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2004 Legacy Service Manual Quick Reference Index Engine Section 1
2004 Legacy Service Manual Quick Reference Index Engine Section 1
ENGINE SECTION 1
ENGINE SECTION 1
G2320GE2
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)
Page
1. Basic Diagnostic Procedure ........................................................................2
2. Check List for Interview...............................................................................3
3. General Description ....................................................................................5
4. Electrical Component Location ...................................................................8
5. Engine Control Module (ECM) I/O Signal .................................................17
6. Engine Condition Data ..............................................................................21
7. Data Link Connector .................................................................................22
8. OBD-II General Scan Tool ........................................................................23
9. Subaru Select Monitor...............................................................................26
10. Read Diagnostic Trouble Code (DTC) ......................................................33
11. Inspection Mode........................................................................................34
12. Drive Cycle................................................................................................39
13. Clear Memory Mode..................................................................................41
14. Compulsory Valve Operation Check Mode ...............................................42
15. Malfunction Indicator Light ........................................................................44
16. Diagnostics for Engine Starting Failure.....................................................54
17. List of Diagnostic Trouble Code (DTC) .....................................................70
18. Diagnostic Procedure with Diagnostic Trouble Code (DTC) .....................80
19. General Diagnostic Table........................................................................261
Basic Diagnostic Procedure
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-2
Check List for Interview
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-3
Check List for Interview
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-4
General Description
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-5
General Description
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-6
General Description
ENGINE (DIAGNOSTICS)
C: PREPARATION TOOL
ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
24082AA230 CARTRIDGE Troubleshooting for electrical system.
ST24082AA230
22771AA030 SUBARU SELECT Troubleshooting for electrical system.
MONITOR KIT • English: 22771AA030 (Without printer)
• German: 22771AA070 (Without printer)
• French: 22771AA080 (Without printer)
• Spanish: 22771AA090 (Without printer)
ST22771AA030
EN(H4SO 2.5)(diag)-7
Electrical Component Location
ENGINE (DIAGNOSTICS)
(3) (1)
(4) (2)
EN-02413
• RHD model
(4)
(1) Engine control module (ECM) (3) Test mode connector (4) Data link connector
(2) Malfunction indicator light
EN(H4SO 2.5)(diag)-8
Electrical Component Location
ENGINE (DIAGNOSTICS)
(1)
(2)
EN-01147 EN-01966
(4)
(3)
EN-02414 AT-01877
EN(H4SO 2.5)(diag)-9
Electrical Component Location
ENGINE (DIAGNOSTICS)
• Sensor
EN-02530
(1) Mass air flow and intake air tem- (4) Electronic throttle control (9) Intake air temperature sensor (KA
perature sensor (EC, EK and K4 (5) Knock sensor and KS model)
model) (6) Camshaft position sensor
(2) Manifold absolute pressure sensor (7) Crankshaft position sensor
(3) Engine coolant temperature sen- (8) Tumble generator valve position
sor sensor
EN(H4SO 2.5)(diag)-10
Electrical Component Location
ENGINE (DIAGNOSTICS)
(1)
(2)
EN-01970 EN-01971
(3)
(4)
EN-02179 EN-01972
(5)
(6)
EN-00010 EN-00011
(7)
(8)
EN-00012 EN-02531
EN(H4SO 2.5)(diag)-11
Electrical Component Location
ENGINE (DIAGNOSTICS)
(9)
EN-02547
(1)
(3)
(4)
(2)
EN-01973
(1) Front oxygen (A/F) sensor (3) Front catalytic converter (4) Rear catalytic converter
(2) Rear oxygen sensor
(1) (2)
(4)
(3)
EN-02091 EN-02092
EN(H4SO 2.5)(diag)-12
Electrical Component Location
ENGINE (DIAGNOSTICS)
• Solenoid valve, actuator, emission control system parts and ignition system parts
(3) (1)
EN-02452
(1) Purge control solenoid valve (3) Tumble generator valve actuator (5) Fuel injector
(2) EGR Valve (EC, EK and K4 (4) Ignition coil & ignitor ASSY
model)
EN(H4SO 2.5)(diag)-13
Electrical Component Location
ENGINE (DIAGNOSTICS)
(1) (2)
EN-01975 EN-01976
(4)
(3)
EN-01977 EN-01978
(5) EN-02453
EN(H4SO 2.5)(diag)-14
Electrical Component Location
ENGINE (DIAGNOSTICS)
• LHD model
• RHD model
(1) (2)
(1) Inhibitor switch (4) Fuel pump relay (7) Radiator sub fan relay
(2) Fuel pump (5) Electronic throttle control relay (8) Radiator main fan relay 2
(3) Main relay (6) Radiator main fan relay 1 (9) Starter
EN(H4SO 2.5)(diag)-15
Electrical Component Location
ENGINE (DIAGNOSTICS)
(2)
EN-00178 EN-02093
(3)
(6)
(8)
(4) (7)
(5)
EN-02094 EN-02095
(9)
EN-02096
EN(H4SO 2.5)(diag)-16
Engine Control Module (ECM) I/O Signal
ENGINE (DIAGNOSTICS)
B134 B135
1 2 3 4 5 6 7 1 2 3 4 5 6 7
8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 18 19
18 19 20 21 22 23 24 25 26 27 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 28 29 30 31 32 33 34 35
B136 B137
1 2 3 4 5 6 1 2 3 4 5 6 7
7 8 9 10 11 12 13 14 15 16 8 9 10 11 12 13 14 15 16 17
17 18 19 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
28 29 30 31 32 33 34 35 26 27 28 29 30 31
EN-01982
EN(H4SO 2.5)(diag)-17
Engine Control Module (ECM) I/O Signal
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-18
Engine Control Module (ECM) I/O Signal
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-19
Engine Control Module (ECM) I/O Signal
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-20
Engine Condition Data
ENGINE (DIAGNOSTICS)
Measuring condition:
• After engine is warmed-up.
