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HSSE Handbook ENG 2020
HSSE Handbook ENG 2020
HSSE handbook
Working tool that enables us to make the right choices
Statement
Dear colleagues,
Here at Kvaerner we focus on creating a safe and healthy workplace,
where we care about each other. HSSE is a key element in achieving this.
Our number one priority is preventing injuries and environmental
damage, every day, all year round. The choices we make on a daily basis,
both as individuals and as a team, play a large part in that.
This handbook is intended as a tool for ensuring that we make the right
choices, and it provides you with an overview of the most important
HSSE requirements to be observed. These include the industry standard
“Life-Saving Rules”, which I expect us all to take ownership of.
Keep the manual handy and use it in your day-to-day work, to help make
your working day and that of your colleagues even safer.
I would also like to remind you to “take two minutes” to think about the
work process before you start a job. Are all the conditions in place for
you to perform the work safely? If not, you are both entitled and obliged
to stop work.
If you come across situations that need to change or improve, or that
require action, these must be reported. We must have a workplace where
employees, partners and suppliers focus on HSSE at all times, even
outside of working hours.
We all have a responsibility to make good choices, on our own behalf and
on behalf of our colleagues and families.
Karl-Petter Løken
President & CEO
5
Life-saving rules
Energy Isolation
Verify isolation and zero energy before work begins
> I have identified all energy sources
0
> I confirm that hazardous energy sources have been isolated, locked,
and tagged
> I have checked there is zero energy and tested for residual or stored
energy
Confined Space
Obtain authorisation before entering a confined space
> I confirm energy sources are isolated
> I confirm the atmosphere has been tested and is monitored
> I check and use my breathing apparatus when required
> I confirm there is an attendant standing by
> I confirm a rescue plan is in place
> I obtain authorisation to enter
Hot Work
Control flammables and ignition sources
> I identify and control ignition sources
> Before starting any hot work:
• I confirm flammable material has been removed or isolated
• I obtain authorisation
> Before starting hot work in a hazardous area I confirm:
• A gas test has been completed
• Gas will be monitored continually
6
Work Authorisation
Work with a valid permit when required
> I have confirmed if a permit is required
> I am authorised to perform the work
> I understand the permit
> I have confirmed that hazards are controlled and it is safe to start
> I stop and reassess if conditions change
Driving
Follow safe driving rules
> I always wear a seatbelt
> I do not exceed the speed limit, and reduce my speed for road
conditions
> I do not use phones or operate devices while driving
> I am fit, rested and fully alert while driving
> I follow journey management requirements
Working at Height
Protect yourself against a fall when working at height
> I inspect my fall protection equipment before use
> I secure tools and work materials to prevent dropped objects
> I tie off 100% to approved anchor points while outside a
protected area
Line of Fire
Keep yourself and others out of the line of fire
> I position myself to avoid:
• moving objects
• vehicles
• pressure releases
• dropped objects
> I establish and obey barriers and exclusion zones
> I take action to secure loose objects and report potential
dropped objects
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1. You are a role model!
2. HSSE responsibility
Kvaerner is responsible for providing the conditions for you to work safely.
HSSE is a line responsibility that extends from the topmost executive to all
employees. First and foremost, however, HSSE starts with you.
An employee must:
> Take responsibility for their own health, safety and environment and
that of others.
> Comply with HSSE regulations, procedures and instructions.
> Rectify unsafe activities and hazardous conditions.
> Report hazardous conditions and events to an immediate superior.
A supervisor must:
> Be a role model for his/her employees.
> Educate employees in safe working methods and “best practice”.
> Inform employees about the risks associated with work tasks.
> Ensure that employees work in accordance with our HSSE rules and
applicable regulations.
> Involve employees in how safety objectives are to be achieved.
> Provide feedback (positive and negative) on safety critical behavior.
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Safety representatives must:
> Be accessible to colleagues and actively contribute in the working
environment and safety work.
A risk assessment is a tool for reducing hazards associated with the work.
This is done by assessing the area in which you work and the tasks you
have to perform: What can go wrong and how do I avoid that happening?
In order to identify what can go wrong, you first have to have a clear
understanding of:
> What is to be done.
