Welding Study Quiz

Welding Quiz
Study
Welding
What terminology correctly identifies the reduction in voltage, caused by resistance, that
occurs between the power supply and the load?
Voltage drop
Which of the following lens shades is most effective at reducing the brilliancy of light
and screening out the harmful infrared and ultra-violet rays produced during arc welding?
#12 shade lens
What terminology correctly identifies the reduction in voltage, caused by

resistance, that occurs between the power supply and the load?
Voltage drop
Which of the following lens shades is most effective at reducing the brilliancy
of light and screening out the harmful infrared and ultra-violet rays produced
during arc welding?
What colors are appropriate for the oxygen hose on oxyacetylene cutting and
welding equipment?
Either a black hose or a green hose are approved colors
When an oxyacetylene cutting torch is operating, what does a loud squealing
or hissing noise indicate?
The oxyacetylene mixture is igniting inside the torch in an unsafe manner
What is the name of the metal joining process where two pieces of metal are
heated to the point of melting and the melted metals flow together?
Fusion welding
What type of flame is used for most oxy-fuel welding procedures when
welding on mild steel?
Neutral flame
What electrical device is a necessary component of an electrical welding
machine and is used to step up or step down the voltage and amperage as
needed to perform welding operations?
Transformer
Which of the following safety concerns related to welding is more likely to
occur gradually over an extended period of time?
Hearing loss caused by extended exposure to elevated sound levels
Which of the following statements is correct with respect to safety glasses
while welding?
Safety glasses should be worn continuously while working with or near metal
working activities
In electrical terminology, what is the meaning of the abbreviation AC?
Alternating Current
Which of the following colors are correct for oxygen and acetylene hoses?
Red for acetylene, green for oxygen
On a basic constant current arc welding machine, what does the primary/main
adjustment control?
Amperage
On a typical shielded metal arc welding E7018 electrode, the 70 indicates

what value for tensile strength?
70,000 psi tensile strength
What welding agency or entity does the acronym AWS indentify?
American Welding Society
Ductility is the ability of metal to do what before it breaks?
Elongate
What is the length of the most commonly used electrode for the process of
shielded metal arc welding?
14 inches
What is a common name for the shielded metal arc welding process?
Stick welding
What would be a negative effect of insufficient shielding gas flow in the gas
metal arc welding process?
Porosity
Which of the following terms describes the appropriate power source for the
gas metal arc welding process?
Constant voltage
What type of power supply is used for the flux core arc welding process?
Constant voltage
On a direct current arc welding machine, what electrical component converts
the incoming alternating current into direct current for welding?
A rectifier
What is another name used to describe the gas metal arc welding process?
Metal inert gas welding
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What is the name of the cleansing agent used to prevent the formation of
oxides, release trapped gases, and slag and cleanse the metal chemically
during the welding, brazing, and/or soldering process?
Flux
What is the proper name for the stick welding process?
Shielded metal arc welding (SMAW)
The National Electric Manufacturers Association (NEMA) has classified
electric arc welders primarily by duty cycle. What is the minimum duty cycle
rating of a NEMA Class I machine?
60%
What is the recommended eye protection shade number for a welding helmet
lens used when welding with 1/8 inch electrode?
No. 10 lens shade
Which of the following shielded metal arc welding electrodes is designated as
a low hydrogen electrode?
E7018
What duty cycle rating is required for a welding machine that will operate at its
maximum rating for six minutes continually during a ten minute period?
60%
Which of the following thread types and hose colors is correct for the oxygen
hose on an oxy-acetylene regulator and hose assembly?
Right handed threads and green hose
Which of the following is another name for the Arc Welding process that uses
flux-coated metal welding rods?
Shielded Metal Arc Welding (SMAW)
The arc from an Arc Welder has a temperature of about 9000 degrees. Which
of the following variables will not affect the welding temperature?
size (length) of the electrode
Direct Current (DC) welders produce current that flows in only one direction in
accordance with how the welder is set according to polarity. What is one way
that the polarity can be changed on the welding machine?
Manually reverse the welding cables
Which of the following items would not be considered an essential safety item
in a welding shop?
duct tape
Which of the following is recommended to be worn under the welding helmet
for safety protection of the eyes when accomplishing other tasks besides
welding?
clear safety glasses
Generally the direction of travel for a right-handed welder when using a stick
welding machine would be from:
left to right slowly and evenly across the plate
Which of the following statements about arc length when welding is false?
an arc that is too long sounds like bacon frying
The first two digits in the AWS electrode classification number designates the:
tensile Strength
When welding, one bead or layer of filler metal is called a pass. What is the
name given to the first and most important pass in the weld?
root pass
Which of the following are accepted welding positions?
flat, horizontal, vertical, overhead
Which of the following would be classified as a destructive type weld test?
guided bend
In the Shielded Metal Arc Welding process, impurities are floated out of the
molten puddle to form a deposit known as ______ that protects the weld as it
cools.
slag
Stainless steel is welded with electrodes which are classified by the:
American Iron and Steel Institute (AISI)
You must know the kind of metal to be welded before you can select an
electrode. Which of the following is an example of a ferrous metal?
steel
What term is used to describe the continuous running time for which a welder
was designed?
duty cycle
Which of the following would cause the brightest arc when welding?
long arc length
_____ welding is the welding of two pieces of metal at one or more points in
order to hold the pieces together temporarily while welding them.
Tack
Which of the following is a type of corner joint?
full open
The wire through which electric current travels is called a:
conductor
What are probable results if the welding current is too high or the arc length is
too great?
