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Production Planning & Control

The Management of Operations

ISSN: 0953-7287 (Print) 1366-5871 (Online) Journal homepage: http://www.tandfonline.com/loi/tppc20

Guidelines for Hoshin Kanri implementation:


development and discussion

Willian Giordani da Silveira, Edson Pinheiro de Lima, Sergio E. Gouvea da


Costa & Fernando Deschamps

To cite this article: Willian Giordani da Silveira, Edson Pinheiro de Lima, Sergio E. Gouvea
da Costa & Fernando Deschamps (2017) Guidelines for Hoshin Kanri implementation:
development and discussion, Production Planning & Control, 28:10, 843-859, DOI:
10.1080/09537287.2017.1325020

To link to this article: http://dx.doi.org/10.1080/09537287.2017.1325020

Published online: 14 May 2017.

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Download by: [CAPES] Date: 20 June 2017, At: 03:31


Production Planning & Control, 2017
VOL. 28, NO. 10, 843–859
https://doi.org/10.1080/09537287.2017.1325020

Guidelines for Hoshin Kanri implementation: development and discussion


Willian Giordani da Silveiraa,b, Edson Pinheiro de Limab,c, Sergio E. Gouvea da Costab,c and Fernando Deschampsb,d 
a
Gestão Inteligente, Curitiba, Brazil; bIndustrial and Systems Engineering Graduate Program, Polytechnic School, Pontifical Catholic University of Parana,
Curitiba, Brazil; cIndustrial and Systems Engineering Graduate Program, Federal University of Technology – Parana, Pato Branco, Brazil; dDepartment of
Mechanical Engineering, Federal University of Parana, Curitiba, Brazil

ABSTRACT: ARTICLE HISTORY


Hoshin Kanri is a strategic management framework originally conceived in Japan and recognised for Received 8 December 2015
developing a deployment process that integrates business strategy and operations execution. Recently, Accepted 24 April 2017
there has been a resurgence of interest regarding Hoshin Kanri implementation among western managers, KEYWORDS
who usually face cultural challenges towards its use. This leads to the necessity of systematising a set of Hoshin Kanri;
universally applicable guiding principles or guidelines, for Hoshin Kanri initiatives. This paper presents the implementation guidelines;
results of an in-depth assessment of Hoshin Kanri guidelines carried out through a systematic process of strategy deployment
experts? interviews. It uses as its starting point a model of the guidelines that was previously developed
through a systematic literature review. The revising and refining of the guidelines is carried out by discussing
their conceptual foundations and 20 guidelines are presented that may aid in the implementation of
Hoshin Kanri in dfferent types of organisations.

1. Introduction strategic frameworks in the research community, although it con-


tinues to be applied in Japan and in large global companies over
Despite the evolution of the strategy management field, many
the past 50 years. Both HK and BSC (and other frameworks) pro-
companies still struggle with building the link between business
vide a structure and a set of procedures to align strategy through-
strategy and day-to-day actions. Hoshin Kanri (HK) is a strategy
out the company and to measure and manage progress towards
management framework that is precisely recognised for building
corporate strategy achievement. However, there are relatively
this link. By definition, the HK framework addresses tasks such as
providing a focus to business strategy vision realisation by set- few studies regarding the conceptual assumptions upon which
ting few breakthrough strategic priorities to be achieved every a HK implementation is designed in comparison to other strategic
year; aligning strategic priorities throughout the enterprise, management frameworks. Moreover, one may realise that some
while fostering agreement and commitment for their achieve- of the major strengths of HK have not been properly exploited
ment; integrating strategic priorities into management routines in the performance management literature. In fact, research in
so that they are continually assessed and implemented; and this field (Neely 2005) suggests that frameworks offered in the
providing a systematic review of how well management tasks literature fail to align strategic priorities throughout the company
are being carried out in the work areas for the achievement of as well as to translate them into execution. Also, as observed by
strategic priorities (Tennant and Roberts 2001a, 2001b; Witcher Franco-Santos and Bourne (2005), many authors continue to
2003; Akao 2004; Jackson 2006; Witcher and Chau 2007). stress the need for vertical and horizontal alignment of strategy.
Also known as ‘Policy Deployment’ (its western translation), Furthermore, as highlighted by Hrebiniak (2006), some of the
HK was first introduced to western companies during the 1980s, major obstacles for companies implementing a strategy are the
in the period of the transfer of Japanese knowledge in produc- inability to manage change effectively and overcome resistance
tion management. Unfortunately, since that time, few western to change, the unclear responsibility or accountability for actions
organisations seem to have fully understood and applied HK’s or implementation decisions, and the fact of not having guide-
underpinning principles. The lack of a thorough understanding lines or a model to guide strategy implementation efforts. Since
is a recurring issue pointed out in literature and in practice, sim- these issues are closely linked to aspects that are perceived as
ilarly to the situation observed during the spreading of the lean strengths of HK, it can be denoted that HK’s concepts and mech-
production model. anisms should be further addressed taking into account the
Different authors (Jolayemi 2008; Chiarini 2011a; Witcher requirements of strategy implementation, operations planning
and Chau 2014) assert that the HK framework is not as widely and performance management, rather than only in the context
and deeply explored as the Balanced Scorecard (BSC) and other of Total Quality Management (TQM) – its natural environment.

CONTACT  Fernando Deschamps  fernando.deschamps@pucpr.br, fernando.deschamps@terra.com.br


© 2017 Informa UK Limited, trading as Taylor & Francis Group
844   W. GIORDANI DA SILVEIRA ET AL.

There have been several research efforts that tried to solve Taiwan, Iran and South Africa. Even if the companies studied are
the weaknesses of current strategic management frameworks Japanese subsidiaries, the cultural adaptation should be consid-
by exploiting Hoshin Kanri’s concepts and methods, mainly by ered (Witcher and Butterworth 2001; Ćwiklicki and Obora 2011).
means of an integration between BSC and HK for a better imple- Another relevant point is that the variety of HK models and char-
mentation of corporate strategy into the day-to-day routine (Asan acteristics described in the literature denotes that there is no
and Tanyaş 2007; Witcher and Chau 2007; Yang and Yeh 2009; clear consensus about HK structure, which might cause confu-
Yazdi and Mennatib 2011). From the increase in the number of sion in practitioners involved in the design, implementation and
publications regarding HK in recent years, one may also observe enhancement of HK.
that there has been a resurgence of interest about it among Therefore, under various perspectives, it is possible to con-
western managers. Yet, there is a relative scarcity of empirical clude that there is practical and academic interest in under-
researches addressing issues related to the implementation of standing what are the key drivers or generally applicable guiding
HK, its assumptions, structure and use. In particular, implemen- principles for Hoshin Kanri’s successful implementation and use.
tation and use should be properly addressed at any conceptual However, the literature on HK does not offer a structured syste-
phase to guarantee their main goal of deploying and managing misation effort of this. Thus, this work aims at fulfilling this gap by
strategy relaisation. proposing a model of guidelines, validated by experts, to guide
There is also a context-related challenge regarding Hoshin HK initiatives. Grounded on Enterprise Engineering principles
Kanri implementation. The literature often focuses more on (Deschamps et al. 2013), a guideline is defined, in the context of
the HK process, i.e. the mechanism through which it operates. this work, as a recommended HK design practice or principle that
However, by borrowing ideas from Pettigrew’s framework for the allows some discretion in its interpretation, use, or implementa-
transformation of firms (Pettigrew 1987), it is possible to claim tion. The set of guidelines may function as a structured approach
that an important perspective on the challenges of HK imple- for diagnosing and (re)designing HK initiatives.
mentation relates to contextual and structural aspects. On that For accomplishing this systemisation effort, the authors con-
account, organisations may be considered socio-technical sys- ducted, in a previous work (Silveira et al. 2013), a systematic
tems (Schein 2004; Franco-Santos and Bourne 2005; Hrebiniak literature review to derive and organise a set of guidelines for
2006; Oakland 2011; Pettigrew 2012; Witcher and Chau 2012), HK initiatives, which includes process, structure and context-re-
and so the implementation of management systems can be lated guidelines. However, the original set of guidelines needs to
an overwhelming task because of their inherent complexity. be evaluated, refined and confirmed through a more empirical
Indeed, various HK publications include conceptual and practical approach, in light of a practical perspective brought by experts,
discussions that comprise aspects such as leadership, organisa- so that these guidelines may be considered robust enough to
tional culture and managerial capabilities (Feurer, Chaharbaghi, work as generally applicable guiding principles.
and Wargin 1995; Marsden 1998; Lee and Dale 1999; Witcher The present work shows the refinement process for the
and Butterworth 2001; Tennant 2007; Witcher and Chau 2007; original guidelines, resulting in a carefully scrutinised set of HK
Jolayemi 2009; Dombrowski and Mielke 2013). For instance, the implementation guidelines. To achieve enough robustness, the
fundamental stages of the HK process may be common among a refinement of guidelines was accomplished through a struc-
set of companies, but its implementation tends to differ because tured interviewing process applied to a group of HK experts that
of different management styles and organisational cultures. includes practitioners, consultants and academics. The result is a
Another perspective of the context-related challenge on refined model that addresses implementation and use contexts
HK implementation is that, given that HK was firstly conceived in such a manner that it may be applicable for different situations.
within the context of the Japanese culture, western companies It proposes a homogenous set of ‘universal’ guidelines which
may encounter difficulties in adapting it to its own organisational focuses on principles, rather than on tools. The refined model
culture. Cultural challenges are recurring issues in the literature also tries to achieve a self-explanatory language and a proper
that address the implementation of Japanese management balance between comprehensiveness and specificity in each of
models (Jadhav, Mantha, and Rane 2014; Sisson and Elshennawy its guidelines – which are expressed in the format of statements
2015), especially the models of lean production and TQM, both of and cover the entire life cycle of a strategic management system.
which are part of the managerial context of companies adopting This work may aid researchers, practitioners and organisations
HK – most companies applying HK are Lean/TQM practitioners. concerned with managing strategy implementation, operations
For instance, some of the central components of HK are the con- planning and performance management issues. It may be helpful
cepts of Nemawashi and Catchball, which are deeply rooted in the not only for those involved with implementing HK itself, but, in a
Japanese way of thinking and their leadership style. Also, it can be broad sense, for those concerned with the link between corporate
argued that the western culture is centred on selecting and mon- strategy and daily operations.
itoring the right measures to drive change, whereas the Japanese
culture is centred on developing the right capabilities required to
2.  Theoretical set of Hoshin Kanri implementation
enable change (Witcher and Chau 2007). In that perspective, one
guidelines
may say that many western companies might not give as much
critical attention and effort to the deployment of strategy as they The overall structure of the original set of guidelines that served
give to the process of formulating the strategy. As Osada (1998) as the starting point for this work was built mainly upon two
states, the reciprocal may be true in several Japanese companies. leading frameworks: one regarding the dimensions of HK pro-
Also, the HK literature covers case studies conducted in cess and the other regarding the major dimensions of strategic
different regions, such as Poland, Turkey, United Kingdom, performance management systems. These dimensions were
PRODUCTION PLANNING & CONTROL   845

