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EMPRESA BRASILEIRA DE AERONÁUTICA S/A - S.

JOSÉ DOS CAMPOS - SP

SERVICE BULLETIN
COMMUNICATIONS - GATELINK SYSTEM GENERIC I/O AND CUSTOM I/O INTERFACE
CORRECTION

1. PLANNING INFORMATION

A. SB EFFECTIVITY

Aircraft affected:

MODEL SN
Embraer 195( ) 19000029, and 19000057.

In-production effectivity:

Embraer 195( ) model aircraft SN 19000069 and on, optionally, have an equivalent
modification factory-incorporated.

B. CONCURRENT REQUIREMENTS

None.

C. REASON

(1) HISTORY

The Generic Input/Output (I/O) and Custom I/O interfaces boards provides parking
brake and Weight-on-Wheels (WOW) open/ground discrete signals to
disable/enable the Wireless Gatelink System.

Some Generic I/O and Custom I/O cards have presented output voltage range at the
threshold to activate the OPEN state and disable the Gatelink input, causing the
system to remain switched on.

(2) OBJECTIVE

To install two zenner diodes, one between Generic I/O and Gatelink input and the
other between Custom I/O and Gatelink input.

DATE: 17/Nov/2006 SB No.: 190-23-0002


REVISION No.: PAGE: 1 of 11
EMPRESA BRASILEIRA DE AERONÁUTICA S/A - S.JOSÉ DOS CAMPOS - SP

SERVICE BULLETIN
(3) EXPECTED BENEFITS

This modification is to ensure proper deactivation of the Wireless Gatelink System


when the discrete output activates the open state.

(4) REVISION HISTORY

None.

D. DESCRIPTION

This modification involves the installation of two zenner diodes to the electrical wire of
connector P3553, in the Wireless Gatelink Router.

To do this, it is necessary to gain access to the area at zones 243 and 244, between
frames 38 and 39 by removing access panels 243CLC and 243ALC.

E. COMPLIANCE

This bulletin may be accomplished at any time, at the operator’s discretion.

F. APPROVAL

The technical aspects of this Service Bulletin are approved by: Agência Nacional de
Aviação Civil (ANAC).

G. ESTIMATED MANPOWER

This estimate is for direct labor only, performed by experienced personnel, and does not
include the time to plan, prepare, or inspect the work.

It is assumed that all the tools, parts, and other means are promptly available when
necessary.

SB No.: 190-23-0002 DATE: 17/Nov/2006


PAGE: 2 REVISION No.:
EMPRESA BRASILEIRA DE AERONÁUTICA S/A - S.JOSÉ DOS CAMPOS - SP

SERVICE BULLETIN
This estimate does not include the sealant, paint, or adhesive curing time.

– Disassembly: 0.5 man-hours.

– Modification: 1.0 man-hour.

– Assemblage: 0.7 man-hours.

– Test: 0.4 man-hours.

H. WEIGHT AND BALANCE

None.

I. SOFTWARE ACCOMPLISHMENT SUMMARY

None.

J. REFERENCES

AMM 190/( ) Aircraft Maintenance Manual PART II - 06-48-00 - DIMENSIONS


AND AREAS.

AMM 190/( ) Aircraft Maintenance Manual PART II - 20-00-00 and 20-40-00 -


STANDARD PRACTICES-AIRFRAME.

AMM 190/( ) Aircraft Maintenance Manual PART II - 23-23-00 -


COMMUNICATIONS.

K. OTHER PUBLICATIONS AFFECTED

WM 190/( ) Wiring Manual - 23-23-50 - COMMUNICATIONS.

DATE: 17/Nov/2006 SB No.: 190-23-0002


REVISION No.: PAGE: 3
EMPRESA BRASILEIRA DE AERONÁUTICA S/A - S.JOSÉ DOS CAMPOS - SP

SERVICE BULLETIN
2. MATERIAL INFORMATION

A. MATERIAL - PRICE AND AVAILABILITY

The material required for the accomplishment of this bulletin will be available from
Embraer 04 weeks after receipt of orders, at the reference price of US$ 356.26, subject
to confirmation upon receipt of orders.

