Professional Documents
Culture Documents
NES 752 GRP Surveys
NES 752 GRP Surveys
Ministry of Defence
Sea Systems Controllerate
PART 1
Record of Amendments
10
NAVAL ENGINEERING STANDARD 752
GRP SURVEY AND'REPAIR REQUIREMENTS FOR
HM -SHIPS, BOATS, CRAFT AND S1RUCTURES
PART 1
REQUIREMENTS FOR SURVEY, REPORT OF SURVEY AND
STRUCTURAL SAFETY CER'11riCATION
ISSUE 3
R-WS14 (i)
CONDITIONS OF RELEASE
General
1. This Naval Engineering Standard (NES) has been prepared for the use of the Crown and
of its contractors in the execution of contracts for the Crown and, subject to the Unfair
Contract Terms Act 1977, the Crown will not be liable in anyway whatever where the
Standard is used for any other purpose .
2. This document is Crown Copyright and the information therein may be subject to Crown
or third party rights . It is not to be released, reproduced or published without written
permission of the MOD .
3. The Crown reserves the right to amend or modify the contents of this NES without
consulting or informing any holder.
MOD Tender or Contract Process
4. This NES is the property of the Crown and unless otherwise authorized in writing by the
MOD must be returned on completion of the contract, or submission of the tender, in
connection with which it is issued .
5. When this NES is used in connection with a tender or contract, the user is to ensure that
he is in possession of the appropriate version of each document, including related
documents, relevant to each particular tender or contract .
RC-WS14 (ii)
CONTENTS
Page Clause
AUTHORIZATION (i) .
CONTENTS (lll)
INTRODUCTION (vi)
SECTION 1 SCOPE 1
Warning
Personnel - Fresh Water Tanks (FWT) 0202
Abbreviations 0401
Definitions 0402
SECTION _5 GENERAL 5
SECTION 6 SAFETY CERTIFICATION 5
Introduction 0601
Certificate of Safety - 0603
Structural Strength (CSSS)
Professional Officer 0607
General 1101
Principal Defects and Damage of GRP Sandwich 1104
Skin to Core de-bond 1105
Water in the Sandwich Construction 1109
Surface Defects 1113
Fasteners 1114
Report of Survey 1115
INTRODUCTION
GRP Survey and Repair Requirements for HM Ships, Boats, Craft and Structures . (This
Part)-
Part 1 : Requirements for Survey, Report of Survey and Structural Safety Certification
Part 2: Maintenance and Repair Requirements for GRP (Single Skin)
Part 3 : Maintenance and Repair Requirements (Sandwich Construction) .
3. If it is found to be unsuitable for any particular requirement the Sponsor is to be informed
in writing with a copy to Director Naval Architecture (DNA) NA145 .
4. Any user of this NES either within MOD or in industry may propose an amendment to it .
Proposals for amendments that are not directly applicable to a particular contract are to be
made to the Sponsor of the NES, and those directly applicable to a particular contract are
to be dealt with using existing procedures or as specified in the contract .
5. No alteration is to be made to this NES except by the issue of an authorized amendment .
6. Unless otherwise stated, reference in this NES to approval, approved, authorized or
similar terms, means by the Ministry of Defence in writing .
7. Any significant amendments that may be made to this NES at a later date will be
indicated by a vertical sideline . Deletions will be indicated by 000 appearing at the end
of the line intervals .
8. When NES are incorporated into contracts users are responsible for their correct
application and for complying with contract and any statutory requirements . Compliance
with an NES does not of itself confer immunity from legal obligations .
9. Part 1 of this NES has been issued to reflect the survey and Structural Safety Certification
requirements. It supersedes in part, NES 752 Issue 2 April 81 . The repair and
maintenance aspects of NES 752 Issue 2 will be included in a new Part 2 and the
Sandwich Construction repair and maintenance requirements-in a new Part 3 .
1. SCOPE
0101. This NES specifies the Survey, Report of Survey and Safety Certification requirements
for GRP Surface Ships designed to MOD standards . It also covers GRP and GRP
sandwich construction boats, craft, structures, submarine casings and bridge fins . The
Ship Classes for which the issue of the Certificate of Safety-Structural Strength are
required is covered by CNA Technical Memorandum 1/92 . The Report of Survey
requirements for boats are covered at Clause 0802 and Annex B .
0102 . The NES also includes :
NOTE: The requirements and practices described herein are common to various types of
ship. For information regarding structure peculiar to a particular type of ship,
the Design Authority for that ship is to be consulted .
This NES calls for the use of processes, substances and procedures that may be injurious
to health if adequate precautions are not taken . It refers only to technical suitability and
in no way absolves either the supplier or any user from statutory obligations relating to
health and safety at any stage of manufacture or use .
0202 . Personnel - Freshwater Tanks (FWT)
Personnel engaged on work in FWT are to meet the health and hygiene requirements laid
down in NES 763 .
3. RELATED DOCUMENTS
0301 . The following documents and publications are referred to in this NES :
See Clause
NES 113 Requirements for Mechanical Handling 0502
Parts 1 to 11
NES 154 Design Standards for Surface Ship Structures 0402
NES 155 Requirements for Structural Practices in
Steel Surface Ships
Part 5 : Ultrasonic
MOD Library Services (Bath), Foxhill, Bath, BA1 5AB can advise in cases of difficulty .
0303. All applications to Ministry establishments for related documents are to quote the
relevant MOD Invitation to Tender or Contract number and date, together with the
sponsoring Directorate and the Tender or Contract sponsor .
