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Frenic VG Cranes Catalog 24a1 e 0053a
Frenic VG Cranes Catalog 24a1 e 0053a
Frenic VG Cranes Catalog 24a1 e 0053a
VARIABLE SPEED
AC DRIVES
F U J I I N V E RT E R & C O N V E RT E R S
A HIGHLY EFFICIENT AND EFFECTIVE GLOBAL INVERTER
WITH THE FUNCTIONS AND CAPABILITIES FOR ALL YOUR NEEDS.
24A1-E-0053a
For Cranes use
F U J I INVERTER
FUJI I NVERTER & C
CONVERTERS
O NVE RTE RS
A HIGH
HIGHLY
HIGHLY
HI GHL
GH
HLY
LY E
EFFICIENT
FFIC
FF ICIE
IC
ICI
CIE
IENT
IENT
NT AND
ANDDE EFF
EFFECTIVE
FFEC
FF
FEC
ECTI
TIVE
IVE
EGGLO
GLOBAL
LOBA
LOOBABAL
BAL INVERTER
INVE
IN VER
VERT
RTER
RT R
WITH
W TH
WI H THE
THE F FUNCTIONS
UN
U NCTCTIO
IIO
ONS AND
NS A ND C
ND CAPABILITIES
APAB
APAB
A BIL
ILIT ES FOR
TIIE FOR ALL
FO ALL YOUR
AL YOUR
YO R NEEDS.
NEE
E DS
DS .
High
Hi
High
gh Perfomance
Per
e fo
foma
manc
mance
nce Vector
Vect
Vector
ctorr Control
Con
ontr
trol
tro Inverter
ol Inv
nver
erte
er terr
te
Adaptation to
Environment and Improved
Safety Control
Perfomance
CONCEPT
Comprehensive
Line-up Easier
Maintenance
2
F U J I I N V E RT E R & C O N V E RT E R S
Inverter
• Vector control with speed sensor - Speed control accuracy: ±0.005% of max. speed
• Speed sensorless vector control - Torque control accuracy: ±3% of rated torque (When using vector
control with speed sensor and controlling dedicated motor)
• V/f Control
PWM converter
(RHC series)
Comprehensive Line-up
Inverter, converter line-up
- Line-up features unit type and stack type, facilitating easy construction of large-capacity systems.
- Stack type offers maximum capacity of up to 2400kW with direct parallel connection.
Inverter Converter
Expand capacity range Expand capacity range
400V series Products Line-UP (Parallel connection)
Products Line-UP (Parallel connection)
(RHF series)
Filter stack
Type Series name Product introduction Form
50 100 500 1000 5000
Unit Inverter This type consists of the converter and 3.7kW 630kW 1800kW
inverter circuits.The inverter can be Standard
(FRENIC-VG) unit Direct parallel 3700kW
operated using a commercial power supply. Multiwinding motor
Diode rectifier
Stack 630kW 2400kW 3200kW
(RHD series)
Stack by
selected depending on the intended use. Direct parallel (Coming soon)
phase Multiwinding motor 4800kW
System configuration
This converter is used where no electric 200kW 315kW 1370kW
Diode rectifier Standard
power regeneration is required. Built-in DC
(RHD-D) stack Parallel connection
Reactor as standard.
*Unit type:Having a standard built-in brake circuit (with 160kW or below). *Standard stack:Can be used by one set. Stack by phase:One set of the inverter consists of three stacks.
*Combination of inverters can be used with one converter (PWM converter, Diode rectifier). *Inverter:DC power can also be supplied without using the converter circuit.
guides
*Refer to the 6,7 page for the capacity expansion method.
690V series
Nominal applied motor [kW]
Type Series name Product introduction Form
50 100 500 1000 5000
The converter and inverter sections are
Stack Inverter separate units in this type. The diode Standard 90kW 450kW 800kW 1200kW
(Coming soon)
(FRENIC-VG) converter (stack) or PWM converter is stack Direct parallel
*1 Multiwinding motor
selected depending on the intended use. 2700kW
PWM Converter
Options
Diode rectifier This converter is used where no electric 220kW 450kW 1800kW
Standard
(RHD-D) power regeneration is required. Built-in DC
Reactor as standard. stack Parallel connection
(Coming soon)
*1) Coming soon (355kW to 450kW)
3
For Cranes use
VG7 unit
VG7 unit (55kW)
VG7 unit
(280kW)
(45kW x 4)
RHC-C
RHC-C+VG7S
unit
RHC
filter circuit
New:RHC-D+RHF-D+VG (Stack)
Width size
-34%
4
F U J I I N V E RT E R & C O N V E RT E R S
MCCB1
52 73
LF1 R0
6F1 LR1
RF1
CF1 ACF
<CNV1>
RHC315S-4C
PG PG PG PG PG PG
IM IM IM IM IM IM
DBR
DBR
DBR
Hoist1 132kW Trolly 45kW
Gantry 37kW x 4
MCCB1
52
ACF
<FLT1>
RHF355S-4D
<CNV1>
RHC315S-4D
PG PG PG PG PG PG
IM IM IM IM IM IM
DBR
DBR
DBR
5
For Cranes use
P P P P
N N N N
Connection P,N P,N P,N P,N P,N P,N P,N P,N P,N P,N P,N P,N
system
*1 *1 *1 *1
U,V,W U,V,W U,V,W U V W U V W U V W
IM IM IM IM
6
F U J I I N V E RT E R & C O N V E RT E R S
How to expand the capacity range of the PWM converters (Stack Type)
A “transformer-less parallel system” and “transformer insulation type parallel system” can be used to expand the total
converter capacity.
P P
N N
Peripheral
Peripheral equipment
equipment Peripheral Peripheral Peripheral Peripheral
equipment equipment equipment equipment
Connection
system
*2 *2 *2 *2
P,N P,N P,N
P,N
P,N P,N P,N P,N P,N P,N P,N P,N
P
P
P N P
N
N N
Capacity Applicable
Applicable converter No. of units Applicable converter Applicable converter No. of units
[kW] converter
132 RHC132S-4D
160 RHC160S-4D
200 RHC200S-4D
220 RHC220S-4D
280 RHC280S-4D
315 RHC315S-4D
355 RHC200S-4D 2
400 RHC200S-4D 2
500 RHC280S-4D 2
630 RHC315S-4D 2 RHC630B-4D
710 RHC280S-4D 3 RHC710B-4D
800 RHC280S-4D 3 RHC800B-4D
1000 RHC630B-4D 2
1200 RHC630B-4D 2
1500 RHC800B-4D 2
1800 RHC630B-4D 3
2000 RHC710B-4D 3
2400 RHC800B-4D 3
*2) OPC-VG7-SIR is required for each stack.
7
For Cranes use
Nominal applied
motor capacity 30 to 110 132 to 315 630 to 800
[kW]
FRN30SVG1S-4 to FRN132SVG1S-4 to FRN630BVG1S-4 to
Type
FRN110SVG1S-4 FRN315SVG1S-4 FRN800BVG1S-4
Categoly Standard stack Standard stack Stack by phase
Caster Not provided Provided Provided
P P P
N N N
IM IM
M
The weight of one stack has been The bigger (heavier) The weight has been optimized
minimized (50 kg or less) in stack models have by separating the inverter in
consideration of the replacement wheels in order to three stacks (one for each
work. replace them easily. output phase U, V and W). In the
Maintenance
A lifter for the event of a breakdown, only the Fault
replacement*1 is damaged stack (phase) needs to
available. be replaced with a new one.
Lifter (Conceptual view)
Model compatibility
The FRENIC-VG is compatible with Fuji Electric's older vector controlled inverter models.
Updating to the FRENIC-VG can be performed easily.
FRENIC5000VG7S FRENIC-VG
PC loader
PC loader
• Function codes can be copied
upload download as is from VG7 to FRENIC-VG
8
F U J I I N V E RT E R & C O N V E RT E R S
PC loader functions
PC Loader can be used via the USB connector (mini B) provided on the front cover. FRENIC-VG
PC USB Mini B
connector
- The front cover does not have to be removed.
- No RS-485 converter is needed.
USB cable
Connection available
- Commercial cables can be used. in the inverter front.
[Fault diagnosis using the trace back function] [Easy edit and detail monitor]
Edited on the trace screen on the loader Data editing and detailed data monitor analysis operations
are much easier than with a conventional PC loader.
Keypad
- Wide 7-segment LED ensures comfortable view. - Remote control operation is available.
The Keypad can be remotely installed and operated by
- The back-light is incorporated in the LCD panel, which
connecting the keypad with a standard LAN cable.
allows the use of the keypad even in the dark.
- JOG (jogging) operation can be executed using
- Enhanced copy function
the Keypad.
The function codes can be copied to other inverters easily.
(Three patterns of function codes can be stored.) Copying - The HELP key displays operation guidance.
data in advance reduces restoration time when problems
occur, by exchanging the keypad when replacing the unit.
9
For Cranes use
Enhanced lifetime alarm Useful functions for test run and adjustment
- Lifetime alarms can be checked rapidly on the Keypad and - Customization of functions for test run and adjustment
PC loader (optional). (Individual items on the loader can be set to be displayed or not.)
- Facility maintenance can be performed much easier thanks - Each communications I/O map input/output status is displayed (for PLC
to lifetime alarms. software debug) on the loader or the keypad (Soon to be supported).
- Simulated fault alarm issued by a special function on the Keypad
Items
- Monitor data hold function
Facility maintenance warning Inverter lifetime - Simulated operation mode
Inverter accumulated No. of inverter
time (h) starts (times)
Accumulated time (h) alarm information Simulated connection allows the inverter to be operated with internal parts in the
No. of starts (times) is displayed. same way as if they were connected to the motor, without actually being connected.
- The externally input I/O monitor and PG pulse states can be
Applicable models : FRENIC-VG checked on the Keypad.
- ASR auto tuning (Soon to be supported).
Applicable models : FRENIC-VG
10
F U J I I N V E RT E R & C O N V E RT E R S
Enviroment
Environmental resistance has been enhanced compared to conventional inverters.
(1) Environmental resistance of cooling fan has been enhanced.
(2) Nickel and Tin plating are applied to copper bars.
Environmental resistance has been enhanced on the FRENIC-VG compared to conventional models; however, the following
environments should be examined based on how the equipment is being used.
a. Sulfidizing gas
b. Conductive dust and foreign particles
c. Others: unique environments not included under standard environments
Contact Fuji Electric before using the product in environments such as those indicated above.
Salt resistant is option.
11
For Cranes use
Note Transformer(multi phase) Power Supply Single winding motor Multi winding motor
SI
Filter circuit (individual) Converter unit(RHC-C) or Optical communication card (option)
F or filter stack C stack(RHC-D) I Inverter unit or stack SIR
TBSI
Motor capacity
Filter stack Filter for RHC-C series
No. System structure System construction (Ex. FRN315SVG1-4
(RHF)(*1) (individual type)
parallel use)
Converter unit (RHC-C)
F C I Available
Available Converter stack (RHC-D)
TBSI ~1800kW
1
TBSI CNV: 6 pieces/max Available •RHC132S to 315S-4D
(6 winding motor)
Not Available
F C I INV: 6 parallel connection/max •RHC630B to 800B-4D
Available
F C I
TBSI
Not available
2
TBSI (Direct parallel connection.
