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International Journal of Rock Mechanics & Mining Sciences: Shrey Arora, Brijes Mishra
International Journal of Rock Mechanics & Mining Sciences: Shrey Arora, Brijes Mishra
International Journal of
Rock Mechanics & Mining Sciences
journal homepage: www.elsevier.com/locate/ijrmms
art ic l e i nf o a b s t r a c t
Article history: High horizontal in-situ stress and weak sedimentary laminated roof rock can severely affect underground
Received 15 March 2015 coal mine roof stability. These sedimentary rocks possess planes of weakness along the horizontal di-
Received in revised form rection in a mine roof and delaminate easily when acted upon by high lateral stresses. Empirical studies
6 August 2015
have shown that the magnitude of these stresses can be as much as two to three times the local over-
Accepted 11 August 2015
burden stress. The resulting ground control problems (buckling, cutters, etc.) in such conditions are quite
challenging for mining engineers. This paper describes the failure observed in coal mine shale rocks
Keywords: under biaxial and triaxial stress conditions. To carry out the investigation, special platens were fabricated
Coal mines that are capable of applying biaxial compressive stress on a cubic rock specimen when the entire ar-
Cutter roof failure
rangement is used inside a uniaxial compressive loading device. This experimental set-up was further
Laminated shale
modified to apply a pseudo-triaxial compressive stress. Laminated shale specimens tested under biaxial
Biaxial platens
Biaxial tests stress condition showed tensile failure along the laminations at macrolevel. Black shale specimens
Triaxial tests showed extreme brittle failure. Limestone specimens tested under similar conditions failed violently and
it was concluded that failure observed in each rock type tested was unique and not an artifact of the
experimental design. The pseudo-triaxial conditions reduced the influence of laminations on the failure
mode. Laminated shale specimens were found to fail along multiple shear planes.
& 2015 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.ijrmms.2015.08.014
1365-1609/& 2015 Elsevier Ltd. All rights reserved.
110 S. Arora, B. Mishra / International Journal of Rock Mechanics & Mining Sciences 79 (2015) 109–123
Fig. 1. (a) Roof fall rate in U.S. coalfields from 2005–2006.11Note: Percentage in bars indicate the percent of production due to longwall mining method, and (b) location of
active underground coal mining operations, 2012.10
widely used for this purpose,1,9,14,16 etc., with strain softening type in underground coal mines in the eastern United States could be as
of rock constitute behavior incorporated into some of the recent high as two to three times the overburden stress, and this fact has
modeling attempts.6,16 However, in this project, discontinuum been identified as a key factor responsible for failure in laminated
mechanics-based numerical modeling was deliberately avoided rock. An analysis of in-situ stress measurements of this region by
due to the fact that reliable input parameters (pertaining to dis- Mark10 indicates the presence of a predominant E-NE horizontal
continuity properties) were not readily available.6 The authors are stress orientation, which is also biaxial in nature. In an attempt to
skeptical about this approach of excluding discontinuum modeling simulate these in-situ stress conditions at laboratory scale, special
as a pertinent question related to the influence of mechanical platens were designed and fabricated, and these are capable of
properties of laminations (cohesion, friction angle, etc.) on the applying equal biaxial stress on a two inch cubic specimen. Ad-
results of numerical model is raised. Esterhuizen and Bajpayee5 ditionally, a pseudo-triaxial stress condition was also simulated
point out, in this regard, that delamination is common in lami- using biaxial platens and industrial c-clamp arrangement. Ideally,
nated rock, where the rock separates into thin, weak beams which a true-triaxial equipment would have simulated the in-situ con-
are then more susceptible to buckling under high lateral stress. ditions in a more realistic fashion by allowing control over in-
Hence, to develop and analyze numerical models simulating fail- dependent triaxial stresses acting on the specimen. However, such
ure in laminated rock, it is imperative that we fully understand the equipment was beyond the financial scope of this research project.
failure mechanism in these rocks under varying stress conditions.
The research presented in this article is based on this rationale and
explores the response of laminated shale specimens from im- 3. Experimental design
mediate roof rock (rock samples collected from the immediate
stratum in the roof of a mine opening) under biaxial and triaxial 3.1. Specimen preparation
stress conditions in a laboratory set-up.
