Concepcion

INSTALLATION MANUAL, START-UP &

Carrier SERVICE INSTRUCTIONS
CONTENTS Air conditioning 07KHP WATER–COOLED
Company
Installation SPLIT CONDENSING UNIT
CONTENTS

Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1

Dimensional Drawing --------------------- 2

Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - 2

Piping Works - - - - - - - - - - - - - - - - - - - - - - - - - - - 3

Electrical Connections & Diagrams - - - - - - - - - - - 6,9-13

Operation and Start-Up - - - - - - - - - - - - - - - - - - - - 6

Refrigerant Charging - - - - - - - - - - - - - - - - - - - - - - 7

Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7

Trouble Shooting - - - - - - - - - - - - - - - - - - - - - - - - - 13

INSTALLATION
UNPACKING – Move unit to final location. Remove plastics wrap
from unit being careful not to damage or cause scratch to the unit.
Check the shipment against shipping list and remove unit protective
covering. If the unit has been damaged, file claim with transportation
company and immediately notify Concepcion-Carrier or its authorized
Dealer.
PRIOR TO INSTALLATION OF THE 07KHP
UNITS, REVIEW THE FOLLOWING IMPORTANT
POINTS
CAUTION – Consult local building and National Electrical codes for
special installation requirements. Check that electrical data on unit’s
nameplate correspond to job site electrical supply. Check that field
power supply is sized for the units and additional accessories like water
pumps, cooling towers and indoor units.
However, for applications such as hotel rooms, care needs to
be taken to prevent break out noise from the immediate
surroundings into the room below.

CEILING MOUNTED INSTALLATION

FLOOR MOUNTED INSTALLATION
• Select a suitable location for the unit. For example, use
Kitchen or Bathroom ceiling spaces. (See Fig. 6)
• Make sure that there is enough ceiling clearance between unit
and slab. Check unit’s dimensional drawing. Clearance should
also be allowed for ceiling acoustic treatment and piping.
• To design steel frame for unit’s base, do not place unit directly
on the ceiling. Use a strong hanging suspension when
installing the steel frame to slab.
• Select a suitable location for the unit. For example, use
kitchen or balcony spaces. (See Fig. 7)
• Make sure that enough space clearance for unit. Check unit’s
dimensional drawing. Clearance should be also allowed for
acoustic treatment and piping.
• To design a compartment complete with access panel or door
for maintenance and servicing the unit.

• Ensure there is sufficient clearance between hanging rods
and cabinet access panels, so that service work can be
carried easily. See the back page drawing for details.
• Place the unit onto the steel frame and make sure that the
unit is leveled. Use vibration isolators between unit and steel
frame. Do not use rubber blocks as isolators.
• Use vibration isolators between the unit and floor. Do not
place the unit directly onto the floor.
• After the unit is installed and pipe works are completed, be
sure to insulate the unit’s internal compartment with acoustic
treatment.

• Vibration isolators are also required for water pipe and

refrigerant tube connections. Care should be taken with
refrigerant piping to avoid any transmission of noise and
vibration to the ceiling or walls. Provide enough pipe flexibility
before fixing unit to the structure.

• Provide access panel in ceiling. Make sure the panel is

located near the unit for easy maintenance and servicing.

• After the unit is installed and pipe work are completed, be

sure to insulate the unit’s surroundings with acoustic
treatment. An acoustic type insulation can be used for
additional sound reduction.

1
 FIG. 2 DIMENSIONAL DRAWING 07KHP 07KHP 07KHP 07KHP 07KHP 07KHP
mm
012 018 024 040 060 090
H 508.0 623.0
H1 355.0 549.0
H2 254.0
H3 179.0
H4 105.0
TOP VIEW L 569.0
W 680.0
W1 329.0
W2 179.0
W3 130.0
W4 420.0