F C I Use the No.3 connection.)
F C I
SI TBSI
Available ~800kW
3
SI TBSI CNV: 6 parallel connection/max Available Converter unit (RHC-C) (INV: 3 parallel
Available
F C I INV: 3 parallel connection/max connection)
Converter stack (RHC-D)
•RHC132S to 315S-4D
Not Available
F C I •RHC630B to 800B-4D
Available ~1800kW
TBSI Available
4 TBSI CNV: 6 pieces/max Available (6 winding motor)
F C I INV: 6 parallel connection/max
F C I Not available
TBSI
5 (If sharing converter output,
TBSI
F C I Not available
TBSI
6 (If sharing converter output,
TBSI
F C I Available
SIR TBSI
~1800kW
7 SIR TBSI CNV: 3 parallel connection/max Available (6 winding motor)
F C I INV: 6 parallel connection/max
F C I Available ~800kW
SIR TBSI
8 Available Converter unit (RHC-C) (INV: 3 parallel
SIR TBSI CNV: 3 parallel connection/max
Available connection)
F C I INV: 3 parallel connection/max
Converter stack (RHC-D)
•RHC132S to 315S-4D
Not Available
F C I •RHC630B to 800B-4D
TBSI Available Available
9
TBSI
Available ~CNV capacity
INV: 6 parallel connection/max
I
F C I
TBSI
Available
10 Available ~CNV capacity
TBSI INV: 3 parallel connection/max
I
(*1) The filter stack (RHF) is for exclusive use with the converter stack (RHC-D). It cannot be used with the converter unit (RHC-C).
(Note 1) Capacity of inverter should be same Ideal for crane systems.
(Note 2) When several inverters are powered by one converter, converter capacity >= total inverter capacity
Check in the manual the capability of converter charging circuit.
(Note 3) When operating a motor using direct parallel system, a minimum wiring length between motor and inverter
should be kept. Check the manual.
(Note 4) Power should be applied to all converters at the same time.
12
F U J I I N V E RT E R & C O N V E RT E R S
Note Transformer (12 phase) Power Supply Single winding motor Multi winding motor
ACL
AC reactor RFI Diode rectifier (RHD-D) I Inverter unit or stack TBSI Optical communication card (option)
Applicable system
No. System structure Continous rating (total) Remarks
RFI I
If using RFI (x6) structure
TBSI
RFI I
(Note 1) Use inverters of the same capacity for direct parallel systems and multiwinding motor drive systems.
(Note 2) Motor capacity is calculated based on a power supply voltage of 400 V.
(Note 3) Turn ON the main power supply for all converters at the same time.
13
For Cranes use
Applied load High Duty Spec Medium Duty Spec Medium Duty Spec Medium Duty Spec
3.7 FRN3.7VG1S-4
5.5 FRN5.5VG1S-4
7.5 FRN7.5VG1S-4
11 FRN11VG1S-4
15 FRN15VG1S-4
18.5 FRN18.5VG1S-4
22 FRN22VG1S-4
30 FRN30VG1S-4 FRN30SVG1S-4
37 FRN37VG1S-4 FRN37SVG1S-4
45 FRN45VG1S-4 FRN45SVG1S-4
55 FRN55VG1S-4 FRN55SVG1S-4
75 FRN75VG1S-4 FRN75SVG1S-4
90 FRN90VG1S-4 FRN90SVG1S-4 FRN90SVG1S-69
Caution! The product detail described in this document is intended for selecting a model. When using a product, read the Instruction Manual carefully and use the product properly.
14
F U J I I N V E RT E R & C O N V E RT E R S
Applied load High Duty Spec Medium Duty Spec Medium Duty Spec Medium Duty Spec Medium Duty Spec
3.7
5.5
7.5 RHC7.5-4C
11 RHC11-4C
15 RHC15-4C
18.5 RHC18.5-4C
22 RHC22-4C
30 RHC30-4C
37 RHC37-4C
45 RHC45-4C
55 RHC55-4C
75 RHC75-4C
90 RHC90-4C
110 RHC110-4C
132 RHC132-4C RHC132S-4D RHF160S-4D RHC132S-69D RHF160S-69D
Code Form
None Unit type Code Input power source
S Standard stack 4 Three-phase 400V
B Stack by phase 69 Three-phase 690V
Caution! The product detail described in this document is intended for selecting a model. When using a product, read the Instruction Manual carefully and use the product properly.
15
For Cranes use
FRENIC-VG (Inverter)
Standard specifications
HD specification (Unit Type)
400V series
Type FRN VG1S-4 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 280 315 355 400 500 630
Nominal applied motor [kW] 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 280 315 355 400 500 630
Rated capacity [kVA] (*1) 6.8 10 14 18 24 29 34 45 57 69 85 114 134 160 192 231 287 316 396 445 495 563 731 891
Rated current [A] 9.0 13.5 18.5 24.5 32.0 39.0 45.0 60.0 75.0 91.0 112 150 176 210 253 304 377 415 520 585 650 740 960 1170
Overload current rating 150% of rated current -1min. (*2) 200% -3s. (*3)
Main power 3-phase 380 to 440V/50Hz,
3-phase 380 to 480V, 50Hz/60Hz
Phase, Voltage, Frequency 380 to 480V/60Hz (*4)
Power supply voltage
Note 1) The specification above are established when the function code F80 = 0 (HD specification) is applied.
Note 2) When using DC reactor, note the followings.
•Type FRN VG1S-4J: 55kW or below: provided as option, 75kW or above: Provided as standard.
•Type FRN VG1S-4E, -4C: Provided as option.
*1) The rated output voltage is 440V for 400V series.
*2) When the inverter output frequency converter value is 10Hz or less, the inverter may trip early due to overload depending on the conditions such as ambient temperature.
*3) When the inverter output frequency converter value is 5Hz or less, the inverter may trip early due to overload depending on the conditions such as ambient temperature.
*4) The inverters with the power supply of 380 to 398V/50Hz and 380 to 430V/60Hz must be switched using a connector inside the inverter.
The output power of the inverter with 380V may drop depending on situations. For details, refer to the FRENIC-VG User Manual chapter 10.5.
*5) This input is used to supply the AC fan when supplying the inverter from DC inputs, like when combining the inverter with RHC or RHD converter (therefore it is not always used).
Max. voltage [V] - Min. voltage [V]
*6) Voltage unbalance [%] = × 67
Three-phase average voltage [V]
Use an AC reactor if the voltage unbalance exceeds 2%.
*7) The value is calculated on assumption that the inverter is connected with a power supply capacity of 500kVA (or 10 times the inverter capacity if the inverter capacity exceeds 50kVA) and %X is 5%.
*8) The values shown apply when DC reactor is used.
*9) The inverter may automatically reduce carrier frequency in accordance with ambient temperature or output current in order to protect itself.
*10) The FRN75/160/200/220/355/400VG1S-4 do not conform to C22.2 No.14. If necessary, please contact Fuji Electric.
16
F U J I I N V E RT E R & C O N V E RT E R S
Inverter
400V series
Type FRN VG1S-4 90 110 132 160 200 220 280 315 355 400
Nominal applied motor [kW] (*8) 110 132 160 200 220 250 315 355 400 450
Rated capacity [kVA] (*1) 160 192 231 287 316 356 445 495 563 640
Rated current [A] 210 253 304 377 415 468 585 650 740 840
Overload current rating 150% of rated current -1min. (*2)
Main power 3-phase 380 to 440V/50Hz,
Phase, Voltage, Frequency 380 to 480V/60Hz (*3)
PWM converter
Power supply voltage
(RHC series)
Single phase 380 to 480V, 50Hz/60Hz
Phase, Voltage, Frequency
Auxiliary input for fan power Single phase 380 to 440V, 50Hz
Phase, Voltage, Frequency (*4) 380 to 480V/60Hz (*3)
Voltage/frequency variation Voltage: +10 to -15%, Frequency: +5 to -5%, Voltage unbalance: 2% or less (*5)
Rated current [A] (with DCR) 210 238 286 357 390 443 559 628 705 789
(*6) (without DCR) −
Required power supply capacity [kVA] (*7) 140 165 199 248 271 312 388 436 489 547
Braking resistor discharge control: 150% braking torque, Braking resistor discharge control: 150% braking torque,
Braking method /braking torque Separately installed braking resistor (option) Separately installed braking resistor (option)
Separately installed braking unit (option)
(RHF series)
Filter stack
Carrier frequency [kHz] 2 to 4
Approx.weight [kg] 62 64 94 98 129 140 245 245 330 330
Enclosure IP00 open type UL open type (IP20 closed type is available as option)
Applicable safety standards UL 508C, C22.2 No.14 (*9), IEC/EN 61800-5-1 (Overvoltage category: 3)
Note 1) The specifications above are established when the function code F80 = 3 (MD specification) is applied.
Note 2) When using DC reactor, note the followings.
•Type FRN VG1S-4J: Provided as standard.
•Type FRN VG1S-4E, -4C: Provided as option.
*1) When the rated output voltage is 440V
*2) When the converted inverter output frequency is less than 1Hz, the inverter may trip earlier in some ambient temperature conditions if the motor is overloaded
Diode rectifier
(RHD series)
*3) When the power supply is 380 to 398V at 50 Hz or 380 to 430V at 60Hz, a connector inside the inverter must be reconnected accordingly.
The output of the inverter with 380V may drop depending on situations. For the detail, refer to the FRENIC-VG User Manual 10.5.
*4) This input is used to supply the AC fan when supplying the inverter from DC inputs, like when combining the inverter with RHC or RHD converter (therefore it is not always used).
Max. voltage [V] - Min. voltage [V]
*5) Voltage unbalance [%] = × 67
Three-phase average voltage [V]
Use an AC reactor if the voltage unbalance exceeds 2%.
*6) The value is calculated on assumption that the inverter is connected with a power supply capacity of 10 times the inverter capacity and %X is 5%.
*7) The values shown apply when DC reactor is used.
*8) Since heat generation of the motor due to low carrier may be increased depending on the load condition, designate the MD specification when ordering the motor.
*9) The FRN160/200/220/355/400VG1S-4 do not conform to C22.2 No.14. If necessary, please contact Fuji Electric.
System configuration
guides
Options
17
For Cranes use
FRENIC-VG (Inverter)
Standard specifications
MD specifications (Stack Type)
400V series
Type FRN V1S-4 30S 37S 45S 55S 75S 90S 110S 132S 160S 200S 220S 250S 280S 315S 630B(*5) 710B(*5) 800B(*5)
Nominal applied motor [kW] 30 37 45 55 75 90 110 132 160 200 220 250 280 315 630 710 800
Rated capacity [kVA] (*1) 45 57 69 85 114 134 160 192 231 287 316 356 396 445 891 1044 1127
Rated current [A] 60 75 91 112 150 176 210 253 304 377 415 468 520 585 1170 1370 1480
Overload current rating 150% of rated current -1min. (*2)
Main power Refer to the specifications of PWM converter of DC input type.
Power supply voltage
Auxiliary input for fan power Single phase 380 to 440V, 50Hz
Auxiliary input for fan power
Phase, Voltage, Frequency 380 to 480V, 60Hz (*3)
Note 1) The above specifications are for Function Code F80=0, 2 and 3 (MD specification). Default setting=0. 0 and 2 are displayed as HD on keypad.
