CH.

2
Photess design of
Hecaut Exchumgens.
Page
Date
*Shel amdA Heat
Tube
heuge
She ll amd ube heet
ce he most exchemgeAs
Coidely used
equlpment becoLs.e Seqmented
baffleS meke Such a heaEexchen1
Stthdyem.oqh fo Indust9aia use
heyase mosHy used as Heat
thamste s equpmernt but
CuSeS the Oe al6o usednte 0s
Reacto h lling flm Absosbess ate
Sizes of Volous pat oP She l
amdtube hea excbemg es ike
Shell, hubes, HesedS ose Stundasdize
by lubulc Exchela9a MonufeicHuhp
As sociatom. CTEMÁ)
Shellomd ube HE aeClassied
in thaee CctegoieS.
0 Cluss R CoveS hea exchamg ehs
Qubich Laseused tos Seuêhe duties
im petholeumCImd e loted Indsto.ies
Omd itCovessthe HE that c e
going to haudle toxie gaS
&highly
fAnm.cuhlefludo hozadoS
tluid
(2 Class B Coveshs hect_exchotges
chich LASedin Chemica
p9otess industalesnot involviag
Sevehcu dutte
 Pa

(3Cluss C CovénsHE cthich as2

Sed imcamm clou4 in ess
Lmpotamt phocessopplicattom
Pkample HE usedfo 2eoveyo

Vanious otaiof Shell4 be HE

DShellh ahdra
Shell s theCostliesh paht ot
heat exchumqe E 6
lost o f Shell amdube HE Sensitivel
chamges HHh ohuugem olfau@te,
OShell
As pe 1EMA
Stdndchd Sheh Size
nauge tcm m taGo in
TA Shell91ze 9heten tham 04In
+1s fabicated by nelling plocte
5hell diamete depend
tubebumd1edieamete s foa tixed
hube sheetE Shell Tube HE
the gap betoe.enShell and ube
ALbudé icionimimum cm9 i h
1020mm AA

Requhed Shell diame.te.9 is defen-

oimed by tollocoieg Hhheepmethcdi
1 Based On Actucl tube sheet
layout dncacon9
2 se af stamdad tables
3 Uee of Apphox mute equatfom
 Pass Date
Shell Side a PahtHon plte
ngle Pass Shel SuSed n
he mostotthe Cese
Jcoo pass Shel is 9ecommende
cobese shell &Tube toap liff
iS Umtauouaable fo the Sinde
Shell p Siole pussS
Shell Sidepciss panttHon plate
isnot _phavided-o mphove
Shell Side hecuttnsfen Coellite
But its Povidedtoavoid the
ua favouhable f e p DiEf O to
avodThe hoss Oftewp betoee4
hot flud (oldtud.

( Baffles
loOo tunc o 6Baffle
O BaPEleso
O e uS.ed in ghello-
imca
ease thetusbuetnce n shell
Sidef l u i d . b

Baffles a eindihectHy Suppoat.

he ubes & the) eby heduce
the Vibhahion vM ubeS

Diffeneut types of buflles ane

wes ia Shed Tube tlE
Segmenteil beifFle
Nest
Nest baffle
eqnente StiP Baffle
0itice beutfle
ba FF|e.
 Page
Oale

bes
Lbe Sze n ge faem toLi

m ShellL tube HE.

f o n Stondood tubesit Size
isequel toocteh diamehoLof fuk.
std
hicknessd oF ubeche exphesSe
isBJC Bi9miughou ieiu
I n Hecsethe Value oF BOG mean
Decnecse n t u b e thickues

ubes aneovoilecblein 8td

legta Nk CH 8 t 12 ft- lG£LLG
ube Side pasS Pasrtitlem floe

Tbe StdepacsesCe Phalidl

fo deceaseHhe tube Side Hloco a9Eq
Cend to intheuse Jube Side vel fuid
Ve lociy heneby upnove he
tubeSide HTC cut expeuee of
PoneSsue hop
TieKod
Baffle3 ahe Suppontebytie
ie hudS ce naade by3Olid
Nenacll y futth anlnasn t e
nods CUe nequeed to Supeoat
uPfle
 of 9nodg SJesS the
Diaaetes
DieimeFea of be

