Professional Documents
Culture Documents
VDS Cea 4001en2010
VDS Cea 4001en2010
VDS Cea 4001en2010
3
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
4
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
5
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
6
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
7
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
0 Foreword
These VdS CEA Guidelines for automatic sprinkler systems – Planning and installation
are based on CEA 4001 (DE), edition September 1995.
The CEA Specifications have been developed by the GEI 4 expert group of the fire
protection section of CEA (Comité Européen des Assurances) in line with the experts of
EUROFEU (European Committee of the Manufacturers of Fire Protection and Safety
Equipment and Fire Fighting Vehicles).
The CEA Member Associations will publish these Guidelines as European guidelines in
the respective countries.
Requirements missing from these Guidelines do not entitle the operator to determine any
provisions without prior agreement with VdS.
The installation of sprinkler systems shall be subject to these Guidelines and to the
applicable legal and official regulations.
Any modifications of edition VdS CEA 4001:2008-11 (03) are marked by a vertical line in
the margin:
Example:
combustible
Designation for the combustibility of building materials and materials, characteristics of
the classification in accordance with Annex R.
In the planning phase of the sprinkler system an analysis should be carried out in
cooperation with the competent bodies to determine the appropriate protection target.
Due to this classification the operator has a choice – within certain limits and depending
on the protection target – between systems of different availability and the appropriate
advantages, such as an assessment and approval by VdS.
8
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The requirements for extinguishing support systems are specified in an Annex and based
on the requirements for sprinkler systems of Classes 1 and 2.
Example:
In certain cases the CEA Specifications refer to national regulations. Such requirements
apply to sprinkler systems of Classes 1 and 2 and have been added to these Guidelines
accordingly. If alternative requirements of the CEA Specifications are replaced by
national regulations, it will be noted accordingly.
Furthermore, amendments have been added for alternative protection concepts, the
efficiency and reliability of which have been evidenced by fire tests, secure statistical data
resp. system-analytical safety engineering methods.
Any of the added amendments comply with the existing requirements of VdS 2092, the
sprinkler guidelines for planning and installation.
9
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
1 General
1.1 Scope
These Guidelines specify requirements and give recommendations for the design,
installation and maintenance of fixed sprinkler systems in buildings and industrial plants,
and particular requirements for sprinkler systems which are integral to measures for the
protection of life.
The requirements and recommendations of these Guidelines are also applicable to any
addition, extension, repair, maintenance or other modification to a sprinkler system.
These Guidelines are intended only for fixed sprinkler systems in buildings and other
premises on land. Although the general principles may well apply to other uses (e.g.
maritime use), for these other uses additional considerations will almost certainly have to
be taken into account.
The requirements are not valid for automatic sprinkler systems on ships, in aircraft, on
vehicles and mobile fire appliances or for below ground systems in the mining industry.
These Guidelines are intended for use by those concerned with selling, designing,
installing, testing, inspecting, approving, operating and maintaining automatic sprinkler
systems, in order that such equipment will function as intended throughout its life.
1.2 Aims
An automatic sprinkler system is designed to detect a fire and extinguish it with water in
its early stages or hold the fire in check so that extinguishment can be completed by other
means.
The sprinkler system is intended to extend throughout the premises with only limited
exceptions.
In some life safety applications, an authority might specify sprinkler protection only in
certain designated areas, and solely to maintain safe conditions for the evacuation of
persons.
It should not be assumed that the provision of a sprinkler system entirely obviates the
need for other means of fighting fires and it is important to consider the fire precautions in
the premises as a whole.
10
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Structural fire resistance, escape routes, fire detection and fire alarm systems, particular
hazards needing other fire protection methods, provision of extinguishing means, safe
working and goods handling methods, management supervision and good housekeeping
all need consideration.
When sprinkler systems are out of service extra attention shall be paid to other fire
precautions and the appropriate authorities shall be informed of the shutdown.
1.3 Description
A sprinkler system consists of a water supply (or supplies) and one or more sprinkler
installations; each installation consists of a set of installation main control valves and a
pipe array fitted with sprinkler heads. The sprinkler heads are fitted at specified locations
at the roof or ceiling, and where necessary between racks, below shelves, and other
specified places. The main elements of a typical installation are shown in Figure 1.01.
Only sprinklers in the vicinity of the fire, i.e. those which become sufficiently heated,
operate.
11
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
1.4 Approvals
1.4.1 VdS-approved installers and components
Sprinkler systems shall be installed in accordance with these Guidelines by VdS-
approved installers using VdS-approved components and VdS-approved methods for
sizing pipework as specified in Annex G. The approved installer shall be approved for
each type of system installed by him.
If the installation of a system involves more than one approved installer, one of them shall
be responsible for the entire installation.
1.4.2 Completion
The approved installer shall send an installation certificate to VdS Schadenverhütung
(VdS), Inspection Services, when the system is finally installed. The responsible expert
will then carry out the approval inspection. The same procedure will apply to existing
systems where alterations have been made.
The inspection report shall confirm that the system is in accordance with these
Guidelines, well maintained and in full working order. Any faults and deficiencies shall be
noted in the inspection report and the authorities shall specify the time limits for
rectification.
12
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
13
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
− DIN EN 1092-1 Flanges and their joints - Circular flanges for pipes, valves, fittings
and accessories - Part 1: Steel flanges, PN designated
− DIN EN 1254 Copper and copper alloys – Plumbing fittings
− DIN EN 10241 Steel threaded pipe fittings
− DIN EN 10242 Threaded pipe fittings in malleable cast iron
− DIN EN 10298 Steel tubes and fittings for onshore and offshore pipelines – Internal
lining with cement mortar
− DIN EN 12449 Copper and copper alloys - Seamless, round tubes for general
purposes
− DIN EN 13501 Fire classification of construction products and building elements
according to their fire behaviour
− DIN EN 1363 Fire resistance tests
− DIN EN 1364 Fire resistance tests for non-load-bearing elements
− DIN EN 1365 Fire resistance tests for load-bearing elements
− DIN EN 1366 Fire resistance tests for installations
− DIN EN 1634 Fire resistance tests for doors and closures
− DIN EN 60332-3 Tests on electric and optical fibre cables under fire conditions – Part
3-21: Test for vertical flame spread of vertically mounted bunched wires or cables –
Category A F/R
− DIN EN ISO 12944-4 Paints and varnishes - Corrosion protection of steel structures
by protective paint systems - Part 4: Types of surface and surface preparation
− DIN ISO 8528-4 Reciprocating internal combustion engine driven alternating current
generating sets – Part 4: Control and switchgear
− DIN VDE 0108 Power installations and safety power supply in communal facilities
− DIN VDE 0276-603 Power cables - Part 603: Distribution cables of rated voltage
U0/U 0,6/1 kV
− DIN VDE 0276-604 Power cables - Part 604: Power cables of nominal voltages U0/U
0,6/1 kV with special fire performance for use in power stations
− DVGW GW 9 Evaluation of soils regarding their corrosion behaviour on buried pipes
and containers of non-alloy and low-alloyed ferrous materials
− EN 54 Fire detection and fire alarm systems
− EN 287-1 Qualification test of welders – Fusion welding – Part 1: Steels
− EN 10 204 Metallic products – Types of inspection documents
− EN 12 259-1+A1 Fixed firefighting systems – Components for sprinkler and water
spray systems – Part 1: Sprinklers
− FM Global DS 2-0 Installation guidelines for automatic sprinklers
− DIN EN 60623 Secondary cells and batteries containing alkaline or other non-acid
electrolytes - Vented nickel-cadmium prismatic rechargeable single cells
− IEC 60947 Low voltage switchgear and control gear
− ISO 3046-1 : 1986 Reciprocating internal combustion engines - Performance – Part
1: Declarations of power, fuel and lubricating oil consumptions
− NT FIRE 049 Combustible products: Commodity classification; Fire test procedure
14
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
2 Definitions
For the purposes of these Guidelines, the following definitions apply.
'A' gauge
A pressure gauge connected to the public water mains, between the supply pipe shut-off
valve and the check valve.
accelerator
A device that reduces the delay in operation of a dry alarm valve, or alternate alarm valve
in dry mode, by early detection of the drop in air or inert gas pressure on sprinkler
operation.
Alcohol resistant aqueous and polymeric film forming foam concentrate based on fluorine
surfactants with polysaccharides.
A valve through which water may be drawn to test the operation of the water motor fire
alarm and/or of any associated electric fire alarm.
alarm valve
A check valve, of the wet, dry or alternate type that also initiates the water motor fire
alarm when the sprinkler installation operates.
15
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
An alarm valve suitable for a dry installation; and/or in association with a wet alarm valve
for an alternate installation.
An assembly comprising an alarm valve, a stop valve and all the associated valves and
accessories for the control of one sprinkler group.
area of operation
The maximum area over which it is assumed, for design purposes, that sprinklers will
operate in a fire.
The location in a sprinkler array of an area of operation of specified shape at which the
water flow is the maximum for a specific pressure.
The location in a sprinkler array of an area of operation of specified shape at which the
water supply pressure is the maximum needed to give the specified design density.
arm pipe
A pipe less than 0,3 m long, other than the last section of a branch pipe, feeding a single
sprinkler.
authorities
Public authorities, e.g. fire and building control authorities, local water authorities or other
appropriate public authorities, or else fire insurers or VdS Schadenverhütung (VdS),
responsible for approving sprinkler systems, components and procedures.
'B' gauge
A pressure gauge connected to and on the same level as an alarm valve, indicating the
pressure on the upstream side of the valve.
16
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Proportioning of the foam concentrate with a pressure identical to the water pressure
prevailing at the inlet to the proportioning unit.
booster pump
An automatic pump supplying water to a sprinkler system from a gravity tank or the public
water mains.
branch pipe
'C' gauge
A pressure gauge connected to and on the same level as an alarm valve, indicating the
pressure on the downstream side of the valve.
combustible
System for the construction of piping, the wall of which consists of several materials in a
permanent non-detachable compound, e.g. plastics and aluminium.
design density
The minimum density of discharge, in mm/min of water, for which a sprinkler installation is
designed, determined from the discharge of a specified group of sprinklers, in litres per
minute, divided by the area covered, in square metres.
design temperature
The design temperature is the temperature of a pipe which shall be used as basis for
calculating the strength and linear extension.
detector sprinkler
distribution pipe
A pipe feeding either a branch pipe directly or a single sprinkler on a non-terminal branch
pipe more than 300 mm long.
A distribution pipe from a main distribution pipe, to a terminal branched pipe array.
17
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
drop
escutcheon plate
A plate covering the gap between the shank or body of a sprinkler projecting through a
suspended ceiling, and the ceiling.
exhauster
A device to exhaust the air or inert gas from a dry or alternate installation to atmosphere
on sprinkler operation to give more rapid operation of the alarm valve.
Note: They are classified as hazardous to water and shall be handled in accordance with
legal regulations.
fire compartment
A separated volume in accordance with VdS 2234 (fire compartment separation) capable
of maintaining its fire integrity for a minimum specified time.
fire-resistant
fire-retardant
foam
Steady state of small bubbles of lower density than that of flammable liquids or water.
Foam generated by film forming foam concentrates form a barrier between fire load and
air resp. oxygen. On the surface of most hydrocarbonated fuels these concentrates form
a film that is able to suppress both fuel steams and oxygen intrusion.
fully calculated
A term applied to an installation in which all the pipework is sized by hydraulic calculation
by the approved installer.
18
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
gridded configuration
A pipe array in which water flows to each sprinkler by more than one route.
hanger
HHP
HHS
highly fire-retardant
highly flammable
A sprinkler system in which the highest sprinkler is more than 45 m above the lowest
sprinkler or above the sprinkler pumps, whichever is the lower.
installation, alternate
An installation in which the pipework is selectively charged with either water or air/inert
gas according to ambient temperature conditions.
An installation in which the pipework is charged with air or inert gas under pressure.
installation, pre-action
One of two types of dry, or alternate in dry mode, installation in which the alarm valve can
be opened by a fire detection system.
jockey pump
A small pump used to replenish minor water loss, to avoid starting an automatic sprinkler
or booster pump unnecessarily.
19
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
LH
Light Hazard.
life safety
A term applied to sprinkler systems forming an integral part of measures required for the
protection of life.
looped configuration
A pipe array in which there is more than one distribution pipe route along which water
may flow to a branch pipe.
The volumetric flow at the point of intersection of the pressure/flow demand characteristic
of the most favourable area of operation and the water supply pressure-flow demand
characteristic with the water source under normal conditions.
A pipe fitting other than threaded tubulars, screwed fittings, spigots and socket and
flanged joint, used to connect pipes and components.
multiple control
A valve, normally held closed by a temperature sensitive element, suitable for use in a
water spray installation or for the operation of a pressure switch.
multi-storey buildings
node
A point in pipework at which pressure and flow(s) are calculated; each node is a datum
point for the purpose of hydraulic calculations in the installation.
non-combustible
normal operation
20
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
of low flammability
OH
Ordinary Hazard.
operating pressure
pipe array
The pipes feeding a group of sprinklers. Pipe arrays may be looped, gridded or branched.
System for the construction of piping, the wall of which is made exclusively of plastic
material, except for the transition pieces.
pre-calculated
A term applied to an installation in which the pipes down-stream of the design points have
been previously sized by hydraulic calculation. Tables of diameters are given.
premix
System for the construction of piping. The connection between pipe and fitting is by a
form-fit modification using a press tool.
proportioning
riser
Doors with smoke protection function in accordance with DIN 18095 and Annex R.
spreading coefficient
Defines the ability of a liquid to spread spontaneously over the surface of another liquid.
21
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
sprinkler, (automatic)
A nozzle with a thermally sensitive sealing device which opens to discharge water for fire
fighting.
A pendent sprinkler for fitting partly above but with the temperature sensitive element
below, the lower plane of the ceiling.
sprinkler, concealed
A recessed sprinkler with a cover plate that disengages when heat is applied.
A unit comprising a sprinkler and a dry drop pipe unit with a valve, at the head of the pipe,
held closed by a device maintained in position by the sprinkler head valve.
A unit comprising a sprinkler and dry rise pipe unit with a valve, at the base of the pipe,
held closed by a device maintained in position by the sprinkler head valve.
A sprinkler with a downward, particularly flat, paraboloid pattern discharge for a certain
protection area. Part of the water may be discharged towards the ceiling.
A sprinkler which opens when a component provided for the purpose melts.
sprinkler, horizontal
A sprinkler in which the nozzle directs water horizontally against the deflector.
sprinkler, pendent
sprinkler, recessed
A sprinkler in which all or part of the heat sensing element is above the lower plane of the
ceiling.
22
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
sprinkler, upright
sprinkler group
A sub-division of an installation fitted with an alarm valve station and the appropriate
pipes and sprinklers.
sprinkler system
The entire means of providing sprinkler protection in the premises comprising one or
more sprinkler installations, the pipework to the installations and the water supplies.
The part of a sprinkler that retains the heat sensitive element in load bearing contact with
the sprinkler head valve.
An off-set layout with the sprinklers displaced one-half pitch along the branch pipe
relative to the next range or branches.
A part of a wet installation that is selectively charged with water or air/inert gas according
to ambient temperature conditions and which is controlled by a subsidiary dry or alternate
alarm valve.
A part of a wet or alternate installation that is charged permanently with air or inert gas
under pressure.
supply pipe
A pipe connecting a water supply to a trunk main or the alarm valve stations; or a pipe
supplying water to a private reservoir or storage tank.
A ceiling of regular open cell construction through which water from sprinklers can be
discharged freely.
23
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
tree arrangement
A pipe arrangement with branch pipes on only one side of a distribution pipe.
trunk main
A pipe connecting two or more water supply pipes to the alarm valve stations.
unpolluted atmosphere
water flow
Product of area of operation and design density with non-uniformity factor due to
hydraulics (l/min).
A point on the installation pipework at which the water supply pressure and flow rate are
specified and measured.
zone
A sub-division of an installation with a specific flow alarm or alarm valve and fitted with a
monitored slide valve.
3.1 General
Installation, extensions, modifications and repairs of sprinkler systems shall be carried out
by VdS-approved installers using VdS-approved components (see Annex I).
Note: Even in the case of modifications and extensions of systems the documentation
should be revised according to the below-mentioned details.
The information specified in 3.3 and 3.4 shall be available to the operator. All drawings
and information documents shall carry the following information:
24
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
1) the types of sprinkler groups and the hazard classes and storage categories in the
various buildings;
3) the construction and occupancy of the main building and any communicating
and/or neighbouring buildings;
4) a cross-section of the full height of the building(s) showing the height of the highest
sprinkler above a stated datum level;
c) particulars of the water supplies, which in the case of public water mains shall include
pressure flow data, with the date and time of test, and a plan of the test site; and
d) a statement that the installation will comply fully with these Guidelines or giving details of
any deviations from their requirements and the reasons therefor.
25
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
f) the types of sprinkler groups and the nominal diameter of each alarm valve station;
g) the number or references of each alarm valve station in the system;
h) the number of sprinklers on each alarm valve station;
i) the piping volume in the case of dry or alternate installations;
j) the height of the highest sprinkler on each alarm valve station;
k) a statement that the installation will comply fully with these Guidelines or giving details of
any deviations from their requirements and the reasons therefor;
l) a list of approved components included in the system, each identified by manufacturer's
name and model/reference number.
The scale shall be not less than 1:200. Layout drawings shall include the following
information:
Note: Details of other services should not appear on sprinkler drawings except insofar as
they are necessary for the correct installation of the sprinkler system.
All systems require a full hydraulic calculation. Thus, details on pre-calculated systems
cannot be given.
26
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
For fully calculated pipework, the following shall be given, with detailed calculations,
either on purposely designed work sheets or as a computer print-out:
27
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
The drawings shall show water supplies and pipework therefrom up to the installation
alarm valves. The drawings shall be on an indicated scale of not less than 1:100. A key to
the symbols shall be included. The position and type of stop and check valves and any
pressure reducing valve, water meter, water lock and any connection supplying water for
other services, shall be indicated.
An hydraulic calculation (with relevant flow details) shall show that each trunk main
together with any branch main, from each water supply to a water supply test and drain
valve, alarm valve station and control valve 'C' gauge (i.e. including control valves of
sprinkler groups) is capable of providing the required pressure and flow at the test and
drain valve of the alarm valve.
Where a public water mains forms one or both of the supplies or provides infill to a
reduced capacity storage tank, the following details shall be given:
Where automatic pump sets form one or more of the water supplies the following details
of each automatic pump set shall be provided:
a) a pump characteristic curve for low water level 'X' (see Figures 8.02 and 8.03), showing
the estimated performance of the pump or pumps under installed conditions at the alarm
valve 'C' gauge;
b) the pump manufacturer's data sheet showing the following:
1) the generated head graph;
2) the power absorption graph;
3) the net positive suction head (NPSH) graph;
4) a statement of the power output of each prime mover;
c) the installer's data sheet showing the performance of the pump set, its pressure/flow
characteristics, at the control valve 'C' gauge for normal water level and for low water
28
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
level 'X' (see Figures 8.02 and 8.03), and at the pump outlet pressure gauge for normal
water level;
d) the height difference between the alarm valve 'C' gauge and the pump delivery pressure
gauge;
e) the sprinkler group number and the hazard classifications;
f) the available and the specified NPSH at maximum required flow;
g) the minimum depth of water cover in the case of submersible pumps;
h) the demand pressure/flow characteristic for the hydraulically most unfavourable and
most favourable area of operation calculated at the alarm valve 'C' gauge.
a) the location;
b) the total volume;
c) the volume of stored water;
d) the air pressure;
e) the height of the highest sprinkler above the bottom of the tank;
f) details of the means of replenishment.
a) the location;
b) the total volume;
c) the volume and resulting operating time;
d) inflow for reduced capacity tanks;
e) vertical distance between the pump centre line and the tank low water level 'X';
f) structural details of the tank and roof;
g) anticipated frequency of schedule repairs requiring emptying of the tank.
29
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
A notification shall be submitted for each new installation, independently of its size, and
for all extensions of more than 100 sprinklers as well as for modifications of the main
distribution network or of the sprinkler equipment room of existing installations.
Notifications are also required for all substantial renewals or modifications of the
pipework, e.g. after inspections of old installations (see Requirement Notification of
installation VdS 2132).
a) washrooms and toilets (but excluding cloakrooms) which are made of non-combustible
materials and which are not used to store combustible materials. The closures of door
openings between protected and unprotected areas are not subject to any requirements
as far as the permitted exceptions of this subclause are concerned;
b) staircases and escape routes with fire-resistant and non-combustible separation from
the protected area, containing no combustible material. Door openings between
protected and unprotected areas shall have at least smoke-proof and self-closing or fire-
retardant closures;
c) vertical shafts (e.g. lifts) with fire-resistant and non-combustible separation from the
protection area, containing no combustible material. Door openings between sprinklered
and unsprinklered areas shall have at least fire-resistant closures;
d) rooms protected by other automatic extinguishing systems, (e.g. gas, powder
extinguishing systems), designed and installed in accordance with VdS Guidelines;
e) ceiling areas above the wet end of paper machines. Any levels underneath and adjacent
areas with cable trays, hydraulic pumps and other technical equipment are not
considered as wet end and shall be included in the technical fire protection. Consultation
with VdS is required;
f) cloakrooms which are made of non-combustible materials, in which clothes are kept in
metal sheet lockers only and which are not used to store combustible materials. The
closures of door openings between protected and unprotected areas are not subject to
any requirements as far as the permitted exceptions of this subclause are concerned;
30
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Note: The fire load of cables shall be calculated in accordance with Annex S.
o) electrical operating rooms (e.g. low voltage and high voltage cabling, transformer cells,
battery room, backup power generator room, relay room for telephone switchboard) with
a surface area of up to 60 m² and fire-resistant and non-combustible separation from the
protected area. Door openings between protected and unprotected areas shall have at
least fire-retardant closures. The backup power generator of the emergency power
supply of the sprinkler system may be positioned in the electrical operating room.
31
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Note: The permitted exceptions from sprinkler protection are subject to the fact that it may
be sensible to sprinkler protect these rooms for risk minimisation purposes. Especially if
these rooms are of prime importance for operating procedures (see e.g. i) and o)),
appropriate protection measures should be taken.
In these cases, other automatic extinguishing systems (e.g. gas, powder or water spray
systems) shall be considered, designed and installed in accordance with VdS Guidelines.
Note: Equivalent in the a.m. sense are water spray systems that fully comply with the
appropriate VdS Guidelines. Inert gas fire extinguishing systems may also be considered
equivalent if they are designed in accordance with the appropriate VdS Guidelines.
If sprinkler systems with areas of different design density are not separated at least by
fire-retardant and non-combustible materials with fire-retardant closures, two sprinkler
rows minimum of higher design density shall extend into the area of lower design density.
This does not apply to platforms, operational equipment and offices, in which the systems
shall be designed according to the fire hazard.
Horizontal separations (ceilings and roofs) are not considered in this context.
5.1 General
The hazard class to which the sprinkler system is to be designed shall be determined
before starting on the design work.
32
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
This classification depends on the occupancy and the fire load and shall be in
accordance with Annexes A to C.
Materials may be stored in occupancies classified as OH1, 2 and 3 provided that the
following conditions are met:
When the process area is classified as OH4, storage areas shall be treated as HHS.
Note: Storage means that in the process area goods are stored in an area of more than
2 m² und/or over a height of more than 1,2 m.
Note: For the storage of materials according to category I or II in OH4 hazards the design
according to HHS may be based on the actual storage height and not the maximum
permitted storage height acc. Table 6.02, provided that the ceiling height does not exceed
12 m.
33
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Note: If goods are stored, the storage heights shall be in accordance with the design
density (see Table 6.02) and the block sizes shall be adhered to.
5.3 Storage
5.3.1 General
The overall fire hazard of stored goods is a function of the combustibility of the materials
being stored, including their packaging, and of the storage configuration.
To determine the required design criteria for stored goods the procedure shown in Figure
5.01 shall be followed.
Note: Where large scale fire test data is available, it may be appropriate to use such data
to establish design criteria.
34
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Figure 5.01: Flow chart for determining the class required for storage
Note: For each storage method, there are specific limitations to storage heights
depending on the type and design of sprinkler systems (see Cl. 6.2).
35
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
In order for sprinkler protection to be effective, the limitations and protection requirements
of Table 5.02 shall be met.
Table 5.02: Limitations and protection requirements for different storage methods
If the height of the concealed space at roof and floor is between 0,3 and 0,8 m, the
spaces shall be sprinkler protected only if they contain combustible materials (see 4.1.1n)
or are constructed with combustible materials.
If the height of the concealed space at roof and floor is not greater than 0,3 m, no
sprinkler protection is required. Electrical cables with low load for lighting and wall
sockets are permitted (see 4.1.1).
The protection in the concealed space shall be to LH when the main hazard class is LH,
and OH1 in all other cases. See 15.3 for the pipework arrangement.
6.1 General
The design density shall be not less than the appropriate value given in this clause when
all the ceiling or roof sprinklers or all the sprinklers in the area of operation, whichever is
the fewer, plus any in-rack sprinklers and supplementary sprinklers, are in operation. The
minimum requirements for design density and area of operation for LH, OH and HHP
classes are given in Table 6.01. For HHS systems, 6.2 shall be applied.
36
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
If racks with sprinklers at intermediate levels are located in the overlap area, the
increased design density shall be considered when dimensioning the ceiling pipework,
but not when designing the water supply.
All systems shall be fully calculated. Thus, no details regarding pre-calculated systems
are given.
Specific limitations apply to the various types of storage methods as detailed in Clause 5.
Storage heights exceeding these limits require that intermediate levels of in-rack
sprinklers be provided as per 6.2.3 below.
Note: Storage height, building height and ceiling clearance (the vertical distance between
the roof or ceiling sprinklers and the top of the storage) are all significant variables
contributing to the effectiveness and required design density of sprinkler protection.
If in the case of an exceeded maximum storage height the distance between maximum
permitted storage height and ceiling is > 4 m, this may be compensated by a design
37
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
38
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
ceiling/roof
storage height
storage height
storage height
6.2.3.2 The design density for the roof or ceiling sprinklers shall be a minimum of
7,5 mm/min over an area of operation of 260 m². If goods are stored above the highest
level of intermediate protection, the design criteria for the roof or ceiling sprinklers shall be
taken from Table 6.03. If the rack protection is designed in accordance with Cl. 11.6, then
Cl. 6.2.3.2 will not apply.
6.2.3.3 It shall be assumed that 3 adjoining heads are operating simultaneously on each
level of in-rack sprinklers, up to a maximum of three levels, at the most hydraulically
remote position.
Where rack aisles are no less than 2,4 m in width only one rack need be assumed to be
involved. Where rack aisles are less than 2,4 m but no less than 1,2 m in width, two racks
shall be assumed to be involved. Where rack aisles are less than 1,2 m in width, three
racks shall be assumed to be involved.
If the rack protection is designed in accordance with Cl. 11.6, Cl. 6.2.3.3 will not apply.
Details for the hydraulic design of the system are specified in Cl. 11.6.
Note: In racks with more than one sprinkler row per level a maximum of three adjoining
sprinkler rows with three sprinklers each shall be considered.
39
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Table 6.03: Design criteria for ceiling sprinklers with in-rack protection
− All pipe sizes shall be determined by hydraulic calculation using the method shown in
G.1 and G.3;
− All systems require a full hydraulic calculation. Thus, details on pre-calculated
systems cannot be given.
Note: The components shall be selected such that they are appropriate for the maximum
system pressure.
