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E-Com Control System Adjust Manual
E-Com Control System Adjust Manual
E-Com Control System Adjust Manual
INDEX
ADDENDA ......................................................................................................................................... 61
1.1 Safety
Please read this manual carefully before adjusts in order to avoid any damage and hurt!
1.2 Instruction
This system suits for:
Load capacity: 320 kg, 400 kg, 480 kg, 630Kg, 800kg, 1000kg, 1600kg, 2000Kg, 3000kg, 4000kg, and
5000kg
Group control number: 2~8 elevators
Speed: 0.25m/s, 0.5m/s, 0.63m/s, 0.75m/s, 1.0m/s, 1.5m/s, 1.75m/s, 2.5m/s , and 4m/s
NOTE:
Intercom device could be used after charged 72 hours.
ModBus and CanB
CanBus wiring could not be operated with power.
UPS need to be discharged monthly to prolong its life span if it is provided.
Dischard method: pressing the button ‘ TEST’
TEST’ in front face for half second,
UPS
UPS will work in battery mode about ten seconds to discharge. Then UPS will
switch to normal power state and discharge is completed
completed.
Only professional person can operate.
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There are two adjust tools of e-com: digital operator and mini keyboard on MCB.
By digital operator, user can modify the parameter, monitor the working state, and control running (start
and stop).
1. 3-level menu
E-COM adopts 3-level menu to finish the parameter setting. It’s convenient to check and modify function
code and parameter.
3-level menu include: function parameter group (first level) →function code (second level) →function code
setting. Operation procedure as follow:
Change group Modify code Change function code
Display in stop
>> >>
Data display
Quick menu is created for the purpose of making it convenient for user to check and modify the frequently
used parameter. The parameter display mode in quick menu is uF3-02, which means changing the
parameter in quick menu is the same with that in common programming status.
Up to 16 parameters can be saved in quick menu. If 16 parameters are stored and waiting to add more, the
FULL will be displayed; if enter the menu and the NULL is displayed, which means no parameter is stored
in the menu.
There are 16 parameters in controller advanced:
F0-03: Elevator Max speed F0-04: Elevator rated speed
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QUICK ∧ ∧ ∧
0.000 uF0.03 uF3.10 uF5.36 uF8.11
Data display
Flash display
QUICK ∧ ∧ PRG
0.000 uF0.03 uF3.10 uF5.36 uF5.36
QUICK
0.000 uF8.11
the parameter in the menu, pressing ENTER will delete the parameter in the menu and the displayed
parameter stops flashing, while pressing QUICK will cancel the deleting operation and the displayed
parameter stops flashing, and the operation is completed. If the last parameter is deleted, and NULL will be
displayed, that means no parameter is stored in the menu.
In order to protect the parameter more effectively, the controller provides the password protection.
The figure below shows how to set the password to 12345.
∧ >> ∧ >>
12300 12000 12000 10000 10000
>>
∧ >> ∧ ENTER
12300 12340 12340 12345 FP-00
.
Fig.2.9 Password setting procedure
While FP-00 is set to non zero (that is the user password), the password protection function is valid once
exiting the function code editing status. If the user presses PRG again, the controller shall display“------”,
and the user can enter the menu only after input the user password. Otherwise, the user cannot enter. For
factory setting parameters editing, the user still need to input the factory password. (Warning: do not
change the factory setting parameter; if the parameter values are wrong, the controller will work
abnormally, even be damaged.)
When the password protection is unlocked, user can change the password freely, and the last input number
will be the user password.
If user wants to cancel the password protection function, enter after input the password and set FP-00 as 0.
Apperance as follow:
Fig.2.10
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F0 (Floor and run direction): F0 data menu will be display as default after electrify. First bit of numberal
lamp is used for direction, and second and third bit are used for current floor. When stopping, first lamp
does’t display, and when travel up or down, the first display direction up or down. If any error (no error
formerly), the numberal lamp will display the error code. If error disapper automatically, F0 data menu will
be displayed.
F1 (Input of floor order): After enter F1 data menu through PRG, UP, SET, the numberal lamp display the
lowest floor (same as F6-01), and select floor (lowest to topest) by UP and SET, then the elevator travel to
aim floor. The numberal lamp will switch to display F0 data menu after running.
F2 (Error reset): After enter F2 data menu through PRG, UP, SET, the numberal lamp display ‘0’. The
parameter can be change through UP, with the range 0~1. And ‘1’ denotes order of error reset, press SET to
get rid of the error, then The numberal lamp will switch to display F0 data menu.
F3 (Time display): After enter F3 data menu through PRG, UP, SET, the numbernal lamps display time
circulatly, example: 2005-03-01-08-30.
F4 (Run time display): After enter F4 data menu through PRG, UP, SET, the numbernal lamps display run
time circulatly (unit: hour), example: 10000.
F5 (Run times display): After enter F5 data menu through PRG, UP, SET, the numbernal lamps display run
times circularly, example: 100000, up to 999999.
F6: Reserved. (Forbidden & dangerous)
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F7 (Self-tuning of hoistway): After enter F7 data menu through PRG, UP, SET, the numberal lamp display
‘0’. The parameter can be change through UP, with the range 0~1. And ‘1’ denotes order of self-tuning of
hoistway, presses SET to save, then the controller begins self-tuning of hoistway. At the same time, the
numberal lamp switches to display F0 data menu. After self-tuning of hoistway, F7 backs to 0 automaticly.
