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The Current State of Lightning Immunity in Pipelines: Using Remote Monitoring For Evaluation in A Flash
The Current State of Lightning Immunity in Pipelines: Using Remote Monitoring For Evaluation in A Flash
C
an lightning cause corrosion? somewhere down further, which is industry, most notably with complex
It’s a question people don’t not visible,” says Tony da Costa, VP of pipeline and high-voltage AC (HVAC)
often consider; however, when Engineering at Mobiltex Data (Calgary, right-of-ways. However, variances in
it comes to pipelines, it’s a legitimate Alberta, Canada). “Then, that exposed input data and measurements can lead
concern. While lightning itself does not area would be susceptible to corrosion to considerable variances and possible
cause corrosion, the damage it creates after that event.”Computer modeling of integrity issues.
to a pipe’s walls, coatings, and cathod- the alternating (AC) interference effects Because there are over 2,000,000 mi
ic protection (CP) system can leave a on buried pipelines has been in use for (3,218,688 km) of oil and gas pipelines
pipeline vulnerable. “If we get a direct some time, and the input data creates in North America, the likelihood of a
strike to an exposed piece of pipe, various results and outputs. With recent lightning strike to a pipeline can be
there’s a potential that it could cause improvements, it has become an engi- high. According to a Mobiltex white
a burst in the covering of that pipeline neering best practice for the pipeline paper, this is especially true in areas
Continued on Page 3
The Current State of Lightning Immunity in Pipelines ...............................1 AMPP CP Course Listing .................................................................................... 10
Corrosion and Cathodic Protection in Deep Water ....................................5 Cathodic Protection-Related Technical Committees.............................. 11
Webcast Highlights Tools and Techniques for Managing Corrosion Cathodic Protection-Related Reports and Standards ............................ 12
at Water and Wastewater Utilities ................................................................6 Cathodic Protection-Related Books .............................................................. 14
Evaluation of Florida Bridge Pilings ...................................................................7
Summer 2021
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Summer 2021
Protecting Equipment
The design helps to obtain a high
level of immunity against lightning, and
increase the chance that equipment not
only endures a strike, but also continues
to operate. Remote CP monitoring
devices are in danger of lightning
strikes when installed on the outside
or inside of a CP rectifier and powered
from the AC line power by a step-down
transformer. Ensuring the RMU is able
to absorb transient currents and is
not bonded to the earth, alleviates the
lightning’s effect.
“The CP systems would be in the
form of coupling units that would be
used to bleed energy off of the pipe
in a controlled manner to a grounding
system,” says da Costa. “Beyond that
there isn’t much protecting the CP
sources, so a rectifier and so forth could
get easily damaged by lightning. As far
as the monitoring units for CP, there are
different techniques to try to minimize
the impact of a lightning strike on the
unit operation. In our case, we focus on
using isolated ground systems and also
energy-absorbing devices on our front
ends to try to limit the damage.”
The bottom line, according to da
Costa, is although nothing can be done
Figure 2: Another RMU damaged by lightning. Photo courtesy of Mobiltex. to prevent the lightning from occurring,
there are steps that can be taken to
located in the pipeline. If a change in Figures 1 and 2 both show Mobiltex mitigate the risk of damage to this
current density were to occur, that could Data’s RMU3 remote monitors installed valuable infrastructure.SC
alert experts of an issue with the coating in rectifiers that were damaged by
causing the current to leak into the lightning strikes and continued to This article is based on Mobiltex
adjacent ground. All of this knowledge, transmit data to the CorView platform. white paper, “Defending Against the
provided in a timely manner, supports Due to their two-piece design, the Destructive Potential of Lightning Strikes
well-informed decision making and a RMUs are still able to function after on Pipelines,” paper no. WP-11.2020,
quicker response to repair. a lightning strike and the damage is November 2020.
