065 6.5 10 M5 × P0.8 L/R 6.35 6.5
CL / R005100068 6.8 10 M5 × P0.8 L/R 6.65 6.8
CL / R005100070 7.0 10 M5 × P0.8 L/R 6.85 7.0
CL / R005100072 7.2 10 M5 × P0.8 L/R 7.05 7.2
CL / R005100075 7.5 10 M5 × P0.8 L/R 7.35 7.5
CL / R005100078 7.8 10 M5 × P0.8 L/R 7.65 7.8
CL / R005100080 8.0 10 M5 × P0.8 L/R 7.85 8.0
6-10
Collets number A mm B mm MD （thread） min max

CL / R005110082 8.2 11 M5 × P0.8 L / R 8.05 8.2
CL / R005110085 8.5 11 M5 × P0.8 L/R 8.35 8.5
CL / R005110088 8.8 11 M5 × P0.8 L/R 8.65 8.8
CL / R005110090 9.0 11 M5 × P0.8 L/R 8.85 9.0
Collets number A mm B mm MD （thread） min Max

CL / R005120082 8.2 12 M5 × P0.8 L / R 8.05 8.2
CL / R005120085 8.5 12 M5 × P0.8 L/R 8.35 8.5
CL / R005120088 8.8 12 M5 × P0.8 L/R 8.65 8.8
CL / R005120090 9.0 12 M5 × P0.8 L/R 8.85 9.0
CL / R005120092 9.2 12 M5 × P0.8 L/R 9.05 9.2
CL / R005120095 9.5 12 M5 × P0.8 L/R 9.35 9.5
CL / R005120098 9.8 12 M5 × P0.8 L/R 9.65 9.8
CL / R005120100 10.0 12 M5 × P0.8 L/R 9.85 10.0
6-11
7. Bar feeder maintenance
Chapter first page
7.1 Maintenance - general criterion ………………………………… 7-1
7.2 Periodic maintenance …………………………………………… 7-2
7.3 Check finger joint and finger chuck …………………………… 7-3
7.4 Check hydraulic oil ………………………………………………… 7-3
7.5 Replacement hydraulic oil ……………………………………… 7-4
7.6 Check F.R.L combination ……………………………………… 7-4

7. Bar feeder maintenance 7.1 Maintenance - general criterion
7.1 Maintenance - general criterion
DANGER-CAUTION
Only after the power is off, do bar feeder maintenance and cleaning.
＊ To guarantee running smoothly, lengthens the Bar feeder life, periodic maintenance please.
＊ On the bar feeder, each item of fitting and the working area are usually keep clean, it can also
enhance the personnel safety.
＊ Be sure not to use the petroleum or other item solvents, otherwise may cause the paint surface to be
damaged electric components and the cable to be damaged.
Protecting the Bar feeder, oxidation will destroy the metal and
electronic parts.
If not using the bar feeder for long time, please disconnect the power plug, and the air fitting, then cover the
bar feeder.
Please note: Any protection covers the bar feeder be make sure not to totally sealed, should have vents, in
case that ventilate badly the water vapor condenses.
7-1
7. Bar feeder maintenance 7.2 Periodic maintenance
7.2 Periodic maintenance
Maintenance detailed list
Frequency
Carries out the
Machine partially hours
work content Regular
200 1250 2500
Finger joint and Check attrition
▲
finger chuck situation
Check attrition
Front anti-vibration ▲
situation
Checking oil
▲
Hydraulic system amount
Change the oil ▲
Guide-channel Condition and clean ▲
Inspects attrition
The oil return ▲
degree
Lubricates ▲
Driving chain
Checking tension ▲
F.R.L combination
Check ▲
device
7-2
7. Bar feeder maintenance 7.3 Check Finger joint and Finger chuck
7.3 Check Finger joint and Finger chuck

1. Take out the pusher.
2. Inspect finger joint (A) whether revolves smoothly,

the gap not oversized.
3. Inspect finger chuck (B) is normal.
7.4 Check hydraulic oil

