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  • Date Vehicle Project Reference Flow Chart History Prepared By: M.Abril

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    Eva Suárez
    43 views3 pages
    This flow chart outlines the assembly process for a vehicle front subframe. It shows 27 individual parts that are assembled in a specific sequence. The parts include brackets, reinforcements, and nuts. The assembly takes place across 4 work stations, with welding and inspection steps. Parts are assembled sequentially and subassemblies are formed and passed to subsequent work stations for further assembly into the completed front subframe.

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    20180824 ProcessFlow Welding

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    This flow chart outlines the assembly process for a vehicle front subframe. It shows 27 individual parts that are assembled in a specific sequence. The parts include brackets, reinforcements, and nuts. The assembly takes place across 4 work stations, with welding and inspection steps. Parts are assembled sequentially and subassemblies are formed and passed to subsequent work stations for further assembly into the completed front subframe.

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    © All Rights Reserved
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    43 views3 pages

    Date Vehicle Project Reference Flow Chart History Prepared By: M.Abril

    Uploaded by

    Eva Suárez
    This flow chart outlines the assembly process for a vehicle front subframe. It shows 27 individual parts that are assembled in a specific sequence. The parts include brackets, reinforcements, and nuts. The assembly takes place across 4 work stations, with welding and inspection steps. Parts are assembled sequentially and subassemblies are formed and passed to subsequent work stations for further assembly into the completed front subframe.

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    © All Rights Reserved
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    of 3

    FLOW CHART C2 FRONT SUBFRAME

    FLOW CHART HISTORY VERSION DATE VEHICLE REFERENCE PROJECT VERSION PREPARED BY: M.ABRIL
    CREATION V27 27/01/2017 JX61 5019 AEB
    FOCUS C2 C519 V27
    JX61 5019 BEB

    INCOMING FOR INCOMING FOR


    ASSEMBLY AE ASSEMBLY BE
    (LLP BRACKETS)

    1. UPPER 2. NUT WELD M8 3. NUT WELD M10 4. ERR REINF. 5. RR-BDY-MNT-REINF 6 ARB-REINF-LH 7. ARB-REINF-RH 8. ERR NUT M12x 1,75
    Z520721VTU Z520753VTU EAPIA20V00 EAPIA32V00 EAPIA46V00 EAPIA47V00 Z520515VTU 32 LLP-ATTACH-LH
    EAPIA01V00
    EBPIA01V00

    9. STEERING GEAR NUT 10. TOWER-MAIN-LH 11. TOWER-MAIN-LH 12. PT3-BOSS 13.EAPIA15V00 TOWER- 14. TOWER-CLOSER-RH 15. CAMBER-REINF-LH
    33 LLP-ATTACH-RH
    M12x 1 ZAPIA17VTU EAPIA13V00 EAPIA14V00 ZAPIA07VPZ CLOSER-LH EAPIA16V00 EAPIA48V00
    EBPIA02V00

    16. CAMBER-REINF-RH 17. LOWER 18. PT4-UPR-LH 19. PT4-UPR-RH 20. ARB-CRUSH-TUBE 21. PT4-LWR-LH 22. PT4-LWR-RH 34, LLP-LOWER-SUPPORT-LH
    EAPIA49V00 EAPIA10V00 EAPIA11V00 EAPIA12V00 ZAPIA36VPZ EAPIA25V00 EAPIA26V00 EBPIA04V00

    23. EXH-HNGR-BRKT-LH 24. EXH-HNGR-BRKT-RH 25. BDY-BUSH-TUBE 28 TOWER-BDY-MNT-BRKT-


    26. TOWER-SUPPORT 27 TOWER-BDY-MNT-BRKT- 29 RR-BDY-MNT
    EAPIA30V00 EAPIA31V00 ZAPIA19VPZ EAPIA17V00 LH RH ZAPIA21VPZ 35 LLP-LOWER-SUPPORT-RH
    EAPIA39V00 EAPIA40V00 EBPIA05V00

    30 VEH-DYN-BRACE 31 INS-FR TO BDY BRKT 36 NUT-WELD-8MM-HF-THDLS


    EAPIA45V00 ZN5A103VPZ Z520782VTU

    INCOMING GR CP

    WELDING ASSEMBLY LINE 1 AE + BE

    Part 10-11 TOWER-MAIN-LH/RH


    →

    WORKER 4 Part 12 PT3-BOSS


    ARC WELDING →
    ARC WELDING
    NUTS M12
    Part 8 ERR NUT M12 → x 3
    ST100 x1 ←Part 1 UPPER ST 20
    Part 9 ST GEAR NUT M12 → x 4

