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Ssemr Rfi M 570 Reply
Ssemr Rfi M 570 Reply
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Saline Water Conversion
Corporation
QAIQC ~rocedure
Document ID No : XXXXXXXXXXX
Page: 1 of 1
Rev. No.: 0
SSEMR-RFI-M-570 08/05/2021
3. Contractor Company Name 4. Contractor Contact person/ 5. Project Name:
Signature
Saudi Services for Electro Mechanic Works Co.
P. Abhilash AI-Qunfudah New City Feeder Water Transmission System
~.... (SSEM)
6. Item description 7. W6S number 8. ITP reference / ITP item I WPS
,~
PPS- Weld visual inspection of 1st, 2nd, 3rd, 4th, 5th Shell 1 0- Y 6 7 0 - F- 2 8 3, REV-2
N/A
courses joints (STEP NO. # 11 .4) 0/VPS-AZ/43 , AZ/020, AZ/070)
9. Inspection date 10. Inspection time 11. Inspection Location
'
09/05/2021 08:00AM Tank/T1GK6 1266001
1•1
·12. Element Serial·no .. ·1·3. · ltems·ta be inspected 14. Quantity - 15. Drawings·no/ remarks
'
Weld visual inspection of 1st, 2nd,
74 Jo.ints AZ-849-FAD-202, REV.O
3rd, 4th, 5th Shell courses joints -
Inside
.t_
.
1-Weld Visual Report was observed as per AYESA welding inspector record and comments
2- survey setting our record for annular and 1st shell plates and bottom plates level/slope
is under contractor/tank supplier full responsibility
3- contractor must comply with NCR : QWTS-NCR-006&16 prior to commence the next activities
4- only contractor authorized personnel must sign the RFI documents for proper submission
~
li! 11-05-2021
Signature Signature
~
~:;:~\~¢:~~~·I W"-"1-JI
$\\ $,S.U11
INSPECTION TEST
Energy Industrial City Feeder Line
waterTransmission System
(Contract No. TBA} --- :Ai "--· ~~·-
PLAN Alzamil Metal Works Factory
ENGINEER UJL..L.ll .;:::~LL..oJJ~,.J..oljJ!~o
CONTRACTOR
Project Title: CONSTRUCTION OF QUNFUDAH NEW CITY FEEDER WATER
TRANSMISSION SYSTEM Document# AZ/JF-B49/ITP,01 REV: 02 Page; 5 of 14
Equipment Name & Tag: Potable Water/ City Water Storage Tanks (05 Nos). ,
(TK-01, TK-02, TK-03, TK-04 & TK-05) INVOLVED PARTIES
INSPECTION I TEST
•
I>Z SSEM swcc RESPONSIBILITY
Applicable Standard I
Step No. General Activity Specific Activity
Acceptance Criteria
Type Extent% ! Action Code Action Code Action Code
1'····2
11.1 layout
Verify degree of orientation on annular
plates & verifiy erection of shell plates at
appropriate degree and shell lay out on
API 650/ Approved
Drawings
Visual
Dimensional
100 . H w w
i>;i
'''"·"
QCI
annular plates_
11.5
Check Pluinbness of each shell course as API 650/ Approved Visual &
100 ; H . w R QCI
per Para 7.5,2 of API-650 Drawings Dimensional
Inspection after Check Roundness as per Para 7.5.3 of API- API 650/ Approved Visual &
11.6
completion of welding of 650 Drawings Dimensional
100 H w R QCI
;
each shell course
Check peaking of shell vertical joints as per API 650/ Approved Visual &
11.7
Para 7.5.4 (a) of API-650 Drawings Dimensional
100
. ;
H w R QCI
Check banding of shell horizontal joints as API 650/ Approved Visual &
;
11.8
per Para 7.5.4 (b) of API-650 Drawings Dimensional
100 ; H w R QCI
JOB REFERENCE
TEST DESCRIPTION
TEST OBSERVATIONS
Joint No/
ITP Ma ting Welding Inspection
SN Drawing# Members Welder ID WPS# QCI Sign
Step# Process Status
Mark No
05 11.4
N
<+-< S1V7 SMAW 2546 Accepted ~J
., "TJ~I
0
06 11.4 N S1V8 SMAW 4756 Accepted #xb._
'*'!:
......
