PROJECT NAME: EPCC 03 Package – Petrochemical Fluidized Catalytic Cracking Unit and Propylene

Recovery Unit for Rajasthan Refinery Project (RRP) of

M/s HRRL, BARMER, RAJASTHAN, INDIA

PMC Comment Resolution Sheet

Owner : HPCL Rajasthan Refinery Limited (HRRL)

PMC : Engineers India Limited (EIL)
EPC Contractor : L&T Hydrocarbon Engineering (LTHE)
Document No. : B224-FCC-LT-111-PP-SP-0007
Rev. No. : 01
Document Title : UPDATED SPECIFICATION FOR 3D MODELING
Date of comments : 10-03-2021
Discipline : Piping
S.No. Section No. PMC Comment//Observation LTHE Response/Resolution PMC Reply (DD-MM) Status (Open /Close)

Contractor shall note that requirements

provided in ITB documents are minimum
to be fulfilled and this document shall not
dilute any requirement provided in ITB
1 Noted.
documents. If contractor takes any
deviation, he shall ask for deviation
permit separately against the respective
clause for which he is taking deviation.

Contractor to provide change list for all

2 the changes done with respect to bid Noted.
requirement if any.
As per LTHE understanding, LTHE will close
Contractor to include 100% model review
3 out 90% stage model review tags & submit
also.
to EIL.

Page 1 of 1
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene
Recovery Unit for Rajasthan Refinery Project (RRP) of
M/s HRRL, BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: UPDATED SPECIFICATION FOR 3D MODELING Rev. No.: 01
Doc. No.: B224-FCC-LT-111-PP-SP-0007 Page No.: 1 of 11

OWNER : HPCL RAJASTHAN REFINERY LIMITED (HRRL)

PMC : ENGINEERS INDIA LIMITED (EIL)

UNIT : 111

PMC JOB NO.: B224

LTHE JOB NO.: 600457

DOCUMENT SUBMISSION STATUS - LTHE REVIEW STATUS - EIL

DOC. CATEGORY: (USE TICK MARK)

 CODE 1 – NO COMMENTS. PROCEED WITH MANUFACTURE /
R I FABRICATION / CONSTRUCTION AS PER THE DOCUMENT.
 CODE 2 – PROCEED WITH
ISSUED FOR MANUFACTURE/FABRICATION/CONSTRUCTION AS PER
COMMENTED DOCUMENT. REVISED DOCUMENT REQUIRED.

 INFORMATION  CODE 3 – DOCUMENT DOES NOT CONFORM TO

BASIC REQUIREMENTS AS MARKED. RESUBMIT FOR REVIEW
 REVIEW
 CODE R – DOCUMENT IS RETAINED FOR RECORDS. PROCEED
 CONSTRUCTION WITH MANUFACTURE / FABRICATION

 INQUIRY  CODE V – VOID

 PROCUREMENT
 AS BUILT
NAME DISCIPLINE SIGN. DATE

01 Issued for Information NK DP AP 18-06-2021 AP 18-06-2021

00 Issued for Information NK DP AP 02-03-2021 AP 02-03-2021

Revision Description Prepared Reviewe Approved Approved Approved Approved
No. by d by by Date by Date

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS
VESTED IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH
THE PRIOR WRITTEN PERMISSION OF LTHE.
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene
Recovery Unit for Rajasthan Refinery Project (RRP) of
M/s HRRL, BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: UPDATED SPECIFICATION FOR 3D MODELING Rev. No.: 01
Doc. No.: B224-FCC-LT-111-PP-SP-0007 Page No.: 2 of 11

REVISION HISTORY SHEET

REV. NO. REV. DATE REVISED PAGE REVISION DESCRIPTION

00 02.03.2021 - First issue

01 18.06.2021 - Second issue

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS
VESTED IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH
THE PRIOR WRITTEN PERMISSION OF LTHE.
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene
Recovery Unit for Rajasthan Refinery Project (RRP) of
M/s HRRL, BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: UPDATED SPECIFICATION FOR 3D MODELING Rev. No.: 01
Doc. No.: B224-FCC-LT-111-PP-SP-0007 Page No.: 3 of 11

INDEX
1 SCOPE 4

2 APPLICABLE SOFTWARE 4

3 MODEL REVIEW 5

4 EXTENT OF 3D MODEL 7

5 RESOLUTION OF COMMENTS AND TIMELINE FOR COMMENT CLOSURE 10

6 COLOR CODING PROCEDURE FOR 3D MODELLING 10

7 ATTACHMENTS 11

a. Attachment-1 Job Specification for 3D Modeling (EIL SPEC).

b. Attachment-2 Model Review Closure Report Format

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS
VESTED IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH
THE PRIOR WRITTEN PERMISSION OF LTHE.
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene
Recovery Unit for Rajasthan Refinery Project (RRP) of
M/s HRRL, BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: UPDATED SPECIFICATION FOR 3D MODELING Rev. No.: 01
Doc. No.: B224-FCC-LT-111-PP-SP-0007 Page No.: 4 of 11

1 Scope

This document covers the 3D Model Coordination guidelines to be followed for the EPCC 03 Package
– Petrochemical Fluidized Catalytic Cracking Unit and Propylene Recovery Unit, located in Barmer,
Rajasthan.

This document is prepared in line with requirement specified in Job Specification for 3D Modeling,
B224-111-16-43-SP-0001 Rev A ( Refer Attachment-1).

The Model Review consists of the following review steps,

1. 30% Model Review

2. 60% Model Review
3. 90% Model Review

This document also establishes the extent of modeling to be carried out during the project.

2 Applicable Software

1) 3D Modeling shall be done using Plant Design Management

System (PDMS), version 12.1 SP5

2) Review shall be done using Autodesk Navisworks Simulate 2018/Navisworks

Manage or higher version.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS
VESTED IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH
THE PRIOR WRITTEN PERMISSION OF LTHE.
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene
Recovery Unit for Rajasthan Refinery Project (RRP) of
M/s HRRL, BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: UPDATED SPECIFICATION FOR 3D MODELING Rev. No.: 01
Doc. No.: B224-FCC-LT-111-PP-SP-0007 Page No.: 5 of 11
3 Model Review

3.1 Type of Review

3D Model Review for the project shall carried out in 2 Stages:

1) Internal Model Review

2) Model Review with EIL / HRRL.