> What requirements (laws, regulations, procedures) and expectations
govern the work that you are to perform.
> The preferred end result.
Before starting the work:
Before starting the work, conduct a risk assessment of the work you have
to perform. Ask yourself:
> What can go wrong?
> What might the consequences be?
> What can I do to prevent that?
> Once the hazards have been identified, you must take the necessary
action.
9
4. HSSE tools
Work permit
A work permit is written permission to perform a specific task, at a
specific location, under certain conditions, in a safe manner. Examples of
activities that require a work permit: Work with live equipment, work in
tanks and confined spaces, closure of escape routes, disconnection/
removal of safety equipment.
Care Talk
Care Talk is a positive discussion between personnel in the workplace that
helps to identify hazards and prevent events and accidents.
Ask open questions to encourage a good and positive safety dialogue.
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Example:
> Which hazards are associated with this work?
> What can we do to prevent something going wrong?
A Care Talk can also be used to check on how colleagues are feeling and
whether or not they are focusing on the job to be done.
Have a Care Talk with your colleagues to make the working day safer!
Pre-work meetings
Meeting at the start of the day to ensure a common understanding of the
work to be done, potential hazards and preventative measures.
Contribute to good coordination between different disciplines and teams.
Ensure that all employees leave the workplace in the same state of health
as when they started.
Group meetings
Meeting where first-line supervisors and co-workers discuss and gain a
common understanding of the group’s HSSE standard; potential hazards
and preventive measures against these, as well as communicate project
status.
Just Culture
Tools to develop positive behavior and execute consistent and fair
response to all breaches on HSSE-rules.
HSSE inspections
Performed weekly and shall ensure a common HSSE standard and risk
understanding at the workplace, detect and correct any nonconformities,
and actively promote positive attitudes towards HSSE. Line management
is responsible for conducting weekly HSSE inspections in own area. Area/
Unit Manager is responsible for selecting participants on rotation
including Safety Representative.
At the HSSE inspection, selected HSSE conditions shall be measured/
assessed and points shall be awarded on a specified scale. Different HSSE
topics are selected based on what is most relevant in each area and
measured over time.
11
Correct Personal protective equipment (PPE)
12
HSSE visible Management
Line managers at all levels are committed to personally getting involved
in HSSE improvements. Through open two-way communication, the
managers should make visible the company’s goals, HSSE strategy and
basic values for all employees, including suppliers and hired, as well as to
implement measures / consequent unwanted events / behaviors.
13
6. Good housekeeping
5S in the workplace:
Sort - Get rid of anything you don’t need in the workplace on a regular
basis.
Set in order - Take a systematic approach when organising equipment or
materials; remember to consider ergonomic aspects and preferably also
the sequence in which activities are performed, which creates an efficient
and productive workplace.
Shine - It must be clear who is responsible for each area, and a notice
should be posted explaining how the area is to be kept clean and tidy.
Standardise - Standards that are specific to individual areas must be
clarified and communicated to ensure compliance.
Sustain - Ensure that office desks or the production area are kept tidy
and presentable at all times.
15
Hand-arm vibrations
Hand-arm vibrations are mechanical vibrations that are transferred from
equipment to an employee’s hands and arms. These can cause chronic
health issues.
Vibrating hand tools are assigned colour codes:
16
Work operation Hazards and health risks Measures
Physical work in hot Fluid loss and dehydrations Consult health service for
surroundings. medical clearance of
(globe temperature> 30°C) personnel.
Fresh air mask can have a
cooling effect
Torch cutting / plasma Acute lung damage due to Suction fan and Fresh air
cutting nitrous gases mask – In some cases,
Combi mask may be used
for short term work in well
ventilated areas
Air carbon arc gouging Lots of dust and Carbon Suction fan and Fresh air
monoxide (CO) mask
Hot work > 150°C on Toxic gases extremely Fresh air mask
coated steel (including hazardous to health. Metal Removal of coating before
grinding) fever. hot work (sandblasting)
Spray painting Acute poisoning, allergies Suction fan and fresh air
and chemical burns. mask
Chronic brain damage and
cancer from long term
exposure
17
Filter type Protects Against Colour Code
B Acidic gases
Chlorine Grey
Hydrocyanic acid
K Ammonia Green
8. Waste management
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Highly inflammable waste: Red bins, which must only be used for rags
soiled with inflammable liquids and combustible chemicals.
