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Clariflocculator: Description Unit Input Calculated Range Value Value 54000 Mim M 492 M M
Clariflocculator: Description Unit Input Calculated Range Value Value 54000 Mim M 492 M M
Clariflocculator: Description Unit Input Calculated Range Value Value 54000 Mim M 492 M M
Power W 394.1
Drag coeff.of blades (Cd) 1.8 1.8
Velocity of the tip of blades (V) m/sec 0.55
Velocity of water at the tip of blade m/sec 0.14
Density of water kg/m3 1000
Area of Blades (Ap) m 2
6.24
Ratio of total area of Blades to 1 0.156 0.10-0.25
Cross sectional area of tank % 15.635
Clarifier
Assume a surface overflow rate of 37m3/m2/day
Surface area of Clarifier m2 638.27
Diameter of the Clariflocculator, Dc is given by
3.14/4(Dc^2-14.8^2)=638.27 m 32.12
say 32 m
Provide Outside launder having width of 0.5m and wall thickness of 0.1m
Available weir length m 100.5
Weir loading rate m /m/day
3
234.91
<300 m3/m/day
OK
Mechanical design of Flocculator
Power per Flocculator (2Nos) W 197.05
Power P/ Efficiency of GB assumed = 2 X 3.14 X N X T / 60
Torque T N.m 84.61
Safety factor 1.5
Required torque 126.91
A237 Radicon single reduction gearbox (ratio 50:1) which is having output torque of 180 N.m
is selected initially.
Shaft handling RA, FOOT 1 IN POSITION 1.
Gearbox efficiency:
Output torque of the slected gearbox N.m 180 From Catalogue
Output speed rpm 30 From Catalogue
Output power (Po) w 565.49 Power P = 2 X 3.14 X N X T / 60
kw 0.57
Input power (Pin) kw 0.82 From Catalogue
Gearbox efficiency 0.69
The calculated efficiency (69%) is less than the assumed value (80%).
we have to reconsider the GB selection.
Torque T N.m 98.09
Safety factor 1.5
Required torque N.m 147.14
A237 Radicon single reduction gearbox (ratio 50:1) which is having output torque of 180 N.m
is confirmed finally.
Shaft handling RA, FOOT 1 IN POSITION 1.
Power per Flocculator
required/(Efficiency of the GB*Efficiency
Motor Power: HP 0.52 of the Bevel gears)*15% motor margin
HP say 0.75
Design of Intermediate Shaft:
Torque required T N.m 98.09
Max. Torque Mt N.m 127.52
Radial force N 218.52 Maximum torque / Radius of the Flocculator
Bending Moment (Mb) N.m 607.49 Radial force X (Over hang = 2.78m)
Select Kb=1.75, Kt=1.25 from the PSG Design data book.
M = SQRT((Kb.Mb)^2+(Kt.Mt)^2)
M N.m 1075.00
Take Allowable stress = 500kg/cm2
M=3.14*(shaft dia ^ 3)*Allowable stress/16
Shaft diameter cm 4.81
mm 50
Z value for solid shaft 24.54 3.14*(Shaft diameter^3)/16
Select suitable hollow shaft from the table.
80NB Light Mild steel tube having OD of 87.9 & 3.25mm thickness whose Z value is 35.28, is selected.
The selected steel tube is having weight of 6.81kg/m
Flash mixer