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Journal of Molecular Liquids: Atulkumar N. Raut, Abhishek R. Dhobe, Preety S. Gedam, Pradip B. Dhamole
Journal of Molecular Liquids: Atulkumar N. Raut, Abhishek R. Dhobe, Preety S. Gedam, Pradip B. Dhamole
Journal of Molecular Liquids: Atulkumar N. Raut, Abhishek R. Dhobe, Preety S. Gedam, Pradip B. Dhamole
a r t i c l e i n f o a b s t r a c t
Article history: Earlier studies with extractive butanol fermentation using non-ionic surfactant L62 showed significant increase
Received 25 March 2019 in butanol titer by 50–125%. Butanol was further separated from fermentation broth using L62 in a cloud point
Received in revised form 7 May 2019 extraction system. The present work was undertaken to determine the solubilization of butanol in L62-water sys-
Accepted 10 May 2019
tem. Experiments were conducted to study the effect of different parameters on butanol extraction efficiency.
Available online 11 May 2019
Optimum conditions i.e. 3% L62 (v/v) with 4% (v/v) butanol concentration at 45 °C for 30 min resulted into extrac-
Keywords:
tion efficiency of 40.8% (w/w). The Langmuir isotherm was fitted and isotherm parameters were found to be m
Butanol = 129.87 (mol/mol) and n = 0.308 (L/mol). Langmuir isotherm with estimated parameters was used to predict
Isotherm the surfactant concentration to extract butanol with desired efficiency. Predicted and experimental results were
ATPS in close agreement (96% accuracy). Thus, Langmuir model can be successfully used to design the cloud point ex-
Cloud point tractor and predict the extraction efficiency/surfactant concentration for L62-butanol-water system with great
Non-ionic surfactant accuracy.
© 2019 Published by Elsevier B.V.
1. Introduction fermentation as a unique two-phase system has also been described. In-
crease in substrate solubility [9], shifting thermodynamic equilibrium of
Interest in the production of bio-butanol from renewable resources bioreaction process [10], recycling of microbial cells as biocatalyst [11],
has increased during the last decade. Among the alternative biofuels, relatively high polar product extraction [12] and concentration as well
biobutanol is considered to be superior and promising as its properties as purification of protein [13], has been reported successfully using
are similar to gasoline [1]. Besides petroleum route, with the aid of con- CPE system in extractive microbial fermentation. Numerous advantages
ventional acetone-butanol-ethanol (ABE) fermentation butanol can also of CPE such as easy to manipulate, reduced process volume, enrichment
be produced using renewable sources. However, maximum 20-22 g/L of product (butanol) in a small volume, simple, cost-effective as surfac-
butanol can be obtained in ABE fermentation broth owing to severe tants are required in small quantity and effective to operate makes CPE
end product toxicity. Due to low butanol titer which leads to high sepa- very attractive [14,15]. Two phases, an aqueous phase, and a surfactant-
ration costs, butanol production is not commercially feasible. Thus, sep- rich phase are obtained at a temperature above cloud point. Dilute
aration techniques and their applications for butanol separation from phase consists of the surfactant unimers which has slightly higher con-
fermentation broth become the important factor for commercial pro- centration than that of critical micelle concentration (CMC). Surfactant-
duction of butanol. based extractive fermentation reduced butanol toxicity and enhanced
A variety of alternative methods have been explored for separation butanol titer by 50–125% [16,17]. Also, the same surfactant was further
and purification of butanol from fermentation broth. This includes ad- used for separation of butanol. Raut et al., have established the phase
sorption [2], pervaporation [3], perstraction [4], liquid-liquid extraction separating conditions for L62-butanol-water system [18]. Further, the
[5] and gas stripping [6]. Mostly, these methods target relieving the tox- extraction of butanol into coacervate phase and back-extraction of buta-
icity of butanol by simultaneous separation of butanol. Recently, nol from coacervate phase was also investigated using microemulsion
Dhamole et al. [7,8] studied a cloud-point extraction (CPE) system for [19].
the butanol extraction from microbial fermentation broth in an extrac- In order to devise an operative CPE process and to make the process
tive fermentation process. Extractive fermentation system enhances bu- economical, a suitable model is required to predict the required amount
tanol titer (in terms of production) by reliving butanol toxicity to the of surfactant or the extraction efficiency [20]. Further, the mechanism of
microbes. Other applications of CPE system for extractive microbial solute-surfactant interaction can also be studied using the model.
