SS022 Ironmongery R3

CGK060 – SURYACIPTA SS22/1
NOV 2019 ISSUED FOR 100% CONFORMANCE SECTION 22 - IRONMONGERY
SECTION 22
22.0 IRONMONGERY
22.1 GENERALLY
Whenever a material, item, article or product is specified by trade/brand name,

manufacturer's name or catalogue reference, the Contractor may propose an
equivalent alternative, subject to the Architect written approval.
a. Ironmongery shall be approved satin stainless steel finish unless otherwise stated.
b. All locksets shall be equivalent to Assa Abloy,Kaba, Sargent, d-line or contractors

proposal to the approval of the Architect and shall be come complete with 3 nos of
individual keys. 2 nos of master key shall be provided to each and every building.
c. All locks shall be furnished with temporary cylinder at FOC during the construction
period and to be replaced and fixed with the permanent cylinder by the
manufacturer prior to handing over without additional cost.
d. No individual keys are to be released to any person without prior approval from
the Architect.
e. All keys herein above mentioned must be systematically label with door locations
and submitted in sealed envelopes.
f. Contractor shall include approved rubber stopper to all toilet entrance doors and
glass doors. Contactor shall include approved magnetic doorstopper to all doors
except toilet entrance doors, glass doors and water closet cubicles.
h. All Locks, Cylinders and Lever Handles including Exit Device supplied shall be
under the same manufacturer carrying one warranty package from the same
group of companies.
i. The Contractor shall comply with the below listed regulatory requirements and
standards, and also submit valid certificates or approval list for the respective
products:
COPYRIGHT BY M/S AWP PTE LTD. THIS SPECIFICATION IS THE PROPERTY OF M/S AWP PTE LTD AND CANNOT BE COPIED, REPRODUCED PARTLY OR
WHOLLY WITHOUT THE WRITTEN PERMISSION OF M/S AWP PTE LTD.
a) Singapore Fire Bureau (FSSD)
b) Productivity & Standards Board (PSB)
c) Code on Barrier-Free Accessibility in Buildings
d) European Standards (CEN)
e) German DIN Fire Standards (DIN)
f) Underwriter’s Laboratories, Inc. (UL) Standards
g) American National Standards Institute (ANSI)
h) Swedish Standards (SS)
i) Or equivalent local authority requirements & Standards
Door locations & opening orientations shall be as shown in the architectural drawings.
Ironmongery on doors that are exposed to weathering shall be of outdoor quality, fully
weather resistant type. Ironmongery on all fire rated doors shall have the appropriate
fire rating to comply fully with the requirements of the Fire Safety Bureau.
Any ironmongery for public communal areas and other specific locations is to comply
with the Code on Barrier Free Accessibility in Buildings or local equivalent authority
requirements.
Ironmongery provision related to security services system: electronic control & alarm
system and emergency exit system (to local Fire Code compliance) i.e. Card access,
electric locks, exit devices, over-riding break glass control panel, panic exit, etc...,
shall refer to M&E, Security Services drawings incl. that of specifications & schedules
as well as to be read in conjunction with Architectural Specifications Section 22 -
Ironmongery.
Panic exit device/ push bar system & associated accessories shall applicable to all fire
escape doors for emergency exit purposes unless otherwise stated in M&E or Security
Services drawings and specifications i.e. in replacement with/ of electromechanical
lock etc….
Any exit devices and/ or counter-proposed ironmongery applicable to proprietary