NES 752 Part 1
Issue 3
0401. Abbreviations
0402 . Definitions
5. GENERAL
0501 . The repair contractor is to adhere to the materials, scantlings and sizes of structural
components specified in the Contract and no unauthorized departure from the approved
arrangements is to be made .
0502. Lifting arrangements for Auxiliary Machinery and other Equipment are. to be in
accordance with NES 155 Part 1 and NES 113, Parts 1 to 11 .
Introduction
0601. Although the safety of a ship in service is ultimately the responsibility of the
Commanding Officer, in some specific areas he needs the assurance of MOD(PE) that the
ship meets the necessary safety standards . The responsibility for establishing these
standards and for auditing their correct application has been delegated within MOD(PE)
to the DNA, and to achieve this a package of safety certificates is issued providing
assurance against failures which could lead to a potential loss of ship or life . The
document outlining the policy for CSSSs is CNA Technical Memorandum 1/92 and
SSCP 23 Parts 1 and 2 covers the design of Surface Ship Structures.
0602. Certificates are issued on the basis of supporting evidence supplied by the repair
contractor. It covers the safety of an undamaged vessel and provides a formal and
regularly updated record of DGFS(S)'s endorsement of the safety of critical aspects of a
ship's design and material state . (Note : DGSS is the Design Authority in the case of new
ships).
Certificate of Safety-Structural Strength (CSSS)
0603 . The Warship Project Manager (WPM) has responsibility for, among other things, the
structural strength of designated surface vessels . To ensure that vessels maintain
adequate structural strength throughout their lives the WPM assesses their condition after
refits and DEDs etc and if appropriate recommends to or DGFS(S) via DNA, the issue of
a CSSS . The section responsible for auditing CSSS applications and preparing certificate
documentation is Section NA123 (Surface Ship Structures) .
NES 752 Part 1
Issue 3
0604 . This certificate states that, subject to any specific caveats, the structural strength of the
ship is adequate for unrestricted operation . The validity of the certificate is based on the
WPM's assessment of the vessel's structural condition. Despite the expiry date on a
CSSS, the CSSS will be required to be renewed on the completion of every DED and
refit. The certificate can be withdrawn or amended at any time in that period in the event
of changes or defects being reported which significantly affect structural integrity .
0605. The certificate is based on information received on the structural state of the ship prior to
the Refit or DED, the result of the survey, subsequent remedial action undertaken and any
other pertinent information. It is the responsibility of the WPM to present a case to
DGSS (new ships) or DGFS(S) (in-service ships) via DNA for the issue of a CSSS in
order to ensure that a certificate is available when a vessel is due to sail .
0606. The procedures for survey and repair specified herein are applicable to all MOD vessels
except as excluded by Clause 0103 . A CSSS is issued for all MOD Surface Ships
identified by CNA Technical Memorandum 1/92 or as required by DNA, on the
completion of build and is updated and reissued after each Refit or DED .
Professional Officer
0607. The repair yard is to designate a Professional Officer who will be responsible for
ensuring that the survey has been conducted in accordance with the requirements of the
contract and this standard . The name and qualifications of the Professional Officer are to
be submitted to the WPM prior to refit start . In order to fulfil his responsibilities the
Professional Officer is to be associated with the survey planning and execution, repair
proposals, the quality of the repairs etc and satisfy himself by personal audit that the
required standards have been met . The Professional Officer is responsible for writing the
Professional Officer Summary which underpins the case submitted to DNA for CSSS
issue.
0608. It is the Professional Officer's responsibility to ensure that the surveying officer(s) is
competent to perform the survey. The person carrying out the survey is to have
undergone formal training in GRP technology and have sufficient experience in the
characteristics of GRP as a structural medium to enable an accurate assessment of the
condition of the structure to be made and any defects to be recognised, identified and
accurately reported upon . The surveyor is also to be familiar with the particular features
of GRP ship structures . Where the surveyor is using ultrasonic equipment or other NDE
techniques he shall be familiar with their operation, capabilities and limitations .
0609 . A qualified classification society surveyor may be designated the Professional Officer for
Category B and C Vessels where the repair period is less than 10 weeks duration .
HULL SURVEY
Responsibilities of WPM
0701 . It is the responsibility of the WPM to specify those compartments and structural elements
that are to be surveyed at each DED or Refit .
Objective of Survey
0702 . The object of a hull survey is to assess the material conditon of all structure and hull
fittings in a vessel . This plays an integral part in the continuous assessment of the hull
material state and is the principal source of the information on which the CSSS is based .