3.1.1 Internal Model Review:

3D Model Review shall be conducted internally by individual departments by using viewer
system (Navisworks Simulate/Manage) at regular intervals to check the model for
completeness of inputs , hold identification, progress review, identification and resolution
of model queries and interface with other departments. Internal Model review shall be
conducted regularly (preferably on monthly basis).

Stage wise review shall be carried out with active participation by Piping , Structural,
Instrumentation, Electrical, General Civil, Process, Plant Operation and Safety
Department.

Also it shall be ensured that before next internal model review, previous model review
comments shall be incorporated by individual department.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS
VESTED IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH
THE PRIOR WRITTEN PERMISSION OF LTHE.
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene
Recovery Unit for Rajasthan Refinery Project (RRP) of
M/s HRRL, BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: UPDATED SPECIFICATION FOR 3D MODELING Rev. No.: 00
Doc. No.: B224-FCC-LT-111-PP-SP-0007 Page No.: 6 of 11

3.1.2 Model Review with EIL/HRRL:

Review by OWNER / EIL shall be done at finalisation stage of equipment Layout and after
completion of 30%, 60% and 90% modeling by all participating departments.

Review shall be carried out on the system and all finalized comments originating as a result of
review shall be compiled by LSTK contractor and incorporated by their respective engineering
discipline in the model.

Model review report will be prepared - listing all action points with comments and
recommendations. Modification/Changes if suggested by OWNER/EIL shall be mutually
agreed. The same will be issued as MOM after the review.

Model Review Comment-Action Close out report will be issued by LSTK contractor once all the
actions are taken incorporating model review comments.

Stage wise review shall be carried out with active participation by all modeling department as
well as process, Owner, Contractor and Licensor.

The purpose of the model reviews shall be as follows:

1. To confirm compliance with Project Specifications e.g. for access to equipment,

instruments and valves etc.

2. To check whether design within contract requirement have been applied with respect to
accessibility, safety, operability, constructability and maintainability.

3. To identify and eliminate hazardous elements at the design stage.

4. To confirm that piping arrangements/ routings are consistent with process requirements.

3.2 Documents Required for Model Review

1) Overall Plot Plan

2) P&IDs

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS
VESTED IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH
THE PRIOR WRITTEN PERMISSION OF LTHE.
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene
Recovery Unit for Rajasthan Refinery Project (RRP) of
M/s HRRL, BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: UPDATED SPECIFICATION FOR 3D MODELING Rev. No.: 00
Doc. No.: B224-FCC-LT-111-PP-SP-0007 Page No.: 7 of 11
3) Line List

4) Detail Engineering Drawings (as required).

5) Compliance of model review pre-requisites.

6) Compliance statement on tag points of previous model reviews.

4 Extent of 3D Model

Extent of model shall be strictly followed as per the EIL Job Specification for 3D Modeling,
B224-111-16-43-SP-0001 Rev A , Cl. 3 specified in detailed for all disciplines.

Extent of 3D Model review for Milestone review (viz 30%, 60% & 90%) will be as follows:

4.1 30% Model Review

The Objective of 30% model review is to consolidate the Equipment, Piping and Platform
layouts focusing mainly on constructability, maintenance and safety (HSE) aspects.
Consequently, this review includes a safety review, constructability review and Basic
design review.

The model must consist of the following items:

1) Location and orientation of all equipment with nozzles.

2) All 8” and above lines with associated instruments.
3) All Buildings (as a block), Shelters (with main frames).
4) All package Units (as a block).
5) Major maintenance areas (bundle pulling, dropping areas, mobile crane
aprons etc).
6) Main Pipe rack main pipe support structures and sleepers.
7) Electrical Cable Tray/Trenches & Instrumentation items that impact plot
plan.
8) Main platforms, ladders and stairs.
9) Roads and plot limits.
10) Location of all critical instruments.
11) Escape routes.
12) Main fires fighting equipments.
13) Plant Boundary.
14) Main headers of underground piping (other than fire water) and majority of
of branch connection and funnel points.
ALL RIGHTS RESERVED
THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS
VESTED IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH
THE PRIOR WRITTEN PERMISSION OF LTHE.
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene
Recovery Unit for Rajasthan Refinery Project (RRP) of
M/s HRRL, BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: UPDATED SPECIFICATION FOR 3D MODELING Rev. No.: 00
Doc. No.: B224-FCC-LT-111-PP-SP-0007 Page No.: 8 of 11
15) Underground trenches.
16) Major operator walkways and stairways.
17) Earthworks final surface levels
18) Site and drainage contours
19) Reserve envelopes for major cable ways.
20) Reserve envelopes for volumes for: maintenance areas, equipment removal,
tower dropouts, lay-down areas, radiation for flares, hazardous area
classification.
21) HVAC equipment and major ducting.

4.2 60% Model Review:

This review is the design review intended to confirm the entire plant layout. The main
focus will be on operability, accessibility, process design review and maintenance of the
facilities. All action items of 30% model review shall be resolved before 60% model review.

The model content must consist of the following items:

1) All 2” and above lines and associated instruments

2) All large bore piping and associated instruments
3) All buildings and shelters with detailing as applicable
4) All Equipment with trims such as standpipes / level gauges/transmitters
etc.
5) All package units (as a block with limited details if required).
6) All structures & supports
7) All platforms, ladders, stairs
8) All firefighting systems (including hydrant, monitors)
9) All Underground Systems
10) Branch cable tray/trench routing & support
11) Main earth strips, earth electrodes and earth plates
12) Instrumentation duct routings and support
13) CCTV, Fire and Gas Detectors, Part of Instrument Junction Boxes.
14) All major electrical, instrument and communication equipment modeled.
15) Concrete foundations, tankage bunds and retaining walls.

16) Permanent cranes and hoisting beams.