Table 1. Central aspects and references for each original Hoshin Kanri guideline.

Category # Guideline References


Organizational culture 1 Management approach centred in the continuous improvement Lee and Dale (1998), Witcher and Butterworth (2001), Yang and
of business processes Su (2007), Anand et al. (2009), and Kim, Sting, and Loch (2014)
(Context) 2 Leadership active involvement Kondo (1998), Witcher (2003), Chiarini (2011b), and Mellat-Parast
(2015)
  3 Decisions based on Nemawashi philosophy Lee and Dale (1998), Tennant and Roberts (2001b), Witcher
(2003), Masai, Parrend, and Zanni-Merk (2015)
Capabilities 4 Quality management capabilities Lee and Dale (1998), Witcher, Chau, and Harding (2008), Witcher
(2003), and Witcher and Chau (2014)
(Resources Structure) 5 Matrix management capabilities Witcher (2003), Jackson (2006), Kornfeld and Kara (2011), and
Sisson and Elshennawy (2015)
  6 Project management capabilities Witcher (2003), Jackson (2006), Kornfeld and Kara (2011), and
Sisson and Elshennawy (2015)
  7 ‘Self management’ and continuous improvement of Hoshin Kanri Witcher (2003), Witcher, Chau, and Harding (2006), McAdam et
dynamic capabilities al. (2008), Kim, Sting, and Loch (2014)
Focus 8 A vision that is challenging and relevant to all collaborators Lee and Dale (1998), Roberts and Tennant (2003), Witcher and
Chau (2007)
(Hoshin Kanri Process) 9 Medium-term goals designed to encourage innovation Lee and Dale (1998), Witcher and Chau (2007), Jolayemi (2008),
and Witcher and Chau (2014)
  10 Annual policies focused only on a few breakthrough objectives Wood and Munshi (1991), GOAL/QPC Research Committee
along with incremental objectives (1994), Witcher and Butterworth (2001), Witcher (2003)
Jolayemi (2008), Witcher, Chau, and Harding (2008), and
  11 An appropriate design of policies: meaningful, challenging and Witcher and Butterworth (2001), and Witcher, Chau, and Harding
balanced (2008), and Vieira Marinho and Cagnin (2014)
Alignment 12 Organisation-wide participation in policy planning GOAL/QPC Research Committee (1994), Lee and Dale (1998),
Tennant and Roberts (2001b), and Witcher (2003), and Witcher
and Chau (2014)
(Hoshin Kanri Process) 13 Cascaded deployment of the policies through Catchball Lee and Dale (1998), Tennant and Roberts (2001b), Witcher
(2002, 2003), Linderman et al. (2004), and Witcher and Chau
(2014)
  14 Catchball applied as an iterative process of consensus building Lee and Dale (1998), Tennant and Roberts (2001b), Witcher
(2003), and Witcher and Chau (2014)
  15 Planning based on cause-analysis GOAL/QPC Research Committee (1994), Witcher (2002, 2003),
and Witcher and Chau (2014)
Integration 16 Incorporation of policies into daily management Witcher (2003) Jolayemi (2008), and Witcher, Chau, and Harding
(2008),
(Hoshin Kanri Process) 17 Responsibility based on the task’s scope, rather than strictly tied Witcher and Butterworth (2001), Witcher (2003), and Chau
to functional areas (2008)
  18 Self-monitoring of targets within daily management Lee and Dale (1998), Witcher and Butterworth (2001), Witcher
(2002, 2003), and Mast and Lokkerbol (2012)
  19 Periodic reports on performance Tennant and Roberts (2001a), Witcher and Chau (2007), Jolayemi
(2008), Tan and Platts (2004), and Kim, Sting, and Loch (2014)
  20 Managers engagement Witcher (2002), and Mast and Lokkerbol (2012)
  21 Visual management Lee and Dale (1998), Tennant and Roberts (2001b), Witcher and
Butterworth (2001), Smart, Maddern, and Maull (2009), and
Kim, Sting, and Loch (2014)
Review 22 An annual diagnosis from top management focused on checking Kondo (1998), Lee and Dale (1998), Tennant and Roberts (2001a),
how the management of strategic issues is being carried out in Witcher and Butterworth (2001), and Witcher, Chau, and Hard-
the work areas ing (2008), and Witcher and Chau (2012)
(Hoshin Kanri Process) 23 An appropriate conduction of the annual diagnosis: stimulating Kondo (1998), Lee and Dale (1998), Tennant and Roberts
dialogue with people at all levels in order to potentiate opera- (2001b), Witcher, Chau, and Harding (2008), and Witcher and
tions’ capabilities Chau (2012)
Source: Adapted from Silveira et al. (2013)

applied as categories in the derivation of guidelines, as it will be horizontally across the company’s functions, by means of
explained in this section. the Catchball mechanism.
The Witcher’s FAIR framework was considered for the HK pro- • Integration: the performance targets and action plans
cess because it is the most recurring one, and also because it pro- agreed by means of Catchball are then integrated into the
vides a very simple, while also comprehensive structure to serve work routine so that the progress on targets and  plans
as a background for organising the guidelines for the process of can be properly managed through the PDCA cycle.
HK. The FAIR dimensions consist in: • Review: the review provided in the HK process comprises
not only the review on the results, but also on the pro-
Focus: this dimension of the HK process involves the
• 
cesses. An annual diagnosis is conducted by top manage-
selection of a few key strategic priorities which consist in
ment to verify and assess how well the company is using its
breakthrough changes that are required to accomplish the
HK process to manage and meet its strategic objectives. The
company’s medium and long-term strategic plans.
annual diagnosis provides important insights that fuel the
Alignment: annual policies are developed and deployed
• 
selection of policies for the next annual cycle of HK process.
both vertically throughout the company’s levels and
846   W. GIORDANI DA SILVEIRA ET AL.

