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Work Procedure For CCB Scaffolding - Complete File
Work Procedure For CCB Scaffolding - Complete File
Purpose
● PROJECT CODE : B50532EA
□ For Information
● PROJECT NAME : MASINLOC POWER PLANT EXPANSION
□ For Review
PROJECT
● DOCUMENT NO. : 0 – WD860 – CA731 – 00003 ■ For Approval
● TITLE :Work Procedure Installation of CCB Scaffolding
□ For Construction
● OWNER : MASINLOC POWER PARTNERS CO.,LTD.
□ As Built
Fatima
May 30, Davidson Nam, Ki
B For Approval Abegail J.W Doo J.H.Lee H.S.Woo
2017 Estipular Yoon
Duplon
Fatima
May 22, Davidson Nam, Ki
A For Approval Abegail J.W Doo J.H.Lee H.S.Woo
2017 Estipular Yoon
Duplon
Contractor
Masinloc Power Plant Expansion Project Doc. No 0–WD860–CA731–00003
WORK PROCEDURE FOR Rev. No. B
INSTALLATION OF CCB Page
SCAFFOLDING 2 of 167
TABLE OF CONTENTS
1.0 PURPOSE………………………………………………………………….. 3
2.0 SCOPE……………………………………………………………………… 3
1.0 Purpose
This provides the procedure of installation CCB System scaffolding for Masinloc Power Plant
Expansion Project.
2.0 Scope
This procedure is applicable in accordance with the attached drawing fabrication intended for CCB
Scaffolding.
2.1 PROCEDURE
a. Pre-Installation
b. Installation
c. Post-Installation
3.2 VPCI Project EHS Manager shall ensure safe implementation of this procedure promoting an
Incident and Injury Free environment.
3.3 VPCI & GTC Global Inc. QA/QC Engineer shall be responsible for the implementation
of construction specification and standards and see to it that this written method
statement of the work shall be carried out.
3.4 GTC Global Inc. Construction Manager – shall have the overall responsibility for the
direction, monitoring, coordination and control of all the construction activities attached
and related to concrete works and the overall Health and Safety procedure.
3.5 GTC Global Inc. HSE Supervisor along with the Safety Officer shall ensure
implementation of all safety procedures, safety measures related to the nature of works
being carried out and in accordance with the HSE Plan.
3.6 GTC Global Site Supervisor shall be directly involved in the planning and execution of
the activities. He shall be responsible for the preparation of work plan, safety action
plan and safety.
Masinloc Power Plant Expansion Project Doc. No 0–WD860–CA731–00003
WORK PROCEDURE FOR Rev. No. B
INSTALLATION OF CCB Page
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4.0 Resources
4.1 Manpower
Construction Manager 1
Site Manager 1
QA/QC Engineer 1
Site Engineer 1
Safety Supervisor 1
Safety Officer 2
Surveyor 1
Survey Aide 2
First Aider 1
Foreman 1
Scaffolder 5
Rigger 3
Carpenter 4
Helper 4
Flagman 4
Crane Operator 1
Crane 1
Auto level 1
Hammer -
Total Station 2
Masinloc Power Plant Expansion Project Doc. No 0–WD860–CA731–00003
WORK PROCEDURE FOR Rev. No. B
INSTALLATION OF CCB Page
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5.0 Procedure
5.1 PRE – INSTALLATION WORK
5.1.4 Check all materials which are to be used conformance & in compliance to
specifications & integrity of the material and shall be maintained in safe
condition.
5.1.5 Scaffolds shall be erected in accordance with OSHA standard (OSHA 1910.28).
5.1.6 Each scaffold and scaffold components shall be capable of supporting without
failure.
5.1.7 Each platform on all working levels of scaffolds shall be fully planked or decked
and guard rail supports.
5.1.8 Start the work by bringing all material requirements on the area if possible on
the proposed nearest location of the working area.
5.1.9 Layout the location or boundaries of the proposed working scaffolding on site
and place safety barricades to ensure safe working area.
