02 en

Engine Component
FIG. 273: Install air intake.

Install air intake (2). Slide seal (3) back to its original
position. 3
Install bolts and washers (1).
1 1
N012606006
FIG. 273
FIG. 274: Connect battery power at battery disconnect
switch.
Install key (1) and rotate to connect the battery power.
Start engine and check all hoses and hose connections
for leaks.
N012206002
FIG. 274
79033095 D Rev. 02-99

Engine Component
AIR CLEANER FILTER REMOVAL AND
INSTALLATION
IMPORTANT: Park the machine on a hard, level surface.
Set parking brake and remove key from ignition
Air Cleaner Filter Removal

FIG. 275: Remove primary filter.
1
Clean the outside of the air cleaner (1) and cover plate.
Remove the wing nut (2) from cover plate (3). Use D-rings
(4) to pull primary filter/cover plate (3) straight out. 4
2
N022706001
FIG. 275
FIG. 276: Remove secondary air filter.
Remove the wing nut (1) from cover plate (2). Pull
secondary air filter/cover plate (2) straight out.
1 2
N022706003
FIG. 276
FIG. 277: Clean air intake.
Clean the inside of the air cleaner (1) with a non-residue
cleaning solvent.
N022706004
FIG. 277
02-100 79033095 D Rev.

Engine Component
Air Cleaner Filter Installation
FIG. 278: Clean air intake.
IMPORTANT: Ensure that the inside of the air cleaner is
free of all debris.
Clean the inside of the air cleaner (1) with a non-residue
cleaning solvent.
N022706004
FIG. 278
FIG. 279: Install secondary air filter.
3
Install secondary air filter/cover plate (2). Tighten wing nut
and washer (1). Ensure secondary air filter (3) fully
seated.
1 2
N022706003
FIG. 279
FIG. 280: Install primary air filter.
1
Install primary air filter/cover plate (2). Tighten wing nut
and washer (1). Ensure primary air filter (3) fully seated.
N022706001
FIG. 280
79033095 D Rev. 02-101

Engine Component
DUST EJECTOR REMOVAL AND
INSTALLATION
Set parking brake and remove key from ignition
m
WARNING: Hot engine components can
cause injury from burns. Before performing
maintenance on the engine, allow the
engine and the components to cool.
Dust Ejector Removal

FIG. 281: Remove P-clip.
Remove nut, bolt and washer (1). Remove P-clip (2) from
2
dust collection tube (3). Fasten the hoses (4) out of the
way.
1
4
3
N022806002
FIG. 281
FIG. 282: Remove P-clip.
Remove nut (1) and remove P-clip (2). 2
N022806003
FIG. 282
FIG. 283: Remove hose clamp.
Loosen hose clamps (1) and hose (2). 1
P100506008
FIG. 283
02-102 79033095 D Rev.

Engine Component
FIG. 284: Remove hose clamp.
Loosen hose clamps (1) and hose (2). Remove dust
collection tube (3). 2
3
1
N022206002
FIG. 284
79033095 D Rev. 02-103

Engine Component
Dust Ejector Installation
FIG. 285: Install hose clamp.
Install dust collection tube (3). Install hose (2) and loosely
install hose clamps (1), do not tighten at this time. 2
3
1
N022206002
FIG. 285
FIG. 286: Install hose clamp.
Install hose (2) and loosely install hose clamps (1). 1
Tighten all four hose clamps after tube is properly
positioned. Tighten to 11 Nm (97 lbf in).
P100506008
FIG. 286
FIG. 287: Install P-clip.
Install P-clip (2) and tighten nut and washer (1). Tighten to 2
55 Nm (40 lbf ft).
N022806003
FIG. 287
FIG. 288: Install P-clamps.
Install P-clamps (2) for the hoses (4) on the dust collection
2
tube (3) and tighten bolts (1). Tighten to 55 Nm (40 lbf ft).
1
4
3
N022806002
FIG. 288
02-104 79033095 D Rev.

