mikropor Compressed Air Systems 2015 General CatalogueIntroduction = 1 Air Filters for Compressors - 2 Air / Oil Separators -7 Air Filter Elements - 9 Water Separators - 11 Compressed Air Filters - 15 Activated Carbon Towey - 24 Compressed fir Dryers - 25 esiccant Air Divers - $8 Deliquescent Air Dryers - 44 Manufacturing Forward T490 312267 0700 F490 312 267 0552 E mikropor@mikroporcom Organize Sanayi Bolges! Buyuk Selcuk Bulvart No 406935, Ankara - Turkey:Company Introduction Mikropor Founded in 1987 and headquartered in Ankara, Turkey, Mikropor serves industrial itration markets including air compressor equipment, compressed air purification, power generation. gas turbines, dust collection, clean room, transportation and HVAC. Originally focused on manufacturing the best Air/Oll Separators for the compressor market, Mikropor has since extended into new dimensions of the filtration market and is now recognized around the world asa true industry leader. Mikropor has become the leading provider of quality filtration and purification products for air, gas and liquid applications. Mikropor Products -Air/Ol Separators for Screw Compressors Refrigerated and Desiccant Air Dryers, -Compressed Air Filters -ln-line Element Replacements Oil Filters -Air/intake Filters for Compressors Airfintake Filters for HVAC Applications -Air/intake Filters for Gas Turbines -HEPA/ULPA High Efficiency Filters for Clean rooms -Liquid and Process Fiters Quality, Availability, Competitiveness. Mikropor is ISO certified, technology-driven and committed to engineering innovations that satisfy customer expectations for quality products, reliable filtration performance and extreme value, ‘Through continued investment and innovation Mikropor has delivered a steady stream of new products, services, proprietary manufacturing processes and new technologies that provides continuing value for our customers. Factory Factory2 Factory 4 Company Introduction 1AIR FILTERS Air Filters for Air Compressors 2 | Air Filters Mikropor Air Filters Mikropor Air Filters are the first line of defense fora compressor and have a significant impact on the service life of the compressor, lubricant, air/oil separators and oil filters, Mikropor offers the highest efficiency air intake fiters in the 1e competition and delivering more market, outperforming value to customers, ary EQUAL Cee mnMey SPACE SYSTEM Micro-glass and Mini-pleat System in Air Filters Our Micro-glass Mini-Pleated Air Filters reach a 99.99 efficiency faster than cellulose air filters and provides better protection by allowing fewer contaminants to pass through the media Mikropor Nano Media holds up to five (5) times more contaminants than conventional cellulose air filters, making them ideal for extended maintenance periods. Micro-glass fiber Cellulose fiber atXS00 magnification at X500 magnification Mikropor Micro-glass fibers are very fine nano scale fibers and are Eighty (80) times smaller in diameter than cellulose fiber. This results in extremely high initial efficiency and protects ressor better than any filter available in the market. jarantees equal space he air con The Mikropor Mini-Pleat system between each fiter pleat and maintains “V'“pleated geometry throughout the service life of the filter. As a result, 100% of the surface area performs equally and delivers the expected protection, while minimizing pressure drops.Air Intake Filters for Air Compressors (Mikroline Series) Mikroline Series Mikropor's air intake elements are designed forthe removal of dust or particulate in the air intake systems of compressors, ‘machines, pumps, blowers, ete Based on the density of the dust load, Mikropor offers two series with different sizes and capacities Mikroline and Makroline, Applications Mikroline Air Intake Filters are well suited for applications with low dust loads such as power generators, piston compressors, as well as air cleaner ventilation of gear Units and the filtration of liquid tanks. General working conditions High reliable Macatine Amiminto — -30°Cto , Miglin, plastica cleanerneusing 20 Aviotle ites pastcatcleanernosing = lamimin. 00" Dimensions MeH.0120, 20 4 2 Ineraltgntnes| MiFHLOI30| 20 4 E 2 Iverattightenes Ie ane ee ee he eet emmcoes misHo240 140 4045553821202 eroltightened msH02s2 140 5287 «$8 «382162158125 B18 1202 _—veraltghened MrH0260 140 GO 6S «55584 AG GAH 120 —-2_Ineroltightened MEH MO 7 76 5S 38 4S 67 L420 2 ntemaltontenes MMFH-O4S2 1m 5257S GD 22 M625 15 BNE 102 164 1545 4 Intermaltightened MeHo46o 181 606558 604s 102164 1545 4 nvernaltghened MrHOW. 1a 776 SRG) 2S SGD tA ASKS 4 Itemaltigttanes Note: Measure units mm 3 | Airintake FittersAir Intake Filters Air Intake Filters (Makroline Series) Design Mikropor Makroline Air Intake Filters are designed to provide maximum perforrnar those customers with extremely high dust capacity and low pressure drop air intake fiter demands. hese Makrotine filters are also suitable for higher temperature Air Outlet Applications Mikropor Makroline Air Intake Filters are designed for medium arid heavy dust load conditions for applications such as Air Compt Construction Machines) Agricultural Machines, Harvesting Machines, etc. Advantages The advantages of Makroline AifIntakeFFilters are = Operational retail ~ Long service life because of its highly efficient ahd feliable fiter element replacemer ressure drop stant corrosion housing polypropylene ce ratio iser friendly and flexible tallation, Mikropor Makroline Air Intake Filters system provides the the abllty for easy i bras The brackets can be tumed in various positions provides nurnerous fitting possibilities. Mikropor’s versatile production offers these brackets in different sizes. nich General working conditions for Makroline Air Intake Filters ane lous ee ype Overt aeson flowrange operating Innes || eareersine || yceeetce, Easy Hight elle ace las a cleaner Rousing - Makrotine iS Smsiminto 30°C to a wilitePters Miniahaualtycerent. «EAI “bore 00 mounting radial seat possibilities 4MAFH-0350 - MAFH-12100 Technical Specifications 4% 2 5 160 9 47 (209 2922S MAFH-C350 2 xara Carpe marn-csso 12 45-5265 4ST 209 29258 OSHA EnteralChirpo MasH-o87) 200 5894-7226}? 10.