Professional Documents
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Implications For Learning Factories From Industry 4.0 Challenges For The Human Factor in Future Production Scenarios
Implications For Learning Factories From Industry 4.0 Challenges For The Human Factor in Future Production Scenarios
Implications For Learning Factories From Industry 4.0 Challenges For The Human Factor in Future Production Scenarios
Revolution?
Strategy?
Current
Event?
Future?
Science
CIM 2.0?
Industry 4.0 Fiction?
Hype? Myth?
2
Industry 4.0
The human factor in cooperation with CPPS
Revolution?
?
Strategy?
Current
Event?
Future?
Science
CIM 2.0?
Industry 4.0 Fiction?
Hype? Myth?
3
Industry 4.0
The human factor in cooperation with CPPS
Revolution?
?
Strategy?
Current
Event?
Future?
Science
CIM 2.0?
Industry 4.0 Fiction?
Hype? Myth?
4
Industry 4.0
The human factor in cooperation with CPPS
Industry 4.0
interaction
Hype? Myth?
5
Industry 4.0
Challanges – Qualification and Education
Standardization
Process and Work Organization
Available Products
New Business Models Required competencies
Security / Know-How-Protection and skills?
Available Qualified Employees Future job profiles?
Research
Qualification
Legal Framework
Number of namings
Source: Survey by plattform-i40 (BITKOM, VDA, ZVEI) January 2013, Responses: 284 / Quote 9,2%
6
Industry 4.0
Essential competence requirements
Cyber Space
Virtual Production
Digital Production
Product
Cyber-Physical-Production System
Smart
Design – Integrated Process Ramp Up &
Manufacturing Planning & Layout Production Utilization Recycling
Collaboration Simulation Planning Execution
Automation
7
Industry 4.0
Essential competence requirements
Cyber Space
Virtual Production
Digital Production
Product
Cyber-Physical-Production System
Smart
Design – Integrated Process Ramp Up &
Manufacturing Planning & Layout Production Utilization Recycling
Collaboration Simulation Planning Execution
Automation
8
Industry 4.0
Essential competence requirements
Cyber Space
Virtual Production
Digital Production
Product
Cyber-Physical-Production System
Smart
Design – Integrated Process Ramp Up &
Idea
Manufacturing Planning & Layout Production Utilization Recycling
Engineering
Collaboration Simulation Planning Execution
Innovation Management
Automation
9
Industry 4.0
Essential competence requirements
Cloud Computing
Cyber Space
Product
Versatility
Creativity
Interface Cyber-Physical-Production System
Experience
Social RFID Real Production Global Production & Supplier Collaboration
Physical World
Smart
interaction Sensors & Actuators Design – Integrated Process Ramp Up &
Idea
Wearable Computers Manufacturing Planning & Layout Production Utilization Recycling
Engineering
Collaboration Simulation Planning Execution
Smart Devices
Control Center Innovation Management
Embedded
Smart Grid Systems
Social Machines Automation
10
Industry 4.0
Job profiles (excerpt) for a cyber-physical working environment
Development & Integration & Configuration & Integration & Development &
Testing Implementation Optimization Implementation Testing
11
ESB Logistics-Learning-Factory
Holistic Approach from Product to Factory System realization and
ramp-up
© redorbit
,Integrated
Creativity & Methods
Product and Process Systems and Interface
Competence for systematic
Planning and Design Competence
Idea & Innovation Mgmt.
