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CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

Polarization Resistance Method


for Determination of Instantaneous Corrosion Rates

J.R. Scully*

ABSTRACT INTRODUCTION
The polarization resistance method for the determination of A variety of methods such as electrical resistance,
instantaneous corrosion rates of metals were reviewed. The gravimetric-based mass loss, quartz crystal microbal-
assumptions in electrode kinetics that govern the connection ance-based mass loss, electrochemical, and solution
between the slope of steady-state applied electrochemical analysis methods enable the determination of corro-
potential-applied current density (Eapp-iapp) measurements
sion rates of metals. The polarization resistance
(i.e., the polarization resistance) and the corrosion rate were
method, based on electrochemical concepts, enables
restated. Electrochemical impedance, as well as statistical
and spectral electrochemical noise methods for obtaining determination of instantaneous interfacial reaction
polarization resistance, also were discussed. Traditional rates such as corrosion rates and exchange current
sources of error such as high excitation voltage amplitudes, densities from a single experiment. There are a vari-
insufficiently slow voltage ramp rates, high alternating cur- ety of methods capable of experimentally determining
rent (AC) frequencies, inadequate polarization hold periods, instantaneous polarization resistances such as
high solution resistance, presence of parallel reduction- potential step or sweep, current step or sweep,
oxidation reactions, and nonuniform current and potential impedance spectroscopy, as well as statistical and
distributions were examined with the goal of defining some spectral noise methods. All of these methods utilize
of the conditions and circumstances where these complicat-
either two-, three-, or four-electrode electrochemical
ing factors are important. Other complicating factors such as
cells. Instantaneous corrosion rate information can
diffusion-controlled reactions, potential-dependent film cover-
ages, and adsorption pseudo-capacitance that affect
be obtained from such relatively rapid electrochemi-
electrochemical reaction rates were discussed. Their influ- cal measurements in short time periods. Other
ence on measured interfacial resistance values and methods such as the electrical resistance change of
subsequent determination of corrosion rates was discussed. the solid electronic conducting phase, gravimetric
and quartz crystal microbalance measurements of
KEY WORDS: current-step method, impedance method,
mass loss, and solution analysis to detect metallic
instantaneous corrosion rate, linear polarization resistance,
cations released into the ionic conducting phase all
noise resistance, polarization resistance, potential-step
method, potentiodynamic method, power spectral density,
provide historical or integrated information on the in-
solution resistance, spectral noise resistance stantaneous corrosion rates that have occurred over
some period of time. Therefore, the derivative of mul-
tiple measurements over exposure time must be used
Submitted for publication February 1998. Presented as paper no. to obtain rate information. Therefore, instantaneous
304 at CORROSION/98, March 1998, San Diego, CA. rates can not be determined by a single measure-
* Center for Electrochemical Sciences and Engineering, Department
of Materials Science and Engineering, Thornton Hall, University of ment of these types and electrochemical methods, for
Virginia, Charlottesville, VA 22903-2442. instantaneous rate determination remain extremely

0010-9312/00/000039/$5.00+$0.50/0
CORROSION–Vol. 56, No. 2 © 2000, NACE International 199
CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

where a and c are the anodic and cathodic Tafel


parameters given by the slopes of the polarization
curves (∂E/∂logiapp) in the anodic and cathodic Tafel
regimes, respectively. E-log(iapp) data that is governed
by such kinetics are shown in Figure 1. Ecorr is the
corrosion potential. E is an applied potential such
that E-Ecorr is ∆E, and icorr is the corrosion current
density. This relationship provides the basis for the
electrochemical polarization technique as applied to
a corroding electrode at its corrosion potential.

Derivation of the Polarization Resistance


Many investigators have experimentally observed
that iapp is approximately linearly related to applied
FIGURE 1. E-log (iapp) data for hypothetical corroding interfaces with potential within a few millivolts of polarization from
RP = 100 Ω-cm2 and 10,000 Ω-cm2 (assumed 1-cm2 A) and a = c = Ecorr.3 Stern and Geary simplified the kinetic expres-
60 mV/decade. The two cases produced corrosion current densities, sion to provide an approximation to the charge-
icorr, of 130.4 µA/cm2 and 1.3 µA/cm2, respectively. The Tafel slopes transfer-controlled reaction kinetics given by
were obtained from ∂E/∂log (iapp) data at high overpotential where Equation (1) for the case of small overpotentials with
E-log (iapp) is linear. The OCP was arbitrarily selected to be 0 mV. respect to Ecorr.4-6 Equation (1) can be linearized
mathematically by taking its series expansion (e.g.,
ex = 1 + x + x2/2! + x3/3! + x4/4!..) and by neglecting
attractive. However, numerous issues can make the
higher terms when ∆E/b < 0.1. This simplified rela-
task of extracting a polarization resistance value
tionship has the following form:
(that is inversely proportional to the instantaneous
corrosion rate) from electrochemical data a complex
one whether the experiment is conducted in the fre- ∆E β aβ c
quency or time domains. The goal of the present Rp Ω–cm2 = = (2)
∆i app 2.3i corr β a + β c
study was to review some of these issues. E – E corr →0

Governing Electrode Kinetics


rearranging:
in Corrosion Processes

The following relationship is observed experi- 1 β aβ c B


mentally between applied electrochemical current i corr = = (3)
2.3Rp β a + β c Rp
density and potential for a corroding electrode in the
absence of parallel reduction-oxidation reactions.1-2
The applicability of this simple relationship relies on where Rp is the polarization resistance given by
the presence of a single charge-transfer-controlled (∂E/∂iapp)at t=∞, ∆E=0 (Ω-cm2), and B is a proportionality
cathodic reaction and a single charge-transfer- constant. Since charge transfer is assumed in
controlled anodic reaction: Equation (3), Rp is equal to a charge-transfer resis-
tance (Rct). The units for Rp are ohms as obtained
from E-Iapp data (where Iapp is the applied current)
2.3 E – Ecorr 2.3 E – Ecorr when the applied current is not normalized by elec-
i app = i corr exp – exp (1) trode area. Such data must be multiplied by
βa βc electrode area to yield Rp (Ω-cm2). If electrode area is
doubled, then the measured Rp value in ohms is
halved, but the intrinsic polarization resistance value
Rp (Ω-cm2) would be the same since the electrode
(1)
area is doubled. This gives the result that corrosion
This review focuses on corroding systems. However, the concept
of polarization resistance applies equally well to reduction-
rate per unit area is independent of electrode area.
oxidation systems. Here, the exchange current density (io) may be However, the working electrode area must be known
calculated from the Rp, as defined below, where R is the ideal gas to calculate corrosion rate.
constant, T is the temperature, and a and c are the anodic and
cathodic multi-step electron transfer coefficients, respectively, for The B factor is dominated by the smaller of the
the reduction-oxidation process. two anodic and cathodic Tafel slopes (ba, bc), if un-
∆E RT equal. Therefore, cathodic mass transport control,
R p Ω–cm 2 = =
∆i
E – E rev →0 io α a + α c such that bcÆ∞, results in B = ba/2.3. Similarly,
anodic mass transport control results in B = bc/2.3.7

200 CORROSION–FEBRUARY 2000


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

Knowledge of Rp, ba, and bc enables direct determina-


tion of the corrosion rate at any instant in time using
Equation (3).4-9 iapp often is approximately linear with
potential within ± 5 mV to 10 mV of Ecorr (Figure 2).
The slope of this plot is ∆E/∆iapp. When determined
from a tangent to the E-iapp curve at Ecorr, as shown in
Figures 2(a) and (b), it defines the polarization resis-
tance. Consequently, this method often is called the
linear polarization method (LPR). The slope at Ecorr is
independent of the degree of linearity,3 although the
extent of the approximately linear E-iapp region can
vary considerably among corroding systems.

The fact that the corrosion rate is inversely pro-


portional to the Rp is seen clearly in Equation (3). (a)
Taking the logarithm of this equation, it is seen that
log icorr vs log Rp is linear with a slope of –1 and has
the intercept log B:3

log Rp = log B – log i corr (4)

Stern and Wiesert confirmed such a relationship over


a nearly 6 orders-of-magnitude change in corrosion
current density for many corroding systems and
for exchange current density for many reduction-
oxidation systems.8,(1)