40
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
7.1 Suitability
7.1.1 Time of operation
Water supplies shall be capable of furnishing automatically at least the requisite
pressure/flow conditions of the system. Except as specified in the case of pressure tanks,
each water supply shall have a minimum water volume for the following minimum
durations:
− LH 30 min
− OH 60 min
− HHP 90 min
− HHS 90 min
Deviating from this, the operating times of 11.6 and Annex K apply to systems installed in
accordance with these specifications in consideration of the respective requirements.
Note 1: In the case of public water mains and inexhaustible sources the duration is
implicit in the requirements given in these Guidelines.
A water supply shall not be affected by possible frost conditions or drought or flooding or
any other conditions that could reduce the flow or effective capacity or render the supply
inoperative.
All practical steps shall be taken to ensure the continuity and reliability of water supplies.
Note 2: Water supplies should preferably be under the control of the operator, or else the
reliability and right of use should be guaranteed by the organisation having control.
The water shall be free from fibrous or other matter in suspension liable to cause
accumulations in the system piping. Salt or brackish water shall not be retained in
sprinkler installation pipework.
Note 3: Where there is no suitable fresh water source available, a salt or brackish water
supply may be used provided the installation is normally charged with fresh water.
The water supply shall have the following minimum operating times:
− OH 40 min
− HHP 60 min
− HHS1 60 min
Moreover, it is possible to reduce the operating time for specific risks which fulfil the
requirements specified in Cl. 11.6 and Annex K.
The sprinkler system shall have fire department supply connections. The supply pipe
shall be DN 100 with a minimum of two ‘B’ hose connections and one self-closing drain
valve. To avoid an extraction of water from the sprinkler system, the supply pipe shall
be fitted with a non-return valve. For maintenance of the non-return valve a shut-off
device shall also be fitted. In the case of a direct connection to the public water mains,
an authorisation by the water supply company is required.
41
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Wall hydrants may be connected to the water supply of the sprinkler system, provided
that all of the following conditions are met:
a) the planning principles of DIN 14462 “Water conduit for fire extinguishing – Planning and
installation of fire hose systems and pillar fire hydrant and underground fire systems” are
met;
b) a hydraulic calculation of the additional water demand of the wall hydrants has been
done;
Unless specified otherwise by the authorities or in the fire protection concept, the
following flow rates shall be considered hydraulically for wall hydrants at the
connection point of the pipework:
– 200 l/min per wall hydrant type F with one ‘C’ connection each, but not more than
600 l/min; or
– 100 l/min per wall hydrant type S with one hose connection valve G 1A each in
accordance with DIN 14461-3 and rigid hose, but not more than 300 l/min;
c) the operating time of wall hydrants shall be independent of the operating time of the
sprinkler system in accordance with DIN 14462. The water quantity shall be available
in addition to the water supply of the sprinkler system.
The extinguishing water quantity to be available for the hydrant system can be agreed
with the competent fire protection authorities or with the issuer of the fire protection
concept, as regards the simultaneousness of both systems;
d) upon commissioning of the wall hydrant system it shall be ensured that automatic alarms
and fault warnings are released via a fire detection system. The type of signal is
specified by the operator of the system;
e) the water for the wall hydrant pipework is preferably taken upstream of the alarm valve
stations through a stop valve located as close as is practical to the point of connection to
the water supply of the sprinkler system.
If wall hydrants are to be connected downstream of the alarm valve stations, this is
permitted only provided that:
– the competent fire protection authorities, the insurer and the operator of the system
agree in writing; and
– the water is preferably taken from the inexhaustible water source.
The water may be taken from the exhaustible water source, provided that:
– only interior hydrants type S are connected with one hose connection valve G1A
each in accordance with DIN 14461-3, rigid hose and a maximum flow demand of
100 l/min; and
– the exhaustible water source is refilled automatically;
42
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
– the refill for elevated tanks and pressure tanks (tank filling pump) is designed
such that the extraction by a consumer is ensured at all times as regards
pressure and flow.
In high rise buildings the connection of pillar or ground hydrants to sprinkler systems is
not permitted.
Water for pillar or ground hydrants may be taken from the sprinkler system, provided that
all of the following conditions are met:
a) the water shall not be taken from the exhaustible water source;
b) extraction is upstream of the alarm valve station through a stop valve located as
close as is practical to the point of connection to the water supply of the sprinkler
system;
c) c1 – a combined water supply in accordance with 8.6.4 is provided;
c2 – Class 1: at least a water supply type 3 is provided with two or more pumps
with independent power supplies (the requirements in accordance with 8.6.4 a
to d shall be met).
Pillar or ground hydrants shall be considered hydraulically at the connection point of the
pipework with the following flow rates:
– where available, in accordance with the requirements of the authorities; or
– with 1200 l/min per pillar or ground hydrant with two ‘B’ connections each, but not
more than 3600 l/min; or
– with 200 l/min per pillar or ground hydrant with one ‘C’ connection each, but not more
than 600 l/min.
Pillar or ground hydrants connected on the premises of the operator to the supply line of
the sprinkler system shall also be considered as specified above.
Unless specified otherwise by the authorities or in the fire protection concept, the
operating time of the pillar or ground hydrants shall be 120 min.
The water quantity required for the pillar or ground hydrants shall be available in addition
to the water supply of the sprinkler system.
If sprinkler pumps, alarm valves, compressors or pressure tanks are housed in rooms
other than the pump rooms, they shall be protected from unauthorised access,
mechanical damage and fire risk. In the case of fire, safe access shall be ensured.
Note: In production risks with alarm valves located outside the sprinkler equipment room,
appropriate measures shall be taken to prevent unauthorised access (e.g. wire frame).
Alarm valve stations outside the sprinkler equipment room shall always be located at a
building wall, not more than 10 m from the nearest emergency exit. Access and operation
shall be possible even in the case of fire. This regulation is applicable for higher risks
(e.g. warehouses), only if the main valve can be operated from the outside (through the
building wall).
43
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
If the storage height exceeds 7,5 m in category HHS1 to HHS3, and 4,4 m in HHS4, the
alarm valve stations shall also be installed with fire-retardant separation minimum.
Note: It is sufficient to have a flow measuring device at hand. For protecting the flow
measuring device it may be appropriate not to have it permanently installed into the
system.
The test pipe of water pipework and gravity tanks shall be dimensioned for the water rate,
and in the case of sprinkler pumps it shall be dimensioned for the 1,2-fold water rate. The
maximum flow velocity shall not exceed 12 m/s. In the measuring section including
calming sections the velocity shall not exceed 6 m/s. To restrict the volumetric flow, no
shut-off valves shall be used. Downstream of the measuring section the water flow shall
be regulated by a shut-off valve. A manometer shall be fitted upstream of the test pipe
outlet inside the feed pipe. Manometer and flow measuring device shall be readable from
the same spot. Upstream of the measuring equipment a straight calming section shall be
fitted, the length of which is at least 10 times the pipe diameter, followed by a section
which is at least 5 times the pipe diameter. The pipe diameter of the calming section shall
correspond to the nominal width of the measuring equipment.
a) where two or more alarm valve stations are installed together, the device need be
installed only at the hydraulically most remote station, or, when the installations belong
to different hazard classes, at the alarm valve station which requires the highest water
flow;
b) where the water supply is by an automatic pump or pumps, the flow measuring device
may be installed at the pumphouse.
In all cases, the appropriate allowance must be made for the pressure losses between
the water source and the alarm valve station(s) using the calculation methods specified in
G.1.
Note 1: Dry or alternate alarm valve stations (main or subsidiary) may have an additional
flow test valve arrangement of unspecified flow loss characteristic fitted below the alarm
valve station, downstream of the main stop valve, to facilitate informal supply pressure
testing. Such flow test valves and pipework should have a nominal diameter of DN 40 for
LH installations and of DN 50 for other installations.
Note 2: Regarding flow measurement in pump systems see Clause 7.1 .
Note: If the flow measuring device is in danger of being polluted, the measuring device
can be removed, but shall be available on site at all times.
44
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The testing apparatus shall be of adequate capacity and shall be installed in accordance
with the manufacturer's instructions. Care shall be taken with the distance from valves
and fittings. The apparatus shall be installed in a frost-proof area.
The water supply shall be testable at least at Qmax/n of the system, with Qmax being the
maximum flow demand and n the number of pumps operating in parallel.
In any case it shall be possible to test the nominal delivery rate of the pumps (100%).
A test pipe can be used for testing several pumps, provided that the pumps do not
influence each other when connected to one test pipe. For this purpose, slide valves or
check valves shall be fitted for each pump. The emergency circulation flow shall be
granted.
Test each supply to the installation independently with all other supplies isolated.
Fully open the stop valves controlling the flow from the supply to the installation. Open
the installation drain and test valve and check that the pump(s), if fitted, start
automatically. Check that the flow is as specified in Clause 6 and as recorded during the
commissioning test. Record the supply pressure measured on the ‘C’ gauge. Compare
this with the appropriate value specified in Clause 6 and the value recorded during the
commissioning test.
7.6.3 Public water mains, booster pump, elevated private reservoir and
gravity tank
Fully open the stop valves controlling the flow from the supply to the installation. Open
the installation drain and test valve and check that the pump(s), if installed, start
automatically. Manipulate the drain and test valve to give the appropriate flow specified in
Clause 6. When the flow is steady record the supply pressure measured on the ‘C’
gauge. Compare this with the appropriate value specified in Clause 6 and the value
recorded during the commissioning test.
45
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
8.1 General
Water supplies shall be one or more of the following:
Note: It may be necessary to take into account extra flow required for fire brigade
purposes.
Sprinkler systems shall not be supplied immediately from the public drinking water mains,
unless this is the only water source available. If the sprinkler system has further water
sources, e.g. pressure tank or pump system with tank, the sprinkler system shall be
connected indirectly.
Sprinkler systems shall not be supplied immediately from the public drinking water mains,
unless no other type of fire extinguishing system, e.g. wall hydrant system, is connected
to the water supply.
Sprinkler systems shall not be supplied immediately from the public drinking water mains,
unless no additives, e.g. foaming agents or anti-freezing agents are proportioned.
In case of an immediate connection to the public water mains, the local water authority
shall agree. A VdS-approved safety component with a DVGW quality mark (German
Technical and Scientific Association for Gas and Water) shall be used.
Consideration shall be given to fitting strainers on all connections from public water
mains.
In the case of single water supplies, consideration shall be given to the installation of a
pressure switch on the supply connection which shall operate an alarm system when the
pressure in the supply drops to a predetermined value. The switch shall be positioned on
the supply side of any back pressure valve and shall be equipped with a test valve.
If a filter is fitted in the supply of the public water mains downstream of the water meter,
there is a risk of not providing the required water rate in the case of contaminations.
Therefore, the outlet for the sprinkler system shall be located upstream of the filter.
46
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Tanks shall be fitted with a fill level or water level indicator that is easily readable. The
target water level shall be marked. This is not necessary with open, easily accessible
tanks, the water level of which can be determined by visual inspection. Each tank shall be
fitted with an overflow in accordance with DIN 1988. The accumulating water quantity
shall be safely discharged.
To ensure the system’s functionality during inspection and maintenance works, the
draining connection of the tank shall be dimensioned such that short interruption periods
are possible. Not less than 15 m³/h of water shall be drainable, or else it shall be possible
to lower the water level to not less than 50 cm below the relieved float valves or
appropriate feed valves. The draining connection shall be fitted with a secured shut-off
valve. If the tank is to be drained by means of the sprinkler pump, the non-return valve in
the fire department supply pipe of DN 50 maximum nominal width, fitted with a shut-off
valve secured by strap and lock, may be bypassed.
− a water storage tank, with an effective capacity at least equal to the specified water
volume;
− a reduced capacity tank (see Cl. 8.3.4), where the required minimum water volume is
supplied jointly by the effective capacity of the tank plus the automatic infill.
The effective capacity of a tank shall be calculated by taking the difference between the
normal water level and the lowest effective water level. If the tank is not frost proof, the
normal water level shall be increased by 1,0 m and ice venting provided. In the case of
enclosed tanks, easy access shall be provided.
Tanks fitted with a ceiling shall have an access opening with an inner width of 600 mm
minimum. No contaminations due to rain, dust, etc. shall be able to enter the tank via the
access openings. Access openings of underground tanks located on green spaces and
impassable areas shall rise at least 250 mm above the ground line. Fixed appliances for
inspecting the tank, such as ladders, shall be fitted. Tanks located in buildings shall have
a distance of at least 400 mm between tank wall and room walls, and at least 500 mm to
the room ceiling.
For sprinkler systems class 1 only frost-proof tanks are permitted. The extinguishing
water shall be kept ice-free at all times. In the case of underground tanks a cover
including tank ceiling of 80 cm is sufficient. If in special cases a heating is required, the
details shall be agreed with the competent authorities. The use of anti-freezing agents
is not permitted.
47
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
The minimum water volume shall be calculated by multiplying the maximum demand flow
by the following operating times:
− LH 30 min
− OH 60 min
− HH 90 min
The minimum water volumes for sprinkler systems class 1 shall be calculated by
multiplying the maximum demand flow by the following operating times:
− OH 40 min
− HHP 60 min
− HHS1 60 min
and in the case of specific risks the specifications of Clause 11.6 and Annex K shall be
fulfilled.
The outlet of any feed pipe shall be situated at least 2,0 m away from the pump inlet,
measured horizontally.
Note: See Clause 8.3.4 for the arrangement of water supply and pump test pipe.
a) the inflow shall be from a public water mains and shall be automatic, via at least two
mechanical float valves;
b) the effective capacity of the tank shall be no less than that shown in Tables 8.01;
c) the tank capacity plus the inflow shall be sufficient to supply the system at full capacity
as specified in 8.3.2;
d) it shall be possible to check capacity of the inflow;
e) the inflow arrangement shall be accessible for inspection.
f) the functioning of the feed valves shall only depend on the water pressure in the supply
pipe, but not on any other power source.
The supply pipe and the pump test pipe shall be arranged such that the inflowing water
does not drive any air towards the suction pipe connection, and that the floaters of the
float valves are positioned in a calming section. This may be achieved by arranging the
supply pipe and the test pipe on the side opposite to the suction pipe connection within a
settling chamber, according to Figure 8.01.
48
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
In the case of tanks set up in rooms excessive condensation water shall be avoided by
appropriate ventilation resp. heating.
≥ 300mm
150 - 200
5 4
1 float valve
2 drainage
3 pump suction pipe
1 2 4 overflow
5 pump test pipe
49
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
− ‘A’ from the suction pipe to the lowest water level (see Figure 8.02) ;
− ‘B’ from the suction pipe to the bottom of the sump (see Figure 8.02).
If a vortex inhibitor is installed with the minimum dimensions specified in Table 8.02,
Dimension ‘A’ may be reduced to 0,10 m.
50
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Figure 8.02: Effective capacity of suction tanks and dimensions of suction chambers
51
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
8.3.6 Strainers
In the case of pumps under suction lift conditions, a strainer shall be fitted upstream of
the back pressure valve on the pump suction pipe. It shall be fitted so that it can be
cleaned without the tank having to be emptied. In the case of open tanks feeding pumps
under positive head conditions, a strainer shall be fitted to the suction pipe outside the
tank. A stop valve shall be installed between the tank and the strainer.
Strainers shall have a cross-sectional area of at least 1.5 times the nominal area of the
pipe and shall not allow objects greater than 5 mm diameter to pass.
In the case of
Welded sheet steel tanks shall be made of St 37-2 (or similar) or higher quality, and have
a minimum sheet thickness of 3 mm for the walls and 5mm for the tank bottom. Wall and
bottom thickness shall be calculated based on the 1,2-fold water pressure on the bottom
of the brimful tank. Wall strengthenings shall only be fitted to the interior wall if they are
welded to the tank end-to-end.
The tank interior wall shall be pre-treated using a streaming method of purity level SA 2 ½
(ISO 12 944-4) prior to the first interior coating against corrosion.
The interior coating of the tank shall be in accordance with a system appropriate for
underwater and water load variations. The exterior walls of the tanks and the underbody
shall at least be prime-coated.
Underground reinforced concrete tanks below traffic routes shall be dimensioned for a
traffic load “LKW 12 to” in accordance with DIN 1072 or fork lift load in accordance with
DIN 1055.
52
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The tanks shall be dimensioned in accordance with DIN 1045, with at least concrete
quality C 20/25 (waterproof) and a minimum component strength of 20 cm. A different
concrete quality may be used if an equivalent sealing system is used in addition. The
concrete cover shall be secured exclusively by distance holders for concrete. A decrease
of the internal force variables of filling pressure via earth thrust is not permitted. The
permitted crack width Wcal shall not exceed 0,2 mm. Moreover, the concrete quality shall
be selected according to ambient conditions.
For tank wall penetrations for pipes use sealing systems that permit pipe angle
modifications.
The water volume required by the sprinkler system shall be available at all times. If water
is extracted from an elevated private reservoir for other purposes than for the sprinkler
system, the required water volume shall be provided at all times.
The water volumes required for exhaustible elevated private reservoirs shall be at least
as follows:
8.4.1 General
8.4.1.1 In the case of flowing waters the angle between the flow direction and the intake
axis (seen in the direction of flow) shall be less than 60°.
jackwell
suction
chamber
/ settling
chamber
intake axis
< 60°
53
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
8.4.1.2 Excavation of the bed of the lake etc., to create the necessary depth for a pump
suction inlet is not recommended, but if unavoidable the area shall be enclosed with the
largest screen practicable, but in any case having sufficient clear area as specified in
8.4.3.3 and 8.4.4.5.
8.4.1.3 Two screens shall be provided, with one in use and the other in a raised position
ready for interchange when cleaning is necessary.
8.4.2.2 The dimensions of the suction chamber and the location of suction pipes from the
walls of the chamber, their submergence below the lowest known water level (making any
necessary allowances for ice) and clearance from the bottom shall conform to 8.3.5 and
Figures 8.02 and 8.03 a, 8.03 b and 8.03 c.
8.4.2.3 The chambers shall be arranged to prevent ingress of wind borne debris and of
sunlight.
8.4.3.2 The settling chamber shall have the same width ‘b’ and depth ‘h’ as the suction
chamber, with b ≥ w.
8.4.3.3 Before entering the settling chamber the water shall first pass through a
removable screen of wire mesh or perforated metal plate having an aggregate clear area
below the water level of 150 mm² for each l/min of pump nominal flow in the case of LH or
OH or maximum design flow for HHP or HHS.
54
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
55
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
56
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
d ≥ 21,68 ⋅ Q 0,357
d = internal diameter of inlet pipe in mm
Q = max. flow rate in l/min according to Cl. 8.4.3.1
8.4.4.2 The inlet of the pipes or feed pipes shall be located at least pipe diameter ‘d’
below the lowest known water level.
8.4.4.3 The length of the settling chamber shall have at least the larger value of 10 d or
2,5m, with ‘d’ being the minimum internal diameter of the pipe or feed pipe.
8.4.4.4 The inlet of the pipe or feed pipe (see Fig. 8.03 c) supplying the settling chamber
and/or suction chamber, shall be fitted with a screen whose total aperture diameter is at
least 5 times the cross section of the pipe or feed pipe ‘d’. Provision shall be made to
ensure that the settling chamber can be blocked for regular cleaning and maintenance.
For duplicate water supplies separate settling and suction chambers shall be provided.
The screen shall be able to withstand the water pressure in the case of obstruction. The
mesh width shall not exceed 25 mm.
The pressure tank shall be reserved solely for the sprinkler system.
The pressure tank shall be easily accessible for external and internal inspection. It shall
be protected against corrosion both internally and externally.
The discharge pipe shall be situated at least 0,05 m above the bottom of the tank.
8.5.2 Housing
The pressure tank shall be housed either in a readily accessible position in a sprinkler
protected building or in a separate sprinkler protected building of non-combustible
construction used solely for the housing of fire protection water supplies and equipment.
When the pressure tank is housed in a sprinkler protected building the area shall be
enclosed by at least fire-retardant construction of non-combustible materials. The
pressure tank and housing shall be maintained at or above a temperature of 4°C.
The minimum quantity of water in a pressure tank for duplicate supplies shall be 15 m3 in
LH and OH (all groups).
57
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
The minimum water volume of pressure tanks designed to class 1 shall be:
provided that the water supply of the sprinkler system consists of a pressure tank in
connection with a further water source.
The air space shall not be less than one third of the pressure tank volume.
The air pressures and water flow rates of the tank shall be sufficient to satisfy the
sprinkler installation demand requirements, up to the point of exhaustion.
8.5.4.2 Calculation
The air pressure to be maintained in the tank shall be determined from the following
formula:
where:
P2 is the minimum pressure required for the hydraulically most unfavourable sprinkler
at the time of complete exhaustion of the pressure tank, in bar
h is the height of the hydraulically most unfavourable sprinkler above the bottom of
the pressure tank (can be negative, if the hydraulically most unfavourable sprinkler
is positioned below the tank), in m
Note: For air supply purposes a quantity of 18 m³/h are assumed to be sufficient.
The water supply shall be capable of topping up with water at the operating pressure (P
in 8.5.4) of the pressure tank with a flow of at least 6m3/h.
58
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
A gauge glass shall be fitted to indicate the water level. Stop valves shall be fitted at each
end of the gauge glass and they shall normally be kept closed and a drain valve shall
also be provided.
The gauge glass shall be protected against mechanical damage and shall be marked with
the required water level.
The tank shall be fitted with a suitable safety device to ensure that the highest permitted
pressure is not exceeded.
The connection between pressure tank and alarm valve station(s) shall have at least the
nominal diameter of the largest alarm valve station. However, the diameter shall not fall
below DN 100 and need not exceed DN 150.
The connection shall have a check valve with one slide valve upstream and one
downstream.
Both at the water refill and at the air supply one slide valve and one check valve each
shall be installed as closely as possible to the tank. The water refill pipe shall have a
diameter of DN 40 minimum, the air supply DN 20 minimum.
The pressure pipe of the water refill shall be fitted with a gauge. The sprinkler pump shall
not be used to refill the pressure tank.
The gauge glass shall be made of a material that does not sliver when bursting, or else a
fixed sliver protection shall be fitted, permitting the gauge glass to be read without
endangering persons.
59
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
a) public water mains fed from both ends, where each end is capable of satisfying the
pressure and flow demands of the system. The public water mains pipe network shall be
fed from two or more water sources and shall not be dependent at any point on a single,
common trunk main;
If booster pumps are required, two or more shall be provided;
b) gravity tank with no booster pump, or water storage tank with two or more pumps, where
the tank fulfils the following conditions:
− the tank shall be full capacity;
− there shall be no entry for light or foreign matter;
− potable water shall be used;
− painting or other corrosion protection, which reduces the need for emptying the
tank for maintenance shall be approved by the authorities (see Clause 18.4.5.2);
c) inexhaustible source with two or more pumps.
Any combination of single supplies (including superior single supplies) may be used, with
the following limitations:
a) no more than one pressure tank shall be used for OH1 systems;
b) no more than one storage tank of the reduced capacity type shall be used.
Two or more pumps drawing water from two independent suction tanks constitute an
acceptable duplicate water supply.
60
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
a) that servicing of main components such as strainers, pump sets, back pressure valves
and water meters is facilitated;
b) that any problem occurring to one supply shall not impair the operation of any other
source or supply;
c) that maintenance can be carried out on one supply without impairing the operation of
any other source or supply.
Water supply type 3 consists of one inexhaustible and one exhaustible water source.
Water supply type 4 consists of two inexhaustible and one exhaustible water sources.
61
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
62
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
63
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
5001 – 20000
W Wu Wu
A1, B1, C1 A2,B2,C2,D
5001 – 20000
W 50% W 50% W 50%
W
A1, B1, C1 A2, B2, C2, D A1, A2, B1, B2, C3, D 4)
3)
LH OH HHP HHS
Type 1 1 – 1000
Wu Wu
and 2 W
A, B, C A, B, C
Table 8.06: Power supply subject to fire hazard class and number of sprinklers
64
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
LH ... OH LH ... HH HH
1-5000 sprinklers 5001-20000 sprinklers 751-5000 sprinklers
A,B A 1,B 1 A2,B 2,D A1,B 1 A 2,B 2,D
9 Pumps
9.1 General
Pumps are installed to provide the required system flow rates at the required pressures.
The pumps shall be used for fire fighting purposes only (see 7.2).
The pressure at the delivery side of the pump shall decrease continuously (stable
characteristic).
65
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Note: The engine shall be selected in accordance with the approval requirements (e.g.
increased capacity with increased primary pressures) of the VdS approval for pumps.
Pumps shall be driven either by electric motors or diesel engines capable of providing at
least the power required for any pump load conditions from zero flow to the end of the
pump characteristic. The end of the pump characteristic complies with the flow rate at
pump pressure zero, measured at the delivery side of the pump. The pump capacity shall
be designed in accordance with the VdS approval for the entire characteristic up to the
approval limit.
The coupling between the driver and the pump shall be of a type which ensures that
either can be removed independently.
During operation it shall not be possible to disable pump sets other than manually,
even after response of an engine monitoring system.
With several power sources it is essential to ensure that the pump set is powered
automatically by another power source in the case of a fault or failure at the controller.
In any case, pumps shall have compatible characteristic curves and be capable of
operating in parallel at all possible flow rates.
Where two pumps are installed, each one shall be capable independently of providing the
specified flows and pressures. Where three pumps are installed, each pump shall be
capable of providing at least 50% of the specified flow at the specified pressure.
With several water sources the sprinkler pumps shall be optionally feedable from any of
the water supplies, as long as the pumps are not located in separate places (‘H’ circuit).
If one tank is cut off in a system with sprinkler pumps operating in suction lift conditions
and being fed optionally from two tanks via H arrangement, the sprinkler pump for the
empty tank shall not aspirate any air via the priming tank of the sprinkler pump that is not
in operation.
66
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
9.3.2 Compartments for pump sets shall be sprinkler-protected. Where the pump
compartment is separate, it may be impractical to provide sprinkler protection from the
alarm valve in the premises. Sprinkler protection may be provided from the nearest
accessible point on the downstream side of the outlet non-return valve of the pump via a
subsidiary stop valve secured in the open position, together with a water flow alarm
switch to provide visible and audible indication of the operation of the sprinklers. The
alarm devices shall be installed either at the alarm valve stations or at a permanently
manned location such as a gatehouse.
A 15-mm nominal diameter drain and test valve shall be fitted downstream of the water
flow alarm switch to permit a practical test of the alarm device.
9.3.3 The pump compartment shall be maintained at or above the following temperature:
− + 5°C for electric motor driven pumps and diesel engines with preheating unit;
− + 10°C for diesel engine driven pumps without preheating unit.
9.3.4 Pump compartments for diesel engine driven pumps shall be provided with
adequate ventilation in accordance with the manufacturer's recommendations.
Any taper pipe fitted to the pump outlet shall expand in the direction of flow at an angle
not exceeding 20°.
Valves on the delivery side shall be fitted downstream of any taper pipe in the direction of
flow only.
If required, means for venting all cavities of the pump casing shall be provided.
Arrangements shall be made to ensure a continuous flow of water through the pump
sufficient to prevent overheating when it is operating against a closed valve. This flow
shall be taken into account in the system hydraulic calculation. The outlet shall be clearly
visible and where there is more than one pump the outlets shall be separate.
Note: If the water is returned into the tank and the flow rate falls below 2% of the
permitted flow, this water volume will not have to be taken into account in the hydraulic
calculation. If the water volume is returned into the storage tank/reduced capacity tank,
the visible water flow may be led through an arm pipe with slide valve and free outlet.
67
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
− At least two thirds of the effective capacity of the suction tank shall be above the level
of the pump centre line;
− The pump centre line shall be no more than 2 m above the lowest water level of the
suction tank (level ‘X’ in 8.3.5).
