BSMC R16

BOEING 737-300/400
BASIC SCHEDULED
MAINTENANCE CHECK
COMBI (C), FREIGHTER (F) AND

QUICK CHANGE (QC) CONVERSION
REPORT NO. P03-113IM
Revision 16
March 13, 2012
Original Issue: October 29, 1993
PEMCO WORLD AIR SERVICES

DOTHAN, ALABAMA, USA
B737-300/400 BASIC SCHEDULED MAINTENANCE CHECK
LETTER OF TRANSMITTAL
TO: HOLDERS OF BASIC SCHEDULED MAINTENANCE CHECK, REPORT NO. P03-113IM.
THIS IS P03-113IM REVISION 16, DATED, MARCH 13. 2012
Comments and questions should be directed to:

Product Support
Pemco World Air Services
100 Pemco Drive
Dothan, AL 36303
Phone: 334-983-7062
Mobile: 334-648-1012
REVISION HIGHLIGHTS
Basic Scheduled Maintenance Check, Revision 16, is being issued as a complete document. Replace
earlier versions with this revision.
CHAPTER/SECTION,
FIGURE OR PAGE NO. DESCRIPTION OF CHANGE
Title Page Revised the Title Page to reflect this change.
Letter of Transmittal Relocated the Letter of Transmittal to the front of the document,
update the contact information, and revised the Letter of
Transmittal to reflect the changes made this revision.
Record of Revisions Revised the Record of Revisions to reflect this change.
List of Effective Pages Revised the List of Effective Pages to reflect this change.
Table of Contents Revised the Table of Contents to reflect this change.
Task P52-32-15H Updated reference to Pemco AMM.
Task P52-32-15J Updated reference to Pemco AMM.
Task P52-32-16B Updated reference to Pemco AMM.
Work Order No. P52-32-00B Added reference to Pemco AMM.
Work Order No. P52-32-00C Updated reference to Pemco AMM.
Work Order No. P52-32-15H Updated reference to Pemco AMM.
Report No. P03-113IM, Rev 16 Highlights

March 13, 2012 Page i
RECORD OF REVISIONS
REV. REVISION INSERTION

NO. DATE DATE BY
1 04/14/03 04/14/03 Pemco
2 06/02/03 06/02/03 Pemco
3 06/30/03 06/30/03 Pemco
4 08/04/03 08/04/03 Pemco
5 10/08/03 10/08/03 Pemco
6 01/25/06 01/25/06 Pemco
7 02/22/06 02/22/06 Pemco
8 08/03/06 08/03/06 Pemco
9 08/18/06 08/18/06 Pemco
10 10/11/06 10/11/06 Pemco
11 01/19/07 01/19/07 Pemco
12 10/01/07 10/01/07 Pemco
13 01/18/08 01/18/08 Pemco
14 007/23/08 007/23/08 Pemco
15 11/13/09 11/13/09 Pemco
16 03/13/12 03/13/12 Pemco
17
18
19
20
Report No. P03-113IM, Rev 16 Record of Revisions

March 13, 2012 Page ii
RECORD OF TEMPORARY REVISIONS
TEMPORARY PAGE ISSUE DATE

REV. NO. NUMBER DATE BY REMOVED BY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
Report No. P03-113IM, Rev 14 Record of Temporary Revisions

July 23, 2008 Page iii
RECORD OF SERVICE BULLETINS/MODIFICATIONS INCORPORATED
INCORPORATED
SERVICE MOD. REV.
BULLETIN NO. NO. NO. DATE
Report No. P03-113IM, Rev 14 Record of Service Bulletins/Modifications Incorporated

July 23, 2008 Page iv
LIST OF EFFECTIVE PAGES
SECTION PAGE DATE SECTION PAGE DATE

Title Page 03/13/12 Appendix P52-32-12A 18 07/23/08
Letter of Transmittal i 03/13/12 Appendix P52-32-12B 19 07/23/08
Record of Revisions ii 03/13/12 Appendix P52-32-12C 20 07/23/08
Record of Temporary iii 07/23/08 Appendix P52-32-12E 21 07/23/08
Revisions Appendix P52-32-12F 22 07/23/08
Record of Service Bulletins/ iv 07/23/08 Appendix P52-32-13 23 07/23/08
Modifications Incorporated
Appendix P52-32-14 24 07/23/08
List of Effective Pages v 03/13/12
Appendix P52-32-15 25 07/23/08
Table of Contents vi - vii 11/13/09
Appendix P52-32-15A 26 07/23/08
Introduction 1 07/23/08
Appendix P52-32-15B 27 07/23/08
Tasks 1 07/23/08
Appendix P52-32-15C 28 07/23/08
Tasks 2 07/23/08
Appendix P52-32-15D 29 07/23/08
Tasks 3 07/23/08
Appendix P52-32-15E 30 07/23/08
Tasks 4 07/23/08
Appendix P52-32-15F 31 07/23/08
Tasks 5 11/13/09
Appendix P52-32-15G 32 07/23/08
Tasks 6 11/13/09
Appendix P52-32-15H 33 11/13/09
Tasks 7 07/23/08
Appendix P52-32-15J 34 07/23/08
Tasks 8 07/23/08
Appendix P52-32-16A 35 07/23/08
Tasks 9 07/23/08
Appendix P52-32-16B 36 07/23/08
Appendix P25-26-00 1 07/23/08
Appendix P52-32-16C 37 07/23/08
Appendix P25-26-01 2 07/23/08
Appendix P52-32-16D 38 07/23/08
Appendix P25-52-12 3 07/23/08
Appendix P52-32-32 39 07/23/08
Appendix P25-53-00 4 07/23/08
Appendix P52-32-84 40 07/23/08
Appendix P25-53-45 5 07/23/08
Appendix P52-32-84A 41 07/23/08
Appendix P26-12-11 6 07/23/08
Appendix P52-32-84B 42 07/23/08
Appendix P26-12-11A 7 07/23/08
Appendix P52-32-84C 43 07/23/08
Appendix P33-51-02 8 07/23/08
Appendix P52-32-84D 44 07/23/08
Appendix P52-09-18 9 07/23/08
Appendix P52-60-11 45 07/23/08
Appendix P52-32-00 10 07/23/08
Appendix P56-20-00 46 07/23/08
Appendix P52-32-00A 11 07/23/08
Appendix P52-32-00B 12 11/13/09
Appendix P52-32-00C 13 11/13/09
Appendix P52-32-11 14 07/23/08
Appendix P52-32-11A 15 07/23/08
Appendix P52-32-11B 16 07/23/08
Appendix P52-32-12 17 07/23/08
Report No. P03-113IM, Rev 16 List of Effective Pages

March 13, 2012 Page v
TABLE OF CONTENTS
LETTER OF TRANSMITTAL ......................................................................................................................... i
RECORD OF REVISIONS ............................................................................................................................ ii
RECORD OF TEMPORARY REVISIONS ....................................................................................................iii
RECORD OF SERVICE BULLETINS/MODIFICATIONS INCORPORATED .............................................. iv
LIST OF EFFECTIVE PAGES ...................................................................................................................... v
TABLE OF CONTENTS ............................................................................................................................... vi
INTRODUCTION........................................................................................................................................... 1
1. Maintenance and Inspection Task Intervals:......................................................................................................1
2. Definition of Pemco Task Numbering System: ..................................................................................................1
MAINTENANCE AND INSPECTION TASKS ............................................................................................... 1
P25-26-00 .................................................................................................................................................................1
P25-26-01 .................................................................................................................................................................1
P25-52-12 .................................................................................................................................................................1
P25-53-00 .................................................................................................................................................................1
P25-53-45 .................................................................................................................................................................1
P26-12-11 .................................................................................................................................................................2
P26-12-11A ..............................................................................................................................................................2
P33-51-02 .................................................................................................................................................................2
P52-09-18 .................................................................................................................................................................2
P52-32-00 .................................................................................................................................................................2
P52-32-00A ..............................................................................................................................................................2
P52-32-00B ..............................................................................................................................................................2
P52-32-00C ..............................................................................................................................................................2
P52-32-11 .................................................................................................................................................................2
P52-32-11A ..............................................................................................................................................................3
P52-32-11B ..............................................................................................................................................................3
P52-32-12 .................................................................................................................................................................3
P52-32-12A ..............................................................................................................................................................3
P52-32-12B ..............................................................................................................................................................3
P52-32-12C ..............................................................................................................................................................3
P52-32-12E...............................................................................................................................................................3
P52-32-12F...............................................................................................................................................................4
P52-32-13 .................................................................................................................................................................4
P52-32-14 .................................................................................................................................................................4
P52-32-15 .................................................................................................................................................................4
P52-32-15A ..............................................................................................................................................................4
P52-32-15B ..............................................................................................................................................................4
P52-32-15C ..............................................................................................................................................................4
P52-32-15D ..............................................................................................................................................................5
P52-32-15E...............................................................................................................................................................5
P52-32-15F...............................................................................................................................................................5
P52-32-15G ..............................................................................................................................................................5
P52-32-15H ..............................................................................................................................................................5
P52-32-15J ...............................................................................................................................................................5
P52-32-16A ..............................................................................................................................................................6
P52-32-16B ..............................................................................................................................................................6
P52-32-16C ..............................................................................................................................................................6
P52-32-16D ..............................................................................................................................................................6
P52-32-32 .................................................................................................................................................................6
P52-32-84 .................................................................................................................................................................6
P52-32-84A ..............................................................................................................................................................7
P52-32-84B ..............................................................................................................................................................7
P52-32-84C ..............................................................................................................................................................7
P52-32-84D ..............................................................................................................................................................8
Report No. P03-113IM, Rev 15 Table of Content