Time Domain Methods


for Determining Polarization Resistance
ASTM standards D-27769 and G-5910 describe
(b)
standard procedures for conducting polarization re-
sistance measurements. Potentiodynamic,11 potential FIGURE 2. E-iapp data according to Equation (1) for hypothetical
step, and current-step methods12-13 all have been corroding interfaces with RP = 100, 1,000, and 10,000 Ω-cm2 (assumed
described to determine the linear E-iapp behavior 1-cm2 A) and a = c = 60 mV/decade. The three cases produced
of an electrode near Ecorr. Regardless of the method corrosion current densities of 130.4, 13.0, and 1.3 µA/cm 2,
utilized, independent determination of a and c still respectively. Plots a and b of the same data provide different current
scales to indicate the extent of nonlinearity in each case.
is required.
Alternative techniques exploit nonlinearity at
larger overpotentials. Nonlinearity invalidates
Equation (3). However, the nonlinearity, if treated tion of only two unknowns by fitting. Advancements
properly, can enable determination of a and c with- in computerization enable a direct fit of E-iapp data to
out excessive polarization. The Oldham-Mansfeld Equation (1), but this requires simultaneous determi-
method calculates icorr from nonlinear E vs iapp data nation of three unknowns. Consequently, extremely
obtained within ± 30 mV of Ecorr, without the need for high-quality E-log(iapp) data that is corrected for
high overpotential determination of a and c.14 Com- ohmic voltage error and does not contain other
puterized curve fitting can exploit nonlinearity to sources of overpotential (i.e., mass transport
calculate a and c from low-overpotential data, overpotentials) are required.
avoiding the destructive nature of large overpoten-
tials.15 The Mansfeld technique substitutes Equation Electrochemical Impedance Methods
(3) into Equation (1) eliminating icorr.15 a and c are for Determination of Polarization Resistance
determined from the best fit of the resulting expres- Some of the complications and sources of error
sion containing a and c as unknowns to a nonlinear associated with the polarization resistance method,
plot of E vs 2.3iappRp. Rp is determined in the usual such as a high solution resistance and fast scan rate,
way from the slope of a linear tangent to the E vs iapp are explained more readily after introducing electrical
data at Ecorr. icorr is determined subsequently from equivalent circuit parameters to represent and simu-
Equation (3) for known values of Rp, a, and c. In late the corroding electrochemical interface.1,16-20 The
this technique, elimination of icorr enables determina- impedance method is a straightforward approach for

CORROSION–Vol. 56, No. 2 201


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

analyzing such electrical circuits and extracting the


values of the circuit parameters. The simplest form of
such a model pertinent to a corroding interface is
shown in Figure 3(a). The three circuit parameters
(Rp, solution resistance [Rs], and double-layer
capacitance [Cdl]) that approximate a corroding
electrochemical interface are shown. Cdl arises when-
ever an electrochemical interface exists between
electronic and ionic phases. The circuit models de-
scribed in Figures 3(b) and (c) describe cases where
diffusional impedances and adsorption pseudo-
capacitances occur, respectively.

ASTM standard G 106 provides a standard prac-


(a)
tice for verification of algorithm and equipment for
electrochemical impedance measurements.20 The
standard also contains an appendix reviewing the
technique. The electrochemical impedance method is
conducted over a range of alternating current (AC)
frequencies. Typically, a small-amplitude sinusoidal
potential perturbation is applied to the working elec-
trode at a number of discrete frequencies (). At each
one of these frequencies, the resulting current wave-
form will exhibit a sinusoidal response that is out of
phase with the applied potential signal by an amount
depending upon the circuit parameters of the corrod-
ing interface and will have a current amplitude that
is inversely proportional to the impedance of inter-
face. This electrochemical impedance (Z[]) is the
(b) frequency-dependent proportionality factor that acts
as a transfer function by establishing a relationship
between the excitation voltage signal and the current
response of the electrochemical system:


Zω = (5)

where E is the time varying voltage across the circuit,


E = Eo sin(t); i is the time varying current density
through the circuit, i = io sin (t+); Z() is the
(c) impedance (Ω-cm2); and t is time (s). Z() is a com-
FIGURE 3. Electrical equivalent circuit models commonly used to plex-valued vector quantity with real and imaginary
represent an electrochemical interface undergoing corrosion. RP, Cdl, components whose values are frequency dependent:
C , Rct, and RF are all potential dependent. (a) Randles-type circuit
where RP = Rct when there are no mass transport limitations;
electrochemical reactions involve no absorbed intermediates and Z ω = Z′ ω + jZ′′ ω (6)
instantaneous charge-transfer control prevails. (b) Electrical
equivalent circuit for a corroding metal containing a diffusional
where Z´() is the real component of impedance,
impedance parameter representing presence of a finite diffusional
impedance. RP = RD + Rct at the DC limit in the case of a finite mass where Z´() = |Z()|cos(); Z´´() is the imaginary
transport limitation to the reaction rate. (c) Electrical equivalent component of impedance, where Z´´() = |Z()|sin();
circuit for a corroding metal containing an adsorption C associated j2 is the square of the imaginary number, or –1;
with an adsorbed intermediate. In the example, the charge-transfer |Z()| is the impedance magnitude or modulus,
reaction rate is inversely proportional to Rct for a transient period until where |Z()| = (Z´()2 + Z´´()2)1/2; and the phase angle
the adsorbed intermediate coverage was formed. This situation is () = tan–1 Z´´()/Z´(). An example of an impedance
described by a resistor in series with a capacitor. Once the coverage Z() vector with real and imaginary (capacitive) com-
is formed creating an interphase that slows the reaction, the overall ponents is shown elsewhere.20
reaction rate is given by Rp = Rct + RF at the DC limit. Z(v) is a fundamental characteristic of the elec-

202 CORROSION–FEBRUARY 2000


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

trochemical system it describes. A knowledge of the TABLE 1


frequency dependence of impedance for a corroding Linear Circuit Elements
system enables a determination of an appropriate Commonly Used in Electrochemical Impedance
equivalent electrical circuit describing that system.
Circuit Component Impedance
Such a circuit typically is constructed from resistors
and capacitors. Table 1 shows the transfer functions Resistor (R) Z() = R
for resistors, capacitors, and inductors. The capaci- Capacitor (C) Z() = –1/jC
Inductor (L) Z() = jL
tor can be a Cdl or a Cdl and a pseudo-capacitance (Cf)
associated with an adsorbed intermediate.
Figure 3(a) illustrates a simple equivalent electrical
circuit model commonly used to represent an actively
corroding metal in an aqueous solution under
charge-transfer control. The following expression
describes the impedance for the simple circuit
described in Figure 3(a):

Rp jωCR2p
Z ω = Rs + _ (7)
1 + ω2 R2p C2dl 1 + ω2 R2p C2dl

(a)
where  = 2πf is the frequency of the applied signal
(rad/s), f is the frequency of the applied signal (Hz),
and Cdl is the interfacial capacitance (F/cm2). The
complex plane, Bode magnitude, and phase plots
resulting from a circuit such as shown in Figure 3(a)
and described by Equation 7 are shown for three
different values of Rp in Figure 4. At very low
frequencies:

Zω→0 ω = Rs + Rp (8)

This is because the impedance associated with a ca- (b)


pacitor approaches infinity as frequency approaches FIGURE 4. (a) Bode magnitude and (b) Bode phase angle plots for
zero, and parallel electrical circuit elements are a hypothetical corroding interface using the electrical equivalent
dominated by the element with the smallest imped- circuit model given by Figure 3(a) with RP = 10, 100, or 1,000 Ω, Cdl
ance. Therefore, the sum of Rs and Rp is measured at = 1,000 µF, and RS = 10 Ω.
zero frequency; while at very high frequencies:

Zω→∞ ω = Rs (9) reference electrode far away from the working


electrode; in either case, Rs may become large. Con-
Since the algebraic sum of Rs and Rp is measured versely, any experiment conducted at too fast a
when a direct current (DC) measurement is per- voltage scan rate (short time or too high of an AC fre-
formed (e.g., zero AC frequency, long hold time quency) causes the algebraic sum of the ohmic
during potential or current step, or slow scan rate resistance and the resultant frequency dependent
approaching zero), the true corrosion rate will be parallel impedance of the parallel resistive-capacitive
underestimated by |Z()| at the zero frequency limit network to be measured. This value will be lower
when Rs is appreciable (Figure 5). However, Rp can be than the sum of Rp and Rs determined at an infinitely
determined in media of high resistivity when Rp is slow scan rate or frequency because current leaks
separated mathematically from Rs by taking the dif- through the parallel capacitive element at a higher
ference between Z() obtained at low and high  scan rate because of its low impedance at high fre-
(Rp = |Z(→0) | – |Z(→∞)|). In other words, deter- quency. This usually will result in an overestimation
mination of Rp can be achieved by subtracting the of the true corrosion rate. These complications in
results of Equation (9) from the results of Equation scan rate or current-step hold time can be overcome,
(8). This is a particularly useful approach if Rs is or at least detected more easily, by using the electro-
nearly the same value as Rp (Figure 5 for Rs = 100 Ω). chemical impedance method.1,16,20 Corrosion rate
The need for this subtraction may result from either determination in Equation (3) still requires knowl-
low conductivity environments or placement of the edge of a and c.

