Engine Component

IMPORTANT: Only a certified technician with certified

equipment to service the air conditioning system.
FIG. 372: Battery disconnect switch.
IMPORTANT: Park the machine on a hard, level surface.
Location of battery disconnect switch (1).
1

P100506001

FIG. 372
FIG. 373: Disconnect battery power at battery
disconnect switch.
Rotate and remove key (1) to disconnect the battery
power.
Open hood.

N012206002

FIG. 373
FIG. 374: Air conditioning accumulator location.
The location of the air conditioning accumulator (1) is on
the left-hand side of the machine and behind the step (2).
The step is behind the left front fender in front of the cab.
2

P100506015

FIG. 374
FIG. 375: Remove air conditioning lines.
Remove air conditioning lines (1) and disconnect low 2
pressure switch (2) from air conditioning accumulator (3).
IMPORTANT: Only a certified technician with certified 1
equipment should service the air conditioning
system.
IMPORTANT: Refer to Refrigerant section for proper
removal of hoses.
3
A certified technician must recover refrigerant and remove
air conditioning lines (1). Refer to Refrigerant section for 1
proper removal of hoses. Fasten air conditioning lines out P100506016

of the way. FIG. 375

79033095 D Rev. 02-139

Engine Component
FIG. 376: Remove accumulator.
Remove bolt (1), two piece clamp (2) and accumulator
(3).

2
P100506017

FIG. 376

02-140 79033095 D Rev.

 Engine Component
Air Conditioning Accumulator
Installation
FIG. 377: Install accumulator.
Install two piece clamp (2) around accumulator (3) and
install on bracket (4). Install bolt and washer (1) and
tighten.
4
3

2
P100506017

FIG. 377
FIG. 378: Install air conditioning lines.
IMPORTANT: Only a certified technician with certified 2
equipment should service the air conditioning
system.
1
IMPORTANT: Refer to Refrigerant section for proper
removal of hoses.
A certified technician must install air conditioning lines (1)
and charge the air conditioning system. Reconnect the
low pressure switch (2). Refer to Refrigerant section for
proper installation of hoses. 1
P100506016

FIG. 378
FIG. 379: Connect battery power at battery disconnect
switch.
Install key (1) and rotate to connect the battery power.

N012206002

FIG. 379

79033095 D Rev. 02-141

Engine Component
HOOD REMOVAL AND INSTALLATION

Hood Removal
FIG. 380: Battery disconnect switch.
IMPORTANT: Park the machine on a hard, level surface.
Location of battery disconnect switch (1).
1

P100506001

FIG. 380
FIG. 381: Disconnect battery power at battery
disconnect switch.
Rotate and remove key (1) to disconnect the battery
power.

N012206002

FIG. 381
FIG. 382: Open hood and attach lifting device.
Lift the hood and find a sturdy location at the front of the
hood to attach a lifting device.
Attach a suitable lifting device (1) to hood (2). The weight
of the hood is approximately 130 kg (285 lb).

N031206001

FIG. 382

02-142 79033095 D Rev.

 Engine Component
FIG. 383: Disconnect wiring.
Disconnect wire harness (1) on the left side of the hood at 1
the rear.

N031206002

FIG. 383
FIG. 384: Connect rear lifting device.
Raise the access door (1) and find a sturdy location to 1
attach the lifting device.
Attach a suitable lifting device to hood (2). The weight of
the hood is approximately 130 kg (285 lb). 2

N031206003

FIG. 384

79033095 D Rev. 02-143

Engine Component
FIG. 385: Remove support shocks.
IMPORTANT: Support hood with proper lifting device
before removing support shocks.
Remove support shock (1) from the bottom bracket (2) on
both sides of machine and fasten out of the way.

2
1

N031306001

FIG. 385
FIG. 386: Disconnect hinges.
IMPORTANT: Lower hood before disconnecting hinges.
Remove bolts (1).

N031206004

FIG. 386

02-144 79033095 D Rev.

 Engine Component
FIG. 387: Remove hood.
Remove hood (1). The weight of the hood is
approximately 130 kg (285 lb).

N031306002

FIG. 387

79033095 D Rev. 02-145

Engine Component
Hood Installation
FIG. 388: Install hood.
Install hood (1). The weight of the hood is approximately
130 kg (285 lb).