—_—ExeralCrpea MAFH-o8iG0 200-594 100-2268) OF 29 8B BO Extra Cbrpod marni270 200 5594-7027) GH_ 20 50D? 87 a4—_EnteralChirped MarH-i2i00 2005884100 2a? MBS 50ST ST ad ExeralCrpes Marn-iaioo 2290132 100 «aS? 2705S M79 21218 erralChareed MAPHigiIo see 90182110382 tay 105 48 ASST 22 18__—teralcarpeo MarHia1s0 322 90152 15035212725 ABD AIS_ HTD 21218 Carpad MarH-20i00 220s" 482) 100 382 say 9s 4s2 AAS 47921220 eral Clmes arH-20u0 32250152 0382705 ass BHT] 21220 taralChmeed Mar20iz0 322 90432430327 aS AD AA 79 21220 arched marH-z2100 322 90152 100 382 127-95 ABATE HA 7921222_—_—Earral Cored MapH-22u0 see 90 182 HO 8k ay OH 48S S72 terraced masH-22150 32290182 15038212725 ANAS B79 212 2_—_—tatralCampes Masu-24io0 322° $0432 10035227 95 ABD SOE 37] 2dr Charmed MarH-20uO 32290152 10352127105 482 SOS HHT 212 24_——_—Eerral Carew MAPH.26180 S22 90152 18058227125 48D SOS ST] 212 4_—_—erralclarpeo YwasH-26100 322 90152100382 127 «9S 48D_—SSS_ BHT] 2125 —tatralCampee MarH-26uO 322 9043210 3SR sz S05 4D SEE SH 7921s err Chmed arH-26150 322 90152 150 352127125 4S2SSS_SH79 21225‘ Chred asH.25100 322 90152 10035227 «9S AD SEH S712 28_—arral Cape MarH-26u0 322 90152 10 $82 127105 «ABD«SGS_—HH7]O212— 28a Clone MAFH-26I50 2250. 452 450 SHR say as ase S679 ai a8narralCueed Not: 7 The measure 4 he eet asH-18100-maeH 2ais0 [} 3 z a] af bel || Air Intake Filters 4Air Intake Filters Air Intake Filters (Makroline Series with Collector) NomeatRow Compresor ee TTD y-LyLTyYy- coms Ee SS ; 7 ‘2 \ ' tlm I 1 ; 2 w2 | MAFHC-2-16130 (MAFH-0810 NATHC2 2-24150 MAFHC-3-36130 (MAFH-12100 3) 6AIR/OIL SEPARATORS Why Mikropor Separators ? \With over 3000 Air/Oil Separator design for compressors, Mikropor offers multiple options for the full range of ar flow and performance requirements Mikropor Air / Oil Separators Conventional, pleated, depth construction spin-on and state-of-art “sep-n-sep" design separator allow Mikropor to cover the air/oil separation needs of the entire ‘compressor applications. Air Oi'Separator overall height (mm) Dimensions == eee = Se = =|» = : ‘Ar flow rates of Mikropor Ar/ Oll Separators (m/min @ 7 bar working pressure) Air / Oil Separators 7Air / Oil Separators Conwrap Separators Mikropor’Conwrap’ Separators are standard wrapped Style separators These separatots aF@ tesigned for outside to inside flow and can be used with al ll injection Rotary Vane and Rotary Screw Compressors, Conwrap separators operate between 1 to 60 m*/min flow rate at Thar with 1 to 3 mg/m: oil carry over. ‘3S’ Air / Oil Separators The revolutionary Mikropor'3S' Separator is designed to fitthesmaller separator housings without sacrificing operating performance. The '3S' separator has double to tripled capacity when compared to a Conventional separator with the same dimensions. The 3S' separator fas 41/2 1/3 of volume of a conventional separator functioning in the same operating conditions, This increased capacity is achieved with specially designed progressive type, deep bed, coalescing media using an increased number of wraps. Pleated Air / Oil Separators ATED Pleated separators increase the surface area to reach higher capacities and ‘maintain dimension Mikropor manufactures dozens of pleated separator designs, act Spin - on type Air / Oil Separators tcp Spin-On pe e ll Separators are manufactured as an exchangeable element. Because Spin-Ons do not require a compressor housing, they permit uncomplicated and quick replacement, ~ without dismantling the compressor. Spin-On Type Air/Oil Separators are available for 0,6 to 7 m"/min flow rates operating at 7 bar, N 8AIR FILTER ELEMENTS Micro - Glass Fiber High efficiency Micro-Glass nanofiber media (80 times finer than Cellulose Fiber) delivers higher targeted efficiencies, longer service life, wide chemical and synthetic lubricant compatibility even at extreme working temperatures, Element 4 Levels Mikropor offers four (4) layers of Superior Protection- from 1 micron to 01 micro Durable element construction and an efficient drain layer ensures continued performance after optimal element change periods. Test Drainage Layer Louvred stainless stell helix tube ¢ —— Micro-glass fiber media Louvred stainless ste helix tube Helix Tubes for Strength Mikropor Compressed Air Filters have louvered stainless steel helix tubes providing increased strength and protection against severe pressure drops while improving performance by forcing air to pass diagonally through the element Synthetic compatibility and Durable Epoxy Mikropor Compressed Alr Filters are compatible with all synthetic lubricants in the industry. Durable Epoxy securely bonds the robust end caps to the fit tubes and will not be affected by synthetic lubricant in compressed air. With over thirty (30) years of experienced Mikropor manufactures the best performing replacement ‘elements in the industry, Through rigerous testing and validation processes Mikropor assures the customers that the rep Repl Mikropor labs are capable of making the following t Differential pressure at given flow rates article efficiency tests Oil aerosols measurements ~ Pressure dew point Alltests are conducted as per the relevant |SO 12500 test standards ement elements are even better performs eq) -ement elements have been designed and tes 3 to or better than compared to the original elements, din the state-of the art te ts Air Filter Elements 9Replacement Elements ~ ALMIG ~ ATLAS COPCO ~ BEA - COMPAIR = DELTECH - DOMNICK HUNTER - DOMNICK HUNTER (Evolution Range) FAI FILTER - HANKISON - HIROSS - KAESER - MTA - OMI - ULTRA FILTER - WALKER - ZANDER 10 | Air Filter ElementsWATER SEPARATORS Correction Factor sae 64478 05 O71 0.87 Water Separators Mikropor water separators have been designed for the removal of bulk liquid water and particulate from compressed air and gases. Unique centrifugal action removes contaminants at low-pressure drop for maximum energy savings. Mikropor water separators are available from 1/4" - 3 pipe sizes and for flows up to 2200m*/h (1294 scfm) Note: While highly efficent, condensate separators wil not remove 100% of the oil from the air stream additional coalescing and particulate fiters downstream maybe required to remove the fine traces of oll, water and particles. Note: Automatic drain valves are fitted as standard. All separator bodies are coated with electrostatic powder paint finish both inside and out. 9 n B 6 16 100 131 160 189 218 247 4i2 122 132 144 157 For maximum flow rate, mutiply model ow rate show in the above table by the correction fa Technical Specifications [aezeee [eer | s G2sws 7 Gioows 1/2" G2oows 3/4" caoows Geoows 11/2" cizoows 2" czzows 3" | eee Sie tar 484-443 560 By |c aa ee DpcalPresuelossattatedFiow = 20mbar (4. | MaimunWoningesue tea ° 3 corresponding to the working pressure. Water Separators utFlanged Compressed Water Separators Flanged Water Separators a Mikropor flanged water separators have been designed for the removal of bulk liquid water and particulate from compressed air and gases. Unique centrifugal action, removes contaminants at low-pressure drop for maximum energy savings. Mikropor flanged water separators are available fromm DN8O - DN200 flange sizes and flows up to 14000 m? (8236 scfm) (For targer sizes please contact the sales team) Note: While highly efficent, condensate separators willnnot remove of the oil rom the airstream additional coalescing and particulate filters downstream maybe required to remove the fine traces of oil, water and patticles. Technical Specifications F-2500WS DN8O 2500 1407.5 200 934 45075280 1289 F-3200WS DNI00 3200 1882.3. 