When ordering, specify SB 190-23-0002, KIT PN BS1902300020001 (E724126), which


comprises PN 190-19976-601.

QTY QTY DISP


NEW PN DESCRIPTION OLD PN
SUP USED
020.0008.20 Electrical contact - 06 06 2

BJE 248 Zenner Diode - 02 02 2


Electrical wires with
EMB-0216-24-9 -
codes:
W202-08359-24 500mm AR 2

W202-08360-24 500mm AR 2

M39029/5-115 Contact - 04 04 2

TMS-SCE-2.5K-1/4-2.0-4 Sleeve with codes: -

CR0475 - 01 01 2

CR0476 - 01 01 2

DISPOSITION: 2 = Incorporate part bearing NEW PN

QUANTITY: AR = As Required

NOTE:

1) When applicable, the use of alternative or similar parts in place of the ones
specified in the kit is allowable, provided that these alternative or similar
parts are approved by Embraer. Refer to AIPC Optional PN
Cross-Reference List.

SB No.: 190-23-0002 DATE: 17/Nov/2006


PAGE: 4 REVISION No.:
EMPRESA BRASILEIRA DE AERONÁUTICA S/A - S.JOSÉ DOS CAMPOS - SP

SERVICE BULLETIN
2) The expendable or consumable parts presented in the tasks referred to in
this bulletin, which are necessary for its accomplishment, should be
procured from the operator’s inventories or ordered as spares.

B. INDUSTRY SUPPORT INFORMATION

None.

C. MATERIAL NECESSARY FOR EACH AIRCRAFT

Refer to paragraph 2.A. MATERIAL - PRICE AND AVAILABILITY of this Bulletin.

D. MATERIAL NECESSARY FOR EACH SPARE

None.

E. REIDENTIFIED PARTS

None.

F. TOOLING - PRICE AND AVAILABILITY

None.

DATE: 17/Nov/2006 SB No.: 190-23-0002


REVISION No.: PAGE: 5
EMPRESA BRASILEIRA DE AERONÁUTICA S/A - S.JOSÉ DOS CAMPOS - SP

SERVICE BULLETIN
3. ACCOMPLISHMENT INSTRUCTIONS

The steps below outline the general accomplishment instructions.

WARNING: MAKE SURE THAT THE AIRCRAFT IS IN A SAFE CONDITION BEFORE


YOU DO THE MAINTENANCE PROCEDURES. THIS IS TO PREVENT
INJURY TO PERSONS AND/OR DAMAGE TO THE EQUIPMENT.

A. Make sure that the aircraft is safe for maintenance. Refer to AMM TASK
20-00-00-910-801-A/200 - Aircraft Maintenance Safety Procedures - Standard
Procedures.

B. Open the circuit breaker and put a circuit breaker ring and tag (inoperative - do not
operate) on it:

• GATELINK - RHCBP (DC BUS 2)

C. Remove and retain access panels 243CLC and 243ALC. Refer to AMM TASK
06-48-00-800-801-A/100 - Passenger-Cabin Access Panels.

CAUTION: THE MODULE OR UNIT CONTAINS ELECTROSTATIC DISCHARGE


SENSITIVE (ESDS) ITEMS. OBEY THE APPROVED INDUSTRY
PRECAUTIONS WHEN YOU TOUCH, REMOVE, OR INSERT PARTS OR
ASSEMBLIES. DAMAGE CAN OCCUR FROM ELECTROSTATIC
DISCHARGE.

D. Obey the electrostatic-discharge safety-precautions. Refer to AMM TASK


20-40-00-910-801-A/200 - Electrostatic Discharge (ESD) - Standard Practices.

CAUTION: DO NOT TOUCH THE ELECTRICAL PINS OF THE CONNECTORS.


DAMAGE CAN OCCUR TO THE INTERNAL ESDS COMPONENTS.

