Fichas Técnicas Roofsafe Rail

Technical Datasheet Pack
Issue No: 2
Issue Date: 10/08/2011
Contents
Click on the links below to access the required technical datasheet.
Click on the Uniline logo to return to this page.
Part Datasheet
Number Number
Contents - -
(System) Typical Trapezoidal Roof System - 1097
(System) Typical Bulb Type Standing Seam Roof System - 1098
(System) Typical Folded Seam Roof System - 1124
(System) Typical Suspended Access System (All Profiles) - 1130
RoofSafe Rail 3m Assembly 190-250-500 1094
RoofSafe Rail 90° Corner Assembly 190-250-101 1100
RoofSafe Rail 45° Corner Assembly 190-250-102 1099
RoofSafe Rail Spreader Plate 192-260-600 1095
UniRail Carriage Assembly 180-669-600 220
M10 Tamper Proof Stop Assembly 180-258-000 1026
Plunger Stop Assembly 180-258-002 202
Moulded Rail End 182-430-000 200
Bulb-Tite Dome Head 7.7mm Rivet 173-240-501 1059
S-5-Z Mini Clamp Assembly 170-258-501 869
S-5-E Maxi Clamp Assembly 170-258-502 868
S-5-E Mini Clamp Assembly 170-258-503 1101
RoofSafe Rail Corner Drilling Jig Assembly 190-210-500 1102
RoofSafe Rail Ridge / Gutter Bridge Special 190-250-200 1104
System ID Tag 082-218-600 1096
Issue Date: 10/08/2011 Issue No: 2

Technical Datasheet No: 1097
Typical Trapezoidal Roof System (Fall Arrest)
A Moulded Rail End (182-430-000)

M10 Tamper Proof Stop (180-258-000)
B
Plunger Stop Assembly (180-258-002)*
C UniRail Carriage Assembly (180-669-600)
D RoofSafe Rail Spreader Plate (192-260-600)
E RoofSafe Rail 3m Assembly (190-250-500)
F RoofSafe Rail 90° Corner Assembly (190-250-101)
G RoofSafe Rail 45° Corner Assembly (190-250-102)
Bulb-Tite Dome Head 7.7mm Rivet – 100 off (173-240-501)#
H
I Butyl Tape 5m (UF9005) (not shown)
*This item is different from the one illustrated

#This item is item is detailed on the second page of this datasheet
For more detailed component information refer to the individual datasheets
System Specification - ISO 9001:2000
Conformity EN795 Class D
Issue Date: 21/12/10 Page 1 of 2 Issue No: 2

Typical Trapezoidal Roof System (Fall Arrest)
TYPICAL FIXING DETAILS Detail W: Intermediate/End rivet configuration

Detail X: Joint/Corner/Position closest to end stop rivet configuration
PARALLEL TO CROWNS
PERPENDICULAR Detail Y: Intermediate/End rivet configuration

TO CROWNS Detail Z: Joint/Corner/Position closest to end stop rivet configuration
NOTE: For more details of fixing positions and spacing see installation instructions.

Typical Bulb Type Standing Seam Roof System (Fall Arrest)

B
H S-5-Z Mini Clamp (170-258-501)#
I

#This item is detailed on the second page of this datasheet

Typical Bulb Type Standing Seam Roof System (Fall Arrest)
TYPICAL FIXING DETAILS Detail W: Intermediate/End rivet/clamp configuration

Detail X: Joint/Corner/Position closest to end stop rivet/clamp configuration
PARALLEL TO CROWNS
PERPENDICULAR Detail Y: Intermediate/End/Position closest to end stop clamp configuration

TO CROWNS Detail Z: Joint/Corner clamp configuration

Typical Folded Seam Roof System (Fall Arrest)
Note:
S-5-E Maxi Clamps to be used parallel to the crowns.
S-5-E Mini Clamps to be used perpendicular to crowns.

B
H S-5-E Mini Clamp Assembly (170-258-503)
I S-5-E Maxi Clamp Assembly (170-258-502)
J

#This item is detailed on the second page of this datasheet

Typical Folded Seam Roof System (Fall Arrest)
TYPICAL FIXING DETAILS Detail W: Intermediate/End rivet/clamp configuration

Detail X: Joint/Corner/Position closest to end stop rivet/clamp configuration
PARALLEL TO CROWNS
PERPENDICULAR Detail Y: Intermediate/End/Position closest to end stop clamp configuration

TO CROWNS Detail Z: Joint/Corner clamp configuration

Typical Suspended Access System (All Roof Profiles)
For suspended access applications, Uniline recommend a maximum spacing of 500mm (19.69“) between
fixing positions. The clamp/rivet pattern remains the same as the fall arrest layout.
If the roof is flexible, reduce the spacing to increase the stiffness of the system. System flex can be
reduced further by positioning the system close to (but not on) the roof fixing mechanism (eg. halter clips).