1. Inspection after the bar feeder shut down six hours.
2. The oil level must be lower than hydraulic pump motor base plate 20mm.
3. If necessity add oil in the tank to achieve the above level.
Oil type： FK ISO – VG68
FK HYDRAULIC OIL 68
20mm
7-3
7. Bar feeder maintenance 7.5 Replacement hydraulic oil
7.5 Replacement hydraulic oil
CAUTION!
According to the safety rule wear individual protective measures.
Please load the used oil in the special-purpose vessel, deliver to the pollutant special company. Do not
to pollute the environment.
＊ May use the pump extract system, discharges the oil, clean tank base.
＊ Refill hydraulic oil, directly pour into the tank.
7.6 Check F.R.L combination
Inspection F.R.L combination, collection water cup (A) whether has full of water, if it is full, loosen (B) , then
drain the water out.
Check lubricating oil cup is full of airline oil. ( FK ISO VG32 )
Take off air to fill.
7-4
8. Trouble shooting
Chapter first page
8.1 Common problem ………………………………………………… 8-1
8.2 The clamping problem …………………………………………… 8-1
8.3 Feeding problem ………………………………………………… 8-1

8. Trouble shooting
8.1 Common problem
Trouble project Trouble reason Countermeasure

The electric power is not
Check power supply.
on
Check the EMG stops, and reset
Unable to start The EMG line is open
EMG button.
Check the over load reason, then
The Overload Relays is off
reset Overload Relays.
The bar feeder is already reset, but Check the interface from lathe
Lathes no auto signal
unable to start automatically (interface cable)
Check the over load reason, then
The feeding in advance suddenly stop The Overload Relays is off
reset Overload Relays.
8.2 The clamping problem

The clamping jaw is out of centre Re-adjust the clamping jaw
The finger chuck size and bar
Change finger chuck
The bar is unable to enter the diameter was wrong
finger chuck The end of the bar is too coarse Make chamfer before use
Check air pressure whether
The air pressure is too low
6Kg/cm2
8.3 Feeding problem

Bar is not easy to enter the lathe Bar feeder and the lathe are not
Level the bar feeder
spindle level.
Bar is not easy to enter the lathe
The bar has too much burr Chamfer before use
collets
8-1
9. Guide channel list
Chapter first page
9.1 Change Guide-channel …………………………………………… 9-1
9.1.1 Arrangement of Guide-channel ……………………………………… 9-1
9.1.2 Others description ………………………………………………… 9-25

9.1
9.1.1
MN15225000
MN2.0M L 4 TYPE-Right 1088

MN16204050 MN16202050 MN16203050 MN16202050 MN16211050 MN16204050 MN16202050 MN16202050 MN16203050
90 210 490 210 180 90 210 210 490

9.1

Change Guide-channel
90 210 490 210 180 90 210 210 490

Arrangement of Guide-channel
9-1
MN15267000
1088
MN2.0M L 4 TYPE-Left
490 210 210 90 180 210 490 210 90
490 210 210 90 180 210 490 210 90

MN15234000
MN2.0M LL 4 TYPE-Right 988
MN16203050 MN16203050 MN16202050 MN16202050 MN16203050

MN16204050 MN16211050
90 490 490 180 210 210 490

9.1
MN16108050 MN16107050 MN16107050 MN16110050 MN16106050 MN16106050 MN16107050
90 490 490 180 210 210 490
9-2
MN15271000
988
MN2.0M LL 4 TYPE-Left
MN16203050 MN16202050 MN16202050 MN16211050 MN16203050 MN16203050 MN16204050
490 210 210 180 490 490 90
MN16107050 MN16106050 MN16106050 MN16110050 MN16107050 MN16107050 MN16108050
490 210 210 180 490 490 90

MN15201000 MN15202000
MN2.5M L 4 TYPE-Right 751 751
90 210 490 210 180 210 210 490 490

9.1
90 210 490 210 180 210 210 490 490
9-3
MN15263000 MN15262000
751 751
490 490 210 210 180 210 490 210 90
490 490 210 210 180 210 490 210 90

MN15232000 MN15202000
MN2.5M LL 4 TYPE-Right 651 751
MN16204050 MN16203050 MN16203050 MN16211050 MN16202050 MN16201050 MN16203050 MN16203050
90 490 490 180 210 120 490 490