Engine Component
EXHAUST SYSTEM REMOVAL AND
INSTALLATION
m
Exhaust System Removal

FIG. 289: Battery disconnect switch.
Location of battery disconnect switch (1).
1
P100506001
FIG. 289
FIG. 290: Disconnect battery power at battery
disconnect switch.
Rotate and remove key (1) to disconnect the battery
power.
N012206002
FIG. 290
FIG. 291: Remove exhaust stack.
Loosen clamp (1) and remove exhaust stack (2). 2
P100506009
FIG. 291
79033095 D Rev. 02-105

Engine Component
FIG. 292: Connect lift device.
Connect proper lifting device to the two holes (1) on the
top of the muffler (2). The weight of the muffler is 1
approximately 55 kg (120 lb).
P100506010
FIG. 292
FIG. 293: Remove muffler.
Loosen clamp (1) and remove flex exhaust tube (2).
Remove five bolts (3) from the bottom and remove muffler 4
(4).
2
1 3 P100506011
FIG. 293
FIG. 294: Remove flex exhaust tube.
Loosen clamp (1) and remove flex exhaust tube (2). 2
P100506012
FIG. 294
02-106 79033095 D Rev.

Engine Component
Exhaust System Installation
FIG. 295: Install flex exhaust tube.
Install flex exhaust tube (2) to turbo (3) and tighten clamp 2 3
(1). Tighten to 8.5 NM (75 lbf in).
P100506012
FIG. 295
FIG. 296: Prepare surface for muffler installation.
Apply a bead of high temperature sealant (1) around and
outside of the hole prior to installing muffler. 1
Apply high temperature anti-seize on bearing surface (2)
before installing.
Ensure that drain hole (3) is open to allow fluid to drain out
of muffler.
3 2
P100506013
FIG. 296
P100506010
FIG. 297
FIG. 298: Install muffler.
Lower muffler (4) onto bearing surface (5). Apply high
temperature anti-seize to threads on the bolts (3). Tighten 4
five bolts and washers (3) and tighten to 55 Nm (41 lbf ft).
Install flex exhaust tube (2) onto the muffler (4). Tighten 2
clamp (1) to 70 Nm (52 lbf ft).
5
1 3 P100506011
FIG. 298
79033095 D Rev. 02-107

Engine Component
FIG. 299: Install exhaust stack.
Install exhaust stack (2) and tighten clamp (1) to 70 Nm 2
(52 lbf ft).
1
P100506009
FIG. 299
switch.
N012206002
FIG. 300
02-108 79033095 D Rev.

Engine Component
MUFFLER REMOVAL AND
INSTALLATION
m
Muffler Removal
1
P100506001
FIG. 301
disconnect switch.
power.
N012206002
FIG. 302
FIG. 303: Remove exhaust stack.
Loosen clamp (1) and remove exhaust stack (2). 2
P100506009
FIG. 303
79033095 D Rev. 02-109

Engine Component
P100506010
FIG. 304
FIG. 305: Remove muffler.
Loosen clamp (1) and remove flex exhaust tube (2).
Remove five bolts (3) from the bottom and remove muffler 4
(4).
2
1 3 P100506011
FIG. 305
02-110 79033095 D Rev.

Engine Component
Muffler Installation
FIG. 306: Prepare surface for muffler installation.
Apply a bead of high temperature sealant (1) around and
outside of the hole prior to installing muffler. 1
Apply high temperature anti-seize on bearing surface (2)
before installing.
Ensure that drain hole (3) is open to allow fluid to drain out
of muffler.
3 2
P100506013
FIG. 306
P100506010
FIG. 307
FIG. 308: Install muffler.
Lower muffler (4) onto bearing surface (5). Apply high
temperature anti-seize to threads on the bolts (3). Tighten 4
five bolts and washers (3) and tighten to 55 Nm (41 lbf ft).
Install flex exhaust tube (2) onto the muffler (4). Tighten
2
clamp (1) to 70 Nm (52 lbf ft).
5
1 3 P100506011
FIG. 308
FIG. 309: Install exhaust stack.
Install exhaust stack (2) and tighten clamp (1) to 70 Nm 2
(52 lbf ft).
1
P100506009
FIG. 309
79033095 D Rev. 02-111

Engine Component
switch.
N012206002
FIG. 310
02-112 79033095 D Rev.

Engine Component
BATTERY REMOVAL AND
INSTALLATION
Battery Removal
NOTE: Put identification marks on all hoses, on all hose
assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all
hose assemblies and all tube assemblies. This
helps to prevent fluid loss, and helps keep
contaminants from entering the system.
m
WARNING: A lead acid battery will
generate flammable and explosive gases.
Keep sparks and flames away from the
battery.
Sulfuric acid in battery electrolyte is
poisonous. It is strong enough to burn skin,
eat holes in clothing, and cause blindness if
splashed into eyes.
If acid contacts eyes, skin or clothing, flush
with water immediately. If acid contacts
eyes get immediate medical help.