220 964 45075280 1319 F-4300WS DNIOO 4300 2529.4 220 928 530 75 280 1283 F-6S00WS DNI50 6500 36235 285 1092 580 75 280 1447 F-8500WS _DNI50 8500 5000 285 1091 650 75 280 1446 F-A1000WS DN200 11000 6470.5 340 1168 750 75 280 1523 F14000WS DN200 14000 235.2 340 1201 800 75 280 1556 Correction Factor (GpeminePe s S 7 ll (RG mem s 4 75 100 1 160 199 200 [Kometionisete os 071 087 1 12 122 132 138 For maximum flow rates, multiply model low rate show inthe above table bythe correction factor corresponding tothe working pressure. AIR OUTLET Note: Egg drain valves fitted as standard, E All separator bodies are electrostatic powder coated 12 | Water SeparatorsCOMPRESSED AIR FILTERS G Series Compressed Air Filters Mikropor Compressed Al Filters have been designed to meet all requirements of compressed air filtration worl. These air fitters provide more comfortable usage for end Users an increased endurance, higher efficency at lower pressure drop and more port size options. Filtration Due to the usage of deep pleating technique the filtration area hras increased remarkably which leads to a better fitration and higher dirt holding capacity, Mikropor Compressed Air Filters have been designed to remove airbone contamination in compressed air stream, delivering eneray efficient operation and reliable performance. Features The air filters have four (4) ranges of efficiencies, removing contaminants as small 0.01 micron at up to 235 psi (L6barg) 1/4" to 3° NPT/BSP pipe sizes. A protected auto float drain (2mm orifice is standard for optimal and reliable removal of liquid contaminants, These air fters have a zero-porosity aluminum and durable epoxy powder-coat finish, along with a corrosion-resistant internal coating for a long service life Filter combinations are configured to meet specific application requirements. Filters comply with PED and perform as per related ISO 8573 standards. These filters may be equipped with differential pressure gauges for easy maintenance and energy efficiency Mikropor compressed air filters are always recommended Types of Compressed Air Filters with this 5 By PeevFiter/ Particulate Fiter (Filter/Element airflow direction is out side to inside) Eg Senetat Purpose Fiter/ Water Removal (Filter/Element airflow direction is inside to outside) ing Filter / Oil Removal iiter/Element air flow direction is inside to outsid BE "tated Caron Fiter/ Odor Removal (Filter/Element airflow direction is outside to inside) Compressed Air Filters 13Technical specifications rTP eo ae mast co iw ye tr 50 temo tes 298 as Gis te ye i506 eso tes as anes ars 2s coe yO ena tas sates 9s cio ue ite S00 24 te NOD asso cast ue iu 2 eet 500 ie ostteo sass ease ws isto F aur 5 tsa 9506 seo eas TO ores coy) cea too snake Ee ss... ee Filtering Purpose Removal Carbon Ghugewan ot witout cd Sree eee rent peer Fanci Remora 5} om om ‘Max. working temperature (°C) 80 80 80, 25 neater aesbee Initial pressure loss (mbar) 40 80 100 80 exemalAeatipe Prestrclostercloretchageimba) 700 700-7000 ea Eeerteoou coe waite wre Wine METALS Correction Factor (pee 1 ss 7 oo ts x (ISSGHENNNNENENEN 15 4475 100 151 160 19 218 247 ([leemeeioniator 0S O71 os7 : ui2 122 132 144 157 | | cn For maximum flow rate, multiply model flow rate show in the above table. I by the correction factor corresponding to the working pressure NOTES: 1) Grade A must not operate in ol saturated conditions. 2) Grade A elements should be replaced periodically to suit the applications but must be changed atleast every six months. 3) Grade A will not remove certain gases including carbon monoxide c| and carbon dioxide, Please referto works ifn doubt. b| 4) Flow rates are based on a 7 bar operating pressure,for flows at other pressures use correction factor given above. 5) All ftrs are suitable for use with mineral and synthetic ois, 6) Gauge type pressure indicators are fitted to models G20 to G2620 as standard. TIAIL filters are in conformity wit the Pressure Equipment Directive (97/23/EC) ORDERING: The complete filter model number contains the size and orade, example - 1° «general purpose filter model G250MX with replacement fter element model M25OX. E 250 Represent 250m: /h capacity and x represents the general purpose element. 14 | Compressed Air FiltersGO Series Compressed GO Series a. New Mik are designed for easy element replacement fo clearance” ability, Features a The air filters have four) ranges of efficiencies, removing contaminants assmallas 001 micron at up to 235 psi (Hebarg)<4/4" to 3° NPT/BSP pipe sizes, A protected auto float drain (2mm otifice) is standard for optimal and reliable removal of long service life. Filter combinations are configured to Filter comply with PED and per ditional to our G series, por” GO series compressed air filters cific application requirements mas per related ISO 8573 stani These filters may be equipped with differential pressure gauges for easy ance and energy efficiency, Mikropor compressed air fiters are always recommended with this system T ‘TO REMOVE THE ELEMENT Element Features ‘TWIST CLOCKWISE Mikropor offers “a ior protection - rom 1 micron to 0,01 micron. ble element construction and efficient drain layer ensures continued performane: after optimal element change. Elements are also easy to replace with the head clips. \ (MIKROPOR ELEMENTS HAVE BEEN DESIGNED FOR EASY HANDLING eS 1- Deep pleating also enables a | 2. Supreme jstance dus stainless t En usage of flutted be provid th against pressure drops ing the performance b passing air diagonally through the element. 