17) Platforms for valve operation, instrument access and maintenance
access.
ALL RIGHTS RESERVED
THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS
VESTED IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH
THE PRIOR WRITTEN PERMISSION OF LTHE.
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene
Recovery Unit for Rajasthan Refinery Project (RRP) of
M/s HRRL, BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: UPDATED SPECIFICATION FOR 3D MODELING Rev. No.: 00
Doc. No.: B224-FCC-LT-111-PP-SP-0007 Page No.: 9 of 11
18) Final dimensions of tabletops, structures and steel constructions.
19) All HVAC ducting.
20) Eye bath and safety shower locations.
21) Local operation panels.
22) Firefighting systems.
23) Instrumentation connections

4.3 90% Model Review:

The third and final model review is intended to confirm the results of the other outstanding
details of the 60% model review. The design and model must be substantially completely
clash free and ready for final review.

1) All small-bore piping and associated instruments

2) Offline instruments
3) Utility stations
4) Instrumentation facilities including local operation panels
5) Instrument Duct & Electrical branch cable tray routing & supports
6) Instrument Prefabricated Hookups
7) All safety systems (eye-washer, safety showers, escape routes).
8) Instrument Air line distribution
9) Instrument Junction Boxes, Instrument Stanchions
10) All Cable Trenches, Trays.
11) All lighting fixtures, lighting & power panels, junction boxes, Control gear
boxes.
12) All earth strips, earth electrodes and earth plates
13) All fire alarm equipments
14) All PA system equipments
15) All local control stations for motors
16) All available package vendor models.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS
VESTED IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH
THE PRIOR WRITTEN PERMISSION OF LTHE.
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene
Recovery Unit for Rajasthan Refinery Project (RRP) of
M/s HRRL, BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: UPDATED SPECIFICATION FOR 3D MODELING Rev. No.: 00
Doc. No.: B224-FCC-LT-111-PP-SP-0007 Page No.: 10 of 11

5 Resolution of Comments and Timeline for comment closure

Comments that are jointly discussed and agreed by EIL, licensor and LTHE team
during the Model Review will be tagged and screen shots of such tagged items will be
maintained. All such comments shall form part of the MOM of the Model review.

Please refer Attachment-2 for format of model review closure report. These comments
will be resolved prior to the start of the subsequent model review.

Following timeline shall be followed for closure of model review comments.

Model Review Timeline for closure of comments

30% Model review Within 30 days

60% Model review Within 30 days

90% Model review Within 30 days

6 Color Coding Procedure for 3D Modelling

FLUID TYPE COLOUR

INSTRUMENT AIR LIGHT GREEN
NITROGEN GREEN
FIRE WATER RED
FLARE LIGHT RED
AIR GREEN
REFRIGERANT ORANGE
SEWER LIGHT BLACK
FOAM OFF WHITE
GAS LIGHT ORANGE
CHEMICAL PURPLE
OIL LIGHT BLACK
PROCESS DARK YELLOW
HIGH PRESSURE STEAM DARK GREY
MEDIUM PRESSURE STEAM GREY
LOW PRESSURE STEAM LIGHT GREY
STEAM CONDENSATE CYAN

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS
VESTED IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH
THE PRIOR WRITTEN PERMISSION OF LTHE.
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene
Recovery Unit for Rajasthan Refinery Project (RRP) of
M/s HRRL, BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: UPDATED SPECIFICATION FOR 3D MODELING Rev. No.: 00
Doc. No.: B224-FCC-LT-111-PP-SP-0007 Page No.: 11 of 11
VENT GREY
WATER ROYAL BLUE
ACID PURPLE
CATALYST LIGHT BLUE

Colour
Sr. Colour Colour
Discipline Item (Advance
No. (Preliminary) (IFC)
Information)
1. Static Equipment Red Blue Dark Grey
Equipment
2. Rotating Equipment Red Blue Dark Grey
3. Packages Red Blue Dark Grey
4. Roads Black - -
5. Structure / Pipe Rack Light Green Steel Blue -
Civil &
Structural Removable Structure /
6. Dark Green Light Grey -
Grating
7. Underground Items Medium Green Light Grey -
8. Electrical All Electrical items Violet Yellow -
All instrument items
9. Instruments Orange Blue -
(Ex. Inline instruments)
10. Access envelops Light Grey - -
Miscellaneous
11. Drop Zone Light Grey - -

Note: “-” indicates that the color as mentioned in the previous column shall be maintained till final
submission.

7 Attachments:

Attachment-1 Job Specification for 3D Modeling (EIL SPEC).

Attachment-2 Model Review Closure Report Format.

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (LTHE) AND THE COPYRIGHT THEREIN IS
VESTED IN LTHE NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE WHATSOEVER, EXCEPT WITH
THE PRIOR WRITTEN PERMISSION OF LTHE.
 JOB SPECIFICATION FOR 3D Document no.
MODELING (PIPING) B224-111-16-43-SP-0001
EPCC-03 PACKAGE Rev.A
FOR RAJASTHAN REFINERY
PROJECT Page 1 of 13

Annexure -1

JOB SPECIFICATION FOR 3D MODELING

(PIPING)

EPCC-03 PACKAGE

FOR PFCCU BLOCK

TENDER No. B224-111-86-41-PM-T-7203

PROJECT : RAJASTHAN REFINERY PROJECT

UNIT : 111

OWNER : HPCL Rajasthan Refinery Ltd.

PMC : EIL

JOB NO. : B224

A 12.09.2019 ISSUED FOR TENDER MC!BKG RP MK

Rev. Prepared Checked Approved
Date Purpose
No by by by

Template No. 5-0000-0001-T1 Rev. 1 Copyright EIL – All rights reserved

Page 9256 of 14785

 JOB SPECIFICATION FOR 3D Document no.
MODELING (PIPING) B224-111-16-43-SP-0001
EPCC-03 PACKAGE Rev.A
FOR RAJASTHAN REFINERY
PROJECT Page 2 of 13

Contents
1.0 GENERAL ........................................................................................................................... 3
2.0 SOFTWATRE ...................................................................................................................... 3
3.0 SCOPE AND EXTENT OF MODELING ............................................................................... 3
4.0 PROJECT SETUP & DATA MANAGEMENT ....................................................................... 6
5.0 REFERENCE DATA BASES ............................................................................................... 7
6.0 DATA CONSISTENCY CHECK ........................................................................................... 7
7.0 DISCIPLINE INTERFACE .................................................................................................... 7
8.0 INTERFERENCE MANAGEMENT ....................................................................................... 8
9.0 DESIGN REVIEW ................................................................................................................ 9
10.0 DELIVERABLES & DRAWING EXTRACTION ................................................................... 12

Template No. 5-0000-0001-T1 Rev. 1 Copyright EIL – All rights reserved

Page 9257 of 14785

 JOB SPECIFICATION FOR 3D Document no.
MODELING (PIPING) B224-111-16-43-SP-0001
EPCC-03 PACKAGE Rev.A
FOR RAJASTHAN REFINERY
PROJECT Page 3 of 13

1.0 GENERAL

The specifications given herein describe the minimum requirements and guidelines to
LSTK CONTRACTOR which forms the Scope of Work of 3D modeling of EPCC-03
Package.