1
P100506001
FIG. 311
disconnect switch.
power.
N012206002
FIG. 312
79033095 D Rev. 02-113

Engine Component
FIG. 313: Disconnect battery cables.
1 1
m
battery.
eat holes in clothing, and cause blindness if 2 2
splashed into eyes.
N022006001
FIG. 313
On the negative cables (1), lift up terminal boots (2) and
loosen nuts on terminal clamps, remove negative cables.
FIG. 314: Disconnect battery cables.
m
Keep sparks and flames away from the 1 1
battery.
splashed into eyes.
If acid contacts eyes, skin or clothing, flush 2 2
N022006001
FIG. 314
On the positive cable (1), lift up terminal boots (2) and
loosen nuts on terminal clamps, remove positive cable.
FIG. 315: Remove battery mount.
3
m
generate flammable and explosive gases. 2
battery.
3
splashed into eyes.
1 1 1
N022006001
FIG. 315
Remove the five bolts (1) and remove the battery mount
(2). The bolts also fasten battery cables with P-clips (3).
When the bolts (1) are removed fasten the battery cables
out of the way.
Remove batteries and place on a dry and level surface.
The weight of each battery is approximately 27 kg (60 lb).
02-114 79033095 D Rev.

Engine Component
Battery Installation
FIG. 316: Install batteries.
3
m
generate flammable and explosive gases. 2
battery.
3
splashed into eyes.
1 1 1
N022006001
FIG. 316
Install batteries in the frame of the machine. The weight of
a battery is approximately 27 kg (60 lb).
Install the battery mount (2). Fasten battery cables with
P-clips (3) using the bolts and washers (1) for the battery
mount (2). Tighten the five bolts and washer (1) to 8Nm
(71 lbf in).
FIG. 317: Connect battery cables.
Install positive cable (1) on the terminals and tighten nuts
on terminal clamps. Seat the terminal boots (2) on the
terminal clamps. 1 1
2 2
N022006001
FIG. 317
FIG. 318: Connect battery cables.
1 1
Install negative cables (1) on the terminals and tighten
nuts on terminal clamps. Seat the terminal boots (2) on
the terminal clamps.
2 2
N022006001
FIG. 318
79033095 D Rev. 02-115

Engine Component
switch.
N012206002
FIG. 319
02-116 79033095 D Rev.

Engine Component
FAN REMOVAL AND INSTALLATION
Fan Removal
1
P100506001
FIG. 320
disconnect switch.
power.
N012206002
FIG. 321
FIG. 322: Remove right guard.
Remove bolts (1) and remove guard (2).
N011906001
FIG. 322
79033095 D Rev. 02-117

Engine Component
FIG. 323: Remove right side of fan shroud.
Remove bolts (1) and nuts from shroud that hold the two
halves together.
Remove bolts (2) from shroud that fasten it to the cooler
assembly. 2
Remove right half of shroud (3). 1
1
N011906002
FIG. 323
FIG. 324: Remove fan.
Remove the eight bolts (1) and remove fan (2) out of the
right side of the machine. The weight of fan is 2
P100506014
FIG. 324
FIG. 325: Remove fan adapter.
Remove the six bolts (1) and remove fan adapter (2). The
weight of the fan adapter is approximately 7 kg (15 lb).
2
1
N030506002
FIG. 325
02-118 79033095 D Rev.

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Engine Component

FIG. 273: Install air intake.

79033095 D Rev. 02-99

Air Cleaner Filter Removal

02-100 79033095 D Rev.

79033095 D Rev. 02-101

Dust Ejector Removal

02-102 79033095 D Rev.

79033095 D Rev. 02-103

02-104 79033095 D Rev.

Exhaust System Removal

79033095 D Rev. 02-105

02-106 79033095 D Rev.

79033095 D Rev. 02-107

02-108 79033095 D Rev.

79033095 D Rev. 02-109

02-110 79033095 D Rev.

79033095 D Rev. 02-111

02-112 79033095 D Rev.

FIG. 311: Battery disconnect switch.

79033095 D Rev. 02-113

02-114 79033095 D Rev.

79033095 D Rev. 02-115

02-116 79033095 D Rev.

79033095 D Rev. 02-117

02-118 79033095 D Rev.

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