If this is not feasible, the pump may be installed under suction lift conditions or vertical
turbine pumps may be used.
In risks of hazard classes OH, HHS and HHP with operating times in accordance with
Class 1 (see 7.1.1), a cover shall be fitted above the pump centre line covering at least
five sixths of the effective capacity of the suction tank.
Note: Suction lift should be avoided. Especially with suction lift it is critical not to vary from
the requirements stated in 9.6.2 and shown in Figures 8.02 and 8.03.
If straight pipes at least 2,5 diameters long are to be connected to suction fittings
upstream of pumps, taper pipes in accordance with DIN EN 10253 or DIN 2616 may be
used.
The suction piping, including all valves and fittings, shall be designed in such a way as to
ensure that the available NPSH at the pump inlet exceeds the required NPSH by at least
1 m with the maximum demand flow and lowest water level (see ‘X’ in 8.02 and 8.03).
Suction piping shall be laid either horizontal or with a rise of 15° maximum towards the
pump to avoid the possibility of air locks forming in the pipe.
Pumps shall have a measuring point at a distance of at least half the suction fitting
diameter from the suction fitting. One measuring point shall be located at a distance of
the suction fitting diameter from the suction fitting. Both measuring points shall consist of
a bore 6mm in diameter and a welded sleeve for installing the gauge.
Where more than one pump is provided the suction pipes may only be interconnected if
they are fitted with stop valves to allow each pump to continue operating when the other
is removed for maintenance. The connections shall be dimensioned as appropriate for
the flow rate required (see Table 9.01).
If more than one sixth of the effective water volume is between the centre line of the
pump and the lowest water level (see 8.3.5), a foot valve with pump primer shall be fitted.
The pipe diameter for a suction pipe shall not fall below DN 65. The pipe diameter shall
be dimensioned such that at maximum demand flow a velocity of 1,8 m/s is not
68
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
exceeded. The flow velocity may be increased to 2,5 m/s while a low pressure of 0,4 bar
is not exceeded.
The pipe diameter for a suction pipe shall not fall below DN 80. The pipe diameter shall
be dimensioned such that at maximum demand flow a velocity of 1,5 m/s is not
exceeded. The flow velocity may be increased to 2,5 m/s while a low pressure of 0,4 bar
is not exceeded.
The suction pipes shall not be interconnected. This does not refer to ‘H’ circuits in
accordance with 9.2.
The height from the low water level (see 8.3.5) to the centre line of the pump shall not
exceed 3,7 m.
The suction pipe shall be positioned in the tank or reservoir in accordance with Figure
8.02 resp. 8.03 and Table 8.03. A foot valve shall be fitted at the lowest point on the
suction pipe. Each pump shall have automatic priming arrangements in accordance with
9.6.2.3.
The automatic pump priming arrangement shall ensure that pumps are constantly kept
full of water. Each pump shall be fitted with a separate priming arrangement.
The arrangement shall consist of a tank situated at a higher level than the pump and with
a pipe connection sloping from the tank to the delivery side of the pump. A non-return
valve shall be fitted to this connection.
The priming tank, the pump and the suction pipework shall be kept constantly full of water
even where there is leakage from the foot valve referred to in 9.6.2.2. Should the water
level in the tank fall to two-thirds of the normal level, the pump shall start. Figure 9.01
shows two examples.
If the supply to the priming tank is taken from the public water mains forming a supply to
the sprinkler installation, the connection shall be made upstream of the non-return valve
on the public water mains connection.
The size of the priming tank and the pipe shall be in accordance with Table 9.03.
An automatic pump start will not be necessary if the water level in the priming tank is
monitored in accordance with Clause 19. If the system is not monitored as specified in
Clause 19, an additional fault indication at the controller will be necessary. This indication
will have to be transmitted via general fault indication to a permanently manned location.
69
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
70
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The maximum system pressure is based on the maximum permitted pressure of the
components used.
Two pressure switches shall be provided to start each pump set, connected in series with
normally closed contacts. The same level of safety is achieved by starting the pump via
two pressure switches with contacts closing when the pressure falls, with parallel
connections converging in the controller.
The nominal diameter of the pipe leading to the pressure switch shall be ½” minimum.
Two pressure switches maximum may be connected to this pipe.
The pump set shall start automatically when the pressure in the trunk main falls to a value
of not less than 0,8 P, where P is the pressure at zero flow. Where two pump sets are
installed, the second pump shall start before the pressure falls to a value of not less than
0,6 P. Once the pump has started, it shall continue to run until stopped manually. Where
one of the pump sets is electric motor driven this shall be the first to start.
71
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Means shall be provided for testing each pressure switch. If any isolating valve is
installed on the connection between the trunk main and any pump starting pressure
switch, a back pressure valve shall be installed in parallel with the isolating valve so that
a fall in pressure on the trunk main will be transmitted to the pressure switch even when
the isolating valve is closed. The same level of safety is achieved by self relieving ball
valves.
9.8.1 General
9.8.1.1 Where two electric motor driven pumps are used, Clause 8.8 on the choice of
water supply also specifies certain power supply requirements.
Where a sprinkler pump is supplied by several electric power sources, each power
source shall have its own electrically interlocked controller. Where a water rate is
delivered by several pumps, each pump shall have its own controller.
9.8.1.4 The pump shall operate at nominal capacity within 15 seconds of the beginning of
any starting sequence.
Where the sprinkler system is powered by two electrical networks, these shall be
merged only if the voltage is 110kV minimum.
9.8.2.1 The supply to the pump controller shall be solely for the use of the sprinkler
system and separate from all other connections. Where permitted, the electrical supply to
the pump controller shall be taken from the input side of the main switch on the incoming
supply to the premises and where this is not permitted, by a connection from the main
switch.
The fuses in the pump controller shall be delayed-action fuses, capable of carrying the
stalled motor current for a period of not less than 75% of the time needed for the motor
windings to fail and thereafter be able to carry the normal current plus 100% for a
minimum of 5 hours.
72
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The sprinkler controller shall only supply the equipment required for operating the
sprinkler system. This includes:
a) sprinkler pump
b) filling pump
c) booster pump for sprinkler pipework
d) air compressor
e) heating elements or heating bands of low capacity (3kW max.) used for keeping the
sprinkler system or parts of the pipework free of frost
f) motor driven slide valve
g) bildge pump (part of sprinkler system)
h) lighting of sprinkler equipment room
i) ventilation of sprinkler equipment room
j) monitoring panel
9.8.2.2 All cables shall be protected against fire and mechanical damage.
Cables to the terminal board of the motor or to the connection of submersible pumps shall
be laid in one piece. Connection points outside the controller for sprinkler systems and
the low voltage main distribution are not permitted. A terminal box shall be located in the
direct vicinity of the pump motor, if – in the case of two power sources – the cables from
the controllers to the sprinkler pump motor are outside the sprinkler equipment room, not
buried and separate.
To each cable one load only (controller, equipment, etc.) shall be connected.
The cables shall be flame-retardant and have a burning behaviour in accordance with
DIN EN 60332-3-22 A or DIN EN 60332-3-24, type C, e.g. cables of type NYY (DIN VDE
0276-603), halogen-free cables with improved behaviour in the case of fire in accordance
with DIN VDE 0276-604. The diameter of the conductor shall be 2,5 mm² Cu minimum.
Cables required for operating the sprinkler system shall be selected and laid so as to
keep them functional in the case of fire.
Flame-retardant cables (see above) (e.g. NYY) may be used without any further
requirements, provided that they are laid as follows:
73
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Where E 90 cables in accordance with DIN 4102-12 are used, they shall be laid in
accordance with the certificate of suitability by the building control authorities.
Where sprinkler systems are powered by two electrical power sources, the cables to the
controller and to the motors shall be laid at a distance of 3m minimum from each other,
unless the controller and the sprinkler pump system are located in the sprinkler
equipment room or the cables are buried.
For each cable the approved hangers shall be used in compliance with the installation
instructions (see certificate by material testing institute).
Note 1: All wiring associated with the electric motor driven pump, including the monitoring
circuits, should be in accordance with the appropriate regulations for electrical
installations. To protect cables from direct exposure to fire they should be run outside the
building or through those parts of the building where the fire risk is negligible and which
are separated from any significant fire risk by walls, partitions or floors with a fire
resistance of not less than 60 min, or they should be given additional direct protection.
Note 2: It is strongly recommended that the cables be buried.
If the operating parameters to be monitored are exceeded or fallen below, select the first
option “alarm” (no silencing) of DIN ISO 8528-4 Cl. 7.3.
The energy transfer from the standby supply generator to the sprinkler pump motor shall
not take place until the generator has reached its nominal operating data.
The standby supply generators shall be designed in consideration of the pump start
specifics (starting current behaviour).
74
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
In the case of a power failure standby supply generators designed for a sprinkler system
plus further loads shall start irrespectively of the operating condition of the sprinkler
system.
Standby supply generators supplying the sprinkler system only, shall start only if there is
a power failure at the sprinkler controller and the sprinkler system operates. Once the first
power source returns and is activated automatically, standby supply generators shall
continue to operate for 10 min.
The control panels for automatic standby supply and mains transfer shall be designed at
least as follows:
9.8.3 Switchboard
9.8.3.1 The main switch and power distribution for the premises shall be situated in a
room with at least fire-resistant separation made of non-combustible materials used for
no other purpose than for electrical power supplies. Door openings between this room
and any adjacent rooms shall have at least fire-retardant closures. Any other location
shall be approved by the authorities.
The circuit shall not have a ground fault circuit interrupter. The connection to the
controller of the sprinkler system shall be fused in the low voltage main distribution.
Before this fuse only one more shall be fitted up to the low-voltage-lateral point of
delivery.
The electrical connections in the main switchboard shall be such that the supply to the
pump controller is not isolated when isolating other services.
75
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
e1 = main fuse
e2 = fuse for sprinkler connection
e3 = main fuse for other loads
a1 = load break switch for sprinkler system
a2 = main switch for other loads
e2/a1 also permitted as circuit breaker
Figure 9.02: Example of sprinkler system connection in low voltage main distribution
9.8.3.2 Each switch on the dedicated power feed to the sprinkler pump shall be labelled:
The letters on the notice shall be at least 10 mm high and white on a red background.
The load break switch for disabling the sprinkler system shall be secured against
inadvertent operation and marked especially.
9.8.4 Installation between the main switchboard and the pump controller
9.8.4.1 The current for calculating the correct dimension for the cable shall be determined
by taking the largest possible full load current and adding 50%. The cable shall
furthermore be able to carry the largest possible starting current for 10 seconds.
a) to start the motor automatically on receiving a signal from the pressure switches;
b) to start the motor manually;
c) to stop the motor by manual operation only.
76
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
9.8.5.2 Except in the case of submersible pumps, the pump controller shall be situated in
the same room (pump room) as the electric motor and pump. In the case of submersible
pumps a duplicate plate with its characteristics shall be affixed to the pump controller.
9.8.5.3 Contacts shall comply with utilisation category AC-3 of IEC 60 947.
9.8.6.2 All monitored conditions shall be visually indicated individually in the pump room,
faults shall be indicated audibly. They should also be visually and audibly indicated at a
location permanently manned by responsible personnel.
9.8.6.3 The visual fault indication shall be yellow. The audible signals shall have a signal
strength of at least 75 dB at a distance of 1 m and shall be able to be silenced.
9.8.6.4 A lamp test for checking the signal lamps shall be provided.
9.9.1 General
A diesel engine shall be capable of operating continuously at full load at site elevation
with a rated output in accordance with ISO 3046-1:1986.
If the operating parameters to be monitored are exceeded or fallen below, select the first
option “alarm” (no silencing) of DIN ISO 8528-4 Cl. 7.3.
The pump shall be fully operational within 15 seconds of the beginning of any starting
sequence.
The automatic start and operation of the pump set shall not depend on any energy
sources other than the engine and its batteries.
9.9.2 Engines
The engine shall be capable of starting at an engine room temperature of +5°C.
Note: If a minimum temperature of +10°C at the installation place of the diesel engine is
guaranteed, the requirement of a pump start at +5°C will not apply.
The governor to control the engine speed shall keep the speed constant between no load
and full load conditions of the pump with a deviation of ± 5%. Under nominal load
conditions the speed shall not deviate from nominal speed by more than 1,5%. The
engine shall be constructed so that any mechanical device fitted to the engine which
could prevent the engine starting automatically, will return to the starting position.
77
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
a) cooling by water from the sprinkler pump directly into the engine-cylinder jackets via a
pressure reducing device if necessary, in accordance with the manufacturer's
specification. The outlet pipe shall be open so that the discharge water is visible;
b) a heat exchanger, where the water is taken from the sprinkler pump via a pressure
reducing device if necessary, in accordance with the manufacturer's specification. The
outlet pipe shall be open so that the discharge water is visible. The water in the closed
circuit shall be circulated by an auxiliary pump driven by the engine. If the auxiliary pump
is belt driven, there shall be multiple belts such that even if half the belts are broken, the
remaining belts are able to drive the pump. The capacity of the closed circuit shall
conform to the value specified by the engine manufacturers;
c) an air cooled radiator with a fan multiple belt driven by the engine. If half the belts break,
the remaining belts shall be capable of driving the fan. The water in the closed circuit
shall be circulated by an auxiliary pump driven by the engine. If the auxiliary pump is belt
driven, there shall be multiple belts such that even if half the belts are broken, the
remaining belts are able to drive the pump. The capacity of the closed circuit shall
conform to the value specified by the engine manufacturers;
d) direct air cooling of the engine by means of a multiple belt driven fan. When half the
belts are broken the remaining belts shall be capable of driving the fan.
Where cooling water is taken from the pump in quantities exceeding 2% of the maximum
calculated system demand rate, the flow shall be taken into account in the system
calculations.
Provision shall be made for a suitable air intake into the pump room to ensure the correct
operation of the engine.
Where the exhaust pipe is higher than the engine, means shall be provided to prevent
any condensate flowing back to the engine. The exhaust pipe shall be positioned in such
a way as to prevent exhaust gases from re-entering the pump room.
78
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The fuel tank shall be of welded steel. Where there is more than one diesel driven pump
set, there shall be a separate fuel tank and fuel feed pipe for each engine.
The fuel tank shall be fixed at a higher level than the motor's fuel pump to ensure a
positive head, but not directly above the engine. The fuel tank shall have a sturdy fuel
level gauge.
Any valves in the fuel feed pipe between the fuel tank and the engines shall be placed
adjacent to the tank, have an indicator and be locked in the open position. Pipe joints
shall not be soldered. Metallic pipes or metallic hoses shall be used for fuel lines.
The feed pipe shall be situated at least 20 mm above the bottom of the fuel tank. A drain
valve of at least 20 mm diameter shall be fitted to the base of the tank.
Automatic and manual starting systems shall be provided and shall be independent
except that the starter motor and batteries may be common to the two systems.
It shall be possible to start the diesel engine both automatically, upon receipt of a signal
from the pressure switches, and manually by means of a push button on the pump
controller. It shall be possible to shut down the diesel engine only manually.
The rated voltage of the batteries and starter motor shall be:
The starter motor and each battery power source shall have the design capacity to rotate
the engine at 0°C and 760 mmHg atmospheric pressure for not less than 10 cycles each
of not less than 15 s cranking and not more than 10 s rest. At the end of the energised
part of each cycle the engine cranking speed shall be not less than 120 r/min while power
is applied.
The automatic starting sequence shall make six attempts to start the engine, each one of
5 to 10 s duration, with a maximum pause of 10 seconds between each attempt. The
starting device shall reset itself automatically. It shall function independently of the line
power supply.
The system shall switch over automatically to the other battery after each starting
attempt. The control voltage shall be drawn from both batteries simultaneously. Facilities
shall be provided to prevent one battery having an adverse effect on the other.
Emergency manual start facilities shall be provided in accordance with the approval
requirements for controllers.
79
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
A manual start test button and indicator lamp shall be provided to permit periodic testing
of the manual electric start system without breaking the cover over the emergency
manual start facilities button. The controller shall be marked, adjacent to the lamp, with
the wording:
The manual start test button shall only be brought on line after an automatic engine start
followed by a shut down or after six repeated unsuccessful attempts to start
automatically. Either of the two conditions shall cause the indicator lamp to light and bring
the manual start test button on line in parallel with the emergency manual start push
button.
When a test manual start has been carried out, the circuit used for this purpose shall
automatically become inoperable and the indicator lamp shall be extinguished. The
automatic start facility shall be available, even when the manual start test button circuit is
activated.
The electric starter motor shall incorporate a moveable pinion which will engage
automatically with the flywheel gear rim. To avoid shock loading, the system shall not
apply full power to the starting motor until the pinion is fully engaged. The pinion shall not
be ejected from engagement by spasmodic engine firing. There shall be a means to
prevent attempted engagement when the engine is rotating.
The starter motor shall cease to operate and shall return to the rest position if the pinion
fails to engage with the flywheel gear ring, After a failure to engage, the starter motor
shall automatically make repeated attempts to achieve engagement.
When the engine starts the starter motor pinion shall withdraw from the flywheel gear ring
automatically by means initiated by an electro-mechanical speed sensor. Pressure
switches, for example on the engine lubrication system or water pump outlet, shall not be
used as a means of de-energising the starter motor.
Centrifugal speed switches or voltage generators used for sensing shall have a direct
coupling to, or be gear-driven by, the engine; flexible drives shall not be used.
Two separate battery power supplies shall be provided and shall be used for no other
purpose.
Batteries shall be either open nickel-cadmium prismatic rechargeable cells complying with
DIN EN 60623 or lead acid positive batteries complying with the appropriate IEC and DIN
EN standards.
The electrolyte for lead acid batteries shall comply with the appropriate IEC and DIN EN
standards.
Batteries shall be selected, used, charged and maintained in accordance with the
requirements of these Guidelines and with any manufacturer's instructions.
80
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
A hydrometer, suitable for checking the density of the electrolyte, shall be provided for
non maintenance free batteries.
For class 1 systems only lead batteries with positive planté plate or positive tubular
plates as well as nickel-cadmium batteries shall be used. Any batteries with plates
equivalent to these with regard to their service life are permitted also. Car starter
batteries shall not be used. The batteries shall be able to ensure the starting and
control of the engine at a temperature of +5°C from trickle charge condition. During the
automatic starting procedure with six repeated attempts the voltage drop shall not
exceed 45% of the control voltage.
Chargers for lead acid batteries shall provide a float voltage of 2,25 V ± 0,05 V per cell.
The nominal charging voltage shall be suitable for local conditions (climate, regular
maintenance, etc.). A boost charge facility shall be provided for charging to a higher
voltage not exceeding 2,7 V per cell. The charger output shall be between 3,5% and
7,5% of the 10 h capacity of the battery.
Chargers for nickel-cadmium batteries shall provide a float voltage of 1,445 V ± 0,025 V
per cell. The nominal charging voltage shall be suitable for local conditions (climate,
regular maintenance, etc.). A boost charge facility shall be provided for charging to a
higher voltage not exceeding 1,75 V per cell. The charger output shall be between 25%
and 167% of the 5h capacity of the battery.
Note: The chargers may be mounted with the batteries and shall correspond to the
enclosure protection class of the controller.
Batteries and chargers should be located in readily accessible positions where the
likelihood of contamination by oil fuel, damp, pump set cooling water, or of damage by
vibration is minimal. The battery should be as close as possible to the engine starter
motor, subject to the above constraints, in order to minimise voltage drop between the
battery and starter motor terminal.
a) the use of any switch which prevents the pump starting automatically;
b) the failure of the engine to start by the end of the six cyclic attempts;
c) pump running.
81
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Each complete engine and pump set shall be tested on the supplier's test bed for not less
than 1,5 h at the rated flow. The following shall be recorded on the test certificate:
When commissioning an installation the automatic starting system of the diesel engine
driven pump set shall be activated with the fuel supply isolated for the six cycles each of
not less than 15 s cranking and not more than 15 s or less than 10 s rest. After
completion of the six starting cycles the fail to start alarm shall operate. The fuel supply
shall then be restored and the pump set shall start when the manual start test button is
operated.
The start and pause times modified compared to 9.9.7.2 can also be effected by means
of the emergency manual starting system.
Where the test may be done otherwise and without any further auxiliary means, an
isolation of the fuel supply may be omitted. In this case, the procedure shall be specified
in the operation manual which shall be affixed to the engine or provided if required.
82
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Note 1: The size of any one anti-freeze extension should not exceed 20 sprinklers.
Note 2: The total number of sprinklers on anti-freeze extensions should not exceed 100.
An anti-freeze solution shall be prepared with freezing point below the expected minimum
temperature for the locality (see 18.3.3).
In the case of a trace heating system, the piping shall be provided with non-combustible
insulation in accordance with DIN 4102, building material class A. Duplicate heating
elements shall be provided over the complete length of the frost-endangered pipework.
Even in the case of a failure of one of the two heating elements a minimum temperature
of 5°C shall be maintained. Each circuit shall be electrically monitored and triggered by
separate temperature sensors.
The design of the trace heating including insulation shall be in accordance with the
manufacturer’s specifications.
The trace heating system shall be monitored for power supply failure and failure of the
heating elements or sensors. Any fault warning of the trace heating shall be transmitted
to a permanently manned location.
The number of sprinklers specified in Table 10.01 and Clause 19 may include those
sprinklers resulting from the maximum permitted protection areas according to Tables
11.01 resp. 11.02. For installations acc. 11.5 and 11.6 the permitted protection area shall
be assumed to be 9 m².
83
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Where additional voids and machinery are protected, the number of sprinklers may be
increased by 200.
LH 500
Table 10.01: Maximum number of sprinklers per installation – wet pipe and
pre-action installations
The actual number of sprinklers installed shall not, however, exceed the number specified
in Table 10.01 and Clause 19 by more than twice the amount.
160m ⋅ 54m
= 960 sprinklers
9m 2
One alarm valve station is sufficient, provided that not more than 2000 effectively
installed sprinklers are connected to this group.
Number of racks: 10
10 ⋅ 8 ⋅ 150m ⋅ 2,2m
= 2934 sprinklers
9m 2
Three alarm valve stations are sufficient, provided that not more than 2000 effectively
installed sprinklers are connected to each group.
As the number of required calculated sprinklers falls below 5000, a water supply type 3 is
sufficient for installations of class 1.
84
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
If two or more storeys are supplied via one alarm valve station, drainage shall be
divided into storeys by check valves, and alarms shall be divided into storeys by water
flow alarm switches.
Grid and loop systems shall not be used in dry pipe systems. (This also refers to pre-
action and alternate systems.)
A permanent air/inert gas supply to maintain the pressure in the pipe network shall be
installed. The installation shall be pressurised to within the pressure range recommended
by the alarm valve manufacturer.
Dry pipe installations shall only be installed where there is a possibility of frost damage or
the temperature exceeds 95°C, e.g. in drying ovens.
In the case of more than two dry alarm valve stations two compressors minimum shall be
installed.
For charging the pipework of dry pipe installations with compressed air, an air
compressor or an equivalent compressed air supply shall be provided as follows:
Dry pendent sprinklers shall only be installed sideways or upwards. Where they are
installed sideways, the pipe shall be either galvanised or two nominal widths larger than
the connection thread of the dry pendent sprinkler.
The values specified in Table 10.02 are benchmarks. The charging time of the pipework
is relevant (period of time between opening and water discharge at the test facility at the
end of the pipework).
If the charging time requirements are met, the pipework volume may be larger than that
specified in Table 10.02.
Note: It is strongly recommended that dry and alternate installations should not be used
for HHS applications, since the delay in water reaching the first operating sprinklers could
seriously impair the effectiveness of the system.
85
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Table 10.02: Maximum size per installation – Dry and alternate installations
Accelerators and exhausters accelerate the opening of dry alarm valve stations. Sprinkler
installations for HHP and HHS shall generally be fitted with accelerators or exhausters.
The pipework downstream of the alarm valve stations of dry pipe installations shall be
dimensioned such that a charging time of 90 s is met by installations with a design
density of ≤ 5 mm/min and 60 s by installations with a higher design density. Charging
time is the time between opening and water discharge at the test facility at the end of the
pipework.
In multi-storey buildings not more than one storey shall be connected to an alarm valve
station.
This is a dry pipe system in which the alarm valve station is activated by an automatic fire
detection system but not by the operation of the sprinklers. In the event of a fire detection
fault, the pre-action installation shall operate as a dry pipe installation with the specified
charging times.
86
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The air/inert gas pressure in the installation shall be monitored at all times. Consideration
shall be given to fit a manually operated valve in an appropriate position to enable the
pre-action valve to be activated in an emergency.
The pipework downstream of the alarm valve stations of dry pipe installations shall be
dimensioned such that a charging time of 90 s is met by installations with a design
density of ≤ 5 mm/min and 60 s by installations with a higher design density. Charging
time is the time between opening and water discharge at the test facility at the end of the
pipework.
In multi-storey buildings not more than one storey shall be connected to an alarm valve
station.
Note: Type A pre-action installations should only be installed in areas where considerable
damage could occur if there were an accidental discharge of water.
This is a dry pipe system in which the alarm valve station is opened either by an
automatic fire detection system or by the operation of the sprinklers. Independently of the
response of the detectors, a pressure drop in the pipework causes the opening of the
alarm valve.
The pipework downstream of the alarm valve stations of dry pipe installations shall be
dimensioned such that a charging time of 90 s is met by installations with a design
density of ≤ 5 mm/min and 60 s by installations with a higher design density. Charging
time is the time between opening and water discharge at the test facility at the end of the
pipework.
In multi-storey buildings not more than one storey shall be connected to an alarm valve
station.
Note: Type B pre-action installations may be installed wherever a dry pipe system is
called for and the spread of fire is expected to be rapid, e.g. in high-rack storage. They
may also be used instead of ordinary dry pipe systems with or without an accelerator or
exhauster.
87
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
a) as a dry pipe or alternate extension to a wet pipe installation in small areas where there
is possible frost damage in an otherwise adequately heated building;
b) as a dry pipe extension to a wet pipe or alternate installation in cold stores and high
temperature ovens or drying rooms.
Water spray extensions may be connected to a sprinkler installation, provided that the
connection is not greater than DN 80 and that the additional water demand is taken into
consideration when designing the water supplies (see Clause 7).
These installations are installed where there are expected to be intensive fires with a very
fast rate of fire spread and where it is desirable to apply water over a complete area in
which a fire may originate and spread.
11.1 General
11.1.1 All measurements of sprinkler spacing shall be taken in the horizontal plane
except where otherwise specified in these Guidelines.
In high rooms the sprinkler installation may not be able to provide adequate protection.
Therefore, the sprinkler spacing to the floor shall not exceed 15 m, except in rack storage
with sprinkler protection in intermediate levels. Any larger spacing shall be agreed with
the authorities.
88
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
11.1.2 A clear space shall always be maintained below the deflector of roof and ceiling
sprinklers of at least:
The spacing of upright sprinklers from the upper edge of the pipe to the deflector with
pipes > DN 65 shall be at least 1,5 times the pipe diameter.
Table 11.01: Maximum coverage and spacing for sprinklers other than sidewall
0,5 S 0,25 S
S 0,75 S
S
S
0,5 S
0,5 S D D 0,5 D D D
0,5 D 0,5 D
0,5 D
Figure 11.01: Ceiling sprinkler spacing
89
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
− where arrangements are made to prevent adjacent sprinklers from wetting each
other, e.g. with horizontal baffles;
− intermediate sprinklers in racks (11.5.3 and 11.6.1.4).
− For sprinklers in ceiling openings 11.4.10 applies.
