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RF Capacitance Level Controls 1100
RF Capacitance Level Controls 1100
RF Capacitance Level Controls 1100
Level Controls
Form 1100
CAC-8A-00-6 681R7
No moving parts
Can be used in virtually every type of
Interface measurement with on/off chamber
and continuous output
Unaffected by changes in pressure, Set point/span are completely adjustable
temperature, specific gravity, vapor
or density Withstands temperatures up to
Versatile - can be used with both 400oF (204oC)
conductive and non-conductive
substances. Manages a variety of Withstands pressure up to 2000 psig
liquids, granular solids, powders (138 bar)
and slurries.
www.sorinc.com www.sorinc.com
Form 1100
Form 1100
913-888-2630 Registered Quality System to ISO 9001:2000 913-888-2630
1/28
RF Capacitance
Level Controls Principle
Operating Principle Non-Conductive Substances
RF Capacitance level controls are based on an The structure of the capacitor actually changes in
electronic device called a capacitor. The capacitor a level application. One plate is the probe and the
is a device that stores energy. This energy is not other is the wall of the tank (see following figure).
stored in the probe; rather, the RF Capacitance These do not change, nor does the distance
level control is merely measuring how much energy between them. The only thing that changes is the
can be stored. The amount of capacitance the RF dielectric constant. Air has a dielectric constant of
Capacitance level control is measuring is extremely one; anything else you measure will have dielectric
small and is measured in picofarads (1 X 10-12) value greater than one.
farads.
Insulated
Probe
Water
Substances are considered either conductive or An electrical connection is created through the
non-conductive. Non-conductive materials have a conductive substance from the tank wall and the
dielectric less than 10 or a conductivity less than Teflon probe. When the level in the tank rises,
10µsiemens/cm. Conductive materials have a the capacitor is created by the metal probe rod,
dielectric constant greater than 10 or a conductivity the substance being measured and the probe
greater than 10 µsiemens/cm. Interestingly, there insulator (Teflon), where the sensor rod and
is a similar relationship between dielectric constant substance are the plates and insulator is the
and conductivity. Non-conductive substances tend dielectric. This means that rather than measuring
to have low dielectric constants and conductive the dielectric of the substance, the dielectric of
substances tend to have high dielectric constants. the probe where it is covered by the substance is
Form 1100 being measured. www.sorinc.com
2/28 Registered Quality System to ISO 9001:2000 913-888-2630
RF Capacitance
Level Controls Principle
When there is a conductive coating on the probe,
Restrictions of RF a non-RF unit will indicate the level at the top of
Sensitive to changes in material dielectric the coating. By looking at the conductivity, an
(Note: dielectric compensation additives help, RF system can reduce the error caused by the
but the liquid can stratify.) coating (see following figure). Consider this: At the
Normally needs field calibration, which requires
actual level, the amount of capacitive reactance
a change in level (impedance) is low because the space between
Dependent on contact with the substance
the tank wall and probe is filled with a conductive
being measured liquid. However, at the coating on the probe, there
Conductive coatings can build up on the
is also a large air space between the probe and
sensor and create false readings tank wall. This air space results in a high amount of
capacitive reactance.
The Difference Between
RF Capacitance and
RF Admittance RF Unit
Contrary to popular belief, there really isn’t an
application difference between RF Capacitance
and RF Admittance. The only difference is in the
electronics; the overall performance of the unit
remains the same. That’s where the “RF” part Coating
comes in, as the following will explain:
High Xc
RF measurement is actually measuring Low Xc
capacitance, as well as capacitance reactance Level
(impedance). The energy (Radio Frequency) is
traveling from one conductive plate to the other.
The following equation represents capacitance
reactance:
Xc = 1
2πfc
where
Xc = Capacitance Reactance (Ohms)
2π = Radians in a 360o cycle of AC (alternating
current)
f = frequency of AC (hertz)
C = Capacitance of system (in farads)
Look at the formula for capacitive reactance. Since The level is represented on the vertical axis in
we are striving to measure the capacitance, C these two graphs. Changes in the resistance
cannot change, and 2π is a constant and cannot are represented on the horizontal axis. A vector
change. The only thing left we can change is the representing a combination of the two (impedance)
frequency. If the frequency is increased (RF), the is shown to the left. The inverse of this graph is
capacitive reactance decreases. shown below.
As you can see, an “admittance” measurement is
just the inverse of a capacitance measurement.
Capacitive The important part, as previously stated, is the “RF.”
Reactance
Impedance Capacitive
Susceptance
Admittance
Resistance
Conductance
Use this chart to select the RF instrument that best meets your needs.