9.1
90 490 490 180 210 120 490 490
9-4
MN15263000 MN15269000
751 651
490 490 120 210 180 490 490 90
490 490 120 210 180 490 490 90

MN15223000 MN15224000

MN16204050
90 210 490 210 180 120 210 490 490 490

9.1
MN16108050
90 210 490 210 180 120 210 490 490 490
9-5
MN15265000 MN15264000
954 954 MN3.0M L 4 TYPE-Left

MN16204050
490 490 490 210 120 180 210 490 210 90
MN16108130
490 490 490 210 120 180 210 490 210 90

MN15233000 MN15224000
90 490 490 180 210 490 490 490

9.1
90 490 490 180 210 490 490 490
9-6
MN15265000 MN15270000
954 854 MN3.0M LL 4 TYPE-Left

490 490 490 210 180 490 490 90
490 490 490 210 180 490 490 90

MN15247000 MN15239000 MN15238000
MN3.6M L 4 TYPE-Right
875 775 775
MN16108050 MN16107050 MN16110050
MN16105050
MN16106050 MN16106050 MN16106050 MN16107050 MN16107050 MN16107050 MN16107050
90 210 490 210 180 120 210 490 490 490 490
9.1
MN16204050 MN16203050 MN16211050 MN16201050

MN16202050 MN16202050 MN16202050 MN16203050 MN16203050 MN16203050 MN16203050
90 210 490 210 180 120 210 490 490 490 490
9-7
MN15273000 MN15274000 MN15276000
775 775 875

MN16105050 MN16110050 MN16107050 MN16108050

MN16107050 MN16107050 MN16107050 MN16107050 MN16106050 MN16106050 MN16106050
490 490 490 490 210 120 180 210 490 210 90
MN16201050 MN16202050 MN16203050 MN16204050

MN16203050 MN16203050 MN16203050 MN16203050 MN16202050 MN16211050 MN16202050
490 490 490 490 210 120 180 210 490 210 90
MN15240000 MN15239000 MN15238000
MN3.6M LL 4 TYPE-Right 775 775 775
MN16108050 MN16110050
MN16107050 MN16107050 MN16106050 MN16107050 MN16107050 MN16107050 MN16107050
90 490 490 180 210 490 490 490 490

9.1
MN16209050 MN16211050
MN16208050 MN16208050 MN16207050 MN16208050 MN16208050 MN16208050 MN16208050
90 490 490 180 210 490 490 490 490
9-8
MN15273000 MN15274000 MN15275000
775 775 775 MN3.6M LL 4 TYPE-Left

MN16110050 MN16108050
MN16107050 MN16107050 MN16107050 MN16107050 MN16106050 MN16107050 MN16107050
490 490 490 490 210 180 490 490 90
MN16211050 MN16209050
MN16208050 MN16208050 MN16208050 MN16208050 MN16207050 MN16208050 MN16208050
490 490 490 490 210 180 490 490 90

MN15225000

90 210 490 210 180 90 210 210 490

9.1
90 210 490 210 180 90 210 210 490
9-9
MN15267000
1088
490 210 210 90 180 210 490 210 90
490 210 210 90 180 210 490 210 90

MN15234000
MN16208080 MN16208080 MN16211080 MN16207080 MN16207080 MN16208080

MN16209080
90 490 490 180 210 210 490

9.1
MN16108080 MN16107080 MN16107080 MN16110080 MN16106080 MN16106080 MN16107080
90 490 490 180 210 210 490
9-10
MN15271000
988
MN16208080 MN16207080 MN16207080 MN16211080 MN16208080 MN16208080 MN16209080
490 210 210 180 490 490 90
MN16107080 MN16106080 MN16106080 MN16110080 MN16107080 MN16107080 MN16108080
490 210 210 180 490 490 90

MN15201000 MN15202000
MN16204050
90 210 490 210 180 210 210 490 490

9.1
MN16108130
90 210 490 210 180 210 210 490 490
9-11
MN15263000 MN15262000
751 751
MN16204050
490 490 210 210 180 210 490 210 90
MN16108130
490 490 210 210 180 210 490 210 90

MN15232000 MN15202000
90 490 490 180 210 120 490 490

9.1
90 490 490 180 210 120 490 490
9-12
MN15263000 MN15269000
751 651
490 490 120 210 180 490 490 90
490 490 120 210 180 490 490 90