• Gear position is in “N” or “P” range.
• A/C is turned OFF.
• All accessory switches are turned OFF.
EN(H4SO 2.5)(diag)-21
Data Link Connector
ENGINE (DIAGNOSTICS)
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
EN-00037
EN(H4SO 2.5)(diag)-22
OBD-II General Scan Tool
ENGINE (DIAGNOSTICS)
8. OBD-II General Scan Tool OBD-II general scan tool functions consist of:
(1) MODE $01: Current powertrain diagnostic
A: OPERATION data
(2) MODE $02: Powertrain freeze frame data
1. HOW TO USE OBD-II GENERAL SCAN
(3) MODE $03: Emission-related powertrain
TOOL DTC
1) Prepare a general scan tool (OBD-II general (4) MODE $04: Clear/Reset emission-related
scan tool) required by SAE J1978. diagnostic information
2) Open the cover and connect the OBD-II general (5) MODE $06: Request on-board monitoring
scan tool to data link connector located in the lower test results for non-continuously monitored sys-
portion of instrument panel (on the driver’s side). tems
(6) MODE $07: Request on-board monitoring
test results for continuously monitored systems
(7) MODE $09: Request vehicle information
Read out the data according to repair procedures.
(For detailed operation procedures, refer to the op-
eration manual of OBD-II general scan tool.)
NOTE:
For details concerning DTC, refer to “List of Diag-
nostic Trouble Code (DTC)”. <Ref. to EN(H4SO
EN-02533 2.5)(diag)-70, List of Diagnostic Trouble Code
(DTC).>
3) Using the OBD-II general scan tool, call up DTC
and freeze frame data.
2. MODE $01 (CURRENT POWERTRAIN DIAGNOSTIC DATA)
Refer to data denoting the current operating condition of analog input/output, digital input/output and/or the
powertrain system.
A list of the support data and PID (Parameter Identification) codes are shown in the following table.
PID Data Unit of measure
Number of emission-related powertrain DTC and malfunction indicator light status and diag-
01 —
nosis support information
03 Fuel system control status —
04 Calculated engine load value %
05 Engine coolant temperature °C
06 Short term fuel trim %
07 Long term fuel trim %
0B Intake manifold absolute pressure kPa
0C Engine revolution rpm
0D Vehicle speed km/h
0E Ignition timing advance °
0F Intake air temperature °C
10 Air flow rate from mass air flow sensor g/sec
11 Throttle valve absolute opening angle %
13 Check whether oxygen sensor is installed. —
15 Oxygen sensor output voltage and short term fuel trim associated with oxygen sensor V and %
1C Supporting OBD system —
21 Driving distance after MIL illuminates km
24 A/F value and A/F sensor output voltage — and V
NOTE:
Refer to OBD-II general scan tool manufacturer’s instruction manual to access generic OBD-II PIDs (MODE
$01).
EN(H4SO 2.5)(diag)-23
OBD-II General Scan Tool
ENGINE (DIAGNOSTICS)
NOTE:
Refer to OBD-II general scan tool manufacturer’s operation manual to access freeze frame data (MODE
$02).
4. MODE $03 (EMISSION-RELATED POWERTRAIN DIAGNOSTIC TROUBLE CODE (DTC))
Refer to “Read Diagnostic Trouble Code (DTC)” for information about data denoting emission-related pow-
ertrain DTC. <Ref. to EN(H4SO 2.5)(diag)-33, Read Diagnostic Trouble Code (DTC).>
5. MODE $04 (CLEAR/RESET EMISSION-RELATED DIAGNOSTIC INFORMATION)
Refer to the mode used to clear or reset emission-related diagnostic information (OBD-II trouble diagnostic
information).
NOTE:
Refer to OBD-II general scan tool manufacturer’s operation manual to clear or reset emission-related diag-
nostic information (MODE $04).
6. MODE $06
Refer to test value of troubleshooting and data of test limit on support data bit sequence table. List of support
data is shown in the following table.