November 13, 2009 Page vi
P52-60-11 .................................................................................................................................................................8
P56-20-00 .................................................................................................................................................................8
APPENDIX .................................................................................................................................................... 1
P25-26-00 .................................................................................................................................................................1
P25-26-01 .................................................................................................................................................................2
P25-52-12 .................................................................................................................................................................3
P25-53-00 .................................................................................................................................................................4
P25-53-45 .................................................................................................................................................................5
P26-12-11 .................................................................................................................................................................6
P26-12-11A...............................................................................................................................................................7
P33-51-02 .................................................................................................................................................................8
P52-09-18 .................................................................................................................................................................9
P52-32-00 ...............................................................................................................................................................10
P52-32-00A.............................................................................................................................................................11
P52-32-00B.............................................................................................................................................................12
P52-32-00C ............................................................................................................................................................13
P52-32-11 ...............................................................................................................................................................14
P52-32-11A.............................................................................................................................................................15
P52-32-11B.............................................................................................................................................................16
P52-32-12 ...............................................................................................................................................................17
P52-32-12A.............................................................................................................................................................18
P52-32-12B.............................................................................................................................................................19
P52-32-12C ............................................................................................................................................................20
P52-32-12E.............................................................................................................................................................21
P52-32-12F.............................................................................................................................................................22
P52-32-13 ...............................................................................................................................................................23
P52-32-14 ...............................................................................................................................................................24
P52-32-15 ...............................................................................................................................................................25
P52-32-15A.............................................................................................................................................................26
P52-32-15B.............................................................................................................................................................27
P52-32-15C ............................................................................................................................................................28
P52-32-15D ............................................................................................................................................................29
P52-32-15E.............................................................................................................................................................30
P52-32-15F.............................................................................................................................................................31
P52-32-15G ............................................................................................................................................................32
P52-32-15H ............................................................................................................................................................33
P52-32-15J .............................................................................................................................................................34
P52-32-16A.............................................................................................................................................................35
P52-32-16B.............................................................................................................................................................36
P52-32-16C ............................................................................................................................................................37
P52-32-16D ............................................................................................................................................................38
P52-32-32 ...............................................................................................................................................................39
P52-32-84 ...............................................................................................................................................................40
P52-32-84A.............................................................................................................................................................41
P52-32-84B.............................................................................................................................................................42
P52-32-84C ............................................................................................................................................................43
P52-32-84D ............................................................................................................................................................44
P52-60-11 ...............................................................................................................................................................45
P56-20-00 ...............................................................................................................................................................46
Report No. P03-113IM, Rev 15 Table of Content

November 13, 2009 Page vii
INTRODUCTION
This document serves as a supplement to the Aircraft Maintenance Manual for the Boeing 737-300/400
Series Aircraft modified by Pemco from Passenger to Combi (C) Freighter (F) or Quick Change (QC)
configurations. This document provides a list of tasks that shall be accomplished by the operator at the
intervals stated for the tasks. Refer to PEMCO Maintenance Manual for access steps and
removal/reinstallation information.
1. Maintenance and Inspection Task Intervals:
The maintenance and inspection task intervals in this document are stated in Flight Hours or
Flight Cycles as appropriate.
2. Definition of Pemco Task Numbering System:
Example: P 25 - 22 - 00
SEQUENCE (PEMCO)
SECTION
ATA CHAPTER
MANUFACTURER (PEMCO)
Report No. P03-113IM, Rev 14 Introduction

July 23, 2008 Page 1
MAINTENANCE AND INSPECTION TASKS

TASK/
TASK DESCRIPTION INTERVAL ACCESS
CONFIG.
P25-26-00 VISUALLY INSPECT ALL FLOOR PANEL 4000 FLIGHT MAIN DECK
EXTERIORS AROUND INSTALLED SEAT HOURS PASS/CARGO COMPT
737-300F TRACKS BETWEEN FS 340 AND FS 907 FOR FS 340 TO FS 907
737-300QC DAMAGE OR SEALANT DETERIORATION.
737-300F VISUALLY INSPECT ALL FLOOR PANEL MAIN DECK CARGO
(W/9TH HALF EXTERIORS AROUND INSTALLED SEAT COMPT FS 340 TO FS
PALLET) TRACKS BETWEEN FS 340 AND FS 1006 FOR 1006
737-400F DAMAGE OR SEALANT DETERIORATION.
737-400C VISUALLY INSPECT ALL FLOOR PANEL MAIN DECK CARGO
EXTERIORS AROUND INSTALLED SEAT COMPT FS 340 TO FS
TRACKS BETWEEN FS 340 AND FS 612.5 FOR 612.50
DAMAGE OR SEALANT DETERIORATION.
P25-26-01 CHECK CARGO BARRIER NET ATTACHMENT 2000 FLIGHT MAIN DECK
FITTINGS AT FS 354 FOR PROPER HOURS PASS/CARGO COMPT
737-300F OPERATION, DAMAGE, AND CORROSION. FS 354
(W/9G Net)
737-300QC
P25-52-12 VISUALLY INSPECT THE MAIN DECK CARGO 2000 FLIGHT MAIN DECK
HANDLING SYSTEM FOR: HOURS PASS/CARGO COMPT
737-300F 1. SECURITY OF ATTACHMENT. NO MISSING FS 340 THRU FS 907
737-300QC OR BROKEN STUDS ARE ALLOWED.
737-300F 2. MACHINED SURFACES FOR GENERAL MAIN DECK CARGO
(W/9th HALF CONDITION. COMPT FS 340 THRU FS
PALLET) 3. THREADED AREAS FOR WEAR, DAMAGE, 1006
737-400F OR STRIPPING.
737-400C 4. METAL PARTS FOR CORROSION AND MAIN DECK CARGO
CONDITION. COMPT FS 340 THRU FS
5. ALL SPRINGS FOR PROPER ACTION AND 612.50
CONDITION.
6. LOCKING DEVICES FOR SECURITY.
P25-53-00 VISUALLY INSPECT MAIN DECK CARGO 2000 FLIGHT MAIN DECK
BARRIER NET RADIAL STRAPS AND HOURS PASS/CARGO COMPT
737-300F CONCENTRIC STRAPS FOR ABRASION, FS 354
(W/9G NET) FRAYING, CUTS, OR PUNCTURES.
737-300QC CHECK ALL STRAPS FOR CONTAMINATION BY
CHEMICALS, GREASE, OIL, URINE, OR OTHER
SUBSTANCE THAT WILL CAUSE DAMAGE TO
OR WEAKEN STRAPS.
IF STRAPS HAVE BEEN CONTAMINATED, THEY
MUST BE REPLACED.
P25-53-45 VISUALLY INSPECT KICK PANEL ASSEMBLY 4000 FLIGHT MAIN CARGO COMPT
FOR DAMAGE AND SECURITY. THIS CAN BE HOURS RH FS 353 – FS 500B
737-400C PERFORMED USING A BORESCOPE OR AND LH FS 500 – FS
REMOVING THE COVER ASSEMBLIES TO GAIN 612.5
ACCESS TO THE KICK PANELS.
Report No. P03-113IM, Rev 14 Tasks

TASK/
CONFIG.
P26-12-11 VISUALLY INSPECT SMOKE DETECTION 500 FLIGHT LOWER EXTERNAL
SYSTEM VACUUM SOURCE. HOURS FUSELAGE FS 380, STR
737-300F 23/24 AND FS 727E, STR
737-300QC 22/23
P26-12-11A INSPECT SMOKE DETECTOR VENT PORTS 500 FLIGHT MAIN DECK
FOR OBSTRUCTIONS. ENSURE A FREE AIR HOURS PASS/CARGO COMPT
737-300F FLOW PATH. FS 352 THRU FS 947
737-300QC
P33-51-02 VISUALLY INSPECT EMERGENCY PATH 4000 FLIGHT MAIN DECK
LIGHTING FOR CRACKS AND DAMAGE. HOURS PASS/CARGO COMPT
737-300QC SEAT PALLETS
737-400C
P52-09-18 CYCLE THE MAIN CARGO DOOR TO FULL 500 FLIGHT MAIN DECK
OPEN AND INSPECT DOOR SEALS FOR CUTS HOURS PASS/CARGO COMPT
737-300F AND DETERIORATION. LH SIDE FS 360.12 THRU
737-300QC FS 499.87
737-400F
737-400C
P52-32-00 VISUALLY INSPECT SEAL DEPRESSORS FOR 2000 FLIGHT MAIN DECK CARGO
CRACKS AND GOUGES. HOURS DOOR JAMB FS 360
737-300F THRU FS 500
737-300QC
737-400F
737-400C
P52-32-00A CHECK DOOR FUNCTIONING, ADJUSTMENT 4000 FLIGHT MAIN DECK CARGO
AND OPERATION. HOURS DOOR
737-300F
737-300QC
737-400F
737-400C
P52-32-00B SIMULATE AIRCRAFT IN-AIR AND OPEN VENT 4000 FLIGHT MAIN DECK CARGO
DOORS. VERIFY “PRESS” LIGHT UNDER ARM HOURS DOOR OPERATOR
737-300F SWITCH DOES NOT ILLUMINATE. PANEL
737-300QC
737-400F SET ARM SWITCH TO ARM. VERIFY BOTH
737-400C “POWER” LIGHTS DO NOT ILLUMINATE.
P52-32-00C VERIFY AFT VENT DOOR FULL OPEN CIRCUIT. 4000 FLIGHT MAIN DECK CARGO
HOURS DOOR OPERATOR
737-300F PANEL
737-300QC
737-400F
737-400C
P52-32-11 CHECK MAIN CARGO DOOR LOWER JAMB MINIMUM MAIN DECK
LATCH RIGGING. 3000 FLIGHT PASS/CARGO COMPT
737-300F CYCLES LOWER LH SIDE FS
737-300QC AFTER MCD 369.21 THRU FS 490.80
737-400F MOD
737-400C