system shall be provided for Architect/ M&E and Security consultant's review &
approval.
Access control door shall require the following unless otherwise stated:
a) Automatic door closer;
b) Door selectors for double doors;
c) Electric locking devices
d) Door contacts
e) Intercom for main entrance
f) EDRS or mechanical push button disconnects are acceptable for use when
maglocks are utilized or local ordinance has a requirement.
Delayed egress door system or intuitional lock system shall be provided to all main
entrance doors of each security zoning unless otherwise stated.
The actual quantities shall be based on the tender drawings, the Contractor shall allow
for such in his Tender Sum as no claims for extra on grounds of lack of knowledge will
be entertained by the Employer.
22.2 QUALITY
All ironmongeries shall be of first class quality, heavy duty durable, aesthetically
pleasing and suitable for the specific function for which it is intended. All ironmongery
shall be approved by the Architect who shall be the sole judge as to the brand, quality,
function and suitability.
All ironmongery items shall be complete with screws, bolts, nuts, brackets, striking
plates and the like, necessary for their proper installation. All accessories shall,
preferably, be the products of one manufacturer and with matching surface finish.
Non-ferrous components only to be used.
22.3 IRONMONGERY SCHEDULES
The Contractor shall submit the Architect with two sets of relevant brochures/
pamphlets in which the specified ironmongery items are clearly marked out for easy
reference. An ironmongery schedule shall be prepared and submitted to the Architect
for approval before ordering of the materials.
The schedule will include for ironmongery for all doors indicated on the drawings. The
ironmongery provisions to each door will be as set out in the ironmongery lists
attached to this section and any relevant authorities’ requirements. The contractor will
point out to the Architect, any doors which have ironmongery requirements not
covered in the lists, and confirm the proposed ironmongery provisions that have been
made for those doors.
22.4 LOCKSET
a. Locksets will normally be mortise type, ANSI A156.13, Grade 1 with above 1.5
million Cyclic test. All locks must be FULLY REVERSIBE without opening the
lock case and must be available with non-handed guardbolt.
b. Locks shall have all functions available in one size case manufactured from 0.125”
heavy gauge steel, completely chrome plated for corrosion resistance and lubricity
of parts. Cases are to be closed on all sides to protect internal parts. Locks are to
have adjustable and normal fronts 70mm backset, convertible from one function to
another, a full ¾" throw one piece anti-friction reversible latchbolt and 1"
throw solid stainless steel deadbolt, with two enclosed hardened-steel roller
armor pin. The fastening should be strictly thru-bolt fixing.
c. Locks shall have all functions available in one size case, for heavy duty usage.
They should have the ability to change lock function and handing without removing
the lock from the door.
d. All latch bolt lock cases must have Anti-thrust feature as required depending on
the location used
e. Function of the lockset:
I. Night Latch
II. Classroom Lock
III. Storeroom Lock
IV. Entry Door Lock
V. Escape Privacy Latch – Anti-Lockout
VI. Double Cylinder Glass Door Lock
VII. Privacy Latch
VIII. Double Cylinder Escape Lock
IX. Escape Office Lock- Anti-Lockout
X. Anti-Vandal Classroom Lock
f. All locksets and lever handle trims to be UL Listed and strictly without any
modification for fire door application. The dimension for the thru-bolt fixing position
on the lockbody is 38mm CTC strictly without any modification.
g. Trim Alignment for lockbody to ensure threaded case and trim aligners properly
secure the lockbody on the door centerline. Rigid mounting prevents rocking of the
lockbody when loads apply to the door.
h. Split spindle for lever on both side of door shall operate independently. Spindle
design shall be durable to provide security and integrity of the lockbody by
shearing off under extreme loads while preventing any damage to the lockbody.
i. Cylinder s with the two cone-point cylinder clamp screws are made of hardened
steel and will cut groove in the cylinder if attacked by wrenching.
j. All lock case posts and screws are cold headed into case or cap, and pan head
screws are used to secure the cap to the case. This prevents the spreading of the
lockbody when an excess load to the bolts.
k. All case and cap is heavy gauge of 0.109” steel. The inside front 0.125” steel and
the lockbody’s interlocking construction features provide a rigid assembly. It also
assured proper interaction of all parts while providing a smooth operation during
continuous lockset operation.
l. Hubs are made of 10mm thick copper infiltrated sintered iron for strength and
positive latch retraction. Hub is designed to be stronger than the spindle, yet
weaker than the stop work thus creating a specific failure sequence during attack
on the lock case.
m. Stop work button is guarded with a heat-treated button tail. This tail is the
strongest member in the spindle hub-tail security chain. Tail is always guided in
the case and the cap to ensure proper engagement when projected into the
locking hub.
n. The latchbolt and dead bolt can withstand substantial loads without any permanent
distortion. Then a load is applied to the door, the latch bolt absorbs the load first,
leaving the dead bolt free to move. The guard bolt is not subject to loads or wear,
and automatically retract with the latch bolt.
o. Full retraction of latchbolt by lever at 30 degree.
p. All lockset with deadbolt and latchbolt (dormitory function) shall have an anti-panic
feature.
q. The product warranty is 5 years against manufacturing defects. The warranty must
be issued with the own groups of companies.
r. The supplier of the ironmongery hardware must have at least 15 years of