TID CID Test value & Test limit Unit
$01 $01 Catalyst system efficiency below threshold —
$81
$02 Exhaust gas recirculation control circuit range/performance mmHg
$02
$81 Evaporative emission control system (CPC open malfunction) —
$02 Evaporative emission control system small leak pa
$03 Evaporative emission control system small leak (Immediate normality judgment) pa
$03 $04 Evaporative emission control system large leak pa
Evaporative emission control system very small leak (Immediate normality judg-
$05 pa
ment)
$06 Evaporative emission control system very small leak pa
$01 O2 sensor circuit slow response (Bank 1 Sensor 1) Lean → Rich
$05 millisecond
$02 O2 sensor circuit slow response (Bank 1 Sensor 1) Rich → Lean
$81
$06 O2 sensor circuit (Bank 1 Sensor 2) <$81 or $02> V
$02
$07 $01 O2 sensor circuit slow response (Bank 1 Sensor 2) second
EN(H4SO 2.5)(diag)-24
OBD-II General Scan Tool
ENGINE (DIAGNOSTICS)
7. MODE $07
Refer to the data of DTC (pending code) for troubleshooting result about emission in first time.
8. MODE $09
Refer to the data of vehicle specification (VIN, calibration ID, etc.).
EN(H4SO 2.5)(diag)-25
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
9. Subaru Select Monitor 5) Turn ignition switch to ON (engine OFF) and turn
Subaru Select Monitor switch to ON.
A: OPERATION
(A)
1. HOW TO USE SUBARU SELECT MONI-
TOR
1) Prepare the Subaru Select Monitor kit. <Ref. to
EN(H4SO 2.5)(diag)-7, PREPARATION TOOL,
General Description.>
EN-00040
EN-00039
EN-02533
EN(H4SO 2.5)(diag)-26
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-27
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
Unit
Remarks Display Note (at idling)
of measure
Fuel level sensor resistance Fuel Level Resistance Ω 4 — 100 Ω
Test mode terminal Test Mode Signal — OFF
Neutral position switch signal Neutral Position Switch — ON
Soft idle switch signal Idle Switch Signal — ON
Ignition switch signal Ignition Switch — ON
Power steering switch input signal P/S Switch — OFF (At OFF)
Air conditioning switch signal A/C Switch — OFF (At OFF)
Handle switch signal Handle Switch — RHD/LHD
Starter switch signal Starter Switch — OFF
Rear O2 monitor Rear O2 Rich Signal — OFF
Knocking signal Knocking Signal — OFF
Crankshaft position sensor signal Crankshaft Position Sig. — OFF
Camshaft position sensor signal Camshaft Position Sig. — OFF
Rear defogger switch signal Rear Defogger SW — OFF (At OFF)
Blower fan switch signal Blower Fan SW — OFF (At OFF)
Light switch signal Light Switch — OFF (At OFF)
Wiper switch signal Wiper Switch — OFF (At OFF)
A/C middle pressure switch signal A/C Mid Pressure Switch — OFF (At OFF)
Air conditioner compressor relay output signal A/C Compressor Signal — OFF (At OFF)
Radiator fan relay 1 signal Radiator Fan Relay #1 — OFF (At OFF)
Radiator fan relay 2 signal Radiator Fan Relay #2 — OFF (At OFF)
Fuel pump relay signal Fuel Pump Relay — ON
Tumble generator valve output signal TGV Output — OFF
Tumble generated valve drive signal TGV Drive — Open
AT coordinate retard angle demand signal Retard Signal from AT — OFF
AT coordinate fuel cut demand signal Fuel Cut Signal from AT — OFF
Torque Permission Sig-
AT coordinate permission demand — ON
nal
ETC motor relay signal ETC Motor Relay — ON
Ban of torque down signal Ban of Torque Down — ON/OFF
Request torque down signal Request Torque Down — ON/OFF
Clutch switch signal Clutch Switch — OFF (At OFF)
Stop light switch signal Stop Light Switch — OFF (At OFF)
SET/COAST switch signal SET/COAST Switch — OFF (At OFF)
RES/ACC switch signal RESUME/ACCEL Switch — OFF (At OFF)
Brake switch signal Brake Switch — OFF (At OFF)
Main switch signal Main Switch — OFF (At OFF)
Cancel switch signal Cancel Switch — OFF (At OFF)
Integrated unit data reception Body Int. Unit Data — ON
Integrated unit data update Body Int. Unit Count — ON
NOTE:
For detailed operation procedure, refer to the “SUBARU SELECT MONITOR OPERATION MANUAL”.
EN(H4SO 2.5)(diag)-28
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
NOTE:
For detailed operation procedure, refer to “SUBARU SELECT MONITOR OPERATION MANUAL”.
EN(H4SO 2.5)(diag)-29
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
NOTE:
For detailed operation procedure, refer to SUBARU SELECT MONITOR OPERATION MANUAL.