CORROSION–Vol. 56, No. 2 203


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

Here, s = leff2/D, where leff is the actual finite diffusion


length and D is the diffusion coefficient of the diffus-
ing species that limits the interfacial reaction. The
value of ZD() approaches the real component of the
diffusional impedance, RD, as →0. The maximum
frequency required to obtain RD depends upon the
value of s. The larger the value of s, such as when
Ieff is large or D is small, the lower the frequency
required as illustrated in Figure 6. Rp, defined as
[∆E/∆iapp] as →0, is the sum of Rct and RD contribu-
tions to the polarization resistance, assuming that
RD + Rct >> Rs:

Rp = Rct + RD (11)

(a)
A very low frequency or scan rate may be required
to obtain Rp defined by Equation (11) under certain
circumstances (Figure 6). Here, a Ieff of 0.1 cm and
D = 10–5 cm2/s requires that a frequency < 0.1 mHz
be implemented to obtain Rp from |Z()| at the zero
frequency limit. Hence, a common experimental
problem for diffusion-controlled electrochemical reac-
tions is that extremely low frequency (or scan rates)
are required to complete the measurement of Rp.
When Rp is defined by Equation (11), the Stern
approximation of Equations (2) and (3) must be
modified to account for the Tafel slope for the anodic
or cathodic reactions under diffusion-controlled con-
ditions (i.e., →∞). In fact, Equation (1) becomes
invalid. Moreover, it has been argued that the use of
Rp in the Stern equation breaks down in the case of
mixed or partial diffusion control.
(b) Another relevant situation to corrosion rate de-
FIGURE 5. (a) Bode magnitude and (b) Bode phase angle plots for termination occurs when an adsorbed intermediate
hypothetical corroding interfaces with RP = 100 Ω, C dl = 100 µF, and participates in the overall reaction process (Figure
RS = 1, 10, or 100 Ω using the electrical equivalent circuit model of 3[c]).22 Here, Rct is a faradaic resistance proportional
Figure 3(a). to a charge-transfer process that occurs instanta-
neously given a certain adsorbed intermediate
coverage. Rs and Cdl have their usual meanings. Cf
is a new capacitance term that depends upon the
Either the anodic or cathodic half-cell reaction
change in the charge stored in the adsorbed interme-
can become mass-transport limited and restrict the
diate film resulting from a gradual change in the film
rate of corrosion at Ecorr. The presence of diffusion-
coverage with potential.2 The adsorbed film has a
controlled corrosion processes does not invalid the
charge associated with it in this case because it is
electrochemical impedance spectroscopy (EIS)
formed by a charge-transfer process. Recall that the
method but does require extra precaution and a
source of any fixed capacitance is a charge that is
modification to the circuit model of Figure 3(a). In
proportional to potential. Hence, the rate of change of
this case, the finite diffusional impedance is added in
surface charge is proportional to the rate of change
series with the usual charge-transfer parallel resis-
in interfacial potential. The capacitance (C) is the
tance shown in Figure 3(b). The transfer function for
proportionality factor that is independent of the rate
the frequency dependent finite diffusional impedance
of change in charge or potential assuming a fixed
(ZD) has been described by:21
capacitance:2

tanh jωs
ZD ω = RD (10) dq dt dqT
jωs C= = (12)
dE dE dt

204 CORROSION–FEBRUARY 2000


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

In the case of a double-layer capacitance, Cdl = dqdl/


dE. For C = dqF/dE. Here, qF is the charge to form
the surface film of an adsorbed intermediate, for ex-
ample. qF = qM, where  describes the fractional
surface coverage by the film (assumed to be one
monolayer thick), and qM describes the charge
required to form one monolayer:

dqF dθ dt dθ
Cφ = = qM = qM (13)
dE dE dE dt

Hence, C differs from Cdl since the former involves


charge transfer to create the change in surface
charge. The latter involves a charge balance across (a)
an electrochemical interface brought about by rear-
rangement of ions in solution in response to a
change in excess charge in the metal.2 Therefore, Cdl
requires no charge transfer. The adsorption C ap-
pears in the circuit model as a physically justified
capacitance that behaves just like a capacitor
should; it allows passage of an AC signal but pro-
vides an infinite resistance to a DC signal. The
physical significance of this, when placed in series
with a resistor, is that it allows a transient current
flow when the potential is shifted until the coverage
reaches the equilibrium value defined by the new
potential. If the reaction still proceeds at a new
steady-state rate after the coverage has formed, this
can be described by placing a second resistor in par-
allel with C. In this example, the charge-transfer
reaction rate and coverage are assumed to increase
with potential, with increasing coverage acting
(b)
against the overall reaction rate. In this case, the in-
FIGURE 6. (a) Bode magnitude and (b) Bode phase angle plots for
terphase acts as an added resistor such that |Z()|
hypothetical corroding interfaces with Rct = 100 Ω, RD = 1,000 Ω,
at the zero frequency limit is equal to Rs + RF + Rct.
Cdl = 100 µF, RS = 10 Ω, leff = 0.1 cm, and D = 10–5, 10–6, and
Therefore, RF and Rct are both potential dependent, 10–7 cm2/s using the electrical equivalent circuit model of Figure 3(b).
and RF + Rct yields Rp if Rs is minimal. As the fre-
quency of an AC signal increases, the coverage can
no longer change with potential, and C approaches
zero. Since the coverage is frozen, d/dE approaches voltmeter. This electrode serves as a “noisy” psuedo-
zero and the interface can be represented by a sim- reference electrode. This approach is attractive in
plified Randles’ circuit where Cdl is parallel to Rct. Rct field applications because of the more rugged nature
is therefore a charge-transfer resistance inversely of the metallic electrode compared to laboratory ref-
proportional to the charge-transfer reaction rate at erence electrodes but complicates the analysis
zero or frozen coverage. because two uncorrelated potential sources (i.e., from
the couple and the psuedo-reference) are measured
Electrochemical Noise Resistance in the collection of potential noise (Vn). Since Vn(meas) =
Electrochemical noise analysis can provide a pa- (Vn(couple) + Vn(psuedo-ref))1/2, Vn(meas) must be divided by √230
rameter called the electrochemical noise resistance to yield Vn(couple). Another alternative is a four-elec-
(Rn).23-29 It is desirable to utilize this parameter in an trode arrangement where the first pair is coupled
analogous fashion as the polarization resistance. One through a zero resistance ammeter to monitor cur-
electrode configuration that enables such a measure- rent and the second pair is connected with a
ment involves connecting a zero resistance ammeter high-impedance voltmeter to sample an uncorrelated
between two nominally identical corroding electrodes Vn(couple). Alternatively, a less noisy, conventional refer-
immersed in the same solution. A third, nominally ence electrode may be utilized in the three-electrode
identical electrode can be immersed in solution and arrangement. In this case, Vn(meas) and In(meas) are corre-
connected to the first two using a high impedance lated, where In is the electrochemical current noise.

CORROSION–Vol. 56, No. 2 205


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

The reference electrode noise can be defined sepa- momentarily, which induces a further difference in
rately as the electrochemical voltage noise between anodic and cathodic half-cell currents on the first
two nominally identical reference electrodes.31 If the electrode. Current now flows between the first and
reference electrode noise is low, then the √2 correc- second electrodes such that the sum of anodic and
tion factor is not needed. In either case, the third cathodic half-cell currents over all patches on both
electrode (reference electrode) is connected to the electrodes is equal. When the interfacial resistances
first two via a high-impedance voltmeter. These ar- return to normal values over all patches, the
rangements enable simultaneous recording of the potential difference between the two electrodes is
galvanic current with time and the galvanic couple eliminated and so is the measurable current between
potential versus time. The standard deviation of the the two electrodes. Bertocci argued that the external
voltage noise divided by the standard deviation of the current fluctuation measured between two identical
current noise has been proposed to yield a statistical electrodes is identical to the fluctuation in one elec-
parameter called the noise resistance (Rn).23-30,32 Fur- trode.28-29 Others have argued using concepts of
ther analysis of simulated noise data has led to the mixed potential theory that, at worst, the current
conclusion that the ratio of the standard deviations sampled is only one half of the total for equal-sized
of the current and voltage noises measured between electrodes.
two identical electrodes can be normalized by surface Theoretical relationships establishing the con-
area by multiplying by √AvAi:29 nection between Rn and Rp have been sought by
several researchers,29,33-36 but their validity has been
σV(meas) questioned. A great concern has been that the largest
Rn = A νA I (14) current peaks would occur during the most rapid
σI(meas)
voltage fluctuations since the electrode interface con-
tains a capacitance through which current can be
where V(meas) is the standard deviation of the voltage shorted.28-29 Thus, when voltage fluctuations are
noise, I(meas) is the standard deviation of the current rapid, the measured noise current will be shorted
noise, and Av and AI are the surface areas of the elec- through the interfacial capacitance assuming a
trodes used for voltage and current measurement, simple electrical equivalent circuit model consisting
respectively. Correlations between this parameter of a two-parallel resistor-capacitor network describ-
and conventionally determined Rp and mass- ing the interface for each electrode connected in
loss-based corrosion rates have been obtained.24,30 series through Rs. This situation would lead to the
Unfortunately, experimental confirmation of the area lowest impedance between the two electrodes during
normalization factor has not been performed exten- the most rapid voltage fluctuations that, in turn,
sively. Recall that in the case of a Rp determined from produce the greatest current fluctuations. The
E-iapp data or EIS data at the zero frequency limit, theoretical maximum measured current would be
measured resistance can be multiplied by electrode given by the voltage fluctuation divided by Rs. The
area and will yield the same area normalized Rp over outcome would be a statistical Rn parameter that is
a broad range of electrode areas. proportional to, or heavily influenced by higher fre-
Moreover, the correlation has lacked a rigorous quency data. Indeed, Rn is found to equal an absolute
fundamental foundation for correlating Rn with corro- impedance at some frequency that depends on the
sion rate, despite the intuitive connection between frequency of the voltage fluctuations and the resis-
sV and sI given by the proportionality factor Rn. It is tive-capacitive (RC) time constant of the electrode
clear that the surface of one freely corroding elec- interface in one study of simulated noise.28 Unfortu-
trode could be divided into areas that experience nately, a Rn value obtained at high frequency would
fluctuations in interfacial resistance that produce be smaller in magnitude than the Rp obtained at the
changes in anodic and cathodic half-cell reaction zero frequency limit. Hence, it would not represent
rates in any one patch. The electrode potential must the desired zero frequency limit interfacial resistance,
change then in each patch to drive the half-cell reac- Rp. Indeed, such underestimations in the true value
tions such that the sum of all the anodic half-cell of Rp have been observed experimentally.30,32
currents from all patches equals the sum of all Recently, a more rigorous theoretical and experi-
cathodic half-cell currents, regardless of whether the mental analysis has been made comparing the
source of cathodic half-cell current is from capacitive spectral noise resistance (Rsn[v]) obtained at each fre-
discharge or electrochemical reaction.28 Some global quency with the Rp obtained from the zero frequency
change in potential also occurs on the electrode. If limit of impedance data |Z(v = 0)|, as well as the
the first electrode is now connected to a second elec- frequency dependent impedance of two electrodes.37-41
trode whose interfacial properties and global The spectral noise resistance (Rsn[v]) is determined by
electrode potential do not change on their own at the taking the square root of power spectral density of
same instant in time and by the same degree as on the voltage noise, VPSD, (V2/Hz)1/2 and dividing it by
the first electrode, then a galvanic cell is created the square root of power spectral density of the cur-