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Summer 2021
W
ith the continued offshore
exploration and recovery
of minerals and petroleum,
there is a need to protect assets used
at depths in different oceanic environ-
ments. Corrosion prevention mecha-
nisms such as cathodic protection (CP)
may be applied to extend asset lifespan
or prevent premature, costly failures.
However, there has been a lack of
data on how deep water affects CP
requirements, according to Erwan
Diler, Nicolas Larché, and Dominique
Thierry with the French Corrosion
Institute (Brest, France). Additionally,
the available laboratory results have
differed from observations and research Anchored line and exposure site location, Autonomous Region of Azores, Atlantic Ocean, at
in deep water environments, even when latitude: 37°18’894 N and longitude 32°13’908 W.
conditions are reproduced. The corrosion rate between the two They also compared the results from
Diler, Larché, and Thierry have been depths was similar, with the 1,020-m their study to results from other studies
conducting a series of studies in Azores depth having a slightly higher rate. that took place in the Arabian Sea
in the Atlantic Ocean, including research The amount of oxygen diffusion may and the Indian Ocean. These previous
on the influence of biofilms on cathodic be the reason for this difference—the studies used mild steel at different
activity and the crevice corrosion of authors postulate that the higher the depths and exposure temperatures,
stainless steel (SS) and nickel-based temperature, the higher the corrosion finding that corrosion rate was higher
alloys. Their recent study, published rate at a given DO level. in deeper waters. However, Diler,
in CORROSION journal,1 investigates The current densities decreased Larché, and Thierry instead found a
the effects of depth and the related across time and were slightly lower in slightly lower corrosion rate in deeper
environmental conditions on carbon the deeper water. This is assumed to water. Factors such as flow velocity,
steel’s (CS) corrosion and CP criteria. To be due to the formation of a protective calcareous deposit formation, and
investigate these effects, they exposed calcareous deposit and the level of different limiting parameters involved
CS (ASTM A572 grade 50), as well as oxygen diffusion. The growth of the in the electrochemical processes
corrosion and environmental sensors, for calcareous deposit, which acted as were attributed as the reasons for this
11 months at depths of 1,020 m (1,115.5 a physical barrier over the cathode difference.
yd) and 2,020 m (2,209.1 yd). surfaces, was expected to limit oxygen The analysis of the environmental
Every 2 h during this time, the sensors diffusion and current demand over time. conditions and their effect on corrosion
collected information about the seawater Diler, Larché, and Thierry analyzed rate and current densities will help inform
flow velocity, temperature, dissolved the makeup of the calcareous deposits the design of appropriate corrosion
oxygen (DO), conductivity, and depth. At and found that in the 1,020-m depth, the protection methods used in the Atlantic
the end of the study, the impact of these main compounds were (in decreasing Ocean in the future. SC
conditions was studied alongside the order) magnesium calcite, calcite, and
corrosion product formed and corrosion brucite. In the 2,020-m depth, the main References
rate. compounds were calcite, magnesium 1 E. Diler, N. Larché, D. Thierry, “Carbon Steel
Over the 11-month period, the calcite, monohydrocalcite, and brucite. Corrosion and Cathodic Protection Data in
Deep North Atlantic Ocean,” Corrosion 76,
environmental parameters stayed However, previous laboratory studies
11 (2020).
relatively consistent. There were small with similar environmental conditions
changes in the current speeds at instead resulted in argonite as the main To learn more about this study, the
both depths. The shallower depth had compound, highlighting some of the CORROSION article is available at:
higher temperature and slightly higher difficulties when trying to reproduce https://corrosionjournal.org/doi/
flow velocity, but lower DO saturation. deep-water studies in the laboratory. abs/10.5006/3552.
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Summer 2021
A
s part of its ongoing series of ed- He discussed methods for assessing answered by the presenters by email.
ucational webcasts, NACE Inter- corrosion, how to resolve corrosion To access both webcasts on demand,
national (now the Association for issues, and recommended ways for go to http://materialsperformance.
