PRE212 QUESTION BANK BY

ROTR. FYNECOUNTRY DONALD

(EMANCIPATOR)
Rotaractor Fynecountry Donald is a Student of the University of
Benin, From the department of Electrical and Electronics
Engineering. He hails from Orhionmwon Local Government of Edo
State He is popularly know as “ALUTA EMANCIPATOR.” Presently
he is the General Class Representative of 200Level Engineering
Student and a Member of the Supreme Congress of NUESA
This work was done his personal study but because of his selfless
nature and how helpful it is to him he decided to share it to his
course mate and other student who are offering the course or
might be offering the course in future.
He is a lover of poem and also an author of some peoms
All right of this material is reserved and no part of this material
should be SOLD, PHOTOCOPY, PRINTED, TRANSFER or EDITED.
Without the permission or consent of the Writer
CONTACT THE WRITER ON
FACEBOOK: Fynecountry Donald
TWITTER: FynecountryD
INSTANGRAM: sir._perfect
WHATSAPP: 08166933696
 CALL: 08164911202, 08166933696

PART TWO ON DRILLING MACHINE

AND PRODUCTION OF METAL IRON
AND ALLOY
COMING OUT SOON

PUBLISHED: SUNDAY 27TH OCTOBER, 2019.

SECTION ONE (METAL MACHINING)

