Professional Documents
Culture Documents
Precise Surface Analysis Over A Large Area: 3D Laser Scanning Confocal Microscope
Precise Surface Analysis Over A Large Area: 3D Laser Scanning Confocal Microscope
VK-X Series
2
16 times larger measurement area
than conventional KEYENCE models
Assured accuracy even with low-magnification lenses
The VK-X enables detailed profile measurement over a large area.
3
Basic Characteristics
Observation Measurement
Covering large magnification range High-accuracy measurement
in one device with pinhole confocal system
4
20 Years of Advancements
Analysis
AI-Scan - collects accurate data
with just one click
AI-Analyser - shows differences
between surfaces VF-7500
Easy comparison
of multiple samples
VK-9500
Roughness analysis
VK-9700
VK-X100
VK-X250
VK-X1000
History of KEYENCE’s
Laser Scanning Microscopes
Through continued pursuit of the highest performance,
KEYENCE’s laser scanning microscope lineup has
continued to evolve.
5
Improved Functionality
Conventional
KEYENCE
models
VK-X1000
6
Assured Accuracy even
with Low-Magnification Lenses*
Conventional KEYENCE models
VK-X1000
High-Accuracy Measurement over a Large Area
* Measurement accuracy is now assured with a 5× lens, which was not available with conventional KEYENCE models.
7
Improved Functionality
As Little as
5 Seconds
8
Fast Measurement
Conventional KEYENCE models
— Point-based scanning —
Approx. 60 seconds
VK-X1000
— Fast area measurement —
As little as 5 seconds
9
Improved Functionality
10
Automatic Measurement
AI-SCAN
AAGII Function for Automatic Adjustment of Intensity of Received Laser Light
Optimisation of the received light intensity makes accurate measurement possible for targets with complex surfaces or
those with large differences in reflectance.
Solder (100×)
Z position
RPDII
Intensity of reflected light Intensity of reflected light Intensity of reflected light Detected focal point
Detection of the true focal point is
possible.
11
High Accuracy
BGA (200×)
Receives diffuse reflected light Performance differences between Conventional KEYENCE 16-bit
accurately light-receiving elements
models
87.1 degrees
4× more
levels of grey
256× more
levels of grey
12
Precise 3D Measurements
MEMS actuator (1000×) Provided by Mita Laboratory, Graduate School of Engineering, University of Tokyo,
as part of the Nanotechnology Platform at the university’s VLSI Design and Education Center (VDEC)
Traceability System
Z X-Y
13
Efficiency
Automatic Analysis
AI-ANALYSER
Multi-File Analyser visualises and quantifies the difference among multiple samples.
Multi-line Roughness
Horizon 1
Ra Rz RSm
Laser + Optical 3D
Profiles Ave. Ave. Ave.
μm μm μm
Total profile
Sample A
Roughness profile
Total profile
Sample B
Roughness profile
Total profile
Sample C
Roughness profile
Total profile
Sample D
Roughness profile
By aligning the height range scales, the VK-X is able to perform the same measurements for
multiple data sources under identical conditions. This allows differences due to changes in
manufacturing conditions or over time to be quickly recognised for drastically reduced analysis
time.
Position alignment,
image processing,
and measurement
unification
Collective height
display setting
Collective graph
display setting
14
Automated and Fast Routine Inspections
Programming and batch measurement
The VK-X’s advanced motorised stage control allows measurements to be performed automatically at a specified XY coordinate
position. Taking advantage of this feature in combination with a special stage not only enables analysis of an increased number of
samples but also automates inspection work.
Total
Max.
Min.
Ave.
Std. DV
3 Sigma
Volume C.S. area Surface area Surface area/C.S. area Area ratio Average height Max. height Perimeter Horz. Feret Vert. Feret Circle equivalent dia
Total
Max.
Min.
Ave.
Std. DV
3 Sigma
Volume C.S. area Surface area Surface area/C.S. area Area ratio Average height Max. height Perimeter Horz. Feret Vert. Feret Circle equivalent dia
Total
Max.
Min.
Ave.