*1) When the rated output voltage is 440V
*2) When the converted inverter output frequency is less than 1Hz, the inverter may trip earlier in some ambient temperature conditions if the motor is overloaded.
*3) When the power supply is 380 to 398V at 50Hz or 380 to 430V at 60Hz, a connector inside the inverter must be reconnected accordingly.
*4) When the synchronous motor is run at a low carrier frequency, the permanent magnet may be over-heated and demagnetized by harmonic components of the output current.
Be sure to check the permissible carrier frequency of the motor.
*5) One set of the inverter consists of three stacks.
*6) This weight may be changed. For details, contact the Sales Department at Fuji.
Nominal applied motor [kW] 90 110 132 160 200 250 280 315 355 400 450
Rated capacity [kVA] (*1) 120 155 167 192 258 317 353 394 436 490 550
Rated current [A] 100 130 140 161 216 265 295 330 365 410 460
Overload current rating 150% of rated current -1min. (*2)
Main power Refer to the specifications of PWM converter of DC input type. (690V series)
Power supply voltage
Note 1) The above specifications are for Function Code F80=0, 2 and 3 (MD specification). Default setting=0. 0 and 2 are displayed as HD on keypad.
*1) When the rated output voltage is 690V
*2) When the converted inverter output frequency is less than 1Hz, the inverter may trip earlier in some ambient temperature conditions if the motor is overloaded.
*3) When the power supply is 575 to 600V at 50Hz, 60Hz, a connector inside the inverter must be reconnected accordingly.
*4) When the synchronous motor is run at a low carrier frequency, the permanent magnet may be over-heated and demagnetized by harmonic components of the output current.
Be sure to check the permissible carrier frequency of the motor.
18
F U J I I N V E RT E R & C O N V E RT E R S
Dimensions
Dimensions (Unit Type)
Inverter
Inverter
Fig. A 12
27 80
205(W)
181 12
245(D)
155(D1) 90(D2)
10
Fig. B 12
27 80
250(W)
226 12
2- 10(M)
245(D)
155(D1) 90(D2)
10
2- 10(M)
1.8
11
1.8
11
128.5
128.5
300(H)
400(H)
278
378
[Unit: mm] [Unit: mm]
11
10(N)
10(N)
11
PWM converter
(RHC series)
FRN3.7VG1S-4 to FRN7.5VG1S-4 FRN11VG1S-4 to FRN22VG1S-4
Fig. C MAX.W
W1
W2
M
(6.3) D1
MAX.D
D3
D2
Fig. D MAX.W
W2
W1
W2
W3 W3 W3 W3 W3
H2
H1
H
(RHF series)
[Unit: mm]
Filter stack
N
[Unit: mm]
MAX.W4 * For the fixed screw holes, see the Fuji's MAX.W4 * For the fixed screw holes, see the Fuji's
W5
website or contact us individually.
W5
website or contact us individually.
4.5 58
10.5
10.5
2×M3
9.5
1
15.08
23
8.17
Diode rectifier
(RHD series)
128.5
104.6
128.5
104.6
11.4
8.1
2× 4
16.98 11.68
53.8 15.24
Back 9.5 61 9.5 [Unit: mm]
[Unit: mm]
Dimensions
Series Inverter type Fig
System configuration
W W1 W2 W3 W4 W5 H H1 H2 D D1 D2 D3 M N
FRN3.7VG1S-4 A
guides
FRN5.5VG1S-4 A 205 300
FRN7.5VG1S-4 A
FRN11VG1S-4 B - - - - - - 245 155 90 -
FRN15VG1S-4 B
250 400
FRN18.5VG1S-4 B
2X 10 10
FRN22VG1S-4 B
FRN30VG1S-4 C
326.2 320 240 - 310.2 304 550 530 500 261.3 140 255
FRN37VG1S-4 C
FRN45VG1S-4 C 615 595 565 115
FRN55VG1S-4 C 361.2 355 275 345.2 339 675 655 625 276.3 155 270
400V FRN75VG1S-4 C 720 690
Options
19
For Cranes use
FRENIC-VG (Inverter)
Dimensions
Dimensions (Stack Type)
2xM5
2xM5
880
841
725
740
711
605
18
2xM5
18
2xM5
8 204
15
8 204
15
190
190
[Unit: mm]
15
15
[Unit: mm]
FRN55SVG1S-4 to FRN110SVG1S-4
FRN30SVG1S-4 to FRN45SVG1S-4 FRN90SVG1S-69 to FRN110SVG1S-69
2.3
1.6
Fixing
2xM8 Fixing plate
plate 2xM8
1400
1367.2
1100
956
1190
1027.8
Fixing
plate
Fixing
plate
2.3
2xM8
2.3
91.2
70
2xM8
55
91.2
63 94
70
55
63 94
17
191
17
75 70
191
75 70
17
455.3 38.5
17
2.3
Fixing Fixing
plate plate
2xM8 2xM8
1400
1400
1367.2
1367.2
1190
1190
Fixing Fixing
plate plate
2.3
2.3
2xM8 2xM8
91.2
91.2
70
70
55
55
63 94 63 94
17
17
191
191
75 70
75 70
17
17
20
F U J I I N V E RT E R & C O N V E RT E R S
Inverter
[Unit: mm]
Dimensions
Series Inverter type Fig
W H D
FRN30SVG1S-4 A
FRN37SVG1S-4 A 226.2 740 406.3
FRN45SVG1S-4 A
FRN55SVG1S-4 B
FRN75SVG1S-4 B
226.2 880 406.3
FRN90SVG1S-4 B
PWM converter
FRN110SVG1S-4 B
(RHC series)
FRN132SVG1S-4 C
400V
FRN160SVG1S-4 C 226.2 1100 567.3
series
FRN200SVG1S-4 C
FRN220SVG1S-4 D
FRN250SVG1S-4 D
226.2 1400 567.3
FRN280SVG1S-4 D
FRN315SVG1S-4 D
FRN630BVG1S-4 (*1) E
FRN710BVG1S-4 (*1) E 226.2 1400 567.3
FRN800BVG1S-4 (*1) E
FRN90SVG1S-69 B
226.2 880 406.3
(RHF series)
Filter stack
FRN110SVG1S-69 B
FRN132SVG1S-69 C
FRN160SVG1S-69 C 226.2 1100 567.3
FRN200SVG1S-69 C
690V
FRN250SVG1S-69 D
series
FRN280SVG1S-69 D 226.2 1400 567.3
FRN315SVG1S-69 D
FRN355SVG1S-69 - - - -
FRN400SVG1S-69 - - - -
FRN450SVG1S-69 - - - -
*1) One set of the inverter consists of three stacks. The touch panel is connected to the V phase only.
Diode rectifier
(RHD series)
System configuration
guides
Options
21
For Cranes use
Features
Possible to reduce power supply facility capacity
Its power-factor control realizes the same phase current as the
power-supply phase-voltage. The equipment, thus, can be
operated with the power-factor of almost "1."
This makes it possible to reduce the power transformer capacity
and downsize the other devices, compared with those required
without the converter.
Braking performance
Regenerated energy occurring at highly frequent accelerating and
decelerating operation and elevating machine operation is entirely
returned to power supply side. Thus, energy saving during
regenerative operation is possible. As the current waveform is
sinusoidal during regenerative operation, no troubles are caused to
the power supply system.
Network
•The converter can be connected to MICREX-SX, F series and Allowable characteristics of the RHC unit
CC-Link master devices (using option card). The RS-485 interface 180
(%)
is provided as standard (Unit Type). 170
Max. allowable regenerative power (150%, 1 min.)
160
150
140
130
120
Continuous allowable regenerative power (100%, continuous)
110
100
Allowable
regenerative 90
power 80
70
60
50
40
30
20
10
0
170 200 250
340 400 500
22
F U J I I N V E RT E R & C O N V E RT E R S
Standard Specifications
CT specifications (Unit Type)
Inverter
400V series
Type RHC -4C 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 280 315 355 400 500 630
Applicable inverter capacity [kW] 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 220 280 315 355 400 500 630
Continuous capacity [kW] 8.8 13 18 22 26 36 44 53 65 88 103 126 150 182 227 247 314 353 400 448 560 705
Output Overload rating 150% of rated current for 1 min.
Voltage DC640 to 710V (Variable with input power supply voltage) (*2)
Required power supply capacity [kVA] 9.5 14 19 24 29 38 47 57 70 93 111 136 161 196 244 267 341 383 433 488 610 762
Carrier frequency (*4) Standard 15kHz Standard 10kHz Standard 6kHz
Power supply Number of phase/Voltage/Frequency 3-phase, 380 to 440V 50Hz, 380 to 460V 60Hz (*1)
voltage Voltage/Frequency variation Voltage: +10 to -15%, Frequency: ±5%, Voltage unbalance: 2% or less (*3)
PWM converter
(RHC series)
Enclosure IP00 open type
(*1) A connector inside converter must be reconnected accordingly when the power supply voltage is 380 to 398V/50Hz or 380 to 430V/60Hz. The capacity must be reduced when the power supply voltage is less than 400V.
(*2) The output voltage is 640V DC, 686V DC, 710V DC when the power supply voltage is 400V, 440V and 460V, respectively.
(*3) Voltage unbalance [%] = (Max. voltage [V] - Min. voltage [V])/Three-phase average voltage [V] × 67
(*4) Transformer isolation-less parallel system is used: 5kHz
(*5) When inverter and converter are the same capacity, and an overload current uses it exceed 150%, select a converter with one rank higher capacity.
(RHF series)
Filter stack
Applicable inverter capacity [kW] 132 160 200 220 280 315 630 710 800
Continuous capacity [kW] 150 182 227 247 314 353 705 795 896
Output Overload rating 150% of continuous rating for 1 min.
Voltage DC640 to 710V (variable with input power supply voltage) (*2)
Required power supply capacity [kVA] 161 196 244 267 341 383 762 858 967
Carrier frequency (*4) Standard 5kHz
Input supply Number of phase/Voltage/Frequency 3-phase, 380 to 440V 50Hz, 380 to 460V 60Hz (*1)
voltage Voltage/Frequency variation Voltage: -10 to +15%, Frequency:±5%, Voltage unbalance: 2% or less (*3)
Enclosure IP00 open type
Diode rectifier
(RHD series)
Type RHC -69D 132S 160S 200S 250S 280S 315S 355S 400S 450S
Applicable inverter capacity [kW] 132 160 200 250 280 315 355 400 450
Continuous capacity [kW] 150 182 227 280 314 353 400 448 504
Output Overload rating 150% of continuous rating for 1 min.
Voltage DC920 to 1065V (variable with input power supply voltage) (*2)
Required power supply capacity [kVA] 161 196 244 302 341 383 433 488 544
Carrier frequency (*4) Standard 5kHz
Power supply Number of phase/Voltage/Frequency 3-phase, 575 to 690V, 50Hz/60Hz (*1)
voltage Voltage/Frequency variation Voltage: -15 to +10%, Frequency: -5 to +5%, Voltage unbalance: 2% or less (*3)
Enclosure IP00 open type
System configuration
(*1) 400V series:A connector inside converter must be reconnected accordingly when the power supply voltage is 380 to 398V/50Hz or 380 to 430V/60Hz. The capacity must be reduced
when the power supply voltage is less than 400V.