It is worth noting that although the FAIR framework was con- can be found in a previous work (Silveira et al. 2013), but a brief
sidered in this work as a comprehensive and updated description overview is presented next.
of the HK process in the literature, it does not provide a struc- The first step conducted in the systematic review was
ture that could work as a framework to recommend generally search and selection of HK-related papers within databases
applicable guidelines for diagnosing and (re)designing HK initi- such as Emerald, Elsevier, EBSCO, Taylor and Francis and Web of
atives, nor does it provide comprehensive detail on contextual Knowledge. For the derivation of guidelines, the content analysis
and structural aspects for Hoshin Kanri’s design, implementation technique was applied. The analysis was conducted with aid of
and use. a computational tool named ATLAS.ti. The software focuses on
The Pettigrew’s (1987) framework for strategic change in qualitative data analyses. Coding is the basis of analysis. It refers
organisations was used in order to derive a broader perspec- to the process of assigning categories, concepts, dimensions or
tive of HK as a strategic management framework. According to any kind of label to segments of information that are relevant to
Pettigrew, a systems perspective is necessary to understand the the research project objectives. Every coded segment is treated
process of managing strategy and change. As Nudurupati et al. as a quote. The conceptual ground presented earlier in this paper
(2011) outline about Pettigrew’s ideas, the proper management of served as a starting point for the design of codes to be considered
change requires a contextualist approach, which, as the authors in the content analysis. It also served as a backbone for organising
describe, ‘encompass knowledge of the whole organization in order the codes during the conduction of content analysis. The content
to explain the process by which managers mobilize and reconstruct analysis of each article was conducted by an in-depth qualitative
contexts in order to legitimate the decision of change’. Such a con- procedure of analysing identifying relevant segments in the arti-
textualist approach is provided by Pettigrew’s framework, which cles and assigning the appropriate codes for them. A quote would
considers the relationships between the ‘content’ of change, the contain an information related to a recommendation, a key ele-
‘context’ in which change occurs and the ‘process’ through which ment or a principle that could lead to the derivation of a guideline.
change is undertaken. Largely because of this contextualist per- After the whole analysis of articles, a synthesis effort was carried
spective, Pettigrew’s framework is often applied in studies of the out. All quotes containing potential guidelines sentences were
performance management literature (Bourne et al. 2000, 2002; sorted by category, by taking into account the most frequent
Bourne, Kennerley, and Franco-Santos 2005; Franco-Santos and codes used. For each category, several common denominators
Bourne 2005). Based on Pettigrew’s framework, the following were identified among the statements – i.e. different authors
dimensions were considered: discussing common subjects. Each common denominator was
finally converted into a unique guideline through the redaction
Context: this dimension involves the identification of rele-
• 
of a complete and meaningful recommendation statement based
vant contextual factors that influence or are influenced by
on the various authors’ statements.
the HK process. These factors may be external or internal,
The systematic review procedure resulted in a set of 23 ini-
but this work focuses on the latter, since they constitute the
tial guidelines. It is not the aim of this work to present all of the
field of action for managers. Among the context elements
original guidelines’ statements. The important point is the central
factors like leadership, management style and organisa-
aspect of each guideline, i.e. the topic addressed. Table 1 sum-
tional culture were considered.
marises the central aspect of each original guideline that was
• Structure: this dimension was adapted as a variation of the
proposed and updated based on the literature review by Silveira
‘content’ component of Pettigrew’s framework, based on a
et al. (2013). Some of the main authors that support the central
broader work regarding enterprise engineering guidelines
aspects are also presented.
(Deschamps et al. 2013). The ‘content’ was considered here
The topic ‘Organizational Culture’ was applied as a category of
as the content of HK structure or design since the analy-
guidelines because it was identified as a major topic associated
sis of the content of strategic change is beyond the scope
with the context factors of a HK system, whereas the ‘Capabilities’
of this work. Among the structure elements, this research
category was identified as a major topic regarding the structure –
considered factors like organisational structure, design of
in terms of the resources structure in the organisation. The former,
information systems, and organizational capabilities.
‘Organizational Culture’, refers to aspects that are among the set of
A useful interpretation adopted in this work is that both philosophies, principles, beliefs and values disseminated through-
the Context and the Structure components are elements that out the corporation (Schein 2004). These can be understood as
are not exclusively or strictly linked to the process of HK, but aspects that shape behaviours and habits of people in the organ-
are also related to other process and systems of the company. isation. The latter, ‘Capabilities’, refers to the set of knowledge,
Organisational culture, for instance, is obviously not an element skills, attitudes, abilities and or competencies of individuals and
that belongs exclusively to the process of HK, but it could affect teams of the organisation. HK itself can be framed as a capability
how HK is performed. By taking these components into account, to the corporation – the capability through which the organisa-
rather than considering only the process of HK, the study that tion implements its strategy and manages the development of
derived the original guidelines encompassed a universe of ele- organisational capabilities.
ments associated to effective HK implementation in a manner The culture-related guidelines highlight three aspects: con-
that attempts to be as comprehensive as possible. tinuous improvement culture, leadership active involvement
The original set of guidelines was derived from a literature and the Nemawashi principle. For an organisational to succeed
review supported by the use of content analysis technique, which in its HK initiative, it has to prepare the ground of continuous
is a systematic, traceable and replicable method to analyse data improvement philosophy. It provides a sense of purpose for the
and identify concepts. A thorough description of this procedure HK initiative. Naturally, management approaches such as TQM,
PRODUCTION PLANNING & CONTROL   847

Table 2. Participating experts in the individual interviews and workshops and summary of their expertise with Hoshin Kanri.

Expert Summary of expertise P C A


#e01 The expert has approximately 30 years of experience as both consultant and executive. His expertise is in lean manu- X X  
facturing, TQM, TPM and strategic management. The expert’s involvement with Hoshin Kanri started in the 1990s; by
the time he took courses with Yoji Akao. The expert was trained on Japanese production management techniques
through an intensive prgramme carried out by Japanese consultants for developing consultants in southern Brazil
#e02 The expert has approximately 15 years of experience as a consultant. His expertise is on Systemic Productivity, for    X X 
which he holds a master’s degree, production planning and control, lean manufactiring, TOC, TQM and strategic
management. He has also been trained in Japanese management techniques, including Hoshin Kanri. He has a long
experience in applying Hoshin Kanri and other strategic management frameworks as a consultant
#e03 The expert is a Japanese industrial engineer. He lives in Brazil and has over 30 years of experience in lean manufac- X X  
turing and TQM. He implements Hoshin Kanri since the 1990s. He was trained in the company headquarters for
implementing Hoshin Kanri in its Brazilian subsidiary where he worked as manager for several years
#e04 The expert has almost a decade of experience in production planning and control and in lean manufacturing X   X 
#e05 The expert has approximately two decades of experience in supply chain management and lean manufacturing. He X   X 
worked several years in a joint venture between American and European automakers, where he was trained for
implementing Hoshin Kanri and lean manufacturing
#e06 The expert has approximately 15 years of experience. He developed several consultancy projects for applying Hoshin X  X   
Kanri in big Brazilian companies and also was trained in Japan
#e07 The expert #7 has around 15 years of experience. Her expertise is in strategic management, in which she holds a mas- X   X X 
ter’s degree. She has implemented Hoshin Kanri practices in several consultancy projects, and is a senior profession-
al for coordinating strategic management projects in companies
#e08 The expert has around 15 years of experience. Her expertise is in total quality management and lean manufacturing. X X  X 
She worked as a quality manager for several years in a brewing company in southern Brazil, where she applied
Hoshin Kanri and policy deployment techniques
#e09 The expert has almost a decade of experience. Her expertise is in lean manufacturing, for which she holds a master’s X X  X 
degree, and in TQM and strategic management. She worked as a consultant for several years, and has experience in
projects related to Hoshin Kanri practices implementation
#ws01 The expert is an academic with a doctorate degree in Industrial and Systems engineering. He is a professor in Opera-   X  X 
tions Management, developing research activities for the last 20 years, and his main research interests are related to
operations strategy and lean manufacturing. He is also involved with consultancy activities related to improvement
of management processes
#ws02 The expert is an academic with a doctorate degree in Industrial and Systems engineering. He is a professor in Op-   X  X 
erations and Technology Management, developing research activities for the last 20 years, and his main research
interests are related to performance management and measurement and performance analytics. He is also involved
with consultancy activities related to performance measurement systems implementation
#ws03 The expert is an academic with a doctorate degree in Industrial and Systems engineering. He is an associated profes-   X  X 
sor in Enterprise Engineering developing research activities for the last 10 years and his main research interests are
related to process improvement, project management and systems integration. He also is involved with consultancy
activities related to enterprise engineering
Notes: Legend: [P] practitioner; [C] consultant; [A] academic