206 CORROSION–FEBRUARY 2000


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

rent noise, IPSD, (A2/Hz)1/2 at each frequency using the


same two electrode arrangement as discussed
above:40-41

VPSD
Rsn ω = (15)
IPSD

Rsn() is proportional to the magnitude of the cell


impedance, |Z()|, in the two-electrode arrange-
ment.40-41 The proportionality factor is unity in the
case of identically sized electrodes in a two-electrode
cell with identical impedances and a noiseless refer-
ence electrode.40-41 Therefore, the Rsn() at the zero
frequency limit could equal the interfacial impedance
at the zero frequency limit |Z( = 0)| in the theoreti-
cal case of identical electrode impedances with
negligible Rs. Figure 7 illustrates data for identical
iron electrodes in 1 M sodium sulfate (Na2SO4) with
an iron reference electrode. Here, Rsn() = √3 |Z()| FIGURE 7. Rsn() vs frequency compared to two times the impedance
resulting from the noisy reference electrode (RE). |Z()| vs frequency for two iron electrodes in 1 M Na2SO4 at pH 4 with
Thus, 2 |Z()| and Rsn() appear to be similar. It is a “noisy” iron reference electrode. Impedance measurements
well known that in many instances |Z( = 0)| equals performed in a two-electrode cell yielded 2|Z()|. Rsn() = √3|Z()| for
Rp. Even Rn may equal Rsn( = 0) = |Z( = 0)| = Rp if the case of three “noisy” electrodes.41 (Reproduced by permission of
|Z()| equals Rp in the frequency regime dominating The Electrochemical Society, Inc.)
the Rn value. The frequency range dominating the Rn
value is determined by several factors, but this state-
ment is more likely to be true if |Z()| and Rsn() mon errors involve invalidation of the results through
exhibit long low-frequency plateaus over a broad oxidation of some other electroactive species besides
frequency range that encompasses the fmin and fs the corroding metal in question; a change in the
utilized in the Rn measurement. Here, fmin is given by open-circuit or corrosion potential during the time
the total sampling time (T), where fmin = 1/T and fs taken to perform the measurement; use of ∆E that is
equals the data sampling rate. Rn typically varies too large, invalidating the assumption of a linear re-
with fs and underestimates |Z( = 0)|. Unfortunately, lationship between iapp and E required by Equation
Rsn(→0) does not equal Rp in the zero frequency limit (2) (i.e., ∆E/ < 1); too fast of a voltage scan rate or
under many other conditions, such as when log insufficient potential hold time; ohmic solution resis-
(Rs/Rp ) > 0 or in the case of very noisy reference elec- tance; and current and potential distributions.
trodes.40-41 Moreover, Rsn() can be dominated by the
properties of the high-impedance electrode in the Oxidation or Reduction
case of dissimilar electrode impedances that are of Some Other Electroactive Species
equally noisy, but this is not always the case. For If the Ecorr of the corroding system is close the re-
instance, the low-impedance electrode in a two- versible electrode potential of the anodic or cathodic
electrode cell with a third reference electrode can be reactions or near the reversible electrode potential of
sensed by Rsn() if the higher impedance electrode is any other redox process, then the corrosion rate
much noisier than the low-impedance electrode.40-41 likely will be overestimated because electrochemical
Recent attempts have been made to address circum- reactions occur in parallel to metal dissolution. This
stances where Rsn() lies between |Z()|1 and |Z()|2 situation can be ascertained experimentally with the
representing the impedance values of the high- and use of any noncorroding, readily polarizable electrode
low-impedance electrodes. Methods have been such as platinum, gold, or high-density graphite.
suggested for sensing the current fluctuations on These materials have a low corrosion rate in most
both electrodes.42 aqueous solutions and will assume a redox potential
that is governed by the dominant parallel reduction-
Complications With Polarization oxidation processes occurring in the system. If the
Resistance Measurements corrosion potential of the corroding metal is very
Error-producing complications related to the po- close to the redox potential of such an electrode, then
larization resistance method and possible remedies Ecorr may be close to a reversible electrode potential.
are reported in the literature.14-15,43-48 The most com- The error in estimation of the corrosion rate depends

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CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

when plotted as E vs iapp (Figure 2). Since the E-iapp


behavior of the corroding electrode will have a finite,
albeit small curvature, the presence of persistent lin-
earity over a significant potential range may be a clue
that ohmic voltage-controlled E-i behavior exists. 48
A second related issue is the asymmetry in the
E-i response near Ecorr for different values of ba and
bc. Corrosion involves a cathodic electron transfer
reaction that is different from the metal oxidation
reaction. Therefore, there is no fundamental reason
why ba and bc should be equal and they should be
expected to differ. The extent of their difference de-
FIGURE 8. Second derivative of E-iapp data (d2iapp/d2E) vs the sum fines the degree of asymmetry. Asymmetry matters
(a + c) for icorr = 1.305, 13.05, and 130.5 µA/cm2, indicating that because the extent of the region where Equation (2)
curvature of E-iapp data is a function of corrosion rate and Tafel
is a good approximation of Equation (1) then differs
parameters.
for anodic compared to cathodic polarization.50 The
errors in assuming ±10 mV linearity using the tan-
gent to the E-iapp data at Ecorr and for 10 mV or –10
upon the exchange current density for the redox pro- mV potentiostatic polarizations has been defined for
cess, icorr, a, c, and the difference in potentials different Tafel slopes.51
between Ecorr and the reversible electrode potential in
question.48 A cyclic voltammogram on the platinum Voltage Scan Rate, AC Frequency, or Hold Time
electrode may reveal the approximate reaction rate of During Potential or Current Step
any parallel redox process over the potential range of Capacitive current can result in hysteresis in
interest. small amplitude cyclic voltammogram E-iapp plots.16,51-
55
Hysteresis in the current density-applied potential
Deviations from Linearity plot is brought about by combinations of high-voltage
Near the Open-Circuit Potential scan rate, large interfacial capacitances, and large
Deviations from linearity have been discussed in polarization resistances. High capacitance, multiplied
the literature.48-50 At issue is the question of when the by a rapid voltage scan rate, causes a high capacitive
range of ∆E is small enough such that the higher current that results in hysteresis in cyclic E-iapp data.
terms in the series expansion of Equation (1) reason- Attempting to determine Rp at too fast of a scan rate
ably can be neglected. This requires that ∆E/b << 1. can underestimate the true value inversely propor-
Clearly, the extent of the E-i region where Equation tional to corrosion rate as shown by Macdonald,52
(2) is a good approximation of Equation (1) depends leading to an overestimation of corrosion rate. This
on the values of ba and bc. An approximately linear error can be minimized by determining the polariza-
region can be restricted to ± 2 mV for low values of ba tion resistance at a slow scan rate or extrapolating
and bc and can be > 60 mV for high values. This cur- the results at several different slow scan rates to zero
vature has been described mathematically as:48 scan rate.52 Alternatively, one may take two or more
current density measurements from potentiostatic
data after long time periods near Ecorr to minimize
∂ 2i app 1 1 scan rate effects. However, since cyclic voltammo-
= i corr + (16)
∂ E
2
β a/2.3
2
β c/2.3
2 grams, potential steps, and current steps all
represent the Fourier synthesis of sine waves, they
all equally require adequate hold time, a low enough
scan rate, or a low fmax to perform each measurement.
Therefore, the extent of the curvature will depend
This required time period depends on the RpCdl time
upon icorr, which itself depends on B/Rp and is in-
constant of the electrochemical interface (Figure 3[a])
versely proportional to the squares of a and c.
for an electrode that does not involve mass-trans-
Hence, the curvature will be greater for smaller Rp
port-controlled reactions or Cf associated with
(Figures 2 and 8), and smaller values of a and c.
adsorbed intermediates.
Obviously, the linear regions will differ for anodic
The maximum scan rate allowed to obtain accu-
versus cathodic polarization if differing values of
rate measurements of the Rp has been addressed in
a and c exist. Of course, the Rp always is obtained
the literature.56 The governing principles are best
properly from the tangent of the E-iapp data in the
understood through the concepts of impedance and
vicinity of Ecorr. Stated another way, there always will
the Bode magnitude plot for the simplified Randles’
be finite curvature associated with the true governing
circuit (Figures 4[a] and [b]). Here, the maximum
electrode kinetic expression given by Equation (1)
applied frequency allowed to obtain Rs + Rp from the