FRONT VIEW

TABLE 1 SPECIFICATIONS
07KHP
MODEL
013 018 024 040 060 090
RATED CAPACITY (TONS) 1.0 1.5 2.0 3.0 5.0 7.5
CDU POWER INPUT (kW) 1.08 1.75 2.22 3.15 5.15 6.45
NET WEIGHT (kg) 52 54 63 70 78 93
Type R-22
REFRIGERANT
Charging method By Superheat Method
Type Rotary Scroll
Compr. Model RH189NRAT RH277NHDT PH39NPBT NH52NAHT ZR61KC-TF5 ZR81KC-TF5
COMPRESSORS RLA (A) 4.8 7.8 12.6 16.8 20.7 25.0
LRA (A) 35 47 66 91 139 179
Refill Oil Charged (lit. / oz) 0.52 / 17.6 0.52 / 17.6 0.90 / 30 1.30 / 44 1.83 / 62 1.66 / 56
PLATE HEAT EXCHANGER Quantity 1
(STAINLESS STEEL)
Water Inlet / Outlet ,mm (in.) 25.4 (1”) FPT
S-28.6
Suction,mm (in.) Flare Type 12.7 (1/2) 12.7 (1/2) 15.8 (5/8) 15.8 (5/8) 19.05 (3/4)
REFRIGERANT CONNECTIONS (1-1/8)
Liquid, mm (in.) Flare Type 6.35 (¼) 6.35 (¼) 9.52 (3/8) 9.52 (3/8) 9.52 (3/8) S-15.8 (5/8)

CONTROL PRESSURESTAT SETTINGS High Press (PSIG) 426 ± 7 / 320 ± 20

(Open / Close pressure settings) Low Press (PSIG) n.a. 27 ± 4 / 67 ± 7
POWER SOURCE (V-Ph-Hz) NOMINAL (V) 208/230 - 1 - 60 230 - 3 - 60

PERMISSIBLE MIN-MAX VOLTAGE (V) 197 - 253

REFRIGERANT CONTROL DEVICE IN UNIT Capillary Tube Capillary*/Accurator**
RLA : Rated Load Amps LRA : Locked Rotor Amps
Data rated at 29.5° Water Out, 27°C/19°C Indoor Condition Note: Refill oil charge is for service use after compressor has been drained. This value is different
and less than Factory oil charged. Use only corresponding compressor maker approved specs.
* - Capillary tube located at FCU on model ASBFM0360-060 (Floor Standing) (S) under refrigerant connections section means Sweat Type connection.
** - Accurator is located at FCU on model 42AR0036-060 (Ceiling Type), 42GKX036-060(Cassette
type), 42LX036-060(Ceiling-Ducted). 7.5TR system normally uses TXV metering device.

2
PIPING WORK SIGHT GLASS AND FILTER DRIER

REFRIGERANT PIPING Sight glass and filter drier are factory supplied and field installed
applicable for model 07KHP036,048, 060 and 090 only. Warranty will be
• Use correct size and good condition field supply tubing of voided if these models were not fitted with external filter drier in the field
refrigerant grade. installation.

• Run refrigerant tubes as straight as possible. Avoid

unnecessary turns and bends.

• Suspend refrigerant tubes so that they do not transmit
vibration to structure.
• Also when passing refrigerant tubes through wall, seal
opening so vibration is not transmitted to structure.
• Leave some slack in refrigerant tubes between structure and
unit to absorb vibration.
TUBING CONNECTIONS AND LEAK TEST
• Both suction and liquid are equipped with flare type
connections. (except for Model 090 uses sweat connection).
• Assemble flare joint by aligning tubing with machine surface
of fitting. Start run onto threads by turning backwards first
then forwards.

• NOTE: The longer the interconnecting piping, the lower the • All lines should be assembled with type “L” or quarter hard
cooling capacity of the unit. See table 2. drawn refrigeration grade copper tubing and not with copper
water pipe.

Table 2 Reduction in capacity vs increase in pipe length

EQUIVALENGHT PIPING LENGTH (ONE WAY)
Use the following brazing alloys:
MODEL
07KHP 5m 10m 15m 20m 25m Copper to Copper -------------- 5% Silver Alloy (no flux)
012 0 1.7% 2.7% 3.7% 4.8% Copper to Steel or Brass ---- 35% Silver Alloy (no flux)
018 0 1.6% 2.8% 3.8% 4.9% • Remove cap and Schrader core from service port to protect
024 0 1.7% 3.0% 4.0% 5.4% seals from heat damage. Wrap service valve with wet rag
before applying heat. Flow dry nitrogen into a service port and
040 0 1.8% 3.0% 4.2% 5.6% through the tubing while brazing to prevent pipe oxidation.
060 0 2.1% 3.8% 4.7% 5.9%
• Pressurize line set and coil through service fittings with dry
090 0 2.5% 4.3% 5.2% 6.3%
nitrogen to 150 psig maximum (or refer to Carrier Standard
Service Techniques Manual, chapter 1, section 1-6) If a leak
The permission piping for recommended combinations as per Table 3 is found, recover pressure and repair all leaks.
and fig. 3.