A wide, splattered, irregular weld
The appearance and strength of a bead are influenced by
All of the answers listed
Which of the following is not a cause of undercutting?
amperage set too low
The shielding gases commonly used with GMAW and FCAW processes are
Argon or Carbon Monoxide
Amperage (current) setting depends upon electrode type, size, position, and
metal thickness and should be adjusted .
when no welding is being done
Which of the following characteristics is not important in determining the type
of welding electrode to select?
Transformer/ rectifier
Why is a change in polarity useful in electric arc welding?
Controls heat & depth of penetration.
Electrodes are identified by classification systems established by.
The flux coating on the electrode provides a gas shield to ________.
protect the molten metal
When welding with a direct current machine straight polarity, the electrode
holder would be
Negative
The fourth digit in the electrode number designates the ______________.
Special Characteristics of the electrode
The output of an arc welding machine is commonly expressed in terms of
amperage
AC welding machines house transformers to reduce input _______ and
increase output _______ for safe and effective welding.
voltage- amperage
In the GMAW welding process, the "consumable" electrode is in the form of a :
continuous wire
Why is a long arc held at the beginning of a bead?
it allows the molten puddle to develop quickly
When arc welding, injury to the eyes can result from
The appearance and strength of a bead are influenced by
Burning clothes on a human should be extinguished with
a fire blanket
Water in a welding area is useful for
If only one kind of electrode for all arc welding is to be purchased, the best
choice is an
E6011
For most welding in agricultural mechanics the best electrode size is
1/8 inch
What are the advantages of gold-coated filter lenses?
Allows the welder to see the work in natural colors and reflects 99.9 percent of
the harmful rays and 99.9 percent of the heat.
At what angle should the electrode be held to realize the greatest advantage
of the electromagnetic field surrounding the electrode?
90°
When working with metals, which would not be a method for identifying metals?
Ductility
Electrodes are identified by classification systems established by
The flux coating on the electrode provides a gas shield to
Protect the molten metal
When welding with a direct current machine straight polarity, the electrode
holder would be
Negative
Which of the following is not another name for Shielded Metal Arc Welding?
GMAW
The output of an arc welding machine is commonly expressed in terms of
amperage
AC welding machines house transformers to reduce input _______ and
increase output _______ for safe and effective welding.
voltage- amperage
The AC/DC welding machine is essentially an AC welder with an electronic
device to convert AC to DC power. This electronic device is called a
rectifier
What terminology correctly identifies the reduction in voltage, caused by the
resistance that occurs between the power supply and the load?
Voltage drop
Which of the following statements is correct regarding the methods of applying
brazing flux?
Flux may be sprayed on, brushed on, or applied with a pressurized applicator
Which of the following colors are used to correctly identify oxygen and
acetylene hoses?
Red for acetylene, green for oxygen
Which one of the following statements is correct with respect to wearing safety
glasses while welding?
Safety glasses should be worn continuously while working with or near metal
working activities
What is the name of the cleansing agent that is used to facilitate the removal
of oxides, release trapped gases and slag, and chemically cleanse the metal
during the welding, brazing, and/or soldering processes?
Flux
Which one of the following welding related safety concerns is more likely to
occur gradually over an extended period of time?
Hearing loss caused by extended exposure to elevated sound levels
What is the most common type of steel used in the construction of agricultural
buildings, fences, and gates?
Mild steel
What is the maximum recommended hose pressure in pounds per square
inch (psi) for acetylene fuel gas used in oxyacetylene cutting equipment?
15 psi
Ductility is the ability of a metal to do what before it breaks?
Elongate
Which pipe measurement allows all standard threaded steel pipe, regardless
of the pipe's classification or schedule, to fit standard pipe fittings?
O.D. (outside diameter)
The electrical wiring symbol at right represents a
duplex convenience outlet
If conduit is used in wiring a confinement livestock building, the NEC indicates
that ________ should be used
rigid non-metallic conduit (RNMC)
What is a metal called when it has two or more significant metallic elements?
Alloy
What does the third digit in the electrode identification designation E6011
indicate?
The electrode can be used to weld in all positions
What is the approximate temperature of the arc in shielded metal arc welding?
6500-7000 degrees F
What is the average no-load (or open circuit) amperage and voltage in a direct
current (DC) arc welding circuit?
0 amperes and 60-80 volts
What is the name of the mix of base metal and filler rod that remains after a
weld is complete?
Bead
What angle should be maintained between the base metal and the electrode
while welding in the flat (down-hand) position?
75-80 degrees with the direction of travel
To reduce the risk of hydrogen cracking, which electrode would you select?
E7018
Assume you have just purchased the hoses and regulators for an
oxyacetylene welder. The hose that would be used to contain the oxygen
would most likely be ________ in color and the fittings would have ________
threads
Green; right-hand
What is the device inside the power supply of an AC/DC SMAW welding
machine that changes AC to DC?
Rectifier
________ typically perform most of the welding and metalworking required on
a farm.
Agricultural mechanics
Agricultural mechanics depend on basic ________ and time management
skills to be successful on the job.
________ is required in order to reference technical information, learn about
changes in equipment and technology and gain the knowledge necessary to
speak intelligently.
Reading
Agricultural mechanics must wear ________ and know when to take a tool out
of service and replace it with a new tool.
personal protective equipment (PPE)
________ requires the ability to read drawings, plans, prints and project
specifications.
Project planning
________ processes used include oxyfuel, arc and resistane.
Welding
The color ________ is used with safety color coding to indicate safety devices
and locations of first aid equipment.
orange
________ are glasses with impact-resistant lenses, reinforced frames and
side shields.
Safety glasses
To start and sustain a fire, ________ must be present.