208 CORROSION–FEBRUARY 2000


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

low-frequency plateau can be approximated by: In separate but parallel efforts, Gabrielli,53
Macdonald,52 and Townley54 each discussed the
1 appropriate choice of voltage scan rates for accurate
fmax < fbp ≅ (17) Rp determination from small amplitude cyclic
2πC Rs + Rp
voltammograms. Each investigator considered a
simple equivalent circuit (Figure 3[a]). Macdonald
where fbp is an approximation of the lower breakpoint and Townley derived the current response of the
frequency (Hz) and fmax is the maximum test fre- standard three-element electrical equivalent circuit
quency (Hz). Thus, it can be seen from Equation (17) to describe an electrochemical interface (Figure 3[a])
that increasing values of C, Rs, or Rp dictate that a to a small amplitude triangular voltage excitation
lower fmax is required to accurately obtain Rp + Rs on (e.g., a potential sweep at fixed scan rate with a
the low-frequency plateau as Z→0 (Figure 4). Capaci- reverse sweep at some peak potential). The E-iapp
tances may become larger than that expected for the response of this circuit to the triangular voltage exci-
Cdl when adsorption C are present. Such a C may tation was shown to be a complex function of circuit
be caused by an adsorbed intermediate with some elements, ∆Epp, and the voltage sweep rate. The rela-
fractional monolayer coverage. Corrosion of steel in tionships between the various ∆E/∆iapp slopes (R) and
concrete can complicate LPR measurements owing to scan rate were determined. Macdonald characterized
very large apparent capacitances that actually may the E-iapp response by the diagonal resistance associ-
represent the finite diffusional impedance associated ated with iapp at the peak potentials, Rd. The apparent
with mass transport control of the oxygen reduction resistance (Rapp) determined from the tangent to the
reaction.57 One way that Rp may be increased is by E-iapp curve at the end of the upward sweep before
passivity. Another is by diffusion-controlled corrosion the downward sweep (and vice versa), Rapp, and the
such that Rp = Rct + RD. A 1-mHz frequency typically is hysteresis current. Townley obtained Rmeas, which is
chosen as a reasonable initial choice of fmax, but it is similar to the tangent resistance, Rapp:
obvious from Equation (17) that either lower or
higher frequencies may be required depending upon
1 1 2R2pC e a∆E pp/vb – 1
the exact values of Rs, Rp, and C. Since the magni- = + (20)
tudes of C, Rs, and Rp are not known explicitly, a Rd Rs + Rp ∆E Rs + Rp e a∆E pp/vb + 1
priori prudence dictates that fmax be selected as one
tenth of the estimated fbp. Mansfeld and Kendig pro-
posed that fmax determined from the impedance
1 1 2Rp 1
method defines the maximum voltage scan rate (vmax) = + (21)
for the potentiodynamic method.43 This derivation is Rapp Rs + Rp Rs Rs + Rp a∆E pp/vb
1+e
based on the assumption that the vmax should not
exceed the maximum rate of change of voltage with
time during the sinusoidal voltage excitation at fmax.
1 1 Rp
= + e –t/τ (22)
Rmeas Rs + Rp Rs Rs + Rp
π∆Eppfmax
vmax = (18)
10
In these equations, a = Rs + Rp, b = RsRpC, t is time,
Here, ∆Epp is the peak-to-peak voltage excitation. v is sweep rate, and τ = 1/RsC + 1/RpC. Time (t) in
Therefore, vmax is 0.16 mV/s assuming a 10-mV Equation (22) can be equated to the sweep rate since
peak-to-peak amplitude for the equivalent circuit t = ∆Epp/v. Therefore, all three equations include a
shown in Figure 3 with Rp = 1,000 Ω, Rs = 10 Ω, and term that is independent of the voltage scan rate and
C = 1,000 µF. If ∆E is ±5 mV, then the time required a second transient term that depends on voltage scan
for one complete cyclic voltammogram at such a rate or time relative to the RC time constant of the
potential sweep rate is 125 s. However, for a slowly equivalent circuit representing the electrochemical
corroding electrode with the Rs + Rp = 10,010 Ω, vmax interface. The scan rate dependent term becomes
becomes 0.0157 mV/s and the time required is negligible at low scan rates. These analyses predict
1,250 s. Similarly, a frequency above the high- an increase in current hysteresis and deviation of Rd
frequency breakpoint (fhf) must be applied to obtain and Rmeas from Rp + Rs at high scan rates, as shown in
Rs. Typically, fapp must be in the KHz range to deter- the theoretical cyclic E-iapp data of Figure 9(a). Figure
mine accurately Rs: 9(b) shows actual experimental results from a Cu-Ni
alloy in flowing seawater. A plot of experimental 1/Rd
1 and 1/Rapp data vs scan rate is shown in Figure 9(c)
fhf ≥ (19) for the Cu-Ni system. Macdonald and Townley de-
2πCRs
duced (Equations [21] and [22]) that it is theoretically

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CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

(a) (b) (c)


FIGURE 9. (a) Small amplitude cyclic voltammograms depicting the theoretical E-iapp response for the electrical equivalent
circuit of Figure 3(a) with RP = 1,000 Ω, C dl = 1,000 µF, and RS = 10 Ω when triangle voltage excitation waveform is applied
to a corroding interface at the various scan rates indicated. All results are for the circuit parameters listed above. (b)
Experimental small amplitude cyclic voltammograms for 90:10 Cu-Ni in flowing seawater showing effect of voltage scan rate.
(c) Reciprocal values of Rd and Rapp vs scan rate obtained from experimental E-iapp data for 90:10 Cu-Ni in seawater. (D.D.
Macdonald, J. Electrochem. Soc. 125 (1978): p. 1,443. Reproduced by permission of The Electrochemical Society, Inc.)

possible in the ideal case to determine Rp + Rs from transport in corrosion may not be accounted for
the tangent to the E-iapp curve at the end of the for- properly at very fast scan rates because the surface
ward and reverse sweeps at much higher scan rates coverage and diffusional boundary layer does not
than predicted by Equations (17) and (18). The ideal have time to react fully and adjust to a very fast
scan rate maxima can be seen in Figures 10(a) and change in voltage. Rct may be determined instead of
(b) for the same circuit parameters as examined Rp at the DC limit if the scan rate is so fast so as to
above (i.e., Rs = 10 Ω, Rp = 1,000 Ω, and C = 10–3 F). freeze in the coverage (Figure 3[c]). Unfortunately, a
Specifically, it is shown that 1/Rmeas and 1/Rapp ap- sufficiently fast scan rate that “freezes-in” an inter-
proach the values 1/(Rs + Rp) at scan rates as high as mediate coverage also may result in large capacitive
100 mV/s when the slope of the E-iapp plot is care- currents that could result in Rd values far below Rp.
fully taken at the very end of the forward or reverse Moreover, as the scan rate or frequency is lowered,
voltage scan just before reversal. However, accurate the effects of an adsorbed intermediate that gives rise
determination of 1/(Rs + Rp) from experimental 1/Rd to an adsorption C and dependency of Rp on the
values still requires a scan rate < 1 mV/s, which is in sum of Rct and the parallel impedance of C||RF be-
agreement with the predictions from Equations (17) come factors in the resistance measured (Figure 3[c]).
and (18). Indeed, Macdonald observed that an accurate value
The equivalence of Rapp to (Rs + Rp) at fast scan of Rs + Rp was, in fact, not obtained from Rapp or Rd
rate must be treated with precaution in real corrod- determined at fast scan rates for a corroding Cu-Ni
ing systems. Such an equivalence is only true for alloy in flowing seawater (Figures 9[b] and [c]).52 The
ideal, fast charge-transfer-controlled corrosion pro- experimental case of Cu-Ni in seawater shows that a
cesses and ideal finite Cdl (e.g., when Rp = Rct). The much lower scan rate is required despite the more
presence of mass transport control or an adsorption optimistic predictions of Equations (20) through (22)
C caused by formation of an adsorbed intermediate (Figures 10[a] and [b]). In contrast, a model like that
that participates in the corrosion process may com- of Figure 3(a) for an ideal RpC interface, where Rp =
plicate the results and the ability to use faster scan Rct, suggests that 4 mV/s to 20 mV/s scan rates
rates. Roles of adsorbed intermediates and mass would be more than slow enough to obtain an Rapp

210 CORROSION–FEBRUARY 2000


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

value that approaches Rp. Experimentally, this is not


the case in the Cu-Ni system since corrosion rate
would be overestimated from such an assumption. In
this system, the O2 reduction reaction is likely at
least partially mass-transport controlled at the Ecorr
of the Cu-Ni alloy and adsorbed oxidized Cu interme-
diate species also control the overall dissolution
process.
Regarding measurement speed, Jones and
Greene proposed that a current step method was
attractive because of measurement speed and ability
to contend with Ecorr drift during the time taken to
conduct the measurement.58 For negligible Rs, it has
been shown the potential transient during a current (a)
step is given by:

Eapp = Ecorr + i appRp 1 – exp–t/R pC (23)

When t ≥ 4 RpC, Eapp reaches 98% of the value


achieved at infinite time. Therefore, the polarization
resistance condition is reached when t ≥ 4 RpC, and
Equation (23) reduces to ∆E/iapp = Rp. The time re-
quired to reach this condition is ~ 4 s for Rp = 1,000 Ω,
Rs = 10 Ω, and C = 1,000 µF. However, the time
required for a slowly corroding electrode with Rp =
10,000 Ω is ~ 40 s. Thus, in comparison to polariza-
tion scans using the voltage scan rates predicted
from Equation (18), the time required for a single
(b)
current step to approach steady state is much less
than the time required to complete a low-amplitude FIGURE 10. Relationship between measured Rapp, Rd, and Rmeas and
cyclic voltammogram given exactly the same electri- scan rate using Equations (20) through (22) for the circuit model of
Figure 3(a) with RP = 1,000 Ω, C dl = 1,000 µF, and RS = 10 Ω. The
cal equivalent circuit parameters. It also has been
impedance of the system at the limit of zero scan rate is RS + RP. The
argued that the measurement of overvoltages at
impedance of the system at infinite scan rate is RS. Measured Rapp,
selected times after a series of small current steps Rd, and Rmeas values lie in between these limits depending on scan
produces ∆E vs iapp plots that develop linear slopes rate: (a) linear scale and (b) semilogarithmic scale. The predicted vmax
approximating the steady-state conditions after in- from Equations (17) and (18) is indicated.
complete, short periods of decay.58
Finally, short time, fast scan rate, or high fmax
concerns equally plague time as well as frequency
domain methods for obtaining Rp, since in the time the DC limit when attempting to conduct corrosion
domain measurement, the triangle waveform is sim- rate determinations in the presence of adsorbed in-
ply the Fourier synthesis of a series of sinusoidal termediate surface coverages that affect anodic and/
signal functions. However, voltage sweep, potential or cathodic reaction rates. To address this issue, it is
step, and impedance methods should all yield the necessary to clarify the difference between Rct and Rp.
same value of Rp when all the scan rate and AC fre- Recall the definition of Rp given by (∂E/∂iapp)at t=∞, ∆E=0.
quency precautions discussed above are taken into To define Rct, consider a derivation of the slope of the
consideration such that the low-frequency plateau E-i app data from a cyclic voltammogram conducted
in |Z()| data is obtained and this data represents near Ecorr following the derivation of Epelboin.60-61 Iapp
Rp + Rs. This has been demonstrated by Syrett in a is the difference between the anodic and cathodic
study that produced Rp values that were independent half-cell currents:
of voltage excitation waveform.59
Iapp = Ia – Ic (24)
Use of Rct vs Rp When the Adsorbed
Intermediate Surface Coverages Affect
where the subscripts a and c represent the anodic
Anodic and/or Cathodic Reaction Rates and cathodic half-cell reaction rates. Rp (Ω) is given
Some complexities remain concerning whether to in terms of Ia and Ic as:
use Rct at intermediate frequencies instead of Rp at

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CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

quickly (subject to charging of the Cdl) at fixed cover-


1 ∂Iapp ∂Ia ∂Ic
= = _ (25) ages a and c. The dependency of Rp on reaction
Rp ∂E ∂E ∂E intermediate coverage occurs when the third and
t=∞,∆E=0
fourth terms apply. The third and fourth terms can
When the low-overpotential linear approximation is be ignored under two conditions. In either case, Rp
valid at small values of ∆E, ∂Ia/∂E, and ∂Ic/∂E = then equals Rct given by the first two terms. The first
2.3I(a)corr/a and –2.3I(c)corr/c, respectively. Here, I(a)corr condition is the simple ideal case where the cover-
and I(c)corr describe the anodic and cathodic currents ages are fixed at a value equal to the coverage
at the corrosion potential. At Ecorr, these equal Icorr, present at Ecorr or there is no coverage involved and
and a and c are Tafel slopes for the anodic and ca- reactions proceed over the total bare area of the elec-
thodic reactions. trode. The second case is at some high voltage scan
rate or AC frequency, where the applied potential (E)
changes too quickly to allow the coverage to be modi-
1 1 ∂Iapp 1 1 fied during the potential sweep or sinusoidal voltage
= = = 2.3Icorr + (26)
Rp Rct ∂E βa βa excitation (the potential sweep must not be so fast so
as to produce appreciable Cdl currents). At fast scan
rate, the coverages present at Ecorr are effectively
A complexity arises in taking the derivatives ∂Ia/∂E
“frozen in” and the third and fourth terms equal zero.
and ∂Ic/∂E if a corrosion reaction is considered that
The current shorts through the C created by such a
depends upon the surface coverage () of an interme-
coverage (Figure 3[c]).22 If ideal charge-transfer con-
diate that participates in the anodic dissolution or
trol is assumed at fixed coverages, ia and ic respond
cathodic reduction reactions. Here, either the overall
almost instantaneously to an applied potential
anodic or cathodic reaction or both occur on only a
through the following relationships:
fraction  of the total electrode surface area (A). An
oxidized intermediate is typical of corrosion
processes that involve multiple oxidation or electro-
2.3 E – Ecorr
chemical reaction steps that must be completed i a = i (a)corr exp (28)
sequentially to describe the overall reaction rate. The β aθ(a)corr
reaction only can proceed on the fraction of surface
area containing the required intermediate. Example
of intermediates during active metallic dissolution –2.3 E – Ecorr
include Fe/Fe(OH)/Fe(OH)+/Fe+2 and Ti(OH–)/Ti(OH)/ i c = i (c)corr exp (29)
Ti(OH)+/Ti(OH)2+/Ti(OH)3+/Ti3+,62-63 although no Tafel β cθ(c)corr
E-log(ia) region is observed in the case of the latter. In
these cases, the overall corrosion rate may depend
where a(a)corr and c(c)corr give the Tafel slopes at a
upon the coverage of the anodic intermediate a,
fixed coverage equal to the coverages present at Ecorr.
depending upon the exact rate-determining step.
Taking the derivatives ∂ia/∂E and ∂ic/∂E using the
Similarly, a cathodic reaction such hydrogen evolu-
small overpotential approximation yields ia =
tion (HER) may depend upon the coverage of bare
2.3i(a)corr/a(a)corr and ic = –2.3i(c)corr/c(c)corr. Making
sites, special sites, or for the electrochemical desorp-
these substitutions, recognizing that icorr = ia(corr) =
tion HER mechanism by sites already covered with
ic(corr), and rearranging yields the Stern-Geary equa-
adsorbed hydrogen (c). Depending on the HER
tion in a slightly different form:
mechanism, the rate may increase or decrease with
coverage. Often, these coverages are potential depen-
dent. The reaction rate per fractional area is then 1 ∂Iapp 2.3i (a)corr 2.3i (c)corr
= = θ (a)corr + θ (c)corr (30)
ia = Ia/a and ic = Ic/a assuming unity electrode area Rp ∂E βa βc
(A). Rp will depend on two terms that yield the overall
slope ∂Iapp/∂E at fixed coverage and two terms that
are dependent on the variation in the coverages with Recognizing that i(a)corr = Ia(corr)/a(corr) , i(c)corr = Ic(corr)/
potential: a(corr), Icorr = Ia(corr) = Ic(corr), and by making these substi-
tutions, a familiar linear relation is obtained with the
simple distinction that a(a)corr and c(c)corr define the
1 ∂Iapp ∂i a ∂i c ∂θ a ∂θ c Tafel slopes for the coverages present at the Ecorr:
= = θa – θc + ia – ic (27)
Rp ∂E ∂E ∂E ∂E ∂E
∂Iapp 1 1 1
The first two right-hand terms equal Rct in this = = 2.3Icorr + (31)
∂E Rp β aθ(a)corr β cθ(c)corr
simple analysis where charge transfer describes
simple interface charge-transfer control occurring