90
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Sprinklers shall never be installed lower than 0,3 m below the underside of ceilings made
of combustible materials or 0,45 m below roofs or ceilings made of non-combustible
materials. Where circumstances make it unavoidable to use the maximum distances of
0,3 m and 0,45 m, the area involved shall be as small as possible.
In the case of trapezoidal roofs the minimum sprinkler distance to the ceiling shall be
measured from the lowest part of the crimp and for the maximum distance from the centre
between lowest and highest part of the crimp.
Where ceilings are divided into bays by transverse and longitudinal joists and inside
these bays the minimum distances to the joists in accordance with 11.4.6 cannot be
adhered to, sprinklers shall be installed in all bays. In this case all sprinklers shall be
located centrally between the joists.
Where the slope is greater than 30° a row of sprinklers shall be fixed at the apex or not
more than 0,75 m radially therefrom.
Note 1: With a roof slope < 30° the sprinklers shall be positioned such that the maximum
admissible ceiling distance is kept even to the apex.
Note 2: Table 11.03 and Clause 11.4.6 do not apply to sprinklers fixed at the apex.
11.4.4 Canopies
The distance from the edge of a canopy to the sprinklers shall not exceed 1,5m.
11.4.5 Skylights
Skylights with a volume greater than 1 m3 measured above the normal ceiling level shall
be sprinkler protected unless the distance from the normal ceiling level to the top of the
skylight does not exceed 0,3 m, or there is a tight fitting frame and glass fitted level with
the roof or ceiling.
91
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
d
b
92
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The distance from girders or beams to the sprinklers shall be at least 0,2 m, or
alternatively sprinklers may be positioned directly above a girder or beam non wider than
0,2m at a vertical distance of at least 0,15 m.
11.4.8 Columns
If roof or ceiling sprinklers are placed closer than 0,6 m to one side of a column, another
sprinkler shall be placed within 2 m from the column on the opposite side.
Minimum Maximum height of sprinkler deflector above (+) or below (-) bottom of
horizontal beam or joist (b in Figure 11.02)
distance from m
sprinkler vertical
axis to side of Conventional sprinkler Spray sprinkler Flat spray sprinkler
beam or joist (a in
Figure 11.02)
Upright Pendent Upright Pendent
m
0,20 -0,20 not allowed not allowed not allowed not allowed
0,40 0,00 not allowed 0,00 0,00
0,60 0,03 not allowed 0,02 0,06 -0,044
0,80 0,06 not allowed 0,03 0,12 -0,020
1,00 0,10 -0,20 0,05 0,20 0,004
1,20 0,15 -0,17 0,10 0,28 0,028
1,40 0,19 -0,12 0,13 0,36 0,052
1,60 0,26 -0,03 0,16 0,47 0,076
1,80 0,39 0,17 0,18 0,67 0,100
Note: Dimensions may be interpolated
93
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
0,7
0,5
Standardsprinkler pendent
Spray sprinkler upright
0,3 Spray sprinkler pendent
Flat spray sprinkler
0,2
0,1
-0,1
-0,2
0 0,25 0,5 0,75 1 1,25 1,5 1,75 2
Lateral surface of beams and joists (a in Figure 11.02)
a) rectangular, more than 0,8 m wide and less than 0,15 m from adjacent walls or
partitions;
b) rectangular and more than 1,0 m wide;
c) circular, more than 1,0 m in diameter and less than 0,15 m from adjacent walls or
partitions;
d) circular and more than 1,2 m in diameter.
Design density and area of operation for the sprinklers underneath the platform shall be
in accordance with Cl. 6 and with the respective application.
For 11.4.9.1 and 11.4.9.2 no reduction of the sprinklers to be considered for hydraulic
calculation in accordance with G.3.1 can be applied.
The number of sprinklers shall be increased around the edge of the platform in
accordance with 11.4.10. The distances between sprinklers shall not exceed 2 m or fall
below 1,5 m. If the minimum distance of 1,5 m cannot be observed due to constructional
reasons such as beams, smaller distances will be possible, provided that adjacent
sprinklers cannot spray each other.
The horizontal distance between the sprinklers and the edge of the platform shall not
exceed 0,5 m. The sprinklers in the platform edge area shall be capable of supplying the
minimum flow rate of the sprinklers in the rest of the area. For hydraulic calculation only
the sprinklers located at the longer edge of the platform need be considered.
94
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
For dimensioning the pipework, the area of operation underneath each platform shall be
in accordance with the respective fire hazard class, unless the platform is smaller than
the area of operation.
In a second calculation the water supply is designed. If the maximum storage height
requires no higher design density than 10 mm/min, 45 m² per level shall be considered in
addition to the area of operation with the highest water rate (e.g. for ceiling protection of
the building), in any case not less than 90 m². If the design density exceeds 10 mm/min,
90 m² in addition to the area of operation with the highest water rate (e.g. for ceiling
protection of the building) shall be considered.
The horizontal distance between the sprinklers and the opening in the ceiling shall not
exceed 0,5 m. If the allowable distance between sprinkler and ceiling is exceeded (e.g. in
the case of joists), these sprinklers shall be installed in addition to the sprinklers for
ceiling protection. The sprinklers in the region of the opening shall be capable of
providing the minimum flow rate for sprinklers in the rest of the ceiling protection. For
hydraulic calculation purposes, only the sprinklers on the longer side of the opening need
be considered.
Note: The maximum permitted fire load acc. 4.1.1 n) relating to the cross sectional area
of the shaft shall not be exceeded.
In shafts with combustible surfaces, sprinklers shall be installed at each alternate floor
level and at the top of any trapped section.
Where sprinklers are fitted below suspended ceilings, the ceiling material shall be of a
type which has been shown not to be subject to partial collapse under incipient fire
conditions.
95
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
− the ceiling – not the suspended open ceiling – shall be made of non-combustible
materials;
− the total plan open area of the suspended open ceiling, including light fittings, shall
not be less than 70% of the ceiling plan area;
− the minimum dimension of the ceiling openings shall be no less than 0,025 m or no
less than the vertical thickness of the suspended ceilings, whichever is the greater;
− the structural integrity of the ceiling and any other equipment, such as light fittings
within the volume above the suspended ceiling, shall not be affected by operation of
the sprinkler system.
Where obstructions within the ceiling void are likely to cause significant interference of
the water discharge they shall be treated as walls for the purpose of sprinkler spacing.
96
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The arrangement of sprinklers in voids shall disregard the combustibility of the false
ceilings. The protection areas of sprinklers in voids may be as follows, regardless of
5.4:
In voids < 0,3 m the protection area shall be agreed with VdS.
If the sprinklers are installed above the cable trays, any possible obstructions resulting
from this shall be taken into account.
For the protection of the cable tray with a fire load between 7 kWh/m and 21 kWh/m the
ceiling protection sprinklers or sprinklers in false ceilings can be used, provided that the
adjacent sprinkler row does not exceed a distance between ceiling and deflector of
150 mm. The sprinklers shall be arranged such that the horizontal distance from the
centre of the cable tray to the sprinkler does not exceed half the allowable sprinkler
distance.
Above 21 kWh/m additional sprinklers shall be installed for protecting the cable tray. The
requirements of G 3.1 shall be fulfilled.
Note: The cable fire load shall be calculated in accordance with Annex S.
max. 0,15 m
97
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
The protection of small parts rack storage in accordance with 11.5 shall be agreed with
VdS.
Border case
Note: Exceptions are racks between 3,2 m and 6,4 m in depth with only one longitudinal
flue.
Whenever any rack or structural steelwork is likely to interfere significantly with the water
discharge from the sprinklers, additional sprinklers shall be provided and taken into
account in the flow calculation.
With a horizontal sprinkler spacing of less than 1,2 m additional sprinklers are not
required, provided that a staggered sprinkler spacing ensures the water discharge in
each flue.
98
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
≤ 1,2 m
≤ 1,2 m
Figure 11.06 Abandonment of additional sprinklers with horizontal sprinkler spacing ≤ 1,2 m
It shall be ensured that water from sprinklers operating at intermediate levels can
penetrate the goods stored. The distance between goods stored in racking and placed
back to back shall be at least 0,15 m, and if necessary pallet stops should be fitted. There
shall be a clearance of at least 0,15 m from the sprinkler deflectors to the top of the
storage.
An intermediate level shall be installed above the top level of storage except where all the
roof or ceiling sprinklers are situated at less than 4 m above the top of the storage.
Alternatively, this may be compensated by a design density at the ceiling increased by
2,5 mm/min. Above 5 m distance an additional increase by 1 mm/min per metre or part
thereof is sufficient.
In no case shall the highest level of intermediate sprinklers be installed lower than one
tier level below the top of the storage.
99
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
100
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Figure 11.08: Location of rack intermediate level sprinklers Category III or IV goods
In the case of Category III or IV goods, sprinklers shall be installed in the longitudinal flue
at the intersection with each transverse flue (see Figure 11.08). The horizontal distance
between sprinklers shall not exceed 1,9 m and the product of the horizontal distance and
the vertical distance between sprinklers shall not exceed 4,9 m².
Where the horizontal distance between two sprinklers falls below 2 m, appropriate
provision shall be made to prevent sprinklers from wetting each other.
One row of sprinklers per level shall be installed for every 3,2 m of rack width. They shall
be installed in the flues wherever possible.
101
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
a) single row racks not more than 1,6 m wide shall be protected by single rows of
sprinklers fitted on the side of the stack not used for access as shown in Figures 11.05
and 11.06;
Note: Such racks are generally positioned against walls. The sprinkler rows shall by no
means be fitted on the side of the stack used for access. With racks more than 1,6m
wide the sprinklers shall be positioned in the racks.
b) double row racks not more than 3,2 m wide shall be protected by sprinklers positioned
centrally in the longitudinal flues, at the stack ends, and at the tier levels shown in
Figures 11.05 and 11.06;
c) double or multiple row racks more than 3,2 m wide, but not more than 6,4 m wide shall
be protected by two rows of sprinklers installed not more than 3,2 m apart; each row
shall have the same distance from the nearest shelf edge. The sprinklers at a particular
level in each line shall be located in the same set of transverse flues.
In each double or multiple row rack sprinklers shall be installed in each middle flue
(longitudinal flue). The detailed design shall be agreed with VdS Schadenverhütung.
The following figures show examples for Categories I and II as well as Categories III and IV.
Figure 11.09: Sprinkler layout at intermediate levels of multiple row racks – Materials of
Category I or II
For the hydraulic calculation 27 sprinklers maximum shall be considered. With more than
3 middle flues (longitudinal flues) this layout is extended accordingly.
102
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Figure 11.10: Sprinkler layout at intermediate levels of multiple row racks – Materials of
Category III or IV
For the hydraulic calculation 27 sprinklers maximum shall be considered. With more than
3 middle flues (longitudinal flues) this layout is extended accordingly.
Where any rack or structural steelwork could significantly interfere with the water
distribution from a sprinkler, an additional sprinkler shall be provided.
Rack sprinklers shall be fitted with water shields to prevent them from wetting each other.
The water shields shall be fitted directly to the sprinklers.
Single rows of sprinklers shall be positioned centrally underneath the shelves. Double
rows of sprinklers shall be positioned so that each row has the same distance from the
nearest shelf edge.
The distance from the end of the shelf parallel to the branch pipe lines to the nearest
sprinkler shall be half the sprinkler spacing along the branch lines or 1,6 m, whichever is
the smaller.
103
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Table 11.04: Location of intermediate sprinklers in type ST5 and ST6 storage
Figure 11.11: Location of intermediate sprinklers in type ST5 and ST6 storage
In racks with solid shelves or walls accessible via grid platforms or solid shelves in
several tiers, sprinklers shall be arranged underneath each grid platform. With an aisle
width up to 1,4 m sprinklers may be positioned in mid-aisle with a maximum horizontal
spacing of 2,5 m. With an aisle width > 1,4 m two sprinkler rows with staggered layout
shall be positioned in the aisle near the racks. The horizontal sprinkler spacing shall not
exceed 5m, and the protection area of the sprinklers shall not be exceeded.
The a.m. requirements apply to solid platforms with fixtures impermeable to water, such
as platforms and mezzanines.
104
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
High rack storage systems according to these Guidelines are racks with a storage height
of more than 7,5 m in HHS1 to HHS3 and more than 4,4 m in HHS4.
The maximum storage heights for rack storage (in accordance with Table 6.02) are the
threshold values for effective sprinkler protection with ceiling sprinklers.
For storage heights exceeding these threshold values rack sprinklers shall be installed in
tiers in addition to the ceiling sprinklers.
The distance between the tier levels of the rack sprinklers shall be the distance between
the deflectors of the sprinklers.
− HHS1 5,0 m
− HHS2 4,0 m
− HHS3 3,5 m
− HHS4 2,0 m
On the lowest tier level measurements shall be taken from the floor to the sprinkler
deflectors.
If a free space (access level) is available on the lowest tier level, which may not be used
for storage purposes, the maximum vertical distance may be exceeded by 5%. Design
density, horizontal sprinkler arrangement, etc. shall be in accordance with the effective
distance.
On the top tier level measurements shall be taken from the top of the storage to the
deflectors of the tier level below.
If these values cannot be complied with, any details of the protection concept shall be
agreed with VdS.
105
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
With rack protection in accordance with 11.6 for ST4, ST5 and ST6 the rack sprinklers
may have the following design density depending on the storage height:
The design density calculated for rack sprinklers positioned in tier levels results from the
distances between these levels in accordance with Table 11.05.
In accordance with Table 11.05 the design density of ceiling sprinklers shall be calculated
for the highest storage height above the topmost sprinkler tier level (7,5 mm/min
minimum).
The area of operation of each tier level shall be assumed to be 45 m². Irrespective of the
effective rack dimensions a rack length of 14 m with a theoretical depth of 3,2 m shall be
assumed. Even if the effective depth falls below 3,2 m, the flow rates of rack sprinklers
shall be calculated based on the theoretical depth.
If the longitudinal flue between double row racks falls below 100 mm, the rack sprinkler
arrangement shall be agreed with VdS.
In the case of rack depths greater than 3,2 m at least 2 sprinkler rows shall be installed
per rack level. The rack area of operation of 90 m² is a product of 14 m rack length and a
theoretical rack depth of 6,4 m. The middle flue shall be protected as well.
The area of operation of ceiling sprinklers shall be assumed to be 300 m² if the total
storage height requires a higher design density than 17,5 mm/min.
Area of operation:
HHS1………………9,7 m
HHS2………………7,5 m
HHS3………………5,2 m
HHS4………………3,0 m
106
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The sprinklers on each tier level shall be installed staggered. The rack sprinklers shall, on
principle, be arranged such that they protect as many vertical flues as possible. If sheet
barriers are fitted above each sprinkler level, a staggered layout will not be required.
The horizontal sprinkler spacing in the rack depends on both rack construction and
platform assembly. The maximum distance on one sprinkler level is 2,5 m. If in the case
of a staggered sprinkler layout the maximum permitted vertical distance between the
sprinkler levels is fallen below, the horizontal sprinkler spacing may be increased in direct
relation of the maximum permitted tier level distance to the selected tier level distance.
However, the horizontal sprinkler spacing shall not exceed 4,0 m.
With a sprinkler spacing of ≤ 1,5 m an installation is possible irrespective of the flues. The
sprinklers on the sprinkler levels shall be installed staggered.
Example:
In HHS3 risks the distance between two sprinkler levels shall not exceed 3,5 m. If the
effective distance is 2,3 m, the maximum horizontal sprinkler spacing will be calculated as
follows:
2,5m ⋅ 3,5m
= 3,8m
2,3m
With three sprinkler levels or more each flue shall be protected on one level minimum,
depending on the number of levels. The maximum permitted vertical sprinkler spacing
shall be as follows:
HHS1……………10,5 m
HHS2……………..8,0 m
HHS3……………..7,0 m
HHS4……………..6,0 m
The vertical distance between sprinkler deflector and upper edge of stored goods shall be
at least 150 mm. This space shall not be impaired by the rack construction.
The sprinkler brackets shall be positioned lengthwise of the rack. The sprinkler deflector
shall be positioned at the same height or below adjacent obstructions; in the case of
manual loading of racks pendent sprinklers may be installed not more than 5 mm higher
(measured to the deflector).
Note: Rack deflection in the loaded condition shall be taken into account.
Where the horizontal distance between two sprinklers falls below 2 m, appropriate
measures shall be taken to prevent the sprinklers from wetting each other.
The number of tier levels to be taken into consideration for hydraulic calculation purposes
and the size of the ceiling area of operation may be reduced by the measures specified
below, only if no spray cans or flammable liquids are stored.
In the case of rack systems with more than four tier levels in which the horizontal sprinkler
spacing falls below 2,5 m, the number of tier levels to be taken into consideration may be
calculated as follows.
107
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Note: The horizontal sprinkler spacing is calculated by dividing the rack length by the
number of sprinklers of one row; double sprinklers count as one sprinkler. In the case of
different numbers of sprinklers per row the average value shall be used.
x
N Z = N ges ⋅
2,5m
with:
If the result of the calculation is not a whole number, the result shall be rounded up to the
nearest whole number. For rack protection purposes four sprinkler tier levels minimum
shall be taken into consideration.
The area of operation for each tier level shall be assumed to be 45 m² or 90 m². The area
of operation for ceiling sprinklers in wet pipe systems shall be assumed to be 300 m²,
provided that the total storage height requires a design density exceeding 17,5 mm/min.
If the horizontal sprinkler spacing falls below 2,5 m and if horizontal sheet barriers are
fitted above all sprinkler levels in the rack, the hydraulic calculation shall only be based
on the ceiling area of operation and on the areas of operation of the two hydraulically
most unfavourable tier levels in the rack. The supply pipes for rack protection shall be
dimensioned by assuming that the sprinklers in the four most unfavourable tier levels will
open.
The sheet barriers shall be installed immediately above a sprinkler level and fulfil the
following requirements:
− if the stored goods protrude over the rack, the sheet barrier shall lead at least to the
edge of the stored goods;
− they shall be made of sheet steel. If other non-combustible materials are to be used,
authorisation shall be obtained from VdS;
− horizontal sheet barriers shall not have gaps wider than 10 mm with rack elements
leading through them;
− the sum of all opening areas in a sheet barrier shall not exceed 5% of the total area;
− racks positioned closer than 700 mm to the wall shall have barriers leading to the wall
and sprinklers installed in the rack.
Note: If “Omega profiles” or similar profiles are used, it will not be necessary to provide a
sheet inside the profiles (see Figure 11.12).
108
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Omega
gap 10cm max. profile
sheet barrier
If another sprinkler level and horizontal sheet barrier is fitted above the topmost stored
goods (see Figure 11.13) the ceiling area of operation may be reduced to 150 m². Above
the sheet barrier no storage is permitted.
ceiling area of
sheet operation
barrier
sheet capping 150m² min.
stored goods
≈ ≈
Figure 11.13: Sheet barrier and sprinkler level above topmost stored goods
If the rack or pallets protruding from the rack is/are positioned at a distance of more than
0,7 m to the building wall or another rack, sprinklers shall be installed mid-rack.
If the rack or pallets protruding from the rack is/are positioned at a distance of ≤ 0,7 m to
the building wall, the following will apply:
− with rack and pallet widths ≤ 1,6 m and one pallet only, sprinklers shall be installed
outside the rack between rack and building wall. With two pallets in a row the
sprinkler layout shall be agreed with the authorities;
− with rack or pallet widths > 1,6 m and mixed occupancy (one or two pallets in a row)
on each sprinkler level, sprinklers shall be installed mid-rack and additionally outside
the rack between rack and building wall.
109
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Wet pipe systems should be used. If a backed-up power supply is required and the
danger of frost cannot be excluded, a pre-action system type B (quick dry pipe system)
shall be installed instead of a dry pipe system. The ceiling area of operation shall be
increased by 25% compared to that of wet pipe systems.
The capacity of the extinguishing water storage tank (with full storage) shall be calculated
based on the water quantity of the hydraulic calculation.
V = 0,09 ⋅ ( A ⋅ B + R ⋅ C ⋅ D) ⋅ 1,4
V = capacity in m³
A = scheduled water design density at the ceiling in mm/min (Table 11.05, 7,5 mm/min
minimum)
B = area of operation at the ceiling in m²
C = number of sprinkler tier levels
D = required design density in the sprinkler tier levels in mm/min (acc. Table 11.05 ≥
5 mm/min)
R = rack area of operation in m²
The water capacity of private reservoirs shall provide an operating time of the sprinkler
system (without pressure tank) of not less than 10 min.
For sprinkler systems in high rack storage with more than 80 sprinklers the power supply
shall be backed up.
11.6.1.11 Monitoring
The sprinkler system shall be monitored if the system requires a backed up power supply.
The operating time of the sprinkler system may be reduced from 90 min to 60 min, if the
horizontal sprinkler spacing in the rack falls below 2,5 m and “special” or “quick” response
sprinklers are installed for ceiling protection.
This does not apply to the storage of spray cans or flammable liquids.
In the case of more than one sprinkler row per level and staggered sprinkler layout on the
branches of one level the spacing of 2,5 m refers to the nearest sprinkler on the adjacent
branch. The maximum sprinkler spacing of 4 m per branch shall not be exceeded for
reduction purposes.
110
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
In racks with depths between > 1,2 m and < 3,2 m the sprinklers shall be installed
staggered at both outsides of the racks. The distance between sprinkler and outer edge
of the rack shall not exceed 100 mm. The vertical and horizontal sprinkler spacing shall
be the same as for small parts rack storage. This concept may also be used with racks
< 1,2 m in depth. Apart from these sprinklers, racks > 3,2 m in depth shall also have mid-
rack sprinklers.
HHS1………………….4 m
HHS2………………….3,1 m
HHS3………………….2,1 m
HHS4………………….1,2 m
The horizontal distance between the sprinklers of one intermediate level shall not exceed
4,0 m. The vertical distance between sprinkler deflector and upper edge of stored goods
shall be at least 150 mm.
The design discharge of the sprinklers at intermediate levels are calculated from the rack
or landing depth (calculationally at least 3,2 m) multiplied by the sprinkler distance and
the design density.
The areas of operation at intermediate levels are calculated from the rack or landing
length (calculationally 14 m max.) multiplied by the rack depth (calculationally at least
3,2 m or 6,4 m).
If the maximum possible storage height between two sprinkler levels falls below the
maximum storage height (4 m for HHS1; 3,1 m for HHS2; 2,1 m for HHS3 and 1,2 m for
HHS4), the calculation of the water supply can be based on an ideal number of levels.
Y
nE =
h
h = maximum storage height (4 m for HHS1; 3,1 m for HHS2; 2,1 m for HHS3 and 1,2 m for
HHS4)
If the horizontal sprinkler distance is reduced below 2,5 m, the number of intermediate
levels to be considered for hydraulic calculation can be determined on the basis of
11.6.1.4.
If the shelves impermeable to water fulfil the requirements for barriers in accordance with
11.6.1.4, this clause can be applied to determine the size of the area of operation. It is
necessary to install a sprinkler level under each rack shelf impermeable to water.
111
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
With the additional installation of a sheet barrier above the upper sprinkler intermediate
level (see Figure 11.13) the ceiling area of operation may be reduced to 150 m².
In small parts rack storage the storage height between two sprinkler levels shall not
exceed 3 m in HHS1 to HHS3 and 2 m in HHS4. The horizontal sprinkler spacing shall
not exceed 2,5 m.
Racks with solid shelves or walls accessible via grid platforms at several levels, shall
have sprinklers fitted underneath each grid platform. Up to a flue width of 1,4 m the
sprinklers in the flue centre may be arranged at a maximum horizontal distance of 2,5 m.
With a flue width > 1,4 m two sprinkler rows with staggered sprinkler layout shall be
provided in the flue near the racks. The horizontal sprinkler distance shall be 5 m max.,
the area per sprinkler, however, shall not be exceeded.
12.1 General
Only new, approved sprinklers shall be used. They shall not be painted except by the
original manufacturer. They shall not be altered in any respect or have any type of
ornamentation or coating applied after despatch from the production factory, except as
specified in 12.9.
112
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Sprinklers of K factor 57 may also be used as rack sprinklers, provided that the protection
concept of 11.6 is applied.
If sprinklers K 57 are used in racks in accordance with 11.6, the flow rate shall not exceed
70 l/min.
Sprinklers without fixed deflectors, i.e. with retracted deflectors which drop to the
operating position on actuation, shall not be fitted:
Note: The operator should be informed about the restrictions for fixtures and furniture in
rooms where sidewall sprinklers are used.
Where flat spray sprinklers are used in racks, the distance between top of stored goods
and deflector may be reduced to 100 mm.
Extended coverage sidewall sprinklers may be used in LH and OH1 hazards as well as in
installations according to Annex E. They may be used in rooms, which have a maximum
area of 120 m² with at least fire-retardant walls, a smooth ceiling and a maximum ceiling
height of 4,1 m. In one area only sprinklers with identical response sensitivity rating may
be used. The area per sprinkler must not exceed 21 m². In rooms with a maximum width
of 6,5 m, only one row of extended coverage sidewall sprinklers needs to be installed
along the longitudinal wall. In rooms with a width of between 6,5 m and 11 m, two rows of
extended coverage sidewall sprinklers must be installed along each of the longitudinal
walls. In this case, the sprinklers must be installed staggered.
The area of operation with extended coverage sidewall sprinklers is 120 m² and with
systems in accordance with Annex E it is 216 m².
The distance between two extended coverage sidewall sprinklers installed along the
same wall shall be between 3 m and 4,5 m. Extended coverage sidewall sprinklers shall
113
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
be installed at a maximum distance of 300 mm from the adjacent wall and at a distance of
100 mm to 250 mm from the ceiling. Extended coverage sidewall sprinklers shall be
installed at a minimum horizontal distance of 0,5 m from corners. The minimum design
pressure shall be 2,5 bar for ceiling heights up to 2,8 m and 3 bar for higher ceilings.
Note: The operator should be informed about the restrictions for fixtures and furniture in
rooms where sidewall sprinklers are used.
Q =k× p
where:
Where sprinklers K 57 are used in racks in accordance with 11.6, the flow rate shall not
exceed 70 l/min.
In unventilated false ceiling and false floor spaces, under skylights or glass roofs etc., it
may be necessary to install sprinklers with a higher operating temperature, up to 93°C or
100°C. Special consideration shall be given to the rating of sprinklers in the vicinity of
drying ovens, heaters and other equipment which gives off radiant heat.
Note: Sprinklers are colour coded to indicate their temperature rating according to Table
12.02:
114
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Table 12.04: Combinations of smoke and heat exhaust ventilation systems and
sprinkler systems
115
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Note:
It may be assumed that water shields with a surface of 0,02 m² fulfil the requirement
independently of the installation height of the sprinkler.
No part of an escutcheon plate shall project from the ceiling below the top of the visible
portion of the heat sensitive element of the sprinkler.
116
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
13 Valves
Note 1: Stop valve downstream of the alarm valve station should be avoided, where
possible. Where stop valves are installed downstream of the alarm valve station, they
shall be monitored electrically.
Note 2: In locations such as high-rise buildings, where high static pressures are likely,
special care shall be taken to ensure that all stop, test, drain and flushing valves are
suitable for the installation pressures.
117
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
a) immediately downstream of the alarm valve station or of its downstream stop valve
where such exists;
b) immediately downstream of any subsidiary alarm valve;
c) immediately downstream of any subsidiary stop valve;
d) between a dry pipe or subsidiary alarm valve station and any subsidiary stop valve
installed for testing;
e) any pipe which cannot be drained through another drain valve, with the exception of
drop pipes to single sprinklers in a wet installation up to a volume of 100 l, provided that
these do not have to be drained regularly.