1. The basic shape forming Process formed by the removal of Surplus material from the STOCK
is called ………………...
2. The Surplus Material remove from a Stock in a basic forming process is called ……………..
3. List 8 Different Type of Metal Machining Operations and the tools for performing them 1.
………………, ………………… 2. ………………, ………………… 3. ………………, ………………… 4.
………………, ………………… 5. ………………, ………………… 6. ………………, ………………… 7.
………………, ………………… 8. ………………, ………………
4. Tools
5. Machine Tools are used for …………… and …………… purpose
6. List 3 Newer Machine tools ……………., …………….. and ………….
7. The Newer machine tools rely on ………………… and …………… for Removal of Metal.
8. ………………. Is a machining tool system used to control machine tools by automatic means
……………… are inputted in the System.
9. ………………. Generate the required work surface in a work piece by removal of Stock material
Called ………………. And are Classified into …………………and ………………..
10. …………………….. Is also called FORMATIVE MOTION
11. …………………. Type of motion are transmitted to the cutting tools
12. …………………..Type of motion are transmitted to the Work
13. ………………….. Type of motion are transmitted to the both the cutting tool and the work
simultaneously
14. …………………..Type of motion is responsible for the generated work Surface
15. Working Motion are made Up of two Types ……………… and …………….
16. Working motions of machine tools are ………………….. Driven, except for small machine which
have …………………….
17. ………………….. Are motions responsible for cutting chips from the workpiece at a Cutting
Speed which is EQUAL to the velocity the chips leaves the work.
18. Maximum Velocity and Maximum Cutting Depends on ………………, ………………., ……………..
and …………………
19. Primary Cutting motion can Further be Divided into ……………………. and …………………
20. The Cutting speed of a Rotary motion is given by (mathematical expression) ……………………
and measured in (unit) …………………….
21. ………………… Types of Motion Enables the Cutting process to be extended to the whole
surface to be machined on the work
22. …………………. Types of motion determines the cross sectional area of the chips
23. ………………….. Type of motion is Substantially LOWER the cutting Speed
24. ……………………. Are all the motions made by the machining tools which Do Not contribute to
the actual metal Cutting/ machining
25. Auxiliary motion may either be …………….. or ……………… driven/operated.
26. ……………… motions allows the HANDLING and CLAMPING of the workpiece in the machine
27. ………………. Motion is responsible for the ADVANCE (movement) of the cutting tool to the
corresponding Surface of the work and its withdrawal
28. ………………….Motion is Responsible for the ENGAGEMENT and DISENGAGEMENT of the
working motion
29. ………………. Motion is Responsible for Changing Speed and Direction in the Machine.
30. The Mechanics of Metal cutting requires an examination of ……………………. And ………………….
31. Types of metal Cutting base on the MECHANICS are……………….. and ………………………..
32. ……………………… Type of Cutting occurs when the major cutting edge of the tool is presented
on the work piece PERPENDICULAR to the Direction of the Feed Motion
33. What is Feed Motion………….
34. Feed motion determines ……………………. Of the chips
35. …………………..Form of Cutting occurs when the two major cutting edge is presented to the
workpiece at an angle which is NOT PERPENDICULAR to the direction of the FEED MOTION
36. …………. Is used to denote shear angle
37. ………… denotes Radia Force (radius)
38. Power is define as ……………
39. The power consumed during cutting process can be calculated as (mathematical expression)
…………………… and measured in (units) ……………. (Recall Power is equal to product of Force
and Velocity/Speed
40. Cutting Speed can be calculated as (mathematical expression) ……………………expression in
meters/seconds
41. ……………… is used to denote Cutting Force
42. The Volume of Material that can be removed (CHIPS) per Unit Time is given by
(mathematical expression) …………………….. And it is denoted as ……………
43. ………………….. Is also know as the depth of cut per revolution and it is denoted as …………..
And measure in (unit) ………………
44. A cutting tool Material must have SUFFICIENT ………………, ……………… and ……………….. At an
elevated ………………. Over a Long period of TIME
45. Cutting Materials include ……………., ……………….., ………………….., ……………….., …………………. And
…………….
46. ……………….. Cannot withstand temperature between 200 to 250 degree Celsius
47. ………………… Cannot cut at temperature up to 250 to 300 degree Celsius
48. …………………. Cannot withstand temperature above 600 degree Celsius
49. …………………… Can cut at temperature above 800 to 900 degree Celsius
50. ………………….. Can cut at temperature up to 1500 degree Celsius
51. …………………… The hardest of all Cutting tool material
52. At higher temperature cutting tool materials rapidly loose their ………….. And ………… occurs.
53. ……………. Cutting tool have only one cutting point examples are ……………., ………………. and
……………… tools