Table 3 Vertical and horizontal separation between fan coil and WARNING:
condensing unit. DO NOT USE OXYGEN TO PURGE LINES OR PRESSURE SYSTEM
FOR LEAK TEST. OXYGEN REACTS VIOLENTLY WITH OIL, WHICH
MAX. LIFT, H m (ft)
CAN CAUSE AN EXPLOSION RESULTING IN SEVERE PERSONAL
MODEL MAX. DISTANCE, L
CDU ABOVE CDU BELOW
INJURY OR DEATH.
07KHP m (ft)
FCU FCU

012 15 (50) 7.5 (25) 5.0 (16)

018 15 (50) 10 (33) 7.5 (25) PIPING INSULATION
024 15 (50) 10 (33) 7.5 (25)
Insulate both suction and liquid lines as per Fig. 4
040 18 (60) 10 (33) 7.5 (25)
060 18 (60) 10 (33) 7.5 (25)
090 18 (60) 15 (50) 10 (33)

FIG. 4 PIPING INSULATION

3
EVACUATION AND DEHYDRATION WATER PIPING

Evacuation is the most important part of the entire service procedure. • Water inlet and outlet are equipped with 25.4mm or 1 “ (FPT)
The life and efficiency of the equipment is dependent upon the female pipe thread.
evacuation and dehydration thoroughness exercised by the
serviceman. • Make sure that internal water piping is clean.
Air in the system causes high condensing temperature and pressure, • Use correct size wrenches and proper sealing for water inlet
resulting in increased power consumption and at the same time it and outlet connections.
reduces system efficiency. Moisture chemically reacts with the
refrigerant and oil thus forming corrosive acids which attacks motor
• Do not over tighten the connections.
windings and metal parts, causing early breakdown.
• Suspend or use vibration isolators on water pipes, for pipes
After the system has been leak checked and proven leak free, connect
not to transmit vibration.
the vacuum pump and evacuate system to 29” Hg vacuum. It is
advisable to connect both vacuum pump hose to the high-side and low-
side of the system to have a better and faster evacuation. • Field install air bleed valve and dirt leg pipes (for backwashing
purposes) in water piping system.

FINAL LEAK TEST • Field install water supply and return line connection and check
for water pressure drop and flow rates.
After the unit has been properly evacuated and charged, use a halogen
• Water piping accessories, water strainer (screen assemblies
leak detector to check system for leaks. In the absence of this device
of 20 to 40 mesh) and water flow switch to be field supplied
water-soap solution is acceptable. All piping within the condensing unit,
and installed.
evaporator, and interconnecting tubing should be checked for leaks. If a
leak is detected, the refrigerant should be recovered before repairing the
• Water system needs to be chemically treated in order to
leak. This is in compliance with the Clean Air Act.
maintain water cleanliness and minimize scale build-up.

• After all the water piping is completed, be sure to flush all pipe
work prior to start-up.

Condenser water inlet need to be controlled at 29.5°C(85°F ).

It is advisable to always maintain the water inlet temperature in
this region. This can be accomplished by using a thermostat to
control the cooling tower fan and water temperature in the
basin of the tower.

FIG. 5 TYPICAL PIPING & WIRING WORKS

4
 FIG. 6 CEILING MOUNTED INSTALLATION

FIG. 7 FLOOR MOUNTED INSTALLATION

5
ELECTRICAL CONNECTIONS
POWER WIRING

%Voltage Imbalance
WARNING max voltage deviation from average voltage
= 100 x
average voltage
TO AVOID POSSIBLE INJURY OR DEATH DUE TO
ELECTRICAL SHOCK, OPEN THE POWER SUPPLY Example: Supply voltage is 460 - 3 - 60.
DISCONNECT SWITCH (SWITCH-OFF) AND SECURE
IT IN AN OPEN POSITION DURING INSTALLATION. AB = 452 v
USE LOCK-OUT AND TAG-OUT SECURITY LOCKS!  