690V series:When the power supply voltage is 575 to 629V/50Hz, 60Hz, a connector inside converter must be reconnected accordingly.
guides
When the power supply voltage is less than 575V, the capacity needs to be reduced.
(*2) 400V series:The output voltage is 640V DC, 686V DC, 710V DC when the power supply voltage is 400V, 440V and 460V, respectively.
690V series:When the power supply voltage is 575V and 690V, the output voltage is 920 VDC and 1065 VDC, respectively.
(*3) Inter-phase voltage unbalance ratio [%] = (Max. voltage [V] - Min. voltage [V]) /3-phase average voltage x 67
(*4) Transformer isolation-less parallel system is used : 2.5kHz
Stack Type
Power supply Contactor for Charging circuit box (*1) Boosting Filtering Filtering Filtering Filtering circuit
Power Nominal PWM
Supply applied converter contactor power source Charger resistor AC Fuse reactor resistor reactor capacitor contactor
Voltage motor [kW] Type
(73) Q'ty (52) Q'ty (CU) Q'ty (R0) Q'ty (Fac) Q'ty (Lr) Q'ty (Rf) Q'ty (Lf) Q'ty (Cf) Q'ty (6F) Q'ty
132 RHC132S-4D
160 RHC160S-4D
200 RHC200S-4D
400V 220 RHC220S-4D Please use Filter Stack (RHF Series). For details, refer to page 30.
series 280 RHC280S-4D
315 RHC315S-4D
630 RHC630B-4D SC-N3 1 SC-N12 3 GRZG400 1Ω 6 SA598473 2 LR4-630C 1 RF4-630C 1 LFC4-630C 1 CF4-630C 1(*2) SC-N7(*3) 1
710 RHC710B-4D SC-N4 1 [2 parallel] HF5G2655 2 LR4-710C 1 RF4-710C 1 LFC4-710C 1 CF4-710C 1(*2) SC-N8 1
800 RHC810B-4D SC-N14 3 LR4-800C 1 RF4-800C 1 LFC4-800C 1 CF4-800C 1 (*2)
Note) If using the converter stack of 690V series, the filter stack (RHF) only used.
(*1) The charging box (CU) contains a combination of a charging resistor (R0) and a fuse (Fac). If no CU used, it is necessary to prepare the charging resistor (R0) and fuse (F) at your end.
(*2) The filtering capacitor consists of two pieces of capacitors. For an order of quantity "1," two pieces of capacitors are to be delivered.
(*3) When changing the carrier frequency from the factory default, it is necessary to change the filtering circuit contactor (6F). For details, refer to the PWM converter Instruction Manual.
Optional card
Name Type Specifications
Using this option card makes possible to perform the load sharing control
Optical communication OPC-VG7-SIR
in a parallel connection system.
24
F U J I I N V E RT E R & C O N V E RT E R S
Wiring Diagram
Basic Wiring Diagram
Inverter
<Unit Type> <Stack Type> <Unit Type> <Stack Type>
RHC7.5-4C to RHC220-4C RHC132S-4D to RHC220S-4D RHC7.5-4C to RHC220-4C RHC132S-4D to RHC220S-4D
*When adapting a charge BOX CU
Converter Inverter Converter Inverter
11 R0 R0
12 (DCF1) (DCF1) (DCF1) (DCF1)
(Note 7) (Note 7)
13 (DCF2) (DCF2) (DCF2) (DCF2)
MC Lf Lr 73 Fac 4 Fdc MC Lf Lr 73 Fac Fdc
1
L1/R P(+) P(+) U L1/R P(+) P(+) U
2 5
L2/S V M L2/S V M
3 Fac 6 Fac
L3/T N(-) N(-) W L3/T N(-) N(-) W
R2
R2 R2
Rf T2 g R1 Rf g R1
G T2 T2
Cf h T1 (Note 4) Cf h T1 (Note 4)
ef ef
R1 FX R1 FX
PWM converter
S1 Y5A e FWD S1 Y5A e FWD
(RHC series)
T1 Y5C f CM T1 Y5C f CM
MC or 73 (Note 2) MC or 73 (Note 2) (Note 5)
R0 30A (Note 5) R0 30A
T0 30B X9(THR) 13 T0 30B X9(THR) 13
g i g i
(Note 3) 30C CM 12 (Note 3) 30C CM 12
h j h j
30A 11 30A 11
73A 73A
a 30B a 30B
73C 73C
RUN, RUN b 30C RUN, RUN b 30C
READY MC RUN FX READY MC RUN FX
RUN i R0 RUN i R0
a RST j T0 a RST j T0
b CM E(G) E(G) b CM E(G) E(G)
220V or below 73 Stop 220V or below 73 Stop
(Note 1) (Note 1)
RUN RUN
Symbol Part name Symbol Part name
MC RUN FX 73 Lr Boosting reactor MC RUN FX 73 Lr Boosting reactor
Lf Filtering reactor Lf Filtering reactor
Cf Filtering capacitor Cf Filtering capacitor
Rf Filtering resistor Rf Filtering resistor
Charger resistor Charger resistor
(RHF series)
R0 R0
Filter stack
Fac AC fuse Fac AC fuse
Fdc DC fuse Fdc DC fuse
73 Magnetic contactor for charging circuit 73 Magnetic contactor for charging circuit
(Note 1) For the 400 V class power supply, connect a stepdown transformer to limit the (Note 1) For the 400 V class power supply, connect a stepdown transformer to limit the
voltage of the sequence circuit to 220 V or below. voltage of the sequence circuit to 220 V or below.
(Note 2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter to (Note 2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM
the main power input lines via B contacts of magnetic contactors of the charging circuit converter to the main power input lines via B contacts of magnetic contactors of the
(73 or MC). Note that when applied to an ungrounded power supply, an insulated charging circuit (73 or MC). Note that when applied to an ungrounded power supply,
transformer is required. For the details, refer to the "PWM Converter Instruction Manual". an insulated transformer is required. For the details, refer to the "PWM Converter
(Note 3) Be sure to connect the auxiliary power input terminals R0 and T0 of the inverter to the main Instruction Manual".
power input lines via B contacts of magnetic contactors of the charging circuit (73 or MC). (Note 3) Be sure to connect the auxiliary power input terminals R0 and T0 of the inverter to the main
For the capacities FRN75VG1S-4 or higher and stack type inverter (all capacity range), power input lines via B contacts of magnetic contactors of the charging circuit (73 or MC).
connect the fan power input terminals R1 and T1 of the inverter to the main power input For the capacities FRN75VG1S-4 or higher and stack type inverter (all capacity range),
lines without going through the MC's B contacts or 73. connect the fan power input terminals R1 and T1 of the inverter to the main power input
(Note 4) Construct a sequence in which a run command is given to the inverter after the PWM lines without going through the MC's B contacts or 73.
converter becomes ready to run. (Note 4) Construct a sequence in which a run command is given to the inverter after the PWM converter becomes ready to run.
(Note 5) Assign the external alarm THR to any of terminals [X1] to [X9] on the inverter. (Note 5) Assign the external alarm THR to any of terminals [X1] to [X9] on the inverter.
(Note 6) Wiring for terminals L1/R, L2/S, L3/T, R2, T2, R1, S1, and T1 should match with the phase sequence. (Note 6) Wiring for terminals L1/R, L2/S, L3/T, R2, T2, R1, S1, and T1 should match with the phase sequence.
Diode rectifier
(Note 7) Not available in the unit type inverter. (Note 7) Not available in the unit type inverter.
(RHD series)
<Unit Type> <Unit Type> <Stack Type>
RHC280-4C to RHC400-4C RHC500-4C to RHC630-4C RHC630S-4D to RHC800B-4D
R0 73 R0 73
Fdc Fdc
System configuration
P(+) P(+) U P(+) P(+) U
L2/S L2/S
V M V M
N(-) N(-) N(-) N(-)
Fac W Fac W
L3/T i R0 L3/T i R0
R2 j T0 R2 j T0
guides
6F g R1 6F g R1
T2 T2
h T1 (Note 4) h T1 (Note 4)
Rf RUN e f Rf RUN e f
RUN Y5A e FX RUN Y5A e FX
RST Y5C f (Note 6) FWD RST Y5C f (Note 6) FWD
Cf2 CM 30A X9 CM 30A X9
30B CM Cf1 Cf2 30B CM
(THR) (THR)
R1 30C CM 13 R1 30C CM 13
S1 12 S1 12
T1 30A 11 T1 30A 11
52 a 30B 52 a 30B
R0 R0
T0 b 30C T0 b 30C
g (Note 2) c 73A E(G) E(G) g (Note 2) c 73A E(G) E(G)
h i j d 73C h i j d 73C
(Note 3) (Note 3)
RUN, RUN,
READY RDY RDY 52A 52 RUN FX READY RDY RDY 52A 52-1 RUN FX
a c Symbol Part name a c Symbol Part name
b d Lr Boosting reactor b d 52-2 Lr Boosting reactor
Stop 52-1 52T Stop
52T Lf Filtering reactor 52T Lf Filtering reactor
52 52T 52-3
220V or below RUN Cf Filtering capacitor 220V or below 52-2 6F RUN Cf Filtering capacitor
(Note 1) Rf Filtering resistor (Note 1) Rf Filtering resistor
6F
(Note 5) R0 Charger resistor 52-3 R0 Charger resistor
Options
(Note 1) For the 400 V class power supply, connect a stepdown transformer to limit the (Note 1) For the 400 V class power supply, connect a stepdown transformer to limit the
voltage of the sequence circuit to 220 V or below. voltage of the sequence circuit to 220 V or below.
(Note 2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter to (Note 2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter to
the main power input lines via B contacts of magnetic contactors of the charging circuit the main power input lines via B contacts of magnetic contactors of the charging circuit
(52). Note that when applied to an ungrounded power supply, an insulated transformer is (52). Note that when applied to an ungrounded power supply, an insulated transformer is
required. For the details, refer to the "PWM Converter Instruction Manual". required. For the details, refer to the "PWM Converter Instruction Manual".
(Note 3) Be sure to connect the fan power input terminals R1 and T1 of the inverter to the main (Note 3) Be sure to connect the fan power input terminals R1 and T1 of the inverter to the main
power input lines without going through the MC's B contacts or 73. power input lines without going through the MC's B contacts or 73.
(Note 4) Construct a sequence in which a run command is given to the inverter after the PWM (Note 4) Construct a sequence in which a run command is given to the inverter after the PWM
converter becomes ready to run. converter becomes ready to run.
(Note 5) Set the timer 52T at 1 sec. (Note 5) Set the timer 52T at 1 sec.
(Note 6) Assign the external alarm THR to any of terminals [X1] to [X9] on the inverter. (Note 6) Assign the external alarm THR to any of terminals [X1] to [X9] on the inverter.
(Note 7) Wiring for terminals L1/R, L2/S, L3/T, R2, T2, R1, S1, and T1 should match with the (Note 7) Wiring for terminals L1/R, L2/S, L3/T, R2, T2, R1, S1, and T1 should match with the
phase sequence. phase sequence.
(Note 8) Not available in the unit type inverter. (Note 8) Not available in the unit type inverter.