5.1.11 Lifting of scaffolding system materials required to second and third floor level.
5.2.1 For Center Columns (Combination of Tube & Coupler and System Support
nd rd
Scaffold) 2 and 3 floor
5.2.1.2 Install 3 levels of steel planks as working platform every 1.725 m lift
height resting on the horizontal tube and coupler and install phenolic
toe board of not less than 4 inches in height.
5.2.1.3 Install the diagonal bracing using tube and special swivel type coupler
connected to the vertical system support.
nd rd
5.2.2 For Perimeter Column (Tube and coupler Scaffold) 2 and 3 floor
5.2.2.2 Install steel planks as working platform every 1.900 m lift height at
about same level with the external scaffolds and install phenolic toe
board of not less than 4 inches in height.
5.2.2.3 Install the diagonal bracing and horizontal braces connecting the
external pipe scaffold to the column system scaffold using special
type of swivel and fixed connector.
5.2.2.4 Access to the column scaffold will come from the external pipe
scaffold system.
5.2.3 For External Scaffold (Tube & Coupler 20m Height) Ground to Roof Slab
5.2.3.2 Connect with horizontal and diagonal braces members of the same
pipe diameter using fixed and swivel connector respectively (refer to
attached drawing details).
5.2.3.3 Ensure that all connections are properly secured. The 6m and 4m
pipe will be connected by round pipe connecting strands.
5.2.3.4 The runners shall be erected on a bay width of 1000mm located and
connected on both inside and outside post at even height. The bottom
runners shall be located as close to the base as possible.
5.2.3.5 The 6 m diagonal bracing will be fixed to every three horizontal pipes
in zigzag direction.
5.2.3.6 Vertical pipes and horizontal pipes will be connected by fixed clamp
while the diagonal pipes will be connected to stable vertical pipes by
swivel clamp.
5.2.3.7 Install steel planks as working platform every 1.900 m lift height with
phenolic toe board of not less than 4 inches in height.
5.2.3.8 Diagonal bracing will be installed connecting the inside scaffold at the
nd rd
perimeter column of the 2 floor & 3 floor slab as out rig or counter
structure to secure the external scaffold and avoid overturning.
5.2.3.9 After concreting of the wall and column a free fabricated pipe welded
to the tie rod and connected to the embedded form tie rod with nut
and space at 5m maximum in horizontal & vertical direction. After
nd rd rd
concreting of the 2 to 3 floor and 3 to roof perimeter column a
horizontal pipe clamp around the concrete column will be install and
serve as anchor of the external system scaffold (refer to attached
drawing).
5.2.3.10 The entire scaffold shall be tied to and securely braced against the
building at intervals not to exceed 30 feet horizontally and 26 feet
vertically as necessary (refer to (OSHA standard).
5.2.3.11 Guardrails shall be installed at all open sides of all scaffolds more
than 10 feet above the ground or floor.
Masinloc Power Plant Expansion Project Doc. No 0–WD860–CA731–00003
WORK PROCEDURE FOR Rev. No. B
INSTALLATION OF CCB Page
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5.3.1 Install life line for full body harness hooking during working if necessary.
5.3.2 Ensure that the structure is inspected & properly tagged (green tag) by certified
inspector prior to utilization.
5.3.3 Scaffold system shall be maintained and regularly check.
5.3.4 Dismantling of scaffold system, the erectors shall lower materials using a rope &
wheel or by the manual handling method known as the “handballing”. Whichever
method is used the erectors must at all times work from a minimum of a decked
working platform which has a handrail on all sides.
6.1 All personnel must wear appropriate PPE at all times. Personnel are empowered to stop
work if safety precautions are not in place.
6.2 The Job Site Supervisor shall ensure that all Safety requirements are put in practice, copy of
MS and JHA (Attached) are available on site for guidance and consultation.
6.3 Contractor Safety Representative shall carry out the safety site inspection to ensure the
safety requirements laid out in the safe work plan are followed during and after the
completion of the works
6.4 Job Site Supervisor and Safety Representative shall be present at all time while works are in
progress.