BC = 464 v
AC = 455 v
• Unit is factory wired for voltage shown on nameplate. 452 + 464 + 455
• Provide adequate fused disconnect switch within sight of unit,
 Average Voltage =
readily accessible but out of reach of children. 3
• Provision for locking switch open (off) is advisable to prevent
power from being turned on while unit is installed or serviced. 1371
• Disconnect switch, fuses and field wiring must comply with =
local codes. Size the wire as per electrical specification shown 3
in CCAC Service Installer Blue Book.
• Use terminal marked ‘L’ and ‘N’ for 230V-1Ph-60Hz (or 230V- = 457
3Ph-60Hz for 3phase) power supply. See respective wiring
diagram shown on the preceding pages. Determine maximum deviation from average voltage:
(AB) 457 - 452 = 5 v
(BC) 464 - 457 = 7 v
CONTROL CIRCUIT WIRING (CA) 457 - 455 = 2 v
Maximum deviation is 7 v.

Determine percent voltage imbalance:

CAUTION
7
THE CONTROL VOLTAGE FROM THE FAN COIL UNIT % Voltage Imbalance = 100 x
MUST BE OF 230V. DO NOT CONNECT THE POWER 457
SUPPLY TO THE SIGNAL
= 1.53%

• For FCU model 42LX036-060, Wall mounted Thermostat

complete with 3 speed switch and CDU factory wired This amount of phase imbalance is satisfactory as it is below
minimum 3/5 minutes time delay is standard. Do not reset the the maximum allowable 2%.
delay time to lower setting.
• All 07KHP models are equipped with High Pressure switch to Operation on improper line voltage or excessive phase
protect Compressor from overload condition. This is an auto – imbalance constitutes abuse and may cause damage to
reset type, no necessary changes or alteration is required in electrical components.
the field.
• Use terminal block marked ‘S1’ for Compressor signal control
.

Consult the unit wiring diagram located on the inside of the

access panel to ensure proper electrical hookup. Route power
supply and signal wires through opening in unit’s side panel to
OPERATION AND START-UP
their respective terminals. Check all electrical connections,
including factory wiring within the unit and make sure all PRELIMINARY CHECKS
connections are tight.
Before operating the unit be sure the following are in order.

1. All wiring connections are correct and tight.

All final electrical connections must be made with a length of flexible 2. All barriers, covers and panels are in place.
conduit to minimize vibration and sound transmission to the building. 3. Electrical power supply conform to unit’s requirement.
4. Water piping system are flushed and clean.
Field wiring must comply with local and national fire, safety and 5. Water system is chemically treated.
electrical codes. 6. Water inlet temperature is maintained around 29.5°C (85°F).
7. All joints are leak tested and leak free.
8. All valves are opened.
SUPPLY VOLTAGE

Operating voltage to unit must be within voltage range indicated in TO START UNIT
Table 1. On 3-phase units voltage imbalanced must be within 2%. Use
the following formula to determine the percent voltage imbalance. In 1. Field disconnect switch is closed.
some areas where single phasing is more likely to occur, the electrical 2. Set room temperature below ambient setting.
contractor/Installer is encourage to install a voltage phase protector to 3. Compressor will start once time delay has elapsed (3 or 5 minutes
protect the unit from single phasing. is standard depending on model)
4. Operate unit for 30 minutes, then check system refrigerant charge.

6
REFRIGERANT CHARGING
CLEANING HEAT EXCHANGER
CAUTION
TO PREVENT PERSONAL INJURY, WEAR SAFETY GLASSES Use a tank with 5% phosphoric acid. Pump the cleaning liquid through
AND GLOVES WHEN HANDLING REFRIGERANT. DO NOT the plate heat exchanger at 1.5 times normal flow rate for optimum
OVERCHARGED SYSTEM. THIS CAN CAUSE COMPRESSOR cleaning, preferably in back flush mode. Then, rinse with large amount
FLOODING. of fresh water to get rid of all the acid before starting up the system
again. Clean at regular interval.

The 07KHP units are packed with refrigerant holding charge only. TABLE 4 AIR AND WATER LIMITS
Proper refrigerant charge is determine using Superheat method.