25
For Cranes use
Dimensions
PWM converter (Unit Type)
Fig. A Fig. B Dimensions [mm] Approx.
PWM converter type Fig weight [kg]
W 2- B D W n- B D W W1 H H1 D D1 n B C
W1 D1 W1 D1 4- 18 RHC7.5-4C A 250 226 380 358 245 125 2 10 10 12.5
Lifting hall RHC11-4C
RHC15-4C
RHC18.5-4C B 340 240 480 460 255 145 2 10 10 24
H1
H1
H
H
RHC22-4C
RHC30-4C B 340 240 550 530 255 145 2 10 10 29
RHC37-4C B 375 275 550 530 270 145 2 10 10 34
C C
RHC45-4C B 375 275 675 655 270 145 2 10 10 38
RHC55-4C B 375 275 675 655 270 145 2 10 10 39
RHC75-4C B 375 275 740 720 270 145 2 10 10 48
400V RHC90-4C C 530 430 740 710 315 175 2 15 15 70
series RHC110-4C
RHC7.5-4C to RHC15-4C RHC18.5-4C to RHC75-4C
RHC132-4C C 530 430 1000 970 360 220 2 15 15 100
RHC160-4C
Fig. C Fig. D n- B D RHC200-4C C 680 580 1000 970 360 220 3 15 15 140
W n- B D W D1 RHC220-4C
W1 D1 RHC280-4C C 680 580 1400 1370 450 285 3 15 15 320
RHC315-4C
RHC355-4C C 880 780 1400 1370 450 285 4 15 15 410
RHC400-4C
RHC500-4C D 999 900 1550 1520 500 313.2 4 15 15 525
H1
H
H1
H
RHC630-4C
C
C
W1
RHC160S-4D A
Fixing
1.6
1367.2
1100
1027.8
RHC710B-4D (*1) C
956
1190
RHC800B-4D (*1) C
RHC132S-69D A 226.2 1100 565 95
Fixing RHC160S-69D A
plate
RHC200S-69D A
Fixing
2.3
2.3
series
70
55
2xM8
63 94 RHC315S-69D B
91.2
70
55
RHC355S-69D -
63 94
17
191
RHC400S-69D -
75 70
17
191
75 70
RHC450S-69D -
17
455.3 38.5 *1) Each stack corresponds to one phase, and one set of the inverter
17
Fixing Fixing
plate plate
2xM8 2xM8
1400
1400
1367.2
1367.2
1190
1190
Fixing Fixing
plate plate
2.3
2.3
2xM8 2xM8
91.2
91.2
70
70
55
55
63 94 63 94
17
17
191
191
75 70
75 70
17
17
26
F U J I I N V E RT E R & C O N V E RT E R S
Peripheral equipment
Inverter
<Boosting reactor>
MAX. H
LR4-55C C 285 95 415 250 215 145 12 M10 - - 58
LR4-75C C 330 110 440 255 220 150 12 M10 - - 70
X2 Y2 Z2 345 115 490 280 245 170 12 M12 - - 100
LR4-110C C
4- K LR4-160C C 380 125 550 300 260 185 15 M12 - - 140
W1 Long hole D1 400V
PWM converter
4- K 450 150 620 330 290 230 15 M12 - - 200
D W1 Long hole D1 series LR4-220C C
(RHC series)
D LR4-280C C 480 160 740 330 290 240 15 M16 - - 250
LR4-315C C 480 160 760 340 300 250 15 M16 - - 270
LR4-355C C 480 160 830 355 315 255 15 M16 - - 310
Fig. C Fig. D
LR4-400C C 480 160 890 380 330 260 19 M16 - - 340
For terminal MAX. D2 MAX.W D2 19 M16 - - 420
MAX. W M LR4-500C C 525 175 960 410 360 290
NP LR4-630C D 600 200 640 440 390 290 19 - 75 17.5 450
LR4-710C E 645 215 730 440 390 295 19 - 100 30 510
X1 Y1 Z1 LR4-800C E 690 230 850 450 400 290 19 - 100 30 600
MAX.H
X1 Y1 Z1
MAX. H
X2 Y2 Z2
X2 Y2 Z2
4- K
W1 D1
N
D1 40 D
N1
W1 4- K
(RHF series)
D
Filter stack
Fig. E
40
D2 4- 15
Nameplate
N
X1 Y1 Z1 40
N1
MAX. 730
40
X2 Y2 Z2 4- 15
W1 4- 19
D1
MAX. W D
Diode rectifier
(RHD series)
<Filtering reactor>
MAX. H
MAX. H
System configuration
X2 Y2 Z2 X2 Y2 Z2 LFC4-110C C 255 85 220 113 90 145 7 M12 - - 19
4- K LFC4-160C C 255 85 245 137 110 150 7 M12 - - 22
W1 Long hole 4- K W1 4- K 400V
W1 Long hole series LFC4-220C D 300 100 320 210 180 170 10 M12 - - 35
guides
LFC4-280C D 330 110 320 230 195 195 12 M16 - - 43
LFC4-315C D 315 105 365 230 195 200 12 M16 - - 48
LFC4-355C D 315 105 395 235 200 210 12 M16 - - 53
LFC4-400C D 345 115 420 235 200 235 12 M16 - - 60
For terminal For terminal For terminal
M M M LFC4-500C D 345 115 480 240 205 240 12 M16 - - 72
MAX.D2 NP MAX.D2 NP MAX. D2
LFC4-630C E 435 145 550 295 255 200 15 - 75 17.5 175
LFC4-710C E 480 160 570 295 255 215 15 - 100 30 190
LFC4-800C E 480 160 600 320 270 220 15 - 100 30 220
D1
D1 D1
D
D D
Options
Fig. D Fig. E D2
MAX. W For terminal MAX.W
M MAX.D2
NP
X1 Y1 Z1 X1 Y1 Z1
MAX. H
MAX.H
N
40
N1
X2 Y2 Z2 X2 Y2 Z2
40
D1
W1 4- K D1 4- K
W1 D 4- 15
D
27
For Cranes use
Dimensions
Peripheral equipment
<Filtering capacitor>
Fig. A Fig. B
W1
W1
D
W W1 H H1 D D1 E F I [kg]
H
CF4-110C A 205 190 245 - 70 40 30 7 M5 3.5
H
400V
series CF4-220C B 435 400 310 125 100 - 80 15x20 Long hole M12 13.0
CF4-280C B 435 400 350 165 100 - 80 15x20 Long hole M12 15.0
CF4-315C B 435 400 460 275 100 - 80 15x20 Long hole M12 20.0
CF4-355C B 435 400 520 335 100 - 80 15x20 Long hole M12 23.0
CF4-400C B 435 400 610 425 100 - 80 15x20 Long hole M12 27.0
CF4-500C B 435 400 310 125 100 - 80 15x20 Long hole M12 13.0
CF4-630C B 435 400 460 275 100 - 80 15x20 Long hole M12 20.0
CF4-710C B 435 400 520 335 100 - 80 15x20 Long hole M12 23.0
CF4-800C B 435 400 610 425 100 - 80 15x20 Long hole M12 27.0
<Filtering resistor>
H1
NP
H1
W2
D2
W1 D1 D2
W1
W D W 4− 15 D1
D
GRZG150 0.79Ω A 247 228 195 22 32 33 26 6 5.5 0.30 3
GRZG200 0.53Ω A 306 287 254 22 32 33 26 6 5.5 0.35 3
GRZG400 0.38Ω A 411 385 330 40 46 47 40 9.5 8.2 0.85 3
GRZG400 0.26Ω A 411 385 330 40 46 47 40 9.5 8.2 0.85 3
GRZG400 0.53Ω A 411 385 330 40 46 47 40 9.5 8.2 0.85 6
RF4-160C B 400 370 - 240 55 470 460 320 - 22 1
H
400V RF4-220C 25 1
series RF4-280C 655 625 - 240 55 470 460 320 - 31 1
C
RF4-315C 35 1
RF4-355C 36 1
RF4-400C 38 1
Earth
W1 terminal D2 RF4-500C 41 1
W (M6) D1 RF4-630C 655 625 - 440 55 530 520 320 - 70 1
RF4-710C 70 1
4- 15 mounting holes
RF4-800C 80 1
2- C
W D
W1 D1
H4
H3
CU22-4C
CU30-4C 300 200 310 295 280 7.5 15 110 2.4 6 M5 7
CU45-4C
400V CU55-4C
series
CU75-4C 330 230 310 295 280 7.5 15 130 2.4 6 M5 8
C CU90-4C
CU110-4C
CU132-4C 430 330 560 536 510 12 25 150 3.2 10 M8 18
CU160-4C
CU200-4C 20
CU220-4C
28
F U J I I N V E RT E R & C O N V E RT E R S
Inverter
<Charger resistor>
C 4.5
4.5
20
1
34
80W 7.5Ω (HF5C5504)
32
500±10
5 140
150
12.5
W2 [Unit: mm]
7
W1 10 4.5×8.5
W 30 20
PWM converter
80 500±10
(RHC series)
H2
20
1
H1
<Fuse>
(RHF series)
Filter stack
Fig. A Fig. B
2-E 2-E
400V CR6L-300/UL
Diode rectifier
series
(RHD series)
G A50P400-4 B 110 78.6 53.1 - 38.1 25.4 6.4 10.3x18.4 300
H A50P600-4 B 113.5 81.75 56.4 - 50.8 38.1 6.4 10.3x18.2 600
G
A70QS800-4 B 180.2 129.4 72.2 - 63.5 50.8 9.5 13.5x18.3 1100
A70P1600-4TA C - - - - - - - - 7400
Fig. C Fig. D A70P2000-4 C - - - - - - - - 8000
HF5G2655 D - - - - - - - - 4700
160.5 74.5
3.2 237.3 3.2 SA598473 E - - - - - - - - 4500
19 10
Note) The "SA598473" will be used for the stack type inverter.
32
89
For the detail, refer to the FRENIC-VG User Manual (For the Stack Type).
1.6 41.2 1.6
15
190
150
.8
74
19.1
97.6 11 127
58
System configuration
20
guides
[Unit: mm] [Unit: mm]
Fig. E
6
150
190
83
49
20
32 86 4x 15 4
90.75
150
Options
166
74.5
[Unit: mm]
29
For Cranes use
Filter stack (RHF series) for Power regenerative PWM converter (RHC-D)
Features
This is a filter assembled in a stack type construction, to be used together with stack type PWM converter (RHC-D).
Terminal Functions
Category Symbol Name Functions
L1, L2, L3 Main Power input Connects a 3-phase power supply.
U1, V1, W1 Filter output Connect to PWM converter power input terminals L1/R,L2/S, and L3/T.
L4, L5, L6 Charging circuit input Connects a 3-phase power supply.
Main circuit E(G) Grounding Ground terminal for filter stack chassis (housing).
R3, T3 Fan power supply input (at input of 400 V) To be used as supply input of AC cooling fan inside of filter stack.
R11, R12
For manufacturer use
T11, T12
Input control signal for contactor for charging circuit.
73-1 Control input of contactor for <Rated capacity of coil>
Input signal
73-2 charging circuit • At power on ... 200 V/50 Hz: 120 VA, 220 V/60 Hz: 135 VA
• At power hold ... 200 V/50 Hz: 12.7 VA, 220 V/60 Hz: 12.4 VA
Auxiliary contact of contactor for charging circuit
ONA
Operation signal of charging To be used as signal for operational check of charging circuit.