NES 752 Part 1
Issue 3
2 DGFS(S) SPECIFIES EXTENT NO LATER THAN 50 REQUIREMENTS TO BE IDENTIFIED BY DGFS(S) INFO FOSF
OF SURVEY WEEKS BEFORE START (ME)(1) THE SURVEY LIST SHOULD BE PRODUCED WHEN
DATE REVIEWING THE PREVIOUS REPORT OF SURVEY
4 CONTRACTOR COMPLETES SUR- BY MID-DOCKING SURVEY LIMITED TO THAT SPECIFIED ITEM 2 AND IN
VEY OF PRIMARY STRUCTURE CONTRACT DOCUMENTS
6 CONTRACTED SURVEY AS REQUIRED BY TWO WEEKS AFTER COMPLETION FULL SURVEY RESULTS ARE TO
COMPLETED DGFS(S)(2) BE FORWARDED TO MEMBERS OF THE HSAM . THESE RESULTS
MAY TAKE THE FORM OF A DRAFT REPORT OF SURVEY WHERE
THE SURVEY AND PROPOSED ACTION COLUMNS OF THE SURVEY
RECORD SHEETS ARE FILLED IN
7 FINAL HSAM AS AGREED BY HSAM CALLED TO DISCUSS REPAIRS AND FULL SURVEY RESULTS IF
MEMBERS REQUESTED BY ONE OR MORE MEMBERS OF THE HSAM
8 ICSSS REQUEST BY DOSS ON COMPLETION WHEN ISSUED ICSSS IS VALID FROM RFSD TO RFSD PLUS
OR DGFS(S) AS APPROPRIATE ITEMS 6+7 10 WEEKS
(3)
7d
I NUMBER EVENT SCHEDULE DETAILS
9 REPORT OF SURVEY PRODUCED BY 2 WKS BEFORE DISTRIBUTE AS PER CL 0803, ONE OF THE WPM's COPIES TO
a RFSD (OR CPU VIA DNA
EQUIVALENT
11 CSSS REQUESTED BY, RFSD DGFS(S) OR DGSS(3) REVIEWS REPORT OF SURVEY ETC AND
F" PLUS SEVEN WEEKS REQUESTS CSSS . ALSO STARTS LISTING FOR NEXT SURVEY
12 DNA ISSUES CSSS . BY RFSD DGFS(S) FORWARDS COPY OF CSSS TO SHIP AND FOSF(ME)(1)
ICSSS EXPIRES PLUS TEN WEEKS
( .2) ALTHOUGH DGFS(S) IS THE MOD CONTRACTING AUTHORITY FOR THE . MAJORITY OF REPAIR PERIODS, THERE MAY
BE OTHERS (eg FMRO PORTSMOUTH)
(3) DOSS IS THE DESIGN AUTHORITY FOR NEW SHIPS, DGFS(S) FOR IN-SERVICE SHIPS
I NUMBER EVENT SCHEDULE DETAILS
3 MEETING WITH PROFESSIONAL BEFORE REFIT START AT DISCRETION OF WPM . MEETING WITH DGFS(S)(2)
OFFICER DATE AND PROFESSIONAL OFFICER
4 CONTRACTOR COMPLETES AS AGREED AT ITEM SURVEY LIMITED TO THAT SPECIFIED (2) AND IN CONTRACT
SURVEY OFPRIMARY (3) DOCUMENTS
STRUCTURE
6 COMPLETE SURVEY AS REQUIRED BY DGSR FULL SURVEY RESULTS ARE TO BE FORWARDED TO DGFS(S)
NO LATER THAN 1 WK PRIOR TO RFSD . THESE RESULTS MAY TAKE THE FORM
PRIOR TO RFSD OF A DRAFT REPORT OF SURVEY WHERE THE EXTENT OF
SURVEY AND PROPOSED ACTION COLUMNS ARE FILLED IN
7 ICSSS ISSUED BY WPM AFTER ON . COMPLETION OF 6 WHEN ISSUED ICSSS IS VALID FROM RFSD UNTIL RFSD PLUS
CONSULTATION WITH DNA 10 WEEKS
9 COMPLETION OF REFIT
11 CSSS REQUESTED BY RFSD PLUS SEVEN WPM REVIEWS COMPLETED REPORT OF SURVEY AND MAKES
WEEKS SUBMISSION FOR CSSS
12 DNA SUPPORT BY .EXPIRY OF ICSSS DGFS(S) FORWARDS COPY OF CSSS TO SHIP AND FOSF(ME)
ISSUE OF CSSS (1)
AND DGFS(S) SIGNS
M
N
C-i
Obi
y0
(2) ALTHOUGH DGFS(S) IS THE MOD CONTRACTING AUTHORITY FOR THE MAJORITY OF REPAIR PERIODS, THERE MAY
BE OTHERS (eg FMRO PORTSMOUTH)
0711 . Any cleaning of the outer bottom is to be programmed early in the docking period so that
a complete survey can be undertaken . Loose, flaking or blistered paint is to be removed
using an approved technique, to allow a full survey of the structure underneath . The area
of coating removed is to extend into a region where the bond between the coating and
underlying structure is sound .
Conduct of Surveys
0712 . Compartments and structural elements to be surveyed will be specified by the Design
Authority . They are to be examined paying particular attention to the defects and damage
described in this NES . The inclusion of a structural element such as decks or bulkheads
in the survey requirement implies that the element will be surveyed at all locations in the
ship where the element is present unless otherwise instructed . To this end decks and
bulkheads, for example, are to be surveyed from both sides .
0713 . Clauses 0714-0742 indicate typical areas where defects may be discovered and where
special action is to be taken . The list is not exhaustive . It is the responsibility of the
repair contractor to ensure that surveys are conducted in a professional and competent
manner and that steps, including those described in Clause 0703, 0704 are taken in order
to ensure that the survey report is an accurate and reliable description of the vessel's
structure . Surveys are to be extended where defects are found to establish the boundaries
of the defect (see Clause 0704) and reported in accordance with Annex A Part II .
NOTE : It may be necessary to conduct air, hose or water testing in support of a survey .
(See NES 155 Part 1 for testing requirements) .
Outer Bottom
0714 . The hull is to be viewed from a distance, looking for areas of distortion, damaged paint,
abrasion, oil or rust streaks, with any such areas being noted for closer examination . The
hull surface is then examined more closely over its entirety, looking for hairline cracking,
osmotic blisters, wicking and loose or leaking fasteners . Particular attention is to be paid
to the areas around the shell/main deck joint, the waterline, bow thrust tubes, shell in way
of Voith Schneider units/propellers, propeller brackets and the sonar trunk .