Lean Production and the Kaizen philosophy are intrinsically linked The process-related guidelines comprise many aspects that
to HK implementation because they compose the managerial were mentioned earlier in this paper. Even so, some aspects and
context in which HK was originated. The active involvement of notions stand out and deserve attention. The original guideline
leadership, in its turn, is an aspect often mentioned in HK litera- #10 points out the necessity of determining only a few vital break-
ture because HK clearly deals with organisational change, requir- through priorities to be achieved during the annual cycle of HK.
ing proper leadership and communication. As to the Nemawashi Meanwhile, insofar as the policies are defined at the more opera-
principle, it is an aspect deeply rooted in Japanese culture and is tional levels, incremental improvement objectives should also be
present in a range of formal and informal habits in decision-mak- considered in order to sustain the performance of important daily
ing processes. With Nemawashi in place, the leaders develop a processes. As to original guideline #11, a recommendation was
basis for sharing and discussing ideas and to reach a proper agree- derived for the design of annual policies. The ‘balanced’ design
ment on decisions. implies that the policies should take into account a balanced/
Regarding the capabilities-related guidelines, individuals and varied set of performance dimensions expressed in the language
teams must be empowered through an ability to use the PDCA of QCDE or a variation of that. The notion of organisation-wide
methodology, quality tools, team working and problem-solv- participation in policy planning is a consensus in HK literature,
ing techniques. The concept of empowerment is related to the and implies that every levels and departments should be involved
autonomy of collaborators in applying management techniques to ensure buy-in, understanding and ownership to the policies.
in order to solve the problems that emerge within their daily work. The importance of in-depth cause-and-effect analysis as the
As to the guideline that addresses matrix management capabili- basis for the planning process is formally made explicit in origi-
ties, it refers to the organisation’s capability in combining depart- nal guideline #15, and is directly associated to the guideline that
mental and cross-functional management. Project management addresses the need of developing quality management capabil-
capabilities were also derived as a recommendation required for ities. Regarding the Integration phase of HK process, a number
effectively carrying out complex and/or organisation-wide stra- of aspects were emphasised. The original guideline #17 stresses
tegic issues. The last capability-related guideline addresses HK the importance of the cross-functional mindset and the sense of
itself as a cross-functional capability that should be managed and ownership/responsibility over the policy-related work. As to the
continuously improved throughout the organisation. original guideline #18, it is strongly associated to the concepts
848   W. GIORDANI DA SILVEIRA ET AL.

Figure 1. Workflow of the study of guidelines refinement.

of empowerment and PDCA cycle within daily management. The ‘Engineering’ or ‘Process Approach’ developed by Platts
Closing the guidelines, the Visual Management was identified as (1994) was used to establish a systematic procedure for col-
an essential feature for the effective tracking of progress on pol- lecting, analysing and synthesising data from the interviews.
icies – this a key concept in HK literature, as well as in the fields This approach could be summarised by the observance of four
of TQM and Lean Production – and the review-related guidelines main characteristics: point of entry, procedures, project manage-
comprised central aspects of the TEA. For a thorough discussion ment and participation. The point of entry is characterised by
on the original guidelines, see Silveira et al. (2013). the agreement of the experts to participate in the interviews,
and by contextualising the research in each individual interview.
Project management was an internal part of the research effort,
3.  Research design
in which the participating researcher kept a timeline for doing the
The design of this research included the participation of experts interviews and workshop. The procedure will be explained next
in the practice of HK to refine and consolidate the model of the and is depicted in Figure 1. Participation could be regarded as
guidelines by means of an empirical perspective. Two research the commitment each expert had to answer all questions to his/
requirements were defined to generate a meaningful and clear her best ability; the participation also refers to the combination
set of guidelines: (i) a proper selection of experienced experts; of individual and group interventions (workshops).
(ii) a systematic procedure for collecting, analysing and synthe- First, the general planning of the study involved the selection
sising data from interviews. of experts to be invited to the study. The selection was based
The study consisted of two rounds of refinements with experts, mostly on the experts’ experience. The sequence of interviews
all conducted by one interviewer/researcher: a round of individual was particularly important due to the process of successive
interviews with nine experts and a round of workshops attended refinement. Therefore, interviews were planned so that the most
by three other experts. The former was accomplished through experienced experts were prioritised in the interview order. It
semi-structured interviews based on a successive refinement was possible to schedule three highly experienced experts for
strategy inspired by the procedures discussed in works such as the first iterations. All of them were trained in Japan, and one of
Lewis (1998), Bessant, Caffyn, and Gallagher (2001) and Cardoso, them is Japanese.
Pinheiro de Lima, and Gouvea da Costa (2012). The latter worked The design of procedures for carrying out the study comprised
as a consolidation of the results obtained in the first round, and it the procedure for conducting the interviews and collecting data
was accomplished through the conduction of two workshops that as well as the procedure for analysing and synthesising the data
applied a similar procedure as the individual interviews, but in collected. In this phase, the interview script, reports and all other
the format of a decision forum where three experts debated and supporting material for the interviews were designed. After each
reached an agreement about the final version of the guidelines. interview, the supporting material was incrementally updated
This was considered to be a proper approach to consolidate the according to the refinements promoted by the interviewee.
final version of the guidelines because it is a participative process Interviews took two and a half hours on average, with none
aimed at developing consensus. Also, to assess possible biases of them lasting less than two hours. The data collected was
of the last interviewee and avoid such biases in the final version recorded in standard documents, and a complete report was
of the model. consolidated following each interview, while the information
The experts that participated in this work and a summary of was still fresh to the interviewer. The rationale of the analysis
their expertise with HK are presented in Table 2. and synthesis on the data collected is further described later
PRODUCTION PLANNING & CONTROL   849

in this section. The interview procedure comprised three major subsequent interviewee. Secondly, because if an expert decided
activities: contextualisation, guidelines analysis and complete- to significantly change the guideline statement, the original focus
ness analysis. The contextualisation activity worked as a point alongside all the previous efforts of refinement and their concep-
of entry for the interview. In this step, the purpose of the inter- tual discussions would be lost in the process. Thus, the procedure
view was recalled and the definition of the term ‘guideline’ was was designed to avoid possible biases of the last interviewee.
explained to the interviewee. Afterwards, the content and organ- Unfortunately, earlier experts in the process had no opportunity
isation of the guidelines was presented and the interviewee was to know and discuss changes made after them. However, the
asked about his/her experiences with HK and his/her general design of the interviews sequence (prioritising highly experienced
perceptions about the main difficulties faced by companies in experts for the first iterations) and the final round of workshops
its implementation. This brief questioning helped prepare for (promoting consensus building) were expected to minimise this
the discussion of the guidelines. issue. By applying Steps 1 and 2, both the fundamental basis for
The guidelines analysis was the core of the whole study. Firstly, discussion and the concepts valued by experts were sustained as
it was explained to the expert the underlying logic of the analy- inputs from one iteration to another. In doing so, the interviewer
sis to be carried out. For each single guideline, the interviewee served as a focal point to share the vision of the interviewees,
was asked to answer whether he or she agreed or not with the from one expert to another, in such a manner that the refinement
proposed guideline. The answer for this question would start a was enriched over time. In that perspective, the successive refine-
discussion that would lead or not to a change in the guideline ment of guidelines was a kind of a Nemawashi-flavoured process,
statement. In summary, each guideline was analysed by the generating improvement, learning and agreement at the same
expert in the following general steps: time (Bessant, Caffyn, and Gallagher 2001; Witcher and Chau 2014;
Mesquida and Mas 2015).
Step #1: Presentation of the original version of the guide-
• 
Closing the interview, the expert was asked about the com-
line, as seen on Table 1.
pleteness of the model, that is, if there was a key feature not cov-
• Step #2: Presentation of previous refinements and refine-
ered in the model which should be addressed as a new guideline.
ment evolution.
The results of the completeness analysis were applied as a qual-
• Step #3: Presentation of the last-iteration version of the
itative analysis of the model. In general, experts confirmed the
guideline as refined by the last interviewee.
completeness of the model, and only a couple of experts sug-
• Step #4: Analysis of the last-iteration version of the guide-
gested possible new guidelines, not because they considered the
line by the expert.
model to be incomplete, but as a suggestion for enriching the
Figure 1 depicts the interview process, creating a structure for model. Their suggestion was recorded in a suggestions database.
managing this research project and which may be useful for other After each interview, data collected was thoroughly reported
researchers applying similar research strategies. in a standard document (each interview resulted in a new report
Each completed instance of the interview process is referred to in the same standard), comprising information gathered in the
as an ‘iteration’. Naturally, in the first interview, there was no last-it- three major activities of the interview procedure. Regarding
eration version and no refinements’ evolution. So, the first expert guidelines analysis, the report included: (i) the phrasing of the
interviewed analysed the guideline’s original version, resulting in guideline statement, as defined by the expert; (ii) information
the first refinement iteration. The second expert, in turn, analysed on the analysis and discussion undertaken by the expert, i.e. the
the guideline refined by the first expert (first iteration), and so on. criteria considered for the refinement; and (iii) a critical reflection
If the guideline had been eliminated in the last iteration, then the by the researcher/interviewer. A final section of the report was
status ‘eliminated’ represented the refined version for the subse- an overall critical reflection, including a synthesis of common
quent interviewee. On the other hand, if the guideline had not denominators identified from iteration to iteration, as well as
been altered in the last iteration, then it would be maintained as insights and reflections on structural and methodological fea-
the refined version. According to Bryman (1995) and Dubois and tures. This procedure was useful for deepening the qualitative
Gadde (2002), these procedures could be classified as ‘abductive analysis in the study.
reasoning’ as a kind of ‘inference to the best explanation’. With the interview report set up, a qualitative assessment
It is important to highlight that, in an incremental manner, all could be done regarding refinement convergence. The criterion
experts had access to the original version as well as to all of the applied in the assessment was the nature of the refinements
earlier versions. Both the presentation of the guideline’s original generated by the expert in relation to the last-iteration of each
version (Step #1) and the presentation of the evolution of refine- guideline, which could be one of the following: (i) no change;
ments (Step #2) in all iterations were important to keep structural (ii) semantic or syntactic refinement; (iii) change in the guideline
integrity throughout the process. That way, the backbone of the focus; (iv) elimination of the guideline; and (v) synthesising the
process was kept along the iterations, and each expert was aware statement of an earlier version. These criteria provided a view on
of the earlier refinements – the expert would have the possibility the evolution of the refinements, in such a manner that it was
to call back an earlier version and work upon it, if that was the possible to verify whether the guidelines were converging or not
case, as it will be explained later. The works of Lau (1999) and to a consensus among the consulted experts. In doing so, it was
Cardoso, Pinheiro de Lima, and Gouvea da Costa (2012) reinforce possible to identify if new iterations were required. The rationale
the importance of such a holistic view of the refinement process. of this assessment is described in the findings section of this work.
Moreover, Steps #1 and #2 were necessary for some obvi- Having decided that the set of refinements was concise and
ous reasons. Firstly, because if an expert decided to eliminate complete enough and that it presented a satisfactory conver-
the guideline, then the analysis would make no sense for the gence, the study could proceed to second round of refinements.
850   W. GIORDANI DA SILVEIRA ET AL.