Materials Protection and Performance utilities to improve their corrosion com/webinars. In addition to the water/
[AMPP]) and its Water/Wastewater management programs based on lessons wastewater topics, there are more
Council held a webcast on November learned from the GLWA. The presentation than 20 other webcasts on corrosion
3, 2020 titled, “Tools and Techniques was followed by a question-and-answer prevention and control presented
for Managing Corrosion at Water and session initiated by the audience. by experts in a variety of industries.
Wastewater Utilities.” This free webcast, now available on In addition, CoatingsPro Magazine
Presented by John W. Norton, Jr., demand, was followed by a second features webcasts focused on
director of Energy, Research, and water/wastewater presentation on protective coatings, also free and on
Innovation at the Great Lakes Water February 18, 2021. Paul Acosta, quality demand, at http://coatingspromag.com/
Authority (GLWA) in Southeast Michigan, control manager at Tucson Water webcasts. SC
USA, the hour-long webcast focused on (Tucson, Arizona, USA) discussed how
corrosion management at GLWA, the his team addresses corrosion issues
largest organization of combined water/ at these facilities. As is the case with
wastewater utilities in the United States. all NACE and AMPP webcasts, the
Norton began by describing the basics audience has the opportunity to post
of chemical, biological, and galvanic questions throughout the presentation,
sources of corrosion found within which are typically addressed at the
water infrastructure, and the types of end. If time does not allow addressing all
corrosion commonly encountered there. questions, these are captured and later
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Summer 2021
B
ridges located in coastal areas
are subjected to harsh condi-
tions and suffer the deleterious
effects of corrosion. Thousands of
bridges in Florida, USA, most of which
are constructed with steel-reinforced
concrete, are located in marine envi-
ronments and experience saltwater-in-
duced corrosion. Most of these bridges
are supported by precast pilings that
are either continuously or periodically
exposed to saltwater, requiring cathod-
ic protection (CP).
Researchers Douglas L. Leng
with Structural Technologies, LLC
(Columbia, Maryland, USA); Matthew
Duncan with the Florida Department
of Transportation, Corrosion Research
Laboratory (Gainesville, Florida,
USA); and Ivan R. Lasa with Lasa
and Associates Corrosion Services
(Gainesville, Florida, USA) studied two
decommissioned pilings from the Figure 1: The Veterans Memorial Bridge with galvanic zinc mesh jackets installed.
Veterans Memorial Bridge in Florida.
This bridge was constructed in 19541
and crosses the Halifax River—which is
considered a marine site—in Daytona
Beach, Florida. As part of the Florida
Intracoastal Waterway, the Halifax River
is high in chlorides.
Zinc mesh CP jackets were used
on the pilings to provide corrosion
protection from the aggressive marine
Figure 2: Galvanic zinc mesh jacket showing water marks and marine growth.