EN(H4SO 2.5)(diag)-30
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-31
Subaru Select Monitor
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-32
Read Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-33
Inspection Mode
ENGINE (DIAGNOSTICS)
11.Inspection Mode
A: PROCEDURE
Carry out trouble diagnosis shown in the following DTC table.
When performing trouble diagnosis which is not shown in the DTC table, refer to the next item Drive cycle.
<Ref. to EN(H4SO 2.5)(diag)-39, Drive Cycle.>
DTC Item Condition
P0031 HO2S Heater Control Circuit Low (Bank 1 Sensor 1) —
P0032 HO2S Heater Control Circuit High (Bank 1 Sensor 1) —
P0037 HO2S Heater Control Circuit Low (Bank 1 Sensor 2) —
P0038 HO2S Heater Control Circuit High (Bank 1 Sensor 2) —
P0102 Mass or Volume Air Flow Circuit Low Input —
P0103 Mass or Volume Air Flow Circuit High Input —
P0107 Manifold Absolute Pressure/Barometric Pressure Circuit Low Input —
P0108 Manifold Absolute Pressure/Barometric Pressure Circuit High Input —
P0112 Intake Air Temperature Circuit Low Input —
P0113 Intake Air Temperature Circuit High Input —
P0117 Engine Coolant Temperature Circuit Low Input —
P0118 Engine Coolant Temperature Circuit High Input —
P0122 Throttle/Pedal Position Sensor/Switch “A” Circuit Low Input —
P0123 Throttle/Pedal Position Sensor/Switch “A” Circuit High Input —
P0131 O2 Sensor Circuit Low Voltage (Bank 1 Sensor 1) —
P0132 O2 Sensor Circuit High Voltage (Bank 1 Sensor 1) —
P0134 O2 Sensor Circuit No Activity Detected (Bank 1 Sensor 1) —
P0137 O2 Sensor Circuit Low Voltage (Bank 1 Sensor 2) —
P0138 O2 Sensor Circuit High Voltage (Bank 1 Sensor 2) —
P0171 System too Lean (Bank 1) —
P0172 System too Rich (Bank 1) —
P0222 Throttle/Pedal Position Sensor/Switch “B” Circuit Low Input —
P0223 Throttle/Pedal Position Sensor/Switch “B” Circuit High Input —
P0327 Knock Sensor 1 Circuit Low Input (Bank 1 or Single Sensor) —
P0328 Knock Sensor 1 Circuit High Input (Bank 1 or Single Sensor) —
P0335 Crankshaft Position Sensor “A” Circuit —
P0340 Camshaft Position Sensor “A” Circuit (Bank 1 or Single Sensor) —
P0400 Exhaust Gas Recirculation Flow —
P0458 Evaporative Emission Control System Purge Control Valve Circuit
—
Low
P0462 Fuel Level Sensor Circuit Low Input —
P0463 Fuel Level Sensor Circuit High Input —
P0500 Vehicle Speed Sensor —
P0512 Starter Request Circuit —
P0513 Incorrect Immobilizer Key —
P0519 Idle Control System Malfunction (Fail-Safe) —
P0558 Generator Circuit Low Input —
P0600 Serial Communication Link —
P0604 Internal Control Module Random Access Memory (RAM) Error —
P0605 Internal Control Module Read Only Memory (ROM) Error —
P0607 Control Module Performance —
P0638 Throttle Actuator Control Range/Performance (Bank 1) —
P0691 Cooling Fan 1 Control Circuit Low —
P0692 Cooling Fan 1 Control Circuit High —
P0851 Neutral Switch Input Circuit Low —
EN(H4SO 2.5)(diag)-34
Inspection Mode
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-35
Inspection Mode
ENGINE (DIAGNOSTICS)
EN-00039
(A)
EN-02424
(B)
EN-00041
EN(H4SO 2.5)(diag)-36
Inspection Mode
ENGINE (DIAGNOSTICS)
7) Connect the Subaru Select Monitor to data link • The speed difference between front and rear
connector located in the lower portion of the instru- wheels may light the ABS warning light, but this in-
ment panel (on the driver’s side). dicates no malfunctions. When engine control diag-
nosis is finished, perform the ABS memory clear
procedure of self-diagnosis function.
3. OBD-II GENERAL SCAN TOOL
1) After performing the diagnostics and clearing
memory, check for any remaining unresolved trou-
ble data: <Ref. to EN(H4SO 2.5)(diag)-41, Clear
Memory Mode.>
2) Warm up the engine.
3) Connect the test mode connector (A) at the low-
EN-02533 er side of globe box.
CAUTION:
Do not connect the scan tools except for Suba-
ru Select Monitor or OBD-II general scan tool.
8) Turn the ignition switch to ON (engine OFF) and
turn Subaru Select Monitor switch to ON.