Std. DV
3 Sigma
Volume C.S. area Surface area Surface area/C.S. area Area ratio Average height Max. height Perimeter Horz. Feret Vert. Feret Circle equivalent dia
Total
Max.
Min.
Ave.
Std. DV
3 Sigma
15
Analysis Abilities
Facets on GaAs due to liquid phase growth (3000×) Provided by Prof. Tadaaki Kaneko, Department of Chemistry,
School of Science and Technology, Kwansei Gakuin University
The VK-X reproduces surface appearances with high accuracy through non-contact, non-
destructive means. Measurements of a target’s height, width, angle, and more are performed with
no damage to the target. Once the data has been obtained, users can re-measure any location as
often as needed.
16
Intuitive and Reliable Roughness Analysis
Compliant with ISO standards. Evaluate the roughness of a variety of objects.
The VK-X is capable of surface roughness (ISO 25178) and line roughness (ISO 4287)
measurements. Acquisition of minute changes in appearance incapable of being detected with a
needle allow for high-accuracy measurement.
17
Quantification
Switch (400×)
18
2D Measurements Film Thickness Measurement
Various XY measurements are possible including distance, The VK-X measures thickness by analysing the light reflected
circular diameter, and angle. The wide selection of functions from two locations of a transparent object—the top surface
helps to reduce variation through automatic extraction of and the bottom surface. The topmost and bottommost layers
target contours and the creation of auxiliary lines and of the film are converted to a 3D image, and the thickness is
intersections. measured from the image’s cross-sectional shape.
Transparent 3D image
coating
Surface of the
plastic housing
Transparent
Thickness of coating
the coating film
Surface of the
plastic housing
19
Observation
Microscope Functions
High-quality optical observation for all users
KEYENCE’s microscope
technology has been cultivated
over many years and allows
users to capture clear images
easily. This means the VK-X
also makes for a high-
performance observation
Through-hole (70×) Colour sensor (200×) Chip resistor (100×) instrument.
With HDR Ink toner (400×) Depth composition Chip resistor (100×)
image
20
High-Resolution/High-Magnification
Fully-Focused Colour Observation
28800× magnification without the need for pre-processing or vacuum
Click to move the observation position Nano-scale undulations or scratches can be specified as measurement targets.
21
Principle of Measurement and Observation
Short wavelength
laser light source
Condensing lens
Half mirror
Pinhole
Half mirror
White light source
for illumination
Objective lens
Short-wavelength 1024×768
laser light pixels
Measurement range
22
Two Light Sources
The VK-X uses two light sources: laser light and white light. The high-speed, quiet laser scanning of a
surface in the X, Y, and Z directions allows image capture and height measurement with high horizontal
resolution. The use of white light also makes it possible to capture the colour of the sample surface.
Laser source: Two types of laser sources are available for the VK-X: a 404 nm violet
semiconductor laser and a 661 nm red semiconductor laser. Customers can select a laser
based on the characteristics of each wavelength and their suitability for the intended
application.
Data for colour and Data for laser intensity Data for height difference
laser intensity
Detection of the peak (focal point) by means of the pinhole confocal optical system in comparison to
systems using a CCD chip without a pinhole
Z-I curve (light intensity) The peak of the light intensity is broader
of systems without PMT in conventional KEYENCE optical
(received intensity
of the reflected light)
Intensity
23
Measurement & Analysis Software Module (Option)
This module increases efficiency by offering flexible analysis for a larger number of samples.
For samples that have many particles (circles) within the microscope’s field Particles can be counted and analysed based on
of view, the number of particles, their diameters, the major and minor axes, accurate 3D surface data. The results can be
the area and the area ratio are all measured automatically. There are also output to Microsoft®Excel® or other software for
automatic functions for operations such as circular shape separation, easy analysis or statistical processing.
expansion, and degeneration.
24
Large Stands and Stages / Lenses (Optional Accessories)
Using dedicated, high-rigidity spacers behind the microscope The high-accuracy, motorised XY stage enables fast and
makes it possible to measure even large samples. precise movement, programmable measurement, and image
stitching capabilities.
Spacer
The entire surface of a 300 mm wafer can be examined and Upon request, there is also a large selection of optional stages
analysed. Easy-to-mount design. Please contact KEYENCE for to choose from for measuring larger samples.
other sample stage sizes.