F8 (Testing function): After enter F7 data menu through PRG, UP, SET, the numberal lamp display ‘00’.
The range of F8 is 00~04. Instruction as follow:
00-none;
01-forbid calling outside;
02-forbid opening door
03-allow over load
04-short limit switchs
Press SET to save after changing the parameter, and the numberal flashing ‘E88’ to show that the elevator
is in test state. Press PRG to quit, then F8 will be back to ‘0’ automaticlly.
In testing function mode, ‘SET’ can be used as door-close button.
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Press “PRG” buttons and then UP/DOWN button, the displays are first level menus, which are groups of
function. Details as follows,
F0——Basic parameters F8——Reinforced function parameters
F1——Motor parameters F9——Time parameters
F2——Vector control parameters FA——Mini keyboard setting parameters
FB——Door function parameters
F3——Running control parameters
FC——Protection function parameters
F4——Position parameters
FD——Communication parameters
F5——Terminal function parameters
FE——Elevator function setting parameters
F6——Elevator basic parameters FF——Factory parameters
F7——Testing function parameters FP——User parameters
F0-03 Elevator Max. speed Default 1.600 m/s Min. Unit 0.001m/s
Setting Range 0.250~F0-04
It can set elevator Max run speed in normal service.
F0-04 Elevator rated speed Default 1.600 m/s Min. Unit 0.001m/s
Setting Range 0.250~4.000m/s
It is elevator rated speed on control panel nameplate.This speed is dominant by machine and motor. The
parameter F0-03 means actual speed in the parameter F0-04 range. The setting range of elevator rated
speed is: 0.250m/s ≤ F0-04 ≤ 4.000m/s.
For example: rated speed is 1.750m/s, but elevator actual Max.speed needs only 1.720m/s, So F0-03 =
1.720m/s, F0-04 = 1.750m/s.
If it needs to decrease actual speed, only F0-03 can be decreased, but not F0-04.
F0-07 Carry frequency Default Depending on the model Min. Unit 0.1kHz
Setting Range 0.5~16.0kHz
The setting of carry frequency ties up the noise of motor running. The carry frequency generally set over 6
KHz to realize no-noise running. In noise allowing range, try best to reduce the carry frequency.
When the carry frequency is low, the output current higher-harmonic component increases and the
consumption and temperature rise of the motor increase.
When the carry frequency is high, the motor consumption declines and the motor temperature rise reduces,
but the consumption, temperature rise and interference of the system increase.
To regulate the carry frequency will exert influences on the following performances:
Carry Frequency Low ~ High
Motor Noise Large ~ Small
Output Temperature Rise Bad ~ Good
Motor Temperature Rise High ~ Low
System Temperature Rise Low ~ High
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1. First, set F0-01=0: the control mode selects the digital operator command channel.
2. Set F1-01, F1-02, F1-03, F1-04, and F1-05 according to the nameplate parameters of motor.
3. If the motor can be separated from load, parameter F1-11 set 2 (complete tuning).Then press RUN of
the digital operator and the motor can automatically run. The controller automatically counts these
parameters: F1-06 (stator resistance), F1-07 (rotor resistance), F1-08 (leakage inductance), F1-09
(mutual inductance) and F1-10 (no-load current). Then motor tuning is over. If the system appears
overcurrent, please increase the parameter F1-10, but don’t exceed 20%.
4. If the motor can’t be separated from load, parameter F1-11 set 1 (static tuning). Then press RUN of
the digital operator and motor can automatically run. The controller only automatically counts three
parameters: stator resistance, rotor resistance, leakage inductance, doesn’t count mutual inductance
and no-load current of motor.
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parameter (F1-01, F1-02, F1-03, F1-04, F1-05); check F8-01=0 (advanced torque null). If encoder is
SINCOS type, F1-10 also needs to be set 1.
4. Set F1-11=1(complete tuning with load), ‘TUNE’ is going to be shown on digital operator, press up
running button or down running button, then there is a short clear sound caused by motor excitation,
then motor will run one circuit as selected direction until encoder installation is detected. After
‘TUNE’ disappears, motor tuning is finished successfully. After tuning, within 8 seconds, system
will save tuning result and can not be operated. Motor tuning should be done at least 3 times, if
error of the 3 results (F1-06) is less than 5, the result can be accepted. F1-08 should be same each
time.
5. If use sincos type encoder, after tuning, F1-10 must be set to 2. Run in inspection, check current of
inverter output is normal or not, motor rotate normally or not, running direction is same with given or
not, encoder pulse (F4-03) increase in up and decrease in down. If running direction or encoder pulse
is opposite, please check F2-10.
1. Check drive cable and encoder cable; be sure UVW of motor are connected to UVW of controller
in parallel and encoder cable is connected correctly. If using PG-E or PG-D, then encoder can be
plug into PGcard directly by DB15 plug.
2. After power on, set F0-01=0 to get into digital operator control
3. Set encoder type F1-00 (0: SIN/COS; 1: UVW) and F1-12 and F1-01, F1-02, F1-03, F1-04, F1-05
as motor’s nameplate. If encoder type is SIN/COS, also need to set F1-10=1.
4. take out steel rope from motor wheel, set F1-11=2 following operator showing ‘TUNE’, open brake
manually, then press RUN, motor will rotate automatically. After tuning, controller will calculate
encoder angle F1-06 and encoder connection F1-08 automatically. Motor tuning should be done at
least 3 times, if error of the 3 results (F1-06) is less than 5, the result can be accepted. F1-08 should
be same each time.