3- PVC impregnated foam favours inage Water / Oi Compressed Air Filters 15Compressed Air Filters Head Clamping Head Clamping provides without any extra piping Drainage Ribs Drainage Ribs favers the humudity flow. Independent test report as per ISO12500 - 1 itereioment: Msov [Element 002, ‘Standard parameters and measuring resus eg gas | — at [sa = = ‘Mikropor MSOV-2 at SOn7h ANR - 7 bare) 2829.09.10 serial connection of filters Zero Clearance Amajor Innovation for end users the zero clearance design Provides for an easier bow! removal without using tool Anodising ‘Anodising provides supreme corrosion resistance. Anodised surface treatment is provent to be better than other surface treatment methods such as Alocrome coating, Contact Mikropor to get Comparison Test. results between Competitor Filters with Alocrome coating and Mikropor Filters with Anodising treatment. With Anodisin Without Anodising 16Technical Specifications cou - 20 MOOS AS31750 cow =e 02k Mat 51987100, cons 4g) 25 1518 = MONS 1025S 1925 125, Gos 145s" 2? 5030S 8S MOHD. M02 45a 1925125 co100 3/6" ve" = 1005818 = MOI t02_ 5525 2305 165, coisa 42 3a" 150 8B GS MOLSO. 123458752705 205 co200 3/4 x" = 2001716 MO200 12345361 5845 265 co2s0 34" = 2504715 MRED 12345 AOLS SHS IS, cos00 1 11/4" 142" 300 176 16 M0300 1234545842565 60500 11/4" 11/2 = 500 294 16. ~—MOSOO. 1284588 4525305, 0600 11a" 112 - 600 35315 MO5OO 123455834975 400 Gossi 11/4" 1172" 2 St 50016 MOREL 16045225 581495, coo 2 - - i210 71216 MOIZIO 160456925 G51 coiseo 2 242 1520 930 16 MOIS20. 1944572556945 co1s20 212" ¥ = 1820 1140 16 ~— MONO 19445865086, co 5 = = «(2220 «138016. «= MOR220 104 4519S GIS, coxoo ~~~ 2700 1541-16 =—MORTOD 194 «45. «1063.5 1007695 | seeateatens Pre General Ol _—_etivated | INDICATOR TYPE Fitering Purpose Removal “Carbon ‘Gauge wth orwithout Grade P x y a electrical contact Particle Removal (Micron! 5 1 Dot oo Max. Oi caryover at 21°C (mg/m 5 05 001 0,003 © DRAINTYPE ‘Max. working temperature (°C) 8 8S Peer Intl pressure loss (mbar) 48010080 Beerrel hadi bre Pressurelossorelement change mbar) 700 700-700-700 Pawson Element colour code WHITE WHITE WHITE METAL SS Correction Factor a (lreninsPemiciee) 1s 5 7 9 no 5 16 [SGHENENNNNEN ss «4 75 100 11 60 te x 207 =6® cn ([WGerectioniractor 9) os on 087 1 a2 122 132 144 157 Af Formaximum flow rate, mutiply model flowrate show inthe above table A by ne correction ater corespondng tothe working pres NOTES: 1 Grae Amust not operat nol saturated conditions 2) Grade Aclerents shouldbe replaced peiodcaly ost the apelcations but mstbe changed atleast ever sirmonths d 5) Gade Avilnot verve cea gasesincuting catbon monoside b and eabon donde Pleas retro works in doubt 41 low aes are based on 7 bar operating ress, for ows acter presaes se conecion {actor gven above 5) liters re suitable for use with mineral and synthetics 6) caugetype pressure indatorsare ited to modes GO2S o GO2TOO a standard 7 Afters ar ncorformiy wth the Pest Equpment Directv 7/2EC) ORDERING. The comolet iter modelrumber contains the siz and rade example -1 E general pupose itr model GO250MK with replacement fier lamar model M0250 250 Represent 20m capacity and xepresertsthe general pupos lent 17 | Compressed Air FiltersFlanged Compressed Air Filters Flanged Compressed Air Filters = High Performance (5S Elements inside Features Elements are assembled by the help of atie rod system - Two external float drains for maximum drainage Unique design for pre-separation zone ~ Strong welded design CE and ASME tanks avaliable ~ Design for easy element change from top flange External Float Drain Mikropor external drainis designed to remove liquid condensation from collection points in a Compressed Air System, Durable epoxy powder-coat finish and corrosion resistant internal anodised coating for longer service life 18Technical Specifications F2500 1/2" NBD 25001470 miz00 24801287277 747650 F3200 1/2" ONI00 3200 18804 M200 350 BI7 277767650 F4300 1/2" ONI00 4300-2530 141200 # = 8301344279 769650 Fesoo t/a" NI. 6500«3825-« 14 M1200 S8O. 425351796650 Fas00 1/2" ONIS0 8500500014200 SSO. 4S9883—798 650 F11000 1/2" N20 11000 6470141200» «107501504 365825650 F14o00 1/2" DN200 14000 623514 MI200 «14.00.1545 383833650 17000 1/2" DN250 17000 10000 14 M1200» 16. = 5015834178260 21000 1/2" DN300 21000 12350 14 M2007, 850. «1680447887650 F25500 1/2" DNSS0 25500 15000 14 Mi200.« «28-80. 1778 «48717650 F30000 1/2" DN350 30000 17650 14 «M1200» 2850.78 «4879750. Pre General ot Activated «(NN RAINTYENNTNY P= =. se 2. ee Ee Grade e x y A External float ype Particle Removal (Micron) 5 1 001008 Zero-loss Dein Max Oi earyover at 21°C [magi 5 05 001 0,003 Manual ‘Max. working temperature (°C) 80 &0 80 Ey ee Intl pressure toss (ban 40 g 10080 ceabnanthange Pressureloss orelement change mbar) 700 700700700 ee Element colour code WHITE WHITE WHITE METALS Correction Factor ZS ils lv No se 15 44 7S 100 181 160 199 200 05 O71 087 1 112 122 132 138 For maximum flow rate, multiply model flow rate showin the above table by the correction factor corresponding to the working pressure A mn T I i i | on i 1) Grade A must not operate in oll saturated conditions, 2) Grade A elements should be replaced periodically to sult the applications but must be changed at least every six months, 3) Grade A will not remove certain gases including carbon monoxide and carbon dioxide. Please refer to works ifn doubt. 4) Flow rates are based on a 7 bar operating pressure, for flows at other pressures use correction factor given above. 5) All filters are suitable for use with mineral and synthetic oil. 6) Other standards for flanged connections are available. 7} Direction of air flow, inside to out, through fter element ORDERING: The complete fier model number contains the size and grade, Example - pipe size NW100 cil removal filter with model fiter 3200MY replacement fiter element model M1200Y, 19 | Flanged Compressed Air FiltersMist Eliminator Compressed Air Filters Applications include ~ Capturing cil fog, mist, or smoke from exhaust and pressure unloading vents on oll flooded compressors, vacuum pumps and blowers ~ Any application requiring Low Delta P coalescing of large air volumes = Vacuum Freeze Drying “Necuan Out aang yeas vacua conig eric “Feed Pees il - Nailers/Staplers ~ Industrial Vacuum Processes ~ Cement & Paper Processing Design Mist Eliminators are designed to meet the demand for - Efficient removal of ol-mist carryover from piston or oll flooded rotary compressors = Long service life = Strength to withstand strenuous operating conditions - Protection from oil slugs or compressor Airf Oil separator failure Features Very Low pressure drop ~ Large cil catching efficiency ~ Easy field cleaning - Positive sealing O-rings ~ Temperature (continuous) 4°C (40°F) min, 80°C (176°F) max. ~ Auto Float Drain is Standard ~ Multiple drain Style Options Available ~ Pressure Rating of 14 barg (200 psig) Removal of particles down to 0.01 micron including coalesced liquid water and oil providing a maximum remaining oil aerosol content of 0.01 ppm - Increased surface area in a given volume allows low velocity separation of ultra fine oil mist - Elements are grounded to canister minimizing static electricity problemsTechnical specifications eueis0 2" —«ONSO«255 604001008, fumsoo 2" oNso «510.5004 500. 