RoofSafe Rail 3m Assembly
Part No: 190-250-500
A RoofSafe Rail
B Spigot
Application
Rail forms the basis of the anchorage system and allows the carriage to move unhindered along its length. It can be mounted across roof seams or parallel to
them when used in conjunction with RoofSafe spreader plates. The rail is supplied undrilled for use as system intermediates or with the addition of a Tamper
Proof Stop (180- 258-000), as a system end to be drilled on site. Powder coating and anodising available on request.
Component Specification
A B
Material Aluminium 6082 T6 Aluminium 6262
Finish Natural Natural
Weight 7.32kg (16.14lbs)

RoofSafe Rail 90° Corner Assembly
Part No: 190-250-101
A Corner
B Spigot
B 1/4” x 3/4” Spring Pin
Application
Used to allow continuous travel of the carriage between sections of RoofSafe rail which are attached to the roof at 90° to each other.
Powder coating and anodising available on request.
A B C
Material Aluminium 6082 T6 316 Stainless Steel A2 Stainless Steel
Finish Natural Natural Natural

RoofSafe Rail 45° Corner Assembly
Part No: 190-250-102
A Corner
B Spigot
B 1/4” x 3/4” Spring Pin
Application
Used to allow continuous travel of the carriage between sections of RoofSafe rail which are attached to the roof at 45° to each other.
A B C
Material Aluminium 6082 T6 316 Stainless Steel A2 Stainless Steel
Finish Natural Natural Natural

RoofSafe Rail Spreader Plate
Part No: 192-260-600
Application
Used to secure the RoofSafe Rail where the system is mounted parallel to the crown.
NOTE: Can be cut to length to match specific seam or crown pitches if specified when ordered, otherwise supplied in 3m lengths.
Component Specification - ISO 9001:2000
Material Aluminium 6082 T6

Finish Natural
Weight 1.29kg (2.84lbs) per metre

Unirail Carriage Assembly
Part No: 180-669-600
A Body
B Shackle
C Wheel
D Parking Brake
Application
The carriage is part of the UniRail and RoofSafe systems. It provides a mobile attachment point for a user to connect to.
One user per carriage.
A B&D C
Material Aluminium 6082 T6 316 Stainless Steel Aluminium 6082 T6
Finish Anodised Silver AA25 (1 thou) Polished Nylon Coated Black
Weight 337g (11.89oz)
Quality ISO 9001:2000

M10 Tamper Proof Stop Assembly
Part No: 180-258-000
A Body
B M10 x 25 Fastener
C M10 Flat Washer
D M10 Nylon Washer
E Carriage Buffer
Application
To prevent the carriage from coming off the rail.
A B&C D E
Material Aluminium 6082 T6 A470 Stainless Steel Nylon Rubber
Finish Anodised Silver AA25 (1 thou) Natural Natural Natural
Weight 89g (3.14oz)

Plunger Stop Assembly
Part No: 180-258-002
A Body
B Pin
C Carriage Buffer
Application
To be used where the carriage is required to be removed from the system.
A B C
Material Aluminium 6082 T6 316 Stainless Steel Rubber
Finish Anodised Silver AA25 (1 thou) Natural Natural

Moulded Rail End
Part No: 182-430-000
A Moulded Rail End
B UniRail*
C RoofSafe Rail*
* Please order separately
Application
Use the Moulded Rail End when finishing the rail system, thus preventing water ingress inside the extrusion.
The component also protects the user from collision with the ends of the rail system.
A
Material Injection Moulded Polypropylene
Finish Spark Eroded Texture
Weight 9g

Bulb Tite Dome Head 7.7mm Rivet
Part No: 173-240-501 (100 off)
173-240-502 (500 off)
A Rivet
B Neoprene Washer
C Baseplate
D Sealing Tape
Application
Used in conjunction with RoofSafe Anchors and RoofSafe Rail for installation on trapezoidal roof profiles (composite/built up/secret fix) and for joining Roof-
Safe Rail to spreader plates.
Single Rivet - Shear Strength = 6.8kN / Tensile Strength = 5kN / Grip Range = 1 to 9.5mm
A B
Material Aluminium 6605 Neoprene
Finish Natural
Weight 0.67kg (1.48lbs) per 100