651 Single-Point
RF Switch
The 651 provides basic, single-point switching
for use as an alarm or indicator. It’s virtually
immune to process coatings on the probe,
making it a useful solution for many tough level
applications. This immunity, combined with the
absence of any moving parts, makes the 651
well suited for applications that are difficult for
other technologies.
Features
Economical point sensing
Suitable for 12 VDC service
FM Approved, CSA Certified hazardous
locations, IEC Certified
Field-selectable failsafe
Product Specifications
Input Power - Line 120 VAC, 50/60 Hz Response Time 0.5 seconds
240 VAC, 50/60 Hz
24 VDC Enclosure NEMA 4X; IP65
12 VDC Environmental Rating
Input Power - Loop 12-28 VDC Electrostatic 8000 volts (Line)
Discharge Protection 4000 volts (Loop)
Output Type - Line 10A DPDT, 250 VAC
10A DPDT, 30 VDC
Line Surge Suppression 1000 volts line
DC rating shown for
voltage EMC
resistive loads 5A DPDT
for 12 VDC input power
Conduit Connection 3/4” NPT
Output Type - Loop 8 mA (alarm), 16 mA
(normal) Ambient -40 to 160oF (-40 to 71oC)
Temperature Range
Loop Resistive 780 ohms maximum @ 24 VDC
Process Probe Dependent
Adjustment Range 0 to 1000 pF
Temperature Range
Sensitivity 0.5 pF
Maximum Probe Dependent
Repeatability 0.5% Process Pressure
Failsafe Field-selectable
Shipping Weight 2.5 lbs. (1.2 kg)
Maximum Current 12 VDC - 100 mA
Draw (line power) 24 VDC - 50 mA
120 VAC - 20 mA
240 VAC - 10 mA
Power Supply 1 CS
Fl
CSA Explosion Proof Listing*
FM Intrinsically Safe
12 VDC 5 FM FM Explosion Proof Listing*
24 VDC 6
MB IEC Certified Intrinsically Safe*
120 VAC 7
OD 60-second time delay ON, 0.5-second delay OFF
240 VAC 8
OF 60-second time delay OFF, 0.5-second delay ON
12 - 28 VDC 9
(Loop) PP Fiber tag with customer-specified tag information
PY Powder Coat epoxy coating. No coating on stainless steel
parts or plated screws. (500 hours-salt spray)
Individual Certificates
C1 Certificate of Calibration
C3 Inspection
C4 Compliance/Conformance
C6 Insulation Resistance
Agency Approval
Agency Safety Method Approval Model(s)
FM Explosion Proof Class I, Groups C, D 651Kx-FM
Class II, Groups E, F, G
Class III, Division 1
Intrinsically Safe Class I, Groups A, B, C, D 651Kx-FI
Class II, Groups E, F, G
Class III, Division 1
CSA Explosion Proof Class I, Groups C, D 651Kx-CS
Class II, Groups E, F, G
Class III, Division 1
Intrinsically Safe Class I, Groups A, B, C, D 651K9-AI
Class II, Groups E, F, G
Class III, Division 1
IEC Intrinsically Safe Ex ia IIB T4 651K9-MB
Form 1100 www.sorinc.com
6/28 Registered Quality System to ISO 9001:2000 913-888-2630
RF Capacitance
Level Controls RF Switches Single Point
681 Single-Point
RF Switch with Self Test
Available as an integral or remote-mounted unit,
the 681 provides single-point switching, and with
its many safe and operation features, is well suited
for demanding industrial applications.
Product Specifications
Input Power - Line 120 VAC, 50/60 Hz Repeatability 0.5%
240 VAC, 50/60 Hz
24 VDC, 12 VDC Failsafe Field-selectable
Input Power - Loop 10-30 VDC Maximum Current Draw (line power) 12 VDC - 100 mA
Output Type - Line 24 VDC - 100 mA
Alarm 10A DPDT, 250 VAC 120 VAC - 25 mA
10A DPDT, 30 VDC 240 VAC - 13 mA
Sensor Monitor 10A DPDT, 250 VAC Response Time 0.1 second
10A DPDT, 30 VDC
DC rating shown for Enclosure Environmental Protection NEMA 4X; IP65
resistive loads
Electrostatic Discharge Protection 8000 volts (line)
Output Type - Loop 4000 volts (loop)
Alarm 8 mA (Alarm), 16 mA (Normal)
Sensor Monitor 24-27 mA Line Surge Suppression 1000 volts line voltage EMC
Loop Resistance 456 ohms maximum @ 24 VDC Conduit Connection 3/4” NPT
2 Power Supply
5
1
12 VDC
Electrical Housing 6 24 VDC
7 120 VAC
Integral Housing K 8 240 VAC
Remote housing: 150 ft. (45m) R 9 10 to 30 VDC (Loop)
maximum
3
Order remote cable part #2924-113
and specify length in feet Accessories & Certificates
AD Adjustable differential
(do not use DT accessory)
BK Remote electronics flat-surface mounting
bracket (R housing only)
PK Pipe mounting kit - BK accessory required
(R housing only)
PP Fiber tag with customer-specified
information
Individual Certificates
C1 Certificate of Calibration
C3 Inspection
C4 Compliance/Conformance
C6 Insulation Resistance
681 K 7 TT YY Model Number
Agency Approval
There are no third-party approvals at this time.