(A)
(A)
EN-02424
EN(H4SO 2.5)(diag)-37
Inspection Mode
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-38
Drive Cycle
ENGINE (DIAGNOSTICS)
12.Drive Cycle
A: PROCEDURE
There are three drive patterns for the trouble diagnosis. Driving in the specified pattern allows to diagnose
malfunctioning items listed below. After the malfunctioning items listed below are repaired, always check
whether they correctly resume their functions by driving in the required drive pattern.
1. PREPARATION FOR THE DRIVE CYCLE
1) Make sure that the fuel remains approx. half amount [20 — 40 2 (5.3 — 10.6 US gal, 4.4 — 8.8 Imp gal)],
and battery voltage is 12 V or more.
2) After performing the diagnostics and cleaning memory, check for any remaining unresolved trouble data.
<Ref. to EN(H4SO 2.5)(diag)-41, Clear Memory Mode.>
3) Separate the test mode connector.
NOTE:
• Except for the engine coolant temperature specified items at starting, the diagnosis is carried out after en-
gine warm up.
• Carry out the diagnosis which is marked * on DTC twice, then, after finishing first diagnosis, stop the engine
and do second time at the same condition.
2. AFTER RUNNING 20 MINUTES AT 80 KM/H (50 MPH), IDLE ENGINE FOR 1 MINUTE.
DTC Item Condition
Insufficient Coolant Temperature for Closed Loop
*P0125 Engine coolant temperature is less than 20°C (68°F) at engine start.
Fuel Control
O2 Sensor Circuit Slow Response (Bank 1 Sen-
*P0133 —
sor 1)
Catalyst System Efficiency Below Threshold
*P0420 —
(Bank 1)
Evaporative Emission Control System Purge
P0459 —
Control Valve Circuit High
EN(H4SO 2.5)(diag)-39
Drive Cycle
ENGINE (DIAGNOSTICS)
(H)
(C)
97 (60)
64 (40)
(B) (E)
(A)
0
50 100 150 (I)
EN-00842
(A) Idle engine for 10 seconds or (D) Decelerate with throttle fully (G) Stop vehicle with throttle fully
more. closed to 64 km/h (40 MPH). closed.
(B) Accelerate to 97 km/h (60 MPH) (E) Drive vehicle at 64 km/h (40 MPH) (H) Vehicle speed km/h (MPH)
within 20 seconds. for 20 seconds. (I) Seconds
(C) Drive vehicle at 97 km/h (60 MPH) (F) Accelerate to 97 km/h (60 MPH)
for 20 seconds. within 10 seconds.
EN(H4SO 2.5)(diag)-40
Clear Memory Mode
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-41
Compulsory Valve Operation Check Mode
ENGINE (DIAGNOSTICS)
14.Compulsory Valve Operation 5) Connect the Subaru Select Monitor to data link
connector located in the lower portion of instrument
Check Mode panel (on the driver’s side).
A: OPERATION
1) Prepare the Subaru Select Monitor kit. <Ref. to
EN(H4SO 2.5)(diag)-7, PREPARATION TOOL,
General Description.>
EN-02533
CAUTION:
Do not connect the scan tools except for Suba-
ru Select Monitor or OBD-II general scan tool.
EN-00038 6) Turn the ignition switch to ON (engine OFF) and
2) Connect the diagnosis cable to Subaru Select turn Subaru Select Monitor switch to ON.
Monitor.
3) Insert the cartridge to Subaru Select Monitor. (A)
<Ref. to EN(H4SO 2.5)(diag)-7, PREPARATION
TOOL, General Description.>
EN-00040
EN(H4SO 2.5)(diag)-42
Compulsory Valve Operation Check Mode
ENGINE (DIAGNOSTICS)
NOTE:
• The following parts will be displayed but not func-
tional.
Display
EGR Solenoid
ASV Solenoid
FICD Solenoid
Pressure switching solenoid 1
Pressure switching solenoid 2
Wastegate control solenoid
PCV Solenoid
Vent Control Solenoid
AAI Solenoid
Fuel Tank Sensor Control Valve
EN(H4SO 2.5)(diag)-43
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-44
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
NOTE: (2)
If the malfunction indicator light does not illuminate,
perform the diagnosis of malfunction indicator light (4)
circuit or the combination meter circuit. <Ref. to
EN(H4SO 2.5)(diag)-46, MALFUNCTION INDICA-
(3)
TOR LIGHT DOES NOT COME ON, Malfunction
Indicator Light.>
EN-01681
(1) ON
(2) OFF
(3) Ignition switch ON
(4) 1 second
(A)
EN-01984
(1)
(3)
(4)
(2)
(3)
(4)
(5)
(6)
EN-01679
(1) No faulty
(2) Trouble occurs
(3) ON
(4) OFF
(5) Ignition switch ON
(6) Engine start
EN(H4SO 2.5)(diag)-45
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
IGNITION
B72
SWITCH BATTERY
No.5 SBF-7 SBF-1
6 3
3
4
COMBINATION
METER
i10
16
i3
8
B38
17
B134 ECM E
1 2 3 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9
4 5 6 8 9 10 11 12 13 14 15 16 17 11 12 13 14 15 16 17 18 19 20 21 22 10 11 12 13 14 15 16 17 18 19 20
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
EN-01985
• KA and KS model
NOTE:
Fuel injection system for KA and KS model is the same as 2.0 L model. Refer to EN(H4SO 2.0) section.