ONB
circuit Contact rating: 24 VDC 3 A
Output signal ONC
* Min. working voltage/current: 5 VDC 3 mA
1 Signal is output when internal parts of filter stack are overheated.
Alarm output
2 Contact rating: 24 VDC, 3 mA /max
30
F U J I I N V E RT E R & C O N V E RT E R S
Wiring Diagram
Inverter
Filter stack PWM converter stack Inverter stack
RHF-D RHC-D VG1
L4 R0 73
Microswitch for
L5 detection of open
circuit in DC fuse
L6 DCF1 DCF1
Microswitch for k
detection of open circuit
DCF2 DCF2
Lf Lr
Power supply
PWM converter
1
(RHC series)
R3 X1(THR)
T3 U1
m R0
U2
ACFAN 2 n T0
R11 CM e
(Note6) Y5A g R1 e f
R12 ONA Y5C f h FX (Note4)
T1
ONB FWD
T11
30A
T12 30B X9(THR) CM
73 73
ONC 30C CM
i 73-1
73 30A 13
j 73-2 E(G) a 12
30B
b 11
30C
R1
S1
T1
R0
T0
g 52 m c 73A
h (Note3) (Note2)
n d 73C
RUN
(RHF series)
RUN
Filter stack
RST
CM
E(G) E(G)
RUN
READY RDY RDY 52A 52 RUN FX
220V or a c
below b d
52 52T Stop
(Note1) 52T Symbol Part name
i (Note5) RUN Lr Boosting reactor
j Lf Filtering reactor
RDY 52A 52 52T RUN FX Cf Filtering capacitor
Rf Filtering resistor
73T
R0 Charger resistor
Fac AC fuse
Fdc DC fuse
73 Magnetic contactor for charging circuit
52 Magnetic contactor for power supply
Diode rectifier
(RHD series)
(Note 1) For the 400 V class power supply, connect a stepdown transformer to limit the voltage of the sequence circuit to 220 V or below.
(Note 2) Be sure to connect the auxiliary power input terminals R0 and T0 of the PWM converter to the main power input lines via B contacts of magnetic contactors of the charging circuit (73 or
MC). Note that when applied to an ungrounded power supply, an insulated transformer is required. For the details, refer to the "PWM Converter Instruction Manual".
(Note 3) Be sure to connect the fan power input terminals R1 and T1 of the inverter to the main power input lines without going through the MC's B contacts or 73.
(Note 4) Construct a sequence in which a run command is given to the inverter after the PWM converter becomes ready to run.
(Note 5) Set the timer 52T at 1 sec.
(Note 6) Assign the external alarm THR to any of terminals [X1] to [X9] on the inverter.
(Note 7) Wiring for terminals L1/R, L2/S, L3/T, R2, T2, R1, S1, and T1 should match with the phase sequence.
(Note 8) Set the 73T timer to 5seconds.
System configuration
RHC-D application table
RHF-D MCCB, ELCB Magnetic contactor Fuse Microswitch
RHC-D Type
guides
Type Q'ty Rated current [A] Type Q'ty Type Q'ty Type Q'ty
RHC132S-4D RHF160S-4D 1 300 SC-N8 1 170M5446 3
RHC160S-4D RHF160S-4D 1 350 SC-N11 1 170M6546 3
RHC200S-4D RHF220S-4D 1 500 SC-N12 1 170M6547 3
170H3027 3
RHC220S-4D RHF220S-4D 1 500 SC-N12 1 170M6547 3
RHC280S-4D RHF280S-4D 1 600 SC-N14 1 170M6499 3
RHC315S-4D RHF355S-4D 1 700 SC-N14 1 170M6500 3
Options
31
For Cranes use
Filter stack (RHF series) for Power regenerative PWM converter (RHC-D)
Dimensions
Fig. A Fig. B
MAX 226.2(W) MAX 226.2(W)
220 MAX565(D) 220 MAX 565(D)
30 160 4 550 11 6x 26 30 160 550 11
Lifting hole
2.3
2.3
2xM8 Fixing
Fixing plate
plate 2xM8
1400
1367.2
1133.2
1166
956
1190
Fixing
plate
Fixing
2xM8
2.3
plate
2.3
91.2
2xM8
81
66
63 94
91.2
81
66
70
20
191
75
75
20
[Unit: mm]
Series Filter stack type Fig W H D
RHF160S-4D
A 226.2 1166 565
400V RHF220S-4D
series RHF280S-4D
B 226.2 1400 565
RHF355S-4D
RHF160S-69D
- - - -
RHF220S-69D
690V
RHF280S-69D
series
RHF355S-69D - - - -
RHF450S-69D
32
Diode rectifier (RHD-D)
F U J I I N V E RT E R & C O N V E RT E R S
Features
Inverter
Converter type
Diode rectifier converts AC power to DC power, then supplies DC power to inverter.
PWM converter
(RHC series)
This unit is equipped with DC reactor for suppression of the harmonic currents. Further suppression of harmonic currents is made
possible by creating a 12-pulse rectifier system in combination with power transformer, when connecting more than one unit in
parallel.
Control device
A control device for regenerative energy processing (attached externally) is available for equipment which generate regenerative
energy from motor, offering a selection of capacities required for the amount of regenerative energy for construction of a compact
system.
(RHF series)
Filter stack
Standard Specifications
400V series
Model RHD200S-4D RHD315S-4D
Max. connection capacity [kW] (*1) 600 945
Min. connection capacity [kW] (*2) 110 180
Continuous rating [kW] 227 353
Output Overload rating 150% of continuous rating for 1 minute
Diode rectifier
(RHD series)
Voltage DC 436 to 747V (variable with input power supply voltage and load)
Required power supply capacity [kVA] 248 388
Main power
3-phase, 380 to 440V/50Hz, 380 to 480V 60Hz (*3)
Phase, Voltage, Frequency
Input power
Auxiliary input for fan power
supply Single-phase, 380 to 440V/50Hz, 380 to 480V 60Hz (*4)
Phase, Voltage, Frequency
Voltage/frequency variation Voltage: +10 to -15%, Frequency: +5 to -5%, Voltage unbalance: 2% or less (*5)
Approximate weight [kg] 125 160
Enclosure IP00
System configuration
690V series (Coming soon)
guides
Model RHD220S-69D RHD450S-69D
Max. connection capacity [kW] (*1) 660 1350
Min. connection capacity [kW] (*2) 132 250
Continuous rating [kW] 252 504
Output Overload rating 150% of continuous rating for 1 minute
Voltage DC 776 to 1091V (variable with input power supply voltage and load)
Required power supply capacity [kVA] 270 549
Main power
3-phase, 575 to 690V/50Hz, 60Hz (*3)
Phase, Voltage, Frequency
Input power
Auxiliary input for fan power Single-phase, 660 to 690V, 50/60Hz
supply
Phase, Voltage, Frequency Single-phase, 575 to 600V, 50/60Hz (*4)
Options
Voltage/frequency variation Voltage: +10 to -15%, Frequency: +5 to -5%, Voltage unbalance: 2% or less (*5)
Approximate weight [kg] 125 160
Enclosure IP00
(*1) Represents the total capacity of connectable inverters; however, capacity which may be operated simultaneously in driving mode is continuous rating.
(*2) Represents the minimum capacity of connectable inverters. For less capacity the power factor decreases remarkably.
(*3) 400V series : Suppression of capacity is required for supply voltage under 400V.
690V series : Suppression of capacity is required for supply voltage under 690V.
(*4) 400V series : Connector inside the diode rectifier needs to be switched in case of 380 to 398V/50Hz and 380 to 430V/60Hz power supplies.
690V series : Connector inside the diode rectifier needs to be switched in case of 575 to 600V/50Hz, 60Hz power supplies.
(*5) max. voltage [V] - min. voltage [V]
Interphase unbalance rate (%) = × 67
3-phase average voltage
33
For Cranes use
Terminal Functions
Category Symbol Name Functions
L1/R, L2/S, L3/T Main supply input Connect to 3-phase power supply.
P(+), N(-) Converter output Connect to inverter power input terminals P (+) and N (-).
E(G) Ground terminal Ground terminal of diode rectifier chassis (case)
R1, T1 Fan power supply input To be used as supply input of AC cooling fan inside of diode rectifier.
Main circuit (at input of 400 V) Internal switching connector needs to be changed to meet supply voltage.
R11, R12
For manufacturer use
T11, T12
73R Coil supply of charging circuit contactor for charging circuit.
Power supply for charging circuit
73T Not to be used as power supply for external circuit.
Input control signal for charging circuit contactor.
Control signal may also be input externally.
73-1 Control input of contactor for
Input signal <Rated capacity of coil>
73-2 charging circuit
• At power on ... 200 V/50 Hz: 380 VA, 220 V/60 Hz: 460 VA
• At power hold ... 200 V/50 Hz: 26.6 VA, 220 V/60 Hz: 26.8 VA
73A Output of control signal for Control signal of charging circuit
73C charging circuit Contact rating : 250 VAC 0.5 A cos =0.3, 30 VDC 0.5 A
Auxiliary contact of charging circuit contactor.
ONA
Operation signal of charging To be used as signal for operational check of charging circuit.
Output signal ONB
circuit Contact rating: 24 VDC 3 A
ONC
* Min. working voltage/current: 5 VDC 3 mA
1 Signal is output when internal parts of diode rectifier are overheated.
Output of bulk alarm
2 Contact rating: 24 VDC, 3 mA /max
(*1) See below for timing chart of output signal, and DC PN voltage at signal output.
Output terminal
(DC PN
voltage)
73A - 73C ON
Output
terminal
Td=0.5 - 1.5sec
Wiring Diagram
Diode rectifier stack Inverter stack
(Note 3)
RHD-D VG1
Microswitch for
Microswitch for
detection of open
detection of open
circuit in AC fuse
c circuit in DC fuse
DCF1
R0
d DCF2
Power supply
ACFAN
R1 a R0
T1 U1 Voltage b T0 (Note 1)
detection
U2
R1 e f
R11 T1 FWD
R12 c d
(Note 2) (Note 2)
T11 1 CM
X9(THR)
T12
13
2 12
73R CM
73T
11
73A
a
(Note 4) 73C ONA
b e
73-1 ONB
73-2
73 73
73
ONC
f
E(G) E(G)
Note 1) Construct a sequence so that the run command is input to the inverter after the initial charging of the diode rectifier has been completed.
Note 2) The overheat signal of the diode rectifier is output. Connect after setting any one of X1 - X9 terminals of inverter to external alarm (THR) or coast-to-a-stop command (BX). THR setting is
shown in this diagram.
Note 3) Connect after setting any one of X1 - X9 terminals of inverter to external alarm (THR) or coast-to-a-stop command (BX) when detecting open circuit in AC fuse. THR setting is shown in this
diagram.
Note 4) The control signals and drive power supply for charging circuit contactors (73) can be input externally. Refer to the User’s Manual for details.