LIMITS STANDARD TEMPERATURE

AIR (C)
IMPORTANT
Min. Ambient Air 21

For accurate system performance, charge by superheat method as Rated Ambient Air 27
shown in table 6 and 7. Max. Ambient Air 43

To check and adjust charge, follow the following procedures: Min. Entering Air at Evap 21
Rated Entering Air, DB/WB 27/19
1. Operate unit for a minimum of 30 minutes before checking
charge. Max Entering Air, DB/WB 32/23
2. Measure suction pressure by attaching a gauge to suction WATER (C)
line service port.
3. Measure suction line temperature by attaching a service Min. Entering Water 15
thermometer to unit suction line near suction valve. Insulate Normal Entering Water 29.5
thermometer for accurate readings.
4. Measure entering water temperature with a second Max Entering Water * 35
thermometer.
5. Measure indoor coil air inlet wet-bulb temperature with a sling * At maximum water flow conditions only as shown on Table 5
psychrometer. below
6. Refer to table 4. Find entering water temperature and wet-
bulb temperature entering indoor coil. At this intersection,
note the superheat.
7. Refer to table 5. Find superheat and temperature and suction
pressure, note suction line temperature.
8. If unit has higher suction line temperature than charted
temperature add refrigerant until charted temperature is TABLE 5 WATER FLOW LIMITATIONS
reached.
9. If unit has lower suction line temperature than charted
temperature, bleed refrigerant until charted temperature is UNIT MODEL NO. - 07KHP MAX / MIN L/S (GPM)
reached.
10. If entering water temperature or pressure at suction line 0.25 / 0.1
013
changes, charge to new suction line temperature indicated on (4 / 1.5)
chart. 0.38 / 0.14
018
11. This procedure is valid independent of indoor air quantity. (6 / 2.3)
0.5 / 0.19
024
(8 / 3)
0.76 / 0.28
040
(12 / 4.5)
1.26 / 0.47
MAINTENANCE 060
(20 / 7.5)
1.89 / 0.72
090
(30 / 11.5)
CAUTION
NOTE: Water flow must be sufficient to obtain a maximum 10F
BEFORE PERFORMING RECOMMENDED MAINTENANCE, BE
temperature rise across the water-to-refrigerant heat exchanger when
SURE UNIT MAIN POWER SWITCH IS TURNED OFF. FAILURE operating in the cooling mode. Water flow rates greater than 4.0 GPM
TO DO SO MAY RESULT IN ELECTRIC SHOCK OR INJURY. per nominal ton or water velocities of 10 ft/sec or more may cause
erosion damage to the water-to-refrigerant heat exchanger.

Remove unit’s access panels for internal servicing and maintenance.

LUBRICANT

Compressor contains factory oil charge. Replace oil when lost. See
table 3 for oil recharge and refer to Carrier Manual Chapter 1, page 1-21
for oil recharging procedure.

7
 TABLE 6
Superheat Charging Table (English) Superheat Charging Table (Metric)
(Superheat Entering Suction Service Valve) (Superheat Entering Suction Service Valve)

ENT. INDOOR COIL ENTERING AIR (°F) WET-BULB ENT.