EN(H4SO 2.5)(diag)-46
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-47
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
IGNITION
B72
SWITCH BATTERY
No.5 SBF-7 SBF-1
6 3
3
4
COMBINATION
METER
i10
16
i3
8
B38
17
B134 ECM E
1 2 3 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9
4 5 6 8 9 10 11 12 13 14 15 16 17 11 12 13 14 15 16 17 18 19 20 21 22 10 11 12 13 14 15 16 17 18 19 20
18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34
EN-01985
• KA and KS model
NOTE:
Fuel injection system for KA and KS model is the same as 2.0 L model. Refer to EN(H4SO 2.0) section.
EN(H4SO 2.5)(diag)-48
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-49
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
COMBINATION
METER
i10
*1 : WITH IMMOBILIZER: D15
WITHOUT IMMOBILIZER: D14
LHD
B138 B122
2 2
1 1 RHD
*
i3
B75 B76
*2 1
8
B38
B21
36
C19
A17
*1
E2
1 1 2 3 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9 10 11
2 4 5 6 11 12 13 14 15 16 17 18 19 20 21 22 10 11 12 13 14 15 16 17 18 19 20
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
• KA and KS model
NOTE:
Fuel injection system for KA and KS model is the same as 2.0 L model. Refer to EN(H4SO 2.0) section.
EN(H4SO 2.5)(diag)-50
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-51
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
COMBINATION
METER
i10
*1 : WITH IMMOBILIZER: D15
WITHOUT IMMOBILIZER: D14
LHD
B138 B122
2 2
1 1 RHD
*
i3
B75 B76
*2 1
8
B38
B21
36
C19
A17
*1
E2
1 1 2 3 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9
1 2 3 4 5 6 7 8 9 10 11
2 4 5 6 11 12 13 14 15 16 17 18 19 20 21 22 10 11 12 13 14 15 16 17 18 19 20
12 13 14 15 16 17 18 19 20 21 22
23 24 25 26 27 28 29 30 31 32 33
• KA and KS model
NOTE:
Fuel injection system for KA and KS model is the same as 2.0 L model. Refer to EN(H4SO 2.0) section.
EN(H4SO 2.5)(diag)-52
Malfunction Indicator Light
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-53
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-54
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
IGNITION
B72
SWITCH
BATTERY
SBF-7 SBF-1
3
2
No.21
E
15
13
LHD
16
14
RHD
STARTER
RELAY
B225 STARTER MOTOR
15
13
RHD
16
14
LHD
M
B14
B32
D8
ECM
B: B135
D: B137
B72 B225
B: B135 D: B137
1 2 3 1 2 9 13 17 21
4 5 6 10 14 18 22 1 2 3 4 5 6 7 1 2 3 4 5 6 7
3 4
11 12 15 16 19 20 23 24 8 9 10 11 12 13 14 15 16 17 18 19 8 9 10 11 12 13 14 15 16 17
5 6
20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
7 8 25 29 33 37 28 29 30 31 32 33 34 35 26 27 28 29 30 31
26 30 34 38
27 28 31 32 35 36 39 40
EN-02455
EN(H4SO 2.5)(diag)-55
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
• KA and KS model
NOTE:
Fuel injection system for KA and KS model is the same as 2.0 L model. Refer to EN(H4SO 2.0) section.
EN(H4SO 2.5)(diag)-56
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-57
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
MAIN RELAY
3 TO IGNITION COIL
5
SBF-8
6
4
No.13
3
* 4 IGNITION
* B72
SWITCH BATTERY
B47 No.12 SBF-7 SBF-1
6 3
B19
B6
*B51
2
*
A: B134
*1 : WITH IMMOBILIZER: D16
WITHOUT IMMOBILIZER: D17
B: B135 ECM
2 : WITH IMMOBILIZER: D14
D: B137
*
WITHOUT IMMOBILIZER: D15
3 : LHD MODEL: 1
*
B12
B1
A6
A7
D3
D7
D1
D2
B4
RHD MODEL: 2
*4 : LHD MODEL: 2
RHD MODEL: 1
B21
52
47
34
36
35
37
E2
E E
1 2 3 1 2 1 2 3 4 5 6 7 1 2 3 4 5 6 7 1 2 3 4 5 6 7
1 2 3 4 5 6 7 8 9 10 11
4 5 6 3 4 8 9 10 11 12 13 14 15 16 17 8 9 10 11 12 13 14 15 16 17 18 19 8 9 10 11 12 13 14 15 16 17
12 13 14 15 16 17 18 19 20 21 22
5 6 18 19 20 21 22 23 24 25 26 27 20 21 22 23 24 25 26 27 18 19 20 21 22 23 24 25
23 24 25 26 27 28 29 30 31 32 33
28 29 30 31 32 33 34 28 29 30 31 32 33 34 35 26 27 28 29 30 31
34 35 36 37 38 39 40 41
42 43 44 45 46 47
48 49 50 51 52 53 54
EN-02456
• KA and KS model
NOTE:
Fuel injection system for KA and KS model is the same as 2.0 L model. Refer to EN(H4SO 2.0) section.