2.0 SOFTWATRE

PDMS software or SP3D software, as applicable, shall be used for 3D modeling. The
version which shall be used for these softwares shall be as per Clause no. 2.3.29 of Scope
of Supply!Works (Piping), Doc. No. B224-111-16-43-SOW-0001.

Smart P&ID’s or AVEVA P&ID or equivalent shall be used for P&ID modelling.

3.0 SCOPE AND EXTENT OF MODELING

The objective of this 3D modeling is to deliver to OWNER i.e. M!s HRRL a complete 3D
model which shall be utilized for all future maintenance, operation, revamping and any
debottlenecking of the plant. The 3D Design Reviews through dynamic walk-through shall
assist Owner’s operation and maintenance personnel in reviewing the project prior to
construction and suggest modifications for efficient operation & maintenance of the plant. It
shall also be used for frequent review of design by OWNER!EIL.

All plant engineering activities beginning from Plot plan development, Equipment layout
development to generation of Piping GAD, Isometrics drawings, as-built drawings etc. shall
be done using 3D modeling. In consistency report in line with P& ID to be extracted and the
same to be resolved. All plant items listed below shall be modeled for completeness of 3D
model and for extraction of deliverables from model.

Discipline wise scope of modeling is as under:

3.1 Piping

a) All equipments are to be modeled with exact geometry including but not limited to :
manholes with davits, pipe davits on top platforms, nozzles, stiffener rings, bellows,
break-up flanges, lifting lugs, piping clips etc., for all the equipments in the plant like,
vessels, columns, reactors, receivers, pumps with motors, air coolers with motors
and fans, filters, blow down drums, heat exchangers, eductors, filters, dryers,
feeders, silos, feeders, cyclones, classifier, hoppers, mixers, agitators, catalyst
drum rolling device, etc.
b) Maintenance areas around equipments, davit swing areas, swing elbows, sweep
areas bundle removal areas, drop out areas to be modeled as soft envelopes and
should be used for clash detections.
c) Equipments supports: skirts, support legs!lugs, saddles etc.
d) Above ground (AG) piping, big bore and small bore shall be modeled. This shall
include all pipes, valves, flanges, fittings, reducers, spectacle blinds, drains,
temperature!pressure connections, sample points, drip legs, jacketed pipes etc.
e) All in-line instruments like control valves, safety valves, rotameters, orifice plate,
flow meter etc.
f) All piping special items like expansion bellows, slide valves, special valves with
purge!bleed points, Steam traps, strainers etc.
g) Complete vessel trims with level gauges, level switches, level transmitters,
equipment!instrument vents!drains, utility connections, temperature ! pressure
gauges etc.
h) Insulation type, Insulation thickness operating!design pressure!temperature etc.
Template No. 5-0000-0001-T1 Rev. 1 Copyright EIL – All rights reserved

Page 9258 of 14785

 JOB SPECIFICATION FOR 3D Document no.
MODELING (PIPING) B224-111-16-43-SP-0001
EPCC-03 PACKAGE Rev.A
FOR RAJASTHAN REFINERY
PROJECT Page 4 of 13

i) Manhole vents piping to atmosphere etc.

j) Steam supply and condensate recovery stations up to the first valves in tracer lines.
k) All pipe supports with complete details.
l) Integration of all packages like Compressor, Blower, Heater, Refrigeration,
Extrusion package, purge gas recovery, pellet pneumatic conveying system, purge
silo package, bagging line, bag filling station, vent gas incinerator, etc. If package
modeling is not done by Vendor, the same shall also be undertaken.
m) Tagging of all Line nos., Instruments nos., special items, and Equipment nos. shall
be as marked in the P& IDs.
n) All Equipments, special Piping items, inline instrument items, trims etc. shall be
modeled with exact geometry, to the extent possible.
o) Preliminary modeling of Hot Air duct, Cold air duct, ID!FD Fan, Suction Stack and
APH of Heater to be modeled by Piping, However, same shall be replaced by actual
Model received from the Heater vendor.
p) Incorporation of Site changes during fabrication and erection with 3D Model in order
to deliver a complete as built model.

3.2 Structural Division

3.2.1 Plot plan and underground Facilities

a) Complete underground facilities including but not limited to Underground (UG)

Piping, Equipment break-up flanges, funnels, equipment & their pits, manholes,
catch pits, trenches etc. to be modeled by General Civil.
b) Complete Fire water network (UG Piping in unit area & Offsite).
c) Envelopes to be modeled on top of manholes and catch pits and shall be used for
interference detection.
d) Overall Plot plan, unit approaches from main roads, main roads outside the units, all
approach roads around units ,paving, Site grading, Earth Dyke, Earth Pond,
reservoirs boundary wall, gates, fencing shall be modeled. Hard stands, fabrication
space for tall columns, crane access, Pipe sleepers, Instrument Road Crossing,
Electrical Road crossing (IRC!ERC) and Box culvert shall also be modeled.
e) Indicative modeling of Tankages (including dyke) !Spheres!Bullets!Flare shall be
modeled by General civil for Plot Plan extraction purpose.