54. ………………. Cutting tool have two or more cutting points example ………….., …………..,
……………., ……………., …………….. and Hack saws band saws
55. A Single point cutting tool consist of …………… and …………….
56. …………. Is the body of the tool
57. …………… is the part on one end of which the cutting edge is forced
58. …………… is the OPERATING END of the tool
59. …………….. Is formed by Grinding
60. Tool Point is made up …………, ………….., ……………. and ……………
61. ………….. Is know as the TOOL POST or TOOL-HOLDER
62. The surface of the Shrank bearing against the Support and taking the TANGENTIAL pressure
of the CUT is called …………
63. The distance From the NOSE to the BASE measured perpendicularly to the latter of the tool
point is called …………….. and it is denoted as …………..
64. The maximum distance from the tool nose to the boundary line of the face or a flank
measured PARALLEL to a side of the tool shank is called ……….. And denoted as …………
65. …………….. Is the Surface obtained when the chips is removed
66. …………….. is the Surface to be machined on the workpiece
67. The surface generated on the workpiece directly by the main cutting edge is called …………….
68. …………. Is the transitional surface between the work and machined surfaces
69. The surface on which the CHIPIMPINGES and along which flows as it is separates from the
work is called …………………..
70. …………. Is the surface of the tool facing the work
71. …………… are formed by intersection of the face and the flank
72. The Faces and flank of single point cutting tool are often ………..surface
73. Cutting edge can be either …………../………….. and ……………/……………
74. Flanks can be either ………………/…………………… and ………………../………………
75. The Element forming the JUNCTION of the Side and end cutting edges is called …………………
76. If this JUNCTION is a CURVE with an arc of Radius called …………………
77. A …………… tool is one in which the main cutting edge is on the side of the THUMB when the
right hand is placed on the tool with the finger point towards the tool nose.
78. In a LATHE a right-cut tool cuts from right to left that is ………………. to ……………
79. A ……………. Tool is one in which the main cutting edge is on the thumb side when the left
hand is applied
80. The tool point of a cutting tool is always ground to definite angle called …………. These angle
are defined with respect to ………….. And ……………..
81. …………….. Is the plane TANGENT to the Cut surface and passing through the main cutting
edge of the tool.
82. …………… is the plane parallel to the longitudinal feed (that is parallel to the work axis) and
to the work axis.
83. ................. Of a tool are measures in the main reference plane which is perpendicular to the
PROJECTION of the main cutting edge on the basic plane
84. The Main Angle include ……………..…., …………………….., …………………….. and …………………………
85. The angle between the tool face and the plane NORMAL/PERPENDICULAR to the plane of
cut is called ………….. and it is denoted as ……………
86. Rake angle is negative when the tool face slopes ………………….
87. The force acting upon the tool ………………. by increasing the RAKE ANGLE.
88. The angle between the tool face adjacent to the surface of cut and the plane parallel to the
surface of cut is called ……………… it is denoted as …………….
89. The angle introduced to prevent the tool from rubbing on the surface already cut is called
…………….. It is denoted as ………………
90. The angle between the tool face and the tool relief surface is called …………………….. And it is
denoted as …………….
 91. The angle between the tool face and the plane of cut is called …………….. And it is denoted as
………………
92. Another name For Clearance Angle is ………………….. and it is denoted as ……………………..
93. The Sum of Clearance Angle, Wedge Angle and Rake angle is equal to …………………….
94. The sum of Relief Angle and Wedge Angle is equal to …………….
95. The sum of Cutting Angle and Rake Angle is called ………………….
96. If Rake angle is negative then Cutting angle is ………………….. Than 90 degree.
97. The angle included between the cutting edge and a line passing through the tool nose
parallel to basic plane is called ………………. It is denoted as ……………..
98. Chips formation involves both ……………….. And ……………….
99. Two types of Chip formation are ……………… and ………………
100. …………… chips are produced in machining hard metals
101. Conditions that Favours Continuous Chips are ………….., ………………, …………………, and
……………………
102. Conditions that favours Discontinuous Chips are ………………., ………………….. and
…………………
103. Continuous Chips are produced in machining …………………….. Material at a …………….
Speed
104. Any Fluid which cools and lubricate the tools and the work piece in a machining
operation is called …………….
105. Cutting Fluid improves …………………… Examples are ……………….., and ………………….
106. ………………… Type of Cutting Fluid find application where cooling is the most important
consideration.
107. ………………….. Types of Cutting Fluid are used when lubrication is the most important
consideration.