experiences in the similar capacity and has proven good track records using the
specified products.
22.5 CYLINDER
(a) Cylinders shall comply with Keying Security for Cylinders AS4145.2-1993 K3
and Physical Security for Cylinders AS4145.2-1993 K3K4 or its equivalent.
(b) All cylinders proposed shall meet the degree of security desired for the
installation.
(c) The plug shall be made of solid brass. Cylinder housing shall be made of solid
brass and finish to match the appearance of the lock which the cylinder is
fitted.
(d) All cylinders shall be available in at least 6 pins tumbler system with a series of
different key profiles. Each of the 6 positions consists of a security pin, a
security tumbler and a spring. For added security the cylinder shall possess
multi-part construction of the pin mechanism coupled with the rotation factor
and off centre pin to key alignment features, and in 4 multiple rows for security
reasons.
(e) The cylinders shall have detainer pins to protect against picking.
(f) Cylinders shall be designed for tensile loading of 12800 Newton against
wrenching and pulling of the plug within the cylinder.
(g) The cylinder shall suit regular door thickness of 32 - 50 mm but incremental
increases shall be available for doors of thickness more than 60mm.
(h) The cylinder's bodies and plugs are machined from extruded brass to a
diameter of 17mm or 22mm round profile unique as compared to the
conventional cylinder.
(i) It is finished in nickel silver plating as standard to match most door furniture;
however, other finishes are available upon request.
(j) The standard length of a double cylinder shall suits most doors up to 50mm
thick. Extended length is available upon request for extra thick doors.
(k) Where external security is vital, cylinder can be surface hardened to prevent
drilling. The pins in such cylinders are also hardened.
(l) The range of cylinders must be very wide. A cylinder can be found to suit most
applications from door locks, roller shutter locks, furniture locks, key switches,
or in certain cases special application.
(m) All cylinders are factory sealed making it impossible to tamper with the
permutation inside the cylinder.
(n) Since a cylinder could be found to suit most applications, it is possible to

master key systems comprising a variety of cylinder locks, e.g. mortise locks,
roller shutter locks, knob sets, padlocks, furniture locks, key switches and
others being integrated into a master key system.
(o) All cylinders supplied shall be under grand master key complete with optional
construction key system. The Contractor shall liaise with his sub-contractor
responsible for producing a key chart in master key system for S.O.'s approval
prior to installation.
(p) Cylinders shall be available in construction key system, which is incorporated

into the permanent cylinder, if requested. The construction key system can be
invalidated by using a special U-key or change code key and only the
mastered keys will be able to activate the cylinder. Alternatively, temporary
cylinders should be supplied at no costs. The Contractor shall resume the
responsibility to change the temporary cylinder to the actual cylinders during
handling-over stage.
(q) The inserts of the master keyed cylinders should be interchangeable for
replacement and security purposes.
(r) The inserts of the master keyed cylinders must be suited to other cylinder
types, namely rim cylinder, 17 mm profile cylinder, 22 mm profile cylinder, 36
mm profile cylinder, etc.
(s) The housing of the cylinder shall be recyclable and interchangeable. These as
well as other components could be kept by the user for maintenance purposes.
(t) The listed security patented cylinders and padlock would be:
i. Security patented double cylinder in nickel plated, come in minimum 6

individual pins with tumblers positions, suited to the overall master
keyed system with minimum 5 levels of hierarchy
ii. Security patented single cylinder in nickel plated, come in minimum 6

individual pins with tumblers positions, suited to the overall master
keyed system with minimum 5 levels of hierarchy
iii. Colour Chip Key identification for easy identification
(u) Where higher security is required, the cylinders must be upgradeable to

mechatronic cylinders for ultimate key control and security purposes. Such
cylinders shall be easily programmable with only special programming keys.
Simple master key system shall also be easily programmed by the
programming keys. The retro-fitting of the mechatronic cylinder should not
involved the replacement of doors, but require only little modication to house
the electronic centre. Batteries for the mechatronic cylinder must be common
type available easily on the market.
(v) Restricted key profile and keying for legal protection against unauthorised
duplication of keys.
a. All cylinders shall be of Pin Tumblers mechanism with seven levels Master Key
levels with Multi-key profile. Plug to be 0.51 diameter pin tumbler type, made of
brass. Cylinder shall be made of solid brass and finishes to match the appearance
of the lock, which the cylinder is fitted.
b. All Cylinders provided must complete with 3 keys incorporate under one Grand
Master Key for all doors. Eg.Glass Doors, Aluminum Doors, Cladded doors and
Gates, etc.
c. Cylinders & Keys provided must carry Patent Rights, with the direct back-up
supports from Manufacturer.
d. High security cylinder must be available with Removable Core and