Technical Datasheet No: 869(2)
S-5-Z Mini Clamp Assembly
Part No: 170-258-501
A Body
B Insert
C M10x20 Fastener
D 3/8” x 1/2” Grub Screw
E M10 Spring Washer
F M10 Flat Washer
Application
Used to attach RoofSafe Anchors and RoofSafe Rail to bulb type standing seam roof profiles.
A&B C, D, E & F
Material Aluminium 6061 T6 A470 Stainless Steel

Technical Datasheet No: 868(2)
S-5-E Maxi Clamp Assembly
Part No: 170-258-502
A Body
B 3/8” x 1/2” Grub Screw
C M10x20 Fastener
D M10 Flat Washer
E M10 Spring Washer
Application
Used to attach spreader plates to a double folded standing seam roof profile.
A&B C, D, E & F

S-5-E Mini Clamp Assembly
Part No: 170-258-503
A Body
B 3/8” x 1/2” Grub Screw
C M8x20 Fastener
D M8 Flat Washer
E M8 Spring Washer
Application
Used to attach the RoofSafe Rail to a double folded standing seam roof profile.
A&B C, D, E & F
Weight 63g (2.2oz)

RoofSafe Rail Corner Drilling Jig Assembly
Part No: 190-210-500
A Body
B 6.5mm Drill Bush
C Fastener
D RoofSafe Rail*
* Please order separately
Application
Used to locate drill holes in the RoofSafe Rail for the attachment of 90º and 45º corners and Ridge/Gutter Bridge Rails.
To be used with a 6.5mm drill.
A B C D
Material Aluminium 6082 T6 Hardened Steel 316 Stainless Steel Aluminium 6082 T6
Finish Natural Natural Natural Natural

RoofSafe Rail Ridge/Gutter Bridge Special
Part No: 190-250-200
Typical Ridge Configuration
Typical Gutter Configuration
NOTE: Angle of roof pitch and the width of the gutter or roof ridge must be specified at time of order.
Application
Allows continuous travel of the carriage over a roof ridge or gutter. Abseil/work positioning not permitted.
Material Aluminium 6082 T6

Finish Natural
Weight Dependent on size and specific configuration

System ID Tag
Part No: 082-218-600
Application
For use on all MultiSafe and RoofSafe Systems (Languages: English, Spanish, Dutch, German and French).
Must be attached in a visible location near the start of the system. It is completed by the installer with essential information for the user.
Material Aluminium Grade 5005
Finish Anodised. Screen printed & low temperature baked
Weight 9g (0.32oz)

Butyl Tape 50mm x 3mm x 5m Roll
Part No: UF9005
Application
Used in conjunction with RoofSafe Rail and RoofSafe Anchors to create a watertight seal between the components and the roof sheet.
Supplied in 5m (16.4ft) lengths.
Material Rubber
Finish Natural

Capital Safety Group, through our Uniline brand is the global market leader in the design and
manufacture of engineered fall protection systems. Through a combination of expert knowledge and
practical experience, we can help our customers reduce risk and increase safety when working at height.
Our comprehensive Uniline range of products offers fully compliant, practical solutions for structures of all
types, in all industries. Our ethos of delivering quality, service, training and support for our customers has
earned Uniline a deserved reputation for excellence around the world.
Operating through specialist safety companies globally, Uniline provides local support and installation
services to meet the specific safety objectives of all our customers.
If you need a safety solution for roof The products in our Horizontal systems range are
access during maintenance and some of the best know brands in fall protection
inspection tasks, then look no further safety. The versatility of these products combined
than Uniline’s Roofing product range. with Uniline’s expertise in fall protection ensures we
Our products, including roof anchors, can solve even the most complex of height safety
horizontal lifelines & horizontal rail problems in industry, construction, façade access
systems offer comprehensive protection and for all manner of building maintenance and
for workers on all types of roofs. inspection tasks.
The best vertical fall protection systems in A unique range of custom access
the world won’t let you down. The extensive products for challenging fall protection
development of this range of products for situations in transport and industry.
vertical structures including masts, towers, These solutions are structurally analysed
pylons, wind turbines, silos, bridges and and designed to our customers exact
chimney stacks ensures customers will needs and specifications.
enjoy the safest and most functional climbing
experience possible.
local distributor/systems integrator
Worldwide Locations
UK USA AUSTRALIA & NEW ZEALAND
5a Merse Road 3833 SALA Way 95 Derby Street
North Moons Moat Red Wing Silverwater
Redditch, Worcestershire MN 55066 NSW 2128
B98 9HL USA AUSTRALIA
UK freephone: 800 328 6146 freephone: 1800 245 002 (AUS)
t: +44 (0) 1527 548 000 t: +1 (651) 388 8282 freephone: 0800 212 505 (NZ)
f: +44 (0) 1527 591 000 f: +1 (651) 388 5065 t: +61 2 8753 7600
f: +61 2 8753 7603
EUROPE, MIDDLE EAST & AFRICA CANADA
Le Broc Center 260 Export Boulevard ASIA
Z.I. 1re Avenue – BP15 Mississauga No 6 Tuas Avenue 18
06511 Carros Le Broc Cedex Ontario L5S 1Y9 638892
FRANCE CANADA SINGAPORE
t: +33 (0)4 97 10 00 10 freephone: 800 387 7484 t: +(65) 65587758
f: +33 (0)4 93 08 79 70 t: +1 (905) 795 9333 f: +(65) 65587058
f: 888 387 7484
www.capitalsafety.com
www.unilinesafety.com

