a Adjust valve play AP05.30-B-0560B.

fm 1

AP05.30-B-0560B.fm Adjust valve play 07.10.97

Engine 904 , 906, 924, 926

B05.30-0308-01 B05.30-0307-01 B03.30-0280-01

Intake valves Exhaust valve Flywheel housing inspection opening

1 Adjustment screw 1 Adjustment screw 1 Cover
2 Lock nut 2 Lock nut 2 Device for turning the engine

i Check and adjust valve play with cold engine.

Wait at least 30 minutes after engine shut-
down even if it ran for a short period to assure
a uniform temperature.

1 Remove headstock cover. AR01.20-B-5014B

a Adjust valve play AP05.30-B-0560B.fm 2

2 Install device (2) for rotating the engine. AR03.30-B-1600-03A

L 904 589 04 63 00

n BA01.60-B-1002-01A

3 Determine the method for valve adjustment i Method 1: according to injection AH05.30-B-1000-01A
procedure. sequence.

i Method 2: in two camshaft positions. AH05.30-B-1000-01A

4 Turn engine to the camshaft positions deter- L 904 589 04 63 00

mined by the chosen adjustment method.

5.1 Adjust the intake valve bridges. Only for 904 engines, end number less AR05.00-B-5521-02A
than 415752.
i Valve bridge adjustment is only nec-
essary after headstock and/or rocker
arm services.

6 Check valve play (arrow) and adjust, if neces- i Verification value is valid only in AP05.30-B-0560-01B
sary. case of valve play verification. To carry
out play adjustment, consider “adjust-
ment value”.

Valve play (adjustment value). BE05.30-B-1011-01D

Valve play (verification value). BE05.30-B-1012-01D

L 422 589 00 11 00

k WH58.30-B-1051-12A

n BA05.00-B-1001-01A
a Adjust valve play AP05.30-B-0560B.fm 3

7 Remove device (2) and install cover (1) on AR03.30-B-1600-03A

distribution housing.
L 904 589 04 63 00

n BA01.60-B-1002-01A

8 Install headstock cover. AR01.20-B-5014B

n BA01.20-B-1001-01B

Valve confirmation values

Number Designation Engine 904.918/ Engine 924.910/

919/920/924/925/ 912/913/914,
938/943/945/957/ 926.910
962, 906.917/918/
924/953/969/973/
975/977

BE05.30-B-1011-01D Valve play (adjustment values) intake mm 0.40 0.40

exhaust mm 0.60 0.60

BE05.30-B-1012-01D Valve play (verification values) intake mm 0.30 - 0.60 0.30 - 0.60

exhaust mm 0.50 - 0.80 0.50 - 0.80

a Adjust valve play AP05.30-B-0560B.fm 4

n Engine breather, headstock

Number Designation Engine 904.918/ Engine 924.910/

919/920/924/925/ 912/913/914,
938/943/945/957/ 926.910
962, 906.917/918/
924/953/969/973/
975/977

BA01.20-B-1001-01B Headstock cover on headstock Nm 30 30

n Timing case

Number Designation Engine 904.918/ Engine 924.910/

919/920/924/925/ 912/913/914,
938/943/945/957/ 926.910
962, 906.917/918/
924/953/969/973/
975/977

BA01.60-B-1002-01A Closure cover of the inspection open- Nm 25 25

ing of the distribution housing
a Adjust valve play AP05.30-B-0560B.fm 5

n Distribution system, overall

Number Designation Engine 904.918/ Engine 924.910/

919/920/924/925/ 912/913/914,
938/943/945/957/ 926.910
962, 906.917/918/
924/953/969/973/
975/977

BA05.00-B-1001-01A Rocker arm adjustment screw lock nut Nm 25 25

422 589 00 11 00 904 589 04 63 00

Valve adjustment wrench Engine turning device

Tools available in the market: Measuring instruments

Number Designation Definition MANUFACTURER

WH58.30-B-1051-12A 0.05 - 1 mm universal sheet gauge Separate -