INDOOR COIL ENTERING AIR (°C) WET-BULB
WATER WATER
TEMP(°F) 50 52 54 56 58 60 62 64 66 68 70 72 74 76 TEMP(°C) 10 11.1 12.2 13.3 14.4 15.6 16.7 17.8 18.9 20 21.1 22.2 23.3 24.4
55 9 12 14 17 20 23 26 29 32 35 37 40 42 45 12 5 6.7 7.8 9.4 11.1 12.8 14.4 16.1 17.8 19.4 20.6 22.2 23.3 25
60 7 10 12 15 18 21 24 27 30 33 35 38 40 43 15.5 3.9 5.6 6.7 8.3 10 11.7 13.3 15 16.7 18.3 19.4 21.1 22.2 23.9
65 - 6 10 13 16 19 21 24 27 30 33 36 38 41 18.3 - 3.3 5.8 7.2 8.9 10.6 11.7 13.3 15 16.7 18.3 20 21.1 22.8
70 - - 7 10 13 16 19 21 24 27 30 33 36 39 21.1 - - 7 5.6 7.2 8.9 10.6 11.7 13.3 15 16.7 18.3 20 21.7
75 - - - 6 9 12 15 18 21 24 28 31 34 37 23.9 - - - 3.3 5 6.7 8.3 10 11.7 13.3 15.6 17.2 18.9 20.6
80 - - - - 5 8 12 15 18 21 25 28 31 35 26.7 - - - - 2.8 4.4 6.7 8.3 10 11.7 13.9 15.6 17.2 19.4
85 - - - - - - 8 11 15 19 22 26 30 33 29.4 - - - - - - 4.4 6.1 8.3 10.6 12.2 14.4 16.7 18.3
90 - - - - - - 5 9 13 16 20 24 27 31 32.2 - - - - - - 2.8 5 7.2 8.9 11.1 13.3 15 17.2
95 - - - - - - - 6 10 14 18 22 25 29 36 - - - - - - - 4.4 5.6 7.8 10 12.2 13.9 16.1
100 - - - - - - - - 8 12 15 20 23 27 37.8 - - - - - - - - 3.3 6.7 8.3 11.1 12.8 15
105 - - - - - - - - 5 9 13 17 22 26 40.6 - - - - - - - - 2.8 5 7.2 9.4 12.2 14.4
110 - - - - - - - - - 6 11 15 20 25 43.3 - - - - - - - - - 3.3 6.1 8.3 11.1 13.9
115 - - - - - - - - - - 8 14 18 23 46.1 - - - - - - - - - - 4.4 7.8 10 12.8

Symbol dash (-) means: Do not attempt to charge system under these conditions Symbol dash (-) means: Do not attempt to charge system under these conditions
or refrigerant slugging may occur. or refrigerant slugging may occur.

TABLE 7

Required Suction Tube Temperature (English)

Required Suction Tube Temperature (Metric)
(Entering Suction Service Valve)
(Entering Suction Service Valve)

SUPERHEAT SUCTION PRESSURE AT SERVICE PORT (psig)

SUPERHEAT SUCTION PRESSURE AT SERVICE PORT (KPaG)
TEMP (°F) 61.5 64.2 67.1 70.0 73.0 76.0 79.2 82.4 85.7 TEMP (°K) 424 443 463 483 503 524 546 568 591
0 35 37 39 41 43 45 47 49 51
0 1.7 2.8 3.9 5 6.1 7.2 8.3 9.4 10.6
2 37 39 41 43 45 47 49 51 53
1.1 2.8 3.9 5 6.1 7.2 8.3 9.4 10.6 11.7
4 39 41 43 45 47 49 51 53 55
2.2 3.9 5 6.1 7.2 8.3 9.4 10.6 11.7 12.8
6 41 43 45 47 49 51 53 55 57
3.3 5 6.1 7.2 8.3 9.4 10.6 11.7 12.8 13.9
8 43 45 47 49 51 53 55 57 59
4.4 6.1 7.2 8.3 9.4 10.6 11.7 12.8 13.9 15
10 45 47 49 51 53 55 57 59 61
5.6 7.2 8.3 9.4 10.6 11.7 12.8 13.9 15 16.1
12 47 49 51 53 55 57 59 61 63
6.7 8.3 9.4 10.6 11.7 12.8 13.9 15 16.1 17.2
14 49 51 53 55 57 59 61 63 65
7.8 9.4 10.6 11.7 12.8 13.9 15 16.1 17.2 18.3
16 51 53 55 57 59 61 63 65 67
8.9 10.6 11.7 12.8 13.9 15 16.1 17.2 18.3 19.4
18 53 55 57 59 61 63 65 67 69
10 11.7 12.8 13.9 15 16.1 17.2 18.3 19.4 20.6
20 55 57 59 61 63 65 67 69 71
11.1 12.8 13.9 15 16.1 17.2 18.3 19.4 20.6 21.7
22 57 59 61 63 65 67 69 71 73
12.2 13.9 15 16.1 17.2 18.3 19.4 20.6 21.7 22.8
24 59 61 63 65 67 69 71 73 75
13.3 15 16.1 17.2 18.3 19.4 20.6 21.7 22.8 23.9
26 61 63 65 67 69 71 73 75 77
14.4 16.1 17.2 18.3 19.4 20.6 21.7 22.8 23.9 25
28 63 65 67 69 71 73 75 77 79
15.6 17.2 18.3 19.4 20.6 21.7 22.8 23.9 25 26.1
30 65 67 69 71 73 75 77 79 81
16.7 18.3 19.4 20.6 21.7 22.8 23.9 25 26.1 27.2
32 67 69 71 73 75 77 79 81 83
17.8 19.4 20.6 21.7 22.8 23.9 25 26.1 27.2 28.3
34 69 71 73 75 77 79 81 83 85
18.9 20.6 21.7 22.8 23.9 25 26.1 27.2 28.3 29.4
36 71 73 75 77 79 81 83 85 87
20 21.7 22.8 23.9 25 26.1 27.2 28.3 29.4 30.6
38 73 75 77 79 81 83 85 87 89
21.2 22.8 23.9 25 26.1 27.2 28.3 29.4 30.6 31.7
40 75 77 79 81 83 85 87 89 91
22.2 23.9 25 26.1 27.2 28.3 29.4 30.6 31.7 32.8