07 11.4 Q)
Q)
S1V9 SMAW 2549
AZ-043
Accepted ~
..c:
~ REV-6 .a~ J
08 11.4 S1V10 SMAW 4399 Accepted
N
0
09 11.4 N
·S1V11 SMAW 4233 Accepted ~
10 11 .4 ~
j:.l.;
S1V12 SMAW 4754 Accepted P1tih
..--no....,
11 11.4 c:n S1V13 SMAW 4233 Accepted P:-llbL.
~
00
~
I
12 11.4 N S1V14 SMAW 2549 Accepted
-<
13 11 .4 S1V15 SMAW 47 56 Accepted
f~
Remarks ·
• This report of "1st Shell course vertical joints -Inside"
11--
Na_me _ ___ _----- _f_&·~h_ __ ------ --~--~ - fo -~ lu¥\ ---- -- ----- ---- -- ---VIMALRAJ
----- --- ------------------------
Date
og)f)()?..J o'6 / o£ /(__' 11-05-2021
AZ-QCF-20 Rev-2
WELD VISUAL OBSERVED FOR ABOVE MENTIONED JOINTS
Report No: 849/WVI
fT1GKB1288001f009
JOB REFERENCE
TEST DESCRIPTION
TEST OBSERVATIONS
Joint No/
ITP Mating Weld ing Inspection
SN Step# Drawing# Members Welder ID WPS# QCI Sign
Process Status
Mark No
10 11.4 ~
~
S2V10 SMAW 4754 Accepted
I~
'
O"l
11 11.4 S2V11 SMAW 4399 Accepted
"""
00
12 11.4 N'
<t::
S2V12 SMAW 4399 Accepted I~
13 11.4 S2V13 SMAW 4182 Accepted
--ig__n__
lrS at__
ur__ e---;-------~-~--------- -----~~~------- --------- ------- ---- ---- --- --- ----------------
!1--N-am_
e -----i- - - - -- ___ f _MhilM:h _______~-.A~! t~- h __ __ ________ __ ______ _______ _________ ______ __________
Date
otlbd~J o~ l o~l~\
AZ-QCF-20 Rev-2
Report No: 849/WVJ
fT1GKB12BB001 /009
JOB REFERENCE
TEST DESCRIPTION
TEST OBSERVATIONS
Joint No/
SN ITP Mating Welding Inspection
Drawing# Members Welder ID WPS# QCI Sign
Step# Process Status
Mark No
10
11
11.4
11.4
~
O"l
I
S3V10
S3V11
SMAW
SMAW
4182
4182
Accepted
Accepted
"""
co I
12 11.4 N S3V12 SMAW 2546 Accepted
<t:
13 11.4 S3V13 SMAW 2941 Accepted
---In -
,.\tra:r ... !.\:t..'l: Vflj()S Fa{:efY
.;I(.!..A.J~~·~...',.:!ti;J~"-o:>
Weld Visual Inspection Sheet : 04 of 08
JOB REFERENCE
TEST DESCRIPTION
TEST OBSERVATIONS
Joint No/
ITP Mating Welding Inspection
SN Drawing# Members Welder ID WPS# QCI Sign
Step# Process Status
Mark No
~
N
05 11.4 S4V5 SMAW 4399 Accepted
"""'0
06 11.4 N
:j:j::
S4V6 SMAW 2546 Accepted ~
.....
07 11.4 a.J
a.J
S4V7 SMAW 4399
AZ/020
Accepted f~
..c:
08 11.4 C/l S4V8 SMAW 4399 REV-9 Accepted I ~M
I 7Jij{ D
N
09 11.4 0
N
S4V9 SMAW 4182 Accepted d1d&
I rff.U.