1105, fum-s00 lz" NSO —«1020«600=S~«500. tat um-s00 iz NBO «136080014500. 1655, eueiz00 2" Ned 2040 12004600 1500, euni60o 2" oNBO 2720 16004600. 671 eun2i00 7 NID 3570210014700 1875 eun2750 2" NIO0 4675 275047001708 fuma200 12" DNIEO 71404200 «4#~—<600 2670 fM-6000 1/2" DNIS0. 10000 6000146003925, f-8000 112" DN200 13600 9000 148502020 9410000 12" N2#0 17000 10000141000 atts fuiz000 2" D300 20900 1200014 «1000. 2688) Correction Factor is sys aaa 15 44 78 100 ts 160 189 200 OS O71 og7 1 432 422 432 138 For maximum flow rate, mutiply model flow rte show inthe above table by the correction factor corresponding to the working pressure Mist Eliminator Element ~ Ultra low pressure drop reduces energy costs. ~ Positive gasket seals eliminate media bypass - filter change out differential 25 psig (170 mbar) ~ True Air / Oil Separator Long service life AIR = 209 209 209 279 2a 2a 35 355 393 393 a7 ay 497 OUTLET 459-205 105 305330 559 205 105 407435 916 203 103 762 790 1084 203 103 S15 950 931 254 103 762790 1086 254105. 515950 955 500 129 762 790 1100 500 129 915950 985 365 81762790 1238 365 1Bl 950 1045 127 385 233 1016 1045, 1507407387, 1016 1085 1847 4575571524 1550 | oRaINTYPE | Electro -adustable Exteralfioattype Zero-toss Orin Manual ALLELE Eb Winco rN oe Xl Gi AIR INLET Mist Eliminator aHigh Pressure Compressed Air Filters High Pressure Features High Performance Mikcopor manufactures ane of Hig Performance Compressed Air ier, Nostre Separators in two arent range 0 bar range made o Aluminum ro welding, stong and reable design. 350 bar range made of Stel, ro welding, and designed for elabityat very hig pressure appilcavons, Anodised Aluminum Design with High Performance Mikropor High Pressure Range Compressed Ai Filters are NO weld design, These filters are built with a very thick wall thickness and as a result are extremly robust. An-state of art In-house high pressure test facilities assure the performance. In addition, all inner and outer surfaces of 50 bar aluminum design filters are Anodised, and our 350 bar Carbon Steel design fiers are epoxy electro powder coated, 50 bar 22 | High PressureTechnical Specifications Hct00 14" 134 154 2575 155 eT Hc600 3" 4255050 MIO 109.4 1154 32,25 207 oso |r 595 5050 MISO. 15S 1585735250 Hci2z00 Fr 850500 80200133188 8735 HGi600 11/2 1600940 50.50.2813 86B HG2s00 2 2500470502500 45158 SS 38S, G30 24/2" 3000476550. M3000 601787386 HGHIo0 va 1026 154 1542575155 FE HGH600 3/a” 595350350 MMO 109-4 1154 32.25 207 HGHESO «85D 500350 MISO. 331383735250 HcHI200 1 190700350200 1331383735 A HGHi6oo 11/2 22401317350 MSO. 2868 HGH2s00 2 35002058350 M2500 4515830, HGH3000 21/2" 42002470350 MS000« 1601787686 | Sotetone Pre General Oil Activated ‘(NNNNIGRAINTVEINNN Fitering Purpose Removal Cerbon 4c - Manual Brats Drain Grade P x y a HGH - Manual Brass Drain Parle Removal (Micron) 5 1001 oot Max. Ollcaryover at 21°C (m/e?) 5 05 001 0,003 “Max. working temperature °C) Oo 09 9 8 Initial pressure loss (mbar) 4 8 == 100S 80 Pressurelossforelement change (mbsr) 700 700 700=— 700 8 Element colour code WHITE WHITE WHITE METALSS J \ NOTES: 1) Grade A must not operate in ol saturated conditions, 2) Grade A elements should be replaced periodically to suit the applications but must be changed at least every six months, 3) Grade A.ill not remove certain gases including carbon monoxide and carbon dioxide, Please refer to works ifn doubt. 4)Allfiters are suitable for use with mineral and synthetic oil 5) The above housings require oniy one fter element. 6) Direction of airflow, inside to out, through fiter element. Except grade A 7) Manual drain is standard. Electronic timer s optional, ORDERING: ‘The complete filter model number contains the size and grade, Example - 1/4" general purpose fitter model HGIOOMX with replacement fiter element model M100X. High Pressure 23Activated Carbon Tower f Activated Carbon Tower Many industries such as the electronic and hospital industries, pharmaceutical industries, food and beverage industries require the removal of the residual oil vapors and odors from the compressed air. Mikropor's solution for this application is the MCT Series activated carbon towers, With standard pre and after fiters such as particulate fiters, water coalecers and oil coalecers the oil content inside the compressed air can be reduced to 0.01 mg/m? (0.01 ppm) For applications of EXTREME air quality such as hospital, pharmaceutical industries, or food and beverage Industries the residual oll content may need to be reduced to 0,003 mg/m? (0.003 ppm). MCT filters such as Mikropor activated carbon G series, GO series, Fseries filters or MCT activated carbon towers are a must for such kind of applications. Correction Factor ais Eee EOE 15 44 75 100 131 145 05 O71 os7 1 112 115 asec ‘0.003 10barg Technical Specifications McT130 criss McT250 McT300 McT360 meraao McTS75 mcT680 caso meri000 cri250 McT1500 McT1e00 mcr2200 cr27a0 McT3200, McT3600 meraa00 McT5000 McTs300 cr7200 mcre800 McTLog00 330 1 4 e Bay 450172 a 185 10 2D 45056518 r 250 1028 43061370 avez 3000575001336, 112" 360 10 378006491336 uz 40106500 BAB 1886, az" 575 1056469475 a 680102745500. (1936, z 20 10 975806001957 a 100010287 38617 Nao i2s0ssSsa9 70S wR NSO «150010167708 880.2858 Nao 180010980282 Nao 220020262 1100-2600 Nao 270020758 DNI00 «20010356866 «10503023 DNi00 «3600-10 4006610503287 DNI00 4400408371130. 