Product Specifications
Integral housing
Explosion-proof remote housing
J
R
4 Accessories
& Certificates
(4000 feet [1219.m] maximum) BK Remote electronics flat
surface mounting bracket
Weathertight remote housing W (R housing only)
(4000 feet [1219.2m] maximum) CS CSA explosion-proof listing*
FM FM explosion-proof listing*
Switching Combination 1 PK
Pipe mounting kit-
BK accessory required
(R housing only)
See page 11 for switching combinations.
PP Fiber tag with customer-
See page 11 for switching combinations. specified information
66 3 J 5 TD VV Model Number
Agency Approval
Agency Safety Method Approval Model(s)
FM Explosion Proof Class I, Groups B, C, D 66x-Jx-FM
Class II, Groups E, F, G 66x-Jx-FM
Class III, Division 1
CSA Explosion Proof Class I, Groups C, D 66x-Jx-CS
Class II, Groups E, F, G 66x-Rx-CS
Class III, Division 1
Form
1100 www.sorinc.com
10/28 Registered Quality System to ISO 9001:2000 913-888-2630
RF Capacitance RF Switches
Level Controls Multi-point
Connection Cable
Remote units require #22AWG shielded twisted pair cable to connect the control to the probe. The maximum
length of this cable is 4000 feet (1219.2m).
A 25 ft. (7.6m) cable is supplied with each unit. Other lengths can be ordered per the information below. The
cable glands supplied with the unit must be replaced with suitable fittings when installing conduit.
Specific length cable Part Number 2924-103 Specify length and units
Fixed Fixed
Differential Differential
Fixed
Differential
Fixed Fixed
Differential Differential
670 RF Transmitter
The 670 provides continuous level measurement
and a 4-20 mA linear output. It is a high-performance,
general-purpose level transmitter that is well
suited for many demanding applications that other
technologies cannot handle.
Features
FM Approved, CSA Certified hazardous
locations
Easy calibration
4000 volts
Resists process media coating
Product Specifications
Input Power 12-55 VDC 12-30VDC for Enclosure NEMA 4X; IP65
Intrinsically Safe Environmental Rating
The 670 consists of two parts. The first is the electronics and housing. The second is the probe. For probe types
and model numbers, see pages 21-25.
1
CS CSA Explosion Proof*
Electrical Housing
FI FM Intrinsically Safe
Agency Approval
Agency Safety Method Approval Model(s)
FM Explosion Proof Class I, Groups C, D 670x9-FM
Class II, Groups E, F, G
Class III, Division 1
Intrinsically Safe Class I, Groups A, B, C, D 670x9-FI
Class II, Groups E, F, G
Class III, Division 1
CSA Explosion Proof Class I, Groups C, D 670x9-CS
Class II, Groups E, F, G
Class III, Division 1
Intrinsically Safe Class I, Groups A, B, C, D 670x9-AI
Class II, Groups E, F, G
Class III, Division 1
Sensor Style ∅D
12.7
Bare 0.50
15.9
Sheath 0.63
26.7
Bare with Stilling Well 1.05
26.7
Sheath with Stilling Well 1.05
7.9
Cable 0.31
15.9
Inactive Sheath 0.63
15.9
Sanitary 0.63
Linear = mm
in.
Linear = mm
in.
Linear = mm
in.
Drawing 0390653
Sensor Style ∅D
12.7
Bare 0.50
15.9
Sheath 0.63
26.7
Bare with Stilling Well 1.05
26.7
Sheath with Stilling Well 1.05
7.9
Cable 0.31
15.9
Inactive Sheath 0.63
15.9
Sanitary 0.63
Linear = mm
in.
Linear = mm
in.