Extra-long working
distance 480× 20.5 mm
20× lens
Extra-long working
distance 1200× 13.8 mm
50× lens
Extra-long working
distance 2400× 4.7 mm
100× lens
25
Measurement Examples
Fracture surface: Measurement of the maximum height difference (400×) Processed metal surface: Surface roughness comparison (400×)
Drill bit: Radius measurement (100×) Throw-away chip: Wear analysis (100×)
26
Precision Processing and Chemical
Film: Surface roughness measurement (3000×) Light guide plate: Surface area and volume measurement (3000×)
Microlens: Radius measurement (1000×) Film: Fish eye imperfection measurement (1000×)
27
Measurement Examples
Inductor: Sectional measurement Provided by Mita Laboratory, Graduate School of Engineering, PCB (42×, image stitching)
(1000×) University of Tokyo, VLSI Design and Education Centre (VDEC) (P5)
Bottom of a wafer: Surface roughness measurement (1000×) MEMS: Sectional Provided by Dr. Matthieu Denoual (GREYC/CNRS, ENSI de Caen, France) and Mita
measurement (1000×) Laboratory, Graduate School of Engineering, University of Tokyo, VLSI Design and
Education Centre (VDEC) (Front)
28
Further Examples
Surface of paper: Degree of flatness measurement (100×) Clock movement (100×, image stitching)
Metal fracture surface: Scoring (200×) Hair: Hair cuticle comparison (3000×)
29
Products
16-bit 3D Laser Scanning Confocal Microscope 16-bit 3D Laser Scanning Confocal Microscope
Controller VK-X1000 Controller VK-X1000
Measurement head VK-X1100 Measurement head VK-X1050
Stage (motorised/manual) Stage (motorised/manual)
VK-D1/VK-S1 VK-D1/VK-S1
System Configuration
Motorised XY stage:
VK-S2100
Stage for 300 mm wafers:
OP-88231 (optional) Motorised stage: VK-D1 VK-X1100 VK-X1000
VK spacer:
OP-88232 (optional)
Ring illumination for targets
at 2.5×:
OP-88230 (optional)
VK reference gauge:
OP-88248 (optional) Manual stage: VK-S1 VK-X1050 Control PC Monitor (optional)
Extension cable set:
OP-88249 (optional)
Observation/analysis software set: VK-H2X Particle analysis module: VK-H1XG (optional)
* Please contact KEYENCE for a
stage suitable for large-sized Image stitching application: ISO 25178 Surface texture measurement module:
samples. VK-H2J (optional) VK-H1XR (optional)
Analysis expansion module:
VK-H1XP (optional)
Dimensions
Unit: mm
213
X1050
195
84
80
62
39
98
71
52.5
24.5
38
92.5
88
112 116 Hatching
installation
surface
30
30
77
77
307 45 307 45
192 ø75 218 192 ø75 218
348 428 48 348 428 48
526
30
Specifications
Basic Functions
Model (controller/measurement head) VK-X1000/X1100 VK-X1000/X1050
Total magnification*1 Up to 28800×
Field of view (minimum range) 11 to 7398 µm
Frame rate*2 (laser measurement speed) 4 to 125 Hz, 7900 Hz
Optical system Pinhole confocal optical system, Focus variation
Measurement Light-receiving element 16-bit sensing: photomultiplier, High-definition colour CMOS
principle Scanning method (during general Automatic upper/lower limit setting, rapid laser light intensity setting (AAGII),
measurement and image stitching) automatic detection and rescanning in case of poor reflection (double scan)
Display resolution 0.5 nm 5 nm
Linear scale 0.5 nm 5 nm
Dynamic range 16 bits
Height measurement Laser confocal 20×, 40 nm; 50×, 12 nm 20×, 40 nm; 50×, 20 nm
Repeatability σ
Focus variation 5×, 500 nm; 10×, 100 nm; 20×, 50 nm; 50×, 20 nm 5×, 500 nm; 10×, 100 nm; 20×, 50 nm; 50×, 30 nm
Height data acquisition range 0.7 million steps