12502018 Nisa 500010621130 1810 5420 DNISO 630010754 125014105365 ONS 7200S 10-45 143015753075 DNI50 8800101009 143015755360 DN200 10800 «10414302650 «3863 24 | Activatd Carbon TowerCOMPRESSED AIR DRYERS MKE Economy Se! Mikropor Air Dryers Mikropor knows the importance of high quality compressed air and guarantees to provides our customers, with the highest available quality air in the market, Using clean, dry aris extremely important forall kinds of air powered applications. Moisture or contamination in the air which will come from the standard compressor outlet will cause complicated system errors. ‘These complications will decrease productivity and may affect the production quality of final produc Advantages - Low pressure drop saves compressor power ~ Quick start and reaction time provides additional production time ~ Every dryer is specially designed according to its flow with the right components to consume lowest energy ~The highly energy-efficient R134a refrigerant ‘sa standard across all models, Astate of the art heat exchanger provides the highest cost saving one in the Industry Best in class refrigerant compressors consume less energy against competiton dryers Pressure switches control the condenser’s fan motor for saving energy and letting system operate at desited conditions Applications ‘Mikropor provides an entire range of products fr fitration and air purification applications ata cost effective price Applications include: Food production, dairies, breweries, clean conveying air. chemical plants, pute air and clean room technology, Pharmaceutical industry, weaving machines, photo labs, paint spraying, powder coating, packaging, control and instrument air, sand and/or Shot blasting, general air works Microchip production, optics,process air as well as many other markets, The MKE - MKP Series Refrigerant Circut and Insulation Mikropor only uses environmentally friendly RL34a refrigerant gas in the dryers. Ths refrigerant is suitable for both low and high temperature applications. R-134a has excellent thermodynamic properties and can operate at very low pressure compared refrigerants. This will in turn increase the compressors and service life. With R-134a the Mikropor dryers can operate at very high ambient temperatures. Mikropor engineers add extra power to the heat exchangers with our excellent and extraordinary no loss insulation system. Mikropor dryers supply constant dewpoint at all flow ranges. This perfect insulation idea continues on the refrigeration circuit side as well. With this insulation concept and oversized condensers (even for ultra-high ambient temperatures) Mikropor Refrigerated Air Dryers offer the highest technology with its custom solutions. Compressed Air Dryers 25Compressed Air Dryers MKE Economy Series Dew point indicator is standard pointind panel MKE 23 - MK’ upto MI fandard on and Mi Cycling capabil Electrical wires are separated from Refrigerant side de ofthe Compact Design Mix and offer low cost own dryers are highly reliable, efficient, have small space deman p. Mikropor Refrigerated Air Drye Wo filters integrated into the for the smallest installation spaces. H end users. frame offers a h fil where the Mikrops advantage to the service tech: ne integra labor time, piping ace at the fac pact size also offers Dryeris flexibility and economy during 26Aluminum Plate Heat Exchanger is standard = Very Low Pressure Drop - Thin Aluminum Plate Thickness High Heat Transfer Surface Area + Strong Due to External Thick Cylindrical Wal - Water Separator is Optimized for Best Performance Dryer Outlet Wet Air inet PR Artoair Heat Exchanger Vapor Retigerant outlet Refrigerant bales tng Liga Regerant inet srt Resrigerant Heat Exchanger Water Separator Easy Access Easy access in to the cooling components in seconds by the help of screw free panels and plastic handless. Easy for Service and more working space. Service techs save time by not having to remove fastners. Scroll Compressors Scroll Compressors are eneray efficient and strong against liquid shocks. For eneray saving scroll compressors are used for 400 Nm*/h and above MKE and MKP Dryers. 27 | Compressed Air DryersCompressed Air Dryers MKE Economy Series Zero Clearance Compressed Air Filters with High Performance Elements Comy Air Filter kits standard on the Mikro Dryers. The filter with X Element water removal) is used for up to and the Filter with Y Elemer 28Pressure Drop Alarm Sensor Grooved couplings and fittings On Compressed Airlines, Grooved couplings and fitings are commonly used in the industry These couplings increase flexibility on connections, help the service technician to dit pipes easily and quickly nantle and assemble Pressure drop isa huge cocern in compressed air. In many applicat decrease in the press hig pressure is not enough for the ma correctly. In addition dirt particles and oil in the compre: system may block t and service technicians to recognize ifthere isa problem in the system, (On the Mikropor dryers a Pressure Drop Alarm Sensor is located ‘on the inlet filter measures the pressure drop on the inlet filter ‘elernent This creates a signal when pressure drop is higher than pressure drops will cause a 2 at the point of use. Sometimes this lo filters quickly. Its imp Excessive Water Droplet Drains ines or processes to operate Liquid water droplets coming from the line to the inlet of the dryeris seperated by the inlet fier and drained, Filter auto drain have ‘manual valves on it. Ths allows the system to be depressurized when these filters tant for the end users goto service. the set value and triggers an alarm on the front panel When that alarm goes off the and auto drains are to be replaced Cased een) Eee Renee} Bea Compressed Air Dryers 29MKP Premium Series Premium Series Features 3°C Pressure dew point Very Low Pressure Drop Designed for extreme tropical conditions Dryer easily runs with rated flow at 60°C Max. Inlet Temperature and 55°C Ambient Temperature due to R134a refrigerant (Allthrough the range) and oversized condenser. Energy Saving Device ESD Mikropor Refrigerated Air dryers with Digital Controller and Energy Saving Devic with alot of economy features and alarm Capabilities is standard for all 3Ph dryers IMKP Series) Refrigeration dryers are usually the most efficient dryer solution for the compressed air applications, With the help of the highly engineered ES ted Air dryers willreduce Mikropor Reftige: ir energy consumption. ESD helps the service techs to monitor mary usefull parameters on the dryer and guides them, to troubleshoot any problem very easily E into the dryerwhen the dryer is running, Especially during the nights, weekends and holidays many companies do not stop their dryers although they do not run compress air, ESD saves huge amount of money by matically very usefull when there is no air coming simply shuting the dryer down aut when itis not in use 30 | Compressed Air DryersMKE Technical Specifications MKE-23 2301/50 1* GHOSOK +1 GHOEOY_MKOSO KIT 50 eS a cE eR MKES3 53 230/1/50 4/2" 1* GHOSOKC¥ 1 * GHOSOY_MKOSO KIT 350 164550 MKE-100 100 230/1/503/A"—*GHOISOK1*GHOMSOY MMKONSO.KT 100 = 16 4580 MKEAI55 155 230/1/50_ 3/4" 1 *GHONSOK + 1*GHONEOY_MWOISO KT 220, - 6 4550 MKE-190 190 230/1/50. 