MN15223000 MN15224000
MN16209080
90 210 490 210 180 120 210 490 490 490

9.1
MN16108080
90 210 490 210 180 120 210 490 490 490
MN15265000 MN15264000
9-13
954 954
MN16209080
490 490 490 210 120 180 210 490 210 90
MN16108080
490 490 490 210 120 180 210 490 210 90

MN15233000 MN15224000
90 490 490 180 210 490 490 490

9.1
90 490 490 180 210 490 490 490
9-14
MN15265000 MN15270000
954 854
490 490 490 210 180 490 490 90
490 490 490 210 180 490 490 90

MN15247000 MN15239000 MN15238000
MN3.6M L 7 TYPE-Right 875 775 775
MN16108080 MN16107080 MN16106080 MN16105080

MN16106080 MN16110080 MN16107080 MN16107080 MN16107080 MN16107080

MN16106080
90 210 490 210 180 120 210 490 490 490 490
9.1
MN16204080 MN16203080 MN16202080 MN16201080 MN16203080

MN16202080 MN16211080 MN16202080 MN16203080 MN16203080 MN16203080
90 210 490 210 180 120 210 490 490 490 490
9-15
MN15273000 MN15274000 MN15276000
775 775 875

MN16105080 MN16106080 MN16107080 MN16108080

MN16107080 MN16107080 MN16107080 MN16107080 MN16106080 MN16110080 MN16106080
490 490 490 490 210 120 180 210 490 210 90
MN16201080 MN16202080 MN16203080 MN16204080

MN16203080 MN16203080 MN16203080 MN16203080 MN16202080 MN16211080 MN16202080
490 490 490 490 210 120 180 210 490 210 90
MN15240000 MN15239000 MN15238000

MN16108080 MN16110080
MN16106080 MN16107080 MN16107080 MN16107080 MN16107080
MN16107080 MN16107080
90 490 490 180 210 490 490 490 490

9.1
MN16209080 MN16211080
MN16208080 MN16208080 MN16207080 MN16208080 MN16208080 MN16208080 MN16208080
90 490 490 180 210 490 490 490 490
9-16
MN15273000 MN15274000 MN15275000
775 775 775 MN3.6M LL 7 TYPE-Left

MN16110080 MN16108080
MN16107080 MN16107080 MN16107080 MN16107080 MN16106080 MN16107080 MN16107080
490 490 490 490 210 180 490 490 90
MN16211080 MN16209080
MN16208080 MN16208080 MN16208080 MN16208080 MN16207080 MN16208080 MN16208080
490 490 490 490 210 180 490 490 90

MN15225000

90 210 490 210 180 90 210 210 490

9.1
75 200 475 200 175 75 200 200 475
9-17
MN15267000
1088
MN16108130
490 210 210 90 180 210 490 210 90
MN06230130
475 200 200 75 175 200 475 200 75

MN15234000
MN16108130 MN16107130 MN16107130 MN16106130

MN16110130 MN16106130 MN16107130
90 490 490 180 210 210 490

9.1
MN06230130 MN06228130 MN06228130 MN06231130 MN06228130 MN06228130 MN06229130
75 475 475 175 200 200 475
9-18
MN15271000
988
MN16107130 MN16106130 MN16106130 MN16110130 MN16107130 MN16107130 MN16108130
490 210 210 180 490 490 90
MN06229130 MN06228130 MN06228130 MN06231130 MN06229130 MN06229130 MN06230130
475 200 200 175 475 475 75

MN15201000 MN15202000

90 210 490 210 180 210 210 490 490

9.1
75 200 475 200 175 200 200 475 475
9-19
MN15263000 MN15262000
751 751
490 490 210 210 180 210 490 210 90
475 475 200 200 175 200 475 200 75

MN15232000 MN15202000

90 490 490 180 210 120 490 490

9.1
75 475 475 175 200 100 475 475
9-20
MN15263000 MN15269000
751 651
490 490 120 210 180 490 490 90
475 475 100 200 175 475 475 75