10 11.4 ~
~
S4V10 SMAW 4754 Accepted <P I1Nl
I , 'f'JIIU
11 11.4 O'l
..q<
00
I
11-N_a_
me_---l- ------ _f:.MldJfJl.-------- -Fa-':li_~ -~~~~fAA--------- ----------------------------------------------
Date {J! Jv(/_2..-) 8l o 5I t \
AZ-QCF-20 Rev-2
Report No: 849/WVI
_,/h
rr1GKB12BB001 /009
JOB REFERENCE
Equipment
Name PWT- POTABLE WATER STORAGE TANK Equipment
_____________ ---- -- __________________ __ _______ ____ _____ Tag/Sr.No. T1GKB1288001
TEST DESCRIPTION
Acceptance Criteria Reference : AZ/JF-849NT, REV-01
: API-650 Procedure
Technique : DIRECT VISUAL EXAMINATION Tool Use
TEST OBSERVATIONS
Joint No/
ITP Mating Welding Inspection
SN Drawing# Members Welder ID WPS# QCI Sign
Step# Process Status
Mark No
05 11.4
N
'+-< S5V5 SMAW 4754 Accepted I ~ 11
0 r"T
06 11.4 N S5V6 SMAW 2941 Accepted ~IZ
'*!:
.....
I"T
"
07 11.4 <ll S5V7 SMAW 2941 Accepted I~
<ll AZ/020
..!:1
08 11.4 (./')
S5V8 SMAW 2546 REV-9 Accepted ~
, - -, T f
N
0 ...1
09 11.4 N S5V9 SMAW 4754 Accepted IF II 'ILrll.
....
1 r .I
10 11.4 ~
1-1-o
S5V10 SMAW 2941 Accepted P:l~
11 11.4 d'l
~
00
S5V11 SMAW 2941 Accepted
fsJf. h..~
12 11.4 N
I
S5V12 SMAW 4 754 Accepted a7l?. ,.,
<r:: fi7T
13 11.4 S5V13 SMAW 4399 Accepted R~J_
-~
14 11.4 S5V14 SMAW 4399 Accepted ~
I K rv
Remarks ·
. This report of "5th Shell course vertical joints - Inside"
_ /h
/.!.;(:~~ -~ f.'J*"\.1\. W~.~ Facw.·.;
Weld Visual Inspection Sheet: 06 of 08
JOB REFERENCE
TEST DESCRIPTION
Acceptance Criteria : API-650 Reference Procedure
:J·~~~f:~."!~~-- ~~~:~~- --- - --- -- ---------
Technique : DIRECT VISUAL Tool Use
EXAMINATION
TEST OBSERVATIONS
Joint No/
ITP Mating Welding Inspection
SN Step# Drawing # Members Welder ID WPS# QCI Sign
Process Status
Mark No
02 11.4
>
~ SAW
4715,4721
(60"~110" & Accepted n .J...t I
p:: YJ~
120 "~150") -,._~ u~ r
N
~
'+-< H1J SAW 4712,4689
03 11.4 0 Accepted
(150"~220")
N
'11:: SMAW 4714,4713 AZ/043
~
....... /SAW
04 11.4 ClJ (220"~280") & 4233 REV-6 Accepted
ClJ
...c:: (280"~285") & r v
-,;:JU
(./')
AZ/070
4722,4727
05 11.4 N
0
N
SAW
(285 "~340" )
REV-0 Accepted e.& '-JV
~
~
m
'<:!"
00
N
<t:
Remarks
_-.. In
rr1GKB1288001/009
JOB REFERENCE
TEST DESCRIPTION
Acceptance Criteria : API-650 Reference Procedure
----------------------------- ----.
Technique : DIRECT VISUAL Tool Use
EXAMINATION
--- --- ---------- --- --------------.
-. TEST OBSERVATIONS
Joint No/
ITP Mating Welding Inspection
SN Drawing# Members Welder ID WPS# QCI Sign
Step# Process Status
Mark No
02 11.4 ~0 SAW
4716, 4688 (6s·~13s•) Accepted a.:il{ J
~>
2~
SAW AZ/043
03 11.4
I
H2J SMAW
4713, 4714 {13s·~220 " )
REV-6
&
Accepted
d~
~N" /SAW 4712, 4689 (22o·~28o·) AZ/070
~
04 11.4 J:..L.."-'
Q Accepted
1
O)N
& 4233 (28o·~28s·) REV-0
~v
<r: /SAW
& 4399 (358.~2·)
Accepted tF1JI:t,
,.. -...r-
3rd Horizontal joint (Inside)
01 11.4 SAW 4713, 4714 (o·~9o·) Accepted ~
N
02 11.4 0 N-
N'+-o
SAW 4716, 4688 (9o·~18o·) Accepted .tr.~
H3J
~oo
03 11.4 N .