Class _____ fires include electrical equipment such as motors, appliances,
wiring, fuse boxes, breaker panels and transformers.
C
A ________ hazard is the degree of susceptibility of materials to release
energy by themselves or by exposure to certain conditions or substances.
reactivity
________ is a heavy and dense material with a low melting point, low strength
and high rate of expansion.
Lead
A ________ is a device that protects against electrical shock by detecting an
imbalance of current in the normal conductor pathways and opening the circuit.
ground-fault circuit interrupter (GFCI)
________ are ear protection devices worn over the ears.
Earmuffs
A/An ________ is a rubberized plastic or leather pad strapped to the knees for
protection.
knee pad
________ is the use of metal-to-metal contact or a wire between two
containers to prevent possible ignition from static electricity sparks.
Bonding
________ is self-ignition caused by a chemical reaction and temperature
buildup in combustible waste material.
Spontaneous combustion
A ________ hazard is the likelihood of a material to cause, either directly or
indirectly, temporary or permanent injury or incapacitation due to acute
exposure by contact, inhalation or ingestion.
health
A ________ is printed documentation used to relay hazardous material
information from a manufacturer, importer or distributor to a worker.
safety data sheet (SDS)
A/An ________ is a chemical agent that cleans and softens plastic pipe and
fittings and allows solvent cement to penetrate more effectively into the pipe.
primer
An ________ is a condition that results when a body becomes part of an
electrical circuit.
electrical shock
________ is the process of removing the source of electrical power and
installing a lock that prevents the power from being turned on.
Lockout
A/An ________ is a person who has special knowledge, training and
experience in performing specified duties.
qualified person
________ occurs when the body's vital functions are threatened by lack of
blood or when the major organs and tissues do not receive enough oxygen.
Shock
A laser hand level accurately projects a laser beam up to _____'.
100
________ tools are used to measure and mark angles during the fabrication
of building materials.
Squaring
Portable power tools and equipment are powered by ________.
________ is the characteristic of a material that causes the material to
fracture without significant deformation.
Brittleness
________ is the change in volume of a material in relation to temperature.
Thermal expansion
A ________ test is a metal identification test that uses the application of heat
to identify a metal by its color change, melting point and behavior in the
molten state.
torch
A ________ test is a metal identification test that involves breaking a metal
sample to check for ductility and grain size.
fracture
A/An ________ metal is a metal that has iron as the primary alloying element.
ferrous
________ steel is steel containing carbon and small amounts of other material.
Carbon
________ is a lightweight, noncorrosive, nonmagnetic metal.
Aluminum
________ is the ability of a material to resist deformation by indentation.
Hardness
A/An ________ is the temperature at which a solid changes to a liquid.
melting point
________ is the ease or difficulty with which a material can be machined and
is determined by its mechanical, physical and chemical properties.
Machinability
________ is the process of heating metal and then cooling it in oil, water or
another cooling medium to bring the temperature down quickly.
Hardening
Class _____ includes low-power visible laser beams that normally do not
present a potential hazard if viewed for short periods of time.
II
A ________ is a measuring tool consisting of a long continuous strip of fabric,
plastic or steel that is graduated in regular increments of length
measurements.
tape rule
Technical information about each type of insulation is expressed using letters
that represent certain factors, including ________.
conductivity (K)
________ is the movement of increased temperature from one material to
another.
Heat transfer
A/An ________ is a material that readily transmits heat.
conductor
________ is the movement of heat through the circulatory motion of air or
liquid.
Convection
The ________ effect is created by wood-, oil- or natural-gas-burning
appliances that require makeup air to support combustion.
combustion-and-ventilation
A/An ________ is an inexpensive, flexible polyethylene fiber rope or tape
interwoven with fine steel or copper wires and carries low amperage current.
electric braid
________ contacts are used in high-voltage applications because they have a
high melting temperature and are less affected by arcing.
Tungsten
________ is the amount of electrical pressure in a circuit.
Voltage (E)
A ________ is a device that converts AC voltage to DC voltage by allowing
the voltage and current to move in only one direction.
rectifier
________ is the number of electrons flowing through an electrical circuit.
Current (I)
A/An ________ is a test instrument that indicates the presence of voltage
when the test tip touches, or is near, an energized conductor or metal part.
voltage indicator
________ is a physical occurrence involving electric charges and their effects
when in motion and at rest.
Electricity
A/An ________ is material that has very little resistance and permits electrons
to move through it easily.
conductor
A/An ________ is a negatively charged particle in an atom.
electron
A/An ________ is an electrical charge produced when there are more
electrons than normal.
negative charge
A/An ________ is an electronic device that has electrical conductivity between
that of a conductor (high conductivity) and that of an insulator (low
conductivity).
semiconductor
________ energy is stored energy a body has due to its position, chemical
state or condition.
Potential
________ voltage is voltage that reverses its direction of flow at regular
intervals.
AC
A/An ________ is half of a cycle.
alternation
A/An ________ is a material that has a very high resistance and resists the
flow of electron.
insulator
________ is the opposition to current flow.
Resistance (R)
________ is the rate of doing work or using energy.
Power (P)
The ________ is the relationship between power (P), voltage (E) and current
(I) in an electrical circuit.
power formula
A/An ________ is a test instrument that measures voltage.
voltmeter
A/An ________ is a test instrument that measures the amount of current in an
electrical circuit.
ammeter
Which of the following is/are (a) method(s) in which voltage may be produced.
What do most DMMs measure?
What is the chemical symbol for Oxygen?
O
What is the chemical symbol for Carbon?
C
What is the chemical symbol for Hydrogen?
H
What is the chemical symbol for Nitrogen?
N
What is the chemical symbol for Phosphorus?