5. After tunning, change F0-01 back to 1 (distance control), if encoder is SIN/COS, also needs to set
F1-10 back to 2. Run in inspection, check current of inverter output is normal or not, motor rotate
normally or not, running direction is same with given or not, encoder pulse (F4-03) increase in up
and decrease in down. If running direction or encoder pulse is opposite, please check F2-10.
If setting value is less than 1s, this function will not be available.
F2-06 and F2-07 are adjustment parameter of current loop when vector control. The way of adjustment is
similar as speed loop. Adjustment of this parameter can restrain vibration.
(F0 − 03) 2
The setting of this parameter is: F3-08= , adjust according fact instance.
2 ×(F3 − 13)
F3-09 Pre-distance of stop Default 0.0mm Min. Unit 0.00mm
Setting Range 0~90.0mm
It is for setting advance distance to decelerate before theoretic speed switch point. It is used for clear up the
influence of encoder signal droping or leveling inductor signal delaying when leveling. User don’t change it
in usual.
F3-10 Relevel speed Default 0.040m/s Min. Unit 0.001m/s
Setting Range 0.000~0.050m/s
It means the relevel speed when elevator is in door zone. Because the length of leveling plate is different in
different system, the parameter adjusting can bring better leveling accuracy. It is used when there is the
relevel function.
F3-11 Speed of low Default 0.250m/s Min. Unit 0.001m/s
Setting Range 0.100~0.630m/s
It can set the speed of low when elevator is running in inspection and hoist way learn.
F3-12 Position of the NO.1 up
Default 0.00m Min. Unit 0.01m
slowing switch
Setting Range 0.00~300.00m
F3-13 Position of the NO.1
Default 0.00m Min. Unit 0.01m
down slowing switch
Setting Range 0.00~300.00m
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33~63
These 31 parameters correspond with parameters 01~28 one by one. The parameters 01~31 input terminal
set N.O. input, but the parameters 33~60 set N.C. input.
33: N.C. input of up leveling 47: N.C. input of full load
34: N.C. input of down leveling 48: N.C. input of NO.1 up slowing
35: N.C. input of door zone 49: N.C. input of NO.1 down slowing
36: N.C. input of Safety circuit feedback 50: N.C. input of NO.2 up slowing
37: N.C. input of door Lock circuit feedback 51: N.C. input of NO.2 down slowing
38: N.C. input of running contactor feedback 52: N.C. input of NO.3 up slowing
39: N.C. input of brake contactor feedback 53: N.C. input of NO.3 down slowing
40: N.C. input of inspection signal 54: N.C. input of door lock bypass signal
41: N.C. input of inspection up feedback
42: N.C. input of inspection down 55: N.C. input of fire running
43: N.C. input of fire signal 56: N.C. input of front photo beam
44: N.C. input of up limit signal 57: N.C. input of back photo beam
45: N.C. input of down limit signal 58: N.C. input of brake feedback switch
46: N.C. input of over load 59: N.C. input of UPS signal
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60: N.C. input of elevator lock signal 63: N.C. input of door Lock circuit feedback 2
61: N.C. input of safety circuit feedback 2
Meaning of tube:
Tube Tube Tube passage Tube passage meaning Tube passage meaning
number marker meaning when light when off
A HCB’s DIP =1 communication is ok communication is abnormal
B HCB’s DIP =2 communication is ok communication is abnormal
C HCB’s DIP =3 communication is ok communication is abnormal
D HCB’s DIP =4 communication is ok communication is abnormal
1
E HCB’s DIP =5 communication is ok communication is abnormal
F HCB’s DIP =6 communication is ok communication is abnormal
G HCB’s DIP =7 communication is ok communication is abnormal
DP HCB’s DIP =8 communication is ok communication is abnormal
A HCB’s DIP =9 communication is ok communication is abnormal
B HCB’s DIP =10 communication is ok communication is abnormal
C HCB’s DIP =11 communication is ok communication is abnormal
D HCB’s DIP =12 communication is ok communication is abnormal
2
E HCB’s DIP =13 communication is ok communication is abnormal
F HCB’s DIP =14 communication is ok communication is abnormal
G HCB’s DIP =15 communication is ok communication is abnormal
DP HCB’s DIP =16 communication is ok communication is abnormal
A HCB’s DIP =17 communication is ok communication is abnormal
B HCB’s DIP =18 communication is ok communication is abnormal
C HCB’s DIP =19 communication is ok communication is abnormal
D HCB’s DIP =20 communication is ok communication is abnormal
3
E HCB’s DIP =21 communication is ok communication is abnormal
F HCB’s DIP =22 communication is ok communication is abnormal
G HCB’s DIP =23 communication is ok communication is abnormal
DP HCB’s DIP =24 communication is ok communication is abnormal
A HCB’s DIP =25 communication is ok communication is abnormal
B HCB’s DIP =26 communication is ok communication is abnormal
C HCB’s DIP =27 communication is ok communication is abnormal
D HCB’s DIP =28 communication is ok communication is abnormal
4
E HCB’s DIP =29 communication is ok communication is abnormal
F HCB’s DIP =30 communication is ok communication is abnormal
G HCB’s DIP =31 communication is ok communication is abnormal
DP Reserved Reserved Reserved
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F5-34 expresses main control board input and output terminal state. Its meanings are following:
Tube
Tube marker Tube passage meaning Tube passage meaning when light
number
A No meaning