Interchangeable Cylinder upon request by Architect. The manufacturer of High
Security Cylinder must have a capacity for future extension.
e. Temporary cylinders shall be provided during construction period and permanent

cylinders must be replaced and fixed by the supplier prior to handing over.
22.6 HANDLE
a. All Cylinder Accessories, Lever Handles, Knobs and Pull Handles shall be from the
same manufacturer and these products must be proven to operate together with
the chosen lockcase.
b. The Lever Handles shall be hollow, by the principle of welding two stamped halves
together, as bended hollow tubes have cracks in the material or in the finish. This
ensures light Lever Handles with long lifetime on the return spring in the Lockcase.
c. The Lever Handles shall have a patented needle bearing system with 18 needles,
which ensure optimum function with the Lockcase.
d. All visible parts shall be made of AISI 316L acid-proof satin stainless steel, which
is bacteria repellent and maintenance free.
e. The required products shall be approved for MPA NRW DIN 18273, with fusing
point of fire handle is 1,450 degree Celsius.
f. Modular and flexible concept, where all types of Lever Handles, Knobs, Roses or
Back plates in the same series can be inter-mixed freely on both the outside and
the inside. All parts have concealed screw fixing with through bolt fixing.
g. Product warranty shall be 5 years against manufacturing defects. The warranty

must be issued with the own group of companies.
h. Contractor shall submit minimum 5 designs of the handles to Architect for approval.
22.7 FIVE KNUCKLE FULL MORTISE BALL BEARING HINGE
a. Pins stems in all non-ferrous bearing hinges are SS 316 stainless steel.
b. Base material must be solid stainless steel. Finish shall be in satin stainless steel.
c. Equipped with either Oil -Impregnated Bearing or Ball Bearing.
d. All hinges have template screw hole location conform to relevant ANSI/BHMA and
U.S government standard for use on either wood or hollow metal doors and
frames.
22.8 EXPOSED DOOR CLOSER WITH BACK CHECK & DOOR SELECTOR
a. Compact body with an option of Sliding Arm & channel.
b. Must be able to carry up to the maximum door width of 1250mm with the maximum
Weight of 100kg.
c. Maximum opening of 180 degree with full hydraulic control.
d. Build-in thermostat and special hydraulic fluid to ensure constant closing speed
even during varying temperature.
e. Pressure relief valve to prevent over-loading and oil leakage.
f. Angle of latching point can be adjusted.
g. Adjustable latching force to ensure that the door is properly closed and latched.
h. Door closer shall be totally reversible without adjustment and have power
adjustment for relevant EN.
i. Delay action must be available as an option from the same model of Door Closer.
j. Door closer must comply with all the quality assured manufacture to relevant ISO,
EN, BS. Under the same manufacturer with Lockset specified.
k. Compliance and approved by recognized Fire Safety Bureau authority.
l. Hold open arm available (unless otherwise stated) without back check feature.
m. The listed door selector would be: Stainless steel door selector
n. 5 years manufacturer’s written warranty against any manufacturing defects.
o. All door closers shall be equivalent to Assa Abloy, Kaba, Sargent, d-line, Dorma or
contractors proposal to the approval of the Architect.
p. Heavy-duty 2-stage door closers (both active and passive leafs applicable to
double leaves door) shall be applicable to all access-controlled & security-
monitored doors. Location for access-controlled & security-monitored doors shall