P
What is the chemical symbol for Sulfur?
S
What is the chemical symbol for Calcium?
Ca
What is the chemical symbol for Chlorine?
Cl
What is the chemical symbol for Magnesium?
Mg
What is the chemical symbol for Potassium?
K
What is the chemical symbol for Aluminum?
Al
What is the chemical symbol for Copper?
Cu
What is the chemical symbol for Gold?
Au
What is the chemical symbol for Iron?
Fe
What is the chemical symbol for Lead?
Pb
What is the chemical symbol for Mercury?
Hg
What is the chemical symbol for Nickel?
Ni
A/An ________ is a unit of frequency equal to one cycle/sec.
hertz
A/An ________ is an elecromechanical device that converts mechanical
energy into electrical energy by means of electromagnetic induction.
generator
A ________ is the stationary part of an AC motor that produces a rotating
magnetic field.
stator
A/An ________ is a DC voltage source that converts chemical energy to
electrical energy.
battery
A/An ________ is a flexible wire assembly containing multiple conductors with
a protective outer sheath.
assembly
________ is the connection of all exposed non-current-carrying metal parts to
the earth.
Grounding
A ________ fuse is a screw-in type electrical safety device with all the
operating characteristics of a time-delay plug fuse, plus the advantage of
being tamperproof.
type S plug
A ________ is a type of receptacle designed to help protect occupants by
detecting ground faults and quickly disconnecting the power from a circuit that
has developed a ground fault.
ground-fault circuit interrupter (GFCI)
A long metal rod used to make contact with the earth for grounding purposes
is known as a/an ________.
electrode
A semiconductor device that offers high opposition to current flow in one
direction and low opposition to current flow in the opposite direction is known
as a/an ________.
diode
A ________ is a magnetic power source that produces electricity when a
rotating conductor cuts magnetic lines of force.
generator
The flat welding position is indicated by the number _____.
1
________ position welding allows for the greatest control of the welding
process.
Flat
_______ welding uses heat from the combustion of a mixture of oxygen and a
fuel gas.
Oxyfuel
________ welding produces an arc between a consumable, coated electrode
and the base metal, creating a weld pool.
Shielded metal arc
________ welding produces an arc between a nonconsumable tungsten
electrode and the base metal, creating a weld pool.
Gas tungsten arc
________ welding uses a constricted arc between a nonconsumable tungsten
electrode and the weld pool or between the electrode and constricting nozzle.
Plasma arc
________ welding occurs from the heat created by resistance to the flow of
current through the joined metals.
Resistance
A ________ is a depression at the termination of a weld bead.
crater
________ reinforcement is reinforcement on the same side as the welding.
Face
________ is the melting of base metal and filler metal, or base metal only, to
make a weld.
Fusion welding
A/An ________ joint is a weld joint in which two parts are set approximately
level to each other and positioned edge to edge.
butt
Common ________ joints are flush, half-open and full-open.
corner
A 2F weld is a ________.
fillet weld in the horizontal position
When welding lap joints, an overlap greater than _____ times the thickness of
the thinner part is recommended.
three
A ________ is a weld that results from a weld pass.
weld bead
A shielded metal arc welding (SMAW) electrode contains ________, which
forms a protective slag over the weld.
flux
________ welding is welding that joins metals by heating them with an electric
arc.
Arc
A/An ________ is a consumable or nonconsumable component of a welding
circuit that conducts current to the arc, molten slag or base metal.
welding electrode
________ welding is an arc welding process that produces an arc between a
continuous wire electrode and the base metal, creating a weld pool in the
presence of a shielding gas.
Gas metal arc
________ welding is an arc welding process that produces an arc between a
continuous tubular electrode with flux in its core and the base metal, creating
a weld pool.
Flux-cored arc
________ is a cutting process that uses a constricted arc and high-pressure
gas to form a high-velocity jet of plasma (ionized gas) for cutting.
Plasma arc cutting (PAC)
A/An ________ weld is made from both sides of a joint.
double-groove
________ reinforcement is additional weld metal that is required to completely
fill a joint.
Weld
________ reinforcement is reinforcement on the back side of the base metal,
opposite the face reinforcement.
Root
The ________ is the portion of the groove face within the root opening.
root face
The _________ is the junction of the base metal and the weld face.
weld toe
A ________ is a weld bead that extends into or includes part or all of the joint
root.
root bead
A/An ________ weld is a small weld used to hold the parts in proper
alignment until the welds are made.
tack
A/An ________ weld is a fusion weld made without filler metal.
autogenous
A/An ________ joint is the physical configuration at the juncture of the parts to
be welded.
weld
A/An ________ is a weld joint formed when two parts are positioned at
approximately 90o to each other in the form of a T.
T-joint
A/An ________ joint is a weld joint between two overlapping parts in parallel
planes.
lap
A/An ________ joint is a weld joint formed when the edges of two or more
parallel, or nearly parallel, parts are joined.
edge
________ is the cross-sectional shape of the weld after filler metal is added to
the joint.
Weld type
A/An ________ weld is a weld made in the groove between the two parts to
be joined.
groove
The welding process selected for a job is primarily determined by which of the
following?
Factor(s) in the design of a weld joint that should be considered to ensure
safety and efficiency include which of the following:
Which of the following would be an example(s) of confined spaces in
agricultural locations where welding could be performed?
Welding against ________ can weaken the ________ due to overheating and
cause trapped gas and moisture to expand, resulting in an explosion, possible
injury to the welder and damage to the ________.
concrete
Which of the following are item(s) of consideration when determining the
application of a single-groove weld over a double-groove weld?