Purkait et al. reported a collinear relation between different concentra-
⁎ Corresponding author. tion of solute feed and required surfactant concentrations for a fixed
E-mail address: pdhamole@che.vnit.ac.in (P.B. Dhamole). concentration of solute in dilute phase. [21]. Whereas, change in initial
https://doi.org/10.1016/j.molliq.2019.110960
0167-7322/© 2019 Published by Elsevier B.V.
2 A.N. Raut et al. / Journal of Molecular Liquids 287 (2019) 110960
Analytical grade chemicals were used without further purification 3. Results and discussion
throughout the experimentation. Pluronic L62 (PEO-PPO-PEO) triblock
copolymer was provided by BASF as a gift sample and used without fur- This segment is separated into three sub-sections. Section 1 reports
ther purification. L62 (EO6PO34EO6) has a molecular weight of the impact of various process parameters like surfactant concentration,
2500 g/mol, it contains 20% PEO and has hydrophile-lipophile balance initial butanol concentration, time and temperature on CPE of butanol.
(HLB) value of 7.0. The CMC of surfactant L62 is 0.0004 M. Butanol In Section 2 extraction mechanism has been discussed. Design parame-
was bought from Hi-media, India. An aqueous solution of all samples ters for cloud point extractor were evaluated using the nature of solubi-
was prepared using distilled water. lization isotherm in Section 3.
2.2. Methods 3.1. Effect of various process parameters on butanol extraction efficiency
In a typical cloud point extraction experiment, a precise amount of 3.1.1. Effect of surfactant concentration
butanol and L62 was dissolved in distilled water to get an aqueous solu- Earlier work [16,17] carried out with C. beijerinckii and C. sporogenes
tion of L62 and butanol with different concentrations. The concentra- showed enhanced butanol concentration in presence of 3% L62 and 6%
tions of L62 and butanol were varied from 3% to 12% (v/v) and 1% to L62, respectively. The effect of Pluronic L62 concentration was esti-
4% (v/v) respectively. Each experiment was performed in a sealed grad- mated in order to maximize butanol extraction, with fixed initial buta-
uated test tube (15 mL) (borosil). Aqueous solution (10 mL) was then nol concentration (4% v/v i.e. 32.4 g/L). L62 concentration was studied
taken into test tubes and incubated into circulating water bath up to 12% (v/v) using model fermentation system; as higher L62 con-
(Polyscience Digital Temperature Controller, USA, MX07R-20-A-12E) centration butanol did not enhance butanol titer during fermentation
at each constant temperature (40 °C to 60 °C) for different time spans [7].
(5 to 30 min). After complete phase separation, samples were collected The temperature was fixed above cloud point temperature in order
from both the phases i.e. upper dilute phase and lower coacervate to assure two-phase formation. Fig. 1 shows the extraction efficiency
phase. Concentration of butanol and L62 in both phases was determined of butanol and the fractional coacervate phase volume (Fc) for different
by gas chromatography (GC) and dry weight method, respectively. Fur- initial L62 concentration. Extraction efficiency of butanol, as well as Fc,
ther, it was validated by material balance. In order to study the design increased with an increase in the surfactant concentration (Fig. 1). How-
parameters, volume of both the phases was noted after complete ever, the partition coefficient decreased with increase in L62 concentra-
phase separation. The calibration curve for butanol was developed for tion (Table 1). Increase in extraction efficiency of butanol with
standard concentrations using GC. For CPE, extraction efficiency and concentration of surfactant L62 is attributed to greater butanol solubili-
partition coefficient of butanol as well as fractional coacervate phase zation as a result of increase in micellar concentration in the solution
volume were calculated using following equations. [25]. However, the increase in Fc with respect to surfactant concentra-
tion is attributed to concentration of surfactant in the coacervate
phase which remains constant at constant temperature [26,27]. There-
C V
Extraction Efficiency ð%EÞ ¼ 1− Bd d 100 ð1Þ fore, for maintaining material balance, volume of coacervate phase in-
C B0 V 0
creases. With an increase in surfactant concentration, presence of
surfactant micelles within coacervate phase increases which confirm
an enhancement in butanol solubilization as well as extraction effi-
C Bc ciency. The volume of the coacervate phase rises with the increasing
Partition Coefficient ðK BtOH Þ ¼ ð2Þ
C Bd concentration of surfactant L62, thereby increasing the butanol
A.N. Raut et al. / Journal of Molecular Liquids 287 (2019) 110960 3
60 0.6 60 0.6
40 0.4 40 0.4
20 0.2 20 0.2
0 0.0 0 0.0
0 3 6 9 12 15 0 1 2 3 4 5
L62 Concentration (%) Butanol concentration (% v/v)
Fig. 1. Effect of concentration of surfactant L62 on extraction efficiency of butanol and Fig. 2. Effect of initial butanol concentration in feed on extraction efficiency of butanol and
fractional coacervate phase volume (Reaction conditions: T = 60 °C, time = 30 min, fractional coacervate phase volume (Reaction conditions: T = 60 °C, time = 30 min, L62
initial butanol concentration = 32.4 g/L). concentration = 3% (v/v)).