~"*'>
SAW 4721, 4727 (18o·~27o•)
AZ/070
Accepted
~
REV-0
~ 1-
I ~
04 11.4 0)....., 0:: SAW 4715, 4722 (27o·~o·) Accepted
-.;j<Q)
COQJ
1 ..-e::
NC/)
<r:
Remarks
1~S--ig__n__at__ur__e~-----~'~~~---- ------~~~~~----------------------------------------------------
N-am_e _ : ___ ____ f_A\l~~h ___ --F-~.c.tj,_ .. -f-\.hdUl~---------------------------------------------------------
11--
Date 0 ~ /o{l2. l o&' I C>S_ l"l.. 1
AZ-QCF-20 Rev-2
Report No: 849/WVI
rf1GKB12BB001 /009
·--/Ti
:.!.:ar·· .. ~·.·~~t.-1: v.·~~ ~jet,.{·;
, ;u~·~"'"" .. '--'.: ,t~l...r~,.,:~
Weld Visual Inspection Sheet : 08 of 08
JOB REFERENCE
Joint No/
ITP Mating Welding Inspection
SN Drawing# Members Welder 10 WPS# QCI Sign
Step# Process Status
Ma rk No
~JJ-::d..
-- -·. --·~ ~/~'
Signature tV
----. -- ·.::- ••• - - - . ~ '!'7. - - ·-- ..... ·-· -~- ...... --·- -- -- . - -· . . ----- ------- --- -------- -- ------------- -- -- -
Name
-------~:~~~-- .. £~.~J..A.~..c:!.tA (c..: .1./) _. ........ ----· --- ------ --- ------------ ------ ------------ -
Date
D t/o.f/2,, /o3 1'2...\ ~
AZ·QCF-20 Rev·2
ii? AL 7AMII METAl WORKS FAC'a UKY
' _,:;:; .. ·' WFI n1NG PROC:F11URE SPFr.IFir..I\TION {\lvt".::>l
WPS No.: AZ/020 Rev. No.', 9 Date~ 30103/2017
l PQR No(s).: .AZ020A Code: ASME Sec. IX Ed.2015
'
' -
Welding SMAW Type(s): MANUAL
·-
~~~IS
BASE•
P.No ·-'-Group No: 1,2 To P,No. 1 Group No; 1,2 Groove or Fillet
Or Material Spec. TO "">C Wl/h
~;;;,~:Spacing:
Base Metal Thid~ness R:mge (mm): Base Metal 'Weld Metal
Groove: 1.5- 20 mm Fillet: All AS I
10-20 mm (With Impact) !Root Face As:
~~i_ngfe Pass Thickness: <13mm IGroove Angle As1
lo!h~rs: None None
eVOlliV"
!Welding. TALS SMAW i ofGroove: All
ri•lo• '""'"' F.No.: 4 iWelding Progression: Uphill
!Weld Metal A. No.: 1 I 'of Fillet: All
ls.F.A. Specification. ~.1
lAWS Classification: E7018 Preheat Temp. (min.); 1occ
lsize(mrn): A> I
IFiux Type: _NIA Preheat Maintenance: NIA
----!Flux Designation:- . .... ····· NIA 220'C
1
Fiux I Wire Classificatlon: N/A Others: None
[Allot Fit": NIA PWHT
I I Filler Metal: None .m. NIA
iWefd Metal Deposit (mm): 20mm max Range: NIA
rmc1 m•;a.:u Product Form: NIA Others; NIA
Insert N/A ..
J Slag: N/A
GAS I
I" ··~·
.,.