Samples of irregular shape and size were collected from un-
derground coal mines in West Virginia and Pennsylvania. These
2. Approach samples, consisting of black and laminated shale rocks, were re-
trieved from mines affected with weak laminated roof (Fig. 3
As discussed earlier, the magnitude of in-situ horizontal stress (a) and (b)). Laminated roof rocks had laminae less than 1 in. The
Fig. 2. Stages of “cutter-roof” failure development (a) initial stage of a cutter, (b) small cutter type roof fall at a corner, and (c) roof profile after a massive fall initiated by
cutters. Photo credits: Murali Gadde and SS Peng.6
S. Arora, B. Mishra / International Journal of Rock Mechanics & Mining Sciences 79 (2015) 109–123 111
Fig. 3. Rock chunks (a, b) and cylindrical specimens (c) from which two-inch cubic specimens (d) were prepared.15
black shale were massive shale with presence of laminations. the 6th specimen from No. 2 Gas seam. Specimens P1–P4 (black
Three-inch cylindrical specimens (laminated shale and limestone) shale), I1–I4 (laminated shale), G1–G7 (laminated shale), and I5–I8
provided by a mine in Illinois basin were also used (Fig. 3(c)). (limestone) were tested under biaxial stress condition. And, spe-
These rocks were then cut into two-inch cubic specimens (Fig. 3 cimens P5–P8 (laminated shale) were tested under pseudo-triaxial
(d)) using a machine-operated rock saw with a circular cutting stress condition. (Note: Only 23 specimens could be prepared for
blade, and the surfaces were ground using a combination of a this experimental work. This was largely due to the restrictions
handheld grinding machine and sandpaper. Water was not used in imposed by the mines, logistical issues, and difficulty in preparing
any of the specimen preparation steps described above for shale laminated shale specimens. It was recognized that such a low
rock, in an attempt to prevent flaking and weakening of the spe- number of specimens per specific test condition might hinder the
cimen. Limestone specimens were also used in order to investigate final analysis leading up to making a generalization of failure
whether the experimental results obtained for other rock types mode of each rock type. Hence, each test was carefully monitored
were not just an artifact of the experimental design. These speci- and every minute detail was documented.)
mens were prepared from the rocks cored at the Illinois mining
site and represent massive type with no laminations. The average 3.2. Test platen design and dimensions
uniaxial compressive strength was approximately 15,000 psi.16
Each specimen was referenced with a letter of the English al- The design of biaxial platens is based on a direct shear device
phabet based on the coal mine seam from which it came (“P” for (Fig. 4(b)) developed by I 1975.8 This device splits a vertical load
Pittsburgh seam, “I” for Illinois no. 6 seam, and “G” for specimens (P) into two components: (N) and (T), acting normal and tangential
from No. 2 Gas seam) and a number. As for example, (G6) meant to a particular plane in a cubic specimen as shown in Fig. 4(a). The
Fig. 4. (a) Free body diagram of the device indicating the forces acting on the specimen (b) the shear device with a rock specimen.8
112 S. Arora, B. Mishra / International Journal of Rock Mechanics & Mining Sciences 79 (2015) 109–123
Fig. 7. Markings on specimen to determine (a) shearing of lamination, (b) tensile fracturing under biaxial loading conditions,15 and (c) position of failure mode indicators on
the specimen with respect to the biaxial platens.15
assessment of the strength of the different rock types tested under tightened to exert confinement, which ensured proper contact
biaxial and triaxial stress conditions. If P is the force applied by the between the specimen and the metal plates for the triaxial test.
lower movable platen of the compression test rig, N is the force However, the value of this confining stress could not be recorded
component acting normal to the face of the specimen (Fig. 6(b)), during the test.
and A is the approximate area of the face of the cubic specimen in
contact with the biaxial platens (assumed to be 4 in.2 for the ease
of calculation. Actual area depends on the area of contact between 4. Results and discussion
specimen and platens), then:
N = P cos 45° (1) 4.1. Effect of biaxial stress on non-laminated shale
Fig. 9. Post-test pictures and force vs. displacement diagram of specimen P1 (a, e), P2 (b, f), P3 (c, g) and P4 (d, h).15
116 S. Arora, B. Mishra / International Journal of Rock Mechanics & Mining Sciences 79 (2015) 109–123
Fig. 10. Post-test pictures and force vs. displacement diagram of specimen P1 (a, b), P2 (c, d), P3 (e, f) and P4 (g, h).15
S. Arora, B. Mishra / International Journal of Rock Mechanics & Mining Sciences 79 (2015) 109–123 117
Fig. 11. Post-test condition of tensile splitting indicator (cracks in the white marked area represents the splitting or tensile failure developed during the test).15
118 S. Arora, B. Mishra / International Journal of Rock Mechanics & Mining Sciences 79 (2015) 109–123
(Fig. 8).” The plates were placed on the platens instead of the
specimen, which allowed unrestricted movement of the platen in
the axial direction. All the specimens were tested under stroke-
control mode, which allows for controlled failure of the specimen.
In Fig. 15(e), at 0.09-in. displacement there is a drop in the
force–displacement curve, indicating failure of a section in the
specimen. That is followed by rise in the curve, and the maximum
load attained was 53,000 lbs. The second specimen (Fig. 15(f))
showed a non-linear force–displacement curve, which then
dropped sharply at 46,000 lbs., indicating failure of the specimen.