    Part 13-14 TOWER-CLOSER-LH/RH →

    WELD NUTS
    M10--M8 Part 2 WELD NUT M8→ x 1 x1 ← Subassembly Part 15-16 CAMBER REINF LH/RH →
    Upper +
    ST120 NUTS M12
    Part 3 WELD NUT M10 → x 4 100%
    Visual

    WORKER 4
    POKAYOKE NUTS
    ST122 (Presence) NOK
    OK

    WORKER 4
    ARC WELDING

    Sub assembly TOWER LH→


    WORKER 1 ST 30
    ARC WELDING Part 4 ERR REINF→ X1 Sub assembly TOWER RH→
    ST130 Part 5 RR-BDY-MNT REINF → x 4 100%

    NOK
    NOK
    REWORK Rework
    PDPR station
    WORKER 1
    ARC WELDING
    Part 6 ARB REINF LH→ x1
    ST 140 SCRAP
    Part 7 ARB REINF RH→ x1
    OK
    OK

    SUBASSEMBLY:
    ARC WELDING UPER
    NUTS M12-M10-M8
    ST 150 ERR REINF
    RR-BDY-MNT-REINFLH/RH
    ARB REINF LH/RH
    SUB TOWERS LH/RH

    POKAYOKE NUTS
    ST (Presence)

    ST 170
    WORKER 7
    100%
    Visual
    NOK
    Rework
    station
    SCRAP
    OK

    OK

    ARC WELDING

    ST200

    ST210 ASSEMBLY:
    UPER ST150 + LOWER

    ST250

    WORKER 7
    Rework / inspection
    ST 260
    NOK

    OK
    ARC
    WELDING
    BRACE
    ST265 ASSEMBLY:
    UPER ST150 + LOWER

    WELD NUTS
    2. NUT WELD M8 M8 ST 02
    Z520721VTU

    21-22. PT4-LWR-RH/LH
    ST270 CONVEYOR PT4 + EXH-HNGR-BRKT-LH

    23. EXH-HNGR-BRKT-LH 24. EXH-HNGR-BRKT-RH


    EAPIA30V00 EAPIA31V00

    ARC
    WELDING

    ST300 ASSEMBLY:
    ST265 + PT4 +

    25. BDY-BUSH-TUBE

    ARC
    WELDING
    ARC
    18- 19. PT4-UPR-LH/RH ARC
    WELDING
    WELDING ST 10 Phase
    ST310 ASSEMBLY: 1
    ST300 + PT4 UPPER ST 01

    26. TOWER-SUPPORT
    X4 20. ARB-CRUSH- 100% Visual
    TUBE Check
    (worker 2)

    ARC
    WELDING

    ST 10 Phase
    2

    28 -27
    TOWER-BDY- Subassembly ST10
    MNT-BRKT- ARC
    RH/LH Phase 1
    WELDING
    ARC
    WELDING
    ASSEMBLY: ST 01
    ST400 ST310 + tower
    support ST01 +
    100%
    RR BDY MNT
    NOK
    WORKER 2
    Sub ST 310 29 RR-BDY-MNT Subassembly tower
    ST01
    OK

    ST 17

    ARC
    WELDING

    ST04
    WORKER 5

    36 NUT-WELD-8MM-HF-THDLS
    Z520782VTU

    ARC WELDING

    WELDING ASSEMBLY LINE 2


    34-35 , LLP-LOWER- 32 -33 LLP-ATTACH-LH/RH
    SUPPORT-LH/RH
    ST03

    WORKER 5

    WELDING ASSEMBLY LINE 1

    ARC
    WELDING

    ST410

    ARC
    WELDING

    ST350

    ST450 Welding finished

    MACHINING
    ST 500

    WORKER 6

    Rework / inspection

    ST600 NOK
    Rework
    station
    SCRAP
    100% OK
    Visual
    OK
    MARKING
    ST

    SMART RAY
    Final control of the parts with Optical Control System, in
    ST order to ensure the proper level of Weld quality

    MAPVISION
    ST

    ST900 POWER AND FREE


    CONVEYOR

    ST KTL

    ST POWER AND FREE


    CONVEYOR

    BUSHING ZONE 1 BUSHING ZONE 2


    ST200 ST200
    NOK NOK
    Rework Rework
    station station
    SCRAP SCRAP
    OK OK
    OK OK

    MARKING MARKING
    ST250 ST250

    ST300
    PACKAGING

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