9
 FIG. 8 WIRING DIAGRAM 07KHP012

FIG. 9 WIRING DIAGRAM 07KHP018 & 024

10
 FIG. 10 WIRING DIAGRAM 07KHP040 & 050

FIG. 11 WIRING DIAGRAM 07KHP060

11
 FIG. 12 WIRING DIAGRAM 07KHP090

FIG. 13 RECOMMENDED SERVICE CLEARANCES

12
 TROUBLESHOOTING CHART-COOLING CYCLE

NO COOLING OR
IN-SUFFICIENT
COOLING

COMPRESSOR COMPRESSOR RUNS COMPRESSOR

WILL NOT RUN BUT CYCLES ON RUNS BUT
INTERNAL INSUFFICIENT
OVERLOAD COOLING

CONTACTOR CONTACTOR
OPEN CLOSED
RESTRICTED LOW SUCTION HIGH SUCTION HIGH SUCTION
DISCHARGE LINE PRESSURE LOW HEAD LOW SUPERHEAT
PRESSURE
FAULTY POWER COMPRESSOR
SUPPLY POWER
SUPPLY OPEN OVERCHARGED OR DIRTY AIR UNIT
NONCONDENSABLES FILTERS DEFECTIVE OVERCHARGED
IN SYSTEM COMPRESSOR
OPEN CONTROL VALVES
CIRCUIT LOOSE LEADS
AT COMPRESSOR DUCT INCORRECT
LOW REFRIGERANT RESTRICTED METERING DEVICE
CHARGED INTERNAL
DEFECTIVE PRESSURE RELIEF
TIME DELAY FAULTY START OPEN
GEAR (1PH) DAMPER PARTLY
LINE VOLTAGE TOO CLOSED
HIGH OR LOW
CONTACTOR OR
COIL DEFECTIVE OPEN, SHORTED
OR GROUNDED INDOOR COIL
COMPRESSOR DEFECTIVE FAN FROSTED
MOTOR WINDING CAPACITOR
LOOSE
ELECTRICAL
CONNECTION SLIGHTLY
COMPRESSOR COMPRESSOR LOW ON
STUCK BEARINGS REFRIGERANT

INTERNAL
OVERLOAD OPEN
COMPRESSOR HIGH LIQUID LINE
INTERNAL SUPERHEAT SLIGHTLY
PROTECTION RESTRICTED
OPEN OPEN
HP PRESSURE
SWITCH NO WATER FLOW
THROUGH HEAT METERING DEVICE
EXCHANGER RESTRICTED

AIR TRAPPED IN INCORRECT

WATER CIRCUIT METERING DEVICE

BLOCKED WATER INDOOR COIL

CIRCUITS HEAT STAINER
EXCHANGER RESTRICTED

CONDENSER ENT.
WATER TEMP.
TO LOW

13
 Concepcion
Carrier
Air conditioning
Company

Concepcion Carrier Air Conditioning Company

Km. 20 East Service Road, South Superhighway,
Alabang, Muntinlupa City
Tel. No. (63)2 850 1367
Fax No. (63)2 809 9979
Website: www.carrier.com.ph

Manufacturer reserve the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations

Form 07KHP-4IOM
Replaces: 07KHP-3IOM

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