Table 3. Qualitative assessment of the convergence of guidelines refinements.

The purpose of the final workshops was not to thoroughly Table 3 presents the evolution of the refinements of guidelines
examine the guidelines and collect new data, but to undertake through a rationale of qualitative assessment on their conver-
a last refinement and confirm the final version of the guidelines. gence. This rationale provides the basis to draw conclusions about
According to Tiwari, Turner, and Sackett (2007) workshops create the overall process.
the basis for consolidating and assessing the final results of an Firstly, rows with a pre-dominance of white areas indicate
empirical research. Ojiako and Maguire (2008) see these activities guidelines that reached a high degree of agreement among
as a sort of ‘kaizen events’. consulted experts, given that ‘N’ implies that the expert agreed
Two workshops were conducted with a group of three other with the previous version of the guideline. Secondly, rows with a
experts who did not participate in the round of individual predominance of grey areas also represent agreement due to the
interviews. The workshops lasted two (2.0) hours each. These fact that both ‘R’ and ‘S’ represent a minor change in the semantics
experts were from academia, with at least 10 years of teaching or syntax of the guideline. In these cases, experts are contribut-
and research experience in the areas of enterprise engineering, ing for the improvement of the guideline’s statement to reach:
operations strategy and performance measurement. In the first a simpler or synthetic writing; a self-explanatory statement; or a
workshop, a brief seminar was conducted about the study. This more generic statement by focusing on principles and purposes
step worked as a point of entry to the round of workshops. After rather than on specific tools and techniques. Thirdly, rows with
the participants were introduced to the study, the analysis of a pre-dominance of dark grey areas indicate guidelines that had
each guideline was started. This task followed the same four steps a stronger degree of disagreement among experts in relation to
rationale described earlier. In order to help overcoming possible the focus of the original guideline due to the fact that refinements
biases of the individual interviews, the order of the guidelines in these cases are related to the concept addressed in the guide-
analysis was changed: first the participants analysed the pro- line. In these cases, the aim of the experts is not about creating
cess-related guidelines, and then they analysed the context and a complete new guideline, but in emphasising a different aspect
structure-related guidelines. As result, the final version of the of the concept expressed by the guideline that had not been
guidelines was generated, as it is presented next. directly addressed. Lastly, rows with various black areas indicate
guidelines that generated a discussion among some experts as
to whether eliminate or not the guideline.
4. Findings
There are four rows that received an ‘E’ followed by a sequence
Findings presented here cover the individual interviews and the of ‘N’ legends until the last column. In these cases, there is a high
workshops used to refine and to consolidate the set of guide- degree of agreement, given that the experts agreed with the
lines for HK implementation. decision to eliminate the guideline. Hence, those four guidelines
PRODUCTION PLANNING & CONTROL   851

Table 4. Original vs. refined central aspects of Hoshin Kanri process-related implementation guidelines.

Focus
# Original central aspect # Refined central aspect
8 A vision that is challenging and relevant to all collaborators 8 A long-term vision that is meaningful to all collaborators
9 Medium-term goals designed to encourage innovation 9 Medium-term goals that are measurable and innovative
10 Annual policies focused only on a few breakthrough objectives along with 10 Vital few annual policies focused on business growth and improvement
incremental objectives
# Original central aspect # Final central aspect
Alignment
11* An appropriate design of policies: meaningful, challenging and balanced 11 An appropriate design of policies: meaningful, balanced and sufficient
12 Organisation-wide participation in policy planning 12 Organisation-wide participation in policy planning
13 Cascaded deployment of the policies through Catchball 13 Cascaded deployment of policies through mutual adjustment between
levels and departments
14 Catchball applied as an iterative process of consensus building – ELIMINATED
15 Planning based on causes analysis 14 Planning based on cause-and-effect analysis
Integration
16 Incorporation of the policies into daily management 15 Integration of the targets into management routines
17 Responsibility based on the task’s scope, rather than strictly tied to a 16 Assignment of responsibility over functional and cross-functional targets
functional area
18 Self-monitoring of targets within daily management 17 Self-discipline in managing targets within the daily routine
19 Periodic reports on performance 18 Periodic reviews on progress with mutual debate in all workplaces
20 Managers engagement – ELIMINATED
20 Visual management 19 Visual management of performance alongside upcoming actions in all
workplaces
Review
22 An annual diagnosis from top management focused on checking how the 20 A periodic diagnosis from top management in the workplaces to check
management of strategic issues is carried out in the work areas difficulties in operations and stimulate good practices
23 An appropriate conduction of the annual diagnosis: stimulating dialogue – ELIMINATED
with people at all levels in order to potentiate operations capabilities

*The guideline #11 was reordered from the Focus category to the Alignment category.

Table 5. Original vs. refined central aspects of Hoshin Kanri context and capabilities-related implementation guidelines.

