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ACWS Series Air Compressor: User's Manual
ACWS Series Air Compressor: User's Manual
User’s Manual
ii
Warranty
Newport Corporation warrants that this product will be free from defects in
material and workmanship and will comply with Newport’s published
specifications at the time of sale for a period of one year from date of
shipment. If found to be defective during the warranty period, the product
will either be repaired or replaced at Newport's option.
To exercise this warranty, write or call your local Newport office or
representative, or contact Newport headquarters in Irvine, California. You
will be given prompt assistance and return instructions. Send the product,
freight prepaid, to the indicated service facility. Repairs will be made and the
instrument returned freight prepaid. Repaired products are warranted for the
remainder of the original warranty period or 90 days, whichever first occurs.
Limitation of Warranty
The above warranties do not apply to products which have been repaired or
modified without Newport’s written approval, or products subjected to
unusual physical, thermal or electrical stress, improper installation, misuse,
abuse, accident or negligence in use, storage, transportation or handling. This
warranty also does not apply to fuses, batteries, or damage from battery
leakage.
This warranty is in lieu of all other warranties, expressed or implied,
including any implied warranty of merchantability or fitness for a particular
use. Newport Corporation shall not be liable for any indirect, special, or
consequential damages resulting from the purchase or use of its products.
First printing 2016
© 2016 by Newport Corporation, Irvine, CA. All rights reserved. No part of
this manual may be reproduced or copied without the prior written approval
of Newport Corporation.
This manual has been provided for information only and product
specifications are subject to change without notice. Any change will be
reflected in future printings.
Newport Corporation
1791 Deere Avenue
Irvine, CA, 92606 USA
Table of Contents
Warranty................................................................................................. ii
Table of Contents .................................................................................. iii
List of Figures .........................................................................................v
1 Safety Precautions 6
1.1 Safety Information .........................................................................6
1.2 General Warnings ..........................................................................6
1.3 Air Compressor Safety Warnings ..................................................7
2 Installation 8
2.1 Unpacking and Inspection .............................................................8
2.2 Parts List ........................................................................................8
2.3 Storage ...........................................................................................8
2.4 Preparation for Use ........................................................................8
2.4.1 Work area set up ................................................................9
2.4.2 Initial air compressor set up ..............................................9
2.5 Operation .....................................................................................11
2.5.1 Turn on/off air compressor ..............................................11
2.5.2 Adjusting the outlet pressure ...........................................11
2.5.3 Air compressor operations ...............................................11
3 Maintenance 12
3.1 Maintenance Schedule .................................................................12
3.2 Maintenance Instructions.............................................................13
3.2.1 Checking oil level ............................................................13
3.2.2 Draining air tank condensate ...........................................13
3.2.3 Draining the air outlet filter .............................................13
3.2.4 Checking the pressure relief valve ..................................14
4 Troubleshooting 15
4.1 Troubleshooting Guide ................................................................15
5 Service Form 18
v
List of Figures
Figure 1 Remove rubber plug and install air intake filter ............................. 9
Figure 2 Remove rubber plug on the oil pipe .............................................. 10
Figure 3 Add oil and check oil level ........................................................... 10
Figure 4 ACWS Parts .................................................................................. 11
Figure 5 Outlet filter bottom knob .............................................................. 13
6
1 Safety Precautions
WARNING
Warning is used to indicate dangers that could result in personal
injury.
CAUTION
Caution is used to indicate situations that may result in damage
to components of your air compressors.
WARNING
Save these instructions and always read instructions before
operations.
8
2 Installation
WARNING
You are urged to save the packaging material in case you need
to ship your equipment in the future. Also, do not dispose of the
shipping restraints. They are reusable and needed for the
integrity of the system during shipment.
2.3 Storage
Store the air compressor properly before and after use.
CAUTION
Packed compressors must be stored in a dry, well ventilated,
dust free area, with an ambient temperature between -10 to 40 °C
maximum.
CAUTION
Be careful about high heat or high humidity conditions as you
will need to replace the filter and oil much more frequently.
WARNING
The compressor is shipped without oil. Please add oil before
use. Running the air compressor with the incorrect amount of oil
will cause damage to the unit and void the warranty. To prevent
damage, do not use with overfilled or low oil.
1) Remove the rubber plug on the air intake pipe and put on the air
intake filter included with the compressor.
3) Carefully cut the tip of the funnel cap included with the air
compressor, remove the round cap from the bottle of oil included
and put the funnel cap on securely.
4) Carefully add oil to the oil pipe. Add around 500 ml oil and check
the oil sight glass on the other side of the air compressor.
5) Fill the tank with oil until the level is aligned with the red OIL
mark on the sign next to the sight glass.
6) Refit the rubber plug to the oil pipe to cover the port opening.
7) Refit the air intake filter if removed while filling with oil
WARNING
To prevent serious injury from burns, do not add or change the
oil while the compressor is in operation.
CAUTION
Use ROLOIL-SINCOM/32E oil with ACWS compressors. Using
other types of oil will void the warranty and likely damage the
unit.
11
2.5 Operation
2.5.1 Turn on/off air compressor
Make sure that the power supply voltage is the same with what’s indicated on
the data label: 230V/50 Hz or 115V/60 Hz. Use only 3-pole receptacles that
accept the compressor’s plug.
The on/off switch is located on the top of the pressure switch (see Figure 4).
To switch the unit on, turn the switch to position “1”. When switched on, the
compressor starts to build up pressure until the tank reaches the maximum
allowed pressure (8 bar/120 psi). The unit will then be automatically
switched off until air is used and the pressure in the tank drops to the
minimum operating pressure (6 bar/90 psi), at which point the compressor
automatically switches on.
Figure 4 A
CWS Parts
3 Maintenance
WARNING
Do not perform any maintenance until the unit is cooled down.
CAUTION
The environment in which the compressor is used, and the
frequency of use can affect how often you need to perform the
above maintenances. For example, under high humidity
condition, drain condensate weekly or daily to prevent damage
to the unit.
13
4 Troubleshooting
The compressor starts and Large amount of condensate in air tank. Remove condensate.
stops more
frequently than usual Air leak Apply soapy water to joints while the air
compressor is pressurized. Look for air
bubbles to identify the air leak. Tighten up
connections that has air leak. Contact
customer service if not able to resolve.
The compressor does not Defective pressure switch Contact customer service
switch on
when pressure is under the
minimum
level and/or does not
switch off at max.
pressure
The compressor gets very Oil level incorrect Check oil level and make sure the correct
hot and/or amount of oil is in the compressor
uses a lot of oil
Wrong oil used in compressor Drain and refill with correct oil.
Air leak Apply soapy water to joints while the air
compressor is pressurized. Look for air
bubbles to identify the air leak. Tighten up
connections that has air leak. Contact
customer service if not able to resolve.
Compressor stops after Thermal protection The motor incorporates automatic thermal
working normally protection which stops the compressor
when the oil temperature is too high. The
compressor can be restarted after approx
50 minutes.
17
5 Service Form