212 CORROSION–FEBRUARY 2000


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

Thus, Rct = Rp in the simple cases where ideally fast right-hand second term by conducting experiments
charge transfer occurs and the coverage is fixed or at fast scan rate to freeze-in or fix the coverages.66
when there is no coverage dependency. However, the lower impedance of the Cdl and
A more complicated result is obtained at slow adsorption C at high frequency may complicate
scan rate or low AC frequency when the coverage can measurements by switching capacitive currents into
change with potential. Again, the linear approxima- the iapp measurement. Furthermore, it also must be
tion is enabled as ∆E becomes small: recognized that the Tafel slopes presented in the first
right-hand term of Equation (32) still would need to
be the “iso-coverage” Tafel slopes, ideally obtained by
∂Iapp 1 1 1 experiments where the coverages were fixed at their
= = 2.3Icorr + +
∂E Rp β aθ(a)corr β cθ(c)corr values present at Ecorr. Unfortunately, a and c rarely
(32) are obtained under iso-coverage conditions in practi-
1 ∂θ a 1 ∂θ c cal corrosion situations.67-71 Iso-coverage Tafel
Icorr –
θ a ∂E θ c ∂E parameters have been produced by correction of HER
reaction rate data by exploiting hydrogen absorption
and permeation through iron foils to control cover-
The first right-hand term is 1/Rct (e.g., the instanta- age.67 Here, foil thickness decreased as current
neous portion related to the faradaic current) and density is increased to change permeation flux such
the whole right-hand expression gives 1/Rp.60-61 The that surface coverage is held constant over a range of
1/(∂/dE) terms are typical nonzero contributions at reaction rates. Consequently, determination of corro-
Ecorr when there are potential dependent coverages sion rates in the presence of adsorbed intermediates
that are nonzero near Ecorr. There is absolutely no is not a simple matter of obtaining Rct at high fre-
reason that the coverages should be zero at Ecorr quency or scan rate, where ∂a/∂E equals zero
since the corrosion potential is an “open-circuit” po- because  might be frozen during such rapid poten-
tential established at a specific potential somewhere tial changes. As shown here, another source of errors
between the respective reversible electrode potentials is the values of a and c obtained in slow scans at
of the cathodic and anodic half-cell reactions. Spe- high overpotential because this mixes ∆E-iapp data
cifically, Ecorr is established at the potential where iaa where the coverage is frozen-in (e.g., Rct) with E-
A = icc A. Therefore, it is clear that Rp may be > or log(iapp) Tafel data (e.g., a and c) where potential
< Rct, depending whether the partial derivatives dependent coverages may differ from those at Ecorr.
∂a/∂E and ∂c/∂E are positive or negative quantities An additional problem is that there is now another
as the applied potential is swept in forward and re- reason why ∂i/∂E should not be linear even as ∆E
verse directions. This can account for the common approaches zero if the coverage changes significantly
observation that Rp > Rct in the case of so-called with potential over the same potential range. More-
pseudo-capacitive behavior,22 as shown in the circuit over, there is no reason why E-log (iapp) data obtained
model of Figure 3(c) containing an adsorption over a large potential range should be linear on a
pseudo-capacitance. Moreover, it is possible that semi-log plot when the coverage changes with poten-
Rp < Rct,64 as in the case of so-called pseudo-inductive tial. Nonstraight Tafel data often are observed.68,71
behavior where an inductance is observed at low fre- Theoretical E-log iapp data with changing intermediate
quency (Figure 6[b]63). The condition, Rp > Rct, has coverage are shown in Figure 11. The data is pre-
been seen by subtracting the Cdl from the faraday im- sented for charge-transfer-controlled oxidation
pedance data.65 Thus, Equation (32) supports the kinetics over a fraction of the surface area given by
view that Rp at the zero frequency limit can be < or coverage a. The E-log(iapp) curve was created under
> Rct, depending on how the coverages that factor the following conditions. Anodic coverage (a) is com-
into the anodic and cathodic reaction rates change monly an exponential function of potential as
with potential. The differences between Rp and Rct are governed by the following expression assuming a
observed sometime to decrease when the magnitude Langmuir isotherm. This expression yields a nonzero
of the voltage perturbation is reduced such that the coverage at E = Ecorr:
coverage is negligibly altered.64 An alternative view of
the effect of voltage perturbation in the case of in-
hibitors is that the inhibitor is desorbed irreversibly θa F E – Erev
by potential scanning above Ecorr such that the corro- = kexp (33)
1 + θa RT
sion rate is increased.64 However, such phenomena
also might be understood using Equation (32) since
Rp would be expected to be similar to Rct when the As an example, a hypothetical E-iapp relationship is
voltage perturbation is smaller. Also, physically unre- considered for corrosion involving an overall oxida-
alistic parameters such as the electrical inductor do tion half-cell reaction (M + OH– → MOH+ + 2e–) that
not have to be invoked. It is tempting to eliminate the depends on the coverage a as described in Equation

CORROSION–Vol. 56, No. 2 213


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

the hypothetical activated complex MOHads is a factor


determining the overall anodic half-cell reaction rate.
Consider the case where the coverage changes form
near zero to near one in the vicinity of Ecorr, such that
the assumption of a fixed Tafel slope is unrealistic,
even though it often is assumed to be constant in the
literature. In conventional textbook examples, the
coverage is assumed to either remain near zero or
near unity and a fixed Tafel slope can be developed
and used as a reaction diagnostic. For instance, the
Tafel slope often is taken to be constant at a =
2.3RT/[(1 + 2a)F], assuming a low coverage (a) at all
potentials when the FeOHads coverage is an exponen-
tial function of potential. In this case, the Tafel slope
(a) approaches 0.029 V when the symmetry factor (a) is
0.5 in agreement with experimental data. However,
the assumption has been made that a remains low
over the entire potential range of the experiment.
This is not the case in the hypothetical example
used here. If coverages change considerably in the
potential range studied, the more general expression
should be used where a is determined from Equation
(33):

αaF E – Ecorr –αcF E – Ecorr


Iapp = i corrA θ aexp – θ cexp (34)
RT RT

Here, the anodic and cathodic reactions increase


with the coverages of adsorbed MOH and H species,
the coverages change from near zero to near unity
(b)
over the potential range near Ecorr, and the Langmuir
FIGURE 11. (a) Theoretical E-log(Iapp) plot and (b) corresponding isotherm is assumed. In this case, the condition of
E-Iapp plot for reactions rates that depend upon film coverage based equality at Ecorr is that ia(corr) A a(corr) = ic(corr) A c(corr),
on Equation (34). The anodic coverage is an exponential function of where A is the total electrode area. Under these
potential according to Equation (33) with k = 0.01 in the case of the simple assumptions, the resulting E-log(iapp) data ex-
dotted curve. The dashed curve is constructed at fixed coverages hibits a continuously varying slope ∂E/∂log (iapp) that
(a [E = Ecorr] = 0.068, HER [E = Ecorr] = 0.06) equal to the coverages
does not yield a single value for a until a reaches
present at OCP (0 V). The solid curve assumes no role of coverage
such that the reaction proceeds over the entire electrode area of
one (Figure 11). Therefore, to determine the corrosion
1 cm2. The open-circuit potential was selected arbitrarily to be 0 mV, rate in a rigorously correct manner in the case of
and the corrosion rate is 1.3 µA/cm2 per unit area covered with the adsorbed intermediate coverages that change near
intermediate film MOH. a = c = 120 mV in all calculations. Ecorr, Rct obtained from suitably fast scans only can
be used only if a and c values also are representa-
tive of the iso-coverage conditions existing at Ecorr. In
other words, Tafel slopes need to be determined at a
(33) for the adsorbed intermediate MOH that partici-
relevant frozen-in or fixed coverage. This could be
pates in a series of single electron transfer reactions.
achieved by obtaining a and c from fitting E-iapp
The cathodic reaction in this example is assumed to
data near Ecorr under the premise that coverage
be the fast-discharge slow electrochemical desorption
changes only slightly at low ∆E; producing iso-cover-
hydrogen evolution reaction. This HER reaction rate
age Tafel data from E-log(iapp) data fixed at the
depends on the coverage of adsorbed hydrogen. This
coverage present at Ecorr; or determining Tafel slopes
situation is similar to the corrosion mechanism of
from E-log(iapp) data at fast scan rate to freeze-in a
iron in acid where either the catalyzed mechanism of
and , assuming negligible capacitive current. Unfor-
Huesler72-73 or the intermediate mechanism of
tunately, the merits of these various methods toward
Bockris62 involves an anodic half-cell reaction whose
producing accurate results compared to one another
rate depends on the coverage of the adsorbed com-
remain relatively untested. Obviously, numerous
plex FeOHads. In the present example, the coverage of