# Original central aspect # Final central aspect


Organizational Culture
1 Management approach centred in the continuous improvement of 1 Continuous improvement and learning culture
business processes
– NOT ADDRESSED 2 High-impact performance orientation
2 Active involvement of leadership 3 Active involvement of leaders in all workplaces
3 Decisions based on the Nemawashi philosophy 4 Conciliation of different views of parties involved in decision-making
Capabilities
– NOT ADDRESSED 5 Overall-performance oriented teams
4 Quality management capabilities 6 Collaborators capable to troubleshoot and manage their routine
5 Ability to apply matrix management – ELIMINATED
6 Project management capabilities 7 Cross-functional management capability
7 Administration and continuous improvement of Hoshin Kanri itself – ELIMINATED

were eliminated from the model, which are the original guide- The same rationale was applied to calculate the percentage
lines #7, #14, #20 and #23. These guidelines were eliminated of iteration convergence as well as accumulated convergence at
because experts agreed that the central aspect of the guideline each refinement iteration, both depicted in Table 3. The iteration’s
was already addressed in other guidelines. For instance, original convergence refers to the sum of cells containing ‘N’, ‘S’ or ‘R’ in
guideline #7 was considered to be covered by the central aspect the correspondent iteration’s column, divided by the total sum
of refined guideline #1; original guideline #14 by refined guideline of cells in that column. The accumulated convergence refers to
#13; original guideline #20 by refined guidelines #3 and #12; and the same rationale, with an incremental accumulation at each
original guideline #23 by refined guideline #20. iteration (for instance, the third iteration considers the columns
The convergence of refinements was calculated as the fre- #1, #2 and #3 for calculations). As it can be observed, at the eighth
quency of guidelines with a ‘N’, ‘S’ or ‘R’ evaluation, which were iteration, a high degree of convergence (90%) and accumulated
understood as minor refinements, and for that reason indicate convergence (80%) was reached. However, Guideline #6 had been
that the experts were converging to an agreement about the eliminated by the expert in this iteration, and it was desirable that
guideline. Thus, the evaluations that would indicate a divergence this decision passed through the critical assessment of another
were the ones with ‘E’ or ‘C’. Regarding the overall universe of eval- expert. Finally, the ninth iteration reached a convergence of 96%
uations in the model, the proportion of convergence reached and 82% of accumulated convergence, which were assumed as
82% (the sum of cells containing ‘N’, ‘S’ or ‘R’, divided by the total indicators of a satisfactory convergence.
sum of cells in the table). These numbers demonstrate a high Tables 4 and 5 present the original versus the refined set
degree of convergence on the refinements leading to the final of central aspects of the guidelines model. The former lists
version of the model. the changings in the process-related central aspects, and the
852   W. GIORDANI DA SILVEIRA ET AL.

Table 6. Refined version of the Hoshin Kanri implementation guidelines.

# Organizational culture
01 It is necessary to establish a culture of continuous improvement combined with a culture of learning organisation
02 It is necessary to develop management for results with challenging targets to drive high-impact performance improvements
03 The active involvement of leadership at all levels of the organisation is needed to foster mobilisation, alignment and commitment, as well as to ensure the
effective use of management methodologies
04 The Nemawashi principle should be used to deal with conflicts in decision-making, seeking a conciliation of the different views of the parties involved
05 It is necessary to develop an orientation to the systemic view, so that each team seeks to reach its results without harming the results of other areas and the
overall results
# Capabilities
06 It is necessary to develop the collaborators’ orientation to troubleshooting and teamwork, so that they are able to apply structured methods for the man-
agement of the processes and/or projects of their routine work
07 It is necessary to develop the ability to address systemic issues by using cross-functional teams and a structured methodology for project management
# Focus
08 There needs to be a long-term vision that is meaningful to people at all levels and departments
09 The long-term vision must be translated into medium-term goals required for the next two-to-five years, which should be measurable and encourage
innovation
10 The medium-term goals must be translated into a few vital annual policies, which should target both the business growth and the improvement of its
critical areas
# Alignment
11 The annual policies should be designed at each level so as to be: meaningful to the work team, balanced in relation to performance dimensions and suffi-
cient to achieve the overall results
12 Everyone in the organisation, at all levels and departments, must be involved to a greater or lesser degree in the annual planning so as to increase adher-
ence to the strategy execution
13 Each policy must be deployed with Catchball between the different levels and departments of the organisation so as to foster the mutual adjustment of the
planning
14 The targets and means must be defined based on cause-and-effect analysis
# Integration
15 The targets must be integrated into the routines of process management or project management, so that progress can be measured
16 The cascaded deployment must assign the responsibility for the management and achievement of the targets, whether they are of a departmental or
cross-functional nature
17 It is necessary to develop self-discipline in the work teams for the completion of the activities related to the progress on targets within the daily routine
18 Periodic reports on performance must be developed to be presented during meetings, which must be performed at appropriate intervals throughout the
organisation in a way that fosters mutual discussions between managers and work teams
19 Key information of strategy planning and execution must be kept visible and updated in all workplaces so that everyone can understand, at any time, what
is happening and what needs to be done
# Review
20 A periodic diagnosis must be conducted by senior management representatives in order to hear and understand the teams’ difficulties in achieving the
targets, and thereby provide support, in a way that fosters the mutual discussion about management practices

latter lists the changings for the context-related ones. The struc- The proposed conceptual map shows the interrelationships
ture-related category from the original model was updated to among the ‘Focus’, ‘Alignment’, ‘Integration’ and ‘Review’ elements
the subcategory ‘Capabilities’, which is classified within the con- of the FAIR model. As shown in Figure 2, for each one of the FAIR
text-related guidelines. elements, the central concepts are broken down and connected
By the differences present in the phrasing of the central aspect, to the twenty refined HK guidelines.
it is possible to have a quick overview of the direction taken by the Each category, in turn, is depicted as part of the major dimen-
experts in the refinement study. It is evidenced that experts tried sion of Process. The same rationale applies to the dimension of
to simplify the guidelines with the rationale mentioned earlier. Context. Finally, there is an interrelationship between the dimen-
As it was also described earlier, original guidelines #14, #20, #23 sions of Context and Process. That relationship can be seen as a
and #7 were eliminated. As to the original guideline #5, it was the property of mutual feedback.
only guideline that had its focus changed in the ninth iteration. The context-related elements also work as the basis for the
After the conduction of workshops, it was decided to maintain implementation of other systems and processes of the organ-
the changed version refined by the ninth expert, but this changed isation. Thus, these elements do not belong exclusively to HK,
version was considered as a new guideline, rather than a refine- but to a greater context associated with the organisation-wide
ment from the original guideline #5. As it is a new guideline, its management model. However, these elements are considered
central aspect had not been addressed in the original model. The here as ‘ground elements’ for HK implementations.
central aspect of this new guideline is shown in Table 5 as the The context dimension applied here is limited to the internal
final central aspect #5. Another new guideline that emerged in context of the company’s management. Although the model
the study is the one whose central aspect is shown in Table 5 as developed in this work does not prescribe contingency actions,
the final central aspect #2. the culture and capabilities-related elements are aspects that may
The full version of all guidelines is presented in Table 6. lead to a better management of organisational design change.
By analysing the changes that were developed during the suc- A final point to be observed is that all the elements presented
cessive refinements of the interviews – more deeply discussed in in Figure 2 are intended to have the same weight. They are all
Section 6, it is possible to produce a conceptual map that syn- considered as necessary conditions for implementing HK. Hence,
thesises the contributions from experts and identifies general the model developed in this work does not establish precedence
management factors that influence HK processes. or hierarchical relationships among its elements.
PRODUCTION PLANNING & CONTROL   853

Figure 2. Hoshin Kanri conceptual map.

5.  Research results discussion and conflicting points from the literature, and a final comment
and stand point. The critical analysis is enriched with literature
The proposed model for systematising HK implementation
related to associated topics, rather than only HK literature.
through a set of guidelines that express essential principles
should be universal and able to be applied regardless of the con-
text in which the organisation operates. One might argue, as do
Hilton and Sohal (2012) and Yang and Yeh (2007), that the best Box 1
implementation of HK is one that applies advanced manage- Experts agreed that the most important underlying concept of
ment methodologies such as Six Sigma as supportive capabili- Guideline #1 was initially missing: the concept of organizational
ties for the achievement of annual policies. However, as pointed learning. This is mainly due to the fact that Hoshin Kanri has a
by Akao (2004) and Witcher and Chau (2014), the complexity great focus on the means that lead to the ends.
degree that is associated to this kind of methodology may derail
its implementation in many organisations – depending on the
organisation’s managerial maturity or even on its business pri-
Anand et al. (2009), Witcher, Chau, and Harding (2008), Witcher
orities. Guidelines should address, thus, guiding principles that
and Chau (2007) and Bessant and Francis (1999) observe that
can be implemented in different ways, allowing organisations
continuous improvement could be considered as a dynamic capa-
to implement these principles by the adoption of techniques of
bility, and organisational learning may be its advanced imple-
any level of complexity.
mentation stage. Although Anand et al. (2009) claim that there
Table 6 describes the full statement of all guidelines developed
is no direct causal link, Guideline #1 could be seen as a higher-or-
in this study. The discussion of the summary of changes in each
der dynamic capability – in accordance with Witcher, Chau, and
guideline is presented next.
Harding (2008) – and which is nested in the context of HK for inte-
The discussion will be developed taking into account inter-
grating continuous improvement to organisational learning. The
views refinement results, presented in ‘Boxes’, reinforcing aspects
854   W. GIORDANI DA SILVEIRA ET AL.