B Up leveling Up leveling signal received
C Down leveling Down leveling signal received
D door zone signal Door zone signal received
1
E Safety circuit feedback 1 Safety circuit close
F Door lock circuit feedback 1 Lock circuit close
G Run output feedback Running contactor being active
DP Brake output feedback 1 Brake open
A Inspection signal input System in inspection mode
B Inspection up signal Inspection up signal inputted
C Inspection down signal Inspection down signal inputted
D Fire signal Fire signal inputted
2
E Up limit signal Up limit signal inputted
F Down limit signal Down limit signal inputted
G Over load signal Over load signal inputted to MCB
DP Full load signal Full load signal inputted to MCB
A NO.1 up slowing NO. 1 up slowing signal received
B NO.1 down slowing NO. 1 down slowing signal received
C NO.2 up slowing NO. 2 up slowing signal received
D NO.2 down slowing NO. 2 down slowing signal received
E NO.3 up slowing NO. 3 up slowing signal received
3
F NO.3 down slowing NO. 3 down slowing signal received
G Door lock bypass output Door lock bypass conatactor close
feedback
DP Motor thermal overload Motor temperature is too high
output
A Front photo beam Front photo beam open
B Back photo beam Back photo beam open
C Brake micro switch Brake open
D UPS signal System in UPS state
4
E elevator lock Elevator lock signal inputted to MCB
F Safety circuit feedback 2 Safety circuit close
G Motor bypass Motor bypassed
DP Door lock circuit feedback 2 Door lock close
A Reserved Reserved
B Run contactor output Run contactor close
C Brake contactor output Brake open
5
D Door lock bypass contactor Door lock bypass contactor close
output
E Fire arrival signal Elevator arrivals fire landing
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F5-35 expresses cartop board input and output terminal state. Its meanings are following:
floor F6-05.
Function code Name Default Min. Unit Setting Range
F6-26 Peak service 1 start time 00: 00 00: 01 00: 00~23: 59
F6-27 Peak service 1 end time 00: 00 00: 01 00: 00~23: 59
F6-28 Peak service 1 floor 1 1 F6-00~F6-01
F6-29 Peak service 2 start time 00: 00 00: 01 00: 00~23: 59
F6-30 Peak service 2 end time 00: 00 00: 01 00: 00~23: 59
F6-31 Peak service 2 floor 1 1 F6-00~F6-01
These group function parameters define two group peak service time segment and floor. If car call over 3
from peak service floor during peak service time, elevator will get into peak service, and car call command
of peak service floor will be always registered, and elevator will return this floor at spare time.
If time setion spans over 0 o’clock, please depart it to two sections, i.e. time section is from 22:00 to 7:00, so
it needs to be set as 22:00~23:59 and 00:00~7:00.
This group parameter is special setting for convenient adjusting. So the setting of parameter will not be
saved after power off.
After test, change all setting to 0.
When system uses analog weighing sensor, this group parameters are used for adjusting elevator starting.
Detailed adjusting way is following:
When motor is drive state, if elevator starting rolls back, increase F8-03; if elevator starts too sudden, reduce
F8-03.
When motor is brake state, if elevator starting rolls back, it can reduce F8-04; if elevator starts too sudden, it
can increase F8-04.
Second function of F8-02~ ~F8-04 is used for automatic preset torque. And automatic preset torque
function will be available after setting F8-02=2. Detailed information please sees 4.2.4.
F9-01 Fan and light shut-down Default 2min Min. Unit 1min
time
Setting Range 0~240min
When elevator is in normal state, if no run command, the system will cut off fan and light power after this
setting time.
0: This function is disabled.
F9-02 Floor biggest interval time Default 45s Min. Unit 1s
Setting Range 0~45s
In normal running state, if system does not receive leveling induction signal within time set by F9-02 in
one direction, it will show fault.
If setting value is less than 3S, this function will be disabled.
Function code Name Default Min. Unit Setting Range
F9-03 Clock: year 2005 1 2000~2100
F9-04 Clock: month 3 1 1~12
F9-05 Clock: day 1 1 1~31
F9-06 Clock: hour 0 1 0~23
F9-07 Clock: minute 0 1 0~59
These parameters are the real time of controller. It is running even if power failure. Some functions are
based on this time, for example time-section service etc. It is necessary to set time after first time power
on.
Function code Name Default Min. Unit Setting Range
F9-09 Running hours counter 0 1 0~65535h
F9-11 High bit of Running time 1 1 0~9999
counter
F9-12 Low bit of Run time time 0 1 0~9999
counter
They are actual elevator working hours and running time accumulative total. These function parameters is
read only. Elevator running time =F9-11 ×10000 +F9-12.
Display 1 No
Bit1 Rated speed Bit9 Current floor 0
display
DC Bus Display 1 Current No
Bit2 Bit10 0
voltage position display
No 0 Display
Bit3 Output voltage Bit11 Car load 1
display
Display 1 Cartop input No
Bit4 Output current Bit12 0
state display
Output Display 1 Cartop output No
Bit5 Bit13 0
frequecny state display
Input terminal No 0 Display
Bit6 Bit14 System state 1
low bit display
Input terminal No 0 Preset torque No
Bit7 Bit15 0
High bit display current display
So setting binary number is 0100100000110111, convert to decimal, decimal number is 18487. So FA-01
should set to 18487. These display parameters can be switched by shift key in digital operator.