Table 1 Table 2
Partition coefficient of butanol with variation in initial L62 concentration. Partition coefficient of butanol with variation in initial butanol concentration.
Sr no L62 concentration (% v/v) Partition coefficient Sr no Initial butanol concentration (%v/v) Partition coefficient
1 3 3.85 1 1 1.67
2 6 3.66 2 2 1.69
3 9 3.00 3 3 3.73
4 12 2.90 4 4 3.85
4 A.N. Raut et al. / Journal of Molecular Liquids 287 (2019) 110960
Extraction efficiency Fc core of micelles [29] while remaining butanol might have acted as a co-
surfactant and get oriented in the micelle with hydroxyl group outside
100 1
and carbon chain on the inside as shown in Fig. 5. N-butanol, middle
the extraction efficiency of butanol as well as fraction coacervate phase At equilibrium, partition of butanol between two phases; coacervate
volume. The complete phase separation was obtained in 5 min with Fc phase and dilute phase can be described by the interaction of solute (bu-
of 0.12 which slightly decreased and remained constant at 0.1 in a tanol) and adsorbent (surfactant L62). It can be acknowledged as ad-
time interval of 10 min to 30 min. However, the extraction efficiency sorption of butanol in the internal or exterior layers of the micelles of
of butanol increased fairly from 22.5% (w/w) in 5 min to 30.1% (w/w) surfactant L62. Thus, assuming homogeneous monolayer adsorption,
in 30 min which was nearly equal to the extraction efficiency in such type of interaction can be conveyed by Langmuir isotherm
20 min (29.6% (w/w)). The maximum extraction efficiency of butanol [21,24,30].
obtained was 30.1% with Fc of 0.1 at time interval of 30 min.
m:n:C Bd
q¼ ð4Þ
3.2. Extraction mechanism 1 þ n:C Bd
The clouding phenomenon in non-ionic Pluronic surfactant L62 in q is the amount of butanol solubilized per mole of surfactant L62. CBd
presence of n-butanol can be explained using following approaches: is the butanol concentration in dilute phase; m and n are Langmuir con-
(i) multiple hydrogen bonds between PEO group of surfactants and stants, m represents the solubilization capacity and n signifies the en-
water-butanol in the hydrophobic micellar core and (ii) presence of bu- ergy of solubilization.
tanol act as the co-surfactant within the micellar structure. Schematic The isotherm equation can be linearized [24,31,32] and expressed
representation of the proposed extraction mechanism is shown in Fig. 5. as:
It is assumed that micellar formation starts with hydrogen bond for-
mation between PEO groups of unimers. Rise in temperature leads to 1 1 þ n:C Bd 1 1
breaking of hydrogen bond between PEO-water resulting in dehydra- ¼ ¼ þ ð5Þ
q m:n:C Bd m m:n:C Bd
tion of surfactant [24]. This, in turn, decreases solubility of L62 in
water and hence phase separation takes place leading to the formation
According to Eq. (5), a linear plot was obtained with slope 1/mn and
of surfactant-rich phase and aqueous phase.
intercept 1/m if 1/q was plotted against 1/CBd. Fig. 6(a) represents the
The hydrophobic core contains PPO block surrounded by hydrophilic
solubilization isotherm of butanol which is illustrated by plotting 1/q
corona which consists of PEO chains, the compound (butanol) may be
against 1/CBd. The equilibrium data for butanol adsorption over entire
attracted towards the core as well as the corona. During the micelliza-
range of concentrations were fitted to the Langmuir isotherm. Fig. 6
tion in surfactant-water system in presence of butanol, butanol being
(b) shows a linear plot of 1/q vs. 1/CBd. The Langmuir constants, m and
hydrophobic in nature some butanol gets entrapped in the hydrophobic
n, determined from linear form of Langmuir model were 129.87
(mol/mol) and 0.308 (L/mol) for butanol-L62 system.