SECTION TWO (LATHE MACHINE)

1. …………….. Is a power driven tool that rotates a work piece about an axis of rotation to
perform various operations Such as ………….……….., ………………., …………………., ……………………
and ………………
2. Compound Rest Swiveled ……………….. Through an angle of 60 degrees and Clamped at a
………………… angel
3. A Mandrel is used to hold ……………………. Work.
4. Taper Turning is a process of ………………………… or …………………… in diameter ……………………….
In a work piece
5. .................... Is mounted on the Compound Rest and it is used to hold the Cutting tool
6. Chucks are attached to the ………………….. Spindle of the Lathe
7. …………………… has 3 Jaws that moves simultaneously away or toward the spindle axis
8. Types of Lathe machine are …………….., …………….., ……………….. and ………………..
9. The most Common Type and most Useful lathe machine is the ………………..
10. Another Name for Engine Lathe Machine is the ………………… Lathe Machine
11. ……………. Is a general Purpose Lathe Machine.
12. …………….. Is a machining operation that produce a Flat Squared Surface on the end of a
Cylindrical workpiece
13. Engine Lathe machine can be …………….. or ……………. Mounted
14. ……………… is used for machining LARGE DIAMETER work piece and for taking HEAVY CUT
15. The various part of a lathe Machine are ………………., …………….., …………………., ……………………,
…………………….., …………………….., ……………………., ………………………., ……………………,
…………………….
16. Steady Rest is a supplementary ……………………. For …………………., ………………. Work to prevent
it from being Bent
17. Cross slide in a direction square to ………………….
18. The Construction on which the lathe is built is called ……………………..
19. ………………… are made of V and flat machine parts which serves as a guide for all the
working parts mounted on it.
20. A cone is called a …………….
21. MANDREL has a Taper of the order of …………………..
22. ...................... Is used for Completing work pieces which has been bore and partly turned in
the chuck
23. ……………………….Type of turning will produce a CONE shape
24. ...................... allows work piece of virtually any Center to be held on the lathe
25. ………………….. id used to GRIP SMALL DIAMETER work pieces.
26. …………… is of a box The construction strengthened by CROSS RIBS
27. Head Stock turns ………………….. And contains the ………….., ………….. and ……………
28. The …………….. and ……………. Provide permanent seat for the head stock.
29. …………………….., …………………. and ………………… are mounted on the Tail Stock spindle
30. The Carriage is made up of two major part they are ……………… and ………………..
31. The Carriage moves length wise along …………… between ……………….. And ……………….
32. Tail Stock contains a type …………………. In which one of the center of turning is mounted
33. …………. Straddles the lathe bed carrying the …………….., ……………….. And the tool post
34. Thread Cutting consist of ………………… Thread and …………………….
35. The Cross Slide is mounted travels along ………………… on the ………………
36. The Cross Slide travels in a direction ……………… to the work axis
37. The Compound is mounted on the …………………… and support the ………………
38. …………………. Has a Swivel Base which permits it to be swiveled …………………through an angle
of …………………..
39. The Tool post Is mounted on the …………………. And it is used to hold ………………..
40. Chucks are used for ……………….. And ……………….. a work piece on the lathe
41. The 3 Jaws of a 3-Jaw Chuck moves simultaneously away or towards the spindle axis by
TURNING …………..
42. Taper turning attachment method the cross side is made free from its screw by removing
the……………………..
43. ……………….. Stock spindle does not ROTATE
44. The advantage of Taper turning attachment method that ……………………………………………………
45. …………………….. Method combines the cross slide and carriage feeding the two at the same
time at resultant direction to turn tapers.
46. Thread Cutting is a process of combining a ………………….groove on a ………………… surface
47. Thread Cutting feeds the tool………………….. And this is done by engaging the ……………….in
the lathe
48. ………………….. Is a Type of Jaw Chuck in which each of the Jaw can be moved independently.
49. A collect Chuck has an ADJUSTABLE ……………………… and ……………………. Used to grip small
diameter work piece
50. Taper turning attachment method consist of a …………………… which is attached to the rear
51. ………………….. Is a CYLINDRICAL WORK holding Device
52. …………………… are used to Support a work piece between the Head Stock and Tail Stock
53. ……………………. And ……………….. Are the two types of LATHE CENTER
54. ....................... Taper producing Method the axis rotation of the workpiece is shifted at an
angle to the Lathe and feeding the tool ……………….. To the lathe axis produce the lathe
55. ………………. Taper producing Method supports a guide bar pivoted at the center

Rotaractor Fynecountry Donald is a Student of the University of

Benin, From the department of Electrical and Electronics
Engineering. He hails from Orhionmwon Local Government of Edo
State He is popularly know as ALUTA EMANCIPATOR. Presently he
is the General Class Representative of 200Level Engineering
Student and a Member of the Supreme Congress of NUESA
This work was done his personal study but because of his selfless
nature and how helpful it is to him he decided to share it to his
course mate and other student who are offering the course or
might be offering the course in future.
He is a lover of poem and also an author of some peoms
All right of this material is reserved and no part of this material
should be SOLD, PHOTOCOPY, PRINTED, TRANSFER or EDITED.
Without the permission or consent of the Writer.