0715 . Any areas of hairline cracking or abrasion may indicate the presence of delaminations in
the panel . These areas are to be closely examined internally, by the removal of linings or
furniture if necessary, and externally, using the basic NDE techniques described in
Section 9 (tapping with a hammer may be particularly useful) or using ultrasonic testing
equipment if appropriate, to determine if a defect exists and to define its boundaries .
0716 . In areas where shell framing is reinforced by anti-peel bolts any signs of bolt movement
are to be investigated . This may be indicated by cracked paint or loose filler covering
bolt heads . If any bolt movement is suspected, the internal lagging is to be removed for a
close examination of the flange .
Shell Framing and Longitudinals
0717 . A detailed examination of shell framing boundary angles is to be made . This can' be
carried out using ultrasonic examination techniques (Clause 0912) or visual internal
examination . Frames and longitudinals in the slamming region, those in way of main
machinery seats, and those in way of propellers or Voith units are to be inspected . A
selection of other frames are to be inspected to an extent sufficient to make a judgement
on the condition of the frames .
0718 . In most vessels, below the level of floor plates/false decks in the hull bottom, the internal
surface of the hull is unpainted, hence with sufficient floor plate removal, the majority of
the bottom stiffening structure can be quickly and thoroughly visually inspected .
0719 . Hunt Class. In addition to the general requirements of Clauses 0717 and 0718, a limited
number of frames in way of machinery spaces are to be visually inspected by removing
lagging/linings . A visual survey of bolts for leakage in way of the ships side and tanks is
also to be conducted .
0720 . Sandown Class . In addition to the general requirements of Clauses 0717 and 0718
approximately one third of the frames are to be examined ultrasonically and a limited
number of frame/longitudinal intersections examined visually after the removal of
lagging and paint . The WPM is to produce a survey plan to ensure that all frames are
examined ultrasonically over a period of two refits . Indicator type surveys are to be
utilized at DEDs when stripout activities are limited .
Main Transverse Bulkheads
-0721 . The integrity of the main transverse watertight bulkheads is essential to the structural
strength of the ship, hence they are to be closely examined . The boundary angle joining
the bulkhead to the shell is to be examined around its whole length, either visually or
ultrasonically . Additionally, bulkhead/deck intersections are to be inspected with
approximately 1 m long sections of each such boundary being exposed for close
examination . Watertight bulkhead penetrations, particularly the larger ones, are to be
inspected for signs of sealant breakdown or damage .
Fresh Water Tanks (See Clause 0202)
0722 . All fresh water tank boundary angles are to be examined . Due to the presence of the
protective coating, this examination should be carried out using ultrasonics . This method
is not possible in all instances with the Sandown Class as the tank longitudinal bulkheads
land on longitudinal stiffeners . In such cases, a close visual examination is to be made
looking for any hairline cracking of the coating, as this may indicate movement of flange .
0723 . Protective coatings are to be examined for signs of breakdown, -lifting or discolouration .
Defective areas are to be removed to examine the GRP structure below, and on
completion of any repairs necessary the protective coating is to be replaced in accordance
with NES 763 .
Fuel Oil Tanks, Miscellaneous Tanks and Voids
0724 . All tank boundary angles are to be examined . The tanks are unpainted and therefore are
able to be examined visually from inside the tanks . The shell framing and longitudinals
in the tanks and voids are also to be inspected . In older ships, contamination of the GRP
surface from fuel oil or lubricating oils may make visual inspection unreliable . In these
instances, ultrasonic examination is to be employed.
Sonar Trunk
0725 . Sonar trunk boundary angles are to be examined visually . The remainder of the trunk is
to be checked for leakage or loose fittings .
Machinery Spaces
0726 . The bottom structure in way of machinery seats is to be examined, paying particular
attention to the structural members on which the seats actually sit and their intersections
with adjacent structural members . Close examination is to be made of areas where water
or oil is or appears to have been standing, for any sign of water or oil ingress into the
laminate . GRP machinery rafts and seats are to be checked for any sign of creep, which
may affect machinery alignment . All bolted joints are to be checked for tightness .
R-WS 14A 13 .
Internal Decks
0727 . Internal decks are to be inspected from above and below for signs of damage . Any .
suspicious areas are to be investigated further by the removal of floor coverings or paint .
Particular attention should be paid to :
a. connections with the shell and watertight bulkheads ;
b. shipping hatches and shipping panels ;
c. the area in the vicinity of large penetrations of the deck ;
d. deck adjacent to scuppers and beneath lockers and other fixed fittings ;
e. deck areas likely to be subject to impact loading, (eg on storing routes);
f. areas of internal decks forming tank tops; and
g. underside of deck in way of major machinery .
Sections of the deck/shell boundary angle in way of tank tops are to be examined
ultrasonically to an extent sufficient to make a judgement on the condition of all such
joints. Selected further sections of approximately one frame space are to be examined .
visually by removal of linings .
Transoms
0728. The GRP transoms of all current GRP MCM vessels are laid up separately to the hull and
joined to the hull by a boundary angle internally and cloths laid over the joint externally.
The integrity of this joint is to be ensured .