CAUTION: USE ONLY PROTECTIVE CAPS FOR THE PROTECTION OF


CONNECTOR PINS OR SOCKETS IN ELECTRICAL CONNECTORS.
OTHER MATERIALS CAN CAUSE DAMAGE TO THE CONNECTOR PINS
OR SOCKETS, OR LET UNWANTED MATERIALS STAY IN THE
CONNECTOR.

E. Disconnect electrical connector P3553 from the Wireless Gatelink Router. Refer to Figure
1.

SB No.: 190-23-0002 DATE: 17/Nov/2006


PAGE: 6 REVISION No.:
EMPRESA BRASILEIRA DE AERONÁUTICA S/A - S.JOSÉ DOS CAMPOS - SP

SERVICE BULLETIN
F. Install zenner diodes to the electrical wires of the Wireless Gatelink Router. Refer to the
electrical modifications presented in Figure 2.

G. Reconnect electrical connector P3553 tho the Gatelink Router.

H. Remove the circuit breaker ring and tag (inoperative - do not operate) from this circuit
breaker, and close it:

• GATELINK - RHCBP (DC BUS 2)

I. Do the operational test of the Wireless Gatelink System. Refer to AMM TASK
23-23-00-710-801-A/500 - Wireless Gatelink System - Operational Test.

J. Reinstall access panels 243CLC and 243ALC. Refer to AMM TASK


06-48-00-800-801-A/100 - Passenger-Cabin Access Panels.

K. Restore the aircraft to normal.

L. Enter the accomplishment of this bulletin in the applicable documents.

DATE: 17/Nov/2006 SB No.: 190-23-0002


REVISION No.: PAGE: 7
EMPRESA BRASILEIRA DE AERONÁUTICA S/A - S.JOSÉ DOS CAMPOS - SP

SERVICE BULLETIN
ZONES
243 B
244
A

WIRELESS
GATELINK
ROUTER
(REF.)

ELECTRICAL
CONNECTOR
(P3554)
(REF.)

ELECTRICAL
CONNECTOR
(P3553)
(REF.)
EM170SB230119A.DGN

FIGURE 1 - WIRELESS GATELINK ROUTER - P3553 CONNECTOR LOCATION


(SHEET 01 OF 01)

SB No.: 190-23-0002 DATE: 17/Nov/2006


PAGE: 8 REVISION No.:
EMPRESA BRASILEIRA DE AERONÁUTICA S/A - S.JOSÉ DOS CAMPOS - SP

SERVICE BULLETIN
PRE-MOD

P1158

9
8

9
FWD/CTL FUS R SIDE
FR25/26

J1158

W202-07829-24
W202-07834-24
P3553

15
16
J1

DISC IN-2
DISC IN-1

PS ON/OFF

IN-1
CTRL DISC

A0838 - 244 GATELINK ROUTER


FWD CENTRAL FUSELAGE II
EM170SB230120A.DGN

FIGURE 2 - WIRELESS GATELINK ROUTER - ELECTRICAL MODIFICATION


(SHEET 01 OF 03)

DATE: 17/Nov/2006 SB No.: 190-23-0002


REVISION No.: PAGE: 9
EMPRESA BRASILEIRA DE AERONÁUTICA S/A - S.JOSÉ DOS CAMPOS - SP

SERVICE BULLETIN
POST-MOD

P1158

9
8

9
FWD/CTL FUS R SIDE
FR25/26

J1158

W202-07829-24
W202-07834-24
CR0475

CR0476
6.8

6.8
W202-08359-24
W202-08360-24
P3553

15
16
J1

DISC IN-2
DISC IN-1

PS ON/OFF

IN-1
CTRL DISC

A0838 - 244 GATELINK ROUTER


FWD CENTRAL FUSELAGE II
EM170SB230121A.DGN

FIGURE 2 - WIRELESS GATELINK ROUTER - ELECTRICAL MODIFICATION


(SHEET 02 OF 03)