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Technical Datasheet Pack

(System) Typical Trapezoidal Roof System - 1097

(System) Typical Bulb Type Standing Seam Roof System - 1098

(System) Typical Folded Seam Roof System - 1124

(System) Typical Suspended Access System (All Profiles) - 1130

RoofSafe Rail 3m Assembly 190-250-500 1094

RoofSafe Rail 90° Corner Assembly 190-250-101 1100

RoofSafe Rail 45° Corner Assembly 190-250-102 1099

RoofSafe Rail Spreader Plate 192-260-600 1095

UniRail Carriage Assembly 180-669-600 220

M10 Tamper Proof Stop Assembly 180-258-000 1026

Plunger Stop Assembly 180-258-002 202

Moulded Rail End 182-430-000 200

Bulb-Tite Dome Head 7.7mm Rivet 173-240-501 1059

S-5-Z Mini Clamp Assembly 170-258-501 869

S-5-E Maxi Clamp Assembly 170-258-502 868

S-5-E Mini Clamp Assembly 170-258-503 1101

RoofSafe Rail Corner Drilling Jig Assembly 190-210-500 1102

RoofSafe Rail Ridge / Gutter Bridge Special 190-250-200 1104

System ID Tag 082-218-600 1096

Issue Date: 10/08/2011 Issue No: 2

A Moulded Rail End (182-430-000)

*This item is different from the one illustrated

System Specification - ISO 9001:2000

Conformity EN795 Class D

Issue Date: 21/12/10 Page 1 of 2 Issue No: 2

TYPICAL FIXING DETAILS Detail W: Intermediate/End rivet configuration

PERPENDICULAR Detail Y: Intermediate/End rivet configuration

System Specification - ISO 9001:2000

Conformity EN795 Class D

Issue Date: 21/12/10 Page 2 of 2 Issue No: 2

A Moulded Rail End (182-430-000)

*This item is different from the one illustrated

System Specification - ISO 9001:2000

Conformity EN795 Class D

Issue Date: 21/12/10 Page 1 of 2 Issue No: 2

TYPICAL FIXING DETAILS Detail W: Intermediate/End rivet/clamp configuration

PERPENDICULAR Detail Y: Intermediate/End/Position closest to end stop clamp configuration

System Specification - ISO 9001:2000

Conformity EN795 Class D

Issue Date: 21/12/10 Page 2 of 2 Issue No: 2

A Moulded Rail End (182-430-000)

*This item is different from the one illustrated

System Specification - ISO 9001:2000

Conformity EN795 Class D

Issue Date: 21/12/10 Page 1 of 2 Issue No: 2

TYPICAL FIXING DETAILS Detail W: Intermediate/End rivet/clamp configuration

PERPENDICULAR Detail Y: Intermediate/End/Position closest to end stop clamp configuration

System Specification - ISO 9001:2000

Conformity EN795 Class D

Issue Date: 21/12/10 Page 2 of 2 Issue No: 2

System Specification - ISO 9001:2000

Conformity EN795 Class D

Issue Date: 21/12/10 Page 1 of 1 Issue No: 2

Issue Date: 07/10/10 Page 1 of 1 Issue No: 2

B 1/4” x 3/4” Spring Pin

Issue Date: 14/10/10 Page 1 of 1 Issue No: 2

B 1/4” x 3/4” Spring Pin

Issue Date: 14/10/10 Page 1 of 1 Issue No: 2

Component Specification - ISO 9001:2000

Material Aluminium 6082 T6

Issue Date: 18/10/10 Page 1 of 1 Issue No: 2