6.5 Appropriate PTW to be prepared and implemented, modification without OWNER approval is
prohibited.
6.6 Assessed risk as necessary and communicated to concerned parties prior to start of any
work.
6.7 Safety briefing / Tool box talk must be conducted by Supervisors prior to start of work in the
language of workforce.
6.8 Incidents and injuries, damaged to property or near misses should be reported.
6.10 A clear and good communication must be maintained by all personnel involved on the
activity.
6.11 Personnel must be trained/experienced and familiarized with the scope of works to be
undertaken. The location of marshalling point must be identified, emergency evacuation
procedure must be clear to all workers, exercises must be conducted.
6.12 Contractor Safety Manager / Representative shall review Safety Action Plan.
Masinloc Power Plant Expansion Project Doc. No 0–WD860–CA731–00003
WORK PROCEDURE FOR Rev. No. B
INSTALLATION OF CCB Page
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7.0 Attachment
Attachment # 01.
Attachment # 02.
Attachment # 03.
FOR INFORMATION
2 x 300 MW POWER PLANT
EXPANSION PROJECT 5F STRATA 100 CONDOMINIUM, F. ORTIGAS RD., ORTIGAS CENTER, PASIG CITY
TEL. (632) 374 - 1139 to 41 www.gtcglobalph.com
FOR INFORMATION
Steel pipe for scaffolding 48.6(6M)
MID RAIL
WORKING
PLATFORMS
FOR INFORMATION
Steel pipe for scaffolding 48.6(6M)
MID RAIL
WORKING
PLATFORMS
FOR INFORMATION
Masinloc Power Plant Expansion Project Doc. No 0–WD860–CA731–00003
WORK PROCEDURE FOR Rev. No. B
INSTALLATION OF CCB Page
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Attachment # 04.
TITLE OF TASK : Execution Work at CCB SUB-CONTRACTOR : GTC GLOBAL JESA No. : PERMIT No. :
JOB DESCRIPTION : Work Procedure for Installation of CCB Scaffolding LOCATION : CCB
Date / Time March 23,2017 Prepared by(Sub-con) :GTC Authorized Environmental Person(VPCI) : Authorized Safety Person(VPCI) :
Radius area should be Inspect all lifting gears prior to start the work Wear proper personal
barricaded and signage protective equipment such
2 should be put in place as; hand gloves, long sleeve,
Hauling of pipes and platforms
to alert the public in safety shoes, hard hat
Only certified rigger will rig the forms to be lift
passing through including safety goggles
YES
Hit by falling objects
Only certified operator will operate the
equipment
Accident due to slip / tripping Barricade and signage Maintain good housekeeping at the work site Wear proper personal YES
hazard should be put in place area protective equipment such
to warn the public as, hand gloves, long sleeve,
safety shoes, hard hat
including safety goggles
Safety briefing and vigilant monitoring
Install warning tape / Safety briefing and vigilant monitoring Wear proper personal
rebar cap on protruding protective equipment such
Accident due to struck objects as, hand gloves, safety shoes, YES
against by sharp objects hard hat including safety
Install proper access goggles and full body
harness.
Proper man-handling should be established in
installation of rebar
Accident due to improper YES
Installation of pipes and Ensure proper and appropriate positioning
body positioning
4 should be established and initiated to prevent
platforms
ergonomic stress
Barricade and signage Safety awareness to the workers should be Wear proper personal YES
should be put in place emphasized prior to start work protective equipment such
Proper man-handling should always be
to warn the public as, hand gloves, safety shoes,
Caught in between pipes and established and initiated
platforms hard hat including safety
Unauthorized person should not allow on
working area goggles and full body
harness.
Barricade and signage Safety briefing and vigilant monitoring Wear safety goggles.
should be put in place
Personal injury (Eye, head, YES
foot, body) to warn the public
Tools and Spine board, First aid kit, Spill kit Exact location of AREA 2 CCB STG STB
Equipment needed Emergency First Aid GTC SHELTER
Masinloc Power Plant Expansion Project Doc. No 0–WD860–CA731–00003
WORK PROCEDURE FOR Rev. No. B
INSTALLATION OF CCB Page
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Attachment # 05.
