HITACHI TRUCK PDI SHEET

Model & Code Full Serial Number Hours Date (MM DD YYYY)

Dealer Address of Dealer City State/Country

Customer Address of Customer City State/Country

A
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M D d o
A i a r
d L B s m L W
j e i s a o r W
u a n i g o o e N
Check each item and make all s k d n e s n l / O
SYSTEM necessary adjustments t s s g d e g d A K Comments
Oil Levels
Oil Filters
Oil Lines
Air Cleaner
Air Intake Lines / Clamps
Mufflers
E Exhaust Pipes / Clamps
N Mounts
G Oil Pan
I RPM @ Idle @Full Load
N Oil Pressure @ Idle @Full Load
E Fuel Pressure @ Idle @Full Load
Injection Pump Pressure @ Idle @Full Load
 Electronic Control System
Engine Pre-Lube System
Fire Supression System
Start-up Inspection Done By:
Date:
Wiring / Connections / Voltage
Check Engine Pre-Lube Operation
System Ready for Operation

Coolant Level Added Amount Gallons/Quarts

C Anti-Freeze PH °C °F
O S Hoses / Lines / Fittings
O Y
Radiator / Radiator Pressure Regulator Regulator Set @ psi
L S
A T Fan
N E Fan Belt Tension Value
T M Fan Shroud / Fan Belt Guards

S Tank / Mountings / Breathers

Y Lines / Fittings
F S
Filters / Coolers
U T
E E Fuel Check Valve / Fuel Shut Off Valve
L M Accelerator Linkage / Throttle Pedal

S Compressor psi @ RPM

Y
S Lines / Fittings
A T
Valves
I E
R M Resivoirs

Propel Shaft Bolts

Power Take Off (PTO)
Oil Level / Oil Sample Low - Added Amount
Breather
T Housing
R Mounting Bolts
A Filters
N C Lines / Fittings
S O Neutral Start
M N
M N Clutch Pressure / Main P.S.I. @ 1800 rpm
I V Input Seal
S E Output Seal
S R Shift Control Harness
I T Front Driveshafts Record Torque Values of Bolts
O E Rear Driveshafts Record Torque Values of Bolts
N R Engine Drive Coupling

Differential Oil Level Low - Added Amount

Planetaries Oil Levels Low - Added Amount
Breathers
Rim Clamp Nuts List Torque LF: RF: RR: LR:
Suspension - X2 Dimensions LF: RF: RR: LR:
Suspension - P1 Pressure Front: Rear:
A Front Axle Toe In
X Front Wheel Lube Level Low - Added Amount
L Tire Pressures Front LF: RF:
E Tire Pressures Rear RR I: RR O: LR I: LR O:
S Front Axle Tunion Record Torque Value:

Lines / Hoses / Fittings

Parking Brake Operation Apply / Release Operation
S Parking Brake Lines
B Y Load / Dump Brake Check for Load / Dump Brake Operation
R S Brake Heads / Assemblies
A T Service Brake
K E Foot Pedals and Linkage
E M Accumulator Pre-Charge Front: Rear:

Lines / Hoses / Fittings

S
T S Oil Level / Oil Sample
E Y
E S Releif Valve Setting P.S.I. as recorded
R T
Unloading Valve P.S.I.
I E
N G M Steer Accumulator Pre - Charge P.S.I.

Oil Level / Oil Sample Low - Added Amount

H Resivoir / Mountings
Y
Y Breather
D Lines / Hoses / Fittings
R S Pumps
A Y Valves
U S Main Hoist Releif Settings P.S.I. @ 2100RPM
L T Main System Pressure P.S.I.
I E Motion Control Valve Setting P.S.I.
C M Body Hoist Time Raise: Lower:

C
Y Steering Cylinder Right Hand
L
I Steering Cylinder Left Hand
N
D
Hoist Cylinder Right Hand
E
R
S Hoist Cylinder Left Hand

Batteries List Voltage with engine stopped:

E Wiring
L Gauges / Warning Light / Contronics
E Alternator / Belt / Guards List Voltage @ 2100RPM:
C Lights
T Back - Up Alarm
R Heater
2 I Air Conditioning / Belt / Guard
4 C Battery Disconnect Check for Disconnect Function
v A L Test Emergency Shutdown

Mirrors
Paint Condition
Sheet Metal / Handrails / Ladder / Steps
Tire Condition - P.S.I. LF: RF: RR: LR:
Cab Interior
Switches and Instruments Check Body Up Speed restriction
Alarm System / Contronics
Autolube Fill / Prime / Test System
G Test Drive
E Warning Signs / Decals
N Body Pads / Shims / Hinge Pin Float
E
E Body Prop Pins Check for Body Up Prop Pins
R Load Weigh System Calibration Base Weight - Calibration
A Body Installation Body Up Speed Restriction Switch
L Body Installation Correct Body Guide Installation

Power Cables and Connections

Commutators / Slip Rings
Brushes - Wheel Motor / Alternator
Gear Case Oil Levels
T Control Cabinet Seals / Strain Reliefs
R Control System Wiring / Connections
A Control System Contactors / Position
C Sensors
T Dynamic Brake Operation
E I Cooling Air Hoses / Connections
L O General Condition
E N Load Box Test - Supply Copy with PDI
C Throttle / Retard Values
T S Retard Speed Control
R Y 2 Speed Overspeed
O S Propel Interlocks - All
N T Ground Fault Protection System
I E Blower Failure System
C M Retard Grids Condition