34
F U J I I N V E RT E R & C O N V E RT E R S
Dimensions
Inverter
Fig. A Fig. B
MAX 226.2(W) MAX 226.2(W)
220 220 MAX 565(D)
30 160 MAX 565(D) 30 160 550 11
550 11
2.3
1.6
Fixing
plate
2xM8 Fixing 2xM8
plate
PWM converter
(RHC series)
1400
1367.2
1100
1027.8
956
1190
Fixing
plate
Fixing
2.3
2xM8 plate
91.2
2.3
70
55
2xM8
(RHF series)
Filter stack
63 94
91.2
70
55
63 94
17
191
17
75 70
191
75 70
17
17
455.3 38.5 455.3 38.5
Diode rectifier
(RHD series)
[Unit: mm]
Series Diode rectifier type Fig W H D
400V RHD200S-4D A 226.2 1100 565
series RHD315S-4D B 226.2 1400 565
690V RHD220S-69D - - - -
series RHD450S-69D - - - -
System configuration
<MD mode>
Electromagnetic
MCCB Fuse Microswitch
guides
RHD-D Type contactor
Rated current [A] Type Type Type
RHD200S-4D 500 SC-N12 170M6547 170H3027
RHD315S-4D 700 SC-N12 170M6500 170H3027
Options
35
For Cranes use
Directive (Emission). Install the filter while referring Magnetic Extension cable for remote control
to the details in the installation manual. contactor
[CB- S]
Power filter for input circuit Technica Cable used for remote control
[RNF C - ]
This filter can be used for the same purpose as the
EMC compliance filter, but is not an EMC compliance. Battery for memory backup,
USB storing trace back memory and
(miniB)
(*2) Optional board
calendar function
When R0 and T0 terminals are used, install a magnetic [OPK-BP]
RJ-45
contactor in this position. for KEYPAD
connection
22kW or below: optional,
L1 L2 L3
30kW or above: standard equipment
Filter capacitor for reducing radio noise Technica L1' L2' L3'
Control circuit terminal block
[NFM M315KPD ]
Speed setting potentiometer
Used to reduce radio noise. This is effective for
R0 T0
the AM radio frequency band.
Tachometer
*Do not use it on the inverter output side.
[Made by Nippon Chemi-con, dealt by Fuji Electric Technica] Main circuit terminal block
(*2) G L1/R L2/S L3/T DB P1 P(+) N(-) U V W G
Power filter for output circuit Technica Used for suppressing power source harmonics of
inverters. It is also equipped with a power supply
[RNF S - ] 1 2 3
regenerative function to drastically increase braking
This will become more effective in noise reduction if capability and reduce energy consumption.
4 5 6
used together with the power filter for input circuit. * Use in combination with dedicated reactors for the RHC series.
* Use in combination with dedicated filter reactors, filter
capacitors and filter resistors.
* The items indicated with Technica are dealt by Fuji Electric Technica.
36
F U J I I N V E RT E R & C O N V E RT E R S
Inverter
Power 3
Fuse
Use a DC common fuse to
prevent secondary damage
MCCB like a broken stack inverter.
or R S T
*) It can be set on the N side
ELCB to detect blow-out fuse.
PC loader for Windows
PWM converter
Inverter support software
U V W
(RHC series)
(FRENIC-VG loader)
This software is used to set the function codes
Arrester Technica
of the inverter from a PC, to manage the data.
[CN5 ] ("WPS-VG1-STR" is available as free download
Suppresses induced lightning surges from the power from our website.)
source to protect entire equipment connected to the
power source.
[Dealt by Fuji Electric Technica]
P N P N
(RHF series)
Filter stack
Extension cable for remote control
R S T
USB
(miniB)
[CB- S]
Contactor Cable used for remote control
U V W PWM converter Inverter
(Stack type) (Stack type)
or
Diode rectifier
(Stack type) RJ-45
for KEYPAD
connection
Battery for memory backup,
Peripheral device storing trace back memory and
Diode rectifier
(RHD series)
of ACL / PWM Optional board
calendar function
converter [OPK-BP]
All capacities: Standard equipment
Control circuit terminal block
R S T U V W G
Used to reduce radio noise. Suppressive effect to the frequency
band is available by approximately 1MHz or more. This is
System configuration
appropriate as a simple measure against noise since it affects
broad range in the frequency band. It is recommended to insert
it on the power supply side if the cable length between a motor
guides
and an inverter is short (roughly 20m or less) or on the output
side if the cable length exceeds 20m.
R S T G
Motor M
3
* The items indicated with Technica are dealt by Fuji Electric Technica.
37
For Cranes use
Options
Cable
Category Name Type Length (m) Specifications
Cable Extension cable for remote control CB-5S 5m Connection cable between an inverter and the KEYPAD panel
CB-3S 3m
CB-1S 1m
Encoder cable for GNF2 CB-VG1-PMPG-05S 5m Straight plug
CB-VG1-PMPG-15S 15m
CB-VG1-PMPG-30S 30m
CB-VG1-PMPG-50S 50m
CB-VG1-PMPG-05A 5m Angle plug
CB-VG1-PMPG-15A 15m
CB-VG1-PMPG-30A 30m
CB-VG1-PMPG-50A 50m
Casters
Casters (movable type)
38
F U J I I N V E RT E R & C O N V E RT E R S
Inverter
PWM converter
Braking unit Continuous braking Repetitive braking
(RHC series)
Power Nominal Inverter type Braking resistor
For unit type (150% torque conversion value) (100s or less cycle)
supply applied motor
voltage [kW] Unit type * Ohmic Max. braking Braking Discharging Duty cycle Average
Type Q'ty Type Q'ty
(HD spec) value torque [%] time [s] capability [kWs] [%ED] loss [kW]
3.7 FRN3.7VG1S-4 DB3.7V-41B 96Ω 1 27.75 0.2775
5.5 FRN5.5VG1S-4 DB5.5V-41B 64Ω 1 41.25 0.4125
7.5 FRN7.5VG1S-4 DB7.5V-41B 48Ω 1 56.25 0.5625
11 FRN11VG1S-4 DB11V-41B 32Ω 1 82.5 0.825
15 FRN15VG1S-4 DB15V-41B 24Ω 1 112.5 1.125
18.5 FRN18.5VG1S-4 DB18.5V-41B 18Ω 1 138.75 1.3875
(RHF series)
22 FRN22VG1S-4 DB22V-41B 16Ω 1 165 1.65
Filter stack
30 FRN30VG1S-4 DB30V-41B 10Ω 1 225 2.25
Built-in unit
37 FRN37VG1S-4 DB37V-41B 9Ω 1 277.5 2.775
45 FRN45VG1S-4 DB45V-41B 8Ω 1 337.5 3.375
55 FRN55VG1S-4 DB55V-41C 6.5Ω 1 412.5 4.125
75 FRN75VG1S-4 DB75V-41C 4.7Ω 1 562.5 5.625
400V
90 FRN90VG1S-4 DB90V-41C 3.9Ω 1 150% 10s 675 10%ED 6.75
series
110 FRN110VG1S-4 DB110V-41C 3.2Ω 1 825 8.25
132 FRN132VG1S-4 DB132V-41C 2.6Ω 1 990 9.9
160 FRN160VG1S-4 DB160V-41C 2.2Ω 1 1200 12.0
Diode rectifier
(RHD series)
200 FRN200VG1S-4 DB200V-41C 3.5Ω/2 1 1500 15.0
BU220-4C 2
220 FRN220VG1S-4 DB220V-41C 3.2Ω/2 1 1650 16.5
250 − − −
280 FRN280VG1S-4 DB160V-41C 2.2Ω/2 2 2100 21.0
BU220-4C 2
315 FRN315VG1S-4 DB160V-41C 2.2Ω/2 2 2363 23.6
355 FRN355VG1S-4 DB132V-41C 2.6Ω/3 3 2663 26.6
3
400 FRN400VG1S-4 DB132V-41C 2.6Ω/3 3 3000 30.0
BU220-4C
500 FRN500VG1S-4 DB132V-41C 2.6Ω/4 4 3750 37.5
4
System configuration
630 FRN630VG1S-4 DB160V-41C 2.2Ω/4 4 4725 47.3
* For the unit type (MD) specification, refer to the User Manual.
* Please refer to the FRENIC-VG catalog for external dimensions.
guides
(Note 1) The duty cycle [%ED] are calculated as the 150% torque braking used for deceleration as described below.
(Note 2) Two braking resistors are required for each of DB160V-41C, DB200V-41C, or DB220V-41C.
(Note 3) When connecting three braking units or more in parallel, refer to the supplement document of the DB Unit instruction manual (notes in connecting multiple units) INR-HF51614*.
T1
150% • Duty cycle %ED = T0 ×100 [%] 150%
Braking Braking
power power
[Selection procedure] All three conditions listed below must be satisfied simultaneously.
1 "The maximum braking torque" does not exceed the value shown on the table.
2 The energy discharged in the resistor for each braking (the area of the triangle shown in the above figure) does not exceed "the discharging capability [kWs]" on the table.
3 The average loss (energy discharged in the resistor divided by the braking interval) does not exceed "the average loss [kW]" shown on the table.
39
For Cranes use
Options
T1
• Duty cycle %ED = T0 ×100 [%] DBR:150% (DBU:100%)
Braking power
[Selection procedure]
1 The maximum braking torque does not exceed the value shown on the table.
2 The energy discharged in the resistor for each braking ( the area shown in the above figure ) does not 0 Time
exceed the discharging capability [kWs] on the table.
Braking time T1 T1 Braking time
3 The average loss ( energy discharged in the resistor divided by the braking interval ) does not exceed Braking interval
the average loss [kW] shown on the table. T0
40
F U J I I N V E RT E R & C O N V E RT E R S
Inverter
30%ED/constant-power ( 100s cycle ) 40%ED/constant-power ( 100s cycle )
Dimensions [mm] Mass Dimensions [mm] Mass
Voltage Type Voltage Type
H H1 [kg] H H1 [kg]
DB003V-430SA 725 670 60 DB003V-440SA 725 670 60
DB005V-430SA 40 DB005V-440SA 40
DB007V-430SA DB007V-440SA
38 38
DB011V-430SA DB011V-440SA
DB015V-430SA 41 DB015V-440SA 525 470 41
525 470
400V DB018V-430SA 50 400V DB018V-440SA 50
Temperature sensor
series DB022V-430SA 60 series DB022V-440SA 60
PWM converter
M-12 470
DB030V-430SA 63 DB030V-440SA 76
(RHC series)
(Eye bolts)
DB037V-430SA 80 DB037V-440SA 725 670 110
55
(RHF series)
Filter stack
Braking unit (BU - )
Fig. A Dimensions [mm] Approx.
Voltage Type Fig
W W1 H H1 H2 D weight [kg]
BU37-4C 150 100 280 265 250 4
BU55-4C 230 130 280 265 250 5.5
400V
H2
H1
H
Diode rectifier
(RHD series)
BU220-4C 250 150 450 435 420 13
1.2
W1
15
6
7.5
W D
System configuration
Braking unit + Fan unit The duty cycle [%ED] of the model with an external
W2 D2
braking unit is increased from 10% ED to 30% ED by
guides
W4 W3 D4 D3
using this option.