concept of standardisation, which is a central foundation of TQM multifaceted characteristics of the concept. Nemawashi can lead
and Lean applications, was also highlighted by various experts, to consensus reaching, but the main purpose is to provide better
and it was considered to be implicit in the notion of continuous alignment, with the conciliation of the views of the different parts
improvement and organisational learning. involved in the decision-making process. The conciliation of the
different views may also lead to an enhancement of people’s sys-
temic understanding about the company’s processes.
Box 2
Guideline #2 was derived from discussions about Guideline #1.
Box 5
Several experts claimed that a continuous improvement culture
and an organizational learning focus are not enough. It is also Guideline #5 evolved from the concept of matrix management.
necessary to develop a high-impact performance orientation, Experts varied on the consideration of the main principle and
with a concern on achieving breakthrough performance purpose of the original guideline, but the notion of systemic
improvements rather than only incremental advances. view was kept practically intact through the refinement
process. For Hoshin Kanri requirements, the characteristic
that is highlighted here is the overall performance orientation
behavior among people in the organization. The lack of overall
This guideline emerged as a new guideline from the experts’
performance orientation may lead to dysfunctional behavior.
recommendations. It makes explicit the notion of developing a
culture of high-impact performance orientation. Although the
HK literature describes HK as a strategic framework to deploy and
implement breakthrough (high impact) objectives, it mixes this Sisson and Elshennawy (2015) show the importance of organ-
notion to the notion of continuous improvement – often associ- ising HK as a matrix structure, but Masai, Parrend, and Zanni-
ated to incremental progress. Thus, the literature does not make Merk (2015) and Tennant and Roberts (2001a) emphasise overall
clear the perception pointed out by the experts within the pres- performance orientation. In order not to mix different notions,
ent study. This is a perception that is more aligned to a western the cross-functional management aspect in matrix structures is
way of strategic management: the appropriate selection, design, addressed in Guideline #7, while the overall performance orien-
implementation and use of measures to drive strategic change. tation is the key aspect for Guideline #5. The notion of systemic
This contribution brought an important balance to the model, view is supported by Bessant, Caffyn, and Gallagher (2001), who
so that it is closer to its aim of being universally applicable and is describe a list of behaviours associated to advanced implemen-
also supported by the works of Vieira Marinho and Cagnin (2014), tations of continuous improvement and learning organisations,
Tennant and Roberts (2001b) and Wood and Munshi (1991), in which HK is nested. According to these authors, some of the
although some authors such as Akao (2004) consider continuous constituent behaviours include people’s understanding and
improvement as the main fundamental aspect for the successful sharing of a holistic view about processes and people’s orienta-
implementation of HK. tion to internal and external customers in their problem-solving
activities.

Box 3
Box 6
Guideline #3 shows that active involvement of leadership is a
consensus among experts since the first refinement iteration. Guideline #6 shows the necessity to develop people skills
The notion of mobilization was added to the guideline to and is another point of consensus. Experts considered that all
emphasize the importance of leadership in ‘animating’ the collaborators in an organization, irrespective of his/her position
Hoshin Kanri process. in the hierarchical structure, should know at least the basics of
problem solving, teamwork and quality management methods.

Chiarini (2011b) and Kondo (1998) highlight the importance


of an active leadership for deploying policies, but according to Witcher and Butterworth (1999) claim that training for HK
Linderman et al. (2004), knowledge management in its essence implementation and management is a key factor, although
is a key factor for mobilisation. Active leadership for mobilising Tennant, Boonkrong, and Roberts (2002) define specific require-
the required actors is the main point in this guideline. ments for training. According to this guideline, employees should
be able to manage his/her own daily routine, which is a necessary
condition for performance targets to be achieved.
Box 4
Refinements of Guideline #4 led to an in-depth discussion
about the real meaning of Nemawashi. Nemawashi should be
seen as a way of dealing with conflict and reaching alignment, Box 7
not consensus. Guideline #7 could be seen as a combination of the original
guidelines #5 and #6. The important notion here is that an
Noorderhaven, Benders, and Keizer (2007) approach misun- organization applying Hoshin Kanri should address systemic
issues by integrating functional areas.
derstandings in Nemawashi ‘translation’ as a process for consen-
sus-building, although Witcher and Butterworth (2001) depict the
PRODUCTION PLANNING & CONTROL   855

Witcher and Chau (2008a) highlight the importance of Akao (2004) defines HK in terms of policy deployment as a
cross-functional teams for organisational integration, in the whole, but Witcher (2003) incorporates change management as
context of developing dynamic capabilities. Mesquida and Mas an integrative mechanism. Continuous improvement and inno-
(2015), on the other side, state that the company should pay vation should be integrated in the deployment processes.
attention to their interfaces for coordinating and implementing
an effective organisational integration. Rich and Hines (1998)
state that such a deliberate integration provide opportunities for
conflict to be identified and resolutions taken. In fact, it is a matter Box 11
of designing practices for better cross-functional management. For guideline #11, the notion of challenging policies is
Cross-functional practices require cross-functional teams working discarded since it is hard to assess. In its place, another concept
to troubleshoot activities and on bigger or smaller projects. Thus, is incorporated: the need to achieve sufficiency in policy
planning.
a structured approach for conducting project management is also
required. A final observation is that the conduction of cross-func-
tional management is a key aspect that reinforce the other con-
text-related guidelines. Witcher and Chau (2008b) position challenge as a key mecha-
nism for long term strategy development, but as stated by Vieira
Marinho and Cagnin (2014), pursuing alignment is what really
matters. That means that the combination of the planned policies
Box 8
of a work team should be sufficient for the achievement of the
The important notion behind Guideline #8 is that a long-term planned policies of the managerial levels.
vision should be disseminated throughout the company, at all
levels, and it needs to be meaningful for people at all levels.

Box 12
Building a strategy implies sharing a common vision (Witcher Guideline #12 states that people at operational levels should be
and Butterworth 1999; Tan and Platts 2004), although Mulligan, involved in the planning process for engagement purposes.
Hatten, and Miller (1996) observe the importance of the contin-
gent-based approach for reviewing the strategic agenda. The
sense of meaningfulness implies that people must be able to Tennant and Roberts (2001b) present the Catchball process as
relate their daily work to the company long-term vision. the context for engaging all actors in the HK deployment process,
and Kondo (1998) provides the basis for a selective participation.
Linderman et al. (2004) comment that participation is related to
knowledge demand in processes. Hence, engagement for devel-
Box 9 oping action plans is a key aspect to be observed.
Guideline #9 incorporates a change in the perception of what
is considered to be medium-term. It was claimed that for
organizations that operate in a highly dynamic and constantly
changing market, the time horizon could be a couple of years, Box 13
being contingent to market dynamics. Guideline #13 shows the importance of the Catchball process
derived from the same conceptual discussion undertaken for
the Nemawashi concept. It is actually a process that should
occur in successive iterations, so as to deepen the planning of
Witcher and Chau (2014) develop a strategic process that inte-
policies. Without successive iterations, the Catchball process
grates visions for long, medium and short terms, defining require- loses the benefits provided through Nemawashi.
ments for assessment in terms of ‘breakthrough goals’. Bessant,
Caffyn, and Gallagher (2001) highlight the importance of estab-
lishing a continuous improvement environment that creates the
fundamentals for innovation. The other important concept dis- The main idea behind the Catchball process is not about con-
cussed in the experts’ evaluation is that the medium-term goals sensus in the sense of a democratic process. It is about foster-
should be designed to be measurable so as to provide a basis to ing Nemawashi with the aim of carrying out mutual adjustment
evaluate progress and encourage innovation. between managerial levels and functional areas (Tennant and
Roberts 2001b; Witcher, Chau, and Harding 2008).

Box 10
Guideline #10 gives the notion of ‘few vital’ policies for targeting Box 14
both the growth of the business and the improvement of its Guideline #14 is closely related to the necessity of developing
critical areas. problem solving and troubleshooting capabilities.
856   W. GIORDANI DA SILVEIRA ET AL.

Masai, Parrend, and Zanni-Merk (2015) pointed out that prob- present in literature (Thiagarajan and Zairi 1997; Lee and Dale
lem-solving capabilities are a key aspect for implementing lean 1998; Kolehmainen 2010; Zimmerman 2010; Oakland 2011) and
manufacturing. The systemic approach of ‘troubleshooting’, as may be seen as an advanced development of work teams in the
showed by Mast and Lokkerbol (2012), could be an interesting self-monitoring of targets and action plans within daily routines.
way for the routine management of HK.