Because of the confinement, the specimen was able to sustain
further load. The third specimen (Fig. 15(g)) showed a non-linear
force–displacement curve that plateaued at 47,000 lbs., followed
by a further rise in the force–displacement curve. When the la-
minated rock is confined, the response of the rock is similar to the
non-laminated intact rock. In the case of the fourth specimen, the
axial force–displacement relationship was non-linear and pla-
teaued at 54,000 lbs., beyond which the test was terminated.
From the tests mentioned above, it was verified that confine-
ment reduces the influence of the lamination and the specimen
shows behavior similar to an intact rock. This restrained the
movement of exposed surfaces and development of localized
failure near them. However, confinement induced a change in the
mode of failure and the presence of lamination did not seem to
have any effect on it. Confinement suppressed splitting, forcing the
rock to fail in shear. The sheared zones are easily identified in two
specimens that failed along conjugate shear planes (Fig. 15(b)–(d)).
This type of failure was earlier reported by Ref. 12, where under
certain confining pressure the rock was found to be at the cusp of
brittle–ductile transitions. It was also observed that the movement
of the lamination—bending and failure of the specimen—was un-
ique to the material and not an artifact of the load system.
5. Conclusions
Fig. 14. Post-test pictures and force vs. displacement diagram of specimen I5 (a, e), I6 (b, f), I7 (c, g) and I8 (d, h).15
S. Arora, B. Mishra / International Journal of Rock Mechanics & Mining Sciences 79 (2015) 109–123 121
Fig. 15. Post-test pictures and force vs. displacement diagram of specimen P5 (a, e), P6 (b, f), P7 (c, g) and P8 (d, h).15
122 S. Arora, B. Mishra / International Journal of Rock Mechanics & Mining Sciences 79 (2015) 109–123
Table 1
Summary of biaxial and triaxial test results.15
Specimen name Rock type Peak load Approximate peak stress Failure type
(lbs.) (psi)a
Biaxial test
1 (P1) Black shale 4009 708 Extremely brittle. Localized failure close to the unconfined surface of
specimen
2 (P2) Black shale 44,778 7915
3 (P3) Black shale 54,759 9680
4 (P4) Black shale 36,118 6384
1 (I1) Laminated shale 5978 1056 Separation of the lamination observed, possibly caused by tensile failure. No
shearing observed at the macrolevel.
2 (I2) Laminated shale 11,403 2015
3 (I3) Laminated shale 45,573 8056
4 (I4) Laminated shale 9385 1659
1 (I5) Limestone 37,902 6700 Core of the specimen intact, severity of the failure close to the exposed
surface.
2 (I6) Limestone 116,882 20,662
3 (I7) Limestone 96,858 17,122
4 (I8) Limestone 27,506 4862
Triaxial test
1 (I5) Laminated shale 53,514 9460 Along multiple shear planes.
2 (I6) Laminated shale 56,865 10,052 Along conjugate shear planes.
3 (I7) Laminated shale 64,936 11,479
4 (I8) Laminated shale 54,145 9571 Along multiple shear planes.
a
Calculated using Eq. (2).
progressive failure of the specimen from the unconfined surface to increased size, will more accurately represent the mine roof. The
the center of the specimen. For the four laminated shale speci- biaxial platen applies equal stresses to the four sides of the cubic
mens, the failure was marked by the bending and separation of the specimen, which may not always accurately represent in-situ
outer layers and the subsequent closure of the inner layers. It was stress conditions. Therefore, these tests should be performed in
also found that there was no shearing between the laminated true triaxial load frames that are capable of applying independent
layers at the macrolevel. The four limestone specimens tested in stresses on 3-sides of the specimen. Different loading paths and
the biaxial device showed violent failure. It was concluded that the independent stress application might produce more realistic be-
failure mode of the laminated shale was not an artifact of the havior of the specimen, which is not captured by the biaxial
biaxial platen but an inherent property of the rock type and stress device.
field. Finally, four laminated shale specimens were tested under
triaxial stress and showed conjugate shear failure, validating the
fact that each rock type has a different mode of failure for given Acknowledgments
stress conditions.
The main conclusions and contributions of this research are We thank the Centers for Disease Control and Prevention -
National Institute of Occupational Health and Safety (No. 200-
Biaxial stress fields on non-laminated shale specimens show 2011-40676) for funding this project. In addition, special thanks to
brittle failure mode. all the mine operators who helped us immensely with sample
Laminated shale under biaxial stress condition showed bending collection.
failure accompanied by movement of the laminated layers to-
wards the unconfined ends.
The laminated layers did not undergo any shearing at the References
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