TASK/
CONFIG.
P52-32-11A LUBRICATE LATCH MECHANISM GEAR BOX 4000 FLIGHT MAIN DECK
WITH BMS 3-33 GREASE. HOURS PASS/CARGO COMPT
737-300F FS 360 THRU FS 500
737-300QC
737-400F
737-400C
P52-32-11B (FOR AIRCRAFT WITH THREADED 2000 FLIGHT MAIN DECK
CONFIGURATION) HOURS PASS/CARGO COMPT
737-300F INSPECT LATCH ACTUATOR THREADS, WITH FS 360 THRU FS 500
737-300QC CLOSE ATTENTION TO ITS END THREADS
737-400F THAT ENGAGE IN LATCH PINS.
737-400C
(FOR AIRCRAFT WITH PINNED
CONFIGURATION)
INSPECT LATCH ACTUATOR PIN ATTACHMENT
FOR SECURITY AND/OR DAMAGE.
P52-32-12 VISUALLY INSPECT MAIN CARGO DOOR 2000 FLIGHT MAIN DECK CARGO
LATCH PIN ARMS AND LATCH PIN COVERS HOURS COMPT LH SIDE FS
737-300F FOR DAMAGE AND SECURITY. 360.12 THRU FS 499.87
737-300QC BEHIND DADO PANEL
737-400F
737-400C
P52-32-12A VISUALLY INSPECT LATCH PINS FOR 2000 FLIGHT MAIN DECK CARGO
GOUGES. PAY CLOSE ATTENTION TO HOURS COMPT LH SIDE FS
737-300F RUBBING AREAS. 369.21 THRU FS 490.80
737-300QC
737-400F
737-400C
P52-32-12B VISUALLY INSPECT ALL BOLTS ON LOCK 2000 FLIGHT MAIN DECK CARGO
ARMS FOR LOOSENESS. HOURS COMPT LH SIDE FS
737-300F 369.12 THRU FS 490.80
737-300QC BEHIND DADO PANEL
737-400F
737-400C
P52-32-12C VISUALLY INSPECT LOCK ARM SPRINGS. 2000 FLIGHT MAIN DECK CARGO
HOURS COMPT FS 380 AND FS
737-300F 468 BEHIND DADO
737-300QC PANEL
737-400F
737-400C
P52-32-12E VISUALLY INSPECT DOOR LOCKS AND 4000 FLIGHT MAIN DECK CARGO
OPERATING MECHANISM FOR DAMAGE AND HOURS COMPT FS 360 THRU
737-300F SECURITY. 500 BEHIND DADO
737-300QC PANEL
737-400F
737-400C

TASK/
CONFIG.
P52-32-12F VISUALLY INSPECT FWD AND AFT LATCH 2000 FLIGHT MAIN DECK CARGO
SHAFTS AT VENT DOOR LOCK HOOK ATTACH HOURS COMPT FS 380 AND FS
737-300F POINT. 468 BEHIND DADO
737-300QC PANEL
737-400F
737-400C
P52-32-13 WITH THE DADO PANEL REMOVED, VISUALLY 2000 FLIGHT MAIN DECK CARGO
INSPECT THE LOCK MECHANISM FOR HOURS DOOR BEHIND DADO
737-300F DAMAGE. VISUALLY INSPECT FORWARD AND PANEL FS 392
737-300QC AFT DOOR LOCK VIEW PORTS FOR DIRT, OIL, THROUGH 468 AND
737-400F OR ANY CONTAMINATION THAT RESTRICTS MAIN DECK CARGO
737-400C THE ABILITY TO VIEW THE DOOR LOCKS. DOOR EXTERNAL FS
392 AND FS 458
VERIFY THAT PLACARD ADJACENT TO LOCK
VIEW PORTS IS SECURE AND READABLE.
P52-32-14 WITH THE MAIN CARGO DOOR OPEN, 500 FLIGHT MAIN DECK CARGO
VISUALLY INSPECT THE LIFTING MECHANISM HOURS DOOR FS 369 AND FS
737-300F LINKAGES FOR INDICATION OF WEAR, 479
737-300QC BINDING OR BENDING.
737-400F
737-400C
P52-32-15 INSPECT FOR EVIDENCE OF HYDRAULIC 500 FLIGHT MAIN DECK CARGO
FLUID LEAKAGE AROUND ACTUATORS. HOURS COMPT LH SIDE FS 360
737-300F THRU FS 500
737-300QC
737-400F
737-400C
P52-32-15A VISUALLY INSPECT ACTUATOR LINKAGE 2000 FLIGHT MAIN DECK CARGO
RODS FOR EVIDENCE OF DAMAGE, HOURS DOOR FS 369 AND FS
737-300F CORROSION, AND SECURITY. 479
737-300QC
737-400F
737-400C
P52-32-15B VISUALLY INSPECT HOSES FOR CUTS, 500 FLIGHT MAIN DECK CARGO
FRAYING, LEAKAGE AND SECURITY AROUND HOURS COMPT LH SIDE FS 360
737-300F ACTUATORS AND HYDRAULIC LINES GOING THRU FS 500
737-300QC TO THE DOOR.
737-400F
737-400C
P52-32-15C VISUALLY INSPECT THE FOLLOWING 4000 FLIGHT MAIN DECK CARGO
HYDRAULIC COMPONENTS: HOURS DOOR FS 360 THRU 500
737-300F
737-300QC DOUBLE PILOT CHECK VALVE
737-400F ISOLATION VALVE (2)
737-400C RESTRICTOR (3)
PRIORITY VALVE
SEQUENCE VALVE (2)
PRESSURE RELIEF VALVE
CHECK VALVE

TASK/
CONFIG.
P52-32-15D ACFT WITH MCD HYDRAULIC PUMP IN TAIL. 250 FLIGHT FUSELAGE SEC. 48
HOURS ACCESS DOOR-LWR
737-300F VERIFY HYDRAULIC OIL LEVEL.
AFT FUSELAGE
737-300QC VERIFY RELIEF VALVES ON THE PUMP ARE
SECURE.
VISUALLY INSPECT FOR LEAKAGE OF
HYDRAULIC FLUID.
P52-32-15E ACFT WITH MCD HYDRAULIC PUMP IN TAIL. 3000 FLIGHT FUSELAGE SEC. 48 AFT
HOURS BLOW-OUT PANEL
737-300F VISUALLY INSPECT THE AFT PRESSURE
737-300QC BULKHEAD AT FS 1016 WHERE HYDRAULIC
LINES FOR THE MAIN CARGO DOOR
HYDRAULIC PUMP ARE LOCATED FOR
DAMAGE, CRACKS, CORROSION AND
LEAKAGE OF HYDRAULIC FLUID.
P52-32-15F ACFT WITH MCD HYDRAULIC PUMP IN TAIL. 3000 FLIGHT LEFT MAIN LANDING
HOURS GEAR WHEEL WELL
737-300F
VISUALLY INSPECT THE MAIN CARGO DOOR
737-300QC HYDRAULIC LINES, MANUAL HAND PUMP,
RELIEF VALVE, HYDRAULIC PANEL AND ITS
COMPONENTS (LISTED BELOW) FOR DAMAGE,
CRACKS, CORROSION AND LEAKAGE OF
HYDRAULIC FLUID.
P52-32-15G ACFT WITH MCD B SYSTEM HYDRAULIC 4000 FLIGHT LEFT AND RIGHT MAIN
SUPPLY. HOURS LANDING GEAR WHEEL
737-300F WELLS
737-300QC VISUALLY INSPECT THE MCD HYD. LINES,
737-400F MANUAL HAND PUMP, HYD. FUSE ASSEMBLY
737-400C (LOCATED IN THE PRESSURE LINE), HYD.
PANEL ASSY AND THE COMPONENTS (LISTED
BELOW) FOR DEGRADATION OF PROTECTIVE
COATINGS, DAMAGE, CRACKS, CORROSION
AND LEAKAGE OF HYD. FLUID.
P52-32-15H ACFT WITH MCD B SYSTEM HYDRAULIC 4000 FLIGHT MAIN DECK CARGO
SUPPLY. HOURS DOOR MANUAL
737-300F CONTROL PANEL IN
737-300QC REPLACE MCD HYD. FILTER ELEMENT AND
LEFT MAIN LANDING
737-400F GASKET IN THE PRESSURE, RETURN AND
GEAR WHEEL WELL
737-400C SUPPLY LINES.
(REFER TO PEMCO MAINTENANCE MANUAL
SUPPLEMENT, CHAPTER/SECTION 12-12-00.)
P52-32-15J OPERATE MCD WITH HAND PUMP FOR ONE 4000 FLIGHT MAIN DECK CARGO
OPEN/CLOSE CYCLE. VISUALLY INSPECT HOURS DOOR MANUAL
737-300F MANUAL CONTROL PANEL VALVES, HAND CONTROL PANEL IN
737-300QC PUMP AND HYD. LINES FOR LEAKS. (REFER LEFT MAIN LANDING
737-400F TO PEMCO MAINTENANCE MANUAL GEAR WHEEL WELL
737-400C SUPPLEMENT, CHAPTER/SECTION 52-35-00.)