214 CORROSION–FEBRUARY 2000


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

other situations can be envisioned that have not The Wagner parameter (W) is the ratio of the
been covered here, such as inhibiting species desorb- kinetic resistance to the ohmic resistance. The W is
ing as a function of potential, coverage governed by the ratio of the true polarization slope given by the
Frumkin or Temkin isotherms, reaction mechanisms partial derivative, ∂Etrue/∂iapp, (evaluated at the
that change near Ecorr, or multiple-step, single- overpotential of interest at constant pressure, tem-
electron-transfer reactions that have other coverage perature, and concentration) divided by the
dependencies, etc. The purpose of the present ex- characteristic length and the Rs.2,74
ample was only to illustrate the role of changing
coverage in creating a difference between Rct and Rp
κ ∂E
and in adding complexities to the determination of W= (35)
L ∂i
Tafel slopes.
Rp still is often estimated from slow scans ap-
proaching the DC limit by taking a tangent to the where  (or 1/) is the specific solution conductivity
nonlinear E-iapp data near Ecorr. The Stern-Geary (Ω-cm)–1 and L is a characteristic length (cm), or the
approximation still is utilized to estimate icorr using dimension of “irregularity.” Its value marks the tran-
an apparent B factor involving apparent Tafel slopes sition from the primary to the secondary current
that are imprecise. Such data still often agrees with distribution. When the Wagner number is much less
gravimetric mass loss and solution analysis data. than 1, the ohmic component dominates and current
Two reasons emerge. Although the terms 1/(∂/dE) and potential distributions are governed primarily by
in Equation (32) are often nonzero at Ecorr, they often cell geometry. When it is much larger than 1, the
are small. Moreover, the weak dependence of kinetic component dominates and the resistance of
corrosion rate on the parameter B in the Stern the interface primarily governs the current flow from
approximation permits imprecise estimates of Tafel counter electrode to working electrode. In practice,
slope to be tolerated in many cases. Of course, Rp the primary current distribution is said to exist when
values obtained at extremely low-frequency or scan W < 0.1, and the secondary current distribution ex-
rates should be used in the modified Stern equation ists if W > 102. The partial derivative, ∂E/∂i, can be
in the case of total mass transport control of either taken from any expression describing the interfacial
the anodic or cathodic reaction (with an infinite Tafel potential (Etrue) as a function of iapp or obtained as a
slope for the mass-transport-controlled reaction) as Rp from experimental E vs iapp data. The partial de-
well as in the case of passive dissolution. Use of the rivative, ∂E/∂i, has the units of Ω-cm2. The Rs
Rct obtained at higher frequency or scan rate yields expressed in the same units is given by (/L). The
the value of corrosion rate that would be pertinent if resulting Wagner number in the low-overpotential
both anodic and cathodic reactions were under in- region where the linear E-i approximation can be
stantaneous charge-transfer control. Rct should be applied is:
used in the Stern approximation if Tafel slopes under
charge-transfer-controlled conditions are utilized.66 Rp
In some cases, effects of inhibitor concentration on W= (36)
Rs
iron corrosion rate were best assessed using Rct as
opposed to Rp.66
Thus, the experimenter interested in estimating the
Effect of Solution Resistance current distribution “regime” pertinent to their polar-
Another frequently encountered complication is ization cell can estimate whether the primary or
the need to correct polarization data for errors that secondary current distribution applies from knowl-
arise from the contribution of Rs. Rs contributes to a edge of Rp and Rs. The corrosion engineer can use
voltage error as well as a scan rate error.2 Since the this information in the following way. If the primary
applied potential is increased by an ohmic voltage current distribution applies (W < 0.1), then current
component, an apparent value of Rp is obtained, distributions are likely to be very nonuniform unless
which overestimates Rp by an amount equal to Rs. an ideal cell geometry leading to a uniform primary
Consequently, the corrosion rate is underestimated. current distribution is used. Otherwise, errors in
polarization resistance and other kinetic parameters
Nonuniform Current and Potential Distributions are then likely because the electrode area actually
to Polarization Resistance Probes undergoing polarization differs from the total area.
A dimensionless parameter known as the Low scan rate data at the zero frequency limit may
Wagner number is useful for qualitatively predicting yield the same apparent value of Rp + Rs, but the area
whether a current distribution will be uniform or required to compute a true Rp value is uncertain.
nonuniform.2,74-75 This parameter helps to answer the Errors in Rp from nonuniform primary or second-
question of which current distribution applies to the ary current distributions have been documented.76
electrochemical cell: primary, secondary, or tertiary? Data presented in the literature (Figure 12) show

CORROSION–Vol. 56, No. 2 215


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

electrodes in a two-electrode cell. The Rsn() near the


zero frequency limit is proportional to Rp if the im-
pedance yields Rp over the same range of frequency.
The statistical noise resistance taken from E-t and
iapp-t data is typically equivalent to the cell impedance
at some frequency above zero. Traditional sources
of error such as high excitation voltage amplitude,
insufficiently slow scan rate, high AC frequency,
inadequate polarization hold period, high solution
resistance, presence of parallel reduction-oxidation
reactions, and nonuniform current and potential dis-
tributions can confound accurate determination of
corrosion rate. Lastly, the affects of potential-depen-
dent adsorbed intermediate films that regulate the
overall reaction rate and adsorption C on electro-
chemical reaction rates are discussed with emphasis
on how they influence the measured interfacial resis-
tance. The Rct can be obtained if the coverage is
unchanged by excitation voltage but it may be larger
or smaller than Rp.
FIGURE 12. Relationship between the measured Reff value and true
Rp value at  = 0 for nonuniform current distributions to a flush- ACKNOWLEDGMENTS
mounted electrode. The error decreases with increasing Wagner
number, which is equivalent to a decreasing error as Reff and solution Financial support from the Air Force Office of
conductivity increase.77 Scientific Research (Major H.D. Long) and The Office
of Naval Research (A.J. Sedriks) is acknowledged.
Electrochemical Instrumentation and Software in the
Center for Electrochemical Science and Engineering
examples of the extent of such errors.77 Positioning are supported by EG&G Instruments and Scribner
of the reference electrode at the center, edge, and at Associates, Inc. C. Quarmby and R. Leggat assisted
infinity with respect to the disk-shaped working elec- in manuscript preparation.
trode altered the apparent polarization resistance
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pedance over the same frequency range for identical

216 CORROSION–FEBRUARY 2000


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32. F. Mansfeld, H. Xiao, ASTM STP 1277, “Electrochemical Noise Geary Equation
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38. F. Mansfeld, H. Xiao, J. Electrochem. Soc. 140 (1993): p. 2,205 F = Faraday’s constant (96,485 coul/equivalent)
39. F. Mansfeld, L.T. Han, C.C. Lee, J. Electrochem. Soc. 143
(1996): p. L286.
f = frequency (s–1)
40. U. Bertocci, C. Gabrielli, F. Huet, M. Keddam, J. Electrochem. fmax = maximum frequency (s–1)
Soc. 144 (1997): p. 31. iapp = applied current density (amp-cm–2)
41. U. Bertocci, C. Gabrielli, F. Huet, M. Keddam, J. Electrochem.
Soc. 144 (1997): p. 37. icorr = corrosion current density (amp-cm–2)
42. A. Bautista, F. Huet, J. Electrochem. Soc. 146 (1999): p. 1,730- Ia = anodic half-cell current (amp)
1,736. Ic = cathodic half-cell current (amp)
43. F. Mansfeld, M. Kendig, Corrosion 37, 9 (1981): p. 556.
44. R. Bandy, D.A. Jones, Corrosion 32 (1976): p. 126. IPSD = power spectral density of current noise
45. M.J. Danielson, Corrosion 36, 4 (1980): p. 174. (amp2 -Hz–1)
46. J.C. Reeve, G. Bech-Nielsen, Corros. Sci. 13 (1973): p. 351.
j = √-1
47. L.M. Callow, J.A. Richardson, J.L. Dawson, Brit. Corros. J. 11
(1976): p. 132. k = pre-exponential term defining Langmuir
48. F. Mansfeld, K.B. Oldham, Corros. Sci. 27 (1971): p. 434. coverage
49. S. Barnartt, Corros. Sci. 9 (1969): p. 148.
50. R.L. Leroy, Corrosion 29 (1973): p. 272.
q = charge (farads)
51. F. Mansfeld, Corrosion 29 (1973): p. 397. qF = charge in adsorbed film (farads)
52. D.D. MacDonald, J. Electrochem. Soc. 125 (1978): p. 1,443. qM = charge associated with one monolayer of
53. C. Gabrielli, M. Keddam, H. Takenouti, V. Kirk, F. Bourelier,
Electrochem. Acta 24 (1979): p. 61. film (farads)
54. D.W. Townley, Corrosion 47 (1991): p. 737. R = ideal gas constant (8.31441 J-mol–1-K–1)
55. D.D. Macdonald, J. Electrochem. Soc. 125 (1979): p. 1,977. Rs = solution resistance (Ω-cm2)
56. F. Mansfeld, M. Kendig, Corrosion 37 (1981): p. 545.
57. K. Videm, R. Myrdal, Corrosion 53 (1997): p. 734. Rct = charge-transfer reaction resistance (Ω-cm2)
58. D.A. Jones, N.D. Greene, Corrosion 22 (1966): p. 198. Reff = measured resistance at DC limit in case of
59. B. Syrett, D.D. MacDonald, Corrosion 35 (1979): p. 505.
nonuniform current distribution (Ω-cm2)
60. I. Epelboin, M. Keddam, J. Electrochem. Soc. 117 (1970): p.
1,052-1,056. RF = additional reaction resistance in the pres-

CORROSION–Vol. 56, No. 2 217


CRITICAL REVIEW OF CORROSION SCIENCE AND ENGINEERING

ence of an adsorbed intermediate that cre- W = Wagner number (–)


ates additional resistance to charge Z´() = real component of impedance (Ω-cm2)
transfer at the interphase (Ω-cm2) Z´´() = imaginary component of impedance (Ω-cm2)
Rp = polarization resistance (Ω-cm2) Z() = complex impedance (Ω-cm2)
RD = reaction resistance under mass transport |Z()| = impedance modulus (Ω-cm2)
control (Ω-cm2) a = symmetry factor for anodic reaction (–)
Rd = diagonal resistance from E-iapp plot (Ω-cm2) c = symmetry factor for anodic reaction (–)
Rapp = tangent resistance from E-iapp plot (Ω-cm2) a = anodic Tafel slope (V/decade)
Rn = noise resistance (Ω-cm2) c = cathodic Tafel slope (V/decade)
Rsn() = spectral noise resistance (Ω)  = surface coverage of adsorbed intermediate
s = diffusional impedance time factor, leff2/D (s) (–)
t = time (s)  = impedance phase angle (degrees)
T = total time of measurement (s)  = overpotential (volts)
T = temperature (K) v = standard deviation of Vn – time record
Vn = potential noise I = standard deviation of current – time
VPDS = power spectral density of voltage noise record
(V2-Hz–1)  = frequency (rad-s-1)

218 CORROSION–FEBRUARY 2000

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