0729. Hunt Class:
a. The structural transom of the Hunt class vessels is covered bya wooden transom
to prevent damage to the structural transom during deployment and recovery of
minesweeping gear, hence the transom external surface cannot be viewed . The
gap between the wooden and GRP transoms is covered by GRP cloth . The joint is
to be inspected for debonding from the wood or fracture (thus allowing sea water
in between the wood and GRP) . If the wooden transom shows heavy impact
damage, the wood is to be removed to allow inspection of the GRP transom, or if
the wooden transom is programmed for replacement, the opportunity is to be
taken to examine the external cloths of the hull to transom joint .
b. A thorough examination of the transom internally is to be made, with particular
attention paid to the boundary angle with the hull . Above the level of floorplates,
at least 50% of the boundary angle is to be viewed by the removal of insulation,
including the transom/shell/main deck joint . Below floor plates, the whole of the
boundary angle is visible .
R-WS14A 14.
R-WS14A 15.
Minor Bulkheads
0735 . Minor bulkheads are to be examined for delamination of boundary angles and butt joints,
and for any signs of fracture, particularly around penetrations, door ways, etc . Fracture
of a minor bulkhead may indicate excessive flexure of the deck or deckhead which are to
be investigated further. The base of minor bulkheads, particularly those forming
passageways, may be subject to repeated impacts from boots, equipment and cleaning of
decks, so close attention should be paid to these areas . Fittings mounted on balsa-cored
bulkheads are to be checked for security .
0736. These are essential to the watertight integrity of the ship and although not necessarily of
GRP construction, form an important part of the structural survey . The doors, hatches
and scuttles are to be examined for signs of damage, corrosion or cracking and the
mechanisms and clips checked . The rubber seals are to be checked for compression,
indentations or hardness and chalk tests carried out in accordance with NES 155 Part 1 as
required. The fixing of frames and coamings to the GRP construction are to be examined
for any signs of loose bolts or sealant breakdown.
0737 . Hatch coamings on the Hunt Class vessels are of GRP construction and are to be
examined for damage or delaminations, particularly around the top edge which may be
subject to repeated impact and the boundary angle joining the coaming to the deck .
0738 . Manhole covers are generally of GRP construction and are to be examined for damage
and delamination, particularly around edges . Manhole seatings are to be examined and
studs checked for security .
Bilge Keels
0739 . Bilge keels are vulnerable to damage from flotsam or slamming and therefore are to be
checked for impact damage, particularly on the leading edge . The boundary angle
bonding the bilge keel to the hull is to be examined for any sign of delamination, and
bolts (where fitted) for security .
Propeller Brackets
0740. Propeller bracket seatings are to be closely examined internally and externally . Root
whitening, crazing, hairline cracking or, in the worst case, fracture, may indicate shaft
vibration/alignment problems .
Rudders
0741 . The GRP skins are to be examined for abrasion and erosion damage . Skin joints are to be
checked together with the security of the skins on the rudder frame .
Masts
8. REPORT OF SURVEY
Category A, B and C Vessels
0801 . The Report of Survey (see Annex A) is a detailed record of the survey of ship structure,
WT doors and hatches including state of preservation, air and water tests and repair
action taken by the repair contractor . It plays an important part in assessing the material
state of the ship for authorization of the CSSS and is to include all of the following :
R-WS14A 1 6.
b. Name and location of all compartments and structural elements not surveyed with
reasons for such .
g. Where defects have not been rectified it is important that these are highlighted
giving reasons and recommendations for future repair action .
0803 . Clear and accurate drawings and sketches to show the extent of survey, defects found and
positions of ultrasonic readings are to be used to provide clarification. Such drawings are
to be forwarded with the Report of Survey .
Distribution (Vessels in CSSS Programme Annex A)
0804. The Report of Survey is to be completed and distributed as follows :
a. Original plus 1 copy to the Warship Project Manager in DGFS(S) .
b. 1 copy to FOSF(ME) .
c. 1 copy to the Ship's Commanding Officer.
d. 1 copy to the Shipyard or Naval Base Manager .
e. 1 copy to Operating Authority if different from FOSF(ME) .
f. 1 copy to DNA/NA123 .
0903 . The areas for inspection are to be clean, uncluttered and well lit (although the light is not
to throw glare on to the operator) and with the examiner well situated . The use of an
illuminated magnifier, low-powered microscope or projection microscope may be
necessary or an advantage .
Tapping Test (Sound)
0904 . Whilst a crude method, the simple test of tapping a GRP laminate sharply with a suitable
object and listening to the sound made, is surprisingly informative to an experienced
examiner . A well cured fully hardened GRP composite when struck will emit a sharp
high pitched ring whilst an under-cured laminate will give a dull pitched thud . The clear
ring can also locate underlying structure whereas the dull thud may indicate under-cure,
delamination or water saturated areas depending on whether new or in-service
components are being examined . The sound could also be affected if the component has
a heavy paint film such as anti-fouling. Any suspect area is to be further examined by
another NDE technique or by careful destructive probing to determine the nature and
extent of the defect .
0905. The tapping device can vary from a simple coin or nylon mallet through to the surveyor's
traditional ball pein hammer, the lighter the tapping the clearer the ringing note. The
object selected and the tapping is done prudently to avoid inadvertent damage .
R-WS14A 18 .
R-WS14A 19.
the line at the shell/frame change of section. The extent and position of any discontinuity
or delamination is to be plotted by means of the 6 db drop method .
1001 . In-service defect types are described in Clauses 1002-1021 . Figures 1 to 10 are included
to aid the recognition of defects . It should be noted that the figures show fairly severe
cases of the various defects and in practice, defects will be far more difficult to see .
Table 3 summarizes defect limiting sizes .
Panel Delamination
1002. Delamination within a panel is usually .the result of a heavy impact on the panel, and is
usually accompanied by stiffener damage or detachment (see Clause 1014) . An example
is shown in Figure 1 . Often, there will be no' sign of the damage externally as the panel
flexes then recovers . The only external sign may be cracked paint or a slight abrasion in
the region of the impact and hairline cracking due to tensile failure of the surface .