This function code is made up of binary number with 16 bits that control floor 1~16 front door service.
Every floor is controlled by one binary bit.
1: front door services for this floor. 0: front door not services for this floor.
Its setting way is same as F6-05, detailed show chapter 3.9.
Notice: please ensure this parameter don’t conflict with F6-05 and F6-06! Door machine’s service
floor must be the system service floor.
FB-03 Front door service floor 2 Default 65535 Min. Unit 1
Setting Range 0~65535(set 17~31 floor)
This function code is made up of binary number with 16 bits that control floor 17~31 front doorservice.
Every floor is controlled by one binary bit.
1: front door services for this floor. 0: front door not services for this floor.
Its setting way is same as F6-05, detailed show chapter 3.9.
FB-04 Back door service floor 1 Default 65535 Min. Unit 1
Setting Range 0~65535(set 1~16 floor)
This function code is made up of binary number with 16 bits that controls floor 1~16 back door service.
Every floor is controlled by one binary bit.
1: front door services for this floor. 0: front door not services for this floor.
Its setting way is same as F6-05, detailed show section 3.9.
This function parameter only use when the door machine FB-01 set as 2.
FB-05 Back door service floor 2 Default 65535 Min. Unit 1
Setting Range 0~65535(set floor 17~31)
This function code is made up of binary number with 16 bits that controls floor 17~31 back doorservice.
Every floor is controlled by one binary bit.
1: front door services for this floor. 0: front door not services for this floor.
Its setting way is same as F6-05, detailed show section 3.9.
This function parameter only use when the door machine FB-01 set as 2.
FB-06 Open protection time Default 10s Min. Unit 1s
Setting Range 5~99s
FB-08 Close protection time Default 10s Min. Unit 1s
Setting Range 5~99s
The open/close door protection time means: after time set by FB-06 from system output door open or
closes command, the system doesn’t receive door open or close arrival feedback. Then the door machine
turns to close or open at once. This is one time of door open and close. When times arrive to FB-09
(open/close door times), system warn Err48 door open error or Err 49 door close error.
FB-07 Time delay of arrival gong Default 1 Min. Unit 1ms
Setting Range 1~1000ms
This function will be enable if FB-07>10; system will output arrival gong signal after setting time (FB-07)
from position indictor’s display switches to aim floor. If FB-07<10ms, system will output arrival gong
signal at moment of indoctor’s display switching to aim floor.
current arrive to the FC-03×motor rated current and last certain time, the system output pre-warning signal.
FC-04 Fault self-resetting times Default 0 Min. Unit 1
Setting Range 0~10
This function code can set the system self-resetting times when system error. If the system error times is
over this value, the system will stay and wait for service.
0: function disabled.
FC-05 Reset interval time Default 5s Min. Unit 1s
Setting Range 2~20s
The interval time between the beginning of the fault and the fault automatically reset, also between two
faults automatically reset waiting time.
Function code Name Default Min. Unit Setting Range
FC-06 First error information 0 1 ~3199
0~
FC-07 First error month and day 0 1 ~1231
0~
FC-08 Second error information 0 1 ~3199
0~
FC-09 Second error month and day 0 1 ~1231
0~
┆ ┆ ┆ ┆ ┆
FC-24 Tenth error information 0 1 ~3199
0~
FC-25 Tenth error month and day 0 1 ~1231
0~
FC-26 Latest error information 0 1 ~3199
0~
FC-27 Latest error speed 0.000 0.001m/s 0.000~~3.000m/s
FC-28 Latest error current 0.0 0.1A 0.0~~999.9A
FC-29 Latest error bus voltage 0 1V 0~~999V
FC-30 Latest error month and day 0 1 ~1231
0~
FC-31 Latest error time 0 1 ~2359
0~
This group function codes can note the latest 11 times error code, floor and time. the error information is
made up of 4 bit, high 2 bit mean the car floor when error happen, and low 2 bit mean error code. For
example FC-26 latest error information notes 1035. It means that the latest error Err35 occored in tenth floor.
FC-28~FC-31 store the latest error out current, bus voltage and time when error happen. Refer chapter 5
about the error type and meaning. If there are 11 uncleared error codes in memory, the next occurring
error will erase the oldest from memory.
disabled
This group function codes can set RS232 serial communication parameter. FD-00 set serial communication
baud rate, FD-01 set serial communication data frames format, FD-02 set the local address of control. These
parameters setting must be same to the serial communication parameter of control. FD-03 set the delay time
of controller transmitting data by the serial port. FD-04 set the time of the serial port communication, and the
time of frame data transmitted must be less than the time of FD-04 setting, or it will warn communication
error.
CHAPTER4 ADJUST
4.1 Elevator adjust
When the elevator is in adjusting state, please keep no person in hoistway and car! Otherwise,
there may be serious accident.
In order to be convenient for adjust, this chapter was writed according to the normal sequence of elevator
adjust.
Before adjusting, please check whether it is allowed to be adjusted and assure site safety. When adjusting,
there are two persons at least on site and cut off the power if abnormal.
1. Check mechanical, electrical connection
In order to ensure human safety, please check electrical connection before electrify.
1) Component type is right or not
2) Safety circuit is connected well.
3) Door lock is connected well.
4) Hoistway free, no person in car, and satisfies the condition of safety running.
5) Grounding well.
6) Periphery connection well according to factory drawing especially communication cable.
7) Each switch works well.