The valves shall be fitted at the lower end of the pipework and sized as specified in Table
13.01. The outlet shall be not more than 3 m above the floor and shall preferably be fitted
with a brass plug. Instead of brass plugs galvanised steel plugs may be used also. In
systems that do not have to be drained regularly (wet pipe systems), the outlets do not
necessarily have to be installed at a maximum of 4 m from the ground.
a) the hydraulic alarm and any electric alarm pressure switch by drawing water from the
immediate downstream side of:
− a wet alarm valve, and any downstream main stop valves;
− an alternate alarm valve;
− a pre-action alarm valve;
118
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
b) the hydraulic alarm and any electric alarm pressure switch by drawing water
downstream of the main water supply stop valve and from the upstream side of:
− an alternate alarm valve;
− a dry pipe alarm valve;
− a pre-action alarm valve;
c) any water flow alarm switch installed downstream of the alarm valve station. The test
valve shall be connected downstream of the water flow alarm;
d) any automatic pump starting device;
e) any pump or pressure tank house sprinkler alarm flow switches installed upstream of the
alarm valve station.
This test facility shall be accessible without any mobile tools and secured against
unauthorised operation (e.g. plug).
− DN 50 minimum and
− with pipework > DN 50 they shall be fitted on the bottom of the pipework and provided
with a free outlet/inlet path of 200 mm minimum which is preferably horizontal.
Note 1: It may be desirable in certain cases to fit flushing connections on branch pipes,
e.g. in the form of a blank tee.
Note 2: In addition to their use for flushing of the pipework, flushing connections may be
used to check that water is available and for carrying out pressure and flow tests.
Note 3: Pipework which is completely full of water may be damaged by the increase in
pressure due to temperature rises. If complete venting of air in an installation is likely to
occur, e.g. in the case of a gridded layout with flushing connections at the extremities,
consideration should be given to the fitting of pressure relief valves. Pressure relief valves
in sprinkler systems shall consist of metal components only. The performance of the
pressure relief valve shall be dimensioned such that in the case of a valve failure the
system is not released or the water supply compromised. Alternatively, pressure
equalising tanks may be used.
119
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
a) 0,2 bar for a maximum scale value less than or equal to 10 bar;
b) 0,5 bar for a maximum scale value greater than 10 bar.
Note: The maximum scale value should be of the order of 150% of the known maximum
pressure to be applied.
Each pump supply shall be fitted with a damped pressure gauge on the supply pipe
immediately downstream of the outlet non-return valve and upstream of any outlet stop
valve.
13.7.3 Removal
Means shall be provided to enable each pressure gauge to be removed readily without
interruption of the water or air supply to the installation. If required, self relieving ball
valves shall be provided.
120
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The installation of water motor alarms (e.g. gongs) may be omitted if two sounders
(horns) and at each alarm valve station one additional alarm pressure switch and one
visible indicator (lamp) are installed. One of the two sounders shall have back-up power
supply and monitored transmission path.
The sounders shall be installed outside the sprinkler equipment room at a clearly audible
location and labelled “sprinkler alarm”.
The standard alarm pressure switch and the additional alarm pressure switch for
triggering the sounders/indicators shall be connected via separate monitored
transmission paths and separate zones.
Failure of an additional pressure switch of one alarm valve station shall not affect the
signal transmission of an additional pressure switch of another alarm valve station.
For several alarm valve stations located in one room only one redundant sounder is
sufficient (see Figures 14.01-14.02).
If both the alarm transmission to a permanently manned location and the triggering of
sounders are via the same control and indicating equipment, the circuit shall be in
accordance with Figure 14.02. In this case, failure of the central signal processing unit in
the sprinkler equipment room shall not cause failure of both the alarm transmission and
the triggering of redundant sounders.
121
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
122
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The pipe shall be fitted with a stop valve located within the premises and shall be
provided with a permanent drain through an orifice of not more than 3 mm in diameter.
The orifice plate may be integral with the pipe fitting, and shall be made either of stainless
steel or of a non-ferrous material.
14.2 Electrical water flow and water and air pressure switches
14.2.1 General
Electrical devices to detect the operation of sprinkler systems shall be either water flow
alarm switches or pressure switches.
The pressure/flow characteristic of the fully opened test valve and draw-off pipe shall be
equal to that of the smallest nominal bore sprinkler installed downstream of the water flow
alarm switch. Any orifice plate shall be at the pipe outlet and shall be either stainless steel
or non-ferrous material.
The draw-off pipe of the water flow alarm switch shall be positioned in such a way that
the flow of water can be clearly seen during tests.
123
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
For testing the water flow alarm switch and for draining the pipe, a shut-off valve (test
valve) shall be fitted with a nominal diameter of at least DN 20 (see Fig. 14.03). With
this test facility, the water flow alarm switch shall respond at a pressure between 1,0
and 3,6 bar.
2
>5D
> DN 20
3
1 >5D
4
5 2
1 > DN 20
3
The test facility for water flow alarm switches may be omitted if the switch can either be
tested separately with a test facility of K-factor 20 or with a test facility in accordance
with 13.5.2.
124
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
15 Pipework
15.1 General
15.1.1 Underground piping
Pipes shall be installed in accordance with the manufacturer’s instructions and shall be
protected against corrosion.
Steel pipes in accordance with DIN 2460 shall be welded by butt or slip-in weld socket
joints or joined by connecting sleeves. The steel pipes shall have a factory-made cement
mortar lining in accordance with DIN EN 10298. For exterior corrosion protection the
pipes shall have protective enclosure. The soil shall be classified in accordance with
DVGW worksheet GW 9 resp. DIN 50929 in order to determine the enclosure type in
accordance with DIN 30675-1.
The joints shall be provided with subsequent corrosion protection in accordance with the
manufacturer’s specifications. Quality of pipes, lining and enclosure shall be certified by a
works test certificate 2.2 in accordance with EN 10204.
The piping instructions for PE 80 and PE 100 pressure pipes by Kunststoffverband e.V.
(Plastics Association) shall be followed. Pipes and fittings shall be joined and connected
to valves by welding necks via sleeve welding with incorporated heating element resp.
hot plate butt welding.
The piping instructions for PVC-U pressure pipes by Kunststoffverband e.V. (Plastics
Association) shall be followed. Pipes and fittings shall be joined and connected to valves
by connecting sleeves resp. bounded socket joints.
125
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
When steel pipe ends are formed without significantly reducing the wall thickness, e.g. by
roll-grooving, they shall have a minimum wall thickness in accordance with ISO 4200
range D, in any case at least 2,6 mm.
Copper pipes shall be used in wet pipe systems only, installed in flow direction
downstream of the alarm valve. Pipes up to DN 50 shall be in accordance with EN 1057.
Pipes between DN 50 and DN 100 shall be in accordance with DIN EN 12449. Copper
pipes shall bear the quality mark by Gütegemeinschaft Kupferrohre e.V. (Quality
Association for Copper Pipes) and the DVGW quality mark (German Technical and
Scientific Association for Gas and Water). Pipes in accordance with DIN EN 1057 with
DVGW quality mark and VdS Approval may be used.
The minimum wall thickness of copper pipes shall be in accordance with Table 15.01.
Diameter Minimum wall thickness
≤ DN 40 1,5 mm
DN 50 – DN 80 2 mm
DN 100 2,5 mm
Note: For dry, alternate or pre-action installations, galvanised steel should preferably be
used.
15.1.3 Welding
Pipes and fittings ≤ DN 50 shall not be welded on site; flame cutting, welding and any
other kinds of thermal processing on site are not at all permitted.
Pipe joints shall not be welded if pipes or fittings such as bends are < DN 50, except
where the welding is done and inspected in the workshops of sprinkler companies whose
welding procedure and equipment is approved for the respective application by the
authorities.
Welded pipes shall be marked at a distance of 100 mm from each end with the name or
code of the installer. The individual markings at the pipe ends shall be permanent and
well legible at two opposite spots of the pipe periphery. The equipment for marking the
pipes shall be combined with the welding equipment.
Copper pipes shall be hard soldered using capillary solder fittings in accordance with DIN
EN 1254. The fittings shall bear the manufacturer’s code.
For soldered connections of copper with copper, hard solders CP 105 or CP 203 shall be
used in accordance with DIN EN 1044. The use of flux is not necessary.
For soldered connections of copper-zinc alloys (brass) or copper-tin alloys (red brass)
among themselves or with copper, hard solders AG 304 or AG 306 shall be used in
accordance with DIN EN 1044, using flux FH10 in accordance with DIN EN 1045.
126
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Only solders and fluxes bearing the quality mark for hard solders and hard solder fluxes
by Gütegemeinschaft Kupferrohr e.V. (Quality Association for Copper Pipes).
The junction from steel to copper shall be a flange connection with the steel pipe being
provided with a steel flange PN 16 in accordance with DIN EN 1092-1 and the copper
pipe being provided with a solder flange in accordance with DIN 2501 made of red brass.
Stainless steel screws shall be used.
Hard solder connections shall be performed by specially trained experts only. The
respective qualification certificate which shall not be any older than two years and
acquired at an institution approved by the authorities shall be submitted to the authorities.
Welded sleeves shall comply with DIN EN 10241. The boring for welded sleeves shall be
at least equal to the thread external diameter and not more than 2mm smaller than the
sleeve external diameter. The boring shall be deburred inside. The procedure of welding
sleeves onto pipes ≤ DN 50 shall be VdS-approved.
Pipe joints with flanges in accordance with DIN, capillary solder fittings in accordance
with DIN EN 1254, malleable cast iron fittings in accordance with DIN EN 10242
(including sealing material) do not require a VdS Approval.
a) it shall be capable of withstanding a test pressure of four times the maximum working
pressure or 40 bar, whichever is the greater, and shall not include parts which, when
subject to fire, might impair either the integrity or the performance of the sprinkler
system;
b) flexible pipes shall contain a continuous pressure-retaining stainless steel or non-ferrous
metal inner tube;
c) flexible pipes shall not be fitted in the fully extended position.
Flexible pipes and joints shall not be used to take up misalignment between a distribution
main and the feed pipes to intermediate sprinklers.
Expansion joints shall be steel bellow expansion joints in accordance with DIN 30681 PN
16. They shall bear the DIN DVGW mark and the register number. No reaction forces
shall be transmitted to pipe hangers and building.
The pipework for mobile equipment, such as mobile racks or machines, shall be
connected via pipe swivel joints or stainless steel hoses in accordance with DIN 3384 PN
16. The hoses shall bear the DIN DVGW mark and the register number. The expansion
joints and hoses shall be fitted where they are protected from external mechanical
impact.
127
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
The pipe system may be installed in sprinkler systems, provided that the system is VdS-
approved for the type of system and type of installation. The manufacturer’s mounting
and installation instructions shall be met.
It shall be ensured that loads cannot fall onto the pipes, neither during normal operation
nor in the case of fire.
Generally, the requirements of the respective VdS Approval apply. The following shall be
met as a matter of principle:
a) application in sprinkler wet pipe and dry pipe system, downstream of the alarm valve
station in accordance with the VdS Approval;
b) installation as vertical main distribution pipe or distribution pipe spur is not permitted
for press fitting systems made of galvanised steel;
c) the hanger distances specified in 15.2.2 for copper pipes apply to all systems;
d) additives in the extinguishing water shall be permitted by the manufacturer and agreed
with VdS.
Note: Wherever possible, piping should not be installed in inaccessible spaces which
make inspection, repairs and modifications difficult.
Plastic and composite pipe systems may be installed in concrete floors or ceilings,
provided that the system has a VdS Approval for this type of installation.
The concrete installation dates shall be announced to VdS beforehand. VdS reserves the
right to do an on-site inspection or witness the pressure tests.
Note: If a pipe is installed in concrete floors or ceilings, the installer shall inform the
operator that any leakages or damage or modifications of the pipework will require an
extraordinary effort. For this purpose, the installer may e.g. hand the operator the form
enclosed in Annex Q to be signed and distributed accordingly.
The pipe system may be installed in sprinkler systems, provided that the system is VdS-
approved for the type of system and type of installation. The manufacturer’s mounting
and installation instructions shall be met.
128
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
- pipes;
- pipe fittings;
- transition pieces to other pipe qualities (materials) or valves;
- joining technique including the required materials, joining means, tools and
assessment principles for the quality of the pipe connection;
- pipe hangers, where required.
Components of different pipe systems shall not be combined.
It shall be ensured that loads cannot fall onto the pipes, neither during normal operation
nor in the case of fire.
Generally, the requirements of the respective VdS Approval apply. The following shall be
met as a matter of principle:
a) installation is permitted only in sprinkler wet pipe systems. The room temperature
range shall be 10°C to 49°C;
b) installation as vertical main distribution pipe and distribution pipe spur is not
permitted;
c) if a plastic or composite pipe system is approved for installation between concrete
ceiling and false ceiling, the material of the false ceiling shall have a fire resistance of
at least 30 minutes. Fire loads above the false ceiling are not permitted;
d) free installation in accordance with 15.1.2 is not permitted;
e) only sprinklers in accordance with the approval of the pipe system shall be used. The
design temperature of the pipe shall at least be equal to the operating temperature of
the sprinklers;
f) coats of paint or similar are not permitted. This does not apply to procedures and
substances permitted by the manufacturer;
g) only the pipe ducts permitted by the manufacturer and by VdS shall be used;
h) installation only in rooms with unpolluted atmosphere;
i) additives in the extinguishing water are not permitted (e.g. anti-freezing agent,
foaming agent, other additives);
j) the bridging of expansion joints shall be avoided. Where this is not possible, the
bridging shall be in accordance with the respective approval. It is recommended to
agree the procedure with the architect or structural engineer in the planning phase.
Pipework for sprinkler systems including water supply shall only be pass through
sprinklered areas, except where
− it is buried;
− it passes through rooms specified in 4.1.1 in which an exemption from sprinkler
protection is permitted;
− it is separated by at least fire-resistant components, together with any hangers;
− it passes on ground level, is sealed and covered by concrete slabs.
The pipework shall be visible, otherwise it shall be easily laid open at all times. This does
not apply to buried pipework and pipes including hangers that are separated by at least
fire-resistant components.
129
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Note: The hangers shall be enclosed in accordance with the design loads specified in
these Guidelines.
15.1.9 Painting
Non-galvanised steel pipework shall be painted. Galvanised piping shall be painted
wherever the coating has been damaged, e.g. by threading.
15.1.10 Drainage
Means shall be provided to enable all the pipework to be drained. Where this cannot be
done through the drain valve at the alarm valve, extra valves shall be fitted in accordance
with 13.4.
In the case of dry, alternate and pre-action installations branch pipes shall have a slope
towards the distribution pipe of at least 0,4% and distribution pipes shall have a slope
towards the appropriate drain valve of at least 0,2%.
Branch pipes shall always be connected to the side or top of distribution pipes.
The part of the structure to which the hangers are secured shall be capable of supporting
the pipework. Pipes greater than DN 50 nominal diameter shall not be supported from
corrugated steel sheet or aerate concrete slabs.
Distribution pipes and risers shall have a suitable number of fixed points to take account
of axial forces.
No part of any hanger shall be made of combustible material. Nails shall not be used.
Hangers for copper pipes shall be provided with a suitable lining with sufficient electrical
resistance, in order to prevent contact corrosion.
Suitable are e.g. powder saponified ethylene-vinyl acetate copolymers applied with the
whirl sintering method, or a bracket lining with PTFE foil. If other materials are used, their
appropriateness shall be verified.
130
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
At the end of the pipework two brackets with one pendulum each shall be fitted.
The distance from any terminal sprinkler to a hanger shall not exceed:
The distance from any upright sprinkler to a hanger shall not be less than 0,15 m.
The following pipes need not be separately supported unless they are at a low level or
otherwise vulnerable to mechanical impact:
Extension sleeves for threaded rods of hangers shall be secured, e.g. by a counter nut.
The same applies to threaded rods for fastening corrugated steel sheet hangers.
Fastening constructions to corrugated steel sheets, aerate or pumice concrete slabs shall
be agreed with VdS. The pipe hangers at the carrying construction shall have a spacing
of not more than 12 m, and the last sprinkler shall have a distance of not more than 6 m
from such a hanger.
Plugs in aerate or pumice concrete slabs shall have a distance of not less than 150 mm
from the edge of the slab.
Where fastenings to corrugated steel sheets, aerate or pumice concrete cannot bear
twice the calculated load according to Table 15.03, the requirement may be reduced to
the single calculated load, provided that the hangers spacing is reduced proportionately.
131
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
With aerate or pumice concrete slabs the additional hanger at the carrying construction
may be omitted, if the fastening is stuck through the slab and welded or screwed to a
steel plate.
Sprinkler pipes passing through sleeves and recesses in the building construction and
bearing on, shall be fastened by pipe hangers every 25 m, gridded branch pipes every
50 m. The spacing of bearing points shall not exceed 6 m. The pipe hanger shall not be
designed as a fixed bearing. Where sprinkler branch pipes pass through sleeves, the free
pipe end shall be supported as well. The nominal diameter of sleeves for branch pipes
shall not exceed DN 80.
Where the bearing area in pipe sleeves has a length of 10 cm minimum, this area may be
regarded as “two independent hangers”.
Where sprinkler pipe hangers are fastened to wooden beams, the minimum values
specified in Table 15.02 shall be complied with.
In the case of double hangers the number of wood screws resp. bolts shall be increased
in accordance with Figure 15.01 subject to the type of hanger.
Spacing
≤5m
Spacing
5m to 8m
132
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Screw bolts shall have washers on both sides, unless the pipe hanger has the same
bearing area. The strength of the wooden beams shall be 0,1 m. The screw bolts shall be
located at a distance from the lower beam edge that is at least 3 times their diameter.
Wood screws shall be screwed in up to a depth of at least 8 times their diameter and be
fixed at the side of the wooden beam. The distance between screws and lower beam
edge shall be at least 5 times their diameter.
Where threaded rods of support systems are screwed into blind holes, e.g. in the case of
anchors, the other side of the rod shall be able to pass through the thread by at least
2cm.
Beam clamps for pipes up to DN 65 shall be fastened to beams only if their bearing areas
do not deviate from the horizontal by more than 10°. The clamps shall only be loaded by
vertical traction. The clamp screws shall be mounted to the sloping area of the beam.
Sound absorbing inlays shall be used in pipe hangers only if the authorities require it. The
type of sound absorbing inlay shall be agreed with the authorities in each individual case.
15.2.3 Design
Hanger materials shall consist of steel of at least 3 mm thickness. In galvanised design
2,5 mm are sufficient. Exempted are loops made of hot-dip galvanised material, which
may have the minimum dimensions 25 mm x 1,5 mm for pipes up to DN 50.
The minimum cross sections of pipe hangers (except for pipe brackets) are specified in
Table 15.03.
Nominal pipe Minimum load capacity at Minimum cross section2)
diameter (d) 20°C1)
mm N mm²
d ≤ 50 2.000 30 (M8)
50 < d ≤ 100 3.500 50 (M10)
100 < d ≤ 150 5.000 70 (M12)
150 < d ≤ 200 8.500 125 (M16)
200 < d ≤ 250 10.000 150 (M18)
250 < d ≤ 300 12.500 180 (M20)
1)
When the material is heated to 200°C the load bearing capacity shall not deteriorate more than
25%.
2)
The nominal cross section of threaded rods shall be increased so that the minimum cross section
is still achieved.
Pipe hangers for the suspension of single pipes, which do not fulfil the requirements, shall
be approved.
133
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Note: Comparable national approvals such as any still valid general building control
approvals by German Institute for Construction Technology (DIBt) for anchors for
lightweight ceiling lining and false ceilings are equivalent to approvals in accordance
with ETAG 001/Part6.
The anchors shall be dimensioned in accordance with the building control approval. The
relevant load is the 1,4-fold of the effective load.
Anchors shall fulfil the requirements of the following table as regards tensile strength
(steel failure, NRk,s) and thread (if applicable).
When anchors approved for multiple anchorage of non-bearing constructions are used, it
shall be ensured even in the event of theoretical failure of one anchor the pipework
remains functional.
Note: This may be achieved e.g. at pipe deflexions or end anchorage of projecting pipes
by using one anchor approved for multiple anchorage of non-bearing constructions for
every two independent anchorage spots (pipe hangers) or by reducing the hanger
distances at these spots. The distance of the penultimate hanger from the pipe end shall
not exceed 3 m, and 2,5 m for pipes DN 25. The fastening of pipe deflexions shall be
designed such that after an assumed failure of a hanger at a deflexion a hanger distance
of 6 m is not exceeded. Redundancies are not required, provided that at the relevant
spots an anchor approved for individual anchorage in cracked concrete is used.
134
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
a) the installation number and the location of the corresponding alarm valve station and
water motor alarm;
b) each separate area of hazard classification, the relevant hazard class and the maximum
storage height;
c) by means of colour shading or hatching the area covered by each alarm valve and, if
required by the fire brigade, indication of routes through the premises to those areas;
d) the location of any subsidiary stop valves.
INSIDE
in letters not less than 25 mm high. The wording shall be in white letters on a red
background.
The sign shall be rectangular with white letters not less than 20 mm high on a red
background.
135
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Where the stop valve is enclosed in a room with a door the sign shall be fixed on the
outside of the door, and a second sign, bearing the words « Keep locked shut » shall be
fixed on the inside of the door. The second sign shall be circular with white letters not less
than 5 mm high, on a blue background.
Where the sprinkler system comprises more than one group, each alarm valve station
shall be prominently marked with the number identifying the group it controls.
In fully calculated installations a durable notice shall be fixed to the rise pipe next to each
alarm valve station. The notice shall include the following information:
All systems require a full hydraulic calculation. Thus, details on pre-calculated systems
cannot be given.
An installer's data sheet shall be displayed beside the pump, giving the following
information:
136
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Where water flow into an installation initiates an automatic alarm to the fire brigade or to a
remote control station, a notice to that effect shall be fixed adjacent to the alarm valves.
The alarms specified in 9.9.11 at both the diesel engine controller and the responsibly
manned location shall be marked as appropriate:
The manually operated shut-down mechanism (see 9.9.7) shall be labelled as follows:
Each switch on the dedicated power feed to an electric sprinkler fire pump motor shall be
labelled as follows:
All installation pipework shall be hydrostatically tested for not less than 24 hours, to a
pressure of not less than 15 bar, or 1,5 times the maximum pressure to which the system
will be subjected, (both measured at the alarm valves), whichever is the greater.
The pressure test in plastic and composite pipe systems shall be in accordance with the
respective installation instructions. The installer shall issue a pressure test report.
Dry pipework shall also be tested pneumatically to a pressure of not less than 2,5bar for
not less than 24 hours. Any leakage that results in a loss of pressure greater than
0,15 bar for the 24 hours shall be corrected.
137
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Any faults disclosed, such as permanent distortion, rupture or leakage, shall be corrected
and the test repeated.
Note: If climatic conditions do not allow hydraulic testing to be carried out immediately, it
should be carried out as soon as conditions permit.
17.1.2 Equipment
The system shall be tested in accordance with the routine control programme. Any
deficiencies shall be corrected.
138
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
18.1 General
Sprinkler, water spray and foam extinguishing systems have a high success rate in
extinguishing fires, also in hazards with high fire loads. To maintain operational readiness
of these extinguishing systems, regular inspections and repairs shall be carried out. This
clause specifies the minimum measures to be taken and the parties responsible for
carrying them out. Given the diversity of system designs, however, it is impossible to
specify the full range of control and repair measures.
The operator shall appoint one responsible staff member (“sprinkler warden”) and one
deputy to be in charge of servicing and controlling the extinguishing system. They shall
see to it that the operating and maintenance instructions of the installer and any legal
regulations are met.
After control and repair works the entire system shall be returned to the proper
operational condition.
On all works carried out for maintaining the operational readiness the operator shall keep
a log book to be kept on the premises (e.g. VdS 2212).
Note: The operator should notify all persons involved of the intent to carry out the a.m.
works and/or of the results.
Note: The VdS-approved installers for water extinguishing systems are listed in VdS
2490.
a) 6 for LH installations;
b) 24 for OH installations;
139
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Old spare sprinklers no longer approved (e.g. those with a response sensitivity RTI > 200)
shall be replaced by approved sprinklers or complemented by them not later than in the
following cases:
− when sprinklers are installed in racks with PP/PE/PS materials or storage containers;
− when substantial extensions or modifications of installations are carried out.
Installed sprinklers operate under a variance permit, subject to the following exceptions:
− rack sprinklers in storages with PP/PE/PS materials or storage containers, where the
sprinklers are no longer approved for the application; they shall be replaced by
sprinklers approved for the relevant hazard;
− applications in which the performance of old sprinklers is doubtful (e.g. insufficient
response sensitivity in low voids with increased fire load).
After considerable reconstruction or change of use in existing sprinkler systems the a.m.
variance permit does not apply.
Old sprinklers shall be replaced by new approved sprinklers not later than 50 years after
installation.
Servicing, alterations and repairs of systems which are not fully operational shall be
carried out such as to minimise the time and extent of non-operation.
When an installation is rendered inoperative the operator shall implement at least the
following measures:
a) the fire authorities shall be informed if the alarm is connected to the fire
brigade;
c) any hot work shall be subject to a permit system. Smoking and naked lights
shall be prohibited in affected areas during the progress of the work;
d) when an installation remains inoperative outside working hours all fire doors
and fire shutters shall remain closed;
140
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
h) any pump which is out of commission shall be isolated by means of the valves
provided.
i) The staff responsible for monitoring the respective areas shall be informed and
the areas shall be permanently inspected.
Note: Where possible, parts of the zones should be reinstated to provide some protection
overnight by using blinders and blanks within the pipework; the blinders and blanks shall
be fitted with visible indicator tags numbered and logged to ensure their removal after the
works have been finished.
Only the operator shall give permission for a sprinkler group or zone to be shut down for
any reason other than an emergency.
Before a system is wholly or partly shut down every part of the premises shall be checked
to ensure that there is no indication of fire.
The decision to shut down an installation or zone which has operated because of fire
shall be taken only by the fire brigade.
Following shut-down after operation of an installation, the operated sprinkler heads shall
be replaced by heads of the correct type and temperature rating, and the water supply
restored. Unopened sprinklers around the area in which operation took place shall be
checked for damage by heat or other cause and replaced as necessary.
Components removed from the system shall be retained by the operator for possible
examination by an authority.
141
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
system, with particular mention of the procedure for emergency manual starting of
pumps, and details of the weekly control as per 18.3.3.
the daily and weekly controls may be adjusted accordingly and by agreement with VdS.
The electrolyte level and density of all cells of accumulators (including those in diesel
engine starter batteries and those for controller power supplies) shall be controlled. If
the density is low, the installer shall check the battery charger. If the charger is
working normally, the installer shall replace the battery or batteries affected.
− control of compressor oil levels
Any procedures stipulated by the component manufacturers shall be carried out
additionally.
− fill levels in water tanks (storage tanks, reduced capacity tanks, ground and elevated
tanks and pump priming tanks);
− fill levels in pressure tanks;
− fill levels in fuel tanks;
− fill levels in foam concentrate tanks;
− pressure in pressure tanks;
− pressure upstream of alarm valves;
− pressure in pipework of dry, alternate and pre-action installations;
− functionality of the heating equipment (during heating period) in the sprinkler
equipment room, for wet pipe systems, etc.
142
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Each part of the weekly routine shall be carried out at intervals of not more than 7 days.
18.3.3.2 Controls
b) any water levels in rivers, canals, lakes that are relevant for the water supply of the
system.
Each water motor alarm shall be sounded for not less than 30 s and simultaneously the
connection to the fire brigade or the permanently manned location shall be checked.