Gas j 'Yo Mt~ure 1 Flow Hole Siring & Weave
I N/A N/A NIA side welding; Single or Double
!Single or Multiple p~ssisfd8:<
~;;~~:
N/A NIA NIA Multiple
NIA NIA N/A ·. l;;:.imJn:,t Electrodes:
1'11Unlpit1 NIA
Orifice! Gas cup si7.e No.;
!~~~~
NIA
'" >MI\W Grinding, brushing etc,
DC See nota 3
~o!arl~: '"'"
"I· EP :Poening: Not olfowed
Amp. Range: As per Taote oe1ow None
fVolts Range: As per 1able below 'contact tube lo work dis!.: NIA
IPulslng Current (Yes/No): Nit\ ,Max. weave Wldth: 3 t!me elecirode dla. (mm)
1un!:i:mm Electrode'Dia.; N/A NIA
1• lH!!:i!;i.'t;ll Electrode Type: NIA o~;;s, None
IT ra~sfer Mode NIA
Filler! !eta/ Current (A) Heal f1tpul
Trtt<Je/ Speed
Weld Layer(s) wwoo Volt(V)
Class · nio.,., .. n) Polarily '" '"' {mm!mi,•J KJfl~cl.
1st SMAW E7018 2.5 or 3,2 DCEP 60-80 24-26 2 to3 54.0
2nd SMA'IV_ ~18 25 or_3:_2 DCEP _90-gtl ~-28 3to4 49:3.
n SMAW E701B 2.5 or 3.2 DCEP 80-110 24-28 3to4 59.7
SMAW E7018 2.5 or 3.2 DCEP B0-110 24-28 3/04 \ 44.4 [/
; (II ANY): !BY.( },
Note·1: Trade names- Bohler, Me/rode, Esab,l '' I Oil I sign I Date\~
1
'{\
----
"7,~
\1T'
Note-2: Cleaning shall be 1 l before !Jttup of the 1 I I By-~ 1 Iqbal
[BASE 'JOINTS
i~~o~~ 1or 2 To P.No. 1 G.No 1 or2 Joint Design; Double Bevel
Spec. SA-516 Gr70 ToSA-516Gr60 Wilh
C!e • 1111 • "" 1 Thickness Range {mm): Type: Double Bevel
Groove: 5 - 200 mm Fillet: All Root: 0-3mm
16-200 mm (with impact) Root Face 1-zmm
~i-~gle Pass Thickness: N/A 45'
~M~tA~S
N/A None
"V~IHV~'
1st Pass SAW c' c• 12~ 3.2 DCEP 275-320 28-30 250-350 1.73
Capping SAW •n•-~'" ••• 3.2 DCEP 275-320 25-30 200-300 \ 2.07
/'
{IF ANY}:
I B'\'~\. )jn;~
\~
.Note-1: Trade names Li~L61 &FilJ)( 960. Sign/
ISig~~~·
Note-2: 1shall be 'of the ; bieing welded
{_07/:~ (8
Nate-3:_ W~lding of both sides earned out at' • 'time by using double head. i
Grith Welding Machine
~~fGroove:
I others: None None
t METALS,
·::-;Process: SMAW All
Filler Metal F.No.: 4 Uphill (VerticaQ
Weld Metal A No<: 1 · ""' of Fillet: All
S.FA 1i A .1
Preheat Temp. (min.): 10 °C (for Thickness above :J2mm
~~e _!fn~t):
8 j t: 71l16 & E 7018
See Table Below (note-1)
<<<<<<< <<<<<<< ' <<<<<<<<<<<<< · <<<<< <<<<<<<<<<<<<<< NIA <<<<<<<<<<<<
""' ~'.':~:< << << '""
Flux Designation: 160 oc
Flux I Wire Classification:
~lloy Flux:
~'"'":·· None
fi
tst .. 5-: DCEP 50-75
~
SMAW
2nd SMAW 1=701~ .5-3 DCEP 70-100
n "MAW ctU18 ;- ~ lJ(.;t:~ 80-110 70-100 1744
Back weld SMAW E7018 .5-3. DCEP 80-110 <4-28 1744
~KS (IF ANY): IB>K \ _.0 ,. 0.<
~-- ---- -
5
i f--
~ ! i &
~ ~
~ r----.::.-
;
- -
I •
f--
3 ~
j 5
i t--E- r---1--
~
...... ~
0
0
- 1---
<D
<D
N
......
<D
::.::
(.!)
......
1-
It
• ~ ~
r---1-- ~
r-----'=--
- -
~
f-- - c-- .-
~
~ ~
~
r---L r-L
~
-
- -1
I
§
~ ~
r----.::.- r-----'=--
•
~-
_j_
1 - ~ --
" 1---
__J
~ .....____ L_____j ~