H3
[Fan unit]
H4
Dimensions [mm]
H2
DBUnit Type
WARNING
W1 H1 D1 (Fan power supply cable)
BU-F 149 44 76 320
Fan unit
[Braking unit + Fan unit]
Dimensions [mm]
Voltage Type
W2 W3 W4 H2 H3 H4 D2 D3 D4
Options
41
For Cranes use
Options
The DC reactor is mainly used for the unit type. With the stack type, the DC reactor is built into the diode converter.
* For details, refer to the Stack Type User Manual.
DC Reactor (DCR - )
7.5 FRN7.5VG1S-4 – DCR4-7.5 •The DC Reactor (DCR) in thick-frame are provided as standard (supplied adding to the unit).
11 FRN11VG1S-4 – DCR4-11 Inverter types with -4E and -4C on the end are not available as standard. Please purchase as
15 FRN15VG1S-4 – DCR4-15 options.
18.5 FRN18.5VG1S-4 – DCR4-18.5 *The DCR4- B type is also prepared for motors of 75kW or above capacities, which are
22 FRN22VG1S-4 – DCR4-22A applicable as standard. Contact Fuji Electric for ordering product separately.
* Please refer to the FRENIC-VG catalog for external dimensions.
30 FRN30VG1S-4 – DCR4-30B
– DCR4-37B
37 FRN37VG1S-4
– DCR4-37C
– DCR4-45B
45 FRN45VG1S-4
– DCR4-45C
– DCR4-55B
55 FRN55VG1S-4
400V – DCR4-55C
75 FRN75VG1S-4 – DCR4-75C
series 90 FRN90VG1S-4 – DCR4-90C
110 FRN110VG1S-4 FRN90VG1S-4 DCR4-110C
132 FRN132VG1S-4 FRN110VG1S-4 DCR4-132C
160 FRN160VG1S-4 FRN132VG1S-4 DCR4-160C
200 FRN200VG1S-4 FRN160VG1S-4 DCR4-200C
220 FRN220VG1S-4 FRN200VG1S-4 DCR4-220C
250 – FRN220VG1S-4 DCR4-250C
280 FRN280VG1S-4 – DCR4-280C
315 FRN315VG1S-4 FRN280VG1S-4 DCR4-315C
355 FRN355VG1S-4 FRN315VG1S-4 DCR4-355C
400 FRN400VG1S-4 FRN355VG1S-4 DCR4-400C
450 – FRN400VG1S-4 DCR4-450C
500 FRN500VG1S-4 – DCR4-500C
630 FRN630VG1S-4 – DCR4-630C
AC Reactor (ACR - )
Note) It is not necessary to use the reactor unless a particularly stable power supply is
Reactor
Voltage required, i.e., DC bus connection operation (PN connection operation).
type Use the DC reactor (DCR) as a measure against harmonics.
ACR4-110 * Please refer to the FRENIC-VG catalog for external dimensions.
ACR4-132
ACR4-220
400V ACR4-280
series ACR4-355
ACR4-450
ACR4-530
ACR4-630
42
F U J I I N V E RT E R & C O N V E RT E R S
Inverter
155 MIN
217 MAX
131 MAX
39.5 MIN
74 MIN
78 MAX
204±1.0
156±1.0
35
61
NP
NP
20
181 MAX 2-7
±2
95 MAX 4-R3.5
2- 5.5 4×R4
42 MAX
26 MAX
26 MAX
8
13±0.3
35±1.0
13±0.3
12 220
80 150 241 MAX
ACL-40B ACL-74B F200160 F200160PB
PWM converter
Inverter (Without Mounting legs) (With Mounting legs)
(RHC series)
terminals
Wire
Zero-phase reactor
U
V
W
Motor terminals E
Applied wire size list
Voltage Zero-phase reactor for reducing radio noise Q'ty No. of turns Recommended wire size [mm2] Note)
1 4 2.0, 3.5, 5.5
ACL-40B 2 2 8, 14
4 1 22, 38, 5.5×2, 8×2, 14×2, 22×2
(RHF series)
Filter stack
1 4 8, 14
400V
ACL-74B 2 2 22, 38, 60, 5.5×2, 8×2, 14×2, 22×2
series
4 1 100, 150, 200, 250, 38×2, 60×2, 100×2
150×2,200×2,250×2,325×2
F200160
1 4 150×3,200×3,250×3,325×3
F200160PB
250×4,325×4
NOTE) Use a 600V HIV insulation cable (Allowable temp. 75°C).
Diode rectifier
(RHD series)
Output circuit filter (OFL- 4A)
System configuration
11 FRN11VG1S-4 – –
OFL-15-4A
15 FRN15VG1S-4 – –
18.5 FRN18.5VG1S-4 – –
OFL-22-4A
guides
22 FRN22VG1S-4 –
30 FRN30VG1S-4 – FRN30SVG1S-4 OFL-30-4A
37 FRN37VG1S-4 – FRN37SVG1S-4 OFL-37-4A
45 FRN45VG1S-4 – FRN45SVG1S-4 OFL-45-4A
55 FRN55VG1S-4 – FRN55SVG1S-4 OFL-55-4A
75 FRN75VG1S-4 – FRN75SVG1S-4 OFL-75-4A
400V 90 FRN90VG1S-4 – FRN90SVG1S-4 OFL-90-4A
series 110 FRN110VG1S-4 FRN90VG1S-4 FRN110SVG1S-4 OFL-110-4A
132 FRN132VG1S-4 FRN110VG1S-4 FRN132SVG1S-4 OFL-132-4A
160 FRN160VG1S-4 FRN132VG1S-4 FRN160SVG1S-4 OFL-160-4A
200 FRN200VG1S-4 FRN160VG1S-4 FRN200SVG1S-4 OFL-200-4A
Options
43
NOTES
• Measures against surge currents
When running general-purpose motors Environmental conditions If an overvoltage trip occurs while the inverter is
• Driving a 400V general-purpose motor • Installation location stopped or operated under a light load, it is
When driving a 400V general-purpose motor with Use the inverter in a location with an ambient assumed that the surge current is generated by
an inverter using extremely long cables, damage to temperature range of -10 to 50˚C. open/close of the phase-advancing capacitor in the
the insulation of the motor may occur. Use an output The inverter and braking resistor surfaces become power system.
circuit filter (OFL) if necessary after checking with hot under certain operating conditions. Install the We recommend connecting a DC REACTOR to the
the motor manufacturer. Fuji's motors do not require inverter on nonflammable material such as metal. inverter.
the use of output circuit filters because of their Ensure that the installation location meets the • Megger test
reinforced insulation. environmental conditions specified in "Environment" When checking the insulation resistance of the
in inverter specifications. inverter, use a 500V megger and follow the
• Torque characteristics and temperature rise
When the inverter is used to run a general-purpose instructions contained in the Instruction Manual.
motor, the temperature of the motor becomes
Combination with peripheral devices
higher than when it is operated using a commercial Wiring
• Installing a molded case circuit
power supply. In the low-speed range, the cooling breaker (MCCB) • Wiring distance of control circuit
effect will be weakened, so decrease the output Install a recommended molded case circuit breaker When performing remote operation, use twisted
torque of the motor. If constant torque is required in (MCCB) or an earth leakage circuit breaker (ELCB) shielded wire and limit the distance between the
the low-speed range, use a Fuji inverter motor or a in the primary circuit of each inverter to protect the inverter and the control box to 20m.
motor equipped with an externally powered wiring. Ensure that the circuit breaker capacity is
ventilating fan. equivalent to or lower than the recommended
• Wiring length between inverter and motor
If long wiring is used between the inverter and the motor, the
• Vibration capacity.
inverter will overheat or trip as a result of overcurrent (high-
When the motor is mounted to a machine, • Installing a magnetic contactor (MC) frequency current flowing into the stray capacitance) in the
resonance may be caused by the natural in the output (secondary) circuit wires connected to the phases. Ensure that the wiring is
frequencies, including that of the machine. If a magnetic contactor (MC) is mounted in the shorter than 50m. If this length must be exceeded, lower the
Operation of a 2-pole motor at 60Hz or more may inverter's secondary circuit for switching the motor carrier frequency or mount an output circuit filter (OFL).
cause abnormal vibration. to commercial power or for any other purpose, When wiring is longer than 50m, and sensorless vector
* Study use of tier coupling or dampening rubber. ensure that both the inverter and the motor are fully control or vector control with speed sensor is selected,
* It is also recommended to use the inverter jump stopped before you turn the MC on or off. Remove execute off-line tuning.
frequencies control to avoid resonance points. the surge killer integrated with the MC.
• Wiring size
• Noise • Installing a magnetic contactor (MC) Select cables with a sufficient capacity by referring
When an inverter is used with a general-purpose in the input (primary) circuit to the current value or recommended wire size.
motor, the motor noise level is higher than that with Do not turn the magnetic contactor (MC) in the
a commercial power supply. To reduce noise, raise primary circuit on or off more than once an hour as • Wiring type
carrier frequency of the inverter. High-speed an inverter fault may result. If frequent starts or Do not use multicore cables that are normally used
operation at 60Hz or more can also result in more stops are required during motor operation, use for connecting several inverters and motors.
noise. FWD/REV signals. • Grounding
• Protecting the motor Securely ground the inverter using the grounding
When running special motors terminal.
The electronic thermal facility of the inverter can
• Explosion-proof motors protect the general-purpose motor. The operation
level and the motor type (general-purpose motor,
Selecting inverter capacity
When driving an explosion-proof motor with an
inverter, use a combination of a motor and an inverter motor) should be set. For high-speed • Driving general-purpose motor
inverter that has been approved in advance. motors or water-cooled motors, set a small value for Select an inverter according to the applicable motor
the thermal time constant to protect the motor. ratings listed in the standard specifications table for
• Brake motors
If you connect the motor thermal relay to the motor the inverter. When high starting torque is required or
For motors equipped with parallel-connected
with a long cable, a high-frequency current may flow quick acceleration or deceleration is required, select
brakes, their braking power must be supplied from
into the wiring stray capacitance. This may cause an inverter with a capacity one size greater than the
the primary circuit (commercial power supply). If the
the relay to trip at a current lower than the set value standard.
brake power is connected to the inverter power
for the thermal relay. If this happens, lower the
output circuit (secondary circuit) by mistake, • Driving special motors
carrier frequency or use the output circuit filter
problems may occur. Select an inverter that meets the following condition:
(OFL).
Do not use inverters for driving motors equipped Inverter rated current > Motor rated current.
with series-connected brakes. • Discontinuance of power-factor correcting capacitor
Do not mount power factor correcting capacitors in Transportation and storage
• Geared motors
the inverter (primary) circuit. Use a DC reactor to
If the power transmission mechanism uses an oil-
improve the inverter power factor. Do not use power When transporting or storing inverters, follow the
lubricated gearbox or speed changer/reducer, then
factor correcting capacitors in the inverter output procedures and select locations that meet the
continuous motor operation at low speed may
circuit (secondary). An overcurrent trip will occur, environmental conditions that agree with the
cause poor lubrication. Avoid such operation.
disabling motor operation. inverter specifications.
• Single-phase motors
• Discontinuance of surge killer
Single-phase motors are not suitable for inverter-
Do not mount surge killers in the inverter output
driven variable speed operation. Use three-phase
(secondary) circuit.
motors.
• Reducing noise
Use of a filter and shielded wires are typical
measures against noise to ensure that EMC
Directives are met.