EN(H4SO 2.5)(diag)-58
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-59
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-60
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
B135 ECM
17
18
B21
15
13
49
E2
E12
3
1
2
4
3 4
1 2
IGNITION COIL
&
IGNITOR ASSY
E E
1 2 3 4 1 2 1 2 3 4 5 6 7
1 2 9 13 17 21 1 2 3 4 5 6 7 8 9 10 11
3 4 8 9 10 11 12 13 14 15 16 17 18 19
10 14 18 22 12 13 14 15 16 17 18 19 20 21 22
5 6 3 4
11 12 15 16 19 20 23 24 23 24 25 26 27 28 29 30 31 32 33 20 21 22 23 24 25 26 27
5 6 28 29 30 31 32 33 34 35
34 35 36 37 38 39 40 41
7 8 25 29 33 37
42 43 44 45 46 47
26 30 34 38
48 49 50 51 52 53 54
27 28 31 32 35 36 39 40
EN-01989
• KA and KS model
NOTE:
Fuel injection system for KA and KS model is the same as 2.0 L model. Refer to EN(H4SO 2.0) section.
EN(H4SO 2.5)(diag)-61
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-62
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-63
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
No.11
B72 IGNITION
SWITCH BATTERY
No.12 SBF-7 SBF-1
FUEL PUMP 6 3
RELAY
2
3
4 B135 ECM
1
*
B362
RHD
LHD
: WITH IMMOBILIZER: 27
*
B98 B97 WITHOUT IMMOBILIZER: 26
16
4
R2 R1
RHD
LHD
FUEL PUMP
FUEL PUMP CONDENSER
5 1
M 6 2
R58 R142
E E
1 2 3 1 1 2 3 4 5 6 7 1 2 3 1 2 1 2 3 4 5 6 7
3
1 2 4 5 6 2 8 9 10 11 12 13 14 15 16 4 5 6 7 8 3 4
4 8 9 10 11 12 13 14 15 16 17 18 19
5 6 20 21 22 23 24 25 26 27
5
7 8 28 29 30 31 32 33 34 35
6
EN-02457
• KA and KS model
NOTE:
Fuel injection system for KA and KS model is the same as 2.0 L model. Refer to EN(H4SO 2.0) section.
EN(H4SO 2.5)(diag)-64
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-65
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-66
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
MAIN RELAY
5
BATTERY
3
SBF-8
6
4
2
1
B47
B136 ECM
6
3
B21
48
42
43
44
45
E2
E5 E16 E6 E17
2
E6 E17 1 2
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6
3 4 7 8 9 10 11 12 13
12 13 14 15 16 17 18 19 20 21 22 14 15 16
1 2 5 6
23 24 25 26 27 28 29 30 31 32 33 17 18 19 20 21 22 23 24 25 26 27
28 29 30 31 32 33 34 35
34 35 36 37 38 39 40 41
42 43 44 45 46 47
48 49 50 51 52 53 54
EN-01991
• KA and KS model
NOTE:
Fuel injection system for KA and KS model is the same as 2.0 L model. Refer to EN(H4SO 2.0) section.