EE waste: Anything that requires, transmits or otherwise needs power to
work, such as defective electrical tools, PCs, monitors, mobile phones,
electric motors, heaters, cables, lights, switches.
Hazardous waste: Waste that may be harmful to health or the external
environment must be stored under cover and under controlled conditions.
Hazardous waste must be taken to recycling stations and must not be
discarded in other waste containers. Hazardous waste includes aerosols,
oil filters, leftover paint, waste oil, detergents, coolants, solvents,
batteries, asbestos, PCBs, heavy metals and oily waste.
Combustible residual waste: Anything not specified above is to be treated
as residual waste.
9. Cordons
19
Red/white chain/tape: It is absolutely forbidden to cross a
cordon which you have not set up.
Yellow/black chain: You may enter the cordon provided
you take the necessary precautions once inside the
cordoned-off area. Be observant!
Work at height:
Work at height – work where there
is a risk of injury from falling to a
lower level and always when the
fall height is more than 2 meters:
> At least 2 persons must be
present when performing work
where fall protection is used
> Procedures for rescuing a
suspended person must be
agreed on before work begins
> Always assess potential hazards
before starting. Checklists may
be used
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> You must use an approved fall protection equipment; ie safety harness,
anchor line and anchor point
> You must have documented training on the use of fall protection
equipment
> If you need to move in an unsafe area, use the Y-line with a fall damper,
or a double breech block
> When using the Y-line during movement, at least one hook must always
be attached
> Fall protection equipment should always be used when working in
combination ladder or on stools when the distance to the railings is less
than 1.5 times the height of the combination ladder / stool
> Choose a fall protection equipment based on the working conditions,
height, etc.
> Perform a visual inspection of the fall protection equipment before and
after use. Check that annual approval has been made in the last 12
months
> Attach the fall protection line as high as possible in order to reduce the
height of any fall, preferably above the head (Fall factor 0)
> When working at 2-6 meters in height, fall factor 0 must always be used.
Alternatively, fall block must be used
> Anchoring point shall, after user’s review be able to withstand a force of
min. 1500 kg
> Cordon off the area beneath the workplace if there is any danger of
falling objects
> Return the fall protection equipment to stores once the work is complete
WRONG RIGHT
4m 4m
All use of lifting equipment and lifting devices requires the correct
training. Cranes must only be used by personnel with a valid crane
operator’s licence for the crane in question.
Lifting equipment/lifting devices/crane- and lifting operations must be
used in accordance with the procedure for cranes, lifting and transport
(handbook). It is your responsibility to be familiar with the contents of
this handbook. The rigger handbook “Check list, lifting table and signalling
chart” is another useful tool.
22
Lifting equipment:
Colour code labeling for the control year
Entry:
Full or partial entry to confined spaces.
Confined spaces are spaces where there is little exchange of air and where
inflammable or harmful liquids or gases can collect. Examples of confined
spaces are tanks, cisterns, culverts, pipes, jacket legs, double bottoms, lift
shafts and nodes.
Lifts
Using telescopic boom lifts/scissor lifts:
> The use of lifts requires documented safety training.
> Cordon off the area.
> Reduce speed in areas with height differences and narrow spaces where
there is a risk of getting stuck.
> You can move from a lift to neighbouring structures provided a fall
arrest harness is used during the transfer from one to the other.
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Telescopic boom lifts
A fall arrest harness is required.
Scissor lifts
Fall protection is generally not required when using a scissor lift.
15. Lighting
General lighting must be consistent and not too bright. All temporary
equipment must be set up/handled by dedicated personnel from temporary
elektro, and not by you. You are responsible for ensuring that power for
general lighting and emergency lighting is not used for other tools.
Work lighting
You are responsible for there being adequate lighting in the area where
you work. It is not permitted to use emergency lighting or general lighting
for this. Work lights can be collected from stores or a dedicated location
in the production area. Do not take someone else’s work light, as this may
be registered to that person.
Emergency lighting
> Emergency lighting can save your life in an emergency.
