DRESSER-RAND OLEAN OPERATIONS P. O. BOX 560. OLEAN, NY 14760 SERVICE MANUAL POVSA VENEZUELA Instruction Book Number: 1RB-1077/8 [LR Order No. 031-484-31190-X/1.X Blower No. 2801/2 Customers Order No. C-86871 BVVL-82316 Customer Upgrade Order: 610002984 Oresser-Rand Upgrade Order Number 31789 Application: Propane Reigerant Compressors Rev. 1 11104DRESSER-RAND SERVICE MANUAL Contract _s/NB-2801/2802 Revamp Contact(s) Volume: “ONE. REVISION RECORD 31789 ere Remove Cover Shost Insert Cover Sheet Rev. Remove IRIGZ Pay Inser IRICIGZ Page 7 Rev.1 Remove Nothing Add Page RR_INNER Ol SEALS MTG-652 COMPRESSOR MAINTENANCE General — Refer to Figures 6-1 and §-2 Itis necessary to remove the coupling hub and the thrust and journal bearings to provide ‘access to he inner seal assembles. Seal assembly components rank wih tne beatings for ‘optimum compressor operaton. Handle ard store al pate careful. Seal assembly emoval can start at ether end. Aer removing the seal assembly companeris ram one tend, the bearing housing and lower half oumal bearing (ot rotor assembly tool) must be reinstalled before removing the opposite end seal assembly FIGURE 5-1 SEAL ASSEMBLY A. Seal Removal- Rofer to Figures 5-1 and §-2 Remove capscrews 8 lockwashers 9 and gasket 10 attaching outer labyrinth 3 tool seal flange. Refer to special tools section and procure the inner oi sea puller tooling. Refer to Figure 5 2 (678-028-201), Rev.1, 11104 PagetFIGURE 5-3 TOOLING 3. Install seal entering sleeve 4 onto rotor shaft seat against shaft sleeve 4. Install puller plate Tover rotor shaft use capscrews 2 to attach puller pate 1 fo outer seal housing 2 5. Install capscrews 3 ino puller plate 1 6. Before pulng the ol seal assembly, provide a temporary support (jack) under the rotor to relieve the weight ofthe rotor onthe labyrinth knife edges and center in oi seal lange bore Use care not i damage the rotor shaft 7. Evenly cross tighten capscrews 3 to withdraw the oil seal fom the ol seal lange until resting onthe sleeve 4, Remove temporary support (ack), 8. Remove puler tooling. Protect the seal assembly from corcesion and other damage, and store safely 8. Remove capscrews 11 lockwashar 12 and gasket 13 attaching inner seal labyrinth 2to ‘support rng 10. Reinstal the bearing housing (without the cap) and lower half bearing assembly replacement tol, then repeat steps 1 through 9 to remove the opposite end seal assembly. B. Seal Disassembly Figure 5.2 1. Atwotk bench remove capscrews 6 that attach outer seal housing 2to inner seal housing 4, note there will be Sight spring pressure from springs 5, Remove outer seal housing 2 3. Remove outer seal ing 4 from inner seal housing 1 Remove springs 5 and wire tie ther together. Be careful not to lose springs 5. Rev, 11104 Paget_INNER OIL SEALS MTG-652 COMPRESSOR —_ MAINTENANCE 4, Remove inner seal ring 3 fram inner seal housing 4 ©. Inspection ‘Seal Rings: Clean the seal sings carefuly and wipe dry. Inspect the babbitted bore careful for scratches, grooves, otc. Radial scratches and grooves can be tolerated inthe ‘ings if moderate in area and sharp edges can be removed. Axcal grooves are cause for fejecton. Place the rings ona fiat surface and measure ID. (insda clameter for wear Replacement is recommended i wear brings the clearance abave the maxsmum fated in the Specifeations Section. Record clearances found, Vertical seats onthe seal rings abut ‘against the inner and outer housings, These seats are provided with alight ap to emove tol marks. Inspect carefully and lap only necessary. Use fine ol i ‘compound, Clean the rings carefully, protact against corrosion and wrap in heavy paper. Labyrinths: Measure |.D.for wear as described fr seal ings and record clearance to ‘applicable journals. Inspect O.D. (outside diameter) and flanged end faces for nicks and burrs. Dress off any found with a fine cut fle, Housings: Inspect O.D. careful for nicks and burs, Dress off any found witha fine cut fie, Dowels: Be sure all are ight ‘O-Rings’ tis strongly recommended that all O-ings used inthe seal assemblies be Feplaced with new at each scheduled avethaul, Inspect and renew the O-rings i shaved, tom ot meteral has deteriorated. light coating of Parker-O-L.ube (or equal) wil faciate assembly and reduce the possblly of damage tothe Ovings. D. Seal Reassombly - Refer to Figure 5.2 ‘Although the outer and inner seal ings are interchangeable between the intake and slscharge ends, care must be taken not fo mix these parts because the seal ngs are lapped to their respective housings. All seal componente should be clean and the head bore and shaf journals wiped off before stating assembly. Renewal of all O-tings is sirongly advised because ther perfect condition is necessary for best seal performance Extreme care should be taken when inserting the housings and labyrinths to avo fearing ‘or shaving the O-ings, 1. _Instaltinner seal ing 3 into inner housing 1 Install springs 5 into inner sealing 3. Install ‘outer sealing 4 into housing 1 be careful that all gprings 6 are seated. Attach outer seal housing 2 to inner seal housing 1 and secure in place with capscrew 6. Fimly and evenly cross tighten capserew, E. Seal Installation ~ Refor to Figure 6-1, 5-2 Noto: now seat rings are used, they must first be lapped to thelr respective housing. Rev.1, 1104) PagetINNER OIL SEALS MTG-652 COMPRESSOR __MAINTENANCE, |. Place orings 7 and 8 onthe housing. Use care no o twist or damage the o-rings. A ght coating of ubicant wl fatale assembly and reduce the posstiy of damane tothe ornings. 2. Assure ol seal lange and rotor shalt ae clean and free of burs and sharp edges 3. Lightly coat the shaft sea! rings Journal and the seal sings with ot 4. Insta inner seal labyrinth 2to supporting. Inetall gasket 19 with lockwashers 12 and capscrews 11 tighten fim, 5. Inspect seal sleeve tool for rcks and burs and dress off any found. Install seat sleeve 4 onto the intake end of te rotor shaft Carefully ft the seal assemble aver Sleeve 4 and push into the oil seal lange bore by hand. 6. Before instaling the ol seal assembly, prove a temporary suppot (jack) under the ‘olor assembly. To relieve the weight ofthe rotor onthe labyrinth knife edges ano ‘conte rotor be care not to damage the rotor shaft, 7. Instal gasket 10. Install outer seal labyrinth 3 with ockwashers 9 and capscrews 8 tighter fy 8, Repeat steps 1 through 7 and install he opposite end seal assembly 8, The thrust and journal bearings can now be completely installed, Rev.t, 11704 Paget[—DRESSER-RAND-~ DRESSER-RAND,[-DRESSER-RAND[-ORESSER-RANO