STRUCTURAL DESIGN AND ANALYSIS

DOC. NO. SDS2 - 17 - 028 - 1 (Rev. 0) SB SYSTEM FORMWORK Page 1 / 10

STRUCTURAL CALCULATION SHEET

Pipe Scaffolding

■ SUBJECT : 1. Scaffolding 900(W) x 20,000(H)

❑ COMPANY : GTC Global Inc

❑ PROJECT : MASINLOC POWER PLANT,PHILIPPINES.

❑ DATE : 17-Feb-17

Technical Development Department, SEOBO Industrial Co., Ltd.

5 Daepoong-ri, Daeso-myeon, Eumsung-gun, Chungbuk, Korea
TEL : +82-43-535-1922, FAX : +82-43-535-1966
URL : http://www.seobo.co.kr

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SEOBO Industrial Co., LTD. www.seobo.co.kr
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▣ CONTENTS ▣

Ⅰ. STRUCTURAL ANALYSIS

1. STRUCTURAL ANALYSIS DATA

2. CALCULATION OF WORKING LOAD

3. CHECK OF SCAFFOLDING

4. MODELING REVIEW

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SEOBO Industrial Co., LTD. www.seobo.co.kr
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Ⅰ. STRUCTURAL ANALYSIS

1. STRUCTURAL ANALYSIS DATA

1) DESIGN CONDITION

Item Specification

Scaffolding Size 900 mm x 20,000 mm(H)

2) USED MATERIALS

Part Material Specification Remark

Safety Board 400 x 1829

Vertical Member Pipe Ø48.6 x 2.3T

Scaffolding
Horizontal Member Pipe Ø48.6 x 2.3T

Diagonal Member Pipe Ø48.6 x 2.3T

3) NOTE

① Working boards are set on all the floors, and the performance is checked on the condition that worker works

from the one step.

② When setting scaffolding, the materials connected on the wall are intalled less than 5m vertical and horizoantal.

③ structural analysis program : MIDAS

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2. CALCULATION OF LOAD

1) CALCULATION OF LOAD

▣ Self Weight acting on Vertical Member(1EA)

* Self weight calculation

Height 20.0 m
Weight
Part Remark
Length (N)
Stage EA Unit Weight
(m)

Vertial Member 4.00 5.0 26.0 N/m 520.0

Horizontal Member1 1.83 11.0 26.0 N/m 523.4

Pipe
Horizontal Member2 1.00 11.0 26.0 N/m 286.0
Ø48.6 x 6.0T
Handrail 1.83 10.0 26.0 N/m 475.8

Diagonal 2.60 4.0 26.0 N/m 270.4

Clamp 36.0 7.9 N/EA 284.4

Connection Joint 4.0 4.9 N/EA 19.6

Safety Board 10.0 147.1 N/EA 1471.0

Total(10% Additional) 4235.6

* Self weight = 4235.64 N ≒ 4.24 kN

▣ Working Load

※ Refer to ACI347 7.3.2.3 Verial loads

WL = 3.6 kPa ≒ 3.6 kN/m2

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3. CHECK OF SCAFFOLDING

1) HORIZONTAL MEMBER CHECK

▣ Check Condition

* Material Speccification : Pipe Ø48.6 x 2.3T

* Load sharing width(S) : 1829 mm

* Support Distance(L) : 900 mm ( Distane of vertical member )

* Material Property & Section Property

Allowable Allowable
Section Section Moment of Modulus of
Bending Shear Material
Area Modulus Inertia elasticity Remark
Stress fba Stress fs Grade
A (mm2) Z (mm3) I(mm4) E (MPa)
(MPa) (MPa)

334.5 3,700.0 89,900.0 210,000 240.0 140.0 STK500

▣ Self Weight acting on Vertical Member(1EA)

W = WL (kN/m2) Χ Load sharing Width (m)

= 3.6 Χ #### = 6.584 kN/m (N/mm)

▣ Bending Stress Check

WL2 6.584 Χ 900.0 2

* Max. Bending Moment : Mmax = = = 666670.5 N∙mm

8 8
Mmax 666670.5
* Bending Stress : fb = = = 180.18 MPa
Z 3700.0
fb 180.18
* Stability Check : = = 0.751 < 1.0
fba 240.0 O.K

▣ Shear Check

* Allowable Shear Force : Va = fs x A = 140.0 Χ 334.5 = 46830.0 N

WL 6.584 Χ 900.0
* Max. Shear Force : Vmax = = = 2963.0 N
2 2
Vmax 2963.0
* Stability Check : = = 0.063 < 1.0
Va 46830.0 O.K

▣ Deflection Check

5WL4
δmax = = 2.980 mm < 13.0 mm
384 EI O.K

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SEOBO Industrial Co., LTD. www.seobo.co.kr
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2) VERTICAL MEMBER CHECK

▣ Check Condition

* Material Speccification : Pipe Ø48.6 x 2.3T

* Support Distance : 1829 mm ( Max. Distane )

* Horizontal Memer Height : 1800 mm ( Max. Distane )

* Material Property & Section Property

Allowable Allowable
Section Section Moment of Radius of Modulus of
Bending Shear Material
Area Modulus Inertia gyration elasticity Remark
Stress fba Stress fs Grade
A (mm2) Z (mm3) I(mm4) r(mm4) E (MPa)
(MPa) (MPa)

334.5 3,700.0 89,900.0 20.5 210,000 240.0 140.0 STK500

▣ Acting compressive load(P)

P1 = Self weight acting on vertical member(1EA)4.24

= kN

P2 = Working load(kN/m2) x Shared area(m2) = 2.63 kN

fmax = P1 + P2 = 6.87 kN

▣ Calculation of allowable compressive force

* Buckling load
Lk 1800.0
λ= = = 87.85 ≥ λp = 75.5
r 20.490

1200000
fc = = 99.03 MPa
4400 + (Lk/r)2
fca = Allowable compressive stress(fc) + Area(mm2)
= 99.03 x 334.50 / 1000 = 33.13 kN

▣ Stability Check
fmax 6.87
* Stability Check : = = 0.21 < 1.0
fca 33.13 O.K

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4. Modeling Review

1) STRUCTURAL ANALYSIS MODELING(MIDAS)

▣ Applied load
* Working load(WL) = 3.6 kN/m2
* Safety Board(Ws) = 0.2 kN/m2
* Lateral Load(Hx) = 0.2 kN/m2 (Working Load x 5%)
* Lateral Load(Hy) = 2
0.2 kN/m (Working Load x 5%)

▣ Scaffolding shape and Load condition

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2) ANALYSIS RESULTS
▣ Displacement Results(Self Weight + Working Load)

* δmax = 1.482 mm < 1.3 mm

▣ Displacement Results(Self Weight + Working Load + Hx)

* δmax = 4.819 mm < 1.3 mm

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SEOBO Industrial Co., LTD. www.seobo.co.kr
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▣ Displacement Results(Self Weight + Working Load + Hy)

* δmax = 1.482 mm < 1.3 mm

▣ Compressive Load of Vertical Memver(Self Weight + Working Load)

* Pmax = 6.766 kN < fca = 33.13 kN

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SEOBO Industrial Co., LTD. www.seobo.co.kr
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▣ Compressive Load of Vertical Memver(Self Weight + Working Load + Hx)

* Pmax = 7.264 kN < fca = 33.13 kN

▣ Compressive Load of Vertical Memver(Self Weight + Working Load + Hy)

* Pmax = 6.766 kN < fca = 33.13 kN

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SEOBO Industrial Co., LTD. www.seobo.co.kr