N031306002

FIG. 388
FIG. 389: Connect hinges.
Install four bolts and washers (1). Tighten to 55 Nm (41 lbf
ft).

N031206004

FIG. 389

02-146 79033095 D Rev.

 Engine Component
FIG. 390: Install support shocks.
IMPORTANT: Support hood with proper lifting device
before installing support shocks.
Install support shock (1) onto the bottom bracket (2) on
both sides of machine. Tighten to 20 Nm (15 lbf ft).

2
1

N031306001

FIG. 390
FIG. 391: Disconnect rear lifting device.
Remove the lifting device from the hood (2). 1
Lower the access door (1) and fasten the latch (3).
2
3

N031206003

FIG. 391

79033095 D Rev. 02-147

Engine Component
FIG. 392: Install wiring.
Connect wire harness (1) on the left side of the hood at 1
the rear.

N031206002

FIG. 392
FIG. 393: Disconnect lifting device.
Remove the suitable lifting device (1) from the hood (2).

N031206001

FIG. 393
FIG. 394: Connect battery power at battery disconnect
switch.
Install key (1) and rotate to connect the battery power.

N012206002

FIG. 394

02-148 79033095 D Rev.

 Engine Component
INPUT SHAFT AND INPUT COUPLING
REMOVAL AND INSTALLATION
NOTE: This process will require a minimum of two
service technicians. One technician under the
machine and the other on top of the machine by
the engine / transmission.

Input Shaft and Input Coupling Removal

FIG. 395: Battery disconnect switch.
IMPORTANT: Park the machine on a hard, level surface.
Location of battery disconnect switch (1).
1

P100506001

FIG. 395
FIG. 396: Disconnect battery power at battery
disconnect switch.
Rotate and remove key (1) to disconnect the battery
power.

N012206002

FIG. 396
FIG. 397: Remove heavy duty guard. (Special
applications machine only)
Remove the four bolts (1) and remove the plate (2). The
weight of the heavy duty guard is approximately 51 kg
(112 lb).
1

2
P100506018

FIG. 397

79033095 D Rev. 02-149

Engine Component
FIG. 398: Remove two bolts (1) and remove bracket (2).
1

1
P100506019

FIG. 398
FIG. 399: Disconnect the input shaft.
Remove bolts (1) from the U-joint (2). Separate input shaft
from the transmission yoke (3) and slide yoke back into
transmission housing. 1

3
2
P100506020

FIG. 399
FIG. 400: Disconnect the input shaft.
Remove bolts (1) and remove the input shaft (2).

2
1
P100506021

FIG. 400
FIG. 401: Remove flywheel cover.
Remove bolts (1) and remove the cover (2).

P100506022

FIG. 401

02-150 79033095 D Rev.

 Engine Component
FIG. 402: Remove input coupling.
Remove bolts (1) and remove the input coupling (2). 1

P100506023

FIG. 402

79033095 D Rev. 02-151

Engine Component
Input Shaft and Input Coupling
Installation
FIG. 403: Install input coupling.
Install the input coupling (2) and install twelve bolts and 1
washers (1). Tighten to 70 Nm (52 lbf ft).

P100506023

FIG. 403
FIG. 404: Install flywheel cover
Install the cover (2) and install six bolts and washers (1).
Tighten to 70 Nm (52 lbf ft).
1

P100506022

FIG. 404
FIG. 405: Connect the input shaft.
NOTE: If the bolt pattern on the input shaft and the input 3
coupling do not line up, then refer to the CAT
engine manual on how to rotate the flywheel.
Connect the input shaft (2) to the input coupling (3) and
install bolts and washers (1). Tighten to 240 Nm or within
the range of 200 Nm to 280 Nm (177 lbf ft or within the
range of 147 lbf ft to 207 lbf ft).

2
1
P100506021

FIG. 405
FIG. 406: Connect the input shaft.
Position the U-joint (2) and input shaft (4) on the
transmission yoke (3). Install four bolts and washers (1).
Tighten to 150 Nm (111 lbf ft). 4 1

3
2
P100506020

FIG. 406

02-152 79033095 D Rev.

 Engine Component
FIG. 407: Remove two bolts (1) and remove bracket (2).
Install bracket (2) and install two washers and bolts (1). 1
Tighten bolts to 100 Nm (74 lbf ft).