> Emergency lighting must therefore never be moved or disconnected. If
there is a need to move emergency lighting or general lighting, you
must contact temporary elektro.
> Defective emergency lighting, work lighting, general lighting, etc. is sent
to temporary elektro.
NB!
When lighting cables are disconnected, emergency lighting will come on
for just 15 minutes. It takes several hours for it to recharge.
If the power goes off, cables are damaged, etc.: Notify the people
responsible for temporary equipment immediately. This also applies if the
emergency lighting remains on.
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16. Scaffolding
Check:
> Cables and hoses for damage and leaks before use.
> That the hose connection is correctly secured.
> That hoses with a claw connection are secured by an additional means
(wire retainer).
Use:
> Use the right type of hose for the right job.
> Suspend hoses and cables. Use S-hooks.
> Don’t pull cables through scaffold stringers.
> Cables must not be squeezed; this can lead to damage.
> Always ensure that hoses and cables do not pose a risk to others,
blocking access or causing a trip hazard, for example.
After use:
> Check hoses and cables after use. Defective equipment must be sent
for maintenance.
> Hoses and cables must always be coiled and hung back up in the
dedicated place after use.
27
Orange hose Propane
19. Chemicals
When you work with chemicals, you must know how to protect yourself
from the associated hazards.
Your responsibility:
Familiarise yourself with the product, comply with the guidelines set out
in the safety data sheet, and take your own protective measures after
having risk-assessed the product.
Supervisor: Is responsible for providing you with information about the
hazards associated with the product you have to use, and about the
contents of the safety data sheet.
REMEMBER! Anyone present in peripheral areas must use the same type
of protective equipment.
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20. Hot work
29
21. Fire
30
22. System testing (commissioning)
The process of ensuring that all systems and components have been built,
installed, tested, operated and maintained in accordance with the owner’s
or the customer’s requirements is called system testing/commissioning.
> Work on commissioned electrical installations shall be carried out in
accordance with FSE (regulations on safety of work in and operation of
electrical systems) or updated version of NEK EN 50110-1 at all times.
> Personnel working on operational electrical installations must have
approved first aid course for electrical injuries.
> Equipment that is pressurised/live/operational is labelled as tested/
commissioned and handed over to the customer, and is the customer’s
responsibility.
> We must not work on pressurised/live/operational equipment without
an approved work permit.
> Live equipment is to be sealed or labelled.
> Only dedicated personnel have access to live equipment.
> The actual operator must observe signs and cordons.
> Work in the proximity of live equipment is only permitted with an
approved work permit.
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Verdal – yard area map
1 Hall A1
2 Hall A2
1 - Hall A1
3 Piping workshop
2 - Hall A2
4 Module hall
3 - Rørverksted
5 Beddingen– office building
4 - Modulhall
6 Painting halls
5 - Beddingen
7 Ole Tobias offices – gathering area
Kontorbygning
8 Reception of goods
9 VUP
6 - Malehaller
7 - Ole Tobias Kontorer
Sammenstillingsområde
Emergency number Verdal:
+ 47 916874
- Varemottak
234
9 - VUP
4
GUARD
1
3
8
9
32
5
7
–
GANGVEI
Walk ways
– Main driving
HOVEDVEI roads
KJØRENDE
Parking
PARKERING
Muster point
MØTEPLASSER
33
Stord – yard area map
– Walk ways
– Unmarked free zones
– Fences
– Gates
Muster point
34
35
Stord – demolition area map
36
– Fences
– Gates
Muster point
37
HSSE responsibiity
I have a duty of care to
stop all unsafe work
> Both the work of my own and others
> I take responsibility for ensuring that we all
get home safely from work
> I take care of myself and my colleagues
38
39
Cardiopulmonary
resuscitation – CPR
ADULTS
What has happened?
1 Does the patient respond?
> Ensure your own safety > Look at!
before you examine the > Talk to!
patient > Touch!
> Get the general picture!
No sign of life?
4 Start CPR 30:2!
> Give 30 chest > Keep airways open and
compressions (5–6 cm) give 2 full breaths
at a rate of ca 100 per > Continue at 30:2 ratio
minute
40