Spouce
SpacecUhe u3ed to ucaiatenin
Space betoeem BaHHe,
-Spacesa ahe he pieces of pipesS
o 1m th e most of fhe CeLse g
pieces of exthaOValloble ubes
Spae9 Co%epcuSsed oe -he
he 90ds amd becuse ot thelny
baffles a dlo mot Slide ave He neds
ude he ePtect of ace of flud.
length of Spacefsequa to SpcLce
beftoeen The bafAleg

(Seallug P
s aShell gide Compouet
Sealinq Sthip aChed om the
mslde Guhtute ot Shell

000Humctiom 9tSeaing Sp
Sealing Staip heduce he Qmou
of bypass of 9hell Side flud
flocal9 h haugh lhoim.ce
Shel lmadediametea 4tuube beteued
buLdledicueteh.
Seouiug Sthips also Laactk e the
nemola E fube bundle
them el ecgY
 tlooHing heedbect exchoiu9 e

ooypesoP Floatiisg hPad HE

SPI+-ing floatin9 head HE

PullHh9icugh flocuting bead HE

Splih 9ning FloaH hecud HE is

e d lin Chelcal pziocess
OHdley
imdust2h1e

AD'SAdvauteqes ofthisS
Bduaatageg
pecct Exchelge, ovenPlHhuvgh
HE UheaS4ellex

Advateg e
ompcaedto pul thhough flocutig
ess Dlamete i's
hecd HE
h@quuhAclfo the Shell o
Sumeiumof tub e
acCamnmcddte he

DisAdli/autege 14AtA

Mainteuce i e iS eqLu
Mone
SHhe toStllesft
t h e HE
ype o f Shel
G1ememal deslgm method
Shej tube heot ycKoug.
XLeleulatiam o Heat dut
os Coolimq 0h heatim4 on toh
mo phcus.echemge heatduty
sCalculeuhed by
m P
E

h e e Eheat duty hequhed K

me mass oo hpte af Plu
Cpz Specific heat of fluid
Abz lemp lPteence

2 to Comden Sattom uith Subloehus

mAtm CAt_
orn maSS locs nCAte o
Vapo
CL Spech hecut of Conden Sate
A latemt blat ot Valonlzatcom

8 fo% boil.e S

0m X o5

mvVopolzatlom haute
Ctent heout of Vapuzodtiem,
 a-teia of1Selectiom fom
Hanizamteu amcdVenhHcc omdenseh

tanomlyHlmtoiseComdenisutièm
hohiZamtea posiiom 9iveshighe
ComdemScttom CoeFAentthem
Vesnttco posihom
m CoLseoEiConden5uHènLith
Subtoolimgim aghell cmd
Hub.e eHE Comdensctiem o lLHtet
is highes th ho iznteul positi
cDhileSubcoolingcoHtemt is
highe eth VhHcalpositiam

The thctgives highes

posiHlon
Voclueaf oVencul CoelfiteLAt IS
Selected
Tn ase oF Comdemsuten coith
select'on of
nom Comdemscble
O m t h e p.hCenteg
POSiHan dep ends
in
pesent
oF mom Condemscuble
nle VaLpul
QheKo.5
O H n o n Comdlem SebleS
them fhe p es.emCe oE nen CemdenSabe
s Fqno d amd HE i s desi9me
a9 tote Comdemses Dloizone
PoS1Hem)

cue 07
LDEAlom Londen Scble
e n t t e t l o c Nat-e_-
hey on the
rhouse ehau9
-thoLt is OLeplted
 asCs1HhouE Phise bcug e
CoePP'cent does mot depemc
Om Posom o f hece ex
bydecide.d bthe fecto 9% ike
AVOulloLble C9e o aUatleLble
eiht
L ) Be toe em o5 to 0 7 hom
CondemScbie TCdetesmim ed
b
buy Com Sidenina poth Condens.cttt
S S oell CS eoallg oE monlemde
Cmd VepouAs-
Patess Desigm pf ketle type
Rebaileh
Tna 9heboile P a t _ o f liquuid
igVapouhized cohile in
Seed thê enihe teed DE
Làutd
Vapauhl 2e2
Uacpozec
mahmally
he boilles fs
ketHetype
distilleim
Calumn etho
used ith
apoizes
also aG a
Paress desion Jtepc