Note: The procedure shall be agreed with the alarm signal recipient.
a) fuel and engine lubricating oil and cooling water levels in diesel engines shall be
checked;
b) water pressure on the starting device shall be reduced, thus simulating the condition of
automatic starting;
c) when the pump starts, the starting pressure shall be checked and recorded;
d) the oil pressure, cooling water temperature and engine speed on diesel engines shall be
checked, as well as the flow of cooling water through open circuit cooling systems
For pump start controls the test run shall last until the normal operating data of the driving
motor, such as power consumption, oil/cooling water temperature, are reached. In the case
of electric motors the power consumption is measured.
Immediately after the pump start as per 18.3.3.4, the following diesel engine controls shall
be carried out:
a) the engine shall be run for the time recommended by the manufacturer, or at least until
the operating temperature has been reached; the engine shall then be stopped and
immediately restarted using the manual start button;
b) the water level in the primary circuit of closed circuit cooling systems shall be controlled.
143
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Oil pressure, engine temperatures and coolant flow shall be monitored throughout the
control. Oil pipes shall be controlled and a general control made for leakage of fuel,
coolant or exhaust fumes.
The following controls and inspections shall be made and recorded at intervals of not
more than 13 weeks by the operator/person responsible (“sprinkler warden”). These
checks may also be carried out during the servicing by a VdS-approved installer:
The effect of any changes of structure, occupancy, storage configuration, heating, lighting
or equipment etc. of a building on hazard classification or installation design shall be
identified in order that the appropriate modifications may be carried out.
Note: Following significant modifications the correct hazard classification should be agreed
with the authorities or an approved installer.
Sprinklers, multiple controls and sprayers affected by deposits shall be carefully cleaned.
Painted or distorted sprinkler heads, multiple controls or sprayers shall be replaced by a
VdS-approved installer.
Particular attention shall be paid to sprinklers in spray booths, where more frequent
cleaning and/or protective measures are necessary.
Pipework and hangers shall be random-checked for corrosion and painted as necessary.
Note: Bitumen-based paint may need renewal at intervals varying from 1 to 5 years
according to the severity of the conditions.
144
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The pipework shall be controlled for electrical earthing connections. Sprinkler pipework
shall not be used for earthing electrical equipment and any earthing connections from
electrical equipment shall be removed and alternative arrangements made.
The specific gravity of the anti-freeze solution shall be verified quarterly for unheated
areas during the frost period, and generally quarterly for permanent cold storage.
Any secondary electrical supplies from diesel generators shall be checked for satisfactory
operation.
All stop valves controlling the flow of water to sprinklers shall be operated to ensure that
they are in working order, and securely refastened in the correct mode. This shall include
the stop valves on all water supplies, at the alarm valves and all zone or other subsidiary
stop valves.
Water flow alarm switches shall be controlled for correct function and allocation to the
area of protection.
Heating systems to prevent freezing in the sprinkler system shall be checked for correct
function.
The following checks and inspections shall be made and recorded at intervals of not more
than 6 months.
145
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Dry alarm valves, and any accelerators and exhausters in dry pipe installations and
subsidiary extensions shall be submitted to a trip test.
To avoid flooding the entire pipework, an additional valve may be fitted downstream of
the alarm valve. This shall be secured in the open position.
Every five years the dry pipe installation shall be checked by carrying out the trip test with
total flooding via the test facility in the presence of the authorities.
A function test of the foam proportioning unit shall be carried out with water, but without
foaming agent. The functioning of all mechanical and electrical components of the foam
proportioning unit shall be tested without using any foam concentrate.
Foam tanks and components permanently in contact with foam concentrate shall be
checked for visible signs of defects, e.g. leakages and fouling of seals.
The following checks and inspections shall be made and recorded at intervals of not more
than 12 months.
18.4.2.3 Automatic pump flow test and public mains flow test (direct connection)
Each water supply pump or direct connection in the installation shall be tested at the full load
condition. The entire operational area of the pump (pump curve) or of the direct connection
shall be checked. The required pressure/flow values shall be reached.
Note: Appropriate allowances shall be made for pressure losses in the supply pipe and
valves between the source and the gauge at the measuring point.
The failed-to-start alarm shall operate after the sixth cycle of cranking, when the following
sequence is carried out:
Immediately after this test the engine shall be started using the manual starting system.
146
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Float valves on water storage tanks shall be checked for correct function.
Strainers and screens in the water supply shall be inspected at least annually and cleaned
as necessary.
The foam quality of sprinkler systems with foam proportioning shall be checked by the
manufacturer or by a trained expert in accordance with the manufacturer’s specifications.
The availability of specified quantities of concentrate in operational foam concentrate
tanks and the available reserve quantity should be checked in accordance with the
appropriate requirements.
A function test of the foam proportioning unit and any of its fittings shall be carried out
using foam concentrate via the test pipe. The functioning of the foam proportioning unit
shall be tested at a flow of 500 l/min. Appropriate flow measuring devices shall be fixed
(or available). The foam proportioning percentage shall comply with the foam concentrate
manufacturer’s specifications or come within the tolerances specified by the
manufacturer. During the test the water/foam concentrate mixture shall be led into an
appropriately dimensioned collecting tray via an appropriate connection. The operator is
responsible for a controlled disposal of the water/foam concentrate mixture. Any
contamination of the water supply by foam concentrate shall be prevented. Immediately
after expiry of the period specified for the proportioning, the water/foam concentrate
mixture shall be drained from the test pipe. The period specified for the proportioning
shall not exceed 3 min. The design concentration of the foam concentrate shall be
verified by appropriate measures (e.g. refractometer, conductivity measurement device).
Following the test, any components in contact with the foam concentrate, which are free
of foam concentrate while in operational status, shall be flushed with water.
Any components permanently filled with foam concentrate mixture shall be drained and
thoroughly flushed with water before refilling with foam concentrate or foam concentrate
mixture.
The following checks and inspections shall be made and recorded at intervals of not more
than 3 years.
All water stop valves, alarm and non-return valves shall be controlled and replaced or
repaired as necessary.
All tanks shall be examined for corrosion externally and internally. The tanks shall be
cleaned, repainted and/or have the corrosion protection refurbished, as necessary.
The test intervals for pressure tanks shall be in accordance with the Pressure Equipment
Directive and the appropriate legal regulations.
147
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
The entire pipework of wet pipe systems shall be inspected every 25 years, and the entire
pipework of dry pipe systems shall be inspected every 12,5 years. The pipework shall be
pressurised with 10 bar minimum and thoroughly flushed after the test, as necessary.
Missing test facilities (see 13.5.2) at the end of the pipework shall be added. For every
100 sprinklers one branch pipe, or a total of at least three pipes, whichever is the
greatest, shall be checked for incrustation and corrosion. Any damage affecting the
performance of the system shall be removed. In addition, different diameters of main
distribution pipes and distribution pipe spurs shall be checked, with at least one pipe each
of three diameters.
The inspection of pipe sections of wet pipe systems may generally be limited to the
number of alarm valve stations to be checked as per Table 18.01.
Wet pipe systems
Number of alarm valve stations Number of alarm valve stations to be checked
(pipework)
up to 10 1
up to 20 2
up to 30 3
up to 40 4
up to 50 5
etc.
Where the stations are located in several buildings, at least the pipework of one alarm
valve station per building shall be inspected.
If the pipework of several alarm valve stations within one building requires inspection,
especially those areas should be checked in which operational influences may have
caused damage to the pipework.
The scope of inspections for dry pipe systems shall not be reduced.
The characteristics of the installed sprinklers of each installer shall be randomly tested by
the VdS Laboratories. The scope of random tests is specified in Table 18.02.
148
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Where dry pendent sprinklers are installed, these shall also be randomly tested by the VdS
Laboratories every 12,5 years. The scope of random tests is specified in Table 18.03.
Sprinklers should mainly be taken from those areas in which operational influences may
have caused damage to the sprinklers, e.g.:
Where the sprinklers are located in different buildings, at least 20 sprinklers per building
shall be submitted.
In the case of different operational influences within one building it may be necessary to
check a larger number of sprinklers. VdS will determine the number according to the
hazard in question.
Two further random tests may be carried out to confirm or verify the result, with the error
rate being assessed for all sprinklers submitted. If after the third random test the error
rate of all the tested sprinklers exceeds the a.m. values, appropriate measures shall be
taken, e.g. the sprinklers of the respective system shall be removed. Where the negative
results refer to parts of the system whose ambient conditions are not representative for
the entire system, VdS shall evaluate the system with regard to the ambient conditions.
This may involve new random tests in a different part of the system, in which case the
negative results of former random tests are disregarded.
149
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Note 1: Further random checks will only make sense if the a.m. error rates may be fallen
below by all samples taken (sum of all individual samples). This shall apply to a second
random check of the same scope if the error rate of the first random check
A third random check of the same scope will only make sense if the total error rate of both
prior random checks
If possible, one random check should include sprinklers of the same construction, installed
in areas typical for the system. If the system includes sprinklers of different construction,
samples representative of each construction should be submitted.
Note 2: A failure of individual sprinklers will be assumed if the sprinkler does not open,
the K factor is reduced by 30%, or the water is not distributed. An impairment will be
assumed if the K-factor is reduced by more than 10%, or in the case of inherent
obstructions to spray.
For the sprinkler system the VdS-approved installer shall submit to VdS a document
confirming the tasks carried out.
For 12,5/25-year inspections the requirements specified in VdS 2091 shall be met.
150
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
This requirement may also apply to sprinkler systems of other fire hazard classes,
especially in the case of increased requirements for life safety reasons.
− stop valves fitted in the extinguishing water flow, such as slide valves in the main
water pipe, or slide valves for feed valves;
− stop valves that are fitted not directly in the extinguishing flow, but may impair the
extinguishing water flow, such as slide valves in the test pipe;
− stop valves of pressure switches upstream of alarm devices, in fuel pipes, of fill
level indicators, of monitoring equipment, in pipes of pump priming tanks;
− stop valves in the connection between accelerator or exhauster and dry pipework.
19.3 Pressure
The operating pressure of main water pipes, pressure tanks and dry pipe systems shall
be monitored.
151
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Regarding diesel engines and backup power generators the primary side of the
chargers and the control voltage shall be monitored.
19.5 Lines
Switching and control lines for the transmission of switching commands shall be
monitored automatically for broken wire and short circuit, provided that these faults
would impair the operation of the sprinkler system. This does not apply to circuits that
fully run in the transmission and receiving equipment.
Lines for receiving and transmitting fault warnings shall be monitored for broken wire
and short circuit.
Faults of the sprinkler system and faults of the monitoring system shall be indicated
separately. As long as a fire alarm is indicated, the monitoring system or monitoring
module of the control and indicating equipment shall not indicate any fault warnings.
The failure of one power source, even due to faults such as broken wire or short circuit,
shall not lead to a failure of the other power source.
152
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
electrical network shall be able to supply the charging current for the accumulator
regular operation.
The power supply from the electrical network requires a separate circuit with a
separate, specially labelled fuse. Upstream of this fuse and up to the low-voltage-
lateral point of delivery of the electrical network (point of delivery into the building in
which the monitoring system is located) only one more fuse may be fitted. A
disablement of other equipment shall by no means interrupt the circuit.
The charging device shall be designed such that it can automatically charge the
accumulator from end-of-discharge voltage to 80% of its nominal capacity within 24 h
maximum. The charging process shall take no longer than 72 h.
For systems with automatic fault warning at a permanently manned location (provided
that an appropriate troubleshooting service is permanently available), the capacity of
the accumulator shall be designed such that in the case of faulty network supply an
unqualified operation of the system is ensured for not less than 30 h. After 30 h the
necessary alarm devices shall be operable for not less than 0,5 h.
For systems with automatic fault warning at a permanently manned location with a
permanently available troubleshooting service), the capacity of the accumulator shall
be designed such that in the case of faulty network supply an unqualified operation of
the system is ensured for not less than 4 h. After 4 h the necessary alarm devices shall
be operable for not less than 0,5 h. Separate equipment shall be available for the
network power supply of monitoring system and charging device, and it shall be
possible to immediately connect an emergency generating unit for supplying the
charging device. The emergency generating unit shall be able to supply the monitoring
system for not less than 30 h.
The accumulator shall not be connected to any loads other than the sprinkler system.
Accumulators shall be located sufficiently ventilated, dry and frost-proof rooms. They
shall be positioned where they are protected from anticipated external impact as may
lead to damage. Maintenance and inspection on the spot shall be possible.
Fault warnings for stop valves shall be released according to the shifting travel of the
valves to be monitored. The shifting travel is the way from the just about closed
condition to the completely open condition of the valve.
Any stop valves fitted in the extinguishing water flow and any other stop valves that are
permanently open while the sprinkler system is operational, shall, during closing,
release a fault warning at not more than 20% of the shifting travel from the operational
status of the valve.
153
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Any stop valves not fitted in the extinguishing water flow and closed while the sprinkler
system is operational, shall release a fault warning before the water flow starts and at
the latest at 10% of the shifting travel from the operational status of the valve.
Fault warnings of stop valves of alarm devices and pressure switches shall be released
even in intermediate positions.
Fill level indicators of tanks shall release a fault warning if the nominal fill level is
reduced by more than 10%. Pressure tanks shall release a fault warning if overfilled by
more than 10%. Fuel tanks shall release a fault warning if the nominal fill level is
reduced by more than 25%.
Where reduced capacity tanks are refilled from public water mains, a fault warning
shall be released, if the pressure in the water mains falls below 1 bar.
In pressure tanks an operating pressure reduced by more than 10% shall release a
fault warning.
In dry pipe systems an operating pressure in the pipework reduced by more than 20%
shall release a fault warning.
154
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Annex A
Classification of Hazards
Tables A.01, A.02 and A.03 contain lists of minimum hazard classification. They shall
also be used as guidance for occupancies not specifically mentioned.
Schools and other educational institutions (certain areas)
Offices (certain areas)
Hotels (certain areas, see 5.2.1)
Prisons
155
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
156
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
5)
Additional local application may be necessary.
157
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Annex B
Process for Categorising Stored Materials
B.1 General
The overall fire hazard of stored goods (defined as a product and its packaging) is a
function of its heat release rate (kW) which in turn is a function of its heat of combustion
(kJ/kg) and its burning rate (kg/sec).
The heat of combustion is determined by the material or mix of materials in the goods.
The burning rate is determined by both the materials involved and the configuration of the
material.
To categorise products, this method first addresses the material involved to produce a
« material factor » and then modifies this where necessary due to the configuration of the
goods to determine the category. Where no modification is required, the « material
factor » is the sole determinant of the Category.
The following four material factors shall be used in determining the Category. (For
categorising polypropylene, polyethylene, polystyrene and plastics with similar fire
behaviour see also B.4.)
Examples :
158
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
− wood products;
− ceramics in cardboard/wood cases;
− metal tools in cardboard/wood packaging;
− plastic or glass bottles of non-flammable liquids in cartons;
− large electrical appliances (with little packaging).
Examples:
Examples:
159
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Examples:
− foam mattresses;
− expanded polystyrene packaging;
− foam upholstery.
The stored materials configurations specified in the table are described below.
Note : This configuration does not apply to metal parts in plastic storage boxes.
Examples:
− plastic bottles of soft drinks or liquids with less than 20% alcohol;
− plastic tubs or drums of inert powder such as talcum.
160
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Note: The non-combustible contents act as a heat sink and reduce the burning rate of the
containers. Liquids are more effective than solids since they conduct heat more
efficiently.
Example:
- metal parts in PVC storage containers
The increase in hazard can be very substantial particularly with ordinary combustibles.
Examples:
− cardboard;
− in empty boxes assembled it is Category II (due to ready air access);
− in rolls stored vertically it is either Category III or greater (Special Risk) depending on
the storage method (closely stacked, banded or unbanded etc.).
Example:
Example:
161
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
B.4.1 Packaging
Packaging shall be categorised in accordance with Table B.02 and the following:
162
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
packaging) falls below 15%. The entire mass ratio of PP/PE/PS per packaging unit may
be 30%, provided that not more than 20% of the surface area is made of PP/PE/PS and
the rest is made of non-combustible material. This excludes tote boxes (KLT) and similar
plastic boxes.
V4 Packaging made of PP/PE/PS materials are permitted where the entire mass ratio per
packaging unit (stored goods and packaging) falls below 30%. The entire mass ratio of
PP/PE/PS per packaging unit may be 45%, provided that not more than 20% of the
surface area is made of PP/PE/PS and the rest of the surface area is made of non-
combustible material; apply K.7 where the mass ratio is higher. This excludes tote boxes
(KLT) and similar plastic boxes.
Where in spite of chaotic storage no accumulation of materials or packaging made of
PP/PE/PS occurs and this can be evidenced to VdS, the a.m. threshold values in
percent for the respective stored goods/packaging may be assigned to the entire
storage.
163
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Annex C
Alphabetic Listing of Stored Products and
Categories
Table C.01 is applicable where any packaging of the goods, with or without pallets, is no
more hazardous than a cardboard box or a single layer of corrugated cardboard
wrapping.
164
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Electrical cable or wire Storage in racks requires in-rack sprinklers in tier levels
Esparto, alfagrass III Loose or baled
Fertilizer solid II May require special measures
Fibreboard II
Firelighters (barbecue) III
Flax II Special measures may be necessary, such as
an increased area of operation
Flour II In sacks or paper bags
Foods - tinned I In cardboard boxes and trays
Foodstuffs II In sacks
Furniture - upholstered II With natural fibres and materials but
excluding plastics
Furniture - wooden II
Furs II Flat in boxes
Glass fibre I
Glassware I Empty
Grain II In sacks
Hemp II Special measures may be necessary, such as
an increased area of operation
Hides II
Jute II
Knitwear II See clothes
Laminated board II
Leather goods II
Linen II
Linoleum III
Matches III
Mattresses II
165
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Soap II
Soap II Water-soluble
Spirituous liquors I 20% or less alcohol in glass bottles (others see Annex K)
Spirituous liquors III More than 20% alcohol in glass bottles (others see Annex
K)
String - natural fibres II
166
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
167
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Annex D
Requirements for Multi-Storey Buildings
D.1 Scope
This Annex specifies requirements particular to the sprinkler protection of multi-storey
buildings when zoning is adopted. It applies only to OH sprinkler installations of the wet
pipe type.
Note: See also Annex E – Special requirements for high rise systems.
The number of sprinklers to be controlled by any one wet alarm valve station in Ordinary
Hazard may exceed 1000 (see Table 10.01), with the following restrictions:
168
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
D.3.4 Monitoring
Zoned sprinkler installations shall be provided with tamper proof devices to monitor the
status of:
a) each stop valve (i.e. either fully open or not fully open), including subsidiary stop valves,
capable of interrupting the flow of water to sprinklers;
b) water flow into each zone immediately downstream of each zone subsidiary stop valve,
to indicate the operation of each zone, by means of a water flow alarm switch capable of
detecting a flow equal to or greater than that from any single sprinkler;
c) water flow through each main installation alarm valve station.
Figure D.01: Alarm valve bypass arrangement for zoned multi-storey building
installations
169
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
a) by means of green visual indicators that each monitored stop valve is in its correct
operational position;
b) by means of audible devices and yellow visual indicators that one or more alarm valve
stations are not fully open;
c) by means of audible devices and yellow visual indicators that one or more zone
subsidiary stop valves are not fully open;
d) by means of audible devices and yellow visual indicators that the static pressure in any
trunk main supplying the system has fallen to a value 0,5 bar or more below the normal
static pressure;
e) by means of audible devices and red visual indicators that water is flowing into the
installation;
f) by means of audible devices and red visual indicators that water is flowing into one or
more zones.
Facilities shall be provided at the indicator panel for silencing the audible alarms but the
visual indicators shall continue to operate until the installation is restored to the normal
standby condition.
Any change in the panel alarm or fault indication after the audible alarm has been
silenced shall cause it to resume sounding until it is again silenced or the panel reset to
the normal standby condition.
170
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Annex E
Special Requirements for High Rise Systems
E.1 Scope
This Annex specifies requirements particular to the sprinkler protection of multi-storey
buildings with a height difference between the highest and lowest sprinkler or pump
system exceeding 45 m. The requirements are applicable to buildings intended for use
with occupancies where the hazard is classified as not greater than OH3.
Note: Special fire engineering solutions are needed for high rise systems with hazards
greater than OH3, and specialist advice from VdS shall be sought.
E.2.3 Zoning
High rise sprinkler systems shall be zoned in accordance with Annex D as well as D.3
and D.4.
Back pressure valves controlling the flow of a group should operate correctly with a ratio
of service pressure to installation pressure not exceeding 1,16:1, as measured by valve
lift and pressure equalisation upstream of the back pressure valve.
171
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Note 2: The maximum permitted pressure of the components is relevant for the maximum
installation pressure.
Figure E.01: Typical layout of high rise system with pump supply
172
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Figure E.02: Typical layout of high rise system with gravity tanks and booster pumps
173
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Annex F
Additional Requirements To Increase Life Safety
Note: Every sprinkler system is designed for life safety purposes. The requirements
specified in this Annex increase the reliability and should therefore be required by the
building control authorities as special life safety requirements. For theatres see F.6.
Note: In some countries duplicate water supplies are required for life safety installations.
F.6 Theatres
National requirements shall be complied with.
In theatres with separated stages (i.e. where there is a safety curtain between the stage
and auditorium) the safety curtain shall be provided with a line of drenchers controlled by
a quick opening valve (e.g. a plug valve) fitted in an accessible position. The water supply
for the drenchers shall be taken upstream of any alarm valve station. The stage shall be
protected by a water spray installation with automatic and manual activation.
Alternatively, stages with a total height that is not greater than 12 m may be protected by
sprinklers.
All workshops, dressing rooms, scenery, storerooms and spaces below the stage shall be
sprinklered.
174
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The partial or complete shut-down of a life safety sprinkler installation shall be avoided
wherever possible. Only the smallest part of the installation necessary shall be isolated.
When a zone (or zones) is charged or recharged with water after draining, the flushing
valve(s) (see D.3.3) shall be used to check that water is available in the zone (or zones).
Individual alarm valves in a duplicate alarm valve station, where required, shall be
separately serviced, provided the water supply to the installation is maintained.
The following procedure shall be followed before servicing duplicate alarm valve stations:
− the stop valves to the duplicate alarm valve shall be checked and if necessary
opened. One of the stop valves to the alarm valve to be serviced shall be closed and
an alarm test (see 18.3.2.3) carried out immediately on the other alarm valve;
− if water is not available, the stop valve shall be opened immediately, and the fault
rectified before proceeding.
175
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Annex G
Methods for sizing pipework
6,05 x 105
p = 1,85 4,87
x L x Q1,85
C xd
where:
C is a constant for the type and condition of the pipe (see Table G.01);
The values of C to be used in sprinkler installation and water supply calculations shall be
as indicated in Table G.01.
Type of pipe Value of C
cast iron 100
ductile iron 110
mild steel 120
galvanised steel 120
spun cement 130
stainless steel 140
reinforced glass fibre 140
p = 0,098 h
where:
176
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
for the stabilised flow condition at the demand point involving an area of operation or
where the system includes intermediate sprinklers the total number of sprinklers assumed
to be in simultaneous operation.
Note: The flow velocity in the pipework (including suction pipe) refers to the pipework
calculation for the area of operation with the highest water rate, not to the effective flow
quantity, i.e. to the intersection of the water supply characteristic and the pipework
characteristic. For fittings it is important to observe for which flow velocity the fitting has
been approved. The NPSH value for avoiding cavitation shall be calculated based on the
full load flow rate.
If there is a bend, tee or cross where there is a change in direction of flow and there is
also a change in diameter at the same point, the equivalent pipe length and pressure loss
shall be expressed in pipe length of the smaller diameter.
177
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
178
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
For reductions in the pump suction pipe the following equivalent pipe lengths shall be
adhered to:
Nominal pipe Reduction for pump suction Reduction + expansion for
diameter pipe1) throttle section2)
DN Inches
20 ¾ - -
25 1 - -
32 1¼ - -
40 1½ - 0,5
50 2 3,3 0,6
65 2½ 5,0 1,0
80 3 5,0 1,0
100 4 7,0 1,3
125 5 9,0 1,7
150 6 11,0 1,5
200 8 15,0 4,5
250 10 19,0 4,0
1) The equivalent lengths are valid only for reductions by one nominal diameter. For reductions by two
nominal diameters these lengths shall be multiplied by factor 3,5, for reductions by three nominal
diameters by 9,5, for reductions by four nominal diameters by 19, and for reductions by five nominal
diameters by 32.
2
Note: Interpolation factor = 1,75 x saltus – 2,75 x saltus + 2
2) The table values are valid for throttle sections with reduction and expansion by one nominal diameter each.
For reduction and expansion by two nominal diameters the table values shall be multiplied by 4,25, for
reduction and expansion by three nominal diameters by 11. Throttle sections with different reductions and
expansions may also be calculated based on these equivalent pipe lengths. For calculating the nominal
diameter saltuses the reduction is relevant. The equivalent length shall be inserted in the pipework and
nominal diameter prior to the reduction.
Table G.03: Equivalent lengths of reductions in the pump suction pipe and reduction +
expansion for throttle sections
179
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Furthermore the following degree of accuracy for calculations shall be adhered to:
− the algebraic sum of pressure loss in a loop shall equal 0 mbar + 1 mbar;
− where the water flows join together at a junction, the calculation shall be balanced to
within 1 mbar;
− the algebraic sum of water flow at a junction shall equal 0 l/min + 0,1 l/min.
− If an area of operation ≥ 144 m² contains more than five additional sprinklers, the
sixth and any further sprinkler shall be considered in the hydraulic calculation.
− If an area of operation < 144 m² contains more than two additional sprinklers, the
third and any further sprinkler shall be considered in the hydraulic calculation.
In the case of ribbed ceilings or similar partly open ceilings in which ceiling sprinklers
represent obstructions, the additional sprinklers shall be relevant for the hydraulic
calculation.
Throttle sections may be installed to limit the water rate of the hydraulically most
favourable area of operation. In these sections the velocity shall not exceed 20 m/s. The
throttle section shall be at least 1m long. The nominal diameter of the throttle section
shall not be reduced by more than three pipe diameter levels relating to the original pipe.
Throttle sections shall not have any branch pipes, if the velocity exceeds 10 m/s. The
following nominal diameters shall not be fallen below in throttle sections:
LH 2,25 mm/min DN 32
180
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The area covered by each sprinkler shall be defined by the centre lines drawn midway
between adjacent sprinklers at right angles to the line joining the sprinklers and by the
boundary of the area covered (see Figure H.02).
Where in-rack sprinklers are installed, the calculation shall be carried out taking into
account the simultaneous flow and pressure requirement for roof or ceiling sprinklers and
the intermediate level sprinklers.
Variations in sprinkler spacing, layout, elevation, range centres, sprinkler orifice size and
pipe sizes, as well as all possible locations, whether on the distribution pipes or between
distribution pipes where these are connected by branch pipes, shall be considered when
determining the hydraulically most unfavourable location of the area of operation (see
Figures H.03, H.05 and H.06.
Note: Proof of the correct position of the hydraulically most unfavourable area of
operation in the case of gridded installations entails displacing the area of operation by
one sprinkler pitch in each direction along branches, and in the case of looped
installations by one sprinkler pitch along distribution pipes.
All possible locations, whether on the distribution pipes, or between distribution pipes
where these are connected by branch pipes, shall be considered when determining the
hydraulically most favourable location of the area of operation (see Figures H.04 to H.06).
The area of operation shall be as near as possible rectangular, even if this means that an
adjacent area is only partly loaded. The type of roof, e.g. shed or saddle roof, and the
type of storage are not relevant.
a) in the case of terminal and looped configurations, the far side of the area shall be
defined by the branch, or pair of branches where there is an end-centre layout.