3.2.2 Structures

The scope of modeling for structural shall include but not limited to the following:
a) Main steel!secondary steel equipment support beams, bracing, columns , stiffener
plates, platforms, platform openings, ladders, pipe racks, stair cases, walkways ,
wind shield supports, claddings, supporting structure for air coolers with operating
platforms and staircase, monorails, EOT support , entire technological structure,
compressor sheds etc. shall be modeled in exact geometry.
b) Structural shall model moment connections, stiffener plates, gusset plates etc. with
tentative sizes at initial stage of modelling.
c) Handrails, gratings to be modeled in approximate geometry.
d) Skid supports, platforms, ladders & Equipment supports inside skids are to be
modeled in exact geometry. No welds to be modeled.
e) Equipment and structure foundations, Technological Buildings, Equipment
supporting structure, flue gas stack and any other concrete structure to be modeled
in exact geometry with exact locations of all insert plates.
f) Foundation and structure for platforms, gratings, hand rails etc. for packaged item
and skid mounted items are also included.
g) Structural modeling of Hot Air duct, Cold air duct, ID!FD Fan, Suction Stack and
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 JOB SPECIFICATION FOR 3D Document no.
MODELING (PIPING) B224-111-16-43-SP-0001
EPCC-03 PACKAGE Rev.A
FOR RAJASTHAN REFINERY
PROJECT Page 5 of 13

APH of Heater, Compressors foundation with details, blowers, HRSG units and Flue
Gas units (FGD!FGC) shall be modeled as per project guidelines!requirements.
h) Structural steel members used for the pipe supports to be modeled in complete
details based on Structural input furnished by Piping on Model.
i) For applicable Buildings, Control Rooms, Doors, Ceiling and Floors, compressor
house asbestos sheeting etc.
j) Modeling of buildings shall include all doors, windows, trenches, walls, openings in
walls etc.,and shall be imported from Architecture Model.
k) Prelim modeling of Hot Air duct, Cold air duct, ID!FD Fan, Suction Stack and APH of
Heater to be modeled by Piping, However, same shall be replaced by actual Model
received from the Heater vendor.
l) Structural supports (continuous) for:
1. Instrumentation cable ducts on main pipe rack (MPR),
2. Duct interconnection of MPR and all technical structures, fired heaters,
compressors, major package skids and all columns !vessels of heights 50m and
above;
Structural shall provide these supports even if branch pipe rack is not available. The
structural supports shall be at main duct elevation as far as possible. Structural shall
ensure modelling of the above supports before 60! model review.

3.3 Instrumentation

a) Instrument cable Duct (Instrument ducts are of minimum 400mm width).

b) Following instrument entities shall be modeled:
- Analyzer Shelter !House, Analyzer Racks!Cabinets located in the field to be
modeled near exact geometry
- Control Room with piping & cable entry points
- Local Control Panels
Inside details of control Room!Shelter!Racks!Cabinets!Local Control Room are
excluded from the scope of modeling.
c) Prefabricated Assemblies (Hook-ups)
d) Gas detectors
e) Closed Circuit Television (CCTV)
f) Instrument Stanchions
g) Instrument Air lines from the Air Header to the consumer
h) Instrument Junction Boxes
i) Input to General Civil !Structures for Instrument Cable Trench (Concrete!Buried),
Sleeves and Culvert.
j) Instrumentation ducts connectivity between main pipe rack & all technical
structures, heaters, compressors, major package skids, columns above 50m height,
etc.

3.4 Electrical

The modeling for electrical facilities shall include the following:

a) Electrical Cable Trays of size 100mm & above.
b) Local Control Stations in the field for motor!other equipments.
c) Lighting & power panels.
d) Light fixtures, Control gear boxes, plugs, sockets, welding receptacle, lighting
masts, lighting poles in the field.
e) Earth strips, earth electrodes and earth plates in the field.
f) Plant communication system equipment including field call stations, paging
loudspeakers and telephones in the field.
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 JOB SPECIFICATION FOR 3D Document no.
MODELING (PIPING) B224-111-16-43-SP-0001
EPCC-03 PACKAGE Rev.A
FOR RAJASTHAN REFINERY
PROJECT Page 6 of 13

g) FA system equipment including break glass units in the field.

h) Sleeves for cables in the field

3.5 Others / Miscellaneous Models

· Packaged units !modular units are to be treated like the main units and all the
requirements of modeling shall be followed for such units by the vendor.
· Skid mounted Equipments to be modeled with exact geometry.
· Skid to be tagged as main equipment.
· All sub-equipments of all skids to have skid tag as a prefix.
· All sub-equipments to be modeled with exact geometry.
· Extent of internal Piping of the skid with all inline and online instruments to be
modeled.

4.0 PROJECT SETUP & DATA MANAGEMENT

4.1 Software

Piping department shall be the overall coordinator for the 3D systems. LSTK Contractor to
use SP3D!PDMS software for 3D modeling.

4.2 Project Database Setup

Piping department shall carry out the project creation activity. Major steps involved are:

· Creating directory structure in the server.

· Creation of Project databases for all disciplines.
· Copying of reference database !files !catalogues etc. from master, reference project.
· If the project consists of multiple units then one project master to be maintained for all
the specs & catalogs for ease of maintenance & uniformity. All the units shall refer to
this one project master.
· Any new catalog requirement is to be created in the project master.
· Once the project is complete, the project specific catalogs have to be reviewed by the
respective department and added in the master project catalog.
· Creating user log in’s for all disciplines.
· Setting up of Project back-up systems.
· Configuration of database files in case 3D modeling is being carried out at multiple
locations.
· Other misc. activities required for project creation.
· Completed project databases and Master catalog shall be maintained at one location
(central repository)

Piping administrator will create the project database and inform respective disciplines
administrators. Administrators of respective disciplines shall be responsible for creation !
updation and maintenance of specifications and catalogues used for their part of work.

4.3 Creation of Areas !Model Files and Design Databases

This activity shall be carried out by piping on finalization of the equipment layout and area
division drawings. It involves creation of areas ! model files ! databases for piping,
equipment, structure disciplines. The advantages of creating several areas !models are to
break-up a big plant into smaller parts and facilitate simultaneous working of several
persons of a discipline. Area division shall conform generally to piping area division.
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 JOB SPECIFICATION FOR 3D Document no.
MODELING (PIPING) B224-111-16-43-SP-0001
EPCC-03 PACKAGE Rev.A
FOR RAJASTHAN REFINERY
PROJECT Page 7 of 13

However, multiple areas can be clubbed together for modeling ease and shall be termed as
modeling zones. Organization of areas shall generally be uniform for all disciplines and any
variation shall be in consultation with piping and well documented. Maintaining uniformity in
areas for various departments shall help in organizing data properly and facilitate
generation of deliverables, reports and interference management.