8) Check resistance between phases of main circuit, and check if connected to the earth.
9) Check that the elevator is in inspection mode.
10) Machine is installed correctly, and it does not do harm to human and device.
2. Check encoder
The pulse feedbacked by the encoder is the guarantee of precise control, so please check carefully.
1) Encoder is installed steady, and grounding well.
2) Encoder cable should be separated from the power cable to avoid disturbed. Also it needs to go
through metal pipe.
3) It is better that the encoder cable is connected to controller directly; if the cable is not long enough,
prolongation should be shield cable and connected to former cable by searing-iron.
4) The shield layer of encoder cable should be grounded on the side of controller.
3. Check power
It is necessary to check the power before electricfy
The voltage between ever two phases of user power should in the range of 380V±15%, and tolerance is
3%.
1) Power of main control board is 24V±15%.
2) Check main power cable and the capacity of main switch.
It will cause ruinous aftereffect if the input voltage is over the allowed value, please check
carefully; for DC power, please confirm anode and cathode. Please don’t move the car if it is phase
failure.
.Check grounding
4.
1) Check the resistance between grounding terminal PE and the terminal as follow, check whether it is
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Check the connection of break. Take out the power cable for brake, and use mutilmeter to test power
supply terminal of brake in control panel, it should be without voltage. Prepare to adjust at low speed.
1. Check after electricfy
1) Check power input on the main board, range: DC24V±15%
2) Check power of car call and landing call, range: DC24V±15%
3) Check the voltage between 15V and PGM of CN6, value: DC15V
2. Check group F5
Terminal function parameter F5, check whether the received signal is correspond with signal sent by
system, and whether the expected aim is same with real aim.
1) Please check according to the factory drawing whether the function of every terminal is correct,
and the type of input and output terminals.
2) Check whether the input state of corresponding terminal is correct by the LED state and set type of
corresponding input and output terminal.
3. Motor tuning
Motor tuning must be under digital operator control mode. Before tuning, please check parameters
F1-00~F1-05; distance control mode depends on motor parameters deeply, so the motor parameters
inputted must be correct.
4. Door machine adjust
1) Check the connection of the door machine according to the instruction; measure whether the power
is correct. Move the car into the door zone, electricfy the door machine, place the door machine at
adjustment state, drive the landing door by door machine, check whether the whole door works
normally or not, and modify the parameter to the best state if needed.
2) Set FB-00, FB-02~FB-05 according to needs. Set FB-06, FB-08 according to width and speed of
the door, leave some allowance to avoid frequent protection. Set FB-09~FB-14 correctly to make
the door running meets requirement.
5. Test at low speed (inspection speed)
After perpartion above, it is able to be tried to run the car at low speed (inspection speed). The
inspection speed is set by F3-11.
1) Check input signal: view carefully whether the action sequence of the switches’ signals received is
correct or not.
2) Check output signal: view whether the defination of MCB output terminal is correct and work is
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normal, whether the signals and the contactors controlled by MCB output terminal works well.
3) Check run direction: place the car at non-end floor, view whether the actual direction is same as the
aim direction; if not, please refer to F2-10.
4) Check encoder: if the speed is abnormal, swing when travel, the output current is too large, or
abnormal noise, please check connection of encoder.
5) Check communication: view whether the communication indicate LED lamp of COP, HOP on
MCB are normal.
Bofore adjust at high speed, please check that slowing switches, limit switches, final limit switches
act correctly, leveling plates are installed correctly; action sequency of leveling inductor is correctly.
Connection of encoder is correct; F1-12 is set correctly.
1. Check before high speed
1) If there is long time passed from testing at low speed to adjustment at high speed, please repeat the
check before testing at low speed.
2) Check the connection of CTB board.
3) Connection of landing call and car call is correct, voltage is 24V±15%.
4) Check that slowing switches, limit switches, final limit switches are installed correctly, and act
steady.
5) Check that each safety switch act steady.
6) Check the connection of photo beam
7) Check that leveling plates are installed correctly.
8) Check that the connection of intercom is correct, and works normally.
2. Self-study of hoist way
1) Check that safety circuit, door lock circuit are connected well;
2) Make system at inspection state;
3) Place the car at lowest floor, and confirm down slowing switch available;
4) Set F6-00, F6-01 correctly, guarantees that F4-01=F6-01;
5) Get into F-7 data menu in MCB by mini keyboard, change 0 to 1, and press SET, the system will
begin hoistway self-study at inspection speed. If not success, system will indicate E35. If E45, the
slowing switch distance is not long enough, please refer to group F3.
Self-study of Hoist way also can be done by digital operator. Get into F1-11, change value from 0 to 3,
press ENTER, elevator will run in self-study of hoist way.
6) Refer to F3-12~F3-17, F4-04~F4-65. Check whether the data of floor is writed
If only two stops, please go down the car at lowest floor until the down leveling inductor leaves the
leveling plate.
Note: if the leveling plate is readjusted, please make self-study of hoistway before running at
high speed!
3. Weighing self-tuning
control board.
B. Setting F5-36 according to the weighing sensor type, and ensure F8-01=0.
2) Self-tuning operate steps when empty load
A. When empty load self-tuning, make elevator in the parking landing and ensure empty load.
B. Adjust the weighing sensor to advisable position.
C. Set F8-00=0, press key ENTER.
3) Tuning operate steps when load.