Internally, damage may be extensive, ranging from a small in-plane delamination to
complete failure of the laminate . This, however, may be covered by insulation linings or
furniture so still may not be obvious . Bulging or distorted insulations or furniture
damaged or broken away from its attachment may indicate a problem behind it . Panel .
delamination is clearly detectable using ultrasonic testing .
Osmosis
1003 . Osmosis is a well known and well documented phenomenon experienced by commercial
craft and can prove very costly to repair. The condition is generally associated with the
gel-coat and gel-coat defects . Traditional gel-coats use a single or double skinned
thixotropic pigmented gel-coat resin which is not reinforced by glass. RN mine counter
measures vessels have a surface tissue/chopped strand mat outer layer which is a resin
rich water barrier acting instead of a gel-coat, but is reinforced, hence RN MCM vessels
should not suffer the traditional osmosis problems . Very ocasionally ;- however, osmosis
can occur in the laminate itself, a problem which could affect GRP MCM ships . Osmosis
is mainly an immersed hull problem but may also occur on topsides, tanks, on wet decks
under stowed equipment or around deck fittings, and under damp transom sheathing .
1004 . Osmosis occurs because polyester resin is semi-permeable and water molecules may
pass into the laminate . This in itself would pose no problem, but even in a very high
quality laminate, many micro-cavities occur, primarily in the strands of glass-fibres, in
which water molecules can collect to form droplets . Over a period of time, the moisture
may degrade the resin by dissolving any undissolved solubles in the resin system,
particularly the PVA binder of emulsion bound chopped strand mat reinforcement . The
dissolved constituents increase the density of the liquid in the cavity and turn it
moderately acidic. Due to the strength of the glass reinforcement, very high pressures
can build up in the cavity (up to 100 psi has been recorded) until a delamination (inter-
laminar strength is relatively low) is started forming a larger cavity . Hence the condition
is progressive and can lead to serious loss of structural integrity . A section through an
inter-laminar osmotic blister is shown in Figure 2 .
Contd
NOTE : Defect sizes are limiting cases only . There may be occasions where repair action for defects
below the limiting sizes are necessary . In any cases of doubt the Design Authority is to
be consulted .
R-WS 14A 21 .
Contd
R-WS14A 2 2.
R-WS14A 23.
1005 . Evidence of osmosis is seen on the surface as circular blisters of about 6-10 mm
diameter upwards, or larger irregular shaped blisters . Small blisters can be very difficult
to detect, particularly if they are under anti-fouling paint or boot topping which may be
uneven in itself. Blisters in the paint can occur and must not be confused with osmotic
blisters . It is important that osmosis is detected and the laminate repaired at an early
stage to avoid more serious structural problems and high repair costs . Early signs of
osmosis will normally be seen along the waterline and in the forefoot area .
Wicking
1006 . Wicking, like osmosis, is caused by water penetrating the laminate and can lead, in the
most extreme cases, to severe breakdown of the laminate and subsequent structural
failure . 'It is a problem associated with chopped strand mat and is not anticipated as a
problem in a woven-roving laminate . It occurs where fibres penetrate or come very
close to the laminate surface and again is usually associated with fibres embedded into a
gel-coat . The resin rich surface and surface tissue layer in naval mine counter measures
vessels should prevent this problem occurring .
1007 . Wicking is caused when water is drawn along the glass fibre strands by capillary action .
The penetration may pass from strand to strand, depending how thoroughly the fibres
were wetted out by the resin . No osmotic pressure is built up, but the moist fibres swell,
breaking the bond between the resin and the fibres .
1008 . Wicking is very difficult to detect in a painted laminate - the trace of the fibre pattern
may be seen on the surface as swellings, but usually is not visible on the surface . In a
clear laminate, (ie with the paint removed), it can be seen as long thin white swellings
along fibres, and should be treated at an early stage by drying out the laminate and
repainting.
Abrasion
1009 . Abrasion of the hull can be caused by other craft or objects ranging alongside or whilst
lying alongside a jetty or cat with inadequate fendering . A typical example is shown in
Figure 3 .
1010 . Shallow scoring of the GRP does not represent a serious defect and may be repaired
using an epoxy filler . Abrasion deep into the laminate will reduce the shell strength and
provide a possible source of water ingress into the laminate, particularly if damage is near
or below the waterline, which may lead to more serious defects such as osmosis or
wicking.
NOTE: All cases of abrasion are to be repaired as soon as possible, even if only
temporarily, to prevent water entering the laminate .
Surface Crazing
1011 . Crazing on the resin surface may indicate impact damage or a highly stressed area . It
indicates the likely presence of other defects within the laminate . An example of severe
surface crazing following shock is shown in Figure 4 . Once again, although crazing is
not in itself a significant defect and does not constitute structural failure, increased water
ingress may lead to problems at a later date .
R-WS 14A 25 .
1012 . Root whitening can occur in bulkhead or deck boundary angles, top-hat stiffener flanges
and other flanges . The roots of angles tend to be resin-rich due to the moulding process
and may internally delaminate locally at lower stress levels than the surrounding
structure . Root whitening is caused by excessive flexure of the angle and shows as a
white area along the root. It can only be seen in clear unpainted laminate . Two examples
of root whitening, in a bulkhead boundary angle and in a longitudinal top-hat stiffener
flange, are shown in Figures 5 and 6 respectively .