4.4 Project Database & Naming Convention

Standard project naming convention for 3D Modeling will be provided to successful bidder.

5.0 REFERENCE DATABASES

The complete material specifications and component catalogues developed by the LSTK
Contractor on SP3D!PDMS shall be delivered including but not limited to the following.

· Piping Material Specifications

· Insulation Specifications
· Bolt specification
· Nozzle specifications
· Complete Piping component catalogues with write-up on naming conventions used for
CATALOGUE references, component references for Property Database, Bolt
References for Single and multi-bolts.
· Detail texts along with the symbol keys & R texts.
· Material texts with X Texts.
· Any symbol key library developed for special items where Isometric Symbols by Cad
Centre were not available.
· Property Database with nominal bore and outside diameter developed for the project.

6.0 DATA CONSISTENCY CHECK

Modelers shall be responsible for performing a data consistency check on each pipe at
completion of its respective input and shall correct all errors and or inconsistencies
reported. The modelers shall ensure that:

· Adjacent items are connected

· Connection types are compatible
· Bores are consistent
· No gaps exist in the pipe and all branches are within the network
· Components are geometrically aligned
· All branch connections are made and complete
· All vessels connections are made and complete
· Tube lengths are acceptable
· Elbow angles are acceptable

7.0 DISCIPLINE INTERFACE

3D Systems shall be customized to extract all reports and deliverables (eg. General
arrangement drawings for structures, electrical and instrumentation, piping GAD’s,
Isometrics, MTO’s etc.) directly from the model so that correct and coherent information
and data flows across the project. All the inter-discipline inputs shall be furnished in the
model and validation of the data shall be through 3D model platform.

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MODELING (PIPING) B224-111-16-43-SP-0001
EPCC-03 PACKAGE Rev.A
FOR RAJASTHAN REFINERY
PROJECT Page 8 of 13

Structural department will match the location & elevations of equipment foundations with
respect to the modeled equipments and resolve any discrepancy in consultation with
piping. Any change in equipment location during detail engineering stage shall be
communicated to structural department by piping.
Piping shall number the dummy modeled local platforms for all equipment etc. A report
shall be generated periodically during the execution of the job and on completion 90!
model review to ensure that all platforms have been modeled by Structural.

Floor ! platform penetrations shall be taken ! verified from the completed piping area
models and shall be modeled by structures so that these are not reported as clashes during
interference checking. Coordination for any subsequent change shall be done by piping.

Structures while modeling secondary members and bracings shall keep the piping model in
view and locate these members so as to clear piping. Resolutions to problems if any, shall
be carried out in consultation with piping.

All underground Piping & trenches being modeled shall be checked for interference with
structural foundations.

Co-ordination with Electrical, Instrumentation & Piping departments for cable trenches, pipe
sleeves and road crossings.

8.0 INTERFERENCE MANAGEMENT

Modeling of all the disciplines shall progress concurrently in order to have effective
interference detection. Interference checking is a progressive activity and shall depend on
the modeling status of piping, equipment & structures. The following methodology shall be
adopted to check interference:

a) All disciplines to ensure clash-free design prior to extraction of deliverables from the
model.
b) All lines !areas shall be checked for interference by piping.
c) All equipments being modeled shall also be checked for interference and also when
these are being modified they shall be checked for interference by piping.
d) All structures being modeled by structural department shall also undergo
interference checking as and when the structures are completed and also
subsequently as and when any structure is modified. This activity shall be
performed by structure group.
e) Piping and structures shall coordinate to resolve interference, sitting on the
terminals at the earliest as and when interference is detected.
f) At the 100! model completion stage each area shall once again be checked by
piping for clash detection.
g) During the modeling activities, it is mandatory that all modelers attach !display the
models of all disciplines for that particular zone so as to minimize clashes.
Modelers can also use the clash detection facility of the 3D modeling system on
regular (preferably weekly basis) for their respective zones.
h) The complete 3D model must be clash checked prior to any model review, internal
review as well as review with the Owner!PMC.
i) The modeler is responsible for correcting any clashes that are highlighted by this
utility as they occur and resolve them with the model coordinator of respective
discipline.
j) In case of clash between two items modeled by different disciplines, then the
resolution will be found after mutual discussion between concerned disciplines. e.g.

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MODELING (PIPING) B224-111-16-43-SP-0001
EPCC-03 PACKAGE Rev.A
FOR RAJASTHAN REFINERY
PROJECT Page 9 of 13

if there is a clash between rack foundation & Electrical UG cable trench it will be
discussed & resolved by General Civil, Electrical and Piping.
k) Before release of AFC drawings, all entities will be checked for clashing, reports will
be generated and clashes if any will be resolved. Once the AFC drawings are
released, the respective models shall be locked by the concerned discipline
coordinator, if further modification are required, the models shall be unlocked by
respective model coordinator after proper intimation to all the disciplines concerned.
Proper record of this activity with reasons shall be maintained.

9.0 DESIGN REVIEW

The 3D model is an intelligent to the scale and specification driven electronic replica of the
plant to be constructed which is amenable to review in design office. Stage wise reviews
shall be carried out with active participation by Piping, Structural, Instrumentation,
Electrical, Process, HSE, Construction and Owner !EIL.

Design review for a project shall be carried out in two stages.

- Internal Model Review

- OWNER !EIL Model Review

9.1 Internal Model Review

3D Model Review shall be conducted internally by individual Departments to check the

model for completeness of inputs, hold identification, progress review, identification &
resolution of model queries and interface with other departments. Internal Model Review
shall be conducted regularly (preferably on monthly basis).

Regular Inter departmental reviews are crucial to create consensus on the plant layout and
avoiding future rework.

3D model shall be furnished to Construction Department for their comments regarding

constructability, Heavy equipment movement, crane movement etc. before finalization of
equipment layout.