Sprinklers not constituting a full branch or pair of branches shall be grouped as close as
possible to the distribution pipe on the next up-stream branch row to the rectangular
area (see Figures H.03 and H.06);
b) in the case of gridded configurations where branches run parallel to the ridge of a roof
having a slope greater than 6°, or along bays formed by beams greater than 1,0 m
deep, the far side of the area shall have a length L parallel to the branches, such that L
is greater than or equal to two times the square root of the area of operation;
The area of operation shall be as far as possible symmetrical with respect to the sprinkler
layout (see Figure H.05).
181
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
The area of operation shall be as near as possible square. The following shall be
considered:
a) in the case of terminal and looped configurations, the area shall where possible include
sprinklers on one distribution pipe only. The number of sprinklers calculated to be
operating on branches, or pairs of branches in end-centre installations, shall be located
on each branch or pair of branches at the hydraulically most favourable location.
Sprinklers not forming a full branch or pair of branches shall be located on the next
branch row at the hydraulically closest locations (see Figures H.04 and H.06);
b) in the case of gridded configurations, the area shall be located on branches at the
hydraulically most favourable location. Sprinklers not forming a full branch length shall
be located on the next branch row at the hydraulically closest locations (see Figure
H.05).
OH 80 0,35
182
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Pipe diameters on the installation side of the alarm valve station may decrease only in the
direction of water flow, except in the case of grid and loop configurations.
Note: This excludes throttle sections used with great non-uniformities and designed and
calculated such that cavitation is excluded.
The length of branch pipes fed from one end is limited to 30 m. 20 sprinklers max. may
be fitted.
The length of branch pipes fed from both ends is limited to 60 m. 40 sprinklers max. may
be fitted.
Upright sprinklers may not be directly connected to any pipe ≥ DN 65. Pendent sprinklers
may not be directly connected to any pipe > DN 80. For larger diameters an arm pipe
shall be fitted so that the minimum distance from the sprinkler deflector to the edge of the
main pipe is 1,5 times the diameter of this pipe.
183
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Annex H
Figures with examples (informative)
184
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Figure H.03: Most unfavourable areas of operation in comb and double-comb sprinkler
layouts (see G.3.2)
Note: The areas of operation shall be arranged as square as possible. Only if special fire
developments are to be expected (e.g. due to a certain arrangement of fire loads), the
area of operation should be “longish”!
Figure H.04: Most favourable areas of operation in one-sided and two-sided sprinkler
layouts (see G.3.2)
185
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Figure H.05: Most favourable and unfavourable areas of operation in a gridded pipe
layout (see G.3.2)
Figure H.06: Most favourable and unfavourable areas of operation in a looped pipe
layout (see G.3.2)
186
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Annex I
Approved components
The following components are subject to approval by the authorities:
a) sprinklers;
b) wet alarm valve assemblies;
c) dry alarm valve assemblies
− dry alarm valve stations without accelerator and exhauster;
− dry alarm valve stations with accelerator and exhauster;
− subsidiary valve stations without accelerator and exhauster;
− subsidiary valve stations with accelerator and exhauster;
d) alarm motors and gongs;
e) water flow alarm switches;
f) pipe couplings
− elastic pipe couplings;
− pipe joints;
g) pipe hangers
− pipe hangers and accessories (type test only if not in compliance with requirements
of these Guidelines);
h) pressure switches;
i) sprinkler pump sets;
j) pre-action alarm valve assemblies Type A;
k) pre-action alarm valve assemblies Types B;
l) monitoring systems, control and indicating systems for sprinkler monitoring;
Note: If fault signals of the sprinkler system are indicated at control and indicating
equipment, this shall also be approved as monitoring panel.
m) controllers
− for electrical motors of sprinkler pumps;
− for diesel engines of sprinkler pumps;
n) feed valves;
o) stone traps;
p) flow measuring devices;
q) check valves;
r) relief valves;
s) valves and slide valves;
t) plastic sprinkler escutcheons;
u) reduced capacity tanks < 20 m³ (VdS can also carry out a detail test during approval);
v) pipe swivel joints;
187
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
w) steel bellow expansion joints (excluding expansion joints acc. DIN 30681 PN 16 with
DIN-DVGW quality mark);
x) corrosion protection agents;
y) foam proportioners;
z) foam pumps;
aa) foam concentrate membrane tanks;
bb) cables acc. DIN 4102-12, class E 90 (if additional function test with water is required).
− pipe hangers and accessories (if in compliance with requirements of 15.2.2 of these
Guidelines);
− compressors, tank filling pumps and pressure tanks;
− strainers;
− diesel engines;
− pressure tanks;
− electrical motors;
− gauges acc. DIN;
− pipe joints with flanges acc. DIN, capillary solder fittings acc. DIN EN 1254, malleable
cast iron fittings acc. DIN EN 10242 (incl. sealing material);
− safety valves (type examination tested);
− water storage tanks;
− air filling devices;
− emergency power supplies;
− water level indicators;
− pipe trace heating.
Marking
Sprinkler valve stations shall bear the mark of the approved installer. This obligation
applies to every second and further licence holder of a product resp. to each first licence
holder and all further if the manufacturer is the installer.
188
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Annex J
New technology (Informative)
These Guidelines cover only the types of sprinklers specified in Table 12.01. During the
years preceding the preparation of these Guidelines new technologies were being
developed for special applications, including in particular the following:
These sprinklers should only be used in accordance with the results of large scale fire
test data and where the design criteria are fully acceptable to the authorities involved.
189
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Annex K
Protection of Special Hazards
National requirements shall be taken into consideration. The following hazards need
special consideration.
K.1 Aerosols
Protection for aerosol storages shall be in accordance with table K.01.
Precautions shall be taken to avoid projection of aerosol containers, e.g. storage in pallet
cages.
The maximum area of aerosol storage and any containment shall be considered and the
authorities shall be consulted.
190
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
K.2.2 Categorisation
This clause applies to all types of garments, irrespective of their storage category.
The sprinklers installed directly above the garment racks shall be stagger spaced in the
vertical plane, at horizontal intervals of not more than 2,8 m along the length of the rack.
There shall be a sprinkler not more than 1,4 m from the rack end. The clearance between
the top of the garments and the sprinkler deflector shall be at least 0,15 m (see Figure
K.01).
Each sprinkler row (in each level) protecting garment storage racks should be capped by
a continuous solid horizontal baffle of at least the length and width of the garment row.
The baffle should preferably be of a non-combustible material.
The upper level of sprinkler rack protection and baffle may be omitted providing the
clearance between the top of the garments and the deflectors of the ceiling sprinklers
does not exceed 3 m height.
Sprinklers shall be installed below all obstructions such as access ramps, main aisles,
walkways and transportation routes, with the exception of aisles, not exceeding 1,2 m
wide, between sprinkler protected garment storage rows.
Rows: 3
Levels: ≤3
Where there are more than 3 levels of sprinkler protection, 3 rows of 3 sprinklers on 3
protected levels shall be assumed to operate. Where there are 3 levels or less, 3 rows of
3 sprinklers should be assumed to operate on all protected levels.
191
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
If the uppermost level or the barrier is omitted, the ceiling sprinklers shall be designed on
the basis at least of Category III goods. The stack height shall be measured from above
the uppermost intermediate level sprinklers.
ceiling
3m
aisle
3m
2,8 m
3,5 m
0,8 m
rack end
1,4 m
min. 0,15 m
capping
Film forming foam shall be used with flammable liquids that have a flash point below
55°C.
Flammable liquids shall be classified into four classes according to their flash point (FP),
as shown in Tables K.02 and K.03. Tables K.02 and K.03 shall be used for flammable
liquids stored in non-pressurised metal drums with a capacity greater than 20 l but not
greater than 208 l. Table K.04 shall be used for flammable liquids stored in non-
pressurised metal drums with a capacity less than 20 l.
192
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Table K.02: Flammable liquids in metal drums with a capacity > 20 l and ≤ 208 l in free-
standing storage or block storage (ST1)
ST1 5,5 10
1 FP > 100 450
ST5/6 4,6 7,5
ST1 4,0
2 FP ≤ 100 12,5 450
ST5/6 4,6
ST1 1,5
3 FP ≤ 55 12,5 450
ST5/6 2,1
ST1 1,5
4 FP ≤ 21 12,5 450
ST5/6 2,1
193
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Idle pallets stored in racks shall be protected with ceiling and in-rack sprinklers according
to Table K.06.
Note 1: Drainage or boundaries should be provided to limit the spread of liquid spills.
Note 2: For the purposes of these Guidelines, spirituous liquor is defined as that
containing more than 20% alcohol.
194
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Table K.07: Non-woven synthetic fabric: design criteria with roof or ceiling protection
only
K7.2 One-row or multiple-row post pallet storage ST2 and ST3 and free-standing
storage ST1 up to 3 m storage height
K7.4 Storage in production areas (One-row or multiple-row post pallet storage ST2 and
ST3 and free-standing storage ST1)
195
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
The sprinkler system shall be designed in accordance with Tables K.7-1 and K.7-2.
Sprinklers of sensitivity rating “Special” or “Quick” shall be used for ceiling protection. For
rack protection sprinklers shall be used whose RTI value is lesser or equal to the RTI
value of the ceiling sprinklers.
Table K.7-1: Classification and design as per K.7 for systems as per 11.5
Table K.7-2: Classification and design as per K.7 for systems as per 11.6
Note (1): If drenchable packaging, e.g. cartons, is used, it is required that the packaging
in cartons does not leave any plastic surfaces uncovered.
Note (2): The horizontal solid sheet barriers shall be provided above each sprinkler level
(see also 11.6.1).
Note (3): A reduction of the operating time is possible, provided that the requirements of
11.6.1.12 are met.
Note (4): Open PE/PS/PP plastic surfaces, i.e. unpacked, are treated as containers;
granulates in bags are Category III with a horizontal distance of 1,5 m.
196
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Where rack storage with intermediate sprinklers is classified as HHS3 due to the use of
sheet barriers, the number of intermediate levels to be considered in the hydraulic
calculation shall be in accordance with 11.6.1.4 and the operating time with 11.6.1.12.
The maximum storage height for pallet racks ST 4 without intermediate sprinklers shall
not exceed 2,1 m for HHS3 and 1,2 m for HHS4. Above the topmost sprinkler level the
storage height shall not exceed 1,5 m. Where the a.m. storage height cannot be adhered
to, the rack shall be designed such that above the topmost stored goods another sprinkler
level can be installed. With a horizontal sheet barrier in accordance with 11.6.1.4 above
the topmost stored goods the ceiling area of operation may be reduced to 150 m²,
providing no spray cans or flammable liquids are stored. Above the sheet barrier no
storage is permitted.
K 7.2 One-row or multiple-row post pallet storage ST2 and ST3 and free-
standing storage or block storage ST1
Classification shall be in HHS4.
For storage types ST1, ST2 and ST3 the maximum storage height is 3 m.
For the storage of plastics, block storage with a surface of 150 m² max. is permitted.
Between the blocks aisles of at least 2,4 m width are required.
Only non-combustible pallets with closed surface, e.g. steel pallets, shall be used. The
storage height per pallet shall not exceed 1 m. Each pallet with so-called KLT (tote
boxes) shall be closed with a storage unit cover plate for pallets (P 1208/1210 VDA
recommendation 4500). Other storage containers shall be closed with a cover on the
topmost level.
Note: If other sprinkler concepts are verified as adequate protection by appropriate fire
tests, the above requirements can be adapted. Means of adaptation could be e.g. to
abandon foam proportioning and/or adapt the percentage of non-combustible pallets
and/or cover plates. This may be the case with minor plastics accumulations, e.g. during
modifications or retrofitting, by agreement with the Inspection Services of VdS
Schadenverhütung.
With PP/PE/PS materials the a.m. requirements apply to container storage. A subdivision
of the stored goods with non-combustible cover plates/covers at a vertical distance of 1 m
each will not be necessary if PP/PE/PS materials are stored in cartons.
Storage means that a surface of more than 2 m² and/or a height of more than 1,2 m is
used.
197
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
The following specifications are based on current fire protection experience. They
describe a concept to minimise the effects of a fire. In the case of new findings or
fundamental modifications in fire protection technology these requirements will be
updated.
K 7.3.1 General
Recent fire tests, previous research and experience have shown that in the case of fire
the a.m. plastics risks with storage heights above the limit of 3 m specified in VdS CEA
4001, K 7.2 are hard to control. However, by means of high design density sprinkler
systems can sufficiently control an initial fire in order to enable the fire brigade to fight the
fire in an inside fire attack.
The protection concept and the design of these risks shall be agreed with the VdS
Inspection Services and the insurer in the planning phase already. This is necessary, as
in such fire scenarios considerable smoke gas development may be expected and thus,
according to experience, great loss of property and business interruption.
The concept specifies requirements for the design of the extinguishing system as well as
organisational and fire defence requirements.
Note: Generally, this also applies to the storage of unexpanded plastics of special type
and form, e.g. so-called big boxes (GLT) and other special risks for which presently no
approved protection concepts are available.
Single-wall unexpanded big boxes (GLT) permeable to water may be treated as tote
boxes (KLT).
The instability of such storage constructions in the case of fire shall be taken into
account.
K 7.3.2 Scope
The following requirements apply to storage type ST1 with a maximum storage height of
4,6 m with ceiling sprinkler protection and a ceiling height of not more than 10,5 m, in
which single-wall and double-wall tote boxes (KLT) and other plastic products of the a.m.
type are stored compactly.
It is recommended to add film forming foam concentrate. Film forming foam concentrates
are appropriate to apply extinguishing water to water-repellent surfaces, such as plastics.
Note: If other sprinkler concepts are verified as similarly adequate by appropriate fire
tests, the above requirements can be adapted. Such object-related means of adaptation
198
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
may be appropriate for lower risks with minor accumulations of plastic material (fire load),
with single-wall storage containers permeable to water and a storage height of less than
3m and especially during modifications and retrofitting. The following may be possible:
− the reduced design density based on Table 6.02 of VdS CEA 4001, but possibly with
foam proportioning (to compensate the extinguishing efficiency);
− the use of sprinklers with lower K-factor (K115) based on Table 12.01 of VdS CEA
4001;
− according to the application a combination of reduced design density and sprinklers
of lower K-factor is possible.
Above a storage height of 3,8 m up to 4,6 m max. the minimum design density is
30 mm/min.
199
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Several blocks of a protection zone shall not exceed a total of 150 m². This applies if
these blocks are divided into small adjacent areas separated by aisles of at least 2,4 m.
The side lengths of the blocks shall not exceed 10 m.
In a hall of 300 m² the block shall not exceed 25 m². The spacing between the blocks
shall be at least 10 m.
Min. 10m
300m2 300m2 300m2
Note: Water spray extinguishing systems shall be designed in accordance with VdS
2109.
Deviating from Table 10.02 the pipework volume of dry pipe systems shall not exceed
1,5 m³ and of subsidiary systems 0,75 m³.
200
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The protection in operating areas I and II shall include the objects specified in K.8.1.3 to
K.8.1.9. Unless specified otherwise, it is possible to choose either sprinkler or water spray
extinguishing systems.
Operating area I includes chip processing from the raw material input until up to the glue
application, and operating area II includes any machinery (filters, bunkers, cyclones, etc.)
downstream of the grinding machine.
For a correct assessment of the manufacturing process in the a.m. operating areas the
authorities shall receive a block diagram before approving the extinguishing system(s).
K.8.1.3 Dryers
The manufacturer of the dryer shall provide evidence that there is appropriate fire
protection equipment installed in the dryer. This equipment supplied by the factory or
public water mains shall also be connected to the water supply of the sprinkler system.
The connection shall have shut-off devices.
K.8.1.4 Conveyors
Pneumatic conveyors shall be protected at both ends (inlet and outlet), e.g. by
sprinklering the cyclone.
Pneumatic conveyors shall also have explosion protection. The explosion hazard shall be
reduced by spark extinguishing systems (see VdS 2106).
Mechanical conveyors (e.g. rotary valves) shall be protected all over by water spray
extinguishing systems.
K.8.1.5 Cyclones
With a base area smaller than 25 m², either a sprinkler system or water spray
extinguishing system may be chosen. With a base area equal to or greater than 25 m² a
water spray extinguishing system shall be installed.
K.8.1.8 Post-refining
Hammer mills, cross beater mills, impact detachers, knife-ring flakers and other post-
refining facilities shall be protected at inlet and outlet by sprinkler or water spray
extinguishing systems.
Sifters and filters (e.g. bag, fabric, hose filters) shall be protected by sprinkler or water
spray systems.
201
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
K.8.1.11 Spreader
The spreader including gluing, bunker and lifting devices shall be protected by sprinkler
or water spray systems.
K.8.1.12 Presses
Presses such as chipboard presses shall be provided with extinguishing systems for local
application approved by VdS for this purpose. The ceiling area of the sprinkler system
above the presses is 260 m² for wet pipe systems. For dry pipe systems it may be
reduced from 325 m² to 300 m². The minimum design density is 10 mm/min.
The design of the system in the production area shall be calculated as follows:
1. calculation of the ceiling area plus the two largest water spray extinguishing
groups or local application groups in this production area;
For the protection of rooms with thermal oil plants or hydraulic installations and for the
protection of thermal oil pipes in the production area, sprinkler or water spray systems
with foam proportioning shall be installed.
Determine which systems require the greatest water flow. The sprinkler system in
production plus the two largest water spray extinguishing groups located in this
production area, or the sprinkler system in the storage area.
K.9 Special protection concept for racks with solid shelves and
gangways
This clause specifies the protection of racks with solid shelves and solid gangways as
layouted in Figure K.03. Between rack and gangway there may be a ventilation gap of
0,1m width. Fully solid gangways are also permitted.
202
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Basic values:
Fire hazard class: HHS 4, up to 50% plastic containers acc. K.7 are
allowed*
Type of storage: ST6
Storage height: max. 2,5m
Flue width: 1,2m
Total rack width: max. 1,2m
Level spacing rack sprinklers: max. 3,6m
The installations shall be fully calculated in consideration of all necessary ceiling and rack
sprinklers. Rack and ceiling sprinklers shall be connected via separate valve stations.
Note: This concept is based on fire tests and specifies one possible solution for adequate
protection. If more than 50% plastic containers are used or materials classified according
to K.7, the concept shall be agreed with VdS in the planning phase.
K.9.1 Rack
Sprinkler layout (see also Figure K.03):
- sprinklers shall be arranged on the outsides of the rack underneath the potential
ventilation gap. The distance to the longitudinal side of the rack shall not exceed
0,15 m;
- rack sprinklers shall be arranged centrally in front of each rack shelf with an allowable
distance of max. 1,6 m;
- distance upper edge stored goods sprinkler deflector at least 0,5 m in the area of
intermediate levels;
- distance upper edge stored goods sprinkler deflector at least 0,15 m in the area of top
level.
Sprinklers:
− K factor min. 57
− RTI value “Quick”
− upright
− flat sprinkler water shields or deep sprinkler water shields shall be installed to prevent
the sprinklers from wetting each other and protect them against dripping plastics.
203
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
K.9.2 Ceiling
The ceiling protection above the topmost rack sprinkler level shall have the following
features:
If the distance between upper edge of stored goods and ceiling exceeds 4 m, a special
agreement with VdS will be required.
204
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Upright spray or flat spray sprinklers with K factor 80 and operating temperature 57°C
shall be used.
With cable ducts in accordance with K.10.1 one row of sprinklers shall be arranged in the
aisle area, as centrally as possible. If the cable duct is assigned on one side only, a
sprinkler-wall spacing of 1,25 m shall not be exceeded. The maximum sprinkler spacing
of spray sprinklers is 2,5 m and of flat spray sprinklers 3 m.
The vertical distance between sprinkler deflector and topmost cable tray shall be 500 mm
for spray sprinklers and 300 mm for flat spray sprinklers. The a.m. spacing range shall be
without obstructions.
Lights shall be located only centrally in the aisle of the cable duct between the sprinklers.
The distances of 500 mm resp. 300 mm may be fallen below, if the sprinklers are
evidenced to be appropriate for this. The sprinkler spacing to ceilings shall be between
20 mm and 4500 mm for spray sprinklers and between 50 mm and 300 mm for flat spray
sprinklers.
205
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
The sprinkler system shall be a wet pipe system. Cable ducts up to 3000 m long may be
connected to a wet alarm valve station. For each 1000 m duct length there shall be a
separate shut-off device and draining.
The shut-off device shall be equipped with a monitoring device for the operational status.
The shut-off device shall be located outside the associated section. The associated
section shall be clearly identified.
If there is no automatic fire detection and fire alarm system with alarm division (100 m
max.), additional alarm devices (water flow alarm switch or wet alarm valve station) shall
be provided for the sprinkler system per cable duct section (100 m max.). Water flow
alarm switches require test facilities (see Fig. 14.03).
It shall be possible to supply all sprinklers installed within a vertical cable duct
simultaneously with extinguishing water. If the vertical cable duct is subdivided by at least
fire-retardant separations made of non-combustible materials, only the sprinklers of the
largest section need to be considered.
The minimum pressure at the sprinkler is 1,0 bar, operating time is 30 min.
K. 10.3.1 Design density for sprinkler systems in cable floors or cable rooms
The design density depends on the number of cable trays arranged one upon the other. It
is as follows:
206
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
K.10.3.2 Operating time for sprinkler systems in cable floors or cable rooms
For other types of horizontal and vertical cable ducts and floors the design shall be
agreed with the VdS Inspection Services (e.g. with the risk of freezing in the protection
area).
The different divisions of recycling plants for plastic packaging material shall be protected
by sprinkler or water spray extinguishing systems according to the fire load. Pneumatic
conveyors in which fires may occur and be forwarded, require additional protection by
spark extinguishing systems.
As bulk and bale storage require additional clearing out and damping down, the alarm
shall be directly transmitted to the fire brigade. The pump capacity of the fire engine shall
be at least 1600 l/min.
The protection concept should be agreed with the VdS Inspection Services in the
planning phase.
− bulk storage;
− bale storage;
− sorting cabins.
The maximum storage heights for bulk and bale storage are specified in Table K.08 and
the design parameters in Table K.09.
207
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Table K.09: Design parameters for sprinkler systems for bulk and bale storage
The sprinkler system for the sorting cabins may be designed according to OH3. For the
local protection of the equipment specified in this clause a design density of 7,5 mm/min
shall be provided. Use sprinklers of response sensitivity “Special”.
Where dry pipe systems are installed for the protection of bulk and bale storage, water
shall be discharged at the end of the pipework not later than 20 s after the test facility has
been opened. This may be achieved e.g. by installing accelerators.
Note: Alternatively to the protection by a sprinkler system in accordance with K.11.2 bulk
and bale storage may be protected by a water spray extinguishing system with a design
density of 17,5 mm/min and a proportioning of film forming foam concentrate as well as in
compliance with the storage heights specified in Table K.09.
Dry pilot lines with glass bulb release elements of response sensitivity “Special” shall be
used for fire detection purposes.
Upon release of the water spray extinguishing system the conveyor and sorting
equipment of the appropriate area shall be disabled automatically.
The water rate for the local protection systems available in the protection areas shall be
considered.
208
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Upon release of the spark detector with spark counting device in pneumatic conveyors,
the additional local protection nozzles (see VdS 2109) installed in the objects (e.g. drum
sieve systems, sieve sifters, reduced waste container station, dust exhausting equipment,
filters, cyclone) shall operate automatically, as soon as the alarm threshold has been
reached. The design density shall be 7,5 mm/min minimum and the operating time shall
be 30 min.
Note: The nozzles shall be positioned at the top of each; activation shall be via spark
detectors in the exhaustion.
Note: If high temperatures prevail in the drying hoods (e.g. > 100°C), pendent dry
sprinklers or a dry pipe system may be appropriate for this area. Water shall be
discharged at the most unfavourably positioned sprinklers after 30 s maximum.
Beneath the drying hood ceiling sprinklers with an area of operation of 12 m² shall be
positioned.
In the area of the roller frames sprinklers shall be positioned between the roller frames
such that in the case of fire the storage areas are sprinklered.
The basement area shall be protected by a sprinkler row in the foundation area with a
sprinkler spacing of 2,5 m maximum. The areas of operation for the sprinklers between
the roller frames and in the basement area shall be 90 m².
209
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
The height of the mobile shelving protected by ceiling sprinklers only shall be limited to
3m. The clearance between the top of the mobile shelving units and the sprinkler
deflectors shall not be less than 0,5 m.
The area of each block of closed (compressed) mobile shelving shall not exceed 150 m².
There shall be aisles of at least 1,2 m surrounding each block of mobile shelving in either
the closed or open (uncompressed) condition. Instead of aisles there may also be a
separation by at least fire-retardant walls made of non-combustible materials. The walls
shall be fully closed, sufficiently resistant to mechanical impact and leading up to a height
of 0,5 m minimum above the topmost stored goods.
When the mobile shelves are closed (compressed), each shelf unit shall close against
hard tops, which shall maintain a space of at least 50 mm between adjacent shell units. A
fully closed topmost level shall be avoided.
The water density at the ceiling protection shall be in accordance with the specifications
of Clause 6 with a minimum of 10 mm/min.
For rooms with a floor area less than 150 m² the density shall be applied in accordance
with Table K.10:
Automatic parking systems are garages with neither movement of persons nor vehicular
traffic, in which the vehicles are transported by mechanical conveyors from the garage
entrance to the parking spaces and back to the garage exit.
The heat accumulation required for a quick response of the sprinklers is difficult to
achieve due to very open construction, mainly in the case of multi-storey parking
systems. Therefore, the sprinklers shall be arranged as in local applications, focusing on
the position of the vehicle. Quick response sprinklers shall be arranged with reduced
sprinkler distances.
Via increased pressure at the sprinkler a drop spectrum with a high amount of small
drops may be achieved, ensuring quick fire suppression and preventing fire spread to
other vehicles.
210
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The sprinklers shall be arranged above the vehicles such that the automatic placing and
removal of any permitted type of vehicle will not cause any damage.
211
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
The sprinkler rows shall be arranged laterally beside the vehicles (see Figure K.04).
The sprinklers shall be arranged between every two adjacent vehicles of one row and
between the end of one vehicle row and the wall.
A maximum lateral distance of 0,5 m between sprinkler row and vehicle shall not be
exceeded.
The sprinkler spacing shall be between 1,5 m and 2,5 m; the distance to the walls shall
not exceed half a sprinkler spacing. The sprinkler distance to the ceiling shall be in
accordance with 11.4.2.
If no end-to-end ceiling is provided, the distance to the lower edge of the collecting tray or
to the vehicle carrier of the level above shall be measured. In this case a sufficiently large
heat accumulation space above the sprinklers shall be provided, with additional baffles, if
required.
The sprinklers shall be installed at distances of 4 m max. to each other and 2 m max. to
the wall.
212
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Annex L
ESFR Sprinkler systems, planning and installation
L.1 General
L.1.1 Scope
This Annex specifies design and installation requirements for Early Suppression Fast
Response (ESFR) sprinkler systems. ESFR sprinklers are quick-acting, high-performance
sprinklers which have the capability of extinguishing fires within designated risks. There is
little room for error in the design and installation of ESFR sprinkler systems; the design
principles and the operating characteristics are significantly different to standard sprinkler
protection. ESFR sprinklers may be unable to succeed with adverse design features and
non-compliance, which may be common practice when installing standard sprinkler
protection. It is therefore essential that all the requirements of this Annex are complied
with, without exception, when applying ESFR protection.