Competence
12
ESB Logistics-Learning-Factory
Integrative tie-in of virtual factory and physical system
Customer Customer
requirements orders
CAS / CAD / PDM Order Data
Operations Cockpit
Engineering &
Production Program
Manufacturing Execution
13
ESB Logistics-Learning-Factory
Industry 4.0– Flexible conveyor system
Forerunner-Follower-Identification
Automated
topology
feedback
Touch-screen
control and
monitoring
Unlimited layout
opportunities with minimized
changeover times
Plug-and-play
for goods,
power & Autonomous
information routing with no
flow Start IP: 192.0…
dead-locks
Integrated
Systems and
Pictures courtesy of: Product and Process
Interface
Planning and Design Destination
Competence IP: 192.1…
Competence
14
ESB Logistics-Learning-Factory
Industry 4.0– Flexible conveyor system Use Case
Flexible conveyor for changing logistical requirements
Initial order scenario Realization of ideal Turbulences affecting the Result: adapted
(quantity, variants, dates) plant layout scenario production system
Demand change
Supply outage
Equipment defect
Technological change
…
15
ESB Logistics-Learning-Factory
Industry 4.0– Technical Assistance System
Technical assistance with collaborative robots
Conventional robots Fit for the future robots Use Case ESB Logistics Learning Factory
Situative integration
Defined task Flexible deployment into assembly,
logistics, QC…
16
ESB Logistics-Learning-Factory
Industry 4.0– Technical Assistance System Use Case
Technical assistance with collaborative robots
Design and planning of MTM-based Task-specific teaching
Work tasks
collaborative ergonomic and deployment of the Result
(required abillity)
Works Systems workload analysis assisting system
Demographic-change ready
workplaces
[VDI2860] Assembly:
Research and Industry
17
TU Vienna Learning & Innovation Factory
„i-PEP“ (integrative product emergence process)
Process Steps
18
TU Vienna Learning & Innovation Factory
„i-PEP“ (integrative product emergence process)
Didactic Approach
Lecture for
content
preparation
Hands-on
training
Presentation
with feedback
Independent
learning
Teamwork
Teambuilding
2011 2011 / 2012 April 10th May 2012 2012 / 2013 2013 / 2014 2014 - 2016
April 2013 May 2014
Formation Development 2012 2nd Conference Optimization of Integration of PM Industry 4.0
2nd lecture 3rd lecture
& initiation & installation Pilot Run on LF in Vienna training concept & creative tools use cases
19
TU Wien Learning & Innovation Factory
Proceeding
20
TU Wien Learning & Innovation Factory
Proceeding
21
TU Wien Learning & Innovation Factory
Proceeding
22
TU Wien Learning & Innovation Factory
Proceeding
Endowed Professorship:
Focus: Production of the Future
Supervison of I4.0 qualification and
development activities
23
TU Vienna Learning & Innovation Factory
Expansion of Manufacturing Technologies
24
TU Vienna Learning & Innovation Factory
Expansion of Manufacturing Technologies
Laser cutting machine Laser welding system Bending machine Thermoforming machine
Target situation
25
TU Vienna Learning & Innovation Factory ,Integrated Product and
Process Planning and
Expansion of Manufacturing Technologies Design Competence
Preliminary, activity-based costing vs. post calculation with real time data
Comparision of production costs from different manufacturing methods Make-or-buy decision
Laser cutting machine Laser welding system Bending machine Thermoforming machine
Target situation
26
TU Vienna Learning & Innovation Factory
Installation of Software – Siemens Teamcenter
Project Management
27
TU Vienna Learning & Innovation Factory
Industry 4.0 Use Case – Siemens Process Designer (Tecnomatix)
Production
Design
of Jig
Evaluation
variants
28
TU Vienna Learning & Innovation Factory
Industry 4.0 Use Case – Siemens Process Designer (Tecnomatix)
Production
Design Simulation
of Jig
Variant A
Evaluation
of variants
before
SOP Variant B
with Assembly of Slotcar
MTM
(TiCon tool)
Variant n
29
TU Vienna Learning & Innovation Factory
Industry 4.0 Use Case ,Integrated
Product and Process
Planning and Design
Competence
30
TU Vienna Learning & Innovation Factory
Industry 4.0 Use Case
Safty Eye
NC-Turning Machine
Articulated Robot
Transport Pallet with RFID Chip
Control Center
Syste
m Transfer Station Systems and Interface
Simulation
Competence
Driverless Transport System
with integrated Roller Conveyor
31
Thank you!
Questions
32
Industry 4.0
Change of qualification requirements
Know How, Decision‐making competence, Problem‐solving competence
33
Applied Research / Mobility Project
Network of Innovative Learning Factories (NIL) Members
34
Applied Research Project
LOPEC
Human specific addressed aspects of Learning Mgmt. System Self-Assessment Tool
Industry 4.0:
35