1013 . Root whitening is not a serious defect, and, provided it does not cover too long a length,
should not require repair other than in areas subject to cyclic loading . It is to be
monitored to ensure the whitening does not spread further . See Table 3 .
Flange Delamination
1014 . Root whitening caused by a single high loading is unlikely to spread further under normal
loading conditions . If repeated high loadings are encountered, it may spread along the
root and, in extreme cases, out from root into the flange, causing flange delamination . An
example of this can be seen in Figure 7, of a tank boundary angle . In the Hunt Class, the
anti-peel bolts will generally arrest the delamination . However, in the Sandown Class it
may spread across the whole flange .
R-WS 14A 27
Issue 3
Flange Detachment
1015 . Under unusually high loading, such as shock or impact, flanges may detach from the
GRP surface onto which they are bonded, with the detachment usually originating in the
root and spreading to the toe of the flange . This can be observed visually, showing as a
pale area of laminate and cracking along the flange edge . It can be detected by ultrasonic
examination from the smooth surface as a lack of change of laminate thickness where the
thickness should have increased .
1016 . A hard-spot is created at the snaped-off ends of top-hat stiffeners, which may
delaminate under impact or shock loading, although this detail has been optimized by
using a snape angle of 30° or less where possible . An example of this is shown in
Figure 8 . A delamination of this type can spread rapidly under repeated loading . It cann
clearly be seen visually, as demonstrated in the figure, and can be detected by ultrasonic
testing .
R-WS14A 28.
R-WS 14A 29 .
1018 . Under high internal pressure, excessive flexure of tank bulkheads may cause the
boundary angles to delaminate, leading to a loss of liquid from the tank . Such a failure is
shown in Figure 7, with severe root whitening evident and delamination of the boundary
angle spreading outwards from the root . Minor root whitening of a tank boundary angle
may contain microscopic cracking along which tank liquid contents can travel for
considerable distances .
R-WS14A 30 .
NES 752 Part 1
Issue 3
Fasteners and Fittings
1019 . Fasteners and through-hull fittings, such as bolts, may corrode, reducing the
effectiveness of the fastener, or may become loose due to creep of the laminate and
deterioration of the sealant, causing the fastener/fitting to leak . Additionally, the use of
undersize washers or small diameter bolts and the over tightening of bolts can cause high
compressive cracking failure . The obvious sign of this is water (or tank contents) leaking
through a visible fitting . However, many may not be clearly visible so evidence of
stained paintwork, damp insulation or unexpected standing liquid could indicate a leaking
fitting .
Creep
1020 . Creep is a permanent set of the GRP which occurs over a long period when the GRP is
subject to a steady load . It is not necessarily a defect in terms of structural integrity as the
GRP maintains most of its strength, but may cause dimensional related problems . Creep
is sometimes shown as a series of hairline cracks on the resin surface or by surface
crazing . High ambient temperatures, such as in an engine rooms may increase the rate of
creep.
Debond
1021 . Debonding is the separation of two components that have been joined together by
adhesion . A typical example is shown at Figure 10 . It illustrates the failure of a
deck/hull interface in way of the anchor box and gunwhale .
R-WS 14A 31 .
General
1101 . Survey techniques employed for single skin GRP construction (ie the sighting of resin
whitening, shade changes within a laminate, delamination, resin crazing etc), are also
appropriate to the survey of GRP sandwich construction although the ability to note
"shade effects" is minimized by the presence of the core .
1102 . The basic difficulty in respect of the survey of GRP sandwich is the inability to readily
establish the state .of the core (ie whether core and skin are properly bonded together) . It
should be noted that the cause of a defect may well be remote from the evidence .
1103 . Survey is further complicated by the inability to "see through" the skins (even if
unpigmented) and the core negating the very limited potential of ultra-sonics and/or
radiography . Since it is not always apparent that the structure to be surveyed is of
sandwich construction, reference to applicable drawings is usually required in advance of
the survey.
Principal Defects and Damage of GRP Sandwich
1104 . The principle defects and damage to GRP sandwich construction maybe summarized as
being :
a. skin to core de-bond ;
b. water between the skins and/or in the core material ;
c. surface defects that expose the core or allows water ingress ;
d. fastener problems; or
e. inherent design/production deficiencies (as detailed in NES 752 Part 3) .
(These are in addition to those of single skin GRP detailed in NES 752 Part 1 . Defects
associated with design and build are detailed in NES 752 Part 2) .
Skin to Core De-bond
1105 . The importance of skin to core de-bond defects cannot be over emphasized . It is the
most important yet the most difficult defect to detect, either its existence or its extent . It
is also usually accompanied by what would at first appear as totally disassociated defect
happenings . A sandwich structure is designed such that the skins and core act as one
without which the structure in question is rendered ineffective .
1106 . A skin de-bond can "grow" with the flexing of a panel or structure . If water is within the
sandwich the pulsing of the "loose" skin can effectively produce a pumping action which
can result in rapid extension of the de-bond .
1107 . Such a skin/core de-bond is usually associated with excessive panel deflection (due to
the loss of stiffness) . Therefore, it can often be identified by the presence of a series of
close regular and parallel resin cracking and crazing lines at the extremities of the panel .
The presence of such resin defects well away from the actual fault (eg alongside a
stiffener), is often the first sign of an impending failure .
NOTE: Paint cracking that produces a similar readily defined crazing "pattern" can
often be evidence of happenings to the resin under the paint and is to be
investigated .
R-WS14A 32.