With the exception of the clauses identified in L.4.1, all the requirements of these
Guidelines are applicable when installing ESFR sprinklers.
EFSR sprinklers are mainly used if in-racks sprinkler cannot be installed for technical
reasons.
Note 1: Preliminary design considerations shall be carried out to determine if the building
construction is suitable for the use of ESFR sprinklers.
VdS should be involved even in the planning of ESFR sprinkler systems.
Note 2: When applying pressure tanks, an end pressure of 2 bar is sufficient. When
applying two pumps with separate power supply and a water volume of at least twice
50% of the total volume, a pressure tank may be omitted. In this case a pressure holding
pump is required.
L.1.2 Definitions
Sprinkler, ESFR pattern: Nozzle with a thermosensitive sealing device which opens to
discharge water, distributing it in a specified pattern, with sufficient momentum, over a
designated area to achieve suppression of a fire or inhibit growth when connected to the
appropriate piping and water supplies.
− Bulbs: 68°C
93°C
− Fusible element: 68 to 74°C
93 to 104°C
The higher temperature ratings shall only be used where needed because of high
ambient temperature conditions.
213
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
L.1.4 Application
The following clauses of these Guidelines are not applicable to ESFR sprinkler protection:
4.2, 6.1, 6.2, 6.3, 6.4.11, 8.3.2.2, , 10.2, 10.3, 10.4, 10.5, 11.1.2, 11.2, 11.3, 11.4.1,
11.4.2, 11.4.4, 11.4.5, 11.4.6, 11.4.7, 11.4.9, 11.4.10, 11.4.12, 11.4.13, 11.5, 12.2, 12.4,
12.5, 12.6, 12.7, 12.8, 12.9.
The longitudinal and transverse flues with storage methods ST2, ST3, ST4 and ST6 shall
be regularly spaced and having dimensions as follows:
− (1) transverse flues shall be at least 0,08 m wide and shall be spaced at distances of
not more than 3,0 m; and
− (2) longitudinal flues shall be at least 0,15 m wide and shall be spaced at distances of
not more than 3,0 m.
Figure L.01: Storage methods ST2, ST3 and ST4 transverse and longitudinal flues
214
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Storage method ST1 shall have either appropriate longitudinal and transverse flues, or
else the storage blocks shall not have any flues – especially no flues covered at the top.
Single and double-row shelved racks shall comply with one of the following:
a) shelves having openings of less than 50% of the plan area shall not exceed 2,0 m² total
plan area and shall be bounded on all four edges by flues of not less than 0,15 m width;
b) slatted shelves shall have shelf-open areas, uniformly interspaced of at least 50% of the
shelf plan area. The distance between openings shall not exceed 0,15 m; or;
c) grated or mesh-type shelves shall have uniform openings of at least 50% of the shelf
plan area. The horizontal distance between openings shall not exceed 0,15 m.
215
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Commodity (storage Maximum ceiling height: Maximum ceiling height: Maximum ceiling height: Maximum ceiling height:
1) 1) 1) 1)
methods required to 9,1 m 9,8 m 10,6 m 12,2 m
comply with L.1.4.1.2 and
L.1.4.1.3)
Maximum Minimum Maximum Minimum Maximum Minimum Maximum Minimum
storage pressure at the storage pressure at storage pressure at storage pressure at the
6) 6) 6) 6)
height sprinkler height the height the height sprinkler
sprinkler sprinkler
(m) (bar) (m) (bar) (m) (bar) (m) (bar)
K-200 K-360 K-200 K-360 K-200 K-360
216
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
L.1.4.4 ESFR sprinklers shall only be installed in buildings with roof or ceiling slope up to
and including 170 mm/m. Where roof or ceiling slopes exceed 170 mm/m, the roof or
ceiling shall be underdrawn with a false ceiling. The false ceiling shall be of non-
combustible construction, having an acceptable slope. ESFR sprinklers shall be deployed
below the false ceiling. Standard sprinkler protection shall be used in the roof or ceiling
space
L.1.4.6 The following example of storage or commodities are not suitable for protection
by ESFR sprinklers:
− certain storages which exhibit unusual fire characteristics such as roll tissue;
− open-top combustible containers;
− unusual commodities or materials which have not been proven, by either testing or
analysis, to be appropriate for ESFR sprinklers protection;
− warehouses in which the commodities or the type of storage are unpredictable;
− special risks which are described in Annex K (K.1 aerosols, K.3 flammable liquid
storages, K.5 spirituous liquors and K.7 PE, PP, PS and plastics with similar fire
behaviour).
L.2.1.2 ESFR protection is based on construction without smoke and heat exhaust
ventilation systems or other roof openings.
If smoke and heat exhaust ventilation systems are unavoidable, they shall be operated
manually. Any draft curtains used in conjunction with roof vents or other roof openings
shall be limited in depth and located with respect to sprinklers so that distances specified
in Table L.03 are complied with. Any open roof vents or other roof openings shall be
closed automatically preferably before, but in no case more than 30 s after, the operation
of the first sprinkler.
The only smoke and heat exhaust ventilation systems allowed are those in which no
openings can occur due to melting up to the point of intended manual release in
accordance with DIN 18232.
L.2.1.3 The clear space beneath the sprinkler deflectors shall be no less than 1m.
L.2.1.4 Skylights shall be flush to the ceiling or underdrawn at ceiling level. The skylights
shall be capable of withstanding, without failure, a temperature of 300°C for at least
5 min.
217
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
L.2.2.2 The design area of operation shall consist of an area with a minimum of 12 ceiling
sprinklers or minimum 90 m² whichever is the greater. This design area of operation shall
be the hydraulically most unfavourable area and may include up to 6 additional sprinklers
within the same area (e.g. under obstructions). The minimum operating pressures are
stated in Table L.01.
The water supply shall be capable of providing the demand flow for at least 60 min.
L.2.2.4 Where ESFR sprinklers are installed beneath mezzanines of 4,5 m height from
the floor or less, at least 6 ESFR sprinklers shall be assumed to operate (three ESFR
sprinklers on each of two branches) at an operating pressure of 3,5 bar.
ESFR sprinklers shall be used beneath mezzanines which are higher than 4,5 m; twelve
ESFR sprinklers shall be assumed to operate (four sprinklers on each of three branches).
Sprinklers beneath walkways, conveyors and mezzanines shall be taken into account
when designing the water supplies, in accordance with table L.02.
218
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
L.2.3.2 The centre line of the sprinkler heat-sensitive element shall be between 0,1 to
0,33 m below the roof or ceiling for an ESFR sprinkler with a K factor of 200.
The centre line of the sprinkler heat-sensitive element shall be between 0,1 to 0,45 m
below the roof or ceiling for an ESFR sprinkler with a K factor of 360.
Where the roofs or ceilings are constructed using beams and girders or profiled panelling,
sprinklers should be located in bays rather than under beams. Bays formed by this
method of construction should not exceed 0,75 m depth. Where the ceiling is profiled, the
distance from the ceiling to the sprinkler shall be measured from the bottom of the profile,
see figure L.02. The position of the deflector shall be in accordance with L.2.3.3.
Where this is not practical, the roof or ceiling shall be underdrawn by a suspended
ceiling.
219
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
220
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Note: With obstructions smaller than 30 cm values deviating from Figure L.05 may be
accepted by agreement with VdS, provided that the obstruction is located centrally
between the sprinklers.
L.2.3.3 Where sprinkler deflectors are located above the bottom of beams, girders, ducts,
fluorescent lighting fixtures or other obstructions located near the ceiling, the position of
the sprinklers with respect to these obstructions shall be in accordance with Figures L.03,
L.04 and L.05, as appropriate.
L.2.3.4 Continuous obstructions located below sprinklers, such as sprinkler piping, utility
piping or duct work up to 0,3 m wide at a horizontal distance of at least 0,6 m from the
vertical centre-line of the sprinklers do not require additional sprinklers below. Additional
sprinklers shall be located below wider or more closely located obstructions.
L.2.3.5 Upright sprinklers shall be positioned so that the deflector has a minimum
distance of 0,18 m above the top of the branch pipe.
L.2.3.6 Roller-type conveyors and grated walkways with 50% or more uniform openings
are not considered as obstructions to ceiling sprinkler discharge. However, when there
are more than one level above each other of conveyors or walkways 50% or more open,
a line of ESFR sprinklers shall be installed beneath every other level starting from the
second level down from the ceiling. (See Figure L.06).
221
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
222
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Annex M
Proportioning of film forming foam concentrate in
sprinkler systems
Note: The choice of premix shall be in accordance with the material of pipework and
components.
The foam concentrate manufacturer shall indicate the corrosive effect that the mix
produced from his foam concentrate has – compared to tap water – on the construction
material of the sprinkler system.
If water-foam concentrate mixture (premix) is prevailing in the pipework, its quality shall
be tested in accordance with the foam concentrate manufacturer, in any case at least
once a year. The test intervals depend on the water quality, on local conditions etc.
Samples shall be taken at not less than three locations in the pipework at the sampling
connections provided for this purpose, i.e.
The quality of the foam concentrate shall be tested with regard to its spreading
coefficient, foaming (if applicable) and surface tension.
Valves for testing the foam concentrate-water mixture shall be marked with a permanent
label or sticker reading “Test valve for foam concentrate-water mixture”.
In the case of a negative test result the pipework shall be drained and flushed before
refilling it. If the foam concentrate-water mixture repeatedly fails to fulfil the quality
requirements, it may be necessary to test the water supply or examine the water for
223
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
− flow direction;
− extinguishing concentration;
− operation range (concentration).
During approval evidence shall be provided to the full extent that the required foam
concentration is reached, using appropriate fixed (or held ready on site) flow measuring
devices. The test shall be carried out at maximum extinguishant rate with water, and at a
value of 500 l/min with water and additionally with foam concentrate for comparison.
In the periodical inspection one year after commissioning, a test can be carried out with
water or surrogate liquid and the results compared to those obtained upon
commissioning. If the values measured with water or the surrogate liquid exceed the
tolerance range after one year, the test shall be repeated with foam concentrate.
224
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
M.2.5 Tolerance
The following values shall be met as tolerances of the extinguishing concentration:
The system shall be fitted with a test facility allowing control of all mechanical and
electrical components of the proportioning unit without adding any foam concentrate to
the extinguishing water during the test. The proportioning unit shall be reset automatically
after control, so that the foam concentrate can be proportioned.
The pump capacity shall be dimensioned in accordance with the maximum design
requirements of the sprinkler system, the viscosity of the foam concentrate and the
maximum proportioning tolerance. The maximum pressure of the pump may exceed the
permitted nominal pressure of the sprinkler system up to the proportioning unit and shall
be, in any operating state, at least as much higher than the water pressure upstream of
the proportioning unit, as has been specified by the manufacturer of the proportioning
unit, in any case at least 1 bar.
Foam concentrate pumps shall operate in positive head conditions. Positive displacement
pumps shall be fitted with an appropriate means of pressure limitation.
Pumps, suction and pressure pipes up to the proportioning unit shall be fitted with
flushing devices. During flushing no water shall flow back into the foam concentrate tank.
The power supply of the foam concentrate pump shall be backed up in the case of:
Foam concentrates shall be used that are appropriate for both fire load and equipment,
e.g. proportioning unit.
225
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
The total supply of foam concentrate shall ensure a continuous operation of the
extinguishing system for 30 min.
If an approved works fire brigade with a group strength of at least 1:8 is available, the
foam concentrate supply may be reduced by 50%, providing at least the same amount is
stored at the works fire brigade and may be connected to the fixed foam concentrate tank
of the sprinkler system within 15 min. The fulfilment of these requirements shall be
agreed with the VdS Inspection Services in the planning phase.
Different foam concentrates shall not be mixed unless the respective manufacturers
permit this.
According to type and quantity of foam concentrate a collection tray may be required for
the protection area.
The tank shall be fitted with ventilation devices, a fill level indicator and an overflow
protection.
For checking the inner walls of the tank inspection openings shall be provided.
Connections for filling and draining the tank shall be provided. The filling pipe shall lead to
the vicinity of the tank bottom.
The suction connection for the foam concentrate shall be located above the tank bottom.
The volume beneath the suction pipe connection shall not be taken into account when
determining the effective volume.
226
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Appropriate devices shall be fitted to prevent any involuntary foam proportioning into the
system.
An operation manual shall be fixed in the direct vicinity of the tank. Any operational
sequences listed therein shall be followed by all means.
The total volume of foam concentrate may be allocated to several tanks connected to
each other. To avoid irregular extraction, the pressure losses in the connection pipes
shall be balanced.
Foam concentrate pipes upstream of the proportioning unit, which cannot be filled within
10s, shall be permanently filled with foam concentrate. The foam concentrate pump and
the connection between foam concentrate tank and proportioning unit shall be made of
stainless steel, providing they are permanently filled with foam concentrate.
Pipes and components permanently filled with water-foam concentrate mixture shall
comply with 15.1.2. Galvanised pipes and pipes with internal lining shall not be used.
In foam concentrate pipes strainers shall be installed upstream of the proportioning unit in
the direction of flow.
The strainers should be fitted such that the sprinkler system can operate even while they
are being cleaned (flushed).
Strainers are not required if membrane tanks and proportioning units with restrictors ≥
8mm in diameter are used.
With foam concentrate pumps: The effective NPSH value of the foam concentrate pump
shall exceed the required NPSH by at least 1 m.
Any pressure loss in the foam concentrate pipes shall be calculated in accordance with
the DARCY formula. For foam concentrate with non-Newton characteristics special
considerations apply. Viscosity according to flow velocity shall be used.
227
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
L ρ
Δp =λ ⋅ ⋅ ⋅v 2 (Darcy formula)
d 2
with:
L pipe length, in m
d pipe diameter, in m
The absolute pipe friction factor λ shall be calculated as a function of the Reynolds
number Re according to the following equations.
v
Re = d ⋅
γ
with:
For calculating the Reynolds number the kinematic viscosity of the lowest possible
temperature at the location of the foam concentrate tank shall be used.
64
λ=
Re
d
For 2350 < Re < 65 (hydraulically smooth pipes)
k
with:
k pipe surface roughness, in mm (for steel pipes: k = 0,5 mm; for stainless steel
pipes: k = 0,2 mm)
−2
λ
λ = 2 ⋅lg Re⋅
2,51
d d
For 65 < Re < 1300 the following applies:
k k
228
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
−2
2,51 k
λ = − 2⋅ lg +
Re⋅ λ 3,71⋅ d
d
For Re > 1300 (hydraulically rough pipes) the following applies:
k
−2
d
λ = 2 ⋅ lg 3,71⋅
k
M.8 Disposal
The necessary extinguishing water retaining systems shall be dimensioned in accordance
with the guidelines for calculating extinguishing water retaining systems for the storage of
substances hazardous to waters.
Annex N
Commodity classification methodology utilising
calorimeter tests (informative)
N.1 Introduction
Efficient and reliable sprinkler protection of storage risks is dependent on appropriate
commodity classifications.
The European sprinkler installation specification CEA 4001 subdivides commodities into
four categories, based on experience and fire test results. Full-scale fire testing has been
the preferred solution for determining commodity classifications, but is a costly procedure.
The development of a purpose built Fire Products Collector (FPC) by Factory Mutual
Research Corporation (FMRC) has made the classification of commodities possible using
smaller amounts of materials than has hitherto been acceptable.
The FPC consists of a large capacity calorimeter hood with a water application pipework
array located below the collector hood, beneath which a fuel array is burnt.
229
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
N.3 Method
The method used is described in the document “NORDTEST METHOD NT FIRE 049".
N.5 Bibliography
a) Chicarello, P-J- Troup, J.M, "Fire products collector test procedure for determining the
commodity classification of ordinary combustible products", Factory Mutual Research
Corporation, August 1990.
d) Chicarello, P-J Troup, J.M., "Combustible Products: commodity classification - fire test
procedure", Nordtest method, NT FIRE 049.
230
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Annex O
List of numbering of tables and figures CEA/VdS
CEA (informative)
For a better overview the tables and figures of these VdS CEA Guidelines were newly
numbered. The original numbers of the tables and figures of the CEA specifications CEA
4001 : 1995-09 are specified in Tables O.01 and O.02.
231
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
232
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Annex P
Confirmation on the Connection of Hydrant
Systems
Confirmation
Building project
Areas
Address
We are aware of the fact that in case of repair and maintenance works the hydrants are
not available as intended. When water is extracted from the hydrants, a remote alarm is
released at a specified location, unless appropriate organisational measures are taken.
_________________ ____________________________
233
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Annex Q
Confirmation: Concrete-casting of Sprinkler Pipes
Street:
Postal code/City:
Areas:
Sprinkler systems in accordance with VdS CEA 4001 are characterised by their high
success rate.
The intention is to grant this reliability over a long period of time. In case of any leakages
of the pipework, it shall be possible to do the repair works at short notice without
decommissioning any sections of the extinguishing system over a longer period.
Damage repair and modifications of concrete-cast pipework require increased effort and
thus lead to longer downtimes of the extinguishing system.
The casting dates shall be communicated to VdS Schadenverhütung beforehand. VdS
Schadenverhütung reserves the right to do an on-site inspection and/or witness the
pressure tests.
The owner confirms by his signature that he is aware of the effort required in case of any
works to be carried out at the concrete-cast pipework.
______________________ ____________________
Place, date Stamp / Signature of owner
Copies to:
-Owner
-Installer of extinguishing system
-VdS Schadenverhütung
234
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Annex R
Requirements for Material and Fire Resistance
Classes and their Classification in accordance with
DIN 4102 and DIN EN 13501
Source (in extracts): Building Rules List, Editor: Deutsches Institut für Bautechnik (DIBt)
R.1 Principles
The classification of the material and fire resistance classes in accordance with DIN 4102
or DIN EN 13501 in line with this VdS CEA 4001 is analogous to the classification
according to building control requirements. However, this classification does not replace
the required certificates of suitability or applicability by the building control authorities.
The smoke growth and burning droplets, which are also included in the respective
material class of DIN 4102-1, are marked in the European class system with an additional
“s” (smoke) and “d” (droplets) in accordance with Table R.1. These additional
requirements have been included in Table R.2 to give you an idea of the corresponding
European classification.
In this context, “SMOGRA” indicates the Smoke Growth Rate and “TSP” indicates the
Total Smoke Production during the standardised test duration of 10 minutes.
Smoke Droplets
Smoke growth Burning droplets
(s) (d)
235
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
236
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
A1 A1fl
A A2 non-combustible
A2fl -s1
combustible materials
Bfl -s1
B1 of low flammability
Cfl -s1
A2fl -s2
Bfl, -s2
B
Cfl, -s2
B2 of normal flammability
Dfl -s1
Dfl -s2
Efl
B3 of high flammability Ffl
1)
Index „...fl“ (floorings) indicates the fire behaviour classes for
floorings
Table R.3: Material classes for floorings acc. DIN 4102-1 and DIN
EN 13501-1 and their classification acc. requirements of VdS CEA
4001
R E I W t M C S
Fire Additional
Basic criteria
resistance criteria
237
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Criterion
Code Application
(characteristics of the components)
enclosure integrity
integrity)
I (isolation – insulation) heat insulation (under impact of fire) to specify the fire resistance
a↔b (above – below) direction of the classified fire resistance false ceilings
ve, ho (vertical, horizontal) classified for vertical/horizontal installation ventilation ducts/flaps
pipe end uncapped inside fire test box/pipe
U/U (uncapped/uncapped) firestop seals for pipes
end uncapped outside fire test box
pipe end capped inside fire test box/pipe
C/U (capped/uncapped) firestop seals for pipes
end uncapped outside fire test box
pipe end uncapped inside fire test box/pipe
U/C (uncapped/capped) firestop seals for pipes
end capped outside fire test box
Table R.5: European performance classes, criteria and applications on fire resistance
in accordance with DIN EN 13501-2 and DIN EN 13501-3
238
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
The designation of the European fire resistance classification of components does not
include any specifications on the fire behaviour of the materials of these components.
Therefore, the fire behaviour of the materials is taken into account in accordance with
DIN 4102-2 and determined in more detail in accordance with DIN 4102-1 or DIN EN
13501-1 (see Tables R.2 and R.3).
239
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Bearing components
Requirements of Non-bearing Non-bearing False Independent
VdS CEA 4001 without with interior walls exterior walls floors false ceilings
enclosure1 enclosure1
E 30 (i→o)
R 30 REI 30 EI 30 and EI 30(a↔b)
fire-retardant EI 30-ef (i←o) REI 30
E 60 (i→o)
R 60 REI 60 EI 60 and EI 60(a↔b)
highly fire-retardant EI 60-ef (i←o)
E 90 (i→o)
R 90 REI 90 EI 90 and EI 90(a↔b)
fire-resistant EI 90-ef (i←o)
1
For steel components coated with reactive fire protection systems, the indication IncSlow as specified in DIN EN
13501-2 is also required.
GDV
The requirements for the stability of complex separation walls during shock are specified in the Leaflet VdS
2234 published by Gesamtverband der Deutschen Versicherungswirtschaft e. V. (German Insurance Association
– GDV).
Note: Values in square brackets specify the fire resistance class in accordance with DIN 4102.
Table R.6: Fire resistance classes of components in accordance with DIN EN 13501-2 and their assignment to
the requirements of VdS CEA 4001
240
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
241
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Annex S
Combustion Heat of Insulating Materials of Cables
and Wires (acc. VdS 2134)
S.1 General
The fire load is determined in accordance with the following tables specifying the
combustion heat of insulating materials of electrical cables and wires per running metre.
The combustion heat values have been agreed in a workgroup with the specialist
association “Cables and insulated wires” of the Zentralverband der Elektrotechnischen
Industrie e.V. (ZVEI – German electrical and electronics industry association) and foreign
manufacturers.
Cables and wires of different brands with the same designations can have different
proportions of insulating material. The combustion heat of halogenated and halogen-free
cables and wires with improved resistance in the case of fire is almost identical. However,
halogen-free cables and wires with improved resistance in the case of fire mainly have
the following advantages:
S.2 Application
The combustion heat can be the basis for calculating the fire load in accordance with VdS
CEA 4001 Cl. 4.1.1 n).
They are also an appropriate guidance for calculations in accordance with DIN 4102-4
“Fire behaviour of building materials and building components”, Cl. 6.5.1.21.
− construction types;
− insulating materials;
− halogenated;
− halogen-free;
− nominal cross section of the conductors;
− number of conductors.
Depending on the form and type of construction, different quantities of insulating material
are required. In Table 1 the most current cable and performance types are listed,
specifying their cross sections and number of conductors.
242
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
Note:
1
Cl. 6.5.1.2: The specifications of 6.5 do not apply to a fire load of the false ceiling area, therefore they do not
apply to a classification of the false ceilings in case of a fire load from above.
Therefore, the specifications imply that there are no combustible materials in the false ceiling area between
the raw and the false ceiling, except for the parts belonging to the false ceiling construction.
Cable insulations or materials whose fire load is evenly spread and < 7 kWh/m² are also considered unobject-
ionable.
In case of cable bundles, pipe insulations, wires, insulation layers etc. consisting of components of material
class B with a fire load > 7 kWh/m², or in case the false ceiling with fire load from above is to be classified in a
fire resistance class, the suitability of the false ceilings shall be verified by tests in accordance with DIN 4102-
2 : 1977-09, Cl. 4.1, 6.2.2.5 and 7.2.1.
243
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
244
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
4 x 95 5,11 6,25
3 x 95/50 5,19 4,28 5,58 5,33
3 x 95/95 4,28 5,33
4 x 120 5,69 7,14
3 x 120/70 5,81 4,72 6,58 6,11
3 x 120/120 4,72 6,11
4 x 150 6,97 7,14
3 x 150/70 7,03 5,72 7,64 7,50
3 x 150/150 5,72 7,50
5 x 1,5 4 x 1,5/1,5 0,58 0,94 0,86 1,03 0,89
5 x 2,5 4 x 2,5/2,5 0,75 1,08 0,97 1,14 1,03
5x 4 4 x 4/4 1,11 1,44 1,28 1,31 1,17
5x 6 4 x 6/6 1,28 1,64 1,44 1,47 1,31
5 x 10 4 x 10/10 1,83 2,00 1,69 1,83 1,53
5 x 16 4 x 16/16 2,31 2,39 2,08 2,17 1,89
5 x 25 4 x 25/16 3,42 3,42 2,92 3,14 2,69
4 x 35/16 2,67 3,06
4 x 50/25 3,44 4,00
4 x 70/35 4,17 4,89
4 x 95/50 5,33 6,44
4 x 120/70 5,94 7,36
245
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
246
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
247
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Annex SL
Extinguishing support systems
248
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
SL.1 Scope
As extinguishing support systems are designed only for bridging the time between an
alarm and the beginning of the fire fighting operations, these systems do not fulfil the
requirements set to water extinguishing systems (e.g. sprinkler systems) in general.
Agreements shall be made with authorities and loss insurers as to whether extinguishing
support systems are appropriate to ensure adequate protection of life and property.
Racks with intermediate sprinklers are permitted up to a height at which the required
design density of ceiling sprinklers alone does not exceed 10 mm/min.
SL.2 Installer
Extinguishing support systems shall be installed only by installers approved for the
assembly of sprinkler systems. Any components of extinguishing support systems shall
be approved according to the list in Annex I.
SL.3 Separation
Extinguishing support systems of configuration levels 2 and 3 shall be separated from
unprotected areas according to Table SL.01.
Note: The rating basis according to Clauses 6 and 11 for dimensioning the pipework shall
be used to enable an extension of the system without modifying the pipework.
Unless otherwise stated in this Annex, all aforementioned clauses of these Guidelines
apply analogously. The design criteria which are reduced for extinguishing support
systems refer to the number of water sources, the extinguishing water quantity and the
operating times.
Note: Extinguishing support systems are designed such that the operator is able to
extend the system to a higher configuration level at all times.
Where dry pipe systems have to be installed, water shall be discharged not later than
30 s after opening the test facility at the end of the pipework. This may be achieved e.g.
by installing accelerators.
249
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
− pressure tanks;
− elevated private reservoirs;
− water mains;
− pump systems.
The minimum water volume of pressure tanks shall be 7,5 m³ for LH hazards and 15 m³
in all other cases.
Note: For further extensions of the system it is important to note that a larger pressure
tank may be required. An immediate investment in a larger tank may reduce
consequential costs for any further configuration levels.
The operating time of the pressure tank shall be calculated based on the arithmetic mean
of initial and end pressure.
For reducing the water rate throttle sections ≥ DN 40 may be installed. The flow velocity
in the throttle section shall not exceed 20 m/s.
The minimum effective volume of reduced capacity tanks shall be 5 m³ for configuration
level 1, 10 m³ for configuration level 2 and 20 m³ for configuration level 3. The effective
volume of the reduced capacity tanks may be added to the total water volume.
Note: For a further extension of the system Clause 6 should be adhered to. An immediate
investment in a larger tank may reduce consequential costs for any further configuration
levels.
250
VdS CEA 4001en : 2010-11 (04) VdS CEA Guidelines for Sprinkler Systems
SL.8 Sprinklers
“Quick” or “Special” response sprinklers shall be used in extinguishing support systems.
Ceiling sprinklers shall have the same or a slower response sensitivity than sprinklers at
intermediate levels. In dry pipe systems “Special” response sprinklers shall be used.
SL.9 Alarm
Extinguishing support systems shall have an audible alarm and an electrical alarm
transmission to a permanently manned location (fire brigade).
251
VdS CEA Guidelines for Sprinkler Systems VdS CEA 4001en : 2010-11 (04)
Annex Z
Notification of installation for sprinkler systems
The appropriate form of the notification of installation is included in the Guidelines for the
approval of installers for fire extinguishing systems.
252