November 13, 2009 Page 5
TASK/
CONFIG.
P52-32-16A CYCLE THE DOOR TO THE OPEN AND CLOSED 500 FLIGHT COCKPIT AND FWD
POSITIONS AND SEE THAT ALL WARNING HOURS MAIN DECK
737-300F LIGHTS OPERATE. PASS/CARGO COMPT
737-300QC LH SIDE
737-400F
737-400C
P52-32-16B VISUALLY CHECK ALL DOOR MONITOR 2000 FLIGHT IN AND ON LOWER
SWITCHES (10) AND SWITCH SUPPORTS FOR HOURS AREAS OF MAIN CARGO
737-300F DAMAGE, EVIDENCE OF OVERHEATING, DOOR. MAIN DECK
737-300QC CORROSION AND SECURITY. ADJUST AS PASS/CARGO COMPT
737-400F REQUIRED. (REFER TO PEMCO MAINTENANCE FS 361.87 THRU FS
737-400C MANUAL SUPPLEMENT, CHAPTER/SECTION 498.12
52-37-02.)
ADJUST AS REQUIRED.
P52-32-16C VISUALLY INSPECT WIRE BUNDLES ON TOP 2000 FLIGHT MAIN DECK CARGO
OF THE MAIN CARGO DOOR FOR MISSING, HOURS DOOR FULLY OPEN.
737-300F DAMAGED, OR DETERIORATED INSULATION MAIN DECK
737-300QC AND FOR EVIDENCE OF OVERHEATING AND PASS/CARGO COMPT
737-400F SECURITY. FS 369 THRU 491
737-400C
P52-32-16D INSPECT VISIBLE PARTS OF CARGO DOOR 4000 FLIGHT MAIN DECK
HEATER SYSTEM (OPTIONAL INSTALLATION) HOURS PASS/CARGO DOOR FS
737-300QC FOR EVIDENCE OF OVERHEATING AND 360 THRU 500 BEHIND
SECURITY OF ELECTRICAL SYSTEM. RISER PANEL
P52-32-32 INSPECT SEAL DEPRESSORS FOR DAMAGE, 4000 FLIGHT MAIN DECK CARGO
LOOSE OR MISSING FASTENERS, CORROSION HOURS DOOR OPEN. MAIN
737-300F AND SECURITY. DECK CARGO DOOR
737-300QC JAMBS.
737-400F
737-400C
P52-32-84 PERFORM GENERAL VISUAL INSPECTION OF 4000 FLIGHT MAIN DECK
LATERAL TRACKS BETWEEN BL 45.5 AND 62.5 HOURS PASS/CARGO COMPT
737-300F FOR STRUCTURAL DAMAGE, CORROSION, FS 380 THRU 887.0
737-300QC LOOSE OR MISSING FASTENERS, ELONGATED
HOLES, EDGE CRACKS AND DEFORMATION
OF TRACK HOLE PATTERN.
737-400F PERFORM GENERAL VISUAL INSPECTION OF MAIN DECK CARGO
LATERAL TRACKS BETWEEN BL 45.5 AND 62.5 COMPT FS 380 THRU
FOR STRUCTURAL DAMAGE, CORROSION, 986.5
LOOSE OR MISSING FASTENERS, ELONGATED

TASK/
CONFIG.
737-400C INSPECT LATERAL TRACKS BETWEEN BL 45.5 MAIN DECK CARGO
AND 62.5 FOR STRUCTURAL DAMAGE, COMPT FS 380 THRU
CORROSION, LOOSE OR MISSING 612.5
FASTENERS, ELONGATED HOLES, EDGE
CRACKS AND DEFORMATION OF TRACK HOLE
PATTERN.
P52-32-84A INSPECT LONGITUDINAL TRACKS AT BL 0.0 4000 FLIGHT MAIN DECK
FOR STRUCTURAL DAMAGE, CORROSION, HOURS PASS/CARGO COMPT
737-300F LOOSE OR MISSING FASTENERS, ELONGATED FS 343 THRU 907
737-300QC HOLES, EDGE CRACKS AND DEFORMATION
INSPECT LONGITUDINAL FLOOR BEAM AT BL
0.0 AT THE WING BOX AREA FOR CORROSION,
AND STRUCTURAL DAMAGE.
LONGITUDINAL TRACKS AT BL 0.0 FOR COMPT FS 343 THRU
STRUCTURAL DAMAGE, CORROSION, LOOSE 1006
OR MISSING FASTENERS, ELONGATED
737-400C INSPECT LONGITUDINAL TRACKS AT BL 0.0 MAIN DECK CARGO
FOR STRUCTURAL DAMAGE, CORROSION, COMPT FS 343 THRU
LOOSE OR MISSING FASTENERS, ELONGATED 612.5
P52-32-84B INSPECT LONGITUDINAL TRACK BETWEEN FS 4000 FLIGHT MAIN DECK
380 AND 500B AT LBL 62.5 (CARGO DOOR HOURS PASS/CARGO COMPT
737-300F SIDE) AND ALL ATTACHING HARDWARE FOR FS 380 THRU 500B
737-300QC STRUCTURAL DAMAGE, CORROSION, LOOSE
737-400F OR MISSING FASTENERS, ELONGATED
737-400C
HOLES, EDGE CRACKS, AND DEFORMATION
P52-32-84C PERFORM GENERAL VISUAL INSPECTION OF 4000 FLIGHT MAIN DECK
LONGITUDINAL TRACKS AT BL 0.0 AND AT LBL HOURS PASS/CARGO COMPT
737-300F 62.5 BETWEEN FS 380 AND 500B (CARGO FS 380 THRU 500B
737-300QC DOOR SIDE) FOR EVIDENCE OF SEALANT
737-400F DETERIORATION ALONG FAYING SURFACES
737-400C
AND AROUND THE SEAT TRACKS.

TASK/
CONFIG.
P52-32-84D INSPECT ALL FLOOR PANELS ATTACHED TO 4000 FLIGHT MAIN DECK
THE INSTALLED SEAT TRACKS AT BL 0.0 AND HOURS PASS/CARGO COMPT
737-300F BETWEEN BL 45.5 AND 62.5 FOR CRACKS, FS 340 THRU 907
737-300QC LOOSE OR MISSING FASTENERS AND
SEALANT DETERIORATION ALONG EDGES
AND CUTOUTS FOR THE INSTALLATION OF
THE SEAT TRACKS, AND CARGO NET
FITTINGS.
TH
(W/9 HALF ALL FLOOR PANELS ATTACHED TO THE COMPT FS 340 THRU
PALLET) INSTALLED SEAT TRACKS AT BL 0.0 AND 1006
737-400F BETWEEN BL 45.5 AND 62.5 FOR CRACKS,
LOOSE OR MISSING FASTENERS AND
THE SEAT TRACKS.
737-400C INSPECT ALL FLOOR PANELS ATTACHED TO MAIN DECK CARGO
THE INSTALLED SEAT TRACKS AT BL 0.0 AND COMPT FS 340 THRU
BETWEEN BL 45.5 AND 62.5 FOR CRACKS, 612.50
LOOSE OR MISSING FASTENERS AND
THE SEAT TRACKS.
P52-60-11 VISUALLY INSPECT DRAINAGE HOLES ON 2000 FLIGHT MAIN DECK LWR CARGO
LOWER BEAM TO ENSURE DRAINAGE IS HOURS DOOR CARGO COMPT
737-300F MAINTAINED.
737-300QC
737-400F
737-400C
P56-20-00 VISUALLY INSPECT THE MAIN DECK CARGO 24000 FLIGHT MAIN DECK CARGO
COMPT METAL WINDOW PLUGS FOR HOURS COMPT FS 340 THRU FS
737-300F CONDITION AND SECURITY OF INSTALLATION. 947 INTERNAL AND
EXTERNAL
ATTACHING HARDWARE IS UNCHANGED AND
SHOULD BE INSPECTED IN ACCORDANCE
WITH MAINTENANCE PLANNING DOCUMENT
D6-38278 P56-21-00-A and P56-21-00-B.
737-400F VISUALLY INSPECT THE MAIN DECK CARGO MAIN DECK CARGO
COMPT METAL WINDOW PLUGS FOR COMPT FS 340 THRU FS
CONDITION AND SECURITY OF INSTALLATION. 986.5 INTERNAL AND
EXTERNAL
D6-38278; P56-21-00-A and P56-21-00-B.