refer to MEP and/or Security drawings whichever applicable.
22.9 FLOOR SPRING
a. Back check to prevent door from hitting side panel.
b. Floor Spring must be versatile during installation, be able to adjust 6 horizontal & 6
vertical position even after installation or floor spring housing are being cast onto
concrete floor.
c. Pressure relief valve to prevent overloading and oil leakage.
d. Maximum door weight 300kg.
e. Interchangeable spindle from 5-50mm.
f. Adjustable hold open from 90 to 175 degree.
g. Full range of accessories suitable for aluminium, tempered glass, hollow steel or
wood door.
h. Maximum opening of 180 degree with hydraulic control.
i. Floor check shall seal with hermetical seal to prevent water penetration as well as
oil leakage.
j. Floor spring body is cast-iron block, rugged and able to withstand heavy weight
wear & tear. Tested up to 1 million floor checks.
k. Decrease opening stress after 20 degree opening, user friendly idea for children &
elderly.
l. 2 years manufacturer’s written warranty against any manufacturing defects.
22.10 SAMPLES
Before placing any orders with the manufacturer, the Contractor shall furnish the
Architect with an ironmongery sample board that illustrates a properly assembled set
from each different item described in the hardware legend, for approval.
The sample board shall be properly labeled and kept at the Site for reference as well
as for comparison with subsequent deliveries.
22.11 MASTER KEYING
Contractor to allow for a grand master keying system.
22.12 DURING CONSTRUCTION
During the construction period, all installed ironmongery shall be protected with plastic
cover properly secured, and removed only after the interiors are finish and ready for
cleaning up. Any damaged or scratched ironmongery shall be replaced.
During construction, the contractor shall only use a construction key to operate and
secure the site, for the locksets installed. No permanent keys are permitted to be used
during the construction. Upon handing over of the building to the employer the
contractor shall arrange to convert the construction locks to the permanent state in the
presence of representatives of the employer, as directed by the Architect.
22.13 ON HANDING OVER
The contractor shall hand over to the employer, upon completion a minimum of three
sets of keys for each lock set clearly marked with labels. Contractor shall supply a
metal cabinet to house and hang all the keys with identification, to the employer
22.14 SPARES
All ironmongery shall be supplied with spares of 10% for each item and such shall be
delivered to the Employer as directed by the Architect.

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CGK060 – SURYACIPTA SS22/1

NOV 2019 ISSUED FOR 100% CONFORMANCE SECTION 22 - IRONMONGERY

Whenever a material, item, article or product is specified by trade/brand name,

b. All locksets shall be equivalent to Assa Abloy,Kaba, Sargent, d-line or contractors

a) Singapore Fire Bureau (FSSD)

b) Productivity & Standards Board (PSB)

c) Code on Barrier-Free Accessibility in Buildings

d) European Standards (CEN)

e) German DIN Fire Standards (DIN)

f) Underwriter’s Laboratories, Inc. (UL) Standards

g) American National Standards Institute (ANSI)

h) Swedish Standards (SS)

i) Or equivalent local authority requirements & Standards

Any exit devices and/ or counter-proposed ironmongery applicable to proprietary

22.3 IRONMONGERY SCHEDULES

e. Function of the lockset:

II. Classroom Lock

III. Storeroom Lock

IV. Entry Door Lock

V. Escape Privacy Latch – Anti-Lockout

VI. Double Cylinder Glass Door Lock

VII. Privacy Latch

VIII. Double Cylinder Escape Lock

IX. Escape Office Lock- Anti-Lockout

X. Anti-Vandal Classroom Lock

o. Full retraction of latchbolt by lever at 30 degree.

r. The supplier of the ironmongery hardware must have at least 15 years of

(n) Since a cylinder could be found to suit most applications, it is possible to

(p) Cylinders shall be available in construction key system, which is incorporated

i. Security patented double cylinder in nickel plated, come in minimum 6

ii. Security patented single cylinder in nickel plated, come in minimum 6

iii. Colour Chip Key identification for easy identification

(u) Where higher security is required, the cylinders must be upgradeable to

d. High security cylinder must be available with Removable Core and

e. Temporary cylinders shall be provided during construction period and permanent

g. Product warranty shall be 5 years against manufacturing defects. The warranty

22.7 FIVE KNUCKLE FULL MORTISE BALL BEARING HINGE

c. Equipped with either Oil -Impregnated Bearing or Ball Bearing.

a. Compact body with an option of Sliding Arm & channel.

c. Maximum opening of 180 degree with full hydraulic control.

e. Pressure relief valve to prevent over-loading and oil leakage.

f. Angle of latching point can be adjusted.

k. Compliance and approved by recognized Fire Safety Bureau authority.

n. 5 years manufacturer’s written warranty against any manufacturing defects.

monitored doors. Location for access-controlled & security-monitored doors shall

22.9 FLOOR SPRING

a. Back check to prevent door from hitting side panel.

c. Pressure relief valve to prevent overloading and oil leakage.

d. Maximum door weight 300kg.

e. Interchangeable spindle from 5-50mm.

f. Adjustable hold open from 90 to 175 degree.

h. Maximum opening of 180 degree with hydraulic control.

l. 2 years manufacturer’s written warranty against any manufacturing defects.

22.11 MASTER KEYING

Contractor to allow for a grand master keying system.

22.12 DURING CONSTRUCTION

22.13 ON HANDING OVER

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