________ welding can be used to join iron, steel, cast iron, copper, brass,
aluminum, bronze and other metals.
Oxyacetylene
Oxygen and acetylene cylinders are available in a size containing _____ cu ft
of gas.
244
Acetone is a liquid chemical that stabilizes acetylene and allows the cylinder
to be pressurized to _____ psi.
250
When handling oxygen and acetylene cylinders, the maximum safe operating
pressure for acetylene is _____ psi.
15
Acetylene hoses are red, while oxygen hoses are ________.
green
The required working pressure for acetylene must be between 1 psi and
_____ psi.
12
To assemble OAW equipment, first ________.
crack the cylinder valves by opening and closing them quickly to remove
debris
When performing OAW work, the distance between the inner cone of the
flame and the puddle of molten metal should be _____".
1/8
The oxygen in the fuel mixture used for oxyfuel cutting must be _____% pure.
99
Parts that have been soldered must be washed in a/an ________ bath to
eliminate the corosive action of the flux.
hot water
________ is the process of joining metal using capillary action to distribute a
filler metal (solder) that has a melting point less than the melting point of the
base metal but not greater than 840oF.
Soldering (S)
________ is the primary method of making joints in electrical and electronic
circuits.
Soldering (S)
Gas cylinders in storage must be separated from combustible materials by a
minimum distance of _____".
20
A/An ________ mixture uses oxygen and city gas, bottled gas, propane or
butane.
gas-oxygen
________ welding is a welding process that uses heat from the combustion of
a mixture of oxygen and a fuel gas such as acetylene, methylacetylene-
propadiene (MAPP), propane, natural gas, hydrogen or propylene.
Oxyfuel
________ contain pressurized gases and provide storage until the gases are
used in the welding process.
Cylinders
________ cylinders are packed with a porous material that is saturated with
acetone to ensure safe storage and transport.
Acetylene
________ should never be used on gas cylinders, regulators, connections or
hoses because it can deteriorate seals, gaskets and rubber hoses.
Oil
_________ are equipped with a working-pressure gauge, which shows the
working, or line, pressure used at the torch.
Regulators
A/An ________ is a tool that mixes gas in the correct proportions and permits
the mixture to flow to a tip where it is burned.
welding torch
A/An ________ is a tool used for igniting a welding torch.
sparklighter or striker
On ________ equipment, the green hose is connected to the check valve
mounted on the needle valve fitting marked OX.
Oxyacetylene welding (OAW)
A/An ________ flame has an approximate one-to-one mixture of acetylene
and oxygen and therefore has neither oxidizing nor carburizing characteristics.
neutral
A/An ________ flame is a flame in which there is an excess of oxygen.
oxidizing
If the ________ mixture consists of a slight excess of acetylene, the flame is
carburizing, or reducing.
oxyacetylene
When heat from the oxyacetylene flame is directed to the weld area, a
depression of ________ is formed.
molten metal (the weld pool or puddle)
________ is a group of cutting processes that use heat generated by an
oxyfuel gas flame.
Oxyfuel cutting (OFC)
Copper and ________ materials form similar high-melting-point oxides and
possess high thermal conductivity, making it difficult for them to be heated
sufficiently for oxyfuel cutting.
aluminum
________ is the force that distributes liquid filler metal between the surface of
a joint that are close together.
Capillary action
________ is a material used to outline areas that are not to be brazed.
Stopoff
________ is a joining process that uses filler metal, brass or a bronze alloy at
temperatures greater than 840oF but less than the melting point of the base
metal.
Braze welding (BAW)
________ is a metal-joining process whereby a filler metal is heated above
melting point and distributed between two or more close-fitting parts by
capillary action. The filler metal is brought slightly above its melting (liquidus)
temperature while protected by a suitable atmosphere, usually a flux. It then
flows over the base metal (known as wetting) and is then cooled to join the
workpieces together. It is similar to soldering, except the temperatures used to
melt the filler metal are higher.
Brazing (B)
A/An ________ welding machine is a welding machine that produces DC
current only.
generator
A well-designed electrode holder will be well-balanced to reduce excessive
fatigue while welding and will ________.
secure and release electrodes easily
When using the American Welding Society (AWS) classification system, the
last digit on the electrode indicates the ________.
composition of the flux on the electrode
When performing FCAW operations, a water-cooled welding gun is required
when welding at greater than _____ A.
600
The ________ angle is the angle between the electrode and the weld axis.
travel
The ________ angle is the angle in which the electrode points toward the
direction of travel.
push travel
When performing SMAW operations, to increaes the size of the weld puddle,
the electrode must be moved ________.
slower
________ arc welding is an arc welding process that produces an arc
between a continuous wire electrode and the base metal, creating a weld pool
in the presence of a shielding gas.
Gas metal
________ can be push, pull, or push-pull, depending on the location of the
drive rollers.
Wire feeders
The most common shielding gases used in agricultural welding projects are
carbon dioxide and a mixture of carbon dioxide and argon, typically a ratio of
______% argon and _____% carbon dioxide.
75; 25
The ________ determines the current and polarity best suited for an electrode.
flux composition
________ transfer is the transfer of molten metal in large droplets from the
electrode across an arc to the base metal.
Globular
________ arc welding is an arc welding process that produces an arc
between a nonconsumable tungsten electrode and the base metal, creating a
weld pool.
Gas tungsten
With an FCAW electrode, the letter _____ indicates that the electrode meets
the minimum impact resistance requirements.
J
Changes in current on a GMAW welding machine are made by changing the
________.
wire speed
________ arc welding is a process that produces an arc between a
consumable, coated electrode and the base metal, creating a weld pool.