environment, which have been proven
effective in providing long-term galvanic jackets. The repairs began in the fall of and jacket, in addition to consulting
protection to steel-reinforced concrete 1994 and were completed in 1995. local environmental data (Figure 2). They
piles in similar environments in both Twenty-one years later, the bridge drilled 2-in (50.8-mm) diameter cores
laboratory and field trials (Figure 1). was taken out of service because it at 6-in (152.4-mm) intervals outside
In fact, research has shown that this did not meet the latest deck codes the jacket and at 2-ft (0.61-m) spacing
approach can mitigate corrosion and and guardrail safety requirements. The inside the jacket. Eight holes in total
lengthen service life by greater than 20 Veterans Memorial Bridge was closed were drilled and the chloride content
years. for decommissioning in July 2016. It of each was measured. High chloride
After being in service for many was noted that the bridge still appeared content was measured in three areas:
years with only minor repairs, the to be in relatively good shape with no the edge of the upper part of the fiber-
Veterans Memorial Bridge underwent further evidence of corrosion on the reinforced polymer jacket, close to the
an extensive condition assessment in piles. Two of the piles with the galvanic bottom of the jacket, and below the
1992. The bridge components, such zinc mesh CP jacket system still in jacket. The team noted that finding such
as the concrete piles, fender system, place were taken to the State Materials a high chloride content in the jacket
concrete pile caps, concrete beams, Laboratory. Even after they had been in filler material in the upper part of the
and concrete deck, were inspected and service for over 20 years, the galvanic jacket was unexpected. Although it did
rated to assess their condition. In 1994, zinc mesh jackets were still performing not impede the flow of the CP current,
another review was completed and the as designed. it could potentially introduce a non-
bridge obtained a sufficiency rating From the top of the pile, the high- uniform distribution of the current. The
of 49.7, at which time it was labeled tide zone was determined to be 8 ft core taken from the upper section of the
“functionally obsolete,” but to remain in (2.44 m) and the low-tide zone was 11 jacket had two parts: grout on top and
service with the concrete piles needing ft (3.35 m). The researchers reached the original pile concrete on the bottom.
repair. The decision was made to repair this conclusion by measuring the water
133 piles using galvanic zinc mesh CP marks and marine growth on the pile Continued on Page 8
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Summer 2021
PREPARING FOR
YOUR CERTIFICATION
EXAM?
We are now offering practice exams
for our most popular certifications!
Take a test run for your certification with one of these new
practice exams:
• Coating Inspector Program – Level 1
• Coating Inspector Program – Level 2
• CP1 – Cathodic Protection Tester
• CP2 – Cathodic Protection Technician
Along with Exam Preparation Guides, these practice exams
will help you attain certification.
8
You’ll Never Need
To Stop Traffic Again
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Summer 2021
Committee Title
Technology Cathodic Protection and Corrosion Control Research Development
Exchange
Group (TEG)
016X
TEG 022X Corrosion Control Coordinating Committee
TEG 024X DC and AC Transit Stray Current Problems
TEG 043X Reinforced Concrete: Cathodic Protection
TEG 132X Corrosion Management of Aboveground Storage Tanks
TEG 166X Cathodic Protection in Seawater—Discussion of Current Topics
TEG 179X Cathodic Protection
TEG 185X Economics of Corrosion
TEG 197X Cathodic Protection: Pipe-Type Cable
TEG 208X Pipeline Crossings: Steel-Cased, Thrust-Bored, and HDD
TEG 262X Interference Problems
TEG 338X Cathodic Protection Monitoring: Use of Coupons
TEG 363X Close-Interval Surveys and CP Surveys
TEG 368X Electric Utility Transmission and Distribution Corrosion and Grounding: Discussion of Issues
TEG 423X Nonvisible, Nonwater-Soluble Contaminants Affecting Corrosion Protection
TEG 463X Cathodic Protection Shielding and Root Causes of External Corrosion of Cathodically Protected Pipelines
TEG 465X Nuclear Buried and Underground Piping
SC 01 Cathodic/Anodic Protection
SC 03 External Coating—Buried & Immersed
SC 10 Asset Integrity Management
SC 12 Concrete Infrastructure
SC 13 Corrosion Monitoring & Measurement
SC 14 Oil and Gas—Upstream
SC 15 Pipelines & Tanks
For more information on AMPP Standards Committees (SC), please visit the Standards/About AMPP
Standards link at www.ampp.org.