The review shall be carried out on the system and comments if any shall be jointly finalized
and recorded so that the respective departments can update the model accordingly.
Subsequent to updation of the model, a second review shall be carried out to verify the
incorporation of the comments.

9.2 OWNER !EIL Model Review

Review by OWNER !EIL shall be done at the finalization stage of Equipment layout and
after the completion of 30! , 60! , 90! & 100! modeling by all participating departments.
All the modeling departments as well as process, HSE and Construction shall participate in
this review.

The Review shall be carried out on the system and all finalized comments originating as a
result of this review shall be compiled by the LSTK contractor and incorporated by their
respective engineering discipline in the model.

The model shall be reviewed with the OWNER ! EIL! Licensor in the presence of the
relevant discipline Engineers!Designers, to discuss accessibility, operability, maintainability
and constructability aspects.
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MODELING (PIPING) B224-111-16-43-SP-0001
EPCC-03 PACKAGE Rev.A
FOR RAJASTHAN REFINERY
PROJECT Page 10 of 13

Model review report will be prepared listing all action points with comments and
recommendations. Modifications !changes if suggested by OWNER !EIL!Licensor shall be
mutually agreed. The same will be issued as MOM after the review.

Model review comment-Action close out report will be issued by LSTK contractor once all
the actions are taken incorporating model review comments.

The review schedule for 3D Model shall be as follows:

EQUIPMENT LAYOUT:

At the time of submission of Equipment layout for approval to Owner!EIL, LSTK contractor
shall also present a 3D model of the Equipment layout to Owner!EIL to review the
constructability, erection sequence, operation and maintenance requirements etc.

FIRST MODEL REVIEW (30! REVIEW):

The objective of the 30! model review is to consolidate the Equipment, Piping and
platform layouts focusing mainly on the constructability, maintenance and safety (HSE)
aspects. Consequently this review includes a safety review, constructability review and
Basic Design review.

The model content must consist of the following items:

· Location and orientation of all equipment with nozzles.

· All 8” and above lines with associated instruments.
· All Buildings (as a block), Shelters (with main frames).
· All package Units (as a block).
· Major maintenance areas (bundle pulling, dropping areas, mobile crane aprons etc).
· Main Pipe rack main pipe support structures and sleepers.
· Electrical Cable Tray!Trenches & Instrumentation items that impact plot plan.
· Main platforms, ladders and stairs.
· Roads and plot limits.
· Location of all critical instruments.
· Escape routes.
· Main fires fighting equipments.
· Plant Boundary.
· Main headers of underground piping (other than fire water) and majority of
Of branch connection and funnel points. All underground networks shall be
Completed within two months of the completion of 30! model review.
· Underground trenches
· Major operator walkways and stairways.
· Earthworks final surface levels
· Site and drainage contours
· Reserve envelopes for major cable ways.
· Reserve envelopes for volumes for: maintenance areas, equipment removal, tower
dropouts, lay-down areas, radiation for flares, hazardous area classification.
· HVAC equipment and major ducting.

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MODELING (PIPING) B224-111-16-43-SP-0001
EPCC-03 PACKAGE Rev.A
FOR RAJASTHAN REFINERY
PROJECT Page 11 of 13

SECOND MODEL REVIEW (60! REVIEW):

This review is the design review intended to confirm the entire plant layout. The main focus
will be on operability, accessibility, process design review and maintenance of the facilities.
All action items of 30! model review shall be resolved before 60! model review.

The model content must consist of the following items:

· All 2” and above lines and associated instruments

· All large bore piping and associated instruments
· All buildings and shelters with detailing as applicable
· All Equipment with trims such as stand pipes / level gauges!transmitters etc.
· All package units (as a block with limited details if required).
· All structures & supports
· All platforms, ladders, stairs
· All fire fighting systems (including hydrant, monitors)
· All Underground Systems
· Branch cable tray!trench routing & support
· Main earth strips, earth electrodes and earth plates
· Instrumentation duct routings and support
· CCTV, Fire and Gas Detectors, Part of Instrument Junction Boxes.
· All major electrical, instrument and communication equipment modeled.
· Concrete foundations, tankage bunds and retaining walls.
· Permanent cranes and hoisting beams.
· Platforms for valve operation, instrument access and maintenance access.
· Final dimensions of tabletops, structures and steel constructions.
· All HVAC ducting.
· Eye bath and safety shower locations.
· Local operation panels.
· Firefighting systems.
· Instrumentation connections.

THIRD MODEL REVIEW (90! review):

The third & final model review is intended to confirm the results of the other outstanding
details of the 60! model review. The design and model must be substantially complete
clash free and ready for final review.

· All small bore piping and associated instruments

· Offline instruments
· Utility stations
· Instrumentation facilities including local operation panels
· Instrument Duct & Electrical branch cable tray routing & supports
· Instrument Prefabricated Hookups
· All safety systems (eye-washer, safety showers, escape routes).
· Instrument Air line distribution
· Instrument Junction Boxes, Instrument Stanchions
· All Cable Trenches !Trays
· All lighting fixtures, lighting & power panels, junction boxes, Control gear boxes.
· All earth strips, earth electrodes and earth plates
· All fire alarm equipments
· All PA system equipments
· All local control stations for motors
· All available package vendor models.

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MODELING (PIPING) B224-111-16-43-SP-0001
EPCC-03 PACKAGE Rev.A
FOR RAJASTHAN REFINERY
PROJECT Page 12 of 13

9.3 Milestones for Model Review

Model review shall be done accordingly to the Milestones as referred above. LSTK
Contractor shall notify the date and venue of the various 3D Model reviews to OWNER !
PMC. LSTK Contractor shall furnish the review model CD and other documents as per
clause 9.4 at least 2 weeks prior to schedule model review.

9.4 Documents Required before 3D Model Review

LSTK contractor shall furnish the following documents to OWNER !PMC.

· Compliance statement on milestones as defined.

· Compliance statement on tag points of previous model reviews.
· List of items not modeled.

10.0 DELIVERABLES & DRAWING EXTRACTION

All reports and deliverables for various disciplines like Piping, General Civil, Structures,
Electrical and Instrumentation shall be extracted from the system so that correct and
coherent information and data flows across the project.