Risk Assessment
RISK ASSESSMENT
2 x 300 MW Masinloc Coal Fired Power Plant
Location: CCB Activity: Scaffolding Works
Ensure all safety devices are install on the equipment; must be inspect prior to work
Minor physical
Hit by hand tools and materials 3 5 B Assign flagman/spotter for every equipment 1 5 D
injury
Only authorized / certified operator should operate the equipment
Got hit by sharp objects Minor physical 2 2 D Brief all workers to be attentive at all times while at work 1 2 E
injury
Minor physical 2 3 C Safety awareness to the workers should be emphasized prior to start work 1 3 D
Caught in between forms
injury Proper man-handling should always be established and initiated
Minor physical Safety briefing to all personnel prior to start the work
Accident due to horse play injury 3 3 C 1 3 D
Assign personnel to continuous monitoring on working area
Minor physical Remove all unnecessary / scattered materials stowed on the ground working place
injury
Accident due to slip / tripping hazard 2 3 C 1 3 D
Minor physical Proper coordination should be observed in lifting of forms for installation 1 3 D
Hit / struck by forms in lifting operation 2 3 C
injury
Only personnel involved with the tasks should be allowed inside the working place.
Minor physical
Accident due to horse play 2 3 C Assign personnel to continuous monitoring on working area 1 3 D
injury
In case of bad weather condition / heavy rains, work should be stop immediately.
In case of bad weather condition / heavy rains, work should be stop immediately
Minor physical
Accident due to bad weather condition 2 2 D 1 2 E
injury Always update / monitor the weather condition
Provide appropriate resting shelter and drinking station intended to the workers involved
with the tasks
Serious physical
Accident due heat stroke / heat stress 2 3 C 1 3 D
injury / Fatality Safety awareness regarding heat stroke / heat stress should be discuss prior to start the
work
Got hit / Struck by pipes and platforms Minor physical Ensure all manpower should follow the proper manual handling procedure in installation
H. Working at heights 2 2 D of forms 1 2 E
injury
Proper pilling of forms should be initiated
Ensure proper and appropriate positioning should be established and initiated in this
Accident due to improper body posture particular activities
Minor physical
2 3 C 1 3 D
injury Follow proper man-handling and body positioning in installation of forms
Minor physical Remove all unnecessary / scattered materials stowed on the ground working place
Caught between pipes and platforms 2 3 C 1 3 D
injury
Maintain good housekeeping at the work site area
Minor physical
Accident due to slip / tripping hazard 2 3 C 1 3 D
injury Inspect the equipment prior to start the activity
Provide appropriate resting shelter and drinking station intended to the workers involved
with the tasks
Serious physical Safety awareness regarding heat stroke / heat stress should be discuss prior to start the
Accident due to heat stroke / heat stress 2 3 C work 1 3 D
injury / Fatality
Inspect the hand tools prior to start the installation of forms
Minor physical Proper segregation of waste material should be initiated and these will be disposed into
J. Removal / disposal of waste Accident due to improper disposal of waste injury / a designated landfill area authorized by the client.
2 3 C 1 3 D
materials materials Environmental
hazard
Almost Certain
5 10 15 20 25
5
Likely
4 8 12 16 20
4
Probable
3 6 9 12 15
3
Occasional
2 4 6 8 10
2
Unlikely
1 2 3 4 5
1
Likelihood
Very Low Low Moderate High Very High
1 2 3 4 5
Consequence
16 - 25 Unacceptable / Intolerable A
10 - 15 Substantial B
3-5 Tolerable D
1-2 Acceptable E
Masinloc Power Plant Expansion Project Doc. No 0–WD860–CA731–00003
WORK PROCEDURE FOR Rev. No. B
INSTALLATION OF CCB Page
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Attachment # 06.