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Summer 2021
REPORTS
7L192 Cathodic Protection Design Considerations for Deep Water Projects
30105 Electrical Isolation/Continuity and Coating Issues for Offshore Pipeline Cathodic Protection Systems
7L198 Design of Galvanic Anode Cathodic Protection Systems for Offshore Structures
01210 Cathodic Protection for Masonry Buildings Incorporating Structural Steel Frames
7L198 Design of Galvanic Anode Cathodic Protection Systems for Offshore Structures
STANDARDS
SP0216-2016 Sacrificial Cathodic Protection of Reinforcing Steel in Atmospherically Exposed Concrete Structures
SP0290-2019 Impressed Current Cathodic Protection of Reinforcing Steel in Atmospherically Exposed Concrete Structures
SP0177-2019 Mitigation of Alternating Current and Lightning Effects on Metallic Structures and Corrosion Control Systems
SP0572-2007 Design, Installation, Operation, and Maintenance of Impressed Current Deep Anode Beds
SP0196-2020 Galvanic Anode Cathodic Protection of Internal Submerged Surfaces of Steel Water Storage Tanks
SP0193-2016 External Cathodic Protection of On-Grade Carbon Steel Storage Tank Bottoms
SP0186-2007 Application of Cathodic Protection for External Surfaces of Steel Well Casings
SP0100-2019 Cathodic Protection to Control External Corrosion of Concrete Pressure Pipelines and Mortar-Coated
Steel Pipelines for Water and Waste Water Service
SP0176-2007 Corrosion Control of Steel Fixed Offshore Platforms Associated with Petroleum Production
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Summer 2021
SP0492-2016 Metallurgical and Inspection Requirements for Offshore Pipeline Bracelet Anodes
SP21424-2018 AC Corrosion on Cathodically Protected Pipelines: Risk Assessment, Mitigation, and Monitoring
ANSI/NACE
Petroleum, petrochemical, and natural gas industries—Cathodic protection of pipeline transportation
SP0115-2015/
systems—Part 2: Offshore pipelines
ISO 15589-2
(Mod)
SP0285-2011 External Corrosion Control of Underground Storage Tank Systems by Cathodic Protection
SP0387-2019 Metallurgical and Inspection Requirements for Cast Galvanic Anodes for Offshore Applications
SP0388-2018 Impressed Current Cathodic Protection of Internal Submerged Surfaces of Carbon Steel Water Storage
Tanks
Measurement Techniques Related to Criteria for Cathodic Protection of Underground Storage Tank
TM0101-2012
Systems
Evaluation of Coatings Containing Conductive Carbon Additives for Use as an Anode on Atmospherically
TM0105-2018
Exposed Reinforced Concrete
TM0108-2012 Testing of Catalyzed Titanium Anodes for Use in Soils or Natural Waters
TM0109-2009 Aboveground Survey Techniques for the Evaluation of Underground Pipeline Coating Condition
TM0190-2017 Impressed Current Laboratory Testing of Aluminum and Zinc Alloy Anodes
TM0115-2015 Cathodic Disbondment Test for Coated Steel Structures Under Cathodic Protection
TM0211-2011 Durability Test for Copper/Copper Sulfate Permanent Reference Electrodes for Direct Burial Applications
Testing of Embeddable Impressed Current Anodes for Use in Cathodic Protection of Atmospherically
TM0294-2016
Exposed Steel-Reinforced Concrete
For more information on AMPP Standards and reports, please visit the Resources link at www.ampp.org.
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Summer 2021
37619 An Introduction to Asset Corrosion Management in the Oil and Gas Industry, Second Edition
37623 CorrCompilation: CO2 and H2S Metal Loss Corrosion—10 Year Review
38605 Corrosion and Materials Selection: A Guide for Chemical and Petroleum Industries
37612 Crude Unit Corrosion Guide—A Complete How-To Guide, Third Edition
37610 Field Guide to Internal Corrosion Mitigation and Monitoring for Pipelines
Note: This is a partial list of AMPP books related to cathodic protection. For a complete list, go to store.ampp.org.
In this webcast, we explore the changing conditions affecting pipeline isolations. In particular, the webcast
examines the knock-on effects to pipeline isolation, corrosion migration, installation practices, gasket
permeation and the hydrotesting process.
Cost: Free
WATCH ON DEMAND NOW:
www.materialsperformance.com/webinars
sponsored by:
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