SB No.: 190-23-0002 DATE: 17/Nov/2006


PAGE: 10 REVISION No.:
EMPRESA BRASILEIRA DE AERONÁUTICA S/A - S.JOSÉ DOS CAMPOS - SP

SERVICE BULLETIN
HOOK-UP CHART
WIRE
ACTION ITEM 1 PIN 1 CODE 1 ITEM 2 PIN 2 CODE 2 TYPE EMC
IDENTIFICATION
MOD (PRE) W202-07829-24 J1158 9 CBG P3553 15 CAE AB S
MOD (POST) W202-07829-24 CR0476 A MAM J1158 9 CBG AB S
MOD (PRE) W202-07834-24 J1158 8 CBG P3553 16 CAE AB S
MOD (POST) W202-07834-24 CR0475 A MAM J1158 8 CBG AB S
ADDED W202-08359-24 CR0476 K MAM P3553 15 CAE AB S
ADDED W202-08360-24 CR0475 K MAM P3553 16 CAE AB S

FIGURE 2 - WIRELESS GATELINK ROUTER - ELECTRICAL MODIFICATION


(SHEET 03 OF 03)

DATE: 17/Nov/2006 SB No.: 190-23-0002


REVISION No.: PAGE: 11
EMPRESA BRASILEIRA DE AERONÁUTICA S/A - SÃO JOSÉ DOS CAMPOS - SP

SERVICE NEWSLETTER

SNL 145-31-0011 DATE: 26/Aug/04


PAGE: 2 of 1 CHANGE No.: __ - __/___/__
SERVICE BULLETIN EVALUATION

THE PURPOSE OF THIS FORM IS TO COLLECT DATA THAT WILL BE USED TO IMPROVE THE QUALITY OF OUR
SERVICE BULLETINS AND UPDATE THE TECHNICAL PUBLICATIONS. PLEASE FILL IN FORM AND RETURN IT TO:
EMBRAER - EMPRESA BRASILEIRA DE AERONÁUTICA S.A.
TECHNICAL PUBLICATIONS
AV. BRIGADEIRO FARIA LIMA, 2170
SÃO JOSÉ DOS CAMPOS - SP - 12227-901
BRASIL
Fax: ++ 55 12 3927-7546
e-mail: distrib@embraer.com.br

S.B. Title: S.B.: (Number / Rev.)

Operator: Aircraft serial number affected: (per S.B. effectivity list)

PRE-ACCOMPLISHMENT EVALUATION: (Check applicable squares below)


[ ] WILL BE ACCOMPLISHED ON FIRST A/C [ ] WILL BE ACCOMPLISHED AS REQUIRED
[ ] WILL BE ACCOMPLISHED ON FLEET [ ] DECISION DEFERRED (Explain below)
[ ] UNECONOMICAL
[ ] SERVICE EXPERIENCE DOES NOT JUSTIFY
[ ] WILL NOT BE ACCOMPLISHED:
[ ] OPERATIONAL ENVIRONMENT DOES NOT JUSTIFY
[ ] OTHER (Explain below)

POST-ACCOMPLISHMENT EVALUATION: (Check applicable squares below)


ESTIMATED MANPOWER: [ ] OK [ ] NOT OK (Explain Below)
MATERIAL & KITS: [ ] OK [ ] NOT OK (Explain Below)
ACCOMPLISHMENT INSTRUCTIONS: [ ] OK [ ] NOT OK (Explain Below)
FIGURES: [ ] OK [ ] NOT OK (Explain Below)
SB GENERAL EVALUATION: [ ] OK [ ] NOT OK (Explain Below)

COMMENTS: (Bulletin quality/ Difficulties found at the time of incorporation/ Suggested improvements/ Other)

Organization: Fax: Phone:

E-mail:
Address: Prepared by:(Name/Title) Date:
EMPRESA BRASILEIRA DE AERONÁUTICA S/A - SÃO JOSÉ DOS CAMPOS - SP

SERVICE NEWSLETTER

SNL 145-31-0011 DATE: 26/Aug/04


PAGE: 2 of 1 CHANGE No.: __ - __/___/__

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