TASK/
CONFIG.
737-400C VISUALLY INSPECT THE MAIN DECK CARGO MAIN DECK CARGO
COMPT METAL WINDOW PLUGS FOR COMPT FS 340 THRU FS
CONDITION AND SECURITY OF INSTALLATION. 612.50 INTERNAL AND
EXTERNAL
D6-38278; P56-21-00-A and P56-21-00-B.
Note: Refer to Component Maintenance Manuals for vendor components removed from aircraft for additional
inspections and procedures (Cargo Net, Smoke Detectors, Hydraulic Actuators/Valves, etc.).

B737-300/400 BASIC SCHEDULED MAINTENANCE CHECK - APPENDIX
APPENDIX
PLANNER: AIRCRAFT TYPE: ASSIGNED SUPV: PAGE NO.
B737-300/400 TELEPHONE: ___ OF ___

AIRCRAFT MFR NO. AIRCRAFT REG NO. PEMCO AIRCRAFT ID NO. DATE WORK ORDER NO.
P25-26-00
TASK TITLE: INSPECT FLOOR PANEL EXTERIORS
AIRCRAFT CYCLES: AIRCRAFT HOURS: AIRCRAFT CYCLES AFTER MODIFICATION: AIRCRAFT HOURS AFTER MODIFICATION:
_______________ _______________ _______________ _______________
DESCRIPTION OF WORK MECHANIC INSPECTOR

737-300 QUICKCHANGE AND FREIGHTER WITH EIGHT PALLETS
VISUALLY INSPECT ALL FLOOR PANEL EXTERIORS AROUND INSTALLED SEAT
TRACKS BETWEEN FS 340 AND FS 907 FOR DAMAGE OR SEALANT DETERIORATION.
737-300 FREIGHTER WITH 9TH HALF PALLET AND 737-400 FREIGHTER

TRACKS BETWEEN FS 340 AND FS 1006 FOR DAMAGE OR SEALANT
DETERIORATION.
737-400 COMBI
TRACKS BETWEEN FS 340 AND FS 612.50 FOR DAMAGE OR SEALANT
DETERIORATION.
Report No. P03-113IM, Rev 14 Appendix

B737-300 TELEPHONE: ___ OF ___

P25-26-01
TASK TITLE: CHECK CARGO BARRIER NET ATTACHMENT FITTINGS
_______________ _______________ _______________ _______________

CHECK CARGO BARRIER NET ATTACHMENT FITTINGS AT FS 354 FOR PROPER
OPERATION, DAMAGE AND CORROSION.

B737-300/400 TELEPHONE: ___ OF ___

P25-52-12
TASK TITLE: INSPECT THE MAIN DECK CARGO HANDLING SYSTEM
_______________ _______________ _______________ _______________

737-300 QUICK CHANGE AND FREIGHTER WITH EIGHT PALLETS
VISUALLY INSPECT THE MAIN DECK CARGO HANDLING SYSTEM (FS 340 – 907) FOR:
1. SECURITY OF ATTACHMENT. NO MISSING OR BROKEN STUDS ARE ALLOWED.
2. MACHINED SURFACES FOR GENERAL CONDITION.
3. THREADED AREAS FOR WEAR, DAMAGE OR STRIPPING.
4. METAL PARTS FOR CORROSION AND CONDITION.
5. ALL SPRINGS FOR PROPER ACTION AND FOR BEING INTACT (NOT BROKEN).
737-300 FREIGHTER WITH 9TH HALF PALLET AND 737-400 FREIGHTER
VISUALLY INSPECT THE MAIN DECK CARGO HANDLING SYSTEM (FS 340 – 1006)
FOR:
1. SECURITY OF ATTACHMENT. NO MISSING OR BROKEN STUDS ARE ALLOWED.
737-400 COMBI
VISUALLY INSPECT THE MAIN DECK CARGO HANDLING SYSTEM (FS 340 –612.50)
FOR:
1. SECURITY OF ATTACHMENT. NO MISSING OR BROKEN STUDS ARE
ALLOWED.


P25-53-00
TASK TITLE: INSPECT MAIN DECK CARGO BARRIER NET STRAPS
_______________ _______________ _______________ _______________

VISUALLY INSPECT MAIN DECK CARGO BARRIER NET RADIAL STRAPS AND
CONCENTRIC STRAPS AT FS 354 FOR ABRASION, FRAYING, CUTS OR PUNCTURES.
CHECK ALL STRAPS FOR CONTAMINATION OF CHEMICALS, GREASE, OIL, URINE OR
OTHER SUBSTANCE THAT WILL CAUSE DAMAGE TO OR WEAKEN STRAPS.
IF STRAPS HAVE BEEN CONTAMINATED, THEY MUST BE REPLACED.
REFER TO PEMCO MAINTENANCE MANUAL SUPPLEMENT, CHAPTER 25 and CMM
25-53-00


___ OF ___
B737-400 TELEPHONE:
P25-53-45
TASK TITLE: INSPECT MAIN CARGO COMPARTMENT KICK PANELS
_______________ _______________ _______________ _______________

737-400 COMBI
VISUALLY INSPECT MAIN CARGO COMPARTMENT KICK PANELS FOR DAMAGE AND
SECURITY AND CAN BE PERFORMED USING A BORESCOPE OR THE REMOVAL OF
THE COVER ASSEMBLIES TO GAIN ACCESS TO THE KICK PANELS. IF PANELS MUST
BE REPLACED, REFER TO PEMCO MAINTENANCE MANUAL SUPPLEMENT, CHAPTER
25


P26-12-11
TASK TITLE: INSPECT SMOKE DETECTION SYSTEM VACUUM SOURCE
_______________ _______________ _______________ _______________

VISUALLY INSPECT SMOKE DETECTION SYSTEM VACUUM SOURCE LOCATED ON
THE LOWER OUTER FUSELAGE AT FS 380, BETWEEN STR 23/24 AND FS 727E,
BETWEEN STR 22/23.


P26-12-11A
TASK TITLE: INSPECT SMOKE DETECTOR VENT PORTS
_______________ _______________ _______________ _______________

INSPECT SMOKE DETECTORS VENT PORTS FOR ANY KIND OF PLUGS AND ENSURE
A FREE FLOW AIR PATH (UPPER PASS/CARGO FS 352 THRU FS 947). REFER TO
PEMCO MAINTENANCE MANUAL SUPPLEMENT, CHAPTER 26.


P33-51-02
TASK TITLE: INSPECT THE EMERGENCY PATH LIGHTING
_______________ _______________ _______________ _______________

VISUALLY INSPECT EMERGENCY PATH LIGHTING ON THE FLOOR OF THE SEAT
PALLETS FOR CRACKS AND DAMAGE. REFER TO PEMCO MAINTENANCE MANUAL
SUPPLEMENT, CHAPTER 33, AND SAFTGLO DOCUMENTS E74-10, 11, 12, 13, 14, AND
DRAWING SG737.

B737-300/400 TELEPHONE: ___ OF ___

P52-09-18
TASK TITLE: INSPECT MAIN CARGO DOOR SEAL
_______________ _______________ _______________ _______________

CYCLE THE MAIN CARGO DOOR TO FULL OPEN AND INSPECT DOOR SEAL FOR
CUTS AND DETERIORATION. (MAIN CARGO DOOR FS 360 THRU FS 500).

B737-300/400 TELEPHONE: ___ OF ___

P52-32-00
TASK TITLE: INSPECT MAIN CARGO DOOR SEAL DEPRESSOR
_______________ _______________ _______________ _______________

VISUALLY INSPECT SEAL DEPRESSOR FOR CRACKS AND GOUGES (MAIN CARGO
DOOR JAMB FS 360 THRU FS 500).

July 23, 2008 Page 10
B737-300/400 TELEPHONE: ___ OF ___

P52-32-00A
TASK TITLE: CHECK DOOR OPERATION
_______________ _______________ _______________ _______________

CHECK DOOR FUNCTIONING, ADJUSTMENT AND OPERATION. REFER TO PEMCO
MAINTENANCE MANUAL SUPPLEMENT, CHAPTER 52.

July 23, 2008 Page 11
B737-300/400 TELEPHONE: ___ OF ___

P52-32-00B
TASK TITLE: VENT DOOR OPERATION
_______________ _______________ _______________ _______________

SIMULATE AIRCRAFT IN-AIR AND OPEN VENT DOORS. VERIFY “PRESS” LIGHT
UNDER ARM SWITCH ON MCD OPERATOR PANEL DOES NOT ILLUMINATE.
SET ARM SWITCH TO ARM. VERIFY BOTH “POWER” LIGHTS DO NOT ILLUMINATE.
REFER TO BOEING MAINTENANCE MANUAL, CHAPTER/SECTION 32-00-00 AND
32-09-00, AND TO PEMCO MAINTENANCE MANUAL SUPPLEMENT, CHAPTER/SECTION
52-35-00.

B737-300/400 TELEPHONE: ___ OF ___

P52-32-00C
TASK TITLE: AFT VENT DOOR FULL OPEN CIRCUIT
_______________ _______________ _______________ _______________

VERIFY AFT VENT DOOR FULL OPEN CIRCUIT. REFER TO PEMCO MAINTENANCE
MANUAL SUPPLEMENT, CHAPTER/SECTION 52-37-02.

B737-300/400 TELEPHONE: ___ OF ___

P52-32-11
TASK TITLE: CHECK MAIN CARGO DOOR LOWER JAMB LATCH RIGGING
_______________ _______________ _______________ _______________

CHECK MAIN CARGO DOOR LOWER JAMB LATCH RIGGING. (PASS/CARGO
COMPARTMENT LOWER LH SIDE FS 369.21 THRU FS 490.80)

July 23, 2008 Page 14
B737-300/400 TELEPHONE: ___ OF ___

P52-32-11A
TASK TITLE: LUBRICATE LATCH MECHANISM GEAR BOX
_______________ _______________ _______________ _______________

LUBRICATE LATCH MECHANISM GEAR BOX WITH BMS 3-33() GREASE. (PASS/CARGO
COMPARTMENT FS 360 THRU FS 500) REFER TO PEMCO MAINTENANCE MANUAL
SUPPLEMENT, CHAPTER 12.

July 23, 2008 Page 15
B737-300/400 TELEPHONE: ___ OF ___

P52-32-11B
TASK TITLE: INSPECT LATCH ACTUATOR THREADS
_______________ _______________ _______________ _______________

FOR AIRCRAFT WITH THREADED CONFIGURATION:
INSPECT LATCH ACTUATOR THREADS, WITH CLOSER ATTENTION TO THE END
THREADS THAT ENGAGE IN LATCH PINS. (PASS/CARGO COMPARTMENT FS 360 –
FS 500)
FOR AIRCRAFT WITH PINNED CONFIGURATION:
INSPECT LATCH ACTUATOR PIN ATTACHMENT FOR SECURITY AND/OR DAMAGE.

July 23, 2008 Page 16
B737-300/400 TELEPHONE: ___ OF ___

P52-32-12
TASK TITLE: INSPECT MAIN CARGO DOOR LATCH PIN ARMS AND LATCH PIN
COVERS
_______________ _______________ _______________ _______________

VISUALLY INSPECT MAIN CARGO DOOR LATCH PIN ARMS AND LATCH PIN COVERS
FOR DAMAGE AND SECURITY. (LH SIDE FS 360.12 - 499.87 BEHIND DADO PANEL)

July 23, 2008 Page 17
B737-300/400 TELEPHONE: ___ OF ___

P52-32-12A
TASK TITLE: INSPECT LATCH PINS
_______________ _______________ _______________ _______________

VISUALLY INSPECT LATCH PINS FOR GOUGES, PAY CLOSE ATTENTION TO RUBBING
AREAS. (LH SIDE FS 369.21 - 490.80)

July 23, 2008 Page 18
B737-300/400 TELEPHONE: ___ OF ___

P52-32-12B
TASK TITLE: INSPECT ALL BOLTS ON LOCK ARMS
_______________ _______________ _______________ _______________

VISUALLY INSPECT ALL BOLTS ON LOCK ARMS FOR LOOSENESS. (LH SIDE FS
369.12 - 490.80 BEHIND DADO PANEL)

July 23, 2008 Page 19
B737-300/400 TELEPHONE: ___ OF ___

P52-32-12C
TASK TITLE: INSPECT LOCK ARM SPRINGS
_______________ _______________ _______________ _______________

VISUALLY INSPECT LOCK ARM SPRINGS. (FS 380 AND FS 468 BEHIND DADO PANEL)

July 23, 2008 Page 20
B737-300/400 TELEPHONE: ___ OF ___

P52-32-12E
TASK TITLE: INSPECT DOOR LOCKS AND OPERATING MECHANISM
_______________ _______________ _______________ _______________

VISUALLY INSPECT DOOR LOCKS AND OPERATING MECHANISM FOR DAMAGE AND
SECURITY. (FS 360 - 500 BEHIND DADO PANEL)

July 23, 2008 Page 21
B737-300/400 TELEPHONE: ___ OF ___

P52-32-12F
TASK TITLE: VISUALLY INSPECT FWD AND AFT LATCH SHAFTS AT VENT DOOR
LOCK HOOK ATTACH POINT FOR CRACKS AND DAMAGE
_______________ _______________ _______________ _______________

VISUALLY INSPECT FWD AND AFT LATCH SHAFTS AT VENT DOOR LOCK HOOK
ATTACH POINT FOR CRACKS AND DAMAGE(FS 380 AND FS 468 BEHIND DADO
PANEL) PAY CLOSE ATTENTION TO BOLT HOLES
SHAFT .................................................................. 007-02702-1
REMOVE FWD and AFT VENT DOOR HOOKS TO FACILITATE INSPECTION
HOOK FWD VENT DOOR.................................... 007-02714-11
HOOK AFT VENT DOOR ..................................... 007-02714-12
HOOK FWD VENT DOOR (BACK PLATE) .......... 007-02714-13
HOOK AFT VENT DOOR (BACKPLATE) ............ 007-02714-14
ATTACHING PARTS
BOLT ............................ NAS6604-21
BOLT ............................ NAS6605-9
WASHER ...................... AN960D516
NUT .............................. MS21042-5
REINSTALL FWD AND AFT VENT DOOR HOOKS USING PREVIOUSLY REMOVED
ATTACHING PARTS IF SERVICEABLE. REPLACE ANY UNSERVICABLE PARTS.

July 23, 2008 Page 22
B737-300/400 TELEPHONE: ___ OF ___

P52-32-13
TASK TITLE: INSPECT LOCK MECHANISM AND FORWARD AND AFT DOOR LOCK
VIEW PORTS
_______________ _______________ _______________ _______________

WITH THE DADO PANEL REMOVED, VISUALLY INSPECT THE LOCK MECHANISM TO
VERIFY NO DAMAGE. (MAIN CARGO DOOR BEHIND DADO PANEL FS 392 THRU 468)
VISUALLY INSPECT FORWARD AND AFT DOOR LOCK VIEW PORTS FOR DIRT, OIL,
OR ANY CONTAMINATION THAT RESTRICTS THE ABILITY TO VIEW THE DOOR LOCK.
(OUTER MAIN CARGO DOOR FS 392 AND FS 458)
VERIFY THAT THE PLACARDS ADJACENT TO EACH LOCK VIEW PORT IS SECURE
AND READABLE.

July 23, 2008 Page 23
B737-300/400 TELEPHONE: ___ OF ___

P52-32-14
TASK TITLE: INSPECT LIFTING MECHANISM LINKAGES
_______________ _______________ _______________ _______________

WITH THE DOOR OPEN, VISUALLY INSPECT THE LIFTING MECHANISM LINKAGES
FOR INDICATIONS OF WEAR OR BENDING. (FS 369 & FS 479)

July 23, 2008 Page 24
B737-300/400 TELEPHONE: ___ OF ___

P52-32-15
TASK TITLE: INSPECT FOR EVIDENCE OF HYDRAULIC LEAKAGE
_______________ _______________ _______________ _______________

VISUALLY INSPECT FOR EVIDENCE OF HYDRAULIC LEAKAGE AROUND ACTUATORS.
(FS 360 & FS 500)

July 23, 2008 Page 25
B737-300/400 TELEPHONE: ___ OF ___

P52-32-15A
TASK TITLE: INSPECT ACTUATOR LINKAGE RODS
_______________ _______________ _______________ _______________

VISUALLY INSPECT ACTUATOR LINKAGE RODS FOR EVIDENCE OF DAMAGE,
CORROSION, AND SECURITY. (UPPER DOOR FS 369 & FS 479)

July 23, 2008 Page 26
B737-300/400 TELEPHONE: ___ OF ___

P52-32-15B
TASK TITLE: INSPECT HOSES
_______________ _______________ _______________ _______________

VISUALLY INSPECT HOSES FOR CUTS, FRAYING, LEAKAGE AND SECURITY AROUND
ACTUATORS AND HYDRAULIC LINES GOING TO THE DOOR. (LH SIDE FS 360 - 500)

July 23, 2008 Page 27
B737-300/400 TELEPHONE: ___ OF ___

P52-32-15C
TASK TITLE: INSPECT HYDRAULIC VALVES
_______________ _______________ _______________ _______________

VISUALLY INSPECT THE FOLLOWING HYDRAULIC COMPONENTS:
DOUBLE PILOT CHECK VALVE
ISOLATION VALVE (2)
RESTRICTOR (3)
PRIORITY VALVE
SEQUENCE VALVE (2)
PRESSURE RELIEF VALVE
CHECK VALVE

July 23, 2008 Page 28

P52-32-15D
TASK TITLE: VERIFY HYDRAULIC OIL LEVEL (ACFT WITH MCD HYD. PUMP IN TAIL)
_______________ _______________ _______________ _______________

AIRCRAFT WITH MAIN CARGO DOOR HYDRAULIC PUMP IN TAIL.
VERIFY HYDRAULIC OIL LEVEL. (SEC. 48 ACCESS DOOR-LWR AFT FUSELAGE)
VERIFY RELIEF VALVES ARE SECURED (NOT LOOSE) ON THE PUMP.
VISUALLY INSPECT FOR LEAKAGE OF HYDRAULIC FLUID.

July 23, 2008 Page 29

P52-32-15E
TASK TITLE: INSPECT THE AFT PRESSURE BULKHEAD (ACFT WITH MCD HYD.
PUMP IN TAIL)
_______________ _______________ _______________ _______________

VISUALLY INSPECT THE AFT PRESSURE BULKHEAD AT FS 1016 WHERE HYDRAULIC
LINES FOR THE HYDRAULIC MAIN CARGO DOOR PUMP ARE LOCATED, FOR
DAMAGE, CRACKS, CORROSION AND LEAKAGE OF HYDRAULIC FLUID. (SEC. 48 AFT
BLOW-OUT PANEL)

July 23, 2008 Page 30

P52-32-15F
TASK TITLE: INSPECT HYDRAULIC LINES, MANUAL HAND PUMP, RELIEF VALVE
AND HYDRAULIC PANEL (ACFT WITH MCD HYD. PUMP IN TAIL)
_______________ _______________ _______________ _______________

VISUALLY INSPECT THE MAIN CARGO DOOR HYDRAULIC LINES, MANUAL HAND
PUMP, RELIEF VALVE, HYDRAULIC PANEL AND ITS COMPONENTS (LISTED BELOW)
FOR DAMAGE, CRACKS, CORROSION AND LEAKAGE OF HYDRAULIC FLUID.
(LOCATED IN THE LEFT MAIN LANDING GEAR WHEEL WELL)
CROSS-OVER VALVE
MANUAL VALVE (4),

July 23, 2008 Page 31
B737-300/400 TELEPHONE: ___ OF ___

P52-32-15G
TASK TITLE: INSPECT THE MCD HYD. LINES, MANUAL HAND PUMP, HYD. FUSE
ASSEMBLY AND HYD. PANEL (ACFT WITH MCD B SYS. HYD. SUPPLY)
_______________ _______________ _______________ _______________

AIRCRAFT WITH MAIN CARGO DOOR B SYSTEM HYDRAULIC SUPPLY.
VISUALLY INSPECT THE MCD HYD. LINES, MANUAL HAND PUMP, HYD. FUSE
ASSEMBLY (LOCATED IN THE PRESSURE LINE) AND HYD. PANEL ASSY 007-00816
AND COMPONENTS (LISTED BELOW) FOR DEGRADATION OF PROTECTIVE
COATINGS, DAMAGE, CRACKS, CORROSION AND LEAKAGE OF HYDRAULIC FLUID.
(LOCATED IN LEFT AND RIGHT MAIN LANDING GEAR WHEEL WELLS)

July 23, 2008 Page 32
B737-300/400 TELEPHONE: ___ OF ___

P52-32-15H
TASK TITLE: REPLACE MCD FILTER ELEMENTS AND GASKETS (ACFT WITH MCD B
SYS. HYD. SUPPLY)
_______________ _______________ _______________ _______________

AIRCRAFT WITH MAIN CARGO DOOR B SYSTEM HYDRAULIC SUPPLY.
REPLACE MCD HYD. FILTER ELEMENT AND GASKET IN THE PRESSURE, RETURN
AND SUPPLY LINES (LOCATED ON MANUAL CONTROL PANEL IN LEFT MAIN LANDING
GEAR WHEEL WELL). REFER TO PEMCO MAINTENANCE MANUAL SUPPLEMENT,
CHAPTER/SECTION 12-12-00.

B737-300/400 TELEPHONE: ___ OF ___

P52-32-15J
TASK TITLE: OPERATE MAIN CARGO DOOR HAND PUMP
_______________ _______________ _______________ _______________

OPERATE MCD WITH HAND PUMP FOR ONE OPEN/CLOSE CYCLE. VISUALLY
INSPECT MANUAL CONTROL PANEL VALVES, HAND PUMP AND HYD. LINES FOR
LEAKS. (LOCATED IN LEFT MAIN LANDING GEAR WHEEL WELL)
REFER TO PEMCO MAINTENANCE MANUAL SUPPLEMENT, CHAPTER 52.

July 23, 2008 Page 34
B737-300/400 TELEPHONE: ___ OF ___

P52-32-16A
TASK TITLE: CHECK TO SEE THAT ALL WARNING LIGHTS OPERATE
_______________ _______________ _______________ _______________

CYCLE THE DOOR TO THE OPEN AND CLOSED POSITIONS AND SEE THAT ALL
WARNING LIGHTS OPERATE.

July 23, 2008 Page 35
B737-300/400 TELEPHONE: ___ OF ___

P52-32-16B
TASK TITLE: CHECK ALL DOOR MONITOR SWITCHES AND SWITCH SUPPORTS
_______________ _______________ _______________ _______________

VISUALLY CHECK ALL DOOR MONITOR SWITCHES AND SWITCH SUPPORTS FOR
DAMAGE, EVIDENCE OF OVERHEATING, CORROSION AND SECURITY (IN AND ON
LOWER PART OF CARGO DOOR FS 361.87 - 498.12). REFER TO PEMCO
MAINTENANCE MANUAL SUPPLEMENT, CHAPTER/SECTION 52.
ADJUST AS REQUIRED.

July 23, 2008 Page 36
B737-300/400 TELEPHONE: ___ OF ___

P52-32-16C
TASK TITLE: INSPECT WIRE BUNDLES ON TOP OF THE MAIN CARGO DOOR
_______________ _______________ _______________ _______________

VISUALLY INSPECT WIRE BUNDLES ON TOP OF THE MAIN CARGO DOOR FOR
MISSING, DAMAGED, OR DETERIORATED INSULATION AND FOR EVIDENCE OF
OVERHEATING AND SECURITY. (DOOR OPEN INSIDE UPPER DOOR FS 369 - 491)

July 23, 2008 Page 37

P52-32-16D
TASK TITLE: INSPECT VISIBLE PARTS OF CARGO DOOR HEATER SYSTEM
_______________ _______________ _______________ _______________

INSPECT VISIBLE PARTS OF CARGO DOOR HEATER SYSTEM (OPTIONAL
INSTALLATION) FOR EVIDENCE OF OVERHEATING AND SECURITY OF ELECTRICAL
SYSTEM. (CARGO DOOR FS 360 THRU 500 BEHIND RISER PANEL)

July 23, 2008 Page 38
B737-300/400 TELEPHONE: ___ OF ___

P52-32-32
TASK TITLE: INSPECT SEAL DEPRESSOR
_______________ _______________ _______________ _______________

INSPECT SEAL DEPRESSOR FOR DAMAGE, LOOSE OR MISSING FASTENERS,
CORROSION AND SECURITY. (CARGO DOOR OPEN DOOR JAMB).

July 23, 2008 Page 39
B737-300/400 TELEPHONE: ___ OF ___

P52-32-84
TASK TITLE: INSPECT LATERAL TRACKS
_______________ _______________ _______________ _______________

737-300F & 737-300QC
REFER TO PEMCO MAINTENANCE MANUAL FOR ACCESS STEPS AND
REMOVAL/INSTALLATION INFORMATION. PERFORM A GENERAL VISUAL INSPECTION
OF LATERAL TRACKS AT FS 380 THROUGH 887.0 BETWEEN BL 45.5 AND 62.5 FOR
STRUCTURAL DAMAGE, CORROSION, LOOSE OR MISSING FASTENERS, ELONGATED
HOLES, EDGE CRACKS AND DEFORMATION OF TRACK HOLE PATTERN.
737-400F
REMOVAL/INSTALLATION INFORMATION PERFORM A GENERAL VISUAL INSPECTION
737-400C

July 23, 2008 Page 40
B737-300/400 TELEPHONE: ___ OF ___

P52-32-84A
TASK TITLE: INSPECT LONGITUDINAL TRACKS & LONGITUDINAL FLOOR BEAMS
_______________ _______________ _______________ _______________

737-300F & 737-300QC
OF LONGITUDINAL TRACKS AT BL 0.0 BETWEEN FS 343 AND 907 FOR STRUCTURAL
DAMAGE, CORROSION, LOOSE OR MISSING FASTENERS, ELONGATED HOLES, EDGE
CRACKS AND DEFORMATION OF TRACK HOLE PATTERN.
INSPECT LONGITUDINAL FLOOR BEAM AT BL 0.0 AT THE WING BOX AREA FOR
CORROSION, AND STRUCTURAL DAMAGE.
737-300F W/9TH HALF PALLET & 737-400F
OF LONGITUDINAL TRACKS AT BL 0.0 BETWEEN FS 343 AND 1006 FOR STRUCTURAL
DAMAGE, CORROSION, LOOSE OR MISSING FASTENERS, ELONGATED HOLES, EDGE
CRACKS AND DEFORMATION OF TRACK HOLE PATTERN.
737-400C
OF LONGITUDINAL TRACKS AT BL 0.0 BETWEEN FS 343 AND 612.50 FOR

July 23, 2008 Page 41
B737-300/400 TELEPHONE: ___ OF ___

P52-32-84B
TASK TITLE: INSPECT LONGITUDINAL TRACK AND ALL ATTACHING HARDWARE
_______________ _______________ _______________ _______________

INSPECT LONGITUDINAL TRACK BETWEEN FS 380 AND 500B AT LBL 62.5 (CARGO
DOOR SIDE) AND ALL ATTACHING HARDWARE FOR STRUCTURAL DAMAGE,
CORROSION, LOOSE OR MISSING FASTENERS, ELONGATED HOLES, EDGE CRACKS,
AND DEFORMATION OF TRACK HOLE PATTERN.

July 23, 2008 Page 42
B737-300/400 TELEPHONE: ___ OF ___

P52-32-84C
TASK TITLE: INSPECT FOR EVIDENCE OF SEALANT DETERIORATION
_______________ _______________ _______________ _______________

737-300F & 737-300QC
FOR EVIDENCE OF SEALANT DETERIORATION ALONG FAYING SURFACES AND
AROUND THE SEAT TRACKS CALLED FOR IN PRECEDING PARAGRAPHS P52-32-84,
-84A AND -84B. (PASS/CARGO COMPARTMENT FS 340 - 907)
737-300F W/9th HALF PALLET & 737-400F
-84A AND -84B. (PASS/CARGO COMPARTMENT FS 340 - 1006)
737-400C
-84A AND -84B. (PASS/CARGO COMPARTMENT FS 340 – 612.50)

July 23, 2008 Page 43
B737-300/400 TELEPHONE: ___ OF ___

P52-32-84D
TASK TITLE: INSPECT ALL MODIFIED FLOOR PANELS ATTACHED TO INSTALLED
SEAT TRACKS (GENERAL VISUAL INSPECTION)
_______________ _______________ _______________ _______________

737-300F & 737-300QC
OF ALL MODIFIED FLOOR PANELS THAT ARE ATTACHED TO THE INSTALLED SEAT
TRACKS (AS MENTIONED IN THE PRECEDING PARAGRAPHS P52-32-84, -84A AND
-84B) BETWEEN FS 340 AND 907 FOR CRACKS, LOOSE OR MISSING FASTENERS AND
SEALANT DETERIORATION ALONG EDGES AND CUTOUTS FOR THE INSTALLATION
OF THE SEAT TRACKS, AND CARGO NET FITTINGS.
737-300F/9th HALF PALLET & 737-400F
-84B) BETWEEN FS 340 AND 1006 FOR CRACKS, LOOSE OR MISSING FASTENERS
AND SEALANT DETERIORATION ALONG EDGES AND CUTOUTS FOR THE
INSTALLATION OF THE SEAT TRACKS, AND CARGO NET FITTINGS.
737-400C
-84B) BETWEEN FS 340 AND 612.50 FOR CRACKS, LOOSE OR MISSING FASTENERS
AND SEALANT DETERIORATION ALONG EDGES AND CUTOUTS FOR THE
INSTALLATION OF THE SEAT TRACKS, AND CARGO NET FITTINGS.

July 23, 2008 Page 44
B737-300/400 TELEPHONE: ___ OF ___

P52-60-11
TASK TITLE: INSPECT DRAINAGE HOLES ON LOWER BEAM
_______________ _______________ _______________ _______________

VISUALLY INSPECT DRAINAGE HOLES ON LOWER BEAM TO ENSURE DRAINAGE IS
MAINTAINED. (LWR CARGO DOOR CARGO COMPARTMENT)

July 23, 2008 Page 45
B737-300/400 TELEPHONE: ___ OF ___

P56-20-00
TASK TITLE: INSPECT METAL WINDOW PLUGS
_______________ _______________ _______________ _______________

737-300 FREIGHTER
VISUALLY INSPECT THE METAL WINDOW PLUGS FOR CRACKS, CORROSION AND
DAMAGE. (CARGO COMPARTMENT FS340 THROUGH FS947 INTERNAL AND
EXTERNAL)
ATTACHING HARDWARE AND EXISTING STRUCTURE IS UNCHANGED AND SHOULD
BE INSPECTED IN ACCORDANCE WITH BOEING MAINTENANCE PLANNING
DOCUMENT D6-38278.
737-400 FREIGHTER
DAMAGE. (CARGO COMPARTMENT FS340 THROUGH FS986.5 INTERNAL AND
EXTERNAL)
DOCUMENT D6-38278; P56-21-00-A and P56-21-00-B.
737-400 COMBI
DAMAGE. (CARGO COMPARTMENT FS340 THROUGH FS612-50 INTERNAL AND
EXTERNAL)
DOCUMENT D6-38278; P56-21-00-A and P56-21-00-B.

July 23, 2008 Page 46

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BOEING 737-300/400

COMBI (C), FREIGHTER (F) AND

REPORT NO. P03-113IM

Original Issue: October 29, 1993

PEMCO WORLD AIR SERVICES

Comments and questions should be directed to:

Report No. P03-113IM, Rev 16 Highlights

REV. REVISION INSERTION

Report No. P03-113IM, Rev 16 Record of Revisions

RECORD OF TEMPORARY REVISIONS

TEMPORARY PAGE ISSUE DATE

Report No. P03-113IM, Rev 14 Record of Temporary Revisions

RECORD OF SERVICE BULLETINS/MODIFICATIONS INCORPORATED

Report No. P03-113IM, Rev 14 Record of Service Bulletins/Modifications Incorporated

LIST OF EFFECTIVE PAGES

SECTION PAGE DATE SECTION PAGE DATE

Report No. P03-113IM, Rev 16 List of Effective Pages

Report No. P03-113IM, Rev 15 Table of Content

Report No. P03-113IM, Rev 15 Table of Content

Report No. P03-113IM, Rev 14 Introduction

MAINTENANCE AND INSPECTION TASKS

Report No. P03-113IM, Rev 14 Tasks

Report No. P03-113IM, Rev 14 Tasks

Report No. P03-113IM, Rev 14 Tasks

Report No. P03-113IM, Rev 14 Tasks

Report No. P03-113IM, Rev 15 Tasks

Report No. P03-113IM, Rev 15 Tasks

Report No. P03-113IM, Rev 14 Tasks

Report No. P03-113IM, Rev 14 Tasks

Report No. P03-113IM, Rev 14 Tasks

PLANNER: AIRCRAFT TYPE: ASSIGNED SUPV: PAGE NO.

B737-300/400 TELEPHONE: ___ OF ___

DESCRIPTION OF WORK MECHANIC INSPECTOR

737-300 FREIGHTER WITH 9TH HALF PALLET AND 737-400 FREIGHTER

Report No. P03-113IM, Rev 14 Appendix

PLANNER: AIRCRAFT TYPE: ASSIGNED SUPV: PAGE NO.

B737-300 TELEPHONE: ___ OF ___

DESCRIPTION OF WORK MECHANIC INSPECTOR

Report No. P03-113IM, Rev 14 Appendix

PLANNER: AIRCRAFT TYPE: ASSIGNED SUPV: PAGE NO.

B737-300/400 TELEPHONE: ___ OF ___

DESCRIPTION OF WORK MECHANIC INSPECTOR

Report No. P03-113IM, Rev 14 Appendix

PLANNER: AIRCRAFT TYPE: ASSIGNED SUPV: PAGE NO.

B737-300 TELEPHONE: ___ OF ___

DESCRIPTION OF WORK MECHANIC INSPECTOR

Report No. P03-113IM, Rev 14 Appendix

PLANNER: AIRCRAFT TYPE: ASSIGNED SUPV: PAGE NO.

DESCRIPTION OF WORK MECHANIC INSPECTOR

Report No. P03-113IM, Rev 14 Appendix

PLANNER: AIRCRAFT TYPE: ASSIGNED SUPV: PAGE NO.

B737-300 TELEPHONE: ___ OF ___

DESCRIPTION OF WORK MECHANIC INSPECTOR

Report No. P03-113IM, Rev 14 Appendix

PLANNER: AIRCRAFT TYPE: ASSIGNED SUPV: PAGE NO.

B737-300 TELEPHONE: ___ OF ___

DESCRIPTION OF WORK MECHANIC INSPECTOR

Report No. P03-113IM, Rev 14 Appendix

PLANNER: AIRCRAFT TYPE: ASSIGNED SUPV: PAGE NO.

B737-300 TELEPHONE: ___ OF ___

DESCRIPTION OF WORK MECHANIC INSPECTOR

Report No. P03-113IM, Rev 14 Appendix

PLANNER: AIRCRAFT TYPE: ASSIGNED SUPV: PAGE NO.

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