1
P100506019

FIG. 407
FIG. 408: Install heavy duty guard. (Special applications
machine only)
Install heavy duty guard (2) and install four bolts (1). The
weight of the heavy duty guard is approximately 51 kg
(112 lb). Tighten bolts to 100 Nm (74 lbf ft).
1

2
P100506018

FIG. 408
FIG. 409: Connect battery power at battery disconnect
switch.
Install key and rotate to connect the battery (1).

N012206002

FIG. 409

79033095 D Rev. 02-153

Engine Component
AIR COMPRESSOR REMOVAL AND
INSTALLATION
NOTE: Put identification marks on all hoses, on all hose
assemblies, on all wires, and on all tube
assemblies for installation purposes. Plug all
hose assemblies and all tube assemblies. This
helps to prevent fluid loss, and helps keep
contaminants from entering the system.
IMPORTANT: Care must be taken to ensure that fluids
are contained during performance of inspection,
maintenance, testing, adjusting, and repair of the
machine. Be prepared to collect the fluid with
suitable containers before opening any
compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations
and mandates.

m
WARNING: Hot engine components can
cause injury from burns. Before performing
maintenance on the engine, allow the
engine and the components to cool.

IMPORTANT: Drain all compressed air from the system

before servicing it.

Air Compressor Removal

FIG. 410: Battery disconnect switch
IMPORTANT: Park the machine on a hard, level surface.
Location of battery disconnect switch (1).
1

P100506001

FIG. 410
FIG. 411: Disconnect battery power at battery
disconnect switch.
Rotate and remove key (1) to disconnect the battery
power.

N012206002

FIG. 411

02-154 79033095 D Rev.

 Engine Component
FIG. 412: Remove fanblast guard.
Remove four bolts (1) and remove fanblast guard (2). The
1
weight of the fanblast guard is approximately 58 kg (128 2
lb).

1
P100506002

FIG. 412
FIG. 413: Remove guard.
Remove six bolts (1) and remove guard (2). The weight of
the guard is approximately 54 kg (120 lb).
2 1

P100506024

FIG. 413
FIG. 414: Drain air from air reservoir.
Location of air reservoir tank (1) is located in the right front 1
frame rail (2).

P100506025

FIG. 414
FIG. 415: Drain air from air reservoir.
Pull pin (1) sideways on drain valve (2) and drain air from
system.

1
P100506026

FIG. 415

79033095 D Rev. 02-155

Engine Component
FIG. 416: Air compressor location.
The air compressor (1) is located on the left side of the
engine.

1
N032006001

FIG. 416
FIG. 417: Remove hose.
Remove oil hose (1) and fasten out of the way.

N032006002

FIG. 417
FIG. 418: Remove hose.
Remove hose (1) and fasten out of the way.

N032006003

FIG. 418
FIG. 419: Remove tube.
Remove air discharge tube (1).

N032006004

FIG. 419

02-156 79033095 D Rev.

 Engine Component
FIG. 420: Drain engine coolant.
Place approved container under drain line (1). Turn valve
(2) counter clockwise to open. Drain engine coolant into
an approved container for storage or disposal. When 2
coolant is finished draining turn valve (2) clockwise to
close.

N012606002

FIG. 420
FIG. 421: Remove coolant tube.
Remove coolant tubes (1).

1
1

N032006006

FIG. 421
FIG. 422: Remove air inlet tube.
Remove air inlet tube (1).
1

N032006007

FIG. 422
FIG. 423: Remove support bracket.
Remove two bolts (1).
Loosen bolt (2) and rotate bracket (3) out of the way.
1

2
N032006010

FIG. 423

79033095 D Rev. 02-157

Engine Component
FIG. 424: Remove air compressor.
Remove three nuts (1) and remove air compressor (2).
The weight of the air compressor is approximately 21 kg
(46 lb).

2
1

N032006008

FIG. 424
FIG. 425: Remove air governor.
Remove the two bolts (1) and remove air governor (2).

1
2

N032106005

FIG. 425
FIG. 426: Remove air governor adapter.
Remove two bolts (1) and remove air governor adapter
(2).

2
1

N032106006

FIG. 426

02-158 79033095 D Rev.