EN(H4SO 2.5)(diag)-67
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-68
Diagnostics for Engine Starting Failure
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-69
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-70
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-71
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-72
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-73
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-74
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
2. KA AND KS MODEL
DTC Item NOTE
P0030 HO2S Heater Control Circuit (Bank 1 <Ref. to EN(H4SO 2.0)(diag)-71, DTC P0030 HO2S HEATER CONTROL
Sensor 1) CIRCUIT (BANK 1 SENSOR 1), Diagnostic Procedure with Diagnostic Trou-
ble Code (DTC).>
P0031 HO2S Heater Control Circuit Low <Ref. to EN(H4SO 2.0)(diag)-73, DTC P0031 HO2S HEATER CONTROL
(Bank 1 Sensor 1) CIRCUIT LOW (BANK 1 SENSOR 1), Diagnostic Procedure with Diagnostic
Trouble Code (DTC).>
P0032 HO2S Heater Control Circuit High <Ref. to EN(H4SO 2.0)(diag)-76, DTC P0032 HO2S HEATER CONTROL
(Bank 1 Sensor 1) CIRCUIT HIGH (BANK 1 SENSOR 1), Diagnostic Procedure with Diagnostic
Trouble Code (DTC).>
P0037 HO2S Heater Control Circuit Low <Ref. to EN(H4SO 2.0)(diag)-78, DTC P0037 HO2S HEATER CONTROL
(Bank 1 Sensor 2) CIRCUIT LOW (BANK 1 SENSOR 2), Diagnostic Procedure with Diagnostic
Trouble Code (DTC).>
P0038 HO2S Heater Control Circuit High <Ref. to EN(H4SO 2.0)(diag)-81, DTC P0038 HO2S HEATER CONTROL
(Bank 1 Sensor 2) CIRCUIT HIGH (BANK 1 SENSOR 2), Diagnostic Procedure with Diagnostic
Trouble Code (DTC).>
P0107 Manifold Absolute Pressure/Baro- <Ref. to EN(H4SO 2.0)(diag)-83, DTC P0107 MANIFOLD ABSOLUTE
metric Pressure Circuit Low Input PRESSURE/BAROMETRIC PRESSURE CIRCUIT LOW INPUT, Diagnostic
Procedure with Diagnostic Trouble Code (DTC).>
P0108 Manifold Absolute Pressure/Baro- <Ref. to EN(H4SO 2.0)(diag)-86, DTC P0108 MANIFOLD ABSOLUTE
metric Pressure Circuit High Input PRESSURE/BAROMETRIC PRESSURE CIRCUIT HIGH INPUT, Diagnostic
Procedure with Diagnostic Trouble Code (DTC).>
P0112 Intake Air Temperature Circuit Low <Ref. to EN(H4SO 2.0)(diag)-89, DTC P0112 INTAKE AIR TEMPERATURE
Input CIRCUIT LOW INPUT, Diagnostic Procedure with Diagnostic Trouble Code
(DTC).>
P0113 Intake Air Temperature Circuit High <Ref. to EN(H4SO 2.0)(diag)-91, DTC P0113 INTAKE AIR TEMPERATURE
Input CIRCUIT HIGH INPUT, Diagnostic Procedure with Diagnostic Trouble Code
(DTC).>
P0117 Engine Coolant Temperature Circuit <Ref. to EN(H4SO 2.0)(diag)-94, DTC P0117 ENGINE COOLANT TEM-
Low Input PERATURE CIRCUIT LOW INPUT, Diagnostic Procedure with Diagnostic
Trouble Code (DTC).>
P0118 Engine Coolant Temperature Circuit <Ref. to EN(H4SO 2.0)(diag)-96, DTC P0118 ENGINE COOLANT TEM-
High Input PERATURE CIRCUIT HIGH INPUT, Diagnostic Procedure with Diagnostic
Trouble Code (DTC).>
P0122 Throttle/Pedal Position Sensor/ <Ref. to EN(H4SO 2.0)(diag)-99, DTC P0122 THROTTLE/PEDAL POSI-
Switch “A” Circuit Low Input TION SENSOR/SWITCH “A” CIRCUIT LOW INPUT, Diagnostic Procedure
with Diagnostic Trouble Code (DTC).>
P0123 Throttle/Pedal Position Sensor/ <Ref. to EN(H4SO 2.0)(diag)-102, DTC P0123 THROTTLE/PEDAL POSI-
Switch “A” Circuit High Input TION SENSOR/SWITCH “A” CIRCUIT HIGH INPUT, Diagnostic Procedure
with Diagnostic Trouble Code (DTC).>
P0125 Insufficient Coolant Temperature for <Ref. to EN(H4SO 2.0)(diag)-105, DTC P0125 INSUFFICIENT COOLANT
Closed Loop Fuel Control TEMPERATURE FOR CLOSED LOOP FUEL CONTROL, Diagnostic Proce-
dure with Diagnostic Trouble Code (DTC).>
P0130 O2 Sensor Circuit (Bank 1 Sensor 1) <Ref. to EN(H4SO 2.0)(diag)-107, DTC P0130 O2 SENSOR CIRCUIT
(BANK 1 SENSOR 1), Diagnostic Procedure with Diagnostic Trouble Code
(DTC).>
P0131 O2 Sensor Circuit Low Voltage (Bank <Ref. to EN(H4SO 2.0)(diag)-110, DTC P0131 O2 SENSOR CIRCUIT LOW
1 Sensor 1) VOLTAGE (BANK 1 SENSOR 1), Diagnostic Procedure with Diagnostic
Trouble Code (DTC).>
P0132 O2 Sensor Circuit High Voltage <Ref. to EN(H4SO 2.0)(diag)-112, DTC P0132 O2 SENSOR CIRCUIT HIGH
(Bank 1 Sensor 1) VOLTAGE (BANK 1 SENSOR 1), Diagnostic Procedure with Diagnostic
Trouble Code (DTC).>
EN(H4SO 2.5)(diag)-75
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-76
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-77
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-78
List of Diagnostic Trouble Code (DTC)
ENGINE (DIAGNOSTICS)
EN(H4SO 2.5)(diag)-79