Shielded metal
________ is the flow of current from the electrode (-) to the work (+).
Direct current electrode negative (DCEN)
A/An _______ welding machine connects to an electrical power source and
uses a transformer to lower voltage while increasing the current to appropriate
levels for welding.
transformer
A/An ________ is a device that holds an electrode during welding.
electrode holder (stinger)
A/An ________ is the component of the welding circuit that conducts electric
current to the weld area.
electrode
Electrodes are identified using the ________ classification system.
American Welding Society (AWS)
The ________ angle is the angle formed between the electrode and the part
measured perpendicular to the direction of travel.
work
________ is the distance from the tip of the electrode core wire to the weld
pool.
Arc length
________ is the rate at which an electrode moves along a weld joint.
Travel speed
A/An ________ gas is a gas that will not readily combine with other elements.
inert
In a/an ________ type wire feeder, the electrode is fed through the welding
cable and pulled by drive rollers located on the welding fun.
pull
________ transfer is metal transfer in which molten metal from a consumable
electrode is deposited during repeated short circuits.
Short circuiting
_________ transfer is used primarily on thick metal workpieces in flat and
horizontal positions.
Spray
________ arc welding produces an arc between a continuous tubular
electrode with flux in its core and the base metal, creating a weld pool.
Flux-cored
________ arc welding is a process in which auxiliary shielding gas is supplied
from an external source through the welding gun, gas diffuser and flux core of
the electrode.
Gas-shielded flux-cored
A nonferrous metal welding process that uses AC with superimposed HF is
known as ________.
alternating current high frequency (ACHF)
A/An ________ electrode is an electrode that does not melt and becomes part
of the weld.
nonconsumable
Argon and helium are the shielding gases most commonly used in the
________ process.
GTAW
________ is a super heated gas capable of conducting an electric arc and is
typically considered the fourth state of matter because it does not have the
exact properties of a solid, liquid or gas.
Plasma
A/An ________ angle is the angle at which the electrode is held to the joint
during welding.
electrode
The type(s) of filler metal transfer that can be used with the GMAW process
are ________.
________ is an FCAW variation in which shielding gas is provided exclusively
by the flux core within the electrode.
FCAW-S
PAC equipment is usually classified as ________.
handheld (portable) or mechanized
What type of current is produced by a transformer?
AC
What type of current is produced by an inverter?
AC
What type of current is produced by a transformer rectifier?
DC
When properly applied, ________ examination is a reliable method for
detecting discontinuities open to the surface of a workpiece.
liquid penetrant
The ________ of a material is its resistance to deformation (permanent
deformation), indentation or scratching.
hardness
A ________ test is a destructive test in which a specimen is broken by a
single blow and the energy absorbed in breaking it is measured in foot-pounds
(ft-lb).
toughness
A ________ test is a destructive test conducted by saw-cutting a small notch
in a weld specimen, followed by breaking it with hammer blows.
nick break
With heated-tool welding, a/an ________ typically controls the heat output of
the heating element.
rheostat
________ welds have three variables that affect weld quality: clamping
pressure, current level and hold time.
Spot
________ welding is used to butt- or miter-weld sheet, bar, rod, tubing and
extruded sections.
Flash
_________ welding is a resistance welding process that produces a weld on
the mating surfaces of parts using the heat obtained from resistance to the
flow of current through the surface contact areas while they are under
pressure.
Upset
________ examination requires the use of a cleaner, a penetrant and a
developer to complete the test process.
Liquid penetrant
________ welding is accomplished by either handfeed or high-speed welding
techniques.
Hot gas
________ welding uses a stream of compressed air or inert gas directed over
the heated element, which then flows out of the nozzle and onto the surface of
the material being bonded.
Handfeed
________ testing involves taking sample portions of a welded structure and
subjecting them to loads until they fail.
Destructive
________ force occurs when a mechanical load is applied axially to stretch
the test specimen.
Tensile
A ________ is a device used for measuring the size and shape of a weld.
weld gauge
Liquid penetrant tests cannot be performed on materials with excessively
________ surfaces.
porous
In ________ examination, a high-frequency sound beam is directed into a part
on a predictable path.
ultrasonic
________ plastics are not weldable.
Thermosetting
_________ examination is the use of the naked eye, assisted as necessary by
low-power magnification and measuring devices, to monitor weld quality.
Visual
________ examination uses dyes suspended in high-fluidity liquids to
penetrate solid materials through capillary action and indicate the presence of
discontinuities.
Liquid penetrant
________ is the application of specific loads to welded structures, without
failure or permanent deformation, to assess their mechanical integrity.
Proof testing
________ welding joins weld parts by passing a high electric current through
them.
Resistance
________ is the time the electrodes remain in place to assist the bonding of
the weld after electricity is no longer passing from one electrode to another.
Hold time
________ welding produces a weld using heat obtained from resistance
between workpiece projections to the welding current.
Projection
________ welding produces a weld at a specified location by using the heat of
the arc when the parts touch and the application of pressure after heating.
Flash
________ welding is often used to join parts in the fabrication of plastic
products for agricultural applications, such as storage tanks, boxes and other
containers.
Plastic
________ welding uses a specially-designed gun containing an electric
heating unit for the filler material.
High-speed
In the ________ welding process, heat for welding is generated in a hot tool
and transferred directly from the tip to the weld zone.
heated-tool or heated surface
________ welding is a welding process in which a solvent is applied that can
temporarily dissolve plastic, allowing two plastic surfaces to bond to one
another.
Solvent
Which of the following are (a) type(s) of destructive tests that can be
performed on welds?
The most common type(s) of resistance welding are ________.