Extraction efficiency Fc
100 1 3.4. Requirement of surfactant for the extraction of butanol
Fractional Coacervate phase volume
Extraction Efficiency (%)
60 0.6 C Bc
q¼ ð6Þ
C Sc
40 0.4
20 0.2
where CBc and CSc are the concentration of butanol and surfactant L62 in
coacervate phase, respectively. The recovery of solute (E) in CPE process
0 0 can be expressed as:
0 5 10 15 20 25 30 35
Time (min) Amount of butanol in coacervate phase
E¼
Initial amount of butanol in feed
Fig. 4. Effect of phase separation time extraction efficiency of butanol and fractional
C Bc V c
coacervate phase volume (Reaction conditions: T = 60 °C, L62 concentration = 3% (v/ E¼
v), initial butanol concentration = 32.4 g/L). C B0 V 0
A.N. Raut et al. / Journal of Molecular Liquids 287 (2019) 110960 5
where, CS0 and CSd are initial concentration of L62 and concentration of
L62 in dilute phase respectively.
Rearranging Eqs. (6)–(8) leads to:
14
(a)
1 C S0 V 0 −C Sd V d
R² = 0.9613 ¼ ð9Þ
Moles of butanol solublized per
12 q EC B0 V 0
mole of L62, q (mol/mol)
10
The surfactant concentration in the dilute phase nearly equals to the
8 CMC of surfactant and is very less compared to that in coacervate phase.
Thus, assuming initial concentration of surfactant much more than CMC
6
of surfactant, the amount of surfactant in the dilute phase can be
4 neglected in mass balance. Therefore, CS0V0 − CSdVd can be replaced
with CS0V0 in Eq. (9) and the expression of Eq. (9) can be rewritten as:
2
1 C S0
0 ¼ ð10Þ
0.00 0.05 0.10 0.15 0.20 0.25 0.30 0.35 0.40 q EC B0
Concentration of butanol in dilute phase, CBd (mol/L)
Concentration of butanol in dilute phase (CBd) can be written as:
0.15 Vd
0.10 C B0 V 0 −C Bc ðV 0 −V d Þ
C Bd ¼ ð11Þ
Vd
0.05
Fig. 6. (a) Solubilization Isotherm of the butanol over surfactant L62; (b) Langmuir Plot of The volume of dilute phase is much higher compared to that of coac-
butanol for calculation of Langmuir constants m and n. ervate phase and approximately equals to the initial volume of system.
6 A.N. Raut et al. / Journal of Molecular Liquids 287 (2019) 110960
Thus, dilute phase volume (Vd) can be approximated to the initial vol- efficiency increased with concentration of surfactant and phase separa-
ume of system (V0) and Eq. (12) can be rewritten as; tion time, whereas decreased with initial butanol concentration and
temperature. Butanol adsorption within the micelles of L62 followed
C Bd ¼ C B0 ð1−EÞ ð13Þ Langmuir isotherm. Langmuir constants, m and n, determined from a
linear form of Langmuir model were 129.87 (mol/mol) and 0.308 (L/
Combining and rearranging Eqs. (5), (10) and (13), leads to; mol) for butanol-L62 system. The relationship between the initial buta-
nol concentration and required concentration of surfactant L62 was
E EC B0 established. The developed relationship can be used to design a cloud
C S0 ¼ þ ð14Þ
m:n:ð1−EÞ m point extractor to attain maximum extraction efficiency. The required
concentration of surfactant L62 increased with rise in initial butanol
If initial butanol concentration CB0 and the Langmuir constants m concentration. The experimental and predicted results were compared
and n are known, the initial surfactant concentration in feed required and found in close agreement with regression of coefficient of 0.96.
to extract butanol to the desired efficiency can be calculated using
Eq. (14). The experiments were performed with variable concentration
of surfactant in feed to analyze the effect of surfactant concentration in Acknowledgment
Section 3.1.1. The extraction efficiency obtained experimentally was
used to calculate required initial surfactant concentration using Dr. Pradip B. Dhamole would like to thank Department of Biotech-
Eq. (14). A plot of calculated initial surfactant concentration against nology (Govt. of India) for funding this work (vide Sanction order No.
those experimentally used provides a good regression as shown in BT/PR5886/PBD/26/304/2012 dated 26.12.2013). Authors would also
Fig. 7a. The difference between the calculated and experimental value like to thank BASF for providing the free samples of surfactant.
is below 5% suggesting that required initial surfactant concentration is
well described by Eq. (14). Further, solving Eq. (14), by using the desired References
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