3/4" *GKOISOK+1*GKOLSOY MMONSO KT 3200 = 164550 MKE-210 210__230/1/50_ 11/2" 1 *GKOSIOK-+1* GKOSGOY_sWOSOO KIT. 220. 64550 MKE-305 305 230/1/50. 11/2" 1*GKOSOOK+1*GKOSOOY MKOSODKT 320. = 164550 MKE-375 575 230/1/50 11/2" 1 *GKOSLOK-+1® GKOsOO” WOSOO KIT. 200 - 164550 MMKE-495 495. 280/1/50 2 *GKOSSIK+ 1 GHORSLY. MKOBSLT. 310. = 16 4550 MKE-623 623 230/1/50 2” A 'GHORUK+1*cHOLAIO” MHOIOKT 240 164550 MKE-930 950 250//50 2 I*GHOWIKHI*GHOLIOY MKOIONT 150 = 16 4550 MKE-1200 1200. 230/1/50 2” 1 *GHORUK+I*chOLZIOY MHOWOKT 190 - 16 4550 (MKE-1388 1888 400/5/50 3° L*GHOROKHA"cHONROY MMOMONT 350. = 164550 MKE-1800 1800 _400/3/50_ 3" GxOuUKe1*cHOEY NHOWZOKT 230 = 164550 MKE-2500 2500 400/3/50 3° «AGIOZOOKrI*GCRTOOY MOEMONT 190 = 164580 MKE-2775 2775 400/3/50__5__—_1*GhOZMEKI*GHOZTNN OZTONT 350 = 164550 (MKE-3330 3330 400/3/50 N10 Noticed Netcided 2700 16 4550 MKE-3615 3915 40/3/50 _DN100 Notnce Netcided 380 164550 ‘MKE-5085 5085 400/3/50 DNI00 Noth Nothcued 320 «SDS 64550 MKE-5850 5850 _400/3/50_DNi00 Notndes Natcuded 350 FSD-3_ 64550 MKE-6975 6975 400/3/50 ONIS0 Notices Netheided 320 «ESOS 64S 80 MKE-7875 7875 40/3/50. DN150 Notas Natheided 350 S036 4550 ‘MKE-S000 9000 400/5/50 N50 Notes Netheidkd 350 SDS 64580 MKE-10500_ 10500 _400/3/50_DN200 Notas Nathcudkd 350 S03 164550 (MKE-12500 12500 00/3/50 DN200 Noticed Netheided 350 ESD 16 ASO MKP Technical Specifications MKP-18 2s0r/s0 L*GHOSOK +1 GHOEOY MKOSO KIT 100 ESD 16 5060 So ER RH TAG SE MKp-4242_—-230//50_ Ye" GHOSOK + 1* GHOSOY MKOSD NIT 220 ESD-4_ 165060 MKP-66 66 250/150 SIM" *GHOISIK+1*GKOKSOY MOOISOKIT. 50 ESD. 165060 MKP-96 96 _230/1/50 3/4" *GKOISOK+1* GKOISOY_MKOISDKIT 100 FSD-4 16 5060 MKP-130 130 250/150 5/4" *GHOISOK+1*GKOMOY MOOISOKIT 150 ESD-4 165060 MKP-168 168 230/1/50 11/2" __1*GHOSOOK+1*GAOSOOY_MKOSOONTT 100 FSD 16 5060 MKP-240 240 250/1/50 11/2" 1*GHOSOOX+1*GHOSOOY MMOSOOKIT 150 ESD-4 16 © 50-60 MKP-300_500_230/1/50 11/2" 1*GHOSOOK+ 1*GKOSOOY_MAOsoONTT 80 FSD-1 16 50-60 MKP-396 396 -230/1/50 2A *GHORSIK+ 1*GKORSHY MOORSLKTT 120 ESD-4 16 = 5060 MKP-498 498 250/1/50 7 INGKOLIOKeI*GHOWIOY MONT 100 ESD 16 50_«6O MKP-660 660. 230/1/50 2 «I*GKOLIOK+I*GHOWIOY MMOWIONT 100 ESD-4 16 50 60 MKP-870 870__230/1/50 A GhOMIOXs sGHOWIOY MMOIDNT 120 SD-1 16 506 MKP-1110 1110 400/5/50 5 I*GHONRAOKI*GHOMNOY MMOIRONT 220 FSD-S 16 = 5060 MKP-1380_ 1380 400/5/50__-$_—AGHONRAOK+ 1 GHOUOY_MKOLRONT 180 FSD-Z 16 506 MKP-1710 1710 40/5/50“ 1GHOaTWOK+I*CKOZTOOY MKOZMOMT 120 ESOS 1650.6. MKP-2220 2220 400/5/50__5_—A*GHOZTUOK+1*cKOZTOOY_MKOZMOMT 220 ESD-3 16 50.60. MKP-2664 2664 400/5/50 DNI00 othe Nenduied 170 SDS 16 = 500 MKP-S152 5132 _400/5/50_DNI00 Noto Naeuthd 250 SDS 16 5060 MKP-4068 4068 400/5/50 N10 Noth Netneuted 200 ESD'3 16500 MKP-4680 4680 _400/5/50_DN100 Notncdet Nencuted 220 ESD-3_ 16 5060 MKP-5580 5580 400/5/50 ONISO Noth Nancuted 200 ESD3 16-500 MKP-6300 6300 400/5/50_DNI50 Notlncude Netcuted 230 ESD3_ 165060 MKP-7200 7200 4005/50 DNi50 ies) Nencuted 220 SDS 165060 MKP-8400 6400 400/3/50_DN200 Notnce Naticuied 220 ESD-3 16 5060 IMKP-10000 10000 400/5/50 N20 othe Neticutee 220 «SDS 16 = 500 3t Compressed Air DryersIf an air compressor delivers 200 m'/h at 6 bars the dryer inlet temperature is 40°C and ambient ternperature is 30°C Please choose your dryeras follows: 200/0.94 /0.92/ 0.98 =236 m*th ea The correct dryer for this application 416 122 125 is MKP240 or MKE3OS High Temperature Air Dryer Most of compressor manufacturers do not use aftercooler on their piston type compressors. Therefore compressed air exits the compressor at about 100°C temperature. Mikropor High Temperature Dryer has an aftercooler to reduce the inlet temperature MHS 230/U/50 Lue" Rasta ee 445955, usa. Sea aE STE SSUES M75: 75 230/150 11/2" Rist 4454450556 45 104 MHiO6 406 230/1/50 3/4" Rasta 44544595516 45 404 MHi60 160 230/150 3" Rist S10 625.6 45104 ai 2 230//s0 Rist S10 62S 016 45 104 (Fee 1s 6 7 7% 85 0 un 2 se Mu 6 (acorPressietEHNN NT] 070 075 080 083 086 090 093 096 100 110 112 115 (inbienieTermperatureC) «4 10 «16 24 29 35 38 40 45 49 (IRSGGPARBIEE:FZTENM 110 110 110 110 107 103 100 as6 082 oss - (netTerpertierOV 4 10 16 21 26 32 30 65 82 93 98 104 (FRarIGGFSE GN 140 140 140 340 135 130 127 106 100 085 O78 O75 (Dewpoin(fQNNN 33 50 72 100 128 155 [FRetorDewpointsFa | 065 073 080 100 110 122Cycling (Thermal Mass) Air Dryer Save the ENERGY Mikropor Cycling Dryers cools a special liquid and stores Itin a cold tank having 1°C temperature. This liquid is cycled in the dryer to cool down compressed air. This technology helps the customers to consume much less ENERGY when the dryer gets 5-95% ai flow. ‘The Mikropor Cycling dryer non-cycling or frequency driven dryers when energy consumption is concerned, MC Dryers Power Saving Chart 100% sox $ sox ¥ cox 7 A 20% ox 20% 40% 60% 80% 100% Tox 20% Power Saving All components that are exposed to water-glycol mixture are either stainless steel { Heat exchanger, ‘Tank, Pump) or Aluminum { Dryer heat exchanger) Therefore there is no risk of rust. Technical Specifications csi 250/50 11/2" Rasta ee m0 1235 mcs70 ee MITE (Ee SNE SS eT mcaas 425 250/1/50 14/2" isda 590710121516 450 mcs30 530 400/3/50. 11/2" Risda 845745127016 450 Mc690 690 4003/50 Riséa 845745127016 45 50 mceso 850 400/3/50 Rasda 845745127016 450 Mci06o 1060 400/3/50 Ris4e 1165810149016 4 50 metas7 1487 400/3/50 Rasta 1165810149016 4550 Mcis05 1805 400/3/50 Rasda 1165810149016 450 Mezis 2125 a00/s/s0 Rasda 1654451856 4s 50 mc25s0 2550 400/s/s0 Risda 165445188516 450 Mc3400 3400 <400/3/50 ONIOD «= RHS4a= 1651570198516 45 50 Mc4250 4250 400/3/50 ONIOO = RHS4a 11651570 1985 16 450 Mc5i00 “5100. -400/3/50.