Supplier Self Part Revalidation

Audit Ref No:(As

Supplier Name: Lumax Industries Ltd. Supp Code: 7200422
given by AL)
Part No. &
Part Name: S/A OF HEADLAMP AND FDI-LH BOYO2413 / A Batch Code:
Drg Ver.

Supplier Contact Name: Mr. Shashi Patil Contact Mob: 8975423200 Insp Date: 11.02.2020

Part Revalidation Summary

Total Number Of Parameters: 16 No of Parameters Checked: 16 OK: 16 NOK: 0 NOK (CTQ Parameters): 0

Remarks: All CTQ Parameters shall meet Drg / Standard specifications Audit Score (in %) 100

A) Dimensional Aspects (including GD&T like Parallelism, Roundness etc.)

Tolerance Actual Measured Samples

Method of Inspection Status
S.No. Parameter Specification Special Characteristics (CC / SC) Remarks
(Instrument) (OK/NG)
Min Max S1 S2 S3 S4 S5

1 Center distance 143.5 ± 1.0 mm 142.5 144.5 CC Vernier 143.12 143.19 143.14 143.13 143.18 OK

2 Dimension Ø 11.0 ± 0.2 ( Hole 3 10.8 11.2 SC Vernier 10.86 10.89 10.84 10.87 10.84 OK
Nos. ) mm
3 Bulb (Osram Make ) 12 v 55/ 60 w CC Bulb Testing Unit OK OK OK OK OK OK

4 Bulb (Osram Make ) 12 v 21w CC Bulb Testing Unit OK OK OK OK OK OK

5 Bulb (Osram Make ) 12 v 4w CC Bulb Testing Unit OK OK OK OK OK OK

6 Leak test (tested for the sealed CC Leak Testing Unit OK OK OK OK OK OK

beam at 0.2 bar pressure
7 Leveling motor and aiming CC Bulb Testing Stage OK OK OK OK OK OK

Checks sequentially
for the lamps working
8 Light testing CC Bulb Testing Stage OK OK OK OK OK OK and poke yoke
( current consumption
based) for wrong
lamp assy in place.

Main Beam :- White / Red :- Found OK

9 Wire assly CC VISUAL / BULB TESTING UNIT Dip Beam :- Yellow :- Found OK
Earth :- Brown :- Found OK OK
Parking :- White / Black :- Found OK

10 E marking details ( GLASS ) SC VISUAL OK OK OK OK OK OK

11 E marking details ( FDI ) SC VISUAL OK OK OK OK OK OK

B) Surface Finish, If applicable (e.g: Ra Value etc)

1.NO FLASHES OUTSIDE OF LENS

2.REFLECTOR SURFACE SHOULD BE METALLISED & COVER WITH TOP COAT METAL.
3.KOH & TAPE TEST SHOULD BE OK.
4.12 V MOTOR WORKING WITH AIMING
5.100% LEAKAGE TESTING ON ASSLY WITH PRESSURE 0.2 BAR (- VE)
SEALED BEAM & FDI UNIT

C) Performance Characteristics, if applicable (e.g:Proof pressure, Continuity check,etc)

1 Bulb (Osram Make ) 12 v 55/ 60 w CC Bulb Testing Unit OK OK OK OK OK

2 Bulb (Osram Make ) 12 v 21w CC Bulb Testing Unit OK OK OK OK OK

3 Bulb (Osram Make ) 12 v 4w CC Bulb Testing Unit OK OK OK OK OK

D) Material / Chemical Property (MTR: RM, Surface & Core Hardness, Microstructure etc). Attach the test report

a) Raw material Ref Standard Element C% : 0.05 Si% :- Mn% :- 0.30 P% :- 0.012 s% :- 0.008 Cr% :- ---- Cu%&Sn% Remarks

b) Surface Hardness

c) Microstructure

d) Actual Weight

E) Mechanical Properties Inspection

S.No. Parameters Specification Actual Observed values Remarks

a) Tensile Strength 350 T.C 318.18

b) Yield strength 210 T.C 187.08

c) Elongation 38 T.C 38.1

d) Weight 2.043 2.00 3.00 Weight Scale 2.045 2.043 2.043 2.045 2.052 OK

F) Surface Protection/ Coating, If applicable

S.No. Parameter Specification Actual Measured Values Remarks

a) Plating Thickness ( Powder Coating ) 50 - 60 Micron 50 60 CC DFT METER

b) Salt Spray Test (attch report) Third Party Found OK :- Report Attached

c) Special Packing Instruction

G) Visual Inspection

S.No. Parameter Specific Requirement, If any Remarks

a) Burrs & Chips Free from burr , Chips etc VISUAL OK OK OK OK OK OK

b) Sharp Edges, Blow Holes VISUAL OK OK OK OK OK OK

c) Scratch & Damages VISUAL OK OK OK OK OK OK

d) RPO (oil) Application N.A. N.A. N.A. N.A. N.A. N.A. N.A. N.A.

Summary:-

Total No. of Parameters: 16 Total No. of Parameter Verified: 16 OK: Not Ok:

No. of Parameters verified with in-house facility: 11 No. of Parameters verified with Out Source facility: 05 0
Conclusion :-

Note : No NC allowed for Major / Critical Parameters

Name Sign Name Signature

Supplier Rep: AL-SQ Engr:

Supplier Rep: AL-SQ Engr:
Mr.Shashi Patil