MN15201000 MN15202000

MN16106130
90 210 490 210 180 120 210 490 490 490

9.1
MN06228130
75 200 475 200 175 100 200 475 475 475
9-21
MN15263000 MN15262000
751 751
MN16108130
490 490 490 210 120 180 210 490 210 90
MN06230130
475 475 475 200 100 175 200 475 200 75

MN15233000 MN15202000

90 490 490 180 210 490 490 490

9.1
75 475 475 175 200 475 475 475
9-22
MN15263000 MN15270000
751 854
490 490 490 210 180 490 490 90
475 475 475 200 175 475 475 75

MN15247000 MN15239000 MN15238000
MN3.6M L 12 TYPE-Right
875 775 775
MN16108130 MN16107130 MN16106130
MN16105130
MN16106130 MN16110130 MN16107130 MN16107130 MN16107130
MN16106130 MN16107130
90 210 490 210 180 120 210 490 490 490 490
9.1

MN06228130 MN06231130 MN06228130
75 200 475 200 175 100 200 475 475 475 475
9-23
MN15273000 MN15274000 MN15276000
775 775 875

MN16105130 MN16110130 MN16107130 MN16108130

MN16107130 MN16107130 MN16107130 MN16107130 MN16106130 MN16106130 MN16106130
490 490 490 490 210 120 180 210 490 210 90
MN06227130 MN06231130 MN06229130 MN06230130

MN06229130 MN06229130 MN06229130 MN06229130 MN06228130 MN06228130 MN06228130
475 475 475 475 200 100 175 200 475 200 75
MN15240000 MN15239000 MN15238000

MN16108130 MN16110130
MN16106130 MN16107130 MN16107130 MN16107130 MN16107130
MN16107130 MN16107130
90 490 490 180 210 490 490 490 490

9.1
MN06230130 MN06231130 MN06228130 MN06229130 MN06229130 MN06229130 MN06229130

MN06229130 MN06229130
75 475 475 175 200 475 475 475 475
9-24
MN15273000 MN15274000 MN15275000
775 775 775 MN3.6M LL 12 TYPE-Left

MN16110130 MN16108130
MN16107130 MN16107130 MN16107130 MN16107130 MN16106130
MN16107130 MN16107130
490 490 490 490 210 180 490 490 90
MN06231130 MN06230130
MN06229130 MN06229130 MN06229130 MN06229130 MN06228130
MN06229130 MN06229130
475 475 475 475 200 175 475 475 75

9. Guide channel list 9.1 Change Guide-channel
9.1.2 Others description
① 4 TYPE Lower guide channel：MN161XX050
Length 2.0M L 2.0M LL 2.5M L 2.5M LL 3.0M L 3.0M LL 3.6M L 3.6M LL

Part NO.
（mm） L R L R L R L R L R L R L R L R
MN16105050 120 mm 0 0 0 0 0 0 1 1 1 1 0 0 1 1 0 0
MN16106050 210 mm 4 4 2 2 4 4 1 1 3 3 1 1 3 3 1 1
MN16107050 490 mm 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6
MN16108050 90 mm 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
MN16110050 180 mm 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
① 4 TYPE Lower guide channel：MN162XX050

4 型下料管
Part NO.
MN16201050 120 mm 0 0 0 0 0 0 1 1 1 1 0 0 1 1 0 0
MN16202050 210 mm 4 4 2 2 4 4 1 1 3 3 1 1 3 3 1 1
MN16203050 490 mm 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6
MN16204050 90 mm 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
MN16211050 180 mm 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
② 7 TYPE Lower guide channel：MN161XX080

Part NO.
MN16105080 120 mm 0 0 0 0 0 0 1 1 1 1 0 0 1 1 0 0
MN16106080 210 mm 4 4 2 2 4 4 1 1 3 3 1 1 3 3 1 1
MN16107080 490 mm 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6
MN16108080 90 mm 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
MN16110080 180 mm 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
7 型下料管 4 型下料管
② 7 TYPE Lower guide channel：MN162XX080

Part NO.
MN16206080 120 mm 0 0 0 0 0 0 1 1 1 1 0 0 1 1 0 0
MN16207080 210 mm 4 4 2 2 4 4 1 1 3 3 1 1 3 3 1 1
MN16208080 490 mm 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6
MN16209080 90 mm 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
MN16211080 180 mm 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
9-25
③ 12 TYPE Lower guide channel：MN161XX130