-«NISO.RH34a_=— 225200019856 4 50 MC6375 «6375 —«400/3/50 -DNISO = RSMo. «1225190198516 450 Example for choosing the correct Dryer Trap arcompressordelvers760 min —|___ CORRECTION FACTORS FORMCAIR DRYERS at S bars the dryer inlet temperature (lilettempertireC 30 35 40 45 50 60 65 is 40°C and ambienttemperatureis 30°C MEME 075 077 085 100 110 116 125 150 Please choose your Dryer as follows: (AmbientTemperurercl| 22 25 30 35 40 50 - 200 / 0.85 / 0.93 / 0.85 = 297 m'/h [QR 1.09 100 0.95 088 074 066 = - ‘The correct Dryer for this application (Beste ss 41 5 7 85 wo Be 14 isMc3i8 (ESTE 18 100 085 072 054 047 038 - 33 | Compressed Air Dryers‘Mikropor has manufactured unique and patented Refrigerated Air Dryers since 2001. Durable, compact and efficient Mikropor dryers are quickiy becoming the global standard for performance, Heat Exchanger design is unique and patented, The Mono-Block Heat Exchanges are constructed with thick, steel tubes specially treated to resist corrosion, HIGH PRESSURE 40 Bar VT33HP-VT2923HP HIGH PRESSURE SERIES The heavy-duty steel construction makes it the most reliable, long lasting heat exchanger available. Specially designed louvered copper pleats are welded to the steel tubes with ‘a proprietary technology, This design achieves a hyper-efficient 100% contact between the air and refrigerant circuits delivering state-of-art performance and great cooling efficiency. The state-of-art Mono-Block design features very tow differential pressure delivering significant energy savings. The Mono-Block Heat-Exchanger is compact and allows the dryer tobe smaller and reduces the space required for the dryer Mikropor offers a variety of Mono-Block dryers equipped with the Mono-Block Heat-Exchanger to meet a full range of capacity and power requirements, 34 | Compressed Air DryersStandard 31N1 Mono block Steel Heat Exchanger Compressed Air Refrigerant air Outiet Drain Airinlet Exchanger Ain Refrigerant Exchanger PISTON COMPRESSOR Fin Exchanger ~ High surface of exchange from 10 to 20 times larger than Direct transfer of the cold from the refrigerant to the compressed air No exterior connection between economizer and separator Strong and robust built heat exchanger Special anti-corrosion treatment Perfect thermal insulation ~ Small volume of refrigerant Ye competition The Separator Efficiency Double centrifugation due to the bottom fin Reserved direction for the compressed air Seeavctiimnec oheerien gabe Guarantee Frigorific Circuit Two ae equation stem thera andy pa) =, atowing tl property ie exchange and ohing ten are teperatueto te exchanger Fgh qualy secur tet of potential leakage “Use of Tecumseh he compressor as standard High quality, long lasting components Quick stat and reaction time Digital SCROLL COMPRESSOR controller - is optional Better coeff tof power Less energy consumption Higher resistance to Micro processor liquid shocks is optional OPTIONAL DIGITAL ‘SCROLL COMPRESSOR Drain - Due to the variable speed controllers, Standard el timed drain Prefilterto protect the drain valve Preumatic assistance ontri-phased dryers ~ Easy access and maintenance Is efficent at 10 - 100 % power HIGH ENERGY SAVINGS Compressed Air Dryers 35High Pressure Series VT33HP 3/8" 280/1/50 025 Ot 440 a Se VIstHP 5432340 Bie" 230/1/50 025003 570440490 viet gy SL 870 3 280/50 028002760 490830, VTIssHP 13579340 3" -230/0/50 035 005760490530 vrisoHP 1901210 Bua" 280/50 «05806760 490880, vr2igHe 218 128-800 3a 230/450 066 008-760 490530 Vr2scHP 256. 1St_ (980 Y 230/50 08s 78055730 VT3SsHP 355209980 Yr 230/50 1a 016 = 7805757380 vraiHe 412 242980 yr 230/80 130278055730 NOTE 115¥/1/60 He, is Optional vrastHP 11 230/1/50 fay 620 730 1040 ese aes 590 1280/1150 13 10-760 1300 VT70SHP 70545980 1 280/1/50 14 a0 760-1300 VTS04HP 9045322250 112" 30/1/50 19 107601300 NOTE: 115V/1/60 Hz, or 400-440V/3/50 ~ 60 He. ts Optional VTi4gHP 1149 2250 21/2" 400-440/3/50-60 870701500 FS NBS 5 NO DTT NS ESE VTi643HP 16489692250 21/2" 400-440/5/50-60 26 870 770—«1500 VrisysHP 18731102 S000- 21/2" 400-4a0/5/50-60 «3 == 1BD«1070 «1600 VT2s09HP 2309-1358 = «4800 21/2" © «400-840/5/50-60 43 1180-1070 -—«1600 vr2saaHP 2444 1438 -7000= 21/2" 400-440/3/50-60 5 118010701600 VT2932HP 2932 «1725 «—«-7000-«=««(ONGO—400-440/3/50-60 56 1180 1070-1600 REFRIGERANT: R134a Flow given at atmospheric pressure at 20°C (ISO 1217 in accordance with normes ISO 7183 - 8573-1 and Pneurop 6611 - Class 4-7 bar -35-C IN -25°C ambient Correction Factor 2 5 3 0 De 419 140 107 104102 1 age - - s 20 2 30 55 40 42 - 09s 1 107 135 122 127 ~ 30 35 40 45 50 55 60 CD : Condansate drain SSI_: Ambient temperature until -20°C HDD: Ambient temperature unt 460°C. REP Alarm report Maximum Pressure (50 Bar) Nominal Working Pressure (40 Bat) ‘Automatic Drain Pneumatic operated membrane valve 08s 1 118 138 159 185 208 E ; Water condenser DC: Digital controler MCP : Micro processor BEKO: Zero lots drain OPTIONS: Just put following suffix requested after the reference number of the dryer. Example: VT1648HPDC 36 | Compressed Air DryersISO Standards Wes Fo GENERAL, mosrune ‘Th PURPOSE. REFRIGERANT ex es Pe oportess} 1.4.1 Se i Ee BB | caimca, ore eee paserore 0 ssid andere’ yee ns set 1 20000 00k swe = 008 2 <4ooo00 <8000si00— : swe = sO 3 2 900000 = $1000 5 E $-20°C = a air il- ~si0000 wc 7 Ss 5 5 a 100000 = 5 are 5 o 6 = + - 5 x S+10°C a 7 aE RT Sees . Siete ties . eciieca : 9 - - 5 - - - 10) - | orsotdparides Foro orate P-Cmes P-Ched PoCss PGs part One Ca5 Yous! YG! apa Daccat A Dyer ae ACh 37 | Compressed Air DryersHeatless Desiccant Air Dryers Heatless Desiccant Air Dryers Mikropor MDA Heatless Desiccant Air Dryers provide constant -40 °C (70°C Optional ) pressure dew point These dryers are designed to supply clean and very dry compressed air for critical applications. Pre-filters and after-filters are standard on all Mikropor Heatless Air Dryers to keep the air stream clean and maintain the integrity of the desiccant medium. Avery reliable electronic controller is, design so the dryer operates perfectly through the service life of the dryer. MDA Heatless Desiecant Dryers are equipped with special valves and high quality desiccants in order to assure performance and provide the lowest pressure drops available in the market This saves ENERGY and helps the world become more “GREEN” Principle of Operation ‘The twin tower design allows for continuous adsorption of water vapor ftom compressed alr by Using the hygroscopic desiccant with high crush strength and a high surface / volume ratio, Drying is accomplished by passing compressed air through one desiccant bed adsorbing moisture vihile the other is being simultaneously regenerated with the expanded purge air. Regeneration of desiccant is accomplished without the use of heat. The wet bad is dried by diverting a small portion of the super dry ar from the outlet at near atmospheric pressure. The purge flow rate is adjustable to suit the specific outlet conditions (desired dewpoint) The super dry air flows in a counter direction through the wet bed, sweeping all the water ‘vapour previously absorbed by the desiccant. MDA ensures pressure equalization in the vents line surge and minimizes win towers prior to switching, Thi desiccant attrition, The tower being reactivated will be gradually re-pressurized at the end ofits reactivation le before switch over take place. Purge flow and surization are in downward direction, counter dey Flow to the drying ai flow 38 | Desiccant Air Dryers