Box 18
Box 15 Guideline #18 reached a much simpler statement than its
Guideline #15 states that performance targets must be original version. The main concepts are considered as being the
incorporated into the management routines of processes and preparation in advance for the report activities, the appropriate
projects. interval of reviews, the necessity to carry out the performance
reviews all over the organization, and the necessity to conduct
the reviews in such a manner that the work teams and the
managers undertake a mutual discussion about the action
Shah and Ward (2003) highlight the importance of performance plans.
management systems for implementing Lean Manufacturing –
which is usually part of the HK implementation context, but
Soltero (2007) and Witcher and Chau (2012) go further in the sys-
temisation of HK deployment mechanisms. Performance meas- Reporting and assessing are key activities for developing the
urement and management should be approached in terms of process of HK. They create the real conditions for improvement,
assessing progress for processes and projects. change and active involvement of all stakeholders (Mulligan,
Hatten, and Miller 1996; Tan and Platts 2004; Kim, Sting, and Loch
2014). A common practice mentioned by the experts is the use of
‘bowling charts’ for reviewing progress, in a manner that special
attention is given to the red targets in the chart. The discussion
Box 16
goes around how to get the plan back on track, with no time
Guideline #16 is a straightforward version of the original for blaming or justifying, but rather with focus on solving the
guideline #17, which states the necessity to assign
problems. Hoshin Kanri’s performance reviews should foster bot-
responsibilities over both functional and cross-functional
tom-up feedbacks throughout the organisation. This multi-lay-
performance targets.
ered bottom-up nature of performance reviews is a core concept
of dynamic performance measurement systems (Bititci, Turner,
and Begemann 2000; Kolehmainen 2010).
The notion of ownership over the targets and action plans
is a recurring perspective in HK literature. Defining HK actors’
involved roles is an important task, particularly for balancing
functional and cross-functional responsibilities (Witcher and Box 19
Butterworth 2001). According to Rich and Hines (1998), organ- Guideline #19 highlights the importance of visual management
isation-wide targets address key cross-functional processes – for information leading to action.
such as Product Development and processes associated with
the QCDE dimensions – that do not fit well within the traditional
hierarchical organisation structure and do not belong to one spe-
cific department, which implies that cross-functional practices It is not enough to only report on performance. Workplaces
should be designed with a proper assignment of responsibility should make use of visual management in a dynamic and inter-
over cross-functional targets. active way, so that the information for their decision processes
is as up-to-date as possible (Witcher 2002; Smart, Maddern, and
Maull 2009; Kim, Sting, and Loch 2014). Based on Henri (2006) and
Box 17 Bourne, Kennerley, and Franco-Santos (2005), it may be suggested
Guideline #17 had its original focus slightly changed. The focus that a ‘diagnostic use’ of information (oriented to controlling) is
is placed on the necessity to develop a sense of discipline in not enough; an ‘interactive use’ of information (oriented to stim-
the management routines of work teams, to be followed on a ulating learning and dialogue) is recommended.
regularly basis.

Box 20
Witcher and Butterworth (1999) show, in the case of Xerox, Guideline #20 shows that experts considered that the most
how important discipline is at the work team level for guaran- important concept on the top management diagnosis is
teeing the success of the Hoshin Kanri deployment process. In hearing and understanding the difficulties of the work areas, so
fact, it is a necessary condition for deployment, but as stated by as to provide support, aiming at improving the conditions for
Chau (2008) the sufficient condition will be established by organ- the work teams to achieve their performance targets.
isational effectiveness. The concept of empowerment is often
PRODUCTION PLANNING & CONTROL   857

Annual reviews for top executive managers are an important these practices in the context of these guidelines could provide
aspect for HK, a point that is clearly highlighted by Witcher, Chau, insight on the evolution of Hoshin Kanri application practices.
and Harding (2006, 2008), but it is not a matter of strategic control
as pointed out by Ittner and Larcker (1997) and Chiarini (2011b).
It is, in fact, a process for understanding requirements for the Disclosure statement
achievement of performance targets, as can be seen in the frame- No potential conflict of interest was reported by the authors.
work developed by Witcher and Chau (2012, 2014), and Witcher,
Chau, and Harding (2008).
Top management representatives should foster discussions Notes on contributors
with working areas to enhance learning about management Willian Giordani da Silveira is a consultant working at
practices, both for top management representatives and to work Gestão Inteligente Consultoria Empresarial and an
adjunct professor at OPET College, both in Brazil. He has
teams. This could even lead to the sharing of best practices across
participated in several projects involving Lean
areas. It is clearly a practice to benefit organisational learning, Manufacturing and Total Quality Management since
which is addressed in guideline #1. 2010. He holds a master’s degree in Industrial and
Systems Engineering from PUCPR (2014) and a bachelor’s
degree in Production Engineering, also from PUCPR
6. Conclusion (2009). His interests include lean operations manage-
ment, continuous improvement and quality management.
The main objective of this work was to refine and discuss a set
of guidelines for Hoshin Kanri to help in its implementation. This Edson Pinheiro de Lima is a full professor at the Industrial
and Systems Engineering Graduate Program of PUCPR
was accomplished through the design and implementation of
and an associate professor of the Industrial and Systems
an empirical study based on expert interviews. The study was Engineering Graduate Program at UTFPR, both in Brazil.
designed so that guidelines were refined in successive iterations He was director of the Industrial and Systems Engineering
until they reached a satisfactory level of convergence. The com- Graduate Program at PUCPR from 2009 to 2010. He spent
pleteness of the model was also assessed, so that new guide- one year as a visiting academic at the Operations
Management Group of the Warwick Business School in
lines could be added to the model.
2007. He holds a doctorate degree in Industrial
The original set of twenty-three (23) guidelines was refined Engineering from UFSC, a master’s degree in Electrical Engineering from
and updated, resulting in a set of twenty (20) guidelines. Five UNICAMP and a bachelor’s degree in Electrical Engineering from UTFPR. His
(5) guidelines from the original model were eliminated, whereas research and teaching are in operations strategy, performance manage-
two (2) new guidelines were added for completeness. The study ment, strategic management, organisational design and sustainable
operations.
also generated methodological contributions for the process of
systematising guidelines. Sergio E Gouvea da Costa is a full professor at the
The study allows verifying important aspects of the model, Industrial and Systems Engineering Graduate Program of
PUCPR and a associate professor of the Industrial and
such as the concepts of Nemawashi, Catchball process, organ- Systems Engineering Graduate Program at UTFPR, both
isational learning and high-impact performance orientation, in Brazil. He served as President of the International
and their cultural assumptions and implications. Much of these Federation for Production Research from 2013 to 2015.
concepts have recently gained more attention, as more dynamic He spent one year as a visiting scholar at the Edward P
performance management systems are needed, as pointed out Fitts Department of Industrial and Systems Engineering
of the North Carolina State University in 2009. He holds a
by Kolehmainen (2010). doctorate degree in Production Engineering from USP (2003), doing part of
A limitation to this work comes from the fact that the qualita- his work as a visiting scholar at the Institute for Manufacturing of the
tive study, although designed to minimise bias through a system- University of Cambridge. He also holds a master’s degree in Electrical
atic and iterative process is still limited by the subjectivity of the Engineering from UNICAMP (1993) and a bachelor’s degree in Industrial
consulted experts. Although satisfactory results were achieved Electrical Engineering from UTFPR (1989). His research and teaching are in
operations strategy, energy management, lean production, performance
with a high degree of convergence among a comprehensive set management systems and sustainable operations.
of experts in successive refinements, the process is not exhaustive,
Fernando Deschamps is a associate professor at both the
meaning that the consultation with other experts could lead to
Industrial and Systems Engineering Graduate Program of
different results. PUCPR and the Mechanical Engineering Department of
These guidelines could help organisations that use or plan to UFPR, both in Brazil. He holds a doctoral degree in
use Hoshin Kanri in two ways. Firstly, it is a baseline for diagnosing Industrial and Systems Engineering from PUCPR (2013),
how Hoshin Kanri is being used and how its application could doing part of his work as a visiting scholar at the Grado
Department of Industrial and Systems Engineering at
be improved in the organisation. Secondly, guidelines could be
Virginia Tech. He also holds a master’s degree in Electrical
seen as a set of requirements for a management system based Engineering from UFSC (2004) and bachelor’s degrees in
on Hoshin Kanri to be designed and deployed. Future works Automation and Control Engineering from UFSC (2002) and in Business
could explore how the guidelines could be used in both of these Management from UDESC (2004). His research and teaching are in enterprise
situations. and organisational engineering, including systems integration, enterprise
architecture and process and project management.
Lastly, it is worth noting that these guidelines could help
develop a maturity framework for Hoshin Kanri application.
Different organisations would typically develop different prac-
tices to comply with the guidelines, and different practices could ORCID
address problems of different complexity. Hence, by studying Fernando Deschamps   http://orcid.org/0000-0002-5269-3721
858   W. GIORDANI DA SILVEIRA ET AL.

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