Part NO.
MN16105130 120 mm 0 0 0 0 0 0 1 1 1 1 0 0 1 1 0 0
MN16106130 210 mm 4 4 2 2 4 4 1 1 3 3 1 1 3 3 1 1
MN16107130 490 mm 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6
MN16108130 90 mm 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
MN16110130 180 mm 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
③ 12 TYPE Lower guide channel：MN162XX130

Part NO.
MN06227130 100 mm 0 0 0 0 0 0 1 1 1 1 0 0 1 1 0 0
MN06228130 200 mm 4 4 2 2 4 4 1 1 3 3 1 1 3 3 1 1
MN06229130 475 mm 2 2 3 3 3 3 4 4 4 4 5 5 5 5 6 6
MN06230130 75 mm 2 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1
MN06231130 175 mm 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
Up guide channel：
Part NO. Part Name Length

MN15201000 2.5M Up guide channel-R 751 mm
MN15225000 2.0M Up guide channel-R 1088mm
MN15232000 2.5M LL Up guide channel-R 651mm
④
MN15262000 2.5M Up guide channel-L 751 mm
MN15267000 2.0M Up guide channel-L 1088mm
MN15269000 2.5M LL Up guide channel-L 651mm
9-26
⑤ 4 Type Short pusher
Right：MNPR040000 Left：MNPL040000
⑥ 7 Type Short pusher
⑦ 12 Type Short pusher
9-27
⑧ 4 Type Pusher
MNPR04L
MNPR04LL
MNPL04LL
⑨ 7 Type Pusher
MNPL07L
MNPR07LL
MNPL07LL
⑩ 10 Type Pusher
MNPL10L
MNPR10LL
MNPL10LL
⑪ 12 Type Pusher
MNPL12L
MNPR12LL
MNPL12LL
9-28
10. Assembly Drawing
Chapter first page
10.1 Assembly Drawing ………………………………………………… 10-0

10. Assembly Drawing 10.1 INDEX
10-0
10. Assembly Drawing 10.1 MN01101000
10-1
10-2
10-3
10-4
10-5
10-6
10-7
Item Q'ty Part Number Note
1 1 BFG13520000
2 1 E111300100
3 1 E171301900
4 1 E171302200
5 3 E171303000
6 1 MN13201000 後封遮板
7 19 遮板
1 MN13202000 16
8 1 MN13203000 22
9 18
1 MN13204000 15 21
10.1
10 1 MN13205000 21
24 15
11 1 MN13208000 19 18
12 1 MN13209000 16
13 2 MT13207000 22
10
14 3 SPW4 9
15 13
10-8
15 SPW5
MN03201000
16 9 SPW6
17 2 SPW8
18 9 W5
19 8 W6 4
20 3 Screw M4x6 2 16 6
23 25
21 15 Screw M5x10 7 21
3 12 17
22 6 Screw M6x10 15
1 14 19
23 3 Screw M6x12 26 20
24 2 Screw M6x60 11
8
25 2 Screw M8x16 23
26 6 Nut M5 16
5
5
5
Electrical box MN03201000

1 1 B1312050003
2 1 B1415050000
3 2 B1511020000
9
1 4 1 B1511040000
5
4 1 B1512010000
17 7 16 6
2 1 B1513020000
3 14 7 1 B1613010000
8 8 1 B1613050000
15 3
13 9 1 MN03303000
10
10.1
10 1 MN13302000
油泵浦螺絲鎖付 11 1 MN13305000
12 1 MN13307000
油泵浦螺絲鎖付位置圖 13 1 MN13308000
14 4 SPW5
15 4 SPW6
10-9
MN03304000
16 4 Screw M5x10
17 4 Screw M6x16
11
6
12
5
Oil tank - Right MN03304000
1 1 BFG13405000
2 2 BFG13410000
3 2 BFG13411000
4 1 STG13401000
5 1 STG13402000
6 6 SPW10
7 6 W10
8 1 W20
9 6 Bolt M10x25
10 2 Nut M20
10-10
10.1 STG03401000
Stand STG03401000
10-11
10-12
MN03603000
Air regular
10-13
10-14
10-15
1 1 E141100302-E
2 1 MN14101000
3 1 MN14201000
4 1 MN14406000
5 1 MN14415000
6 4 SPW5
7 1 Screw M5x10
8 4 Screw M5x14
10.1
9 2 Screw M6x16
10 1 Screw Flat Point M5x10
11 1 Key 5x5x20
10-16
MN04201000
Non-synchroize clutch MN04201000