A. When load tuning, make elevator in the parking landing and put n% rated weight into car.
B. Set F8-00=n%, press key ENTER.
System will identify elevator full load and over load weight automatically. After self-tuning, if system
needs the preset torque by analog sensor signal, set F8-01=1. If system adopt SINCOS type
encoeder, F8-02 can be set to 2 to use preset torque compensated automatically function.
Or
Fig.4.1 sketch map
4.2.2 Correlation function code
E-com controller is used for synchronous motor, the logic and function is same as that of asynchronous
motor; but the motor control and the encoeder are not same. Please pay attention to the follow parameters:
1. Flow of adjustment
When use SINCOS type encoder, system can do torque compensated automatically. In this case, system
should adopt MCTC-PG-E.
Parameter need to be set
Fuction code Default Settinig Function code Default Setting
F1-00 1 0 F1-12 1024 2048
F3-19 0.2 >0.5 F8-01 0 2
F8-02 15.0% 15.0% F8-03 0.50 0.50
F8-04 0.60 0.60
Ride comfort of start
Second function of F8-02~F8-04 is used for automatic preset torque compensation. And automatic preset
torque function will be available after setting F8-02=2.
Adjusting steps as following:
1. Check before adjusting:
F3-19>0.5, F8-01=2, F8-02=15.0, F8-03=0.50, F8-04=0.60, F0-07=8
2. Run the motor up/down in inspection or normal mode (empty carbin), check motor is roll back or
surging.
Roll back means torque compensation is over; surging means torque compensation is not enough.
If roll back, increase F8-02 (increase 5 once) until without roll back; if F8-02 is increased up to limit but
motor is still roll back, then increase F8-03 (up limit is 1, increase 0.1 once)
If surging, decrease F8-02 and F8-03. Parameter adjusting for surging is contrary to that for roll back.
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The passenger might be stranded in car when power failure. There is a scheme can realize auto rescue
when power failure happen.
Please go to electrical drawing :< main circuit>, < MCB input and output>, < control power>
1.Function code
The following code should be set
Code Name Range Min. unit Default
F5-20 function of terminal X20 0~63 1 59
F5-31 function of terminal Y6 0~18 1 13
F8-10 Auto rescue mode 0~1 1 0
FE-32 Elevator factory function selection 0~65535 1 44035
2.Process of emergency rescue
Auto rescue:
Auto rescue function is designed to rescue the passenger in case that the normal power is abnormally cut
off .The system will back to normal state after rescue, and there doesn’t need manual operation at all
through all the process.
In order to perform the auto rescue in case of power failure, please be sure each breaker and switch
ON.
Following is the theory and process of auto rescue:
⑴ Power failure abnormally when working normally;
⑵ Phase relay JXW lose power, normal-close contact close.
⑶ When the volt of integration controller DC bus fall below 250V, MCB will ouput emergency signal via
Y6 to Start up KUP, and the main board will be powered on;
⑷ at the same time, UPS supplies power to safty circuit, brake circuit, door lock circuit and controller;
⑸ Here, if the car is not at the door area, the main board will ouput to open the brake; at the same time, the
car will move according to the weighing difference between the car and the counterweigh, and stop until
the door area;
⑹ MCB will output the signal to open the door, and ready to set free the passenger;
⑺ Door opens to limit, MCB stop outputting emergency signal (Y6).
⑻ Auto rescue is completed.
Notes:
If in door zone power failure, MCB will not output to open brake and just open door directly.
If power supply resume while auto rescue, elevator will switch into normal power and get into
releveling.
In order to avoid auto rescue after power cut off manually, please put system in inspection.
1.Function code
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J6 J5
4.4.3 CANBUS communication terminal resistor jumper setting
Elevator 1 Elevator 2
Group control number
2 2
(F6-07)
Elevator number (F6-08) 1 2
User Landing HCB Landing Landing HCB Landing
Actual floor
floor address setting display address setting display
B1 1 1 FE-01=1101
1 2 2 FE-02=1901 2 FE-02=1901
Not service, but
2 3 3 FE-03=1902 need leveling FE-03=1902
plate
3 4 4 FE-04=1903 4 FE-04=1903
4 5 5 FE-05=1904
Lowest landing (F6-01) 1 2
Highest landing (F6-00) 4 5
rd
65531 ( not service for 3 actural
Service floor (F6-05) 65535
floor)
MCTC-CCB instruction:
For elevator 1, button floor B1 should plug into JP1, button floor 1 should plug into JP2, button floor 2
should plug into JP3, button floor 3 should plug into JP4, and button floor 4 should plug into JP5.
For elevator 2, button floor 1 should plug into JP2 of CCB, and button floor 3 should plug into JP4, button
floor 4 should plug into JP5.
E-com system offers 4 types signal input mode of over load and full load for different case. The using way
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is as following:
Full load and over load signal can be input to MCB input terminal.
For example over load, if over load switch is installed at rope end in machine room, using N.C. contact;
chose MCB terminal X22 as over load input. Connect over load switch between 301 and X22; Set
F5-22=46. If switch opened, system will know overload.
E-com system has 2 channels of analog signal: Cartop board (CTB), main control board (MCB).
Please refer to electrical drawing <Load circuit> for detailed information.
\
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The control system has approximately 60 warnning informations or protection functions. The control
system keep monitoring all signals of input signal, run condition, exterior feedback information etc.If it
happen unwonted, the relevant fault protection function will act and the system controller shows fault
code.