10.1 Complete 3D model along with as built GAD’s, Isometrics, MTO reports extracted and 3D
models for all disciplines, with any other document generated from 3D model and naming
conventions with as-built updates along with complete reference databases, component
catalogues for all the size range. Apart from the 3D Model, all drawings like GADs,
Isometrics etc. extracted from the model shall also be submitted by the LSTK Contractor in
Electronic form. 3D model along with complete Project databases shall be submitted at
each model review stage and as final as-built.

10.2 Models shall be installed on 1 workstation at Owner’s site location by the LSTK Contractor
to ensure availability of the updated 3D model at site throughout the execution period and
shall be continuously updated either through dedicated ISDN Link or broad band
connection, or through CD’s etc. (updates once a fortnight for the first 3 months and once a
week thereafter). Updation of Model by Cartridge tapes shall only be permitted if other
means of wide Area communication like ISDN etc. are not available.

10.3 Smooth handover of the deliverables with detailed index of all the models GADs, ISOs any
other document!drawing to HRRL personnel shall be performed by the LSTK Contractor
along with some minor modification works which might be required as per HRRL’s
requirements at the time of handing over!commissioning the 3D model at HRRL.

a) GAD Extraction

Piping General Arrangement Drawings (GAD’s) are to be extracted from the 3D

Model on A0 Size with a scale of 1:33 1!3. Separate plans shall be made for each
level. Dimensions shall be in millimeters while levels and coordinates in meters.
Vital installations and Battery limits shall be marked with coordinates. All locating
dimensions like spacing for Equipments, Structural columns, pipe to pipe, etc. shall
be marked on the GAD’s. Equipment Tag numbers, Line numbers, Instrument and
Specialty Item Tag numbers shall be marked on the GAD’s. Electrical/Instrument
ducts shall be marked and labeled. Access ways, Maintenance corridors, Drop out
areas, bundle removal areas shall be marked on the GAD’s. LSTK Contractor to
show section !elevation view where the details are not clear from Plan View.

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MODELING (PIPING) B224-111-16-43-SP-0001
EPCC-03 PACKAGE Rev.A
FOR RAJASTHAN REFINERY
PROJECT Page 13 of 13

b) Isometric Extraction

Isometric’s shall be extracted from 3D model using Isogen software along with Bill
of Material and logical pipe supports.

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 Annexure-2

PROJECT NAME: EPCC 03 Package – Petrochemical

Fluidized Catalytic Cracking Unit and Propylene Recovery
Unit for Rajasthan Refinery Project (RRP) of M/s HRRL,
BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: 30% STAGE 3D MODEL REVIEW TAGS CLOSE-OUT REPORT Rev. No.: 00
Doc. No.: B224-FCC-LT-111-PP-GN-0004 Page No: 1 of 3

OWNER : HPCL RAJASTHAN REFINERY LIMITED

PMC : ENGINEERS INDIA LIMITED, NEW DELHI (EIL)

UNIT : 111

PMC JOB NO. : B224

LTHE JOB NO.: 600457

DOCUMENT SUBMISSION STATUS - LTHE REVIEW STATUS - EIL

DOC. CATEGORY: (USE TICK MARK)

 CODE 1 – NO COMMENTS. PROCEED WITH MANUFACTURE /
R I FABRICATION / CONSTRUCTION AS PER THE DOCUMENT.
 CODE 2 – PROCEED WITH
ISSUED FOR MANUFACTURE/FABRICATION/CONSTRUCTION AS PER
COMMENTED DOCUMENT. REVISED DOCUMENT REQUIRED.

 INFORMATION  CODE 3 – DOCUMENT DOES NOT CONFORM TO

BASIC REQUIREMENTS AS MARKED. RESUBMIT FOR REVIEW
 REVIEW
 CODE R – DOCUMENT IS RETAINED FOR RECORDS. PROCEED
 CONSTRUCTION WITH MANUFACTURE / FABRICATION

 INQUIRY  CODE V – VOID

 PROCUREMENT
 AS BUILT
NAME DISCIPLINE SIGN. DATE

00 Issued for Review NK DP AP 02-03-2021 AP 02-03-2021

Revision Description Prepared Reviewe Approved Approved Approved Approved

No. by d by by Date by Date

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (L&T HE) AND THE COPYRIGHT
THEREIN IS VESTED IN LTC NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE
WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF L&T HE.
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene Recovery
Unit for Rajasthan Refinery Project (RRP) of M/s HRRL,
BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: 30% STAGE 3D MODEL REVIEW TAGS CLOSE-OUT REPORT Rev. No.: 00
Doc. No.: B224-FCC-LT-111-PP-GN-0004 Page No: 2 of 3

REVISION HISTORY SHEET

REV. NO. REV. DATE REVISED PAGE REVISION DESCRIPTION

00 02.03.2021 - First issue

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (L&T HE) AND THE COPYRIGHT
THEREIN IS VESTED IN LTC NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE
WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF L&T HE.
 PROJECT NAME: EPCC 03 Package – Petrochemical
Fluidized Catalytic Cracking Unit and Propylene Recovery
Unit for Rajasthan Refinery Project (RRP) of M/s HRRL,
BARMER, RAJASTHAN, INDIA
L&T- CHIYODA LIMITED
Title: 30% STAGE 3D MODEL REVIEW TAGS CLOSE-OUT REPORT Rev. No.: 00
Doc. No.: B224-FCC-LT-111-PP-GN-0004 Page No: 3 of 3

Tag No.

Comment
Description
Comment Snapshot

Resolution
Description
Tag Closure Status

Resolution Snapshot

ALL RIGHTS RESERVED

THIS DOCUMENT AND ANY DATA AND INFORMATION CONTAINED THEREIN ARE CONFIDENTIAL AND THE PROPERTY OF L&T HYDROCARBON ENGINEERING (L&T HE) AND THE COPYRIGHT
THEREIN IS VESTED IN LTC NO PART OF THIS DOCUMENT, DATA, OR INFORMATION SHALL BE DISCLOSED TO OTHERS OR REPRODUCED IN ANY MANNER OR USED FOR ANY PURPOSE
WHATSOEVER, EXCEPT WITH THE PRIOR WRITTEN PERMISSION OF L&T HE.