10-17
MN04405000
Synchronize clutch
10-18
1 2 D31012024060C
2 1 MN14102000
3 1 MN14103000
4 1 MN14411000
5 1 SPW8
7 1 Screw M8x30
8 4 W6
10.1
10-19
MN04402000
Synchronize geal MN04402000

10. Assembly Drawing 10.1 BFG03201000
10-20

EN. Barload MINI. Operation Manual.

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EN. Barload MINI. Operation Manual.

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MINI

1 General information ………………………………………………… 1-1 ~ 1~3

2 Technical data ……………………………………………………… 2-1 ~ 2-2

3 Transport and install …………………………………………… 3-1 ~ 3-8

4 Setting and adjustment …………………………………………… 4-1 ~ 4-1

5 Electrical control ………………………………………………… 5-1 ~ 5-78

6 Pusher collet list ………………………………………………… 6-1 ~ 6-11

7 Bar feeder maintenance ……………………………………… 7-1 ~ 7-4

8 Trouble shooting …………………………………….…..……… 8-1 ~ 8-1

9 Guide channel list ………………………………………………… 9-1 ~ 9-28

10 Assembly Drawing ………………………………………………… 10-0~10-20

Purpose of the manual

＊ Ask the familiar reader manual in order to consult.

＊ The important parts expressed with runic word:

Important technical data.

1.2 Warning label

※ ：Hazardous voltage. Contact will cause electric shock or burn.

※ ：Crush hazard. Keep hands clear of panel clamp system.

※ ：Moving parts can crush and cut.

※ ：Pay attention to the temperature.

※ ：Moving parts can crush and cut.

※ ：Crush hazard. Keep hands clear of panel clamp system.

Chapter first page

2.1 Technical specification …………………………………………… 2-1

2.1.1 Specification of the appearance ………………………………… 2-1

2.1.2 Technical specification form …………………….………………… 2-1

2.2 Lubricant application ……………………………………………… 2-2

2.2.1 Hydraulic oil characteristic for guide-channel ……………………… 2-2

2.1.1 Specification of the appearance

2.1.2 Technical specification form

Largest length of bar 2.5M：2700mm

Bar loading capacity 1~7mm ：35bars / 8~12mm：18bars

Input the voltage AC 220V 50 / 60Hz

Air pressure 6 kgf / cm² 70psi

Capacity of the lubricating oil 26L（6.5gallons）

Net weight ( Do not include the oil ) 2.5M：380Kg

2.2 Lubricant application

＊ Pour the hydraulic oil into to the oil tank directly.

2.2.1 Hydraulic oil characteristic for guide-channel

Suitable Oil Types Quantity

Or the same characteristic hydraulic oil

Chapter first page

3.1 Packing …………………………………………………………… 3-1

3.2 Hanging …………………………………………………………… 3-2

3.3 Installs space ……………………………………………………… 3-4

3.4 Installation …………………………………………………………… 3-5

3.4.2 Make a preliminary localization ……………………………………… 3-6

3.4.3 Centering alignment ………………………………………………… 3-7

3.4.4 Anchoring the bar feeder …………………………………………… 3-8

2. Put it on the skid: Use PE membrane to cover and seal.

Operating or hanging should use the suitable equipment, and operating by

The hanging of bare machine

Like chart A shows:

Put the machine on the board to hang and transport

3.3 Installs space

1. The floor must be smooth, solid, convenient fixing on the ground

3.4 Bar feeder installation

3.4.1 Height Adjustment

2. Rotate the screw（B）,height Adjustment

3.4.2 Make a preliminary localization

1. Fix type lathe traditional camshaft NC lathe.

2. Sliding headstock type CNC lathe（Swiss type）.