The system controller is the complicated electricity controller system. The fault informations are divided
into 5 grades by system influencing degree. The different fault need different troubleshoot way. The
relevant relation is following list:
Fault
Controller relevant action Remark
Grade
Show fault code;
1 Run normally
Fault relay output;
Show fault code;
2 Fault relay output; Run normally
Separate from elevator group control (duplex) system;
Show fault code;
Fault relay output;
3 Run to the nearest landing in case of distance control, then Stop running
stop running;
Stop at once in case of other control mode
Show fault code;
Fault relay output;
Low speed running
4 In case of distance control, the system cut off output at once,
can be done
close brake, and low speed running can be done after stop. For
example return leveling, inspection running ect.
Show fault code;
Fault relay output;
5 Forbid running.
The system cut off output at once, and close brake;
Forbid running.
If the system controller has the fault warns or problem, it will dispose by the fault code. User can analyze
fault by suggestive information, figure out problem and solve it.
Digital Mini
Opera keyboa Fault
Fault cause Corrective action Grade
-tor -rd description
show show
1. Ground fault or short
circuit happen at Main
ciucuit output; 1. Check cable ;
2. The motor cable is too 2. Add reactor or output filter;
Inverter unit
Err01 E01 long; 3. check ventilation and fan 5
protection
3. Work condition is too are normal or not;
hot; 4. Contact factory;
4. The controller inner
cable connection gets lose.
1. Check output of inverter ;
Err02 E02 Over 1. Ground fault or short 5
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get stuck;
5. Check brake open or not
when running.
1. Check F1-06, it should be
Encoder
Encoder parameter exceed within setting range;
Err21 E21 connection 5
limit 2. F1-08 shouled be within
fault
setting range.
1. Check inductor;
Leveling 2. Check leveling plate
Leveling indicator signal
Err22 E22 indicator installation; 1
error
signal error 3. Check input point of
leveling signal on MCB.
Short 1. Check main cable;
Output short circuit to
Err23 E23 circuit to 2. Please contact with agent or 5
ground;
ground fault factory;
Data saved Error when data saved in Please contact with agent or
Err25 Err25
error MCB factory;
1. Check leveling inductor and
1. Encoder feedback
plate;
position deviation when
2. Check leveling inductor
elevator run normally;
Elevator connection right or not;
2. Leveling signal keep
Err30 E30 position 3. Ensure encoder installation 4
open/close when elevator
abnormal and encoder cable layout.
run normally;
4.check the encoder install
3. Steel rope skid or moto
5.check the PG card
get stuck;
6.check the rope if skid
DPRAM is DPRAM read-write is Please contact with agent or
Err31 E31 5
deviant deviant factory.
1. Check jumper setting on
MCB;(only right two pins of
CPU is
Err32 E32 CPU work deviant J9 with jumper) 5
deviant
2. Please contact with agent or
factory.
1. Speed is over 1.15 max
1. Check encoder selected
speed when normal
correctly;
running.
Elevator 2. Check motor parameter
2. The speed is over 1.20
Err33 E33 speed setting as motor nameplate; 4
set speed of low speed.
abnormal 3. Re-tune motor;
3. Inspection mode signal
4. check inspection switch and
input when normal
connection
running.
Please contact with agent or
Err34 E34 Logic fault Control logic fault. 5
factory.
E35 before running
1. Elevator not start from
contactor be active:
lowest floor;
1. Check NO.1 down slowing
2. No leveling inductor
switch, it should be opened;
signal input within 45s;
2. Check F4-01=F6-01;
3. The landing to landing
3. Check it is inspection mode
Hoist way distance is under low limit;
Err35 E35 and can run in inspection. 4
learn 4. Total stops is different
4. Check F0-00=1;
from setting;
E35 at same time as running
5. Pulse recored is
contactor is active:
abnormal;
Check it is in inspection mode
6. Hoist way learning not in
or not.
inspection mode.
E35 as leveling inductor
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Additional instruction:
1. E41 will be not memorized if it happens at stand by state.
2. E42 will reset automatically if door lock is closed; if in door zone, E42 will auto-reset in 1 second
after it happens.
3. If E51, E52 happen and remain, they will be memorized once per hour.
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Addenda
Elevator function table
The through door function will be enabled after setting the FE-33 bit15=1, and make sure the FC-00
bit4=0.
There are three through door control modes from setting FC-04 as follow:
Control mode Parameters setting Function description
FC-04 BIT0~BIT1=00 The front door landing call address setting(1-15),
the back door landing call address setting(17-31),
Simultaneous
the maximal floor is 15. the through door open and
through door
close at the same time.
control
Single landing call FC-04 BIT0~BIT1=01 The front door landing call address setting(1-15),
control and the back door landing call address
simultaneous setting+16(17-31), the maximal floor is 15. Single
cop control landing call control and simultaneous cop
control.
Single landing call FC-04 BIT0~BIT1=10 The front door landing call address setting(1-15),
control, the the back door landing call address
through door by setting+16(17-31), the maximal floor is 15. IP16 is
manual control. a door control switch, it control the door opening
and closing.
Single landing call FC-04 BIT0~BIT1=11 This control mode need to use double calling box,
control and single The front door landing call address setting (1-15),
cop control the back door landing call address setting (17-31),
cop frpnt door is 1-15, back door is 17-31, JP16
controls the opening door, JP17 controls the
closing door, JP18 controls the time-lapse opening
door.
The through door is simultaneous control when fire, inspection, releveling.