CONTACT THE WRITER ON

FACEBOOK: Fynecountry Donald
TWITTER: FynecountryD
INSTANGRAM: sir._perfect
WHATSAPP: 08166933696
CALL: 08164911202, 08166933696
FOR SPONSORSHIP AND SUPPORT

PART TWO ON DRILLING MACHINE

AND PRODUCTION OF METAL IRON
AND ALLOY
COMING OUT SOON
56. ................................................................, …………………………………………………………,
…………………………………………………………….., ………………………………………………………..,
57. ………………………………………………………………., ………………………………………………………, Are method
of producing a TAPER TURNING.
58. .......................... Is taper turning method which uses a broad nose tool grinded to the
required length and angle.
59. ……………………… Lathe Center is used in the HEAD STOCK SPINDLE and relates with it
60. .................... Is used when a work cannot be held in a lathe chuck
61. ………………….. Is a process of removing excess material from the work piece to produce a
Cylindrical Surface of a desired shape and sixe
62. ...................... Is used to drive a work piece placed between center
63. The Dog …………………… Is inserted in the slot of the face plate
64. The Lathe Dog is Clamped on the ……………………. With a Screw
65. ………………. Type of Turning Is a process of process Removing excess Material from the
workpiece to produce a cylindrical surface of a UNIFORM diameter
66. …………………. Is A supplementary Support for Long, thin Work to prevent it From being
…………….by the action of Cutting Forces.
67. Facing is a machining operation that produce a ……………………. On the end of a cylindrical
workpiece
68. .................. Is the distance from a point on a screw thread to a corresponding point on the
nexxt thread
69. Turning is a process excess material (chips) from the work piece to produce a ……………..
Surface of a desired shape and size
70. Turning consist of …………….turning, ………………..turning and ……………….. Turning
71. ................ Is a process of decreasing or increasing in diameter uniformly of a workpiece.
72. …………………………………………………………., ……………………………………………………….. And
……………………………………………………………… are the reasons for KNURLLING
73. ........................... Is the process of turning a hole on a lathe machine with a single point
cutting tool
74. ………………………… is a process of Beveling the end of a workpiece
75. Boring is done with the purpose of …………………… the Hole.
76. Grooving is the process of cutting ……………………groove on the cylindrical surface of the work
piece
77. In a compound rest method As feed is supplied to the compound slide ………………….. Is
formed
78. Pitch is measured …………………. To the work
79. Minor Diameter and Major Diameter are the diameter for the hole in the workpiece in
which the thread is ………………….
80. ....................... Is a type of turning that produce a step like cylindrical with different
diameter
 81. The Circular Base in a COMPOUND REST method is graduated in ………………….. And can be
………………….. and Clamped at any desired angle.
82. ……………….. Is the DISTANCE move by the screw in a nut in one Complete revolution of the
Screw
83. ……………. Is the SMALLEST diameter of the thread for an internal thread
84. Chamfering is usually done after the …………………. Operation
85. Grooving is usually done after the …………………. Operation
86. ………………….Thread are mostly used as mechanical foot more for machine assembly.
87. The Square Thread are used to transmit ……………… and …………
88. ................. Type of turning is used to produce a cylindrical surface of DIFFERENT
diameterical Step
89. …………………. Method is limited to turn short length of taper only
90. ………………………. Method the Compound is attached to a CIRCULAR Base
91. ……………………… method of taper turning, the axes of Rotation of the work piece is shifted at
an angle
92. Major Diameter is the ………………………. Diameter of the thread for an ……………………… thread
93. ……………………. Is the Diameter of an Imaginary Cylinder whose outer surface cut the thread
at such point as to make equal the width of the thread and the width of the spaced.

PART TWO ON DRILLING MACHINE AND PRODUCTION

OF METAL IRON AND ALLOY
COMING OUT SOON
THE WRITER WILL APPRECIATE YOUR FEED BACK IF
THE MATERIAL WAS USEFUL TO YOU OR YOUR
CRITICISM
CALL: 08166933696 or 08174911202
I WISH YOU ALL SUCCESS IN YOUR ENDEAVOUR