1108 . The extent of the de-bond is significant and every endeavour is to be made to identify the
defective area and assess type, overall structural implications and level of repair required
(see NES 752 Part 3) . To establish the extent of the skin/core de-bond the following
inspection methods may be followed :
Light Tapping
a. Light tapping can sometimes identify lack of bond however if the suspect skin is
firm against the core (which could be swollen) this technique is nullified .
r `he Skin
b. Lifting of the skin is a method sometimes possible in special circumstances for
thin skins . The object is to try and lift the suspect skin with a suction pad or tool
or if practicable and acceptable by the bonding on of a block with which to apply
a lift .
NOTE : THIS TECHNIQUE REQUIRES CAUTION IN APPLICATION
Pilot Holes
c. Use of pilot holes, if the suspect areaa is exposed to the elements or sited
underwater the skin/core defect, could be associated with some ingress of water .
Prudent and selective drilling of small holes may aid the survey .
R-WS 14A 33 .
employed, (ie whether initially sealed before lay-up etc), and whether shear webs have
been incorporated in the core . With timber inserts (ie for fasteners), water take-up is
dependent upon the species and quality of the timber which of course can vary widely
even with the same species . Honeycombs, foam filled or otherwise, are similarly effected
by water although core materials are seldom found in prime marine structure .
Surface Defects
1113. These defects usually comprise gougings, scores and dents of the exposed surface of the
GRP sandwich resulting from "wear and tear" these are normally self evident and readily
assessible. The significance of such defects, relate to size, position and severity of the
defect and :
a. the extent skin damage ;
b. whether water has penetrated the surface ;
c. if the skin defect is likely to prejudice the properties of the sandwich ;
d. if the fault is accompanied by any skin de-bond ; and
(NOTE: The core can remain permanently dented but the skin can often recover)
e. proximity to a "hard spot" (ie bulkhead, high density or timber insert or
similar high stress/fastener area) .
Fasteners
1114. The most frequent defects associated with sandwich construction are connected with the
way in which fasteners are fitted, loaded or subsequently fitted in service . Fastener
damage is due, in the most part, to lack of appreciation of the thinness of the skins and
capabilities of the core material . The fastener damage most commonly encountered is
due to :
a. inability of the fastener to take the load required ;
b. core inadequacies;
c. local crushing in way of the fastener;
d. inadvertent penetration of both skins ;
e. fastener diameter too small ;
f. lack of sealant; and
g. fastener penetration through one skin (self-tapping screws in particular) .
Report of Survey
1115 . The report of survey is to be in accordance with Annex A of this standard .
1202. The MOD is to be given the option of viewing all structures, tanks and compartments
before filling and testing . The option is also to be given for final inspection of tanks,
compartments and structures prior to closing up . (See Annex A Part II Report . of
Air/Water Test of Tanks and Compartments) .
R-WS14A 36 .
INTRODUCTION
1. THIS REPORT of SURVEY FORM (RSF) COMPRISES :
COVER SHEET
INSTRUCTIONS FOR COMPLETION OF REPORT OF SURVEY
PROFESSIONAL OFFICER'S CERTIFICATE (POC)
PROFESSIONAL OFFICER'S SUMMARY (POS)
PART I - REPORTS OF HULL STRUCTURE, STRUCTURE, W/T DOORS,
HATCHES, HULL BOLTS AND APPENDAGES
PART II - REPORTS OF AIR/WATER TEST OF TANKS AND COMPARTMENTS .
HMS
*REFIT/DED/AMP at START DATE
References
NES 752 PARTS 1, 2 & 3 GRP Survey and Repair Requirements for HM Ships,
Boats, Craft and Structures .
CNA TM 1/92 Certificates of Safety Structural Strength
*delete as applicable
ANNEX A
7. Where NDE is conducted results are to accompany the appropriate visual survey record
sheets .
ANNEX A
ANNEX A
R-WS14A 3 9.
Contract No
Signed Name
Date
Professional Qualification
*delete as applicable
ANNEX A
R-WS14A 40.
HMS
Signed Name
Date Status
ANNEX A
R-WS14A 41.
ANNEX A
R-WS14A 42.
NES 752 Part 1
Issue 3
ANNEX A
R-WS 14A 43 .
7d REPORT OF SURVEY-GRP SURFACE SHIPS AND CRAFT-PART 1
HULL SURVEY RECORD SHEET
1.
2.
3.
4.
Report in order the condition of the following : Plating, Frames, Girders, Longitudinals, Beams, Ballast,
Fittings, Coverings and Linings etc
Contd
+ see next sheet
* delete as applicable
Contd
DGFS(S) Comment
6
v
N
AND CRAFT
PARTII
HMS
*delete as applicable
ANNEX A
a W~-"
Contd
Index No
Contd Page No
PARTICULARS OF AIR OR WATER TESTS OF W/T COMPARTMENTS INCLUDING GAS CITADEL (final sheet)
(Minor defects made good during test need not be reported)
DGFS(S) Comment
REPORT OF SURVEY - GRP BOATS - HULL SURVEY RECORD SHEET
Condition of Structure* Proposed repair/remedial action iaw Action Taken 0 . To be completed only
and or paint NES 752, Parts 2 or 3 after repair has been effected .
6
v
N
y b
GCD
* delete as applicable Contd w~
0 if action taken is different from that proposed an explanation is to : be provided .
Contd
Condition of Structure* Proposed repair/remedial action iaw Action Taken 0 . To be completed only
and or paint NES 752, Parts 2 or 3 after repair has been effected .
DGFS(S) Comment :
* delete as applicable
if action taken is different from that proposed an explanation is to be provided .
Inside Rear Cover
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