QUESTIONNAIRE/ANSWERS

SAMBHV SPONGE POWER PVT. LTD

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1. Power Plant capacity in MW ?
 Plat have 2 power plants, total capacity is 15MW i.e. WHRB- 6 MW and AFBC – 9 MW.

2. Boiler steam generation in TPH ?

 Steam generation – 3*10TPH and 1* 32TPH.

3. Boiler feed water physical and chemical parameter and quantity required per day?
 50 – 55 M3 /day feed water required for the Boiler.

Sl No. PARAMETER UNIT MAINTAIND REMARKS

1 PH - 9.0 - 9.2

2 Conductivity Microsiemens/cm <8

3 Silica PPM .02

4 Hardness PPM .02 - .04

4. Steam consumption in Turbine in TPH ?

 Steam consumption in Turbine is 3.9 TPH.

5. Steam condensation recovered from turbine ?

 Steam consumption recovered from turbine is 98% .

6. Steam lost in Turbine ?

 Steam lost in turbine is 2% .

7. Demineralized (DM) water quality & quantity required/day in Power Plant ?

 50 – 55 M3/day DM water required in Power Plant.

Sl No. PARAMETER UNIT MAINTAIND REMARKS

1 PH - 6.8 – 7.2

2 Conductivity Microsiemens/cm < .20

3 Silica PPM .02

4 Hardness PPM Nil

5 Alkalinity PPM <10

8. Makeup water for Cooling Tower quality and quantity required/day ?
 80-100 M3 /day makeup (soft) water required /day.

Sl No. PARAMETER UNIT MAINTAIND

1 PH - 7.5 – 7.8

2 Conductivity Microsiemense/cm 1600

3 Silica PPM 18 -20

4 Hardness PPM 30 – 35

5 Ca Hardness PPM 22 -24

6 Mg Hardness PPM 8 – 10

7 P Alkalinity PPM Nil

8 M Alkalinity PPM 110 – 120

9 Chloride PPM 130 – 140

10 Silica PPM 18 – 20

11 Phosphate PPM 1.5 – 1.8

12 FRC PPM .20

13 Turbidity NTU 18 – 20

9. Raw water quality and quantity required/day in DM plant ?

 110 M 3/day Raw water required for DM plant.

Sl No. PARAMETER UNIT MAINTAIND NTL TEST REMARKS

(12.06.2021)

1 PH - 7.4 7.59

2 Conductivity Microsiemense/c 870

m

3 Silica PPM 20

4 Hardness PPM 450 487.8

5 Ca Hardness PPM 200 142.7

6 Mg Hardness PPM 250 30.24

7 P Alkalinity PPM Nil

8 M Alkalinity PPM 300

9 Chloride PPM 50 91

10 Silica PPM 20

11 Turbidity NTU < 2

10. Waste water quality and quantity generated/day by DM plant ?
 30-32 M3 /day Waste ( rejected ) water generated by DM plan.
 Rejected waste water used for Road cleaning and Silo.

Sl No. PARAMETER UNIT MAINTAIND REMARKS

1 PH - 7.6

2 Conductivity Microsiemense/cm 3000

3 Hardness PPM 1500

4 P Alkalinity PPM Nil

5 M Alkalinity PPM 1000 – 1100

6 Chloride PPM 2600

11. DM water tank capacity?

 DM tank capacity is 180 M3 made by MS+GI ,Roast free.

12. RO water quality and quantity required/day?

 RO ( product, output) is gain 70% of total Raw water feed into the DM plant ie (110 M 3 *70% = 77M3 /day)
and remaining 30% are rejected/ waste water ie (110-77 = 33 M 3 ) .

Sl No. PARAMETER UNIT MAINTAIND REMAKS

1 PH - 5.7

2 Conductivity Microsiemense/cm 32- 36

3 Hardness PPM 4

4 P Alkalinity PPM Nil

5 M Alkalinity PPM 10 – 12

6 Chloride PPM 10 -12

7 Silica PPM .10

13. Raw water quality available & quantity required /day for RO plant?
 100 – 120 M3 /day Raw water ( UF output) required for RO plant.

Sl No. PARAMETER UNIT MAINTAIND REMARKS

1 PH - 6.7

2 Conductivity Microsiemense/cm 874

3 Hardness PPM 372

4 P Alkalinity PPM Nil

5 M Alkalinity PPM 280 – 300

6 Chloride PPM 50 – 55
 7 Silica PPM 17 – 20

8 TDS PPM 437

14. Waste water quality and quantity generated /day by RO plant?

 RO waste water and DM waste water are same so consider ans No. -10 for waste water generated /day by
RO plant.

15. How RO & DM waste water is being treated?

 After regeneration ,backwash , and flushing, PH correction process done by the neutralization process of
waste water and shifted to use for road cleaning and silo.

16. For what purpose RO & DM waste water is being used after treatment?
 After regeneration, backwash, and flushing, PH correction process done by the neutralization process of
waste water and shifted to use for road cleaning and silo.

17. How much sluge produced in the DM & RO treatment process?

 There are no any sludge generation produced by the treatment process in DM+RO plant.

18. For what purpose the sludge is used?

 There are no any sludge generation produced by the treatment process in DM+RO plant.

19. Source of water used in the plant ?

Water is taking from 2 Boreholes of 5HP capacity motor.

20. What type of water used and quantity required /day for ASH Disposal ?
 Neutralization feed water used for Ash Disposal, that means from DM+RO waste water are neutralize with
some coagulant mixing and PH correction after that used for Ash Disposal. 20 – 25 M3 /day /day water
required.

21. Auxillary cooling water quality and quantity required /day?

 Auxillary cooling water is also known as makeup water so the Ans no. -8 are consider for 21 also required
water quantity is 70-80 M3 /day .
Need to be clear from sambhv.

FLOW DAIGRAM OF DM PLANT

Under Ground Water Reservoir (capacity= 600M 3)

UGR Multi Grade Filter (Raw water input = 110M 3)

MGF
 Ultra Filtration (caustic and HCL dosing)

Ultra Filtration storage tank (RO feed water storage tank)

Reverse Osmosis (HCL,Antiscalent,SMBS dosing)

Strong Acid Cation (HCL dosing)

Strong Basis Anion ( Caustic,Lime Dosing)

Mix Bed (RO water output)

DM or RO water storage tank, (capacity=180M 3)