Accuracy*3 0.2 + L/100 μm or better
Display resolution 1 nm 10 nm
Laser confocal 20×, 100 nm; 50×, 40 nm 20×, 100 nm; 50×, 50 nm
Width measurement Repeatability 3σ
Focus variation 5×, 400 nm; 10×, 400 nm; 20×, 120 nm; 50×, 50 nm 5×, 400 nm; 10×, 400 nm; 20×, 120 nm; 50×, 65 nm
Accuracy*3 ±2%
XY stage Manual: Moving range 70 mm × 70 mm
configuration Motorised: Moving range 100 mm × 100 mm
High-definition colour CMOS image
16-bit laser colour confocal image
Image options
Observation Confocal optical system with ND filter
C-laser DIC image (differential interference image)
Illumination Ring illumination, coaxial illumination
Wavelength Violet semiconductor laser, 404 nm Red semiconductor laser, 661 nm
Laser light source for
Maximum output power 1 mW
measurements
Laser class Class 2 laser product (IEC60825-1)
Voltage 100 to 240 VAC, 50/60 Hz
Power supply
Consumption 150 VA
Measurement head Approx. 13.0 kg
Weight Stage Approx. 16.0 kg (+2.5 kg with motorised stage attached)
Controller Approx. 3.0 kg
*1 23 inch full-screen display.
*2 At maximum speed when using a combination of measurement mode/measurement quality/lens magnification. When the line scan is within a measurement pitch of 0.1 μm.
*3 When measuring a standard sample (standard scale) with a 20× objective lens (or higher).
Measuring Lenses
W/D
Objective lens Field of view VK-X1100 VK-X1050
(mm)
2.5× 8.8 675 × 506 µm to 7398 × 5545 µm Optional Optional
5× 22.5 337 × 253 µm to 3699 × 2773 µm Included in scope of delivery Included in scope of delivery
10× 16.5 168 × 126 µm to 1849 × 1386 µm Included in scope of delivery Included in scope of delivery
20× 3.1 84 × 63 µm to 924 × 693 µm Included in scope of delivery Included in scope of delivery
50× 0.54 33.7 × 25.2 µm to 370 × 277 µm Not supported Included in scope of delivery
100× 0.35 16.8 × 12.6 µm to 185 × 138 µm Not supported Optional
×50 Plan Apo 0.35 33.7 × 25.2 µm to 370 × 277 µm Included in scope of delivery Optional
×100 Plan Apo 0.32 16.8 × 12.6 µm to 185 × 138 µm Optional Optional
×150 Plan Apo 0.2 11 × 8.3 µm to 123 × 92 µm Optional Optional
Long working distance, 20× 11.0 84 × 63 µm to 924 × 693 µm Optional Optional
Long working distance, 50× 8.7 33.7 × 25.2 µm to 370 × 277 µm Optional Optional
Long working distance, 100× 2 16.8 × 12.6 µm to 185 × 138 µm Optional Optional
Extra-long working distance, 20× 20.5 84 × 63 µm to 924 × 693 µm Optional Optional
Extra-long working distance, 50× 13.8 33.7 × 25.2 µm to 370 × 277 µm Optional Optional
Extra-long working distance, 100× 4.7 16.8 × 12.6 µm to 185 × 138 µm Optional Optional
Lens replacement Can be replaced by the user.
* Microsoft®Excel® is either registered trademarks or trademarks of Microsoft Corporation in the United States and/or other countries.
31
C O N T A C T U S
www.keyence.eu SAFETY INFORMATION
+32-15-281-222 E-mail: info@keyence.eu
Please read the instruction manual carefully in
order to safely operate any KEYENCE product.
GLOBAL NETWORK PLEASE CONTACT KEYENCE TO CLARIFY THE AVAILABILITY OF THIS PRODUCT
The information in this publication is based on KEYENCE’s internal research/evaluation at the time of release and is subject to change without notice. KD1_GB-1037
Company and product names mentioned in this catalogue are either trademarks or registered trademarks of their respective companies.
Copyright © 2018 KEYENCE CORPORATION. All rights reserved. VKX1000-KD-C-GB 1078-3 622E40 L