________ of metals is an important property because structural metals must
be able to deform and give warning of impending failure.
Toughness
________ welding is commonly used for connecting PVC and ABS pipe, as in
irrigation applications and plumbing.
Solvent
________ welding is accomplished with a specially designed gun containing
an electrical heating unit. A stream of compressed air or inert gas (nitrogen) is
directed over the heated element, which then flows out of the nozzle and onto
the surface of the material being bonded.
Hot gas
In the ________ welding process, heat for welding is generated in a hot tool.
The edges to be joined are heated to the proper temperature and then
brought into contact and allowed to cool under pressure.
Heated-tool (Heated surface)
________ welding is accomplished when a solvent is applied that can
temporarily dissolve plastic, allowing two plastic surfaces to bond to one
another. When this occurs, the polymer chains are free to move in the liquid
and can mingle with other similarly dissolved chains. Given sufficient time, the
solvent will permeate through the polymer and out into the environment, so
the chains lose their mobility. This leaves a solid mass of entangled polymer
chains, which constitutes a ________ weld.
Solvent
Identify the following metal property as physical (P), mechanical (M) or
chemical (C):
...
Chemical inhomogeneity
C
chemical (C):
...
Hardness
M
chemical (C):
...
Strength
M
chemical (C):
...
Corrosion resistance
C
chemical (C):
...
Solubility
P
chemical (C):
...
Electrical conductivity
P
chemical (C):
...
Coefficient of linear expansion
P
________ energy is stored energy ready to be used.
Static
________ energy is stored energy a body has due to its position, chemical
state or mechanical condition.
Potential
________ energy is the typical energy source used to power a pump in
irrigation, automotive or fluid power systems.
Electrical
________ energy is energy produced and transferred using gears, pulleys or
belts.
Mechanical
________ is heat transfer that occurs when currents circulate between warm
and cool regions of a fluid.
Convection
________ is anything that changes or tends to change the state of rest or
motion of a body.
Force
________ is the resistance to movement between two mating surfaces.
Friction
________ energy is machine energy.
Mechanical
________ is the transfer of thermal or electrical energy from one member to
another through direct contact.
Conduction
Agricultural mechanics stems mostly from ________.
physics
Agricultural mechanics includes the occupation of ________.
garden tractor repairperson
Mechanization of agriculture has resulted in ________.
increased production efficiency
The agricultural mechanics shop is also referred to as the ________.
The agricultural mechanics shop is a good place for serious students to learn
skills that are useful ________.
Hands-on experience means ________.
a process of learning by doing
Large open spaces are needed in agricultural mechanics shops as compared
with other shops for ________.
student project work
Safety in the shop depends on ________.
Safety in the shop depends on ________.
Which of the following enhances student safety in the shop?
For safety purposes, moving parts on machines should be ________.
shielded
Color coding is used in the shop to ________.
The national organization(s) that helped to develop safety color coding is/are
the ________.
Fire equipment and safety switches are indicated by the color ________.
red
The number of safety colors in the shop color-coding system is ________.
nine
The number of focal colors in the shop color-coding system is ________.
three
Suitable eye protection must be worn when working with ________.
Protective clothing used in the shop must ________.
The best item of protective clothing for agricultural workers is ________.
coveralls
The length of time a person is exposed to sound is called ________.
noise duration
Hearing damage may occur is excessively exposed to noise above ________.
90 decibels
Which color indicates warning?
Orange
Which color indicates danger?
Red
Which color indicates information?
Blue
Which color indicates radioactivity?
Black and yellow stripes
Which color indicates caution?
Yellow
Which color indicates safety?
Green
Which color indicates traffic areas?
White
Which color indicates traffic markings?
Black and white stripes
Many accidents leave the victim partially or totally ________.
disabled
All electrical devices should be installed according to the ________ Code.
National Electrical
All machinery should be installed according to the ________ specifications.
manufacturer's
The standard unit of sound is the ________.
decibel
Minimum eye protection is provided by wearing ________ or ________.
safety glasses; goggles
The hazards of breathing dust and paint spray can be reduced by wearing a
________.
mask or respirator
The body parts most often injured in shop accidents are the ________.
arms and hands
When working with objects above head level, a ________ should be worn.
hard hat
Which is not part of the fire triangle?
combustion
A commonly used fuel is ________.
acetylene
Fire can always be prevented or stopped by eliminating ________.
any item in the fire triangle
Fire hazards associated with painting can be reduced by ________.
using a special paint booth
Effective fire control techniques include ________.
Fires are classified according to ________.
materials involved and techniques that safely extinguish them
Most fire extinguishers will discharge when ________.
either the pin is pulled and the lever is pressed or the extinguisher is inverted,
depending on the extinguisher
The burning material associated with a Class C fire is ________.
electrical equipment
The burning material associated with a Class D fire is ________.
combustible equipment
A clean, organized shop reduces the chance of ________.
Brushes and brooms work better if pushed ________.
and lifted intermittently
When using power tools, electrical shock hazards may be reduced by wearing
________.
rubber-soled shoes
Electrical wiring for shop machines should be installed by a/an ________.
licensed electrician
The safety zone around a machine should be marked with a/an ________.
stripe or line
Do only the procedures on a power machine for which you have had
________.
permission
Machines should be properly adjusted because such machines ________.
Before adjusting any machine, the power should be ________.
disconnected at the power source
Gloves that are worn while doing metalwork should be made of ________.
leather
Gas can be compressed with a ________.
pump
Acetylene may be dangerous because it is ________.
Which gas is not a fuel used for torches?
oxygen
Oxygen and acetylene hoses can stand pressure because they are ________.
reinforced
Oxygen hoses and related equipment are color-coded ________.
green
Acetylene hoses and related equipment are color-coded ________.
red
The acetylene pressure to light a torch should be ________.