Calcdetion ef heat dty

1E s Calculateo
ot neboile e
Heat duty emêngy bala0e cne
basedOn
aOund dislehion Columm

heboile.
ot
Heat duty DisHIlete
Enthculpy af o
D istilte
DisHlkte
E koco
necte
E/melan Residue
luthalpy of
H Euthelpy2of
Peed
Condenses
HE oF
e Heett duby
L E H e c u t l o s s
llotyanm
ofodistLIla.tiom
 LEhe Voupo h1z qtHbm hate of
Rebole9) 9ven thenHeout duty
Cc be detemined b by

mcaupuhi2atiom ncte
2 hxthe Valu e of meam fempP
DHeaence AT
T t Shott ld be less thoin amd
Closeto (hHcal temp dhop
Avg tenp o t hesdiin t t
Medium

Boliug Je
of u d

Selectthethe Suteble heaty

mediua
fimd the muss lot hate
of heatig mediu

Assuaethethe Voulue f ovezic

becttaunste oeffited oLC
M the heet thetng ea ahea
AE B Xlo PnoiledtMdoL
6fix the Voluelaf tubeoutsid.e
dicwnetes. do Qud Tube ength
indthe omumbeLoftube Nt
(TCaleulate Shell Side hoilig
Co ePAeuut by osMnskíe

ho hmB Olo4 a0
A

ha-bm Shell 9d e boili

HTC

HeadElu oE hebollea.
Dg Xo

Ofeaattu e ssae,

tube Srde HT
Caleuloute
oloudate 0.uenoll HTC
(
(eleulocte exe ss_of Heact
taouS- Aae

hecct
hLaJten ae-
Calelete
 Page
Date
clauloute Actu hea tux

A p970 vik

Actue . 4 L
hectIux

(14 ud he hell lu9ide dictmeta|

tts o avodexcesve enthoUnMee

Vaupowhe Nelouty out uquel Suunteue
ghauidbelessho
aP-P

d Sslaoe_cae Xt)
 CHS Page
Date
UMecbamico desigm of Phessuse
Max oakig nessuse vess e
hemcLxImum augePne ssuhe
a t O0kim teup hat 1S
peamithed fon he vesselin
OpencdHen is Called oLS Hhe
Oookiag p9e Ssue
This Vlue Shoud be nC4siue
Paessne uctucHbns nsid
amd Outsde he vescel
Statc head wuSE be added
o tbis Vouue fon Colcuulatoy

Desisn aessuae
Design lenp & Phessuwse one
bused oni SpeeiHed Safety
mngino ntop othepe(ts
OpenouH CondiHan{
Maximmum desiam phessua o
tenpbe less heun the X| La

Dpenctin (OkiaPnesu
enp Plus he Sutety mang

Ma Des1g Oponaut
Coonki
P/T
TP:
 Pope

e Desigm Pnessiune
intemaknES suhd
fon
foh VesselL nden Openutfuj
decnhig
*Design Polss u e I O 5 ( a x.
gEaessne

51
TE S tettte head Suohe then
them Opench
L.OS/Mox.ceski
Phessuhe
Desi' uoePaessune

Sttic htad
hessec
enExtenua
vessel uud
foa
Paescae is belo
TnsTde P otn
K lase- Lotm amd
Otside

akh
nesswe =l TbS)
Design
Lot
2 n sjde P a t
CaSe Outside l
oubo/
rennel
05 Mex
Paessune ueuuGeaesste

Desiqn
Desiga
(otty
idePbeloco

ase-3
a se 3 TnsOuttide
PObove Lt
Des PaessuseL05P o t I
 Desigm Tesp.)250lc
Thesteiength ofmetel dechea
oth oncaeas.e n hetemp. So
9mo allocalbledesig Staess i
Cepemdupommotenia Temp-
Tep
Desiqn Staess
Staes.ses_ 9eate d unde h e
applitoatiem fload ust be
iwmited to penmissible colue
t h e t s cLCcep ted aS uf e fo1
paaHculay actenla0 cud
CLpplitottbm at desrgn eup
this Valuelod Stae ss 's kuos
CES DesignSthes.S 0 PenssIble
sthess Lhenkiag Stness O
Aloobie Stass