Drawing 0390655
Sensor Style ∅D
12.7
Bare 0.50
15.9
Sheath 0.63
26.7
Bare with Stilling Well 1.05
26.7
Sheath with Stilling Well 1.05
7.9
Cable 0.31
15.9
Inactive Sheath 0.63
15.9
Sanitary 0.63
Linear = mm
in.
Drawing 0390655
DIM B DIM C
Process Connection Cable All Other Cable All Other
Probe Probes Probe Probes
72.3 78.6 299.3 305.6
3/4” NPT(M) 2.85 3.10 11.78 12.03
84.2 81.8 311.2 308.8
1, 1-1/2, & 2” NPT(M) 3.31 3.22 12.25 12.16
143.0 183.9 370.1 370.1
Flanged 5.63 7.24 14.57 14.57
104.5 331.5
Stilling Well N/A 4.11 N/A 13.05
78.6 305.6
Sanitary N/A 3.10 N/A 12.03
Sensor Style ∅D
12.7
Bare 0.50
15.9
Sheath 0.63
26.7
Bare with Stilling Well 1.05
Linear = mm
in. 26.7
Sheath with Stilling Well 1.05
7.9
Cable 0.31
15.9
Inactive Sheath 0.63
15.9
Sanitary 0.63
Linear = mm
in.
Drawing 0390656
Linear = mm
in.
Drawing 0390657
Sensor Style ∅D
12.7
DIM B DIM C Bare 0.50
Process Connection Cable All Other Cable All Other 15.9
Probe Probes Probe Probes Sheath 0.63
87.8 94.1 152.9 159.2 26.7
3/4” NPT(M) 3.46 3.71 6.02 6.27 Bare with Stilling Well 1.05
99.7 97.3 164.8 162.4 26.7
1, 1-1/2, & 2” NPT(M) 3.92 3.83 6.49 6.39 Sheath with Stilling Well 1.05
158.5 158.5 223.7 223.7 7.9
Flanged 6.24 6.24 8.81 8.81 Cable 0.31
120.0 185.1 15.9
Stilling Well N/A 4.72 N/A 7.29 Inactive Sheath 0.63
94.1 159.2 15.9
Sanitary N/A 3.71 N/A 6.27 Sanitary 0.63
Linear = mm
in.
Drawing 0390657
Form 1100 www.sorinc.com
20/28 Registered Quality System to ISO 9001:2000 913-888-2630
RF Capacitance
Level Controls RF Probes
Selection Guidelines
Selecting the right probe for your application is very important. The objective is to maximize the amount of
capacitance change for every inch (cm) of level change. Following are general guidelines for selecting a probe
for a particular application. Please consult with SOR or your local SOR sales representative for additional
®
1. If process media is non-conductive - less than 10µ Siemens/low dielectric (less than 10), select
a bare probe. If there is any water in the process, go to number 2.
2. If process media is conductive - greater than 10µ Siemens/high dielectric (greater than 10),
select an insulated probe.
3. If process is non-conductive and in a horizontal (bullet) tank, or if the probe must be mounted
more than 12 inches from the vessel wall, select a stilling well, dual-rod or dual-cable probe.
4. If vessel is non-metallic, select a stilling well, dual-rod or dual-cable probe.
5. Use rigid probes for measurement lengths of 10 feet or less. Use cable probes for longer ranges.
6. For agency-listed controls, a matching agency listing must be specific on the probe. Available
probe agency listings are provided in the following charts and specification pages.
Flexible Probes
Spanned Process
Model Probe Sensor
Capacitance Temperature Shipping Weight
Number Material Diameter
in Water Limits
0.5 lbs. (0.2 kg)
Kynar 5/16” -50 to 180oF
CN 25pF/in. +0.2 lb. (0.9 kg)
Sheath (7.9 mm) (-45 to 82oC)
per foot of probe
Single Flexible
Probe
(non-adjustable)
Spanned Process
Model Probe Sensor
Capacitance Temperature Shipping Weight
Number Material Diameter
in Water Limits
11 lbs. (5.0 kg)
Kynar 5/16” -50 to 180oF
CP 25pF/in. +0.5 lb. (0.2 kg)
Sheath (7.9 mm) (-45 to 82oC)
per foot of probe
Dual Flexible
Probe
(non-adjustable)
Spanned Process
Model Probe Sensor
Capacitance Temperature Shipping Weight
Number Material Diameter
in Water Limits
1 lbs. (0.5 kg)
Teflon® 5/8” -100 to 400oF
CB 10 pF/in. +0.7 lb. (0.3 kg)
sheath (15.9 mm”) (-73 to 204oC)
per foot of probe
Single Rigid
Sheath Probe
Spanned Process
Model Probe Sensor
Capacitance Temperature Shipping Weight
Number Material Diameter
in Water Limits
Teflon®
sheath inside 2 lbs. (0.9 kg)
1.05” -100 to 400oF
CC 316SS 12 pF/in. +1.5 lb. (0.7 kg)
(26.7 mm”) (-73 to 204oC)
stilling per foot of probe
well
Spanned Process
Model Probe Sensor Process Shipping
Capacitance Temperature
Number Material Diameter Pressure Weight
in Water Limits
Teflon® Pressure
sheath per CB
and 1/2 & 5/8” probe or 12 lbs. (5.5 kg)
-100 to 400oF
CK 316SS (12.7 & 10 pF/in. flange +1.5 lb. (0.7 kg)
(-73 to 204oC)
ground 15.9 mm) rating, per foot of probe
probe whichever
is lower
Spanned Process
Model Probe Sensor Process Shipping
Capacitance Temperature
Number Material Diameter Pressure Weight
in Water Limits
Maximum
pressure is 1 lb. (0.5 kg)
Teflon® 5/8” 0 to 250oF
CK 10 pF/in. customer +0.7 lb. (0.3 kg)
sheath (15.9 mm) (-18 to 121oC)
clamp per foot of probe
dependent
Single Sanitary
Sheath Probe
Spanned Process
Model Probe Sensor
Capacitance Temperature Shipping Weight
Number Material Diameter
in Water Limits
Teflon®
5/8 & 3/4” 1 lb. (0.5 kg)
sheath -100 to 400oF
CJ (15.9 & 10 pF/in. +0.7 lb. (0.3 kg)
316SS (-73 to 204oC)
19.1 mm) per foot of probe
sheath
Single Inactive
Sheath Probe
Spanned Process
Model Probe Sensor
Capacitance Temperature Shipping Weight
Number Material Diameter
in Water Limits
1 lb. (0.5 kg)
1/2” -100 to 400oF
CA 316SS N/A +0.7 lb. (0.3 kg)
(12.7 mm) (-73 to 204oC)
per foot of probe
Single Rigid
Bare Probe
Spanned Process
Model Probe Sensor
Capacitance Temperature Shipping Weight
Number Material Diameter
in Water Limits
Bare 316SS
2 lbs. (0.9 kg)
probe inside 1.05” -100 to 400oF
CE N/A +1.5 lb. (0.7 kg)
316SS (26.7 mm”) (-73 to 204oC)
per foot of probe
stilling well
Single Rigid
Bare Probe
with Stilling Well
www.sorinc.com Form 1100
913-888-2630 Registered Quality System to ISO 9001:2000 23/28
RF Capacitance
Level Controls How to Order
Process Connection 3
3/4” NPT 8A
1” NPT (Required size on CC and CE probes) 1A
4
1-1/2” NPT 9A
2” NPT 2A Agency Approval
1” 150# ANSI RF Flange 1C
1-1/2” 150# ANSI RF Flange 9C 00 No Agency Approvals required
2” 150# ANSI RF Flange 2C CS CSA Explosion Proof (not available on CA, CE, CK)
3” 150# ANSI RF Flange 3C FM FM Explosion Proof (not available on CA, CE, CN,
(3C, 3D, 4C, 4D only on CD & CP probes) CP, CK)
4” 150# ANSI RF Flange 4C
1” 300# ANSI RF Flange
1-1/2” 300# ANSI RF Flange
1D
9D 5 Sensor Length
2” 300# ANSI RF Flange 2D
3” 300# ANSI RF Flange 3D XXX.X Sensor length in inches. Lengths are 5
4” 300# ANSI RF Flange 4D places including the decimal and leading
1” Tri-Clamp Sanitary (CK probes only) 1T zeros (see Accessories for different units).
1-1/2” Tri-Clamp Sanitary (CK probes only) 9T Sensor style CJ requires a sensor length
2” Tri-Clamp Sanitary (CK probes only) 2T followed by an inactive sheath length.
See page 19 for limits of probe length.
100
80
60
40
20
0 0
-20
-40 -50
-60
0 10 20 30 40 50 60 70 80 90 100 110
Pressure (psig)
300
Temperature (degree F)
250 235
200
150
100
70
50
0
-50 -50
-100 -100
0 200 400 600 800 1000 1200 1400 1600 1800 2000
Pressure (psig)
Notes
1. Standard pressure rating: 100 psi @ 70oF.
2. Standard pressure rating: 2000 psi @ 70oF.
echOsonix®
Level Transmitters
Pressure
Temperature
Flow
Switches
Level
Level
Switches
Temperature
Switches
Flow
Pressure
Switches
Process Instrumentation