5 psi
Gas leaks are checked with ________.
soapy water
Gas cylinders must be securely ________.
chained or fastened
Never use gas-burning equipment without approved ________ in the area.
fire extinguisher
When no apparatus is attached, a ________ should be screwed onto oxygen
cylinders.
cap
The presence of acetylene and propane is detected by ________.
odor
The term oxyacetylene comes from ________.
oxygen and acetylene
The valve on an acetylene cylinder is protected by a ________.
high collar
Connectors for acetylene hoses have ________ threads.
left-handed
Connectors for oxygen hoses have ________ threads.
right-handed
Removing gas from oxyacetylene equipment is known as ________.
bleeding the lines
Hanging hoses on regulators may result in ________.
broken regulators
Combustible gases were first used for welding ________.
in the 1800s
The temperatures from gas flames using oxyfuels are ________.
5,000 - 6,000 degrees F
The result of burning iron in the presence of pure oxygen is ________.
slag
When cutting steel, the oxygen stream ________.
drives out slag
The fuel with the best qualities for welding and cutting is ________.
acetylene
A mixture of gases with excellent qualities for cutting is ________.
MAPP
A cutting torch must be adjusted so that it is ________.
Correct oxygen and fuel pressure will vary with ________.
When a correct torch cut is in progress, there will be a ________.
smooth, even sound
When piercing, the clearance is increased after preheating to ________.
reduce the hazard from molten metal
Plasma arc cutting is used to cut ________.
Define fusion.
melting metals together
Define brazing.
bonding
When cutting, slag should be caught in a ________.
slag box
When cutting, the edge of the metal should be preheated until it is ________.
cherry red
When cutting, the flame cones should be about _____ from the metal.
1/8"
When using proper equipment with a clean tip, most cutting problems can be
traced to incorrect ________.
Cutting pipe is much like cutting ________.
plate
Welding is ________.
Brazing is much like ________.
soldering
The most popular soldering alloy is ________.
tin-lead
The most popular brazing alloy is ________.
copper-zinc
Rust is a form of ________.
oxidation
Metal may be cleaned before brazing with a ________.
Two pieces lying flat and end-to-end may be joined by a ________.
butt weld
Bonding solder or braze material to a piece of metal is called ________.
tinning
The best distance between cone and puddle when fusion welding is ________.
1/8 inch
The best torch angle for flat welding is ________.
45 degrees
The first step in oxyacetylene welding is to control the ________.
puddle
A weld placed in a joint created by a 90-degree angle is a ________ weld.
fillet
When pushing the puddle, the size of the pool should be kept ________.
constant
The deepest point in a weld is the ________.
root
A burn-through is generally preceded by a/an ________.
increase in spark activity
Voltage is a measure of ________.
electrical pressure
When welding, the flux on an electrode ________.
Shielded metal arc welding is also called ________.
stick welding
Suitable arc welders for farm use are ________.
The output of a welder is relatively ________.
low voltage and high amperage
Types of polarity on DC welders include ________.
both reversed AND straight
The proportion of time that a welder can operate without overheating is known
as its ________.
duty cycle
A chipping hammer is used to ________.
remove slag
An organization of people and agencies interested in promoting welding is the
________.
AWS
The color markings on an electrode will be ________ markings.
The E in electrode stands for ________.
electrode
In the American Welding Society's electrode code, going from left to right, the
first two (or three) digits refer to ________; the next digit refers to ________;
and the final digit refers to ________.
tensile strength;
welding position; and
...
welding current and/or depth of penetration
...
Types of welding electrodes other than those used for welding mild steel are
those used for ________.
How does one determine the number of watts consumed?
Multiply volts by amperes: W 5 V 3 A
The temperature of an electric welding arc is about ________.
9,000 degrees F
Welding tables should be made of ________.
metal
Fire extinguishers for welding areas should be suitable for ________.
Water in a welding area is useful for ________.
Injury to eyes can result from ________.
For most welding in agricultural mechanics, the best electrode size is
________.
1/8 inch
Correct arc length is approximately ________.
1/8 inch
When welding, the operator sees by ________.
light from the arc
The recommended position of the welder for horizontal and vertical welding is
________.
the most comfortable one
The recommended weave pattern for the beginning welder doing down-hand
welding is ________.
circular
A second pass should never be done if ________.
the slag has not been removed
In metal, the most rapid movement of heat is ________.
up
GMAW welding is especially useful for welding ________.
The welding proces that uses an automatic wire feed is ________.
GMAW
The ________ weld is the most difficult weld to make.
vertical up
Making a hole with an electrode is called ________.
piercing
The best amperage setting for cutting is _____ percent higher than for welding.
50
The correct motion for cutting is ________.
chopping; up and down
GMAW stands for ________.
metallic inert gas
GTAW stands for ________.
tungsten inert gas
Place rags that have fuel or oil on them in an approved ________ container.
fire proof
Keep an approved ________ in the work area.
fire extinguisher
Never use ________ as a solvent.
gasoline
Wear protective ________ at all times.
goggles
Almost always, an engine problem can be narrowed down to which area?
Oil must be ________.
What does the following color band on a resistor tell you?
...
First band ________.
First number of the resistance value
...
Second band ________.
Second number of the resistance value
...
Third band ________.
Number of zeros to add to the first two digits
...
Fourth band ________.
Tolerance of the resistor
________ welding is a welding process that uses acetylene as the fuel gas.
Oxyacetylene
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On a typical shielded metal arc welding E7018 electrode, the 70 indicates

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