he Si9niHesthe thesses
Qne safe cnd feune
Showld
heyQne
Qme h e ho0ttt
oE ehea
thé wtlate Shess yleld
Sthess_cutHae lastie Rtmlt
depensdh4Pn he MOL
limitHig StaessDHmede SthPss
heSthess euE h i t h Peat
ulls to 00%k Cnd Des19
9thess thegtaess C MotA
 ge
Dete

sdame fon the

Ccowmputeutlom
of he n t
destgui
ioating
Desig
Sthes Stnes

kept leSS
They
They
fhon
ahealcutayS
elaSti'c iid
heolesia thessfactostnplie

PCondiHom
Safe CDhlklA he
s mot mecesscl
cehieh
Cose

of D ucHile Matenle
T n Case
Desig eld StnesS
o Saufety
Staes
f c to

ofb9atH-le
Mot enie/
n Corse
DS Cltinate thess
Eictoa e E gafety
Fluid ic

Page
JDate
Joint EPEicey CT

Stheugth o
Celdëd jaiat of
Pnituloy Size
o t Pentcwlo MoC
Sthegh FbuhePloUFe o
Sume Si2e 4MOC

Max alue o P J
Mu. Voulut of Jo
Radliognaph
Radio qnophy S a teahmuaue dauth
is used oheekk the e PHteut
o fCe ldi
TP oe e lded he M t e
o1th banePlote T ue oLuc
to aheck he effieno. we ss
the 94aa 910u Lwe te
Punct
hee O black Pilm behid
TE th ene S Soae shite
Spotrthen h eldhg S Mt=
oCCepable..
1 i Pillm Puu block they
Called Pully KotdabgaaphRd
 PEge
Dale
Re lectiomof Vesse
The FuuHom Ho be penfomed
Ld o.tfom oF VeSse
NoctuAe of fluid
OpenctiuA- P
Volume fehStohoge o9 Cepatity

Mateniocl oF Comstuctkms

Canbon 3teel
9mngum es e Stee
Canbam
l o o a l o y gtee L
Hish culoy SteetS
ustenttcStataless Sfee
Non Fennous mctehlex
H r g h d u t y bolfng matezaeU

not fEect
(ost bt
o oe the wcchial
he 9ualty oF
o l udSaPefl
e liobiht
wecaho use te
Mil Steel
fentiesabailata

Befome ALten Lae

1oponEtY-
Mechensol

Heat 91esiSteCe
hes iSten ce
Cotaes 1èn Cnanac tea
CasHaLfongig
 4pes of hessuheVessel

Thia Pshessuhe Wessep D/T >20)

OThick PaessueeVeasel (D/ 20

Cylindnita SPhinica

DELHeheut typesa weldi joii

usiom Oeldia

usCOeldin9
tan tars me t Plcteg

lectefc An Loeldiu9
Bettes(aathel
selesseneh9yhequhed
SuubnenGed AncCe ldiug
lectaic Anc be locoblmket
*Nazzles
Noz21es1es CcmbeLo.c.t.ed Onthe
VesselShell ZOsSeLaead oh bottom
Diamete at mozzles Cepemds o
the lochetecmapehmissible velocit
No22es CanhaueCihCul ah
elliphcculShape
No22les Sedos dnaln aa Vent
Qnd meaSuiiag deuiceTuletend
Phddess matesled
OuutHet of
heahnq mediaanfaron.
Cooling O
ypes of Noz2feg

LFlud intype Plauagein

J

Ouut oh dacn
2Piaed

Plates 0 Pads
Rmg

4 Paetnudiiag y e e
 Page
JDate

*Agitato
Agtutiomis omimduced motto
ofla mete2hla L m a S p e c i h e d
UyTH isnohmallyfAKempplace
LnsideQComtaime 9 ándL he paten
patenn
is m0hmally CihClato%Y
tactoaSaHecHmg the desigmina
of he agiteto2
ypeot Ve9sel
Ceculatom f Pattenm
locotiom of_Cgtutoa
Shape 4 Sze ot Vessel
Diametes cmd oidthnf oitetoa
Pocoeh nequ'b ed.

F